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Hydrogen as Fuel in the Maritime Sector: From Production to Propulsion
Nov 2024
Publication
The maritime sector plays a crucial role in global trade yet its contribution to greenhouse gas emissions remains significant. The adoption of hydrogen as a clean energy solution is gaining traction to address this. This review paper delves into the opportunities and challenges of integrating hydrogen as a marine fuel. The entire hydrogen supply chain is investigated from production to end use highlighting advancements limitations and potential safety risks. Key findings reveal that while hydrogen offers promise for reducing emissions its widespread adoption requires a well-established production storage and distribution infrastructure. Challenges persist in large-scale storage transportation and bunkering particularly in addressing space limitations and ensuring safety protocols. Propulsion systems such as internal combustion engines gas turbines and fuel cells show po tential for hydrogen adoption yet further research is needed to optimize efficiency and address technical con straints. Safety considerations also appear prominently necessitating comprehensive bunkering operations and hazard management protocols. Addressing knowledge gaps is imperative for successfully integrating hydrogen as a marine fuel. Future research should focus on optimizing storage methods developing efficient propulsion systems and enhancing safety measures to enhance hydrogen utilization in the maritime sector.
Energy Hub Model for the Massive Adoption of Hydrogen in Power Systems
Sep 2024
Publication
A promising energy carrier and storage solution for integrating renewable energies into the power grid currently being investigated is hydrogen produced via electrolysis. It already serves various purposes but it might also enable the development of hydrogen-based electricity storage systems made up of electrolyzers hydrogen storage systems and generators (fuel cells or engines). The adoption of hydrogen-based technologies is strictly linked to the electrification of end uses and to multicarrier energy grids. This study introduces a generic method to integrate and optimize the sizing and operation phases of hydrogen-based power systems using an energy hub optimization model which can manage and coordinate multiple energy carriers and equipment. Furthermore the uncertainty related to renewables and final demands was carefully assessed. A case study on an urban microgrid with high hydrogen demand for mobility demonstrates the method’s applicability showing how the multi-objective optimization of hydrogen-based power systems can reduce total costs primary energy demand and carbon equivalent emissions for both power grids and mobility down to −145%. Furthermore the adoption of the uncertainty assessment can give additional benefits allowing a downsizing of the equipment.
Industrial Decarbonization through Blended Combustion of Natural Gas and Hydrogen
Aug 2024
Publication
The transition to cleaner energy sources particularly in hard-to-abate industrial sectors often requires the gradual integration of new technologies. Hydrogen crucial for decarbonization is explored as a fuel in blended combustions. Blending or replacing fuels impacts combustion stability and heat transfer rates due to differing densities. An extensive literature review examines blended combustion focusing on hydrogen/methane mixtures. While industrial burners claim to accommodate up to 20% hydrogen theoretical support is lacking. A novel thermodynamic analysis methodology is introduced evaluating methane/hydrogen combustion using the Wobbe index. The findings highlight practical limitations beyond 25% hydrogen volume necessitating a shift to “totally hydrogen” combustion. Blended combustion can be proposed as a medium-term strategy acknowledging hydrogen’s limited penetration. Higher percentages require burner and infrastructure redesign.
Green Hydrogen Energy Production: Current Status and Potential
Jan 2024
Publication
The technique of producing hydrogen by utilizing green and renewable energy sources is called green hydrogen production. Therefore by implementing this technique hydrogen will become a sustainable and clean energy source by lowering greenhouse gas emissions and reducing our reliance on fossil fuels. The key beneft of producing green hydrogen by utilizing green energy is that no harmful pollutants or greenhouse gases are directly released throughout the process. Hence to guarantee all of the environmental advantages it is crucial to consider the entire hydrogen supply chain involving storage transportation and end users. Hydrogen is a promising clean energy source and targets plan pathways towards decarbonization and net-zero emissions by 2050. This paper has highlighted the techniques for generating green hydrogen that are needed for a clean environment and sustainable energy solutions. Moreover it summarizes an overview outlook and energy transient of green hydrogen production. Consequently its perspective provides new insights and research directions in order to accelerate the development and identify the potential of green hydrogen production.
Well Integrity in Salt Cavern Hydrogen Storage
Jul 2024
Publication
Underground hydrogen storage (UHS) in salt caverns is a sustainable energy solution to reduce global warming. Salt rocks provide an exceptional insulator to store natural hydrogen as they have low porosity and permeability. Nevertheless the salt creeping nature and hydrogeninduced impact on the operational infrastructure threaten the integrity of the injection/production wells. Furthermore the scarcity of global UHS initiatives indicates that investigations on well integrity remain insufficient. This study strives to profoundly detect the research gap and imperative considerations for well integrity preservation in UHS projects. The research integrates the salt critical characteristics the geomechanical and geochemical risks and the necessary measurements to maintain well integrity. The casing mechanical failure was found as the most challenging threat. Furthermore the corrosive and erosive effects of hydrogen atoms on cement and casing may critically put the well integrity at risk. The research also indicated that the simultaneous impact of temperature on the salt creep behavior and hydrogen-induced corrosion is an unexplored area that has scope for further research. This inclusive research is an up-to-date source for analysis of the previous advancements current shortcomings and future requirements to preserve well integrity in UHS initiatives implemented within salt caverns.
Hydrogen Production from Low-quality Water: Challenges and Perspectives
Sep 2022
Publication
The Next Generation EU plan fosters the development of a large capacity for hydrogen generation. However water and energy resources are strictly connected to an indissoluble nexus. For that water electrolysis may counteract the coexistence of two primary UNO Sustainable Development Goals humankind must face to achieve a prosperous and equal society namely SDG 7 (Affordable access to renewable energy sources) and SDG 6 (clean water). To design innovative energy systems implementing hydrogen as an efficient and sustainable vector water resources need careful management and energy use ought not to compete with freshwater delivery. Therefore the present study reviews the technologies available for hydrogen production and their fitness to water quality standards. Among the feeding possibilities to be scrutinized wastewaters and saline waters are worth attention. Each source of water asks for a specific design and management of the water treatment pre-process. Since these steps are energydemanding in some applications the direct use of low-quality water to produce hydrogen may be envisaged. An example is the direct feeding of seawater to Solid Oxide Electrolysers (SOE). SOEs appear more promising than commercial low-temperature electrolysis systems since water steam production integrates the function of preliminary water treatment.
A Review of Type V Composite Pressure Vessels and Automated Fibre Placement Based Manufacturing
Feb 2023
Publication
Hydrogen is emerging as a promising future energy medium in a wide range of industries. For mobile applica tions it is commonly stored in a gaseous state within high-pressure composite overwrapped pressure vessels (COPVs). The current state of the art pressure vessel technology known as Type V eliminates the internal polymer gas barrier used in Type IV vessels and instead relies on carbon fibre laminate to provide structural properties and prevent gas leakage. Achieving this functionality at high pressure poses several engineering challenges that have thus far prohibited commercial application. Additionally the traditional manufacturing process for COPVs filament winding has several constraints that limit the design space. Automated fibre placement (AFP) a highly flexible robotic composites manufacturing technique has the potential to replace filament winding for composite pressure vessel manufacturing and provide pathways for further vessel optimi sation. A combination of both AFP and Type V technology could provide an avenue for a new generation of highperformance composite pressure vessels. This critical review presents key work on industry-standard Type IV vessels alongside the current state of Type V CPV technology including manufacturing developments challenges cost relevance to commercial standards and future fabrication solutions using AFP. Additionally a novel Type V CPV design concept for a two-piece AFP produced vessel is presented.
An Overview of the Photocatalytic Water Splitting over Suspended Particles
Jan 2021
Publication
The conversion of solar to chemical energy is one of the central processes considered in the emerging renewable energy economy. Hydrogen production from water splitting over particulate semiconductor catalysts has often been proposed as a simple and a cost-effective method for largescale production. In this review we summarize the basic concepts of the overall water splitting (in the absence of sacrificial agents) using particulate photocatalysts with a focus on their synthetic methods and the role of the so-called “co-catalysts”. Then a focus is then given on improving light absorption in which the Z-scheme concept and the overall system efficiency are discussed. A section on reactor design and cost of the overall technology is given where the possibility of the different technologies to be deployed at a commercial scale and the considerable challenges ahead are discussed. To date the highest reported efficiency of any of these systems is at least one order of magnitude lower than that deserving consideration for practical applications.
A Comparative Total Cost of Ownership Analysis of Heavy Duty On-road and Off-road Vehicles Powered by Hydrogen, Electricity, and Diesel
Dec 2022
Publication
This study investigated the cost competitiveness using total cost of ownership (TCO) analysis of hydrogen fuel cell electric vehicles (FCEVs) in heavy duty on and off-road fleet applications as a key enabler in the decarbonisation of the transport sector and compares results to battery electric vehicles (BEVs) and diesel internal combustion engine vehicles (ICEVs). Assessments were carried out for a present day (2021) scenario and a sensitivity analysis assesses the impact of changing input parameters on FCEV TCO. This identified conditions under which FCEVs become competitive. A future outlook is also carried out examining the impact of time-sensitive parameters on TCO when net zero targets are to be reached in the UK and EU. Several FCEVs are cost competitive with ICEVs in 2021 but not BEVs under base case conditions. However FCEVs do have potential to become competitive with BEVs under specific conditions favouring hydrogen including the application of purchase grants and a reduced hydrogen price. By 2050 a number of FCEVs running on several hydrogen scenarios show a TCO lower than ICEVs and BEVs using rapid chargers but for the majority of vehicles considered BEVs remain the lowest in cost unless specific FCEV incentives are implemented. This paper has identified key factors hindering the deployment of hydrogen and conducted comprehensive TCO analysis in heavy duty on and off-road fleet applications. The output has direct contribution to the decarbonisation of the transport sector.
Cost and Competitiveness of Green Hydrogen and the Effects of the European Union Regulatory Framework
May 2024
Publication
By passing the delegated acts supplementing the revised Renewable Energy Directive the European Commission has recently set a regulatory benchmark for the classifcation of green hydrogen in the European Union. Controversial reactions to the restricted power purchase for electrolyser operation refect the need for more clarity about the efects of the delegated acts on the cost and the renewable characteristics of green hydrogen. To resolve this controversy we compare diferent power purchase scenarios considering major uncertainty factors such as electricity prices and the availability of renewables in various European locations. We show that the permission for unrestricted electricity mix usage does not necessarily lead to an emission intensity increase partially debilitating concerns by the European Commission and could notably decrease green hydrogen production cost. Furthermore our results indicate that the transitional regulations adopted to support a green hydrogen production ramp-up can result in similar cost reductions and ensure high renewable electricity usage.
Water Electrolysis and Hydrogen in the European Union - Status Report on Technology Development, Trends, Value Chains & Markets
Jan 2024
Publication
This report is an output of the Clean Energy Technology Observatory (CETO) and is an update of the “Water electrolysis and hydrogen in the European Union” 2023 CETO report. CETO’s objective is to provide an evidencebased analysis feeding the policy making process and hence increasing the effectiveness of R&I policies for clean energy technologies and solutions. It monitors EU research and innovation activities on clean energy technologies needed for the delivery of the European Green Deal; and assesses the competitiveness of the EU clean energy sector and its positioning in the global energy market. CETO is being implemented by the Joint Research Centre for DG Research and Innovation Energy in coordination with DG Energy.
Assessment of Hydrogen Transport Aircraft
Sep 2022
Publication
Zero-carbon-dioxide-emitting hydrogen-powered aircraft have in recent decades come back on the stage as promising protagonists in the fght against global warming. The main cause for the reduced performance of liquid hydrogen aircraft lays in the fuel storage which demands the use of voluminous and heavy tanks. Literature on the topic shows that the optimal fuel storage solution depends on the aircraft range category but most studies disagree on which solution is optimal for each category. The objective of this research was to identify and compare possible solutions to the integration of the hydrogen fuel containment system on regional short/medium- and large passenger aircraft and to understand why and how the optimal tank integration strategy depends on the aircraft category. This objective was pursued by creating a design and analysis framework for CS-25 aircraft capable of appreciating the efects that diferent combinations of tank structure fuselage diameter tank layout shape venting pressure and pressure control generate at aircraft level. Despite that no large diferences among categories were found the following main observations were made: (1) using an integral tank structure was found to be increasingly more benefcial with increasing aircraft range/size. (2) The use of a forward tank in combination with the aft one appeared to be always benefcial in terms of energy consumption. (3) The increase in fuselage diameter is detrimental especially when an extra aisle is not required and a double-deck cabin is not feasible. (4) Direct venting has when done efciently a small positive efect. (5) The optimal venting pressure varies with the aircraft confguration performance and mission. The impact on performance from sizing the tank for missions longer than the harmonic one was also quantifed.
Research and Development of Hydrogen Carrier Based Solutions for Hydrogen Compression and Storage
Aug 2022
Publication
Martin Dornheim,
Lars Baetcke,
Etsuo Akiba,
Jose-Ramón Ares,
Tom Autrey,
Jussara Barale,
Marcello Baricco,
Kriston Brooks,
Nikolaos Chalkiadakis,
Véronique Charbonnier,
Steven Christensen,
José Bellosta von Colbe,
Mattia Costamagna,
Erika Michela Dematteis,
Jose-Francisco Fernández,
Thomas Gennett,
David Grant,
Tae Wook Heo,
Michael Hirscher,
Katherine Hurst,
Mykhaylo V. Lototskyy,
Oliver Metz,
Paola Rizzi,
Kouji Sakaki,
Sabrina Sartori,
Emmanuel Stamatakis,
Alastair D. Stuart,
Athanasios Stubos,
Gavin Walker,
Colin Webb,
Brandon Wood,
Volodymyr A. Yartys and
Emmanuel Zoulias
Industrial and public interest in hydrogen technologies has risen strongly recently as hydrogen is the ideal means for medium to long term energy storage transport and usage in combination with renewable and green energy supply. In a future energy system the production storage and usage of green hydrogen is a key technology. Hydrogen is and will in future be even more used for industrial production processes as a reduction agent or for the production of synthetic hydrocarbons especially in the chemical industry and in refineries. Under certain conditions material based systems for hydrogen storage and compression offer advantages over the classical systems based on gaseous or liquid hydrogen. This includes in particular lower maintenance costs higher reliability and safety. Hydrogen storage is possible at pressures and temperatures much closer to ambient conditions. Hydrogen compression is possible without any moving parts and only by using waste heat. In this paper we summarize the newest developments of hydrogen carriers for storage and compression and in addition give an overview of the different research activities in this field.
Optimal Hydrogen Carrier: Holistic Evaluation of Hydrogen Storage and Transportation Concepts for Power Generation, Aviation, and Transportation
Oct 2022
Publication
The storage of excess electrical generation enabled through the electrolytic production of hydrogen from water would allow “load-shifting” of power generation. This paves the way for hydrogen as an energy carrier to be further used as a zero‑carbon fuel for land air and sea transportation. However challenges in hydrogen storage and transportation ultimately pose restrictions on its wider adaption along horizontal and vertical vectors. This paper investigates chemical energy carriers ranging from small molecules such as ammonia and methane to formic acid as well as other more complex hydrocarbons in response to this timely engineering problem. The hydrogenation and dehydrogenation of such carrier molecules require energy lowering the effective net heating value of hydrogen up to 32 %. Different carrier approaches are discussed in the light of availability energetics water requirements and suitability for applications in power generation shipping trucking and aviation supplemented by a comprehensive safety review making this study unique in its field. It is found that hydrogen delivered without a carrier is ideal for power generation applications due to the large quantities required. Aviation would benefit from either ammonia or hydrogen and is generally a field challenging to decarbonize. Ammonia appears also to be a good medium for shipping hydrogen between continents and to power container ships due to its high energy density and lower liquid temperature compared with hydrogen. At the same time ammonia can also be used to power the ship's engine. Long-haul trucking would benefit the most from cryogenic or compressed hydrogen due to the lower quantities required and purity requirements of the fuel cells.
Compact Heat Exchangers for Hydrogen-fueled Aero Engine Intercooling and Recuperation
Jan 2024
Publication
This study investigates the application of compact heat exchangers for the purpose of intercooling and recuperation systems for short-to-medium range aircraft equipped with hydrogen-fueled turbofan engines. The primary objective is to assess the potential effects of engine-integrated compact heat exchangers on fuel consumption and emissions. The paper encompasses the conceptual design of integrated heat exchangers and associated ducts followed by aerodynamic optimization studies to identify suitable designs that minimize air-side pressure losses and ensure flow uniformity at the inlet of the high-pressure compressor. Pressure drop correlations are then established for selected duct designs and incorporated into a system-level performance model allowing for a comparison of their impact on specific fuel consumption NOx emissions and fuel burn against an uncooled baseline engine. The intercooled-recuperated engine resulted in the most significant improvement in take-off specific fuel consumption with a reduction of up to 7.7% compared to the baseline uncooled engine whereas the best intercooled engine resulted in an improvement of about 4%. Furthermore the best configuration demonstrated a decrease in NOx emissions by up to 37% at take-off and a reduction in mission fuel burn by 5.5%. These enhancements were attributed to reduced compression work pre-heating of the hydrogen fuel and lower high-pressure compressor outlet temperatures.
Metal Hydrides for Hydrogen Storage - Identification and Evaluation of Stationary and Transportation Applications
Dec 2023
Publication
Hydrogen is becoming increasingly important to achieve the valid defossilization goals. However due to its physical properties especially the storage of hydrogen is challenging. One option in this regard are metal hy drides which are able to store hydrogen in chemically material-bound form. Against this background the goal of this paper is an analysis of possible technical application areas of such metal hydrides – both regarding transport and stationary application. These various options are assessed for metal hydrides as well as selected competing hydrogen storage options. The investigation shows that metal hydrides with a temperature range below 100 ◦C (e.g. TiFe) are of interest particularly for transportation applications; possible areas of application include rail and marine transportation as well as selected non-road vehicles. For stationary applications metal hydrides can be used on low and high temperature levels. Here metal hydrides with operating temperatures below 100 ◦C are particularly useful for selected small-scale applications (e.g. home storage systems). For applications with me dium storage capacities (100 kWh to 100 MWh) metal hydrides with higher temperature levels are also conceivable (e.g. NaAlH4). For even higher storage demands metal hydrides are less promising.
Techno-economic Assessment of Renewable Methanol from Biomass Gasification and PEM Electrolysis for Decarbonization of the Maritime Sector in California
Mar 2022
Publication
At scale biomass-based fuels are seen as long-term alternatives to conventional shipping fuels to reduce greenhouse gas emissions in the maritime sector. While the operational benefits of renewable methanol as a marine fuel are well-known its cost and environmental performance depend largely on production method and geographic context. In this study a techno-economic and environmental assessment of renewable methanol produced by gasification of forestry residues is performed. Two biorefinery systems are modeled thermody namically for the first time integrating several design changes to extend past work: (1) methanol synthesized by gasification of torrefied biomass while removing and storing underground a fraction of the carbon initially contained in it and (2) integration of a polymer electrolyte membrane (PEM) electrolyzer for increased carbon efficiency via hydrogen injection into the methanol synthesis process. The chosen use case is set in California with forest residue biomass as the feedstock and the ports of Los Angeles and Long Beach as the shipping fuel demand point. Methanol produced by both systems achieves substantial lifecycle greenhouse gas emissions savings compared to traditional shipping fuels ranging from 38 to 165% from biomass roadside to methanol combustion. Renewable methanol can be carbon-negative if the CO2 captured during the biomass conversion process is sequestered underground with net greenhouse gas emissions along the lifecycle amounting to − 57 gCO2eq/MJ. While the produced methanol in both pathways is still more expensive than conventional fossil fuels the introduction of CO2eq abatement incentives available in the U.S. and California could bring down minimum fuel selling prices substantially. The produced methanol can be competitive with fossil shipping fuels at credit amounts ranging from $150 to $300/tCO2eq depending on the eligible credits.
The Future Technological Potential of Hydrogen Fuel Cell Systems for Aviation and Preliminary Co-design of a Hybrid Regional Aircraft Powertrain Through a Mathematical Tool
Feb 2023
Publication
The growing demand for air travel in the commercial sector leads to an increase in global emissions whose mitigation entails transitioning from the current fossil-fuel based generation of aircrafts to a cleaner one within a short timeframe. The use of hydrogen and fuel cells has the potential to reach zero emissions in the aerospace sector provided that required innovation and research efforts are substantially accomplished. Development programs investments and new regulations are needed for this technology to be safe and economical. In this context it makes sense to develop a model-based preliminary design methodology for a hybrid regional aircraft assisted by a battery hybridized fuel cell powertrain. The technological assumptions underlying the study refer to both current and expected data for 2035. The major contribution of the proposed methodology is to provide a mathematical tool that considers the interactions between the choice of components in terms of installed power and energy management. This simultaneous study is done because of the availability of versatile control maps. The tool was then deployed to define current and future technological scenarios for fuel cell battery and hydrogen storage systems by quickly adapting control strategies to different sizing criteria and technical specifications. In this way it is possible to facilitate the estimation of the impact of different sizing criteria and technological features at the aircraft level on the onboard electrical system the management of in-flight power the propulsion methods the impact of the masses on consumption and operational characteristics in a typical flight mission. The proposed combination of advanced sizing and energy management strategies allowed meeting mass and volume constraints with state-of-the-art PEM fuel cell and Li-ion battery specifications. Such a solution corresponds to a high degree of hybridization between the fuel cell system and battery pack (i.e. 300 kW and 750 kWh) whereas projected 2035 specs were demonstrated to help reduce mass and volume by 23 % and 40 % respectively.
Design, Development, and Performance of a 10 kW Polymer Exchange Membrane Fuel Cell Stack as Part of a Hybrid Power Source Designed to Supply a Motor Glider
Aug 2020
Publication
A 10 kW PEMFC (polymer exchange membrane fuel cell) stack consisting of two 5 kW modules (A) and (B) connected in series with a multi-function controller unit was constructed and tested. The electrical performance of the V-shaped PEMFC stack was investigated under constant and variable electrical load. It was found that the PEMFC stack was capable of supplying the required 10 kW of electrical power. An optimised purification process via ‘purge’ or humidification implemented by means of a short-circuit unit (SCU) control strategy enabled slightly improved performance. Online monitoring of the utilisation of the hydrogen system was developed and tested during the operation of the stack especially under variable electrical load. The air-cooling subsystem consisting of a common channel connecting two 5 kW PEMFC modules and two cascade axial fans was designed manufactured using 3D printing technology and tested with respect to the electrical performance of the device. The dependence of total partial-pressure drop vs. ratio of air volumetric flow for the integrated PEMFC stack with cooling devices was also determined. An algorithm of stack operation involving thermal humidity and energy management was elaborated. The safety operation and fault diagnosis of the PEMFC stack was also tested.
Theoretical Limits of Hydrogen Storage in Metal-Organic Frameworks: Opportunities and Trade-offs
Jul 2013
Publication
Because of their high surface areas crystallinity and tunable propertiesmetal−organic frameworks (MOFs) have attracted intense interest as next-generationmaterials for gas capture and storage. While much effort has been devoted to thediscovery of new MOFs a vast catalog of existing MOFs resides within the CambridgeStructural Database (CSD) many of whose gas uptake properties have not beenassessed. Here we employ data mining and automated structure analysis to identify“cleanup” and rapidly predict the hydrogen storage properties of these compounds.Approximately 20 000 candidate compounds were generated from the CSD using analgorithm that removes solvent/guest molecules. These compounds were thencharacterized with respect to their surface area and porosity. Employing the empiricalrelationship between excess H2 uptake and surface area we predict the theoretical total hydrogen storage capacity for the subsetof ∼4000 compounds exhibiting nontrivial internal porosity. Our screening identifies several overlooked compounds having hightheoretical capacities; these compounds are suggested as targets of opportunity for additional experimental characterization.More importantly screening reveals that the relationship between gravimetric and volumetric H2 density is concave downwardwith maximal volumetric performance occurring for surface areas of 3100−4800 m2 /g. We conclude that H2 storage in MOFswill not benefit from further improvements in surface area alone. Rather discovery efforts should aim to achieve moderate massdensities and surface areas simultaneously while ensuring framework stability upon solvent removal.
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