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Mathematical Optimization Modeling for Scenario Analysis of Integrated Steelworks Transitioning Towards Hydrogen-based Reduction
Jul 2024
Publication
To reduce carbon dioxide emissions from the steel industry efforts are made to introduce a steelmaking route based on hydrogen reduction of iron ore instead of the commonly used cokebased reduction in a blast furnace. Changing fundamental pieces of steelworks affects the functions of most every system unit involved and thus warrants the question of how such a transition could optimally take place over time and no rigorous attempts have until now been made to tackle this problem mathematically. This article presents a steel plant optimization model written as a mixed-integer non-linear programming problem where aging blast furnaces and basic oxygen furnaces could potentially be replaced with shaft furnaces and electric arc furnaces minimizing costs or emissions over a long-term time horizon to identify possible transition pathways. Example cases show how various parameters affect optimal investment pathways stressing the necessity of appropriate planning tools for analyzing diverse cases.
Process Path for Reducing Carbon Emissions from Steel Industry—Combined Electrification and Hydrogen Reduction
Jan 2024
Publication
This review focuses on the energy structure of iron and steel production and a feasible development path for carbon reduction. The process path and feasible development direction of carbon emission reduction in the iron and steel industry have been analyzed from the perspective of the carbon–electricity–hydrogen ternary relationship. Frontier technologies such as “hydrogen replacing carbon” are being developed worldwide. Combining the high efficiency of microwave electric-thermal conversion with the high efficiency and pollution-free advantages of hydrogen-reducing agents may drive future developments. In this review a process path for “microwave + hydrogen” synergistic metallurgy is proposed. The reduction of magnetite powder by H2 (CO) in a microwave field versus in a conventional field is compared. The driving effect of the microwave field is found to be significant and the synergistic reduction effect of microwaves with H2 is far greater than that of CO.
Optimization of Hydrogen Production System Performance Using Photovoltaic/Thermal-Coupled PEM
Oct 2024
Publication
A proton exchange membrane electrolyzer can effectively utilize the electricity generated by intermittent solar power. Different methods of generating electricity may have different efficiencies and hydrogen production rates. Two coupled systems namely PV/T- and CPV/T-coupling PEMEC respectively are presented and compared in this study. A maximum power point tracking algorithm for the photovoltaic system is employed and simulations are conducted based on the solar irradiation intensity and ambient temperature of a specific location on a particular day. The simulation results indicate that the hydrogen production is relatively high between 11:00 and 16:00 with a peak between 12:00 and 13:00. The maximum hydrogen production rate is 99.11 g/s and 29.02 g/s for the CPV/T-PEM and PV/T-PEM systems. The maximum energy efficiency of hydrogen production in CPV/T-PEM and PV/T-PEM systems is 66.7% and 70.6%. Under conditions of high solar irradiation intensity and ambient temperature the system demonstrates higher total efficiency and greater hydrogen production. The CPV/T-PEM system achieves a maximum hydrogen production rate of 2240.41 kg/d with a standard coal saving rate of 15.5 tons/day and a CO2 reduction rate of 38.0 tons/day. Compared to the PV/T-PEM system the CPV/T-PEM system exhibits a higher hydrogen production rate. These findings provide valuable insights into the engineering application of photovoltaic/thermal-coupled hydrogen production technology and contribute to the advancement of this field.
Enhancing Safety through Optimal Placement of Components in Hydrogen Tractor: Rollover Angle Analysis
Feb 2024
Publication
Hydrogen tractors are being developed necessitating consideration of the variation in the center of gravity depending on the arrangement of components such as power packs and cooling modules that replace traditional engines. This study analyzes the effects of component arrangement on stability and rollover angle in hydrogen tractors through simulations and proposes an optimal configuration. Stability is evaluated by analyzing rollover angles in various directions with rotations around the tractor’s midpoint. Based on the analysis of rollover angles for Type 1 Type 2 and Type 3 hydrogen tractors Type 2 demonstrates superior stability compared to the other types. Specifically when comparing lateral rollover angles at 0◦ rotation Type 2 exhibits a 2% increase over Type 3. Upon rotations at 90◦ and 180◦ Type 2 consistently displays the highest rollover angles with differences ranging from approximately 6% to 12% compared to the other types. These results indicate that Type 2 with its specific component arrangement offers the most stable configuration among the three types of tractors. It is confirmed that the rollover angle changes based on component arrangement with a lower center of gravity resulting in greater stability. These findings serve as a crucial foundation for enhancing stability in the future design and manufacturing phases of hydrogen tractors.
Economic Framework for Green Shipping Corridors: Evaluating Cost-effective Transition from Fossil Fuels Towards Hydrogen
Aug 2024
Publication
Global warming’s major cause is the emission of greenhouse-effect gases (GHG) especially carbon dioxide (CO2) whose main source is the combustion of fossil fuels. Fossil fuels serve as the primary energy source in many industries including shipping which is the focus of this study. One of the measures proposed to tackle GHG emissions is the development of green shipping corridors - carbon-free shipping routes that require the transition to alternative fuels which are gaining competitiveness. One of the reasons for that is carbon pricing which taxes CO2 emissions. However the lack of consensus on the most cost-advantageous alternative fuel in the long run results in the delay of the implementation of green shipping corridors. To make it more accessible for stakeholders to conduct an economic analysis of the various options a framework to determine and minimize the costs of transitioning from fossil fuels to any alternative fuel is proposed over the period of one voyage considering the lost opportunity cost the deployment cost of bunkering vessels at the necessary call ports the cost of converting the vessel the car-bon emissions tax cost and the fuel cost. This will allow stakeholders to choose the most economical alternative fuel accelerating the development of green shipping corridor initiatives. To validate the effectiveness of the framework it was applied in a case study involving a shipowner seeking to transition from heavy fuel oil (HFO) to Ammonia Hydrogen Liquefied Natural Gas (LNG) or Methanol. This study faced limitations due to the unknown costs of installing bunkering vessels for Ammonia and Hydrogen. However it evaluates the cost-effectiveness of alternative fuels providing insights into their short-term economic viability. The results showed that Hydrogen is the most costadvantageous fuel until a deployment cost per bunkering vessel of 1990285$ for a sailing speed of 22 knots and 2190171$ for a sailing speed of 18 knots is reached after which LNG becomes the most economical option regardless of variations in the carbon tax. Moreover a sensitivity analysis was conducted to determine the effects of variations in parameters such as carbon tax fuel prices and vessel conversion costs in the total cost of each fuel option. Results highlighted that even though HFO remains the most economical fuel option even when considering a high increase in carbon tax the cost gap between HFO and alternative fuels narrows significantly with the increase in carbon tax. Furthermore the sailing speed impacts the fuels’ competitiveness as the cost difference between HFO and alternative fuels decreases at higher speeds.
Impact of Medium-pressure Direct Injection Engine Fueled by Hydrogen
Dec 2023
Publication
In the automotive sector hydrogen is being increasingly explored as an alternative fuel to replace conventional carbon-based fuels. Its combustion characteristics make it well-suited for adaptation to internal combustion engines. The wide flammability range of hydrogen allows for higher dilution conditions resulting in enhanced combustion efficiency. When combined with lean combustion strategies hydrogen significantly reduces environmental impact virtually eliminating carbon dioxide and nitrogen oxide emissions while maintaining high thermal efficiency. This paper aims to assess the potential of using an outwardly opening poppet valve hydrogen direct injection (DI) system in a small engine for light-duty applications. To achieve this a comparison of performance emission levels and combustion parameters is conducted on a single-cylinder spark-ignition (SI) research engine fueled by hydrogen using both port fuel injection (PFI) and this new direct injection system. Two different engine loads are measured at multiple air dilution and injection timing conditions. The results demonstrate notable efficiency improvements ranging from 0.6% to 1.1% when transitioning from PFI to DI. Accurate control of injection timing is essential for achieving optimal performance and low emissions. Delaying the start of injection results in a 7.6% reduction in compression work at low load and a 3.9% reduction at high load. This results in a 3.1-3.2% improvement in ISFC in both load conditions considered.
Nanomaterials for Hydrogen Storage Applications: A Review
Sep 2008
Publication
Nanomaterials have attracted great interest in recent years because of the unusual mechanical electrical electronic opticalmagnetic and surface properties. The high surface/volume ratio of these materials has significant implications with respectto energy storage. Both the high surface area and the opportunity for nanomaterial consolidation are key attributes of thisnew class of materials for hydrogen storage devices. Nanostructured systems including carbon nanotubes nano-magnesiumbased hydrides complex hydride/carbon nanocomposites boron nitride nanotubes TiS2/MoS2 nanotubes alanates polymernanocomposites and metal organic frameworks are considered to be potential candidates for storing large quantities of hydrogen.Recent investigations have shown that nanoscale materials may offer advantages if certain physical and chemical effects related tothe nanoscale can be used efficiently. The present review focuses the application of nanostructured materials for storing atomicor molecular hydrogen. The synergistic effects of nanocrystalinity and nanocatalyst doping on the metal or complex hydrides forimproving the thermodynamics and hydrogen reaction kinetics are discussed. In addition various carbonaceous nanomaterialsand novel sorbent systems (e.g. carbon nanotubes fullerenes nanofibers polyaniline nanospheres and metal organic frameworksetc.) and their hydrogen storage characteristics are outlined.
Energy-exergy Evaluation of Liquefied Hydrogen Production System Based on Steam Methane Reforming and LNG Revaporization
Jul 2023
Publication
The research motivation of this paper is to utilize the large amount of energy wasted during the LNG (liquefied natural gas) gasification process and proposes a synergistic liquefied hydrogen (LH2) production and storage process scheme for LNG receiving station and methane reforming hydrogen production process - SMR-LNG combined liquefied hydrogen production system which uses the cold energy from LNG to pre-cool the hydrogen and subsequently uses an expander to complete the liquefaction of hydrogen. The proposed process is modeled and simulated by Aspen HYSYS software and its efficiency is evaluated and sensitivity analysis is carried out. The simulation results show that the system can produce liquefied hydrogen with a flow rate of 5.89t/h with 99.99% purity when the LNG supply rate is 50t/h. The power consumption of liquefied hydrogen is 46.6kWh/kg LH2; meanwhile the energy consumption of the HL subsystem is 15.9kWh/kg LH2 lower than traditional value of 17~19kWh/kg LH2. The efficiency of the hydrogen production subsystem was 16.9%; the efficiency of the hydrogen liquefaction (HL) subsystem was 29.61% which was significantly higher than the conventional industrial value of 21%; the overall energy efficiency (EE1) of the system was 56.52% with the exergy efficiency (EE2) of 22.2% reflecting a relatively good thermodynamic perfection. The energy consumption of liquefied hydrogen per unit product is 98.71 GJ/kg LH2.
Exergy Analysis in Intensification of Sorption-enhanced Steam Methane Reforming for Clean Hydrogen Production: Comparative Study and Efficiency Optimisation
Feb 2024
Publication
Hydrogen has a key role to play in decarbonising industry and other sectors of society. It is important to develop low-carbon hydrogen production technologies that are cost-effective and energy-efficient. Sorption-enhanced steam methane reforming (SE-SMR) is a developing low-carbon (blue) hydrogen production process which enables combined hydrogen production and carbon capture. Despite a number of key benefits the process is yet to be fully realised in terms of efficiency. In this work a sorption-enhanced steam methane reforming process has been intensified via exergy analysis. Assessing the exergy efficiency of these processes is key to ensuring the effective deployment of low-carbon hydrogen production technologies. An exergy analysis was performed on an SE-SMR process and was then subsequently used to incorporate process improvements developing a process that has theoretically an extremely high CO2 capture rate of nearly 100 % whilst simultaneously demonstrating a high exergy efficiency (77.58 %) showcasing the potential of blue hydrogen as an effective tool to ensure decarbonisation in an energy-efficient manner.
Fuel Cell Vehicle Hydrogen Emissions Testing
Sep 2023
Publication
The NREL Hydrogen Sensor Laboratory is comprised of researchers dedicated to furthering hydrogen sensor technology and detection methodology. NREL has teamed up with researchers at Environment and Climate Change Canada (ECCC) and Transport Canada (TC) to conduct research to quantify hydrogen emissions from Fuel Cell Electric Vehicles (FCEV). Test protocols will have a large effect on monitoring and regulating the hydrogen emissions from FCEVs. How emissions are tested will play an important role when understanding the safety and environmental implications of using FCEVs. NREL Sensor Laboratory personnel have partnered with other entities to conduct multiple variations of emissions testing for FCEVs. This experimentation includes testing different models of FCEVs under various driving conditions while monitoring the hydrogen concentration of the exhaust using several different test methods and apparatus. Researchers look to support regulatory bodies by providing useful data that can support more consistent and relevant safety and environmental standards. We plan to present on the current test methods and results from recent emissions measurements at ECCC.
Optimal Operation Strategy for Wind–Photovoltaic Power-Based Hydrogen Production Systems Considering Electrolyzer Start-Up Characteristics
Aug 2024
Publication
Combining electrolytic hydrogen production with wind–photovoltaic power can effectively smooth the fluctuation of power and enhance the schedulable wind–photovoltaic power which provides an effective solution to solve the problem of wind–photovoltaic power accommodation. In this paper the optimization operation strategy is studied for the wind–photovoltaic power-based hydrogen production system. Firstly to make up for the deficiency of the existing research on the multi-state and nonlinear characteristics of electrolyzers the three-state and power-current nonlinear characteristics of the electrolyzer cell are modeled. The model reflects the difference between the cold and hot starting time of the electrolyzer and the linear decoupling model is easy to apply in the optimization model. On this basis considering the operation constraints of the electrolyzer hydrogen storage tank battery and other equipment the optimization operation model of the wind–photovoltaic power-based hydrogen production system is developed based on the typical scenario approach. It also considers the cold and hot starting time of the electrolyzer with the daily operation cost as the goal. The results show that the operational benefits of the system can be improved through the proposed strategy. The hydrogen storage tank capacity will have an impact on the operation income of the wind–solar hydrogen coupling system and the daily operation income will increase by 0.32% for every 10% (300 kg) increase in the hydrogen storage tank capacity.
Design of Long-Life Wireless Near-Field Hydrogen Gas Sensor
Feb 2024
Publication
A compact wireless near-field hydrogen gas sensor is proposed which detects leaking hydrogen near its source to achieve fast responses and high reliability. A semiconductor-type sensing element is implemented in the sensor which can provide a significant response in 100 ms when stimulated by pure hydrogen. The overall response time is shortened by orders of magnitude compared to conventional sensors according to simulation results which will be within 200 ms compared with over 25 s for spatial concentration sensors under the worst conditions. Over 1 year maintenance intervals are enabled by wireless design based on the Bluetooth low energy protocol. The average energy consumption during a single alarm process is 153 µJ/s. The whole sensor is integrated on a 20 × 26 mm circuit board for compact use.
Numerical Investigation and Simulation of Hydrogen Blending into Natural Gas Combustion
Aug 2024
Publication
This study reviews existing simulation models and describes a selected model for analysing combustion dynamics in hydrogen and natural gas mixtures specifically within non-ferrous melting furnaces. The primary objectives are to compare the combustion characteristics of these two energy carriers and assess the impact of hydrogen integration on furnace operation and efficiency. Using computational fluid dynamics (CFD) simulations incorporating actual furnace geometries and a detailed combustion and NOx emission prediction model this research aims to accurately quantify the effects of hydrogen blending. Experimental tests on furnaces using only natural gas confirmed the validity of these simulations. By providing precise predictions for temperature distribution and NOx emissions this approach reduces the need for extensive laboratory testing facilitates broader exploration of design modifications accelerates the design process and ultimately lowers product development costs.
Green with Envy? Hydrogen Production in a Carbon-constrained World
Jan 2024
Publication
Hydrogen is widely recognized as a key component of a decarbonized global energy system serving as both a fuel source and an energy storage medium. While current hydrogen production relies almost entirely on emissionsintensive processes two low-emissions production pathways – natural-gas-derived production combined with carbon capture and storage and electrolysis using carbon-free electricity – are poised to change the global supply mix. Our study assesses the financial conditions under which natural-gas-based hydrogen production combined with carbon capture and storage would be available at a cost lower than hydrogen produced through electrolysis and the degree to which these conditions are likely to arise in a transition to a net-zero world. We also assess the degree to which emissions reduction policies namely carbon pricing and carbon capture and storage tax credits affect the relative costs of hydrogen production derived from different pathways. We show that while carbon pricing can improve the relative cost of both green and blue hydrogen production compared with unabated grey hydrogen targeted tax credits favouring either blue or green hydrogen explicitly may increase emissions and/or increase the costs of the energy transition.
Optimal Decarbonisation Pathways for the Italian Energy System: Modelling a Long-term Energy Transition to Achieve Zero Emission by 2050
May 2024
Publication
The goal of achieving a zero-emission energy system by 2050 requires accurate energy planning to minimise the overall cost of the energy transition. Long-term energy models based on cost-optimal solutions are extremely dependent on the cost forecasts of different technologies. However such forecasts are inherently uncertain. The aim of the present work is to identify a cost-optimal pathway for the Italian energy system decarbonisation and assess how renewable cost scenarios can affect the optimal solution. The analysis has been carried out with the H2RES model a single-objective optimisation algorithm based on Linear Programming. Different cost scenarios for photovoltaics on-shore and off-shore wind power and lithium-ion batteries are simulated. Results indicate that a 100% renewable energy system in Italy is technically feasible. Power-to-X technologies are crucial for balancing purposes enabling a share of non-dispatchable generation higher than 90%. Renewable cost scenarios affect the energy mix however both on-shore and off-shore wind saturate the maximum capacity potential in almost all scenarios. Cost forecasts for lithium-ion batteries have a significant impact on their optimal capacity and the role of hydrogen. Indeed as battery costs rise fuel cells emerge as the main solution for balancing services. This study emphasises the importance of conducting cost sensitivity analyses in long-term energy planning. Such analyses can help to determine how changes in cost forecasts may affect the optimal strategies for decarbonising national energy systems.
Environmental Life-cycle Analysis of Hydrogen Technology in the United States
Oct 2024
Publication
Hydrogen is a zero-carbon energy carrier with potential to decarbonize industrial and transportation sectors but its life-cycle greenhouse gas (GHG) emissions depend on its energy supply chain and carbon management measures (e.g. carbon capture and storage). Global support for clean hydrogen production and use has recently intensified. In the United States Congress passed several laws that incentivize the production and use of renewable and low-carbon hydrogen such as the Bipartisan Infrastructure Law (BIL) in 2021 and the Inflation Reduction Act (IRA) in 2022 which provides tax credits of up to $3/kg depending on the carbon intensity of the produced hydrogen. A comprehensive life-cycle accounting of GHG emissions associated with hydrogen production is needed to determine the carbon intensity of hydrogen throughout its value chain. In the United States Argonne’s R&D GREET® (Greenhouse Gases Regulated emissions and Energy use in Technologies) model has been widely used for hydrogen carbon intensity calculations. This paper describes the major hydrogen technology pathways considered in the United States and provides data sources and carbon intensity results for each of the hydrogen production and delivery pathways using consistent system boundaries and most recent technology performance and supply chain data.
Hydrogen Blending in Natural Gas Pipelines: A Comprehensive Review of Material Compatibility and Safety Considerations
Nov 2024
Publication
The increasing demand for energy and the urgent need to reduce carbon emissions have positioned hydrogen as a promising alternative. This review paper explores the potential of hydrogen blending in natural gas pipelines focusing on the compatibility of pipeline materials and the associated safety challenges. Hydrogen blending can significantly reduce carbon emissions from homes and industries as demonstrated by various projects in Canada and globally. However the introduction of hydrogen into natural gas pipelines poses risks such as hydrogenassisted materials degradation which can compromise the integrity of pipeline materials. This study reviews the effects of hydrogen on the mechanical properties of both vintage and modern pipeline steels cast iron copper aluminum stainless steel as well as plastics elastomers and odorants that compose an active natural gas pipeline network. The review highlights the need for updated codes and standards to ensure safe operation and discusses the implications of hydrogen on material selection design and safety considerations. Overall this manuscript aims to provide a comprehensive resource on the current state of pipeline materials in the context of hydrogen blending emphasizing the importance of further research to address the gaps in current knowledge and to develop robust guidelines for the integration of hydrogen into existing natural gas infrastructure.
Great Britain's Hydrogen Infrastructure Development - Investment Priorities and Locational Flexibility
Aug 2024
Publication
Future pathways for Great Britain’s energy system decarbonization have highlighted the importance of lowcarbon hydrogen as an energy carrier and demand flexibility support. However the potential application within various sectors (heating industry transport) and production capacity through different technologies (methane reformation with carbon capture biomass gasification electrolysis) is highly varying introducing substantial uncertainties for hydrogen infrastructure development. This study sets out infrastructure priorities and identifies locational flexibility for hydrogen supply and demand options. Advances on limitations of previous research are made by developing an open-source model of the hydrogen system of Great Britain based on three Net Zero scenarios set out by National Grid in their Future Energy Scenarios in high temporal and spatial resolution. The model comprehensively covers demand sectors and supply options in addition to extending the locational considerations of the Future Energy Scenarios. This study recommends prioritizing the establishment of green hydrogen hubs in the near-term aligning with demands for synthetic fuels production industry and power which can facilitate the subsequent roll out of up to 10GW of hydrogen production capacity by 2050. The analysis quantifies a high proportion of hydrogen supply and demand which can be located flexibly.
Numerical Simulation of Transition to Detonation in a Hydrogen-air Mixture Due to Shock Wave Focusing on a 90-Deg Wedge
Sep 2023
Publication
The interaction of a shock wave with a specific angle or concave wall due to its reflection and focusing is a way to onset the detonation provided sufficiently strong shock wave. In this work we present numerical simulation results of the detonation initiation due to the shock reflection and focusing in a 90-degree wedge for mixtures of H2 and air. The code used was ddtFoam [1–3] that is a component of the larger OpenFOAM open-source CFD package of density-based code for solving the unsteady compressible Navier-Stokes equations. The numerical model represents the 2-D geometry of the experiments performed by Rudy [4]. The numerical results revealed three potential scenarios in the corner after reflection: shock wave reflection without ignition deflagrative ignition with intermediate transient regimes with a delayed transition to detonation in lagging combustion zone at around 1.8 mm from the apex of the wedge and ignition with an instantaneous transition to detonation with the formation of the detonation wave in the corner tip. In the experimental investigation the transition velocity for the stoichiometric mixture was approximately 715 m/s while in the numerical simulation the transition velocity for the stoichiometric mixture was 675.65 m/s 5.5% decrease in velocity.
Climate Change Mitigation Potentials of on Grid-connected Power-to-X Fuels and Advanced Biofuels for the European Maritime Transport
Jul 2023
Publication
This study proposes a country-based life-cycle assessment (LCA) of several conversion pathways related 10 to both on grid-connected Power-to-X (PtX) fuels and advanced biofuel production for maritime transport 11 in Europe. We estimate the biomass resource availability (both agricultural and forest residues and 12 second-generation energy crops from abandoned cropland) electricity mix and a future-oriented 13 prospective LCA to assess how future climate change mitigation policies influence the results. Our results 14 indicate that the potential of PtX fuels to achieve well-to-wake greenhouse gas intensities lower than 15 those of fossil fuels is limited to countries with a carbon intensity of the electricity mix below 100 gCO2eq kWh-1 16 . The more ambitious FuelEU Maritime goal could be achieved with PtX only if connected to electricity sources below ca. 17 gCO2eq kWh-1 17 which can become possible for most of the national 18 electricity mix in Europe by 2050 if renewable energy sources will become deployed at large scales. For 19 drop-in and hydrogen-based biofuels biomass residues have a higher potential to reduce emissions than 20 dedicated energy crops. In Europe the potentials of energy supply from all renewable and low-carbon 21 fuels (RLFs) range from 32-149% of the current annual fuel consumption in European maritime transport. 22 The full deployment of RLFs with carbon capture and storage technologies could mitigate up to 184% of 23 the current well-to-wake shipping emissions in Europe. Overall our study highlights how the strategic use 24 of both hydrogen-based biofuels and PtX fuels can contribute to the climate mitigation targetsfor present 25 and future scenarios of European maritime transport.
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