China, People’s Republic
Study on the Inherent Safety of On-board Methanol Reforming Hydrogen Production Fuel Cell System
Sep 2023
Publication
Methanol as a liquid phase hydrogen storage carrier has broad prospects. Although the on-board methanol reforming hydrogen fuel cell system (MRFC) has long been proposed to replace the traditional hydrogen fuel cell vehicle the inherent safety of the system itself has rarely been studied. This paper adopted the improved method of Inherently Safer Process Piping (ISPP) to evaluate the pipeline inherent safety of MRFC. The process data such as temperature pressure viscosity and density were obtained by simulating the MRFC in ASPEN HYSYS. The Process Stream Characteristic Index (PSCI) and risk assessment of jet fire and vapor cloud explosion was carried out for the key streams with those simulated data. The results showed the risk ranks of different pipelines in the MRFC and the countermeasures were given according to different risk ranks. Through the in-depth study of the evaluation results this paper demonstrates the risk degree of the system in more detail and reduces the fuzziness of risk rating. By applying ISPP to the small integrated system of MRFC this paper realizes the leap of inherent safety assessment method in the object and provides a reference for the inherent safety assessment of relevant objects in the future.
CO2 Effect on the Fatigue Crack Growth of X80 Pipeline Steel in Hydrogen-Enriched Natural Gas: Experiment vs Density Functional Theory Calculation
Sep 2023
Publication
The influence of hydrogen-enriched natural gas (HENG) and CO2 on the mechanical property of X80 pipeline steel were investigated via fatigue crack growth rate (FCGR) tests and density functional theory (DFT) calculations. The results show that the FCGR in H2 was slightly faster than that in HENG while it was slower than that in the N2/CO2/H2 mixtures. The enhanced FCGR by CO2 further increased with the increasing CO2 content. DFT calculation results show that the adsorbed CO2 on the iron surface significantly increased the migration rate of H atoms from surface to subsurface. This promotes the entry of hydrogen into the steel.
CFD Simulation and ANN Prediction of Hydrogen Leakage and Diffusion Behavior in a Hydrogen Refuelling Station
Sep 2023
Publication
Hydrogen refuelling stations are an important part of the infrastructure for promoting the hydrogen economy. Since hydrogen is a flammable and explosive gas hydrogen released from high-pressure hydrogen storage equipment in hydrogen refuelling stations will likely cause combustion or explosion accidents. Studying high-pressure hydrogen leakage in hydrogen refuelling stations is a prerequisite for promoting hydrogen fuel cell vehicles and hydrogen refuelling stations. In this work an actual-size hydrogen refuelling station model was established on the ANSYS FLUENT software platform. The computational fluid dynamics (CFD) models for hydrogen leakage simulation were validated by comparing the simulation results with experimental data in the literature. The effects of ambient wind speed wind direction leakage rate and leakage direction on the diffusion behaviors of the released hydrogen were investigated. The spreading distances of the flammable hydrogen cloud were predicted using an artificial neural network for horizontal leakage. The results show that the leak direction strongly affected the flammable cloud flow. The ambient wind speed has complicated effects on spreading the flammable cloud. The wind makes the flammable cloud move in certain directions and the higher wind speed accelerates the diffusion of the flammable gas in the air. The results of the study can be used as a reference for the study of high-pressure hydrogen leakage in hydrogen refuelling stations.
Techno‐Economic Analysis of Hydrogen as a Storage Solution in an Integrated Energy System for an Industrial Area in China
Jun 2024
Publication
This study proposes four kinds of hybrid source–grid–storage systems consisting of pho‐ tovoltaic and wind energy and a power grid including different batteries and hydrogen storage systems for Sanjiao town. HOMER‐PRO was applied for the optimal design and techno‐economic analysis of each case aiming to explore reproducible energy supply solutions for China’s industrial clusters. The results show that the proposed system is a fully feasible and reliable solution for in‐ dustry‐based towns like Sanjiao in their pursuit of carbon neutrality. In addition the source‐side price sensitivity analysis found that the hydrogen storage solution was cost‐competitive only when the capital costs on the storage and source sides were reduced by about 70%. However the hydro‐ gen storage system had the lowest carbon emissions about 14% lower than the battery ones. It was also found that power generation cost reduction had a more prominent effect on the whole system’s NPC and LCOE reduction. This suggests that policy support needs to continue to push for genera‐ tion‐side innovation and scaling up while research on different energy storage types should be en‐ couraged to serve the needs of different source–grid–load–storage systems.
A Study on the Promoting Role of Renewable Hydrogen in the Transformation of Petroleum Refining Pathways
Jun 2024
Publication
The refining industry is shifting from decarbonization to hydrogenation for processing heavy fractions to reduce pollution and improve efficiency. However the carbon footprint of hydrogen production presents significant environmental challenges. This study couples refinery linear programming models with life cycle assessment to evaluate from a long-term perspective the role of low-carbon hydrogen in promoting sustainable and profitable hydrogenation refining practices. Eight hydrogen-production pathways were examined including those based on fossil fuels and renewable energy providing hydrogen for three representative refineries adopting hydrogenation decarbonization and co-processing routes. Learning curves were used to predict future hydrogen cost trends. Currently hydrogenation refineries using fossil fuels benefit from significant cost advantages in hydrogen production demonstrating optimal economic performance. However in the long term with increasing carbon taxes hydrogenation routes will be affected by the high carbon emissions associated with fossil-based hydrogen losing economic advantages compared to decarbonization pathways. With increasing installed capacity and technological advancements low-carbon hydrogen is anticipated to reach cost parity with fossil-based hydrogen before 2060. Coupling renewable hydrogen is expected to yield the most significant economic advantages for hydrogenation refineries in the long term. Renewable hydrogen drives the transition of refining processing routes from a decarbonization-oriented approach to a hydrogenation-oriented paradigm resulting in cleaner refining processes and enhanced competitiveness under emission-reduction pressures.
Study on Liquid Hydrogen Leakage and Diffusion Behavior in a Hydrogen Production Station
Jun 2024
Publication
Liquid hydrogen storage is an important way of hydrogen storage and transportation which greatly improves the storage and transportation efficiency due to the high energy density but at the same time brings new safety hazards. In this study the liquid hydrogen leakage in the storage area of a hydrogen production station is numerically simulated. The effects of ambient wind direction wind speed leakage mass flow rate and the mass fraction of gas phase at the leakage port on the diffusion behavior of the liquid hydrogen leakage were investigated. The results show that the ambient wind direction directly determines the direction of liquid hydrogen leakage diffusion. The wind speed significantly affects the diffusion distance. When the wind speed is 6 m/s the diffusion distance of the flammable hydrogen cloud reaches 40.08 m which is 2.63 times that under windless conditions. The liquid hydrogen leakage mass flow rate and the mass fraction of the gas phase have a greater effect on the volume of the flammable hydrogen cloud. As the leakage mass flow rate increased from 5.15 kg/s to 10 kg/s the flammable hydrogen cloud volume increased from 5734.31 m3 to 10305.5 m3 . The installation of a barrier wall in front of the leakage port can limit the horizontal diffusion of the flammable hydrogen cloud elevate the diffusion height and effectively reduce the volume of the flammable hydrogen cloud. This study can provide theoretical support for the construction and operation of hydrogen production stations.
Numerical Simulation and Field Experimental Study of Combustion Characteristics of Hydrogen-Enriched Natural Gas
Jun 2024
Publication
For the safe and efficient utilization of hydrogen-enriched natural gas combustion in industrial gas-fired boilers the present study adopted a combination of numerical simulation and field tests to investigate its adaptability. Firstly the combustion characteristics of hydrogen-enriched natural gas with different hydrogen blending ratios and equivalence ratios were evaluated by using the Chemkin Pro platform. Secondly a field experimental study was carried out based on the WNS2- 1.25-Q gas-fired boiler to investigate the boiler’s thermal efficiency heat loss and pollutant emissions after hydrogen addition. The results show that at the same equivalence ratio with the hydrogen blending ratio increasing from 0% to 25% the laminar flame propagation speed of the fuel increases the extinction strain rate rises and the combustion limit expands. The laminar flame propagation speed of premixed methane/air gas reaches the maximum value when the equivalence ratio is 1.0 and the combustion intensity of the flame is the highest at this time. In the field tests as the hydrogen blending ratio increases from 0% to nearly 10% with the increasing excess air ratio the boiler’s thermal efficiency decreases as well as the NOx emission. This indicates that there exists a tradeoff between the boiler thermal efficiency and NOx emission in practice.
Hydrogen Jet Flame Simulation and Thermal Radiation Damage Estimation for Leakage Accidents in a Hydrogen Refueling Station
Jun 2024
Publication
With the rapid development of hydrogen energy worldwide the number of hydrogen energy facilities such as hydrogen refueling stations has grown rapidly in recent years. However hydrogen is prone to leakage accidents during use which could lead to hazards such as fires and explosions. Therefore research on the safety of hydrogen energy facilities is crucial. In this paper a study of high-pressure hydrogen jet flame accidents is conducted for a proposed integrated hydrogen production and refueling station in China. The effects of leakage direction and leakage port diameter on the jet flame characteristics are analyzed and a risk assessment of the flame accident is conducted. The results showed that the death range perpendicular to the flame direction increased from 2.23 m to 5.5 m when the diameter of the leakage port increased from 4 mm to 10 mm. When the diameter of the leakage port is larger than 8 mm the equipment on the scene will be within the boundaries of the damage. The consequences of fire can be effectively mitigated by a reasonable firewall setup to ensure the overall safety of the integrated station.
Optimization of the Joint Operation of an Electricity–Heat– Hydrogen–Gas Multi-Energy System Containing Hybrid Energy Storage and Power-to-Gas–Combined Heat and Power
Jun 2024
Publication
With the continuous development of hydrogen storage systems power-to-gas (P2G) and combined heat and power (CHP) the coupling between electricity–heat–hydrogen–gas has been promoted and energy conversion equipment has been transformed from an independent operation with low energy utilization efficiency to a joint operation with high efficiency. This study proposes a low-carbon optimization strategy for a multi-energy coupled IES containing hydrogen energy storage operating jointly with a two-stage P2G adjustable thermoelectric ratio CHP. Firstly the hydrogen energy storage system is analyzed to enhance the wind power consumption ability of the system by dynamically absorbing and releasing energy at the right time through electricity–hydrogen coupling. Then the two-stage P2G operation process is refined and combined with the CHP operation with an adjustable thermoelectric ratio to further improve the low-carbon and economic performance of the system. Finally multiple scenarios are set up and the comparative analysis shows that the addition of a hydrogen storage system can increase the wind power consumption capacity of the system by 4.6%; considering the adjustable thermoelectric ratio CHP and the twostage P2G the system emissions reduction can be 5.97% and 23.07% respectively and the total cost of operation can be reduced by 7.5% and 14.5% respectively.
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