Applications & Pathways
Hydrogen Diffusion and Its Effect on Hydrogen Embrittlement in DP Steels with Different Martensite Content
Dec 2020
Publication
The hydrogen diffusion behavior and hydrogen embrittlement susceptibility of dual phase (DP) steels with different martensite content were investigated using the slow strain-rate tensile test and hydrogen permeation measurement. Results showed that a logarithmic relationship was established between the hydrogen embrittlement index (IHE) and the effective hydrogen diffusion coefficient (Deff). When the martensite content is low ferrite/ martensite interface behaves as the main trap that captures the hydrogen atoms. Also when the Deff decreases IHE increases with increasing martensite content. However when the martensite content reaches approximately 68.3% the martensite grains start to form a continuous network Deff reaches a plateau and IHE continues to increase. This is mainly related to the reduction of carbon content in martensite and the length of ferrite/martensite interface which promotes the diffusion of hydrogen atoms in martensite and the aggregation of hydrogen atoms at the ferrite/martensite interface. Finally a model describing the mechanism of microstructure-driven hydrogen diffusion with different martensite distribution was established.
Energy Transition in Aviation: The Role of Cryogenic Fuels
Dec 2020
Publication
Aviation is the backbone of our modern society. In 2019 around 4.5 billion passengers travelled through the air. However at the same time aviation was also responsible for around 5% of anthropogenic causes of global warming. The impact of the COVID-19 pandemic on the aviation sector in the short term is clearly very high but the long-term effects are still unknown. However with the increase in global GDP the number of travelers is expected to increase between three- to four-fold by the middle of this century. While other sectors of transportation are making steady progress in decarbonizing aviation is falling behind. This paper explores some of the various options for energy carriers in aviation and particularly highlights the possibilities and challenges of using cryogenic fuels/energy carriers such as liquid hydrogen (LH2) and liquefied natural gas (LNG).
Double Compression-Expansion Engine (DCEE) Fueled with Hydrogen: Preliminary Computational Assessment
Jan 2022
Publication
Hydrogen (H2 ) is currently a highly attractive fuel for internal combustion engines (ICEs) owing to the prospects of potentially near-zero emissions. However the production emissions and cost of H2 fuel necessitate substantial improvements in ICE thermal efficiency. This work aims to investigate a potential implementation of H2 combustion in a highly efficient double compression-expansion engine (DCEE). DICI nonpremixed H2 combustion mode is used for its superior characteristics as concluded in previous studies. The analysis is performed using a 1D GT-Power software package where different variants of the DICI H2 and diesel combustion cycles obtained experimentally and numerically (3D CFD) are imposed in the combustion cylinder of the DCEE. The results show that the low jet momentum free jet mixing dominated variants of the DICI H2 combustion concept are preferred owing to the lower heat transfer losses and relaxed requirements on the fuel injection system. Insulation of the expander and removal of the intercooling improve the engine efficiency by 1.3 and 0.5 %-points respectively but the latter leads to elevated temperatures in the high-pressure tank which makes the selection of its materials harder but allows the use of cheaper oxidation catalysts. The results also show that the DCEE performance is insensitive to combustion cylinder temperatures making it potentially suitable for other high-octane fuels such as methane methanol ammonia etc. Finally a brake thermal efficiency of 56 % is achieved with H2 combustion around 1 %-point higher than with diesel. Further efficiency improvements are also possible with a fully optimized H2 combustion system.
A Review on Environmental Efficiency Evaluation of New Energy Vehicles Using Life Cycle Analysis
Mar 2022
Publication
New energy vehicles (NEVs) especially electric vehicles (EVs) address the important task of reducing the greenhouse effect. It is particularly important to measure the environmental efficiency of new energy vehicles and the life cycle analysis (LCA) model provides a comprehensive evaluation method of environmental efficiency. To provide researchers with knowledge regarding the research trends of LCA in NEVs a total of 282 related studies were counted from the Web of Science database and analyzed regarding their research contents research preferences and research trends. The conclusion drawn from this research is that the stages of energy resource extraction and collection carrier production and energy transportation maintenance and replacement are not considered to be research links. The stages of material equipment and car transportation and operation equipment settling and forms of use need to be considered in future research. Hydrogen fuel cell electric vehicles (HFCEVs) vehicle type classification the water footprint battery recovery and reuse and battery aging are the focus of further research and comprehensive evaluation combined with more evaluation methods is the direction needed for the optimization of LCA. According to the results of this study regarding EV and hybrid power vehicles (including plug-in hybrid electric vehicles (PHEV) fuel-cell electric vehicles (FCEV) hybrid electric vehicles (HEV) and extended range electric vehicles (EREV)) well-to-wheel (WTW) average carbon dioxide (CO2 ) emissions have been less than those in the same period of gasoline internal combustion engine vehicles (GICEV). However EV and hybrid electric vehicle production CO2 emissions have been greater than those during the same period of GICEV and the total CO2 emissions of EV have been less than during the same period of GICEV.
From Microcars to Heavy-Duty Vehicles: Vehicle Performance Comparison of Battery and Fuel Cell Electric Vehicles
Oct 2021
Publication
Low vehicle occupancy rates combined with record conventional vehicle sales justify the requirement to optimize vehicle type based on passengers and a powertrain with zero-emissions. This study compares the performance of different vehicle types based on the number of passengers/payloads powertrain configuration (battery and fuel cell electric configurations) and drive cycles to assess range and energy consumption. An adequate choice of vehicle segment according to the real passenger occupancy enables the least energy consumption. Vehicle performance in terms of range points to remarkable results for the FCEV (fuel cell electric vehicle) compared to BEV (battery electric vehicle) where the former reached an average range of 600 km or more in all different drive cycles while the latter was only cruising nearly 350 km. Decisively the cost analysis indicated that FCEV remains the most expensive option with base cost three-fold that of BEV. The FCEV showed notable results with an average operating cost of less than 7 cents/km where BEV cost more than 10 €/km in addition to the base cost for light-duty vehicles. The cost analysis for a bus and semi-truck showed that with a full payload FCPT (fuel cell powertrain) would be more economical with an average energy cost of ~1.2 €/km while with BPT the energy cost is more than 300 €/km
Repurposing Fischer-Tropsch and Natural Gas as Bridging Technologies for the Energy Revolution
Jun 2022
Publication
Immediate and widespread changes in energy generation and use are critical to safeguard our future on this planet. However while the necessity of renewable electricity generation is clear the aviation transport and mobility chemical and material sectors are challenging to fully electrify. The age-old Fischer-Tropsch process and natural gas industry could be the bridging solution needed to accelerate the energy revolution in these sectors – temporarily powering obsolete vehicles acting as renewable energy’s battery supporting expansion of hydrogen fuel cell technologies and the agricultural and waste sectors as they struggle to keep up with a full switch to biofuels. Natural gas can be converted into hydrogen synthetic natural gas or heat during periods of low electricity demand and converted back to electricity again when needed. Moving methane through existing networks and converting it to hydrogen on-site at tanking stations also overcomes hydrogen distribution storage problems and infrastructure deficiencies. Useful co-products include carbon nanotubes a valuable engineering material that offset emissions in the carbon nanotube and black industries. Finally excess carbon can be converted back into syngas if desired. This flexibility and the compatibility of natural gas with both existing and future technologies provides a unique opportunity to rapidly decarbonise sectors struggling with complex requirements.
Technical and Commercial Challenges of Proton-Exchange Membrane (PEM) Fuel Cells
Dec 2020
Publication
This review critically evaluates the latest trends in fuel cell development for portable and stationary fuel cell applications and their integration into the automotive industry. Fast start-up high efficiency no toxic emissions into the atmosphere and good modularity are the key advantages of fuel cell applications. Despite the merits associated with fuel cells the high cost of the technology remains a key factor impeding its widespread commercialization. Therefore this review presents detailed information into the best operating conditions that yield maximum fuel cell performance. The paper recommends future research geared towards robust fuel cell geometry designs as this determines the cell losses and material characterization of the various cell components. When this is done properly it will support a total reduction in the cost of the cell which in effect will reduce the total cost of the system. Despite the strides made by the fuel cell research community there is a need for public sensitization as some people have reservations regarding the safety of the technology. This hurdle can be overcome if there is a well-documented risk assessment which also needs to be considered in future research activities.
Hybrid Power Management Strategy with Fuel Cell, Battery, and Supercapacitor for Fuel Economy in Hybrid Electric Vehicle Application
Jun 2022
Publication
The power management strategy (PMS) is intimately linked to the fuel economy in the hybrid electric vehicle (HEV). In this paper a hybrid power management scheme is proposed; it consists of an adaptive neuro-fuzzy inference method (ANFIS) and the equivalent consumption minimization technique (ECMS). Artificial intelligence (AI) is a key development for managing power among various energy sources. The hybrid power supply is an eco-acceptable system that includes a proton exchange membrane fuel cell (PEMFC) as a primary source and a battery bank and ultracapacitor as electric storage systems. The Haar wavelet transform method is used to calculate the stress (σ) on each energy source. The proposed model is developed in MATLAB/Simulink software. The simulation results show that the proposed scheme meets the power demand of a typical driving cycle i.e. Highway Fuel Economy Test Cycle (HWFET) and Worldwide Harmonized Light Vehicles Test Procedures (WLTP—Class 3) for testing the vehicle performance and assessment has been carried out for various PMS based on the consumption of hydrogen overall efficiency state of charge of ultracapacitors and batteries stress on hybrid sources and stability of the DC bus. By combining ANFIS and ECMS the consumption of hydrogen is minimized by 8.7% compared to the proportional integral (PI) state machine control (SMC) frequency decoupling fuzzy logic control (FDFLC) equivalent consumption minimization strategy (ECMS) and external energy minimization strategy (EEMS).
Hydrogen Technology Towards the Solution of Environment-Friendly New Energy Vehicles
Aug 2021
Publication
The popularity of climate neutral new energy vehicles for reduced emissions and improved air quality has been raising great attention for many years. World-wide a strong commitment continues to drive the demand for zero-emission through alternative energy sources and propulsion systems. Despite the fact that 71.27% of hydrogen is produced from natural gas green hydrogen is a promising clean way to contribute to and maintain a climate neutral ecosystem. Thereby reaching CO2 targets for 2030 and beyond requires cross-sectoral changes. However the strong motivation of governments for climate neutrality is challenging many sectors. One of them is the transport sector as it is challenged to find viable all-in solutions that satisfy social economic and sustainable requirements. Currently the use of new energy vehicles operating on green sustainable hydrogen technologies such as batteries or fuel cells has been the focus for reducing the mobility induced emissions. In Europe 50% of the total emissions result from mobility. The following article reviews the background ongoing challenges and potentials of new energy vehicles towards the development of an environmentally friendly hydrogen economy. A change management process mindset has been adapted to discuss the key scientific and commercial challenges for a successful transition.
Review on the Safe Use of Ammonia Fuel Cells in the Maritime Industry
May 2021
Publication
In April 2018 the International Maritime Organisation adopted an ambitious plan to contribute to the global efforts to reduce the Greenhouse Gas emissions as set by the Paris Agreement by targeting a 50% reduction in shipping’s Green House Gas emissions by 2050 benchmarked to 2008 levels. To meet these challenging goals the maritime industry must introduce environmentally friendly fuels with negligible or low SOX NOX and CO2 emissions. Ammonia use in maritime applications is considered promising due to its high energy density low flammability easy storage and low production cost. Moreover ammonia can be used as fuel in a variety of propulsors such as fuel cells and can be produced from renewable sources. As a result ammonia can be used as a versatile marine fuel exploiting the existing infrastructure and having zero SOX and CO2 emissions. However there are several challenges to overcome for ammonia to become a compelling fuel towards the decarbonisation of shipping. Such factors include the selection of the appropriate ammonia-fuelled power generator the selection of the appropriate system safety assessment tool and mitigating measures to address the hazards of ammonia. This paper discusses the state-of-the-art of ammonia fuelled fuel cells for marine applications and presents their potential and challenges.
Iron as Recyclable Energy Carrier: Feasibility Study and Kinetic Analysis of Iron Oxide Reduction
Oct 2022
Publication
Carbon-free and sustainable energy storage solutions are required to mitigate climate change. One possible solution especially for stationary applications could be the storage of energy in metal fuels. Energy can be stored through reduction of the oxide with green hydrogen and be released by combustion. In this work a feasibility study for iron as possible metal fuel considering the complete energy cycle is conducted. Based on equilibrium calculations it could be shown that the power-to-power efficiency of the iron/iron oxide cycle is 27 %. As technology development requires a more detailed description of both the reduction and the oxidation a first outlook is given on the kinetic analysis of the reduction of iron oxides with hydrogen. Based on thermogravimetric experiments using Fe2O3 Fe3O4 and FeO it could be shown that the reduction is a three-step process. The maximum reduction rate can be achieved with a hydrogen content of 25 %. Based on the experimental results a reaction mechanism and accompanied kinetic data were developed for description of Fe2O3 reduction with H2 under varying experimental conditions.
A Case Study Using Hydrogen Fuel Cell as Range Extender for Lithium Battery Electric Vehicle
Mar 2024
Publication
This paper presents a case study of a lithium battery and fuel cell integrated powertrain system for a renewable energy vehicle. The performance analysis includes evaluating the energy consumption of the vehicle and the efficiency of the power generation components. When driven solely by the lithium battery at average speeds of 15 km/h and 20 km/h it was observed that speed significantly influences the travel distance of the vehicle with higher speeds resulting in lower mileage. The energy efficiency rates were found to be 89.3% and 85.7% at speeds of 15 km/h and 20 km/h respectively indicating an 18.1% decrease in efficiency from low to higher speeds. When the lithium battery is solely charged by the hydrogen fuel cell the efficiency under test conditions reaches approximately 32.5%. In the “FC + B + SC” driving mode which combines the use of the lithium battery fuel cell and solar panel to power the vehicle the travel range can be extended to 50.62 km and 42.05 km respectively representing an increase of over 50% with overall efficiencies of 63.8% and 60.7% respectively. This hybrid powertrain system exhibits rapid dynamic response high energy and power density and enables longer travel distances for the renewable energy vehicle.
A Preliminary Study on an Alternative Ship Propulsion System Fueled by Ammonia: Environmental and Economic Assessments
Mar 2020
Publication
The shipping industry is becoming increasingly aware of its environmental responsibilities in the long-term. In 2018 the International Maritime Organization (IMO) pledged to reduce greenhouse gas (GHG) emissions by at least 50% by the year 2050 as compared with a baseline value from 2008. Ammonia has been regarded as one of the potential carbon-free fuels for ships based on these environmental issues. In this paper we propose four propulsion systems for a 2500 Twenty-foot Equivalent Unit (TEU) container feeder ship. All of the proposed systems are fueled by ammonia; however different power systems are used: main engine generators polymer electrolyte membrane fuel cell (PEMFC) and solid oxide fuel cell (SOFC). Further these systems are compared to the conventional main engine propulsion system that is fueled by heavy fuel oil with a focus on the economic and environmental perspectives. By comparing the conventional and proposed systems it is shown that ammonia can be a carbon-free fuel for ships. Moreover among the proposed systems the SOFC power system is the most eco-friendly alternative (up to 92.1%) even though it requires a high lifecycle cost than the others. Although this study has some limitations and assumptions the results indicate a meaningful approach toward solving GHG problems in the maritime industry.
Jet Zero Strategy: Delivering Net Zero Aviation by 2050
Jul 2022
Publication
The Jet Zero strategy sets out how we will achieve net zero aviation by 2050.<br/>It focuses on the rapid development of technologies in a way that maintains the benefits of air travel whilst maximising the opportunities that decarbonisation can bring to the UK.<br/>The Jet Zero strategy includes a 5-year delivery plan setting out the actions that will need to be taken in the coming years to support the delivery of net zero aviation by 2050. We will be monitoring progress and reviewing and updating our strategy every 5 years.<br/>The strategy is informed by over 1500 responses to the Jet Zero consultation and the Jet Zero further technical consultation to which we have issued a summary of responses and government response.<br/>The Jet Zero investment flightpath is part of a series of roadmaps to be published over the course of 2022 for each sector of the Prime Minister’s Ten point plan for a green industrial revolution.<br/>It showcases the UK’s leading role in the development and commercialisation of new low and zero emission aviation technologies. It also highlights investment opportunities across systems efficiencies sustainable aviation fuels and zero emission aircraft.
A Multi-objective Optimization Approach in Defining the Decarbonization Strategy of a Refinery
Mar 2022
Publication
Nowadays nearly one quarter of global carbon dioxide emissions are attributable to energy use in industry making this an important target for emission reductions. The scope of this study is hence that to define a cost-optimized decarbonization strategy for an energy and carbon intensive industry using an Italian refinery as a case study. The methodology involves the coupling of EnergyPLAN with a Multi-Objective Evolutionary Algorithm (MOEA) considering the minimization of annual cost and CO2 emissions as two potentially conflicting objectives and the energy technologies’ capacities as decision variables. For the target year 2025 EnergyPLAN+MOEA has allowed to model a range of 0-100 % decarbonization solutions characterized by optimal penetration mix of 22 technologies in the electrical thermal hydrogen feedstock and transport demand. A set of nine scenarios with different land use availabilities and implementable technologies each consisting of 100 optimal systems out of 10000 simulated ones has been evaluated. The results show on the one hand the possibility of achieving medium-high decarbonization solutions at costs close to current ones on the other how the decarbonization pathways strongly depend on the available land for solar thermal photovoltaic and wind as well as the presence of a biomass supply chain in the region.
Carbon Capture and Biomass in Industry: A Techno-economic Analysis and Comparison of Negative Emission Options
Apr 2021
Publication
Meeting the Paris Agreement will most likely require the combination of CO2 capture and biomass in the industrial sector resulting in net negative emissions. CO2 capture within the industry has been extensively investigated. However biomass options have been poorly explored with literature alluding to technical and economic barriers. In addition a lack of consistency among studies makes comparing the performance of CO2 capture and/or biomass use between studies and sectors difficult. These inconsistencies include differences in methodology system boundaries level of integration costs greenhouse gas intensity of feedstock and energy carriers and capital cost estimations. Therefore an integrated evaluation of the techno-economic performance regarding CO2 capture and biomass use was performed for five energy-intensive industrial sub-sectors. Harmonization results indicate that CO2 mitigation potentials vary for each sub-sector resulting in reductions of 1.4–2.7 t CO2/t steel (77%–149%) 0.7 t CO2/t cement (92%) 0.2 t CO2/t crude oil (68%) 1.9 t CO2/t pulp (1663%–2548%) and 34.9 t CO2/t H2 (313%). Negative emissions can be reached in the steel paper and H2 sectors. Novel bio-based production routes might enable net negative emissions in the cement and (petro) chemical sectors as well. All the above-mentioned potentials can be reached for 100 €/t CO2 or less. Implementing mitigation options could reduce industrial CO2 emissions by 10 Gt CO2/y by 2050 easily meeting the targets of the 2 ◦C scenario by the International Energy Agency (1.8 Gt CO2/y reduction) for the industrial sector and even the Beyond 2 ◦C scenario (4.2 Gt CO2/y reduction).
Jet Zero Strategy: One Year On
Jul 2023
Publication
This report sets out progress against our strategic framework for decarbonising aviation as well as the latest aviation emissions data and updated Jet Zero analysis.<br/>Among the significant milestones achieved since the Jet Zero strategy launch are the:<br/>- agreement at the International Civil Aviation Organization for a long-term aspirational goal for aviation of net zero 2050 carbon dioxide (CO2) emissions for international aviation<br/>- publication of the 2040 zero emissions airport target call for evidence<br/>significant progress on sustainable aviation fuels (SAF) including:<br/>- publishing the second SAF mandate consultation<br/>- launching a second round of the Advanced Fuels Fund<br/>- publishing the Philip New report and the government response on how to develop a UK SAF industry<br/>- publication of the government response to the UK ETS consultation setting out a range of commitments that will enhance the effectiveness of the UK Emissions Trading Scheme (ETS) for aviation<br/>- launch of the expressions of interest for 2 DfT- funded research projects into aviation’s non-CO2 impacts<br/>The report also acknowledges that big challenges remain and we need to continue to work across the aviation sector and with experts across the economy to ensure we continue to make progress on our path to decarbonise aviation.
Low-Carbon Strategic Planning of Integrated Energy Systems
Mar 2022
Publication
With the rapid promotion of renewable energy technologies and the trend to a low-carbon society the positive impacts of an integrated energy system that realizes various forms of energy-utilizing improvement and carbon reduction have fully emerged. Hydrogen with a decarbonized characteristic being integrated into the integrated energy system has become a viable option to offset the intermittency of renewables and decline the fossil fuel usage. An optimal planning model of a wind–photovoltaic–hydrogen storage-integrated energy system with the objective of total economic and environmental cost minimization by considering various energy technology investments is proposed. Case studies are developed to compare the economic and environmental benefits of different energy investment scenarios especially hydrogen applications. The cost–benefit analysis was carried out to prove that hydrogen investment is not a cost-competitive option but can alleviate the burden of carbon emissions somehow. Finally sensitivity analysis of key parameters of sale capacity carbon tax and renewable penetration level was performed to indicate the rational investment for a wind–photovoltaic–hydrogen storage-integrated energy system.
On the Road to Sustainable Transport: Acceptance and Preferences for Renewable Fuel Production Infrastructure
Sep 2022
Publication
To abate climate change and ameliorate the air quality in urban areas innovative solutions are required to reduce CO2 and pollutant emissions from traffic. Alternative fuels made from biomass or CO2 and hydrogen can contribute to these goals by substituting fossil gasoline or diesel in combustion engines. Using a conjoint analysis approach the current study investigates preferences of laypeople (n = 303) for fuel production facilities in terms of siting location plant size raw material used in the production and raw material transport. The location was most decision-relevant followed by raw material transport whereas plant size and type of raw material played a less prominent role for the preference choice. The best-case scenario from the point of view of acceptance would be the installation of a rather small bio-hybrid fuel production plant in an industrial area (instead of an agricultural or pristine environment). No transport or transport via underground pipeline were preferred over truck/tank car or overground pipeline. The findings can be used as a basis for planning and decision-making for designing production networks for new fuel types.
The Spatio-Temporal Evolution of China’s Hydrogen Fuel Cell Vehicle Innovation Network: Evidence From Patent Citation at Provincial Level
Oct 2021
Publication
Hydrogen fuel cell vehicle industry is in a rapid development stage. Studying the domestic spatial distribution of hydrogen fuel cell vehicle industry across a country especially the spatio-temporal evolution of the innovation level and position of each region in innovation network will help to understand the industry’s development trends and characteristics and avoid repeated construction. This article uses social network analysis and patent citation information of 2971 hydrogen fuel cell vehicle related invention patents owned by 218 micro-innovators across 25 provinces of China from 2001 to 2020 to construct China’s hydrogen fuel cell vehicle innovation network. Based on the dimensions of knowledge production knowledge consumption and network broker the network positions of sample provinces in three periods divided by four main national policies are classified. The main findings are as follows. 1) In China the total sales of hydrogen fuel cell vehicle and the development of supporting infrastructure are balanced and a series of national and local industrial development polices have been issued. 2) China’s hydrogen fuel cell vehicle innovation network density the proportion of universities and research institutes among the innovators and the active degree of the eastern provinces are all becoming higher. 3) The provinces in optimal network position are all from the eastern region. Shanghai and Liaoning are gradually replaced by Beijing and Jiangsu. 4) Sichuan in the western region is the only network broker based on knowledge consumption. 5) Although Zhejiang Tianjin Hebei Guangdong and Hubei are not yet in the optimal position they are outstanding knowledge producers. Specifically Guangdong is likely to climb to the optimal network position in the next period. The conclusions will help China’s provinces to formulate relevant development policies to optimize industry layout and enhance collaborative innovation in the hydrogen fuel cell vehicle industry.
Preliminary Design and Simulation of a Thermal Management System with Integrated Secondary Power Generation Capability for a Mach 8 Aircraft Concept Exploiting Liquid Hydrogen
Feb 2023
Publication
This paper introduces the concept of a thermal management system (TMS) with integrated on-board power generation capabilities for a Mach 8 hypersonic aircraft powered by liquid hydrogen (LH2). This work developed within the EU-funded STRATOFLY Project aims to demonstrate an opportunity for facing the challenges of hypersonic flight for civil applications mainly dealing with thermal and environmental control as well as propellant distribution and on-board power generation adopting a highly integrated plant characterized by a multi-functional architecture. The TMS concept described in this paper makes benefit of the connection between the propellant storage and distribution subsystems of the aircraft to exploit hydrogen vapors and liquid flow as the means to drive a thermodynamic cycle able on one hand to ensure engine feed and thermal control of the cabin environment while providing on the other hand the necessary power for other on-board systems and utilities especially during the operation of high-speed propulsion plants which cannot host traditional generators. The system layout inspired by concepts studied within precursor EU-funded projects is detailed and modified in order to suggest an operable solution that can be installed on-board the reference aircraft with focus on those interfaces impacting its performance requirements and integration features as part of the overall systems architecture of the plane. Analysis and modeling of the system is performed and the main results in terms of performance along the reference mission profile are discussed.
Environmental Benefit and Investment Value of Hydrogen-Based Wind-Energy Storage System
Mar 2021
Publication
Alongside the rapid expansion of wind power installation in China wind curtailment is also mounting rapidly due to China’s energy endowment imbalance. The hydrogen-based wind-energy storage system becomes an alternative to solve the puzzle of wind power surplus. This article introduced China’s energy storage industry development and summarized the advantages of hydrogen-based wind-energy storage systems. From the perspective of resource conservation it estimated the environmental benefits of hydrogen-based wind-energy storages. This research also builds a valuation model based on the Real Options Theory to capture the distinctive flexible charging and discharging features of the hydrogen-based wind-energy storage systems. Based on the model simulation results including the investment value and operation decision of the hydrogen energy storage system with different electricity prices system parameters and different levels of subsidies are presented. The results show that the hydrogen storage system fed with the surplus wind power can annually save approximately 2.19–3.29 million tons of standard coal consumption. It will reduce 3.31–4.97 million tons of CO2 SO2 NOx and PM saving as much as 286.6–429.8 million yuan of environmental cost annually on average. The hydrogen-based wind-energy storage system’s value depends on the construction investment and operating costs and is also affected by the meanreverting nature and jumps or spikes in electricity prices. The market-oriented reform of China’s power sector is conducive to improve hydrogen-based wind-energy storage systems’ profitability. At present subsidies are still essential to reduce initial investment and attract enterprises to participate in hydrogen energy storage projects.
Integrated Energy System Optimal Operation in Coal District With Hydrogen Heavy Trucks
Sep 2021
Publication
The coal industry contributes significantly to the social economy but the emission of greenhouse gases puts huge pressure on the environment in the process of mining transportation and power generation. In the integrated energy system (IES) the current research about the power-to-gas (P2G) technology mainly focuses on the injection of hydrogen generated from renewable energy electrolyzed water into natural gas pipelines which may cause hydrogen embrittlement of the pipeline and cannot be repaired. In this paper sufficient hydrogen energy can be produced through P2G technology and coal-to-hydrogen (C2H) of coal gasification considering the typical scenario of coal district is rich in coal and renewable energy. In order to transport the mined coal to the destination hydrogen heavy trucks have a broad space for development which can absorb hydrogen energy in time and avoid potentially dangerous hydrogen injection into pipelines and relatively expensive hydrogen storage. An optimized scheduling model of electric-gas IES is proposed based on second-order cone programming (SOCP). In the model proposed above the closed industrial loop (including coal mining hydrogen production truck transportation of coal and integrated energy systems) has been innovatively studied to consume renewable energy and coordinate multi-energy. Finally an electric-gas IES study case constructed by IEEE 30-node power system and Belgium 24-node natural gas network was used to analyze. The results show that by introducing the proposed hydrogen production technology typical daily operating costs are effectively reduced by 7.7%. Under China’s carbon emissions trading system the operating costs of hydrogen heavy trucks have been reduced by 0.95 and 4.68% respectively compared with electric vehicles and diesel trucks. Under Europe’s stricter carbon emissions trading system the percentages of cost reduction are 2.56 and 9.12% respectively. The above technical results verify the feasibility economy low carbon and effectiveness of the proposed mechanism.
Performance Analysis of a Stand-alone Integrated Solar Hydrogen Energy System for Zero Energy Buildings
Oct 2022
Publication
This study analyzes the optimal sizing design of a stand-alone solar hydrogen hybrid energy system for a house in Afyon Turkey. The house is not connected to the grid and the proposed hybrid system meets all its energy demands; therefore it is considered a zero-energy building. The designed system guarantees uninterrupted and reliable power throughout the year. Since the reliability of the power supply is crucial for the house optimal sizing of the components photovoltaic (PV) panels electrolyzer storage tank and fuel cell stack is critical. Determining the sufficient number of PV panels suitable electrolyzer model and size number of fuel cell stacks and the minimum storage tank volume to use in the proposed system can guarantee an uninterrupted energy supply to the house. In this study a stand-alone hybrid energy system is proposed. The system consists of PV panels a proton exchange membrane (PEM) electrolyzer a storage tank and a PEM fuel cell stack. It can meet the continuous energy demand of the house is sized by using 10 min of averaged solar irradiation and temperature data of the site and consumption data of the house. Present results show that the size of each component in a solar hydrogen hybrid energy system in terms of power depends on the size of each other components to meet the efficiency requirement of the whole system. Choosing the nominal electrolyzer power is critical in such energy systems
Reduction of Iron Oxides with Hydrogen - A Review
Aug 2019
Publication
This review focuses on the reduction of iron oxides using hydrogen as a reducing agent. Due to increasing requirements from environmental issues a change of process concepts in the iron and steel industry is necessary within the next few years. Currently crude steel production is mainly based on fossil fuels and emitting of the climate-relevant gas carbon dioxide is integral. One opportunity to avoid or reduce greenhouse gas emissions is substituting hydrogen for carbon as an energy source and reducing agent. Hydrogen produced via renewable energies allows carbon-free reduction and avoids forming harmful greenhouse gases during the reduction process. The thermodynamic and kinetic behaviors of reduction with hydrogen are summarized and discussed in this review. The effects of influencing parameters such as temperature type of iron oxide grain size etc. are shown and compared with the reduction behavior of iron oxides with carbon monoxide. Different methods to describe the kinetics of the reduction progress and the role of the apparent activation energy are shown and proofed regarding their plausibility.
Analysis and Design of Fuel Cell Systems for Aviation
Feb 2018
Publication
In this paper the design of fuel cells for the main energy supply of passenger transportation aircraft is discussed. Using a physical model of a fuel cell general design considerations are derived. Considering different possible design objectives the trade-off between power density and efficiency is discussed. A universal cost–benefit curve is derived to aid the design process. A weight factor wP is introduced which allows incorporating technical (e.g. system mass and efficiency) as well as non-technical design objectives (e.g. operating cost emission goals social acceptance or technology affinity political factors). The optimal fuel cell design is not determined by the characteristics of the fuel cell alone but also by the characteristics of the other system components. The fuel cell needs to be designed in the context of the whole energy system. This is demonstrated by combining the fuel cell model with simple and detailed design models of a liquid hydrogen tank. The presented methodology and models allows assessing the potential of fuel cell systems for mass reduction of future passenger aircraft.
Hydrogen Energy as Future of Sustainable Mobility
May 2022
Publication
Conventional fuels for vehicular applications generate hazardous pollutants which have an adverse effect on the environment. Therefore there is a high demand to shift towards environment-friendly vehicles for the present mobility sector. This paper highlights sustainable mobility and specifically sustainable transportation as a solution to reduce GHG emissions. Thus hydrogen fuel-based vehicular technologies have started blooming and have gained significance following the zero-emission policy focusing on various types of sustainable motilities and their limitations. Serving an incredible deliverance of energy by hydrogen fuel combustion engines hydrogen can revolution various transportation sectors. In this study the aspects of hydrogen as a fuel for sustainable mobility sectors have been investigated. In order to reduce the GHG (Green House Gas) emission from fossil fuel vehicles researchers have paid their focus for research and development on hydrogen fuel vehicles and proton exchange fuel cells. Also its development and progress in all mobility sectors in various countries have been scrutinized to measure the feasibility of sustainable mobility as a future. This paper is an inclusive review of hydrogen-based mobility in various sectors of transportation in particular fuel cell cars that provides information on various technologies adapted with time to add more towards perfection. When compared to electric vehicles with a 200-mile range fuel cell cars have a lower driving cost in all of the 2035 and 2050 scenarios. To stimulate the use of hydrogen as a passenger automobile fuel the cost of a hydrogen fuel cell vehicle (FCV) must be brought down to at least the same level as an electric vehicle. Compared to gasoline cars fuel cell vehicles use 43% less energy and generate 40% less CO2.
Conceptual Study and Development of an Autonomously Operating, Sailing Renewable Energy Conversion System
Jun 2022
Publication
With little time left for humanity to reduce climate change to a tolerable level a highly scalable and rapidly deployable solution is needed that can be implemented by any country. Offshore wind energy in international waters is an underused resource and could even be harnessed by landlocked countries. In this paper the use of sailing wind turbines operating autonomously in high seas to harvest energy is proposed. The electrical energy that is generated by the wind turbine is converted to a renewable fuel and stored onboard. Later the fuel will be transferred to shore or to other destinations of use. The presented idea is explored at the system level where the basic subsystems necessary are identified and defined such as energy conversion and storage as well as propulsion subsystems. Moreover various operating possibilities are investigated including a comparison of different sailing strategies and fuels for storage. Existing ideas are also briefly addressed and an example concept is suggested as well. In this paper the proposed sailing renewable energy conversion system is explored at a higher level of abstraction. Following up on this conceptual study more detailed investigations are necessary to determine whether the development of such a sailing renewable energy conversion system is viable from an engineering economic and environmental point of view.
Dynamic Mechanical Fatigue Behavior of Polymer Electrolyte Membranes for Fuel Cell Electric Vehicles Using a Gas Pressure-Loaded Blister
Nov 2021
Publication
This study reports on an innovative press-loaded blister hybrid system equipped with gas-chromatography (PBS-GC) that is designed to evaluate the mechanical fatigue of two representative types of commercial Nafion membranes under relevant PEMFC operating conditions (e.g. simultaneously controlling temperature and humidity). The influences of various applied pressures (50 kPa 100 kPa etc.) and blistering gas types (hydrogen oxygen etc.) on the mechanical resistance loss are systematically investigated. The results evidently indicate that hydrogen gas is a more effective blistering gas for inducing dynamic mechanical losses of PEM. The changes in proton conductivity are also measured before and after hydrogen gas pressure-loaded blistering. After performing the mechanical aging test a decrease in proton conductivity was confirmed which was also interpreted using small angle X-ray scattering (SAXS) analysis. Finally an accelerated dynamic mechanical aging test is performed using the homemade PBS-GC system where the hydrogen permeability rate increases significantly when the membrane is pressure-loaded blistering for 10 min suggesting notable mechanical fatigue of the PEM. In summary this PBS-GC system developed in-house clearly demonstrates its capability of screening and characterizing various membrane candidates in a relatively short period of time (<1.5 h at 50 kPa versus 200 h).
Everything About Hydrogen Podcast: The Other Hydrogen Vehicle?
Oct 2019
Publication
For this episode we speak to Amanda Lyne the Managing Director of ULEMCo and the Chair of the UK Hydrogen and Fuel Cell Association (UKHFCA). Below are a few links to some of the content discussed on the show and some further background reading.
The podcast can be found on their website
The podcast can be found on their website
Cost-effective Technology Choice in a Decarbonized and Diversified Long-haul Truck Transportation Sector: A U.S. Case Study
Dec 2021
Publication
Achieving net-zero emissions by 2050 will require accelerated efforts that include decarbonizing long-haul truck transportation. In this difficult-to-decarbonize low-margin industry economic transparency on technology options is vital for decision makers seeking to eliminate emissions. Battery electric (BET) and hydrogen fuel cell electric trucks (FCET) can represent emission-free alternatives to diesel-powered trucks (DT). Previous studies focus on cost competitiveness in weight-constrained transportation even though logistics research shows that significant shares of transportation are constrained by volume and analyze cost only for selected technologies hence impeding a differentiated market segmentation of future emission-free trucks. In this study the perspective of a rational investor is taken and it is shown that under current conditions in the U.S. BETs outperform FCETs in various long-haul use cases despite charging times and cargo deficits and will further increase their technological competitiveness to DTs. While future energy and fueling prices are decisive for BET competitiveness the analysis reveals that autonomous driving may change the picture in favor of FCETs.
Everything About Hydrogen Podcast: Why the Fuel Cell World is Different This Time
Aug 2019
Publication
The fuel cell game is not new and for many it is has been a long time coming. Few know this better than Ballard Power Systems the third ever founded Fuel Cell company that has operated since the 1970s. On the show we ask Nicolas Pocard about Ballards history and why this time the market is different for fuel cell companies.
The podcast can be found on their website
The podcast can be found on their website
Artificial Intelligence-Based Machine Learning toward the Solution of Climate-Friendly Hydrogen Fuel Cell Electric Vehicles
Jul 2022
Publication
The rapid conversion of conventional powertrain technologies to climate-neutral new energy vehicles requires the ramping of electrification. The popularity of fuel cell electric vehicles with improved fuel economy has raised great attention for many years. Their use of green hydrogen is proposed to be a promising clean way to fill the energy gap and maintain a zero-emission ecosystem. Their complex architecture is influenced by complex multiphysics interactions driving patterns and environmental conditions that put a multitude of power requirements and boundary conditions around the vehicle subsystems including the fuel cell system the electric motor battery and the vehicle itself. Understanding its optimal fuel economy requires a systematic assessment of these interactions. Artificial intelligence-based machine learning methods have been emerging technologies showing great potential for accelerated data analysis and aid in a thorough understanding of complex systems. The present study investigates the fuel economy peaks during an NEDC in fuel cell electric vehicles. An innovative approach combining traditional multiphysics analyses design of experiments and machine learning is an effective blend for accelerated data supply and analysis that accurately predicts the fuel consumption peaks in fuel cell electric vehicles. The trained and validated models show very accurate results with less than 1% error.
Risk Assessment of the Low-carbon Transition of Austria’s Steel and Electricity Sectors
Dec 2018
Publication
To limit global temperature increase below +2°C societies need to reduce greenhouse gas emissions radically within the next few decades. Amongst other mitigation measures this requires transforming process-emission intensive industries towards emission neutrality. One way to this end is the renewables-based electrification of industries. We present results of a recent coproduction process which brought together stakeholders from industry policy administration and science to co-create climate-neutral transition pathways for the steel and electricity sectors in Austria. The results summarized here are the definition of reliable pathways and the identification of associated risks pertaining to pathway implementation including a macro-economic quantification. We find that risks to implementation (barriers) are at least as important as risks of implementation (negative consequences). From the quantitative analysis we find that provided that barriers can be reduced macroeconomic costs of the transition are only moderate and that stakeholders might overestimate risks when neglecting economy-wide feedbacks.
Sustainable Public Transport Strategies—Decomposition of the Bus Fleet and Its Influence on the Decrease in Greenhouse Gas Emissions
Mar 2022
Publication
The COVID pandemic has caused a major exodus of passengers who chose urban and suburban transport. In many countries especially in the European Union there is a tendency to choose individual means of transport causing damage to the environment and contributing significantly to greenhouse gas emissions. One method to promote urban transport is replacing bus fleets with newer ones thus making public transport more attractive and reducing the emission of harmful exhaust fume components into the atmosphere. The aim of this study was to show a methodology for calculating CO2e for bus fleets. When determining CO2e the principal greenhouse gases such as CO2 CH4 and N2O are usually considered. However CO emissions also have indirect effects on climate through enhanced levels of tropospheric O3 and increased lifetime of CH4; therefore CO2 CH4 N2O and CO emissions were determined for CO2e emission calculations. Two bus fleet variant scenarios were analysed; the first non-investment variant assumed passenger transport using the old fleet without any P&R parking zones. The second scenario was based on the current state which includes the purchase of new low-emission buses and the construction of P&R infrastructure. The calculations were performed using the COPERT emission model with real data from 52 buses running on 13 lines. For the analysed case study of the Rzeszow agglomeration and neighbouring communes implementing the urban and suburban transport modernisation project resulted in a reduction in estimated CO2e emissions of about 450 t. The methodology presented which also considers the impact of CO emissions on the greenhouse effect is a new element of the study that has not been presented in previous works and may serve as a model for other areas in the field of greenhouse gas emission analyses. The future research scope includes investigation of other fuels and powertrain supplies such as hydrogen and hybrid vehicles.
Two Generations of Hydrogen Powertrain—An Analysis of the Operational Indicators in Real Driving Conditions (RDC)
Jun 2022
Publication
Hydrogen fuel cells are systems that can be successfully used to partially replace internal combustion propulsion systems. For this reason the article presents an operational analysis of energy flow along with an analysis of individual energy transmission systems. Two generations of the Toyota Mirai vehicle were used for the tests. The operational analyses were carried out on the same route (compliant with RDE test requirements) assessing the system’s operation in three driving sections (urban rural and motorway). Both generations of the drive system with fuel cells are quite different which affects the obtained individual systems operation results as well as the overall energy flow. Research was carried out on the energy flow in the fuel cells FC converter battery and electric motor using a dedicated data acquisition system. The analyses were carried out in relation to the energy of fuel cells battery energy and recovered braking energy. It was found that in the urban drive section of the second-generation system (due to its much larger mass) a slightly higher energy consumption value was obtained (by about 2%). However in the remaining phases of the test consumption was lower (the maximum difference was 18% in the rural phase). Total energy consumption in the research test was 19.64 kWh/100 km for the first-generation system compared to 18.53 kWh/100 km for the second-generation system. Taking into account the increased mass of the second-generation vehicle resulted in significantly greater benefits in the second-generation drive (up to 37% in individual drive sections and about 28% in the entire drive test).
Influence of Air Distribution on Combustion Characteristics of a Micro Gas Turbine Fuelled by Hydrogen-doped Methane
Nov 2021
Publication
Adding hydrogen to the fuel can change the combustion characteristics and greatly improve the pollutants emission for the gas turbine. The numerical method was adopted to study the combustion process in a counter-flow combustor of a 100 kW micro gas turbine using methane doped by hydrogen and various distribution schemes of air flow. The combustion characteristics and pollutant emissions were explored to ascertain the influence of air distribution based on solving the validated models. It was shown that as the amount of premixed air increased in the swirling gas the range of the recirculation region became larger and the range of the high-temperature zone in the combustion chamber gradually enlarged. When the amount of premixed air was 30% the outlet temperature distribution of the combustor was excellent and the average temperature was 1172 K. Moreover the concentration of NOX gradually increased and reached a maximum value of 23.46 ppm (@15% O2) as the premixed air increased in the range of the ratio less than 40%. It was reduced to 0.717 ppm (@15% O2) when the amount of premixed air increased to 50%. These findings may support the running of the micro gas turbine using the hybrid fuel of hydrogen and methane.
Combustion Characteristics of Hydrogen Direct Injection in a Helium–oxygen Compression Ignition Engine
Jul 2022
Publication
The ignition of hydrogen in compression ignition (CI) engines by adding noble gas as a working gas can yield excellent thermal efficiency due to its high specific heat ratio. This paper emphasizes the potential of helium–oxygen atmosphere for hydrogen combustion in CI engines and provides data on the engine configuration. A simulation was conducted using Converge CFD software based on the Yanmar NF19SK engine parameters. Helium–oxygen atmosphere compression show promising hydrogen autoignition results with the in-cylinder temperature was significantly higher than that of air during the compression stroke. In a compression ignition engine with a low compression ratio (CR) and intake temperature helium–oxygen atmosphere is recognized as the best working gas for hydrogen combustion. The ambient intake temperature was sufficient for hydrogen ignition in low CR with minimal heat flux effect. The best intake temperature for optimum engine efficiency in a low CR engine is 340 K and the engine compression ratio for optimum engine efficiency at ambient intake temperature is CR12 with an acceptable cylinder wall heat flux value. The helium–oxygen atmosphere as a working gas for hydrogen combustion in CI engines should be consider based on the parameter provided for clean energy transition with higher thermal efficiency.
Everything About Hydrogen Podcast: Decarbonizing Steel and Industrial Manufacturing
May 2022
Publication
H2 Green Steel was founded in 2020 with the aim to build a large-scale green steel production in northern Sweden. H2 Green Steel is on a mission to undertake the global steel industry’s greatest ever technological shift. By 2024 H2 Green Steel will be in production at their Boden site and by 2030 will produce five million tonnes of green steel annually. Vargas co-founder and a major shareholder in Northvolt is also H2 Green Steel’s founder and largest shareholder. The EAH team speaks with Kajsa Ryttberg-Wallgren head of the Hydrogen Business Unit at H2 Green Steel.
The podcast can be found on their website
The podcast can be found on their website
The State-of-the-Art Progress on the Forms and Modes of Hydrogen and Ammonia Energy Utilization in Road Transportation
Sep 2022
Publication
The crisscross progress of transportation and energy carries the migrating track of human society development and the evolution of civilization among which the decarbonization strategy is a key issue. Traffic carbon emissions account for 16.2% of total energy carbon emissions while road traffic carbon emissions account for 11.8% of total energy carbon emissions. Therefore road traffic is a vital battlefield in attaining the goal of decarbonization. Employing clean energy as an alternative fuel is of great significance to the transformation of the energy consumption structure in road transportation. Hydrogen and ammonia are renewable energy with the characteristics of being widely distributed and clean. Both exist naturally in nature and the products of complete combustion are substances (water and nitrogen) that do not pollute the atmosphere. Because it can promote agricultural production ammonia has a long history in human society. Both have the potential to replace traditional fossil fuel energy. An overview of the advantages of hydrogen and ammonia as well as their development in different countries such as the United States the European Union Japan and other major development regions is presented in this paper. Related research topics of hydrogen and ammonia’s production storage and transferring technology have also been analyzed and collated to stimulate the energy production chain for road transportation. The current cost of green hydrogen is between $2.70–$8.80 globally which is expected to approach $2–$6 by 2030. Furthermore the technical development of hydrogen and ammonia as a fuel for engines and fuel cells in road transportation is compared in detail and the tests practical applications and commercial popularization of these technologies are summarized respectively. Opportunities and challenges coexist in the era of the renewable energy. Based on the characteristics and development track of hydrogen and ammonia the joint development of these two types of energy is meant to be imperative. The collaborative development mode of hydrogen and ammonia together with the obstacles to their development of them are both compared and discussed. Finally referring to the efforts and experiences of different countries in promoting hydrogen and ammonia in road transportation corresponding constructive suggestions have been put forward for reference. At the end of the paper a framework diagram of hydrogen and ammonia industry chains is provided and the mutual promotion development relationship of the two energy sources is systematically summarized.
Greedy Energy Management Strategy and Sizing Method for a Stand-alone Microgrid with Hydrogen Storage
Nov 2021
Publication
This paper presents a greedy energy management strategy based on model predictive control (MPC) for a stand-alone microgrid powered by photovoltaic (PV) arrays and equipped with batteries and a power-to-hydrogen-to-power (P2H2P) system. The proposed strategy consists of a day-ahead plan and an intra-day dispatch method. In the planning stage the sequence of plan is to determine the power of each storage device for a certain period which is initially generated under the principle that PV arrays have the highest priority followed by the batteries and finally the P2H2P system using short-term forecast data of both load and solar irradiance. The initial plan can be optimized with objectives of harvesting more PV generation in storage and minimizing unmet load through rescheduling P2H2P system and batteries. Three parameters including reserved capacity of batteries predischarge coefficient of fuel cell (FC) and greedy coefficient of electrolyzer (EL) are introduced during plan optimization process to enhance the robustness against forecast errors. In the dispatching stage the energy dispatch is subject to the scheduled plan and the operational constraints. To demonstrate the capabilities of the proposed strategy a case study is performed for a hotel with a mean power consumption of 1567 kWh/day based on the system configuration optimized by HOMER software in comparison with the load following (LF) strategy and the global optimum solution solved by mixed integer linear programing (MILP). The simulation results show that the annual unmet load using the proposed strategy is reduced from 13434 kWh to 2370 kWh which is 528 kWh lower than the optimum solution. Meanwhile the cost of energy (COE) of the proposed strategy decreases by US$ 0.08/kWh compared to the LF strategy and is equal to the optimum solution. Finally the performance of configuration optimization employing genetic algorithm (GA) under different energy management strategies is investigated with the objective function of minimizing the net present cost (NPC). Furthermore the robustness of the proposed strategy is studied. The results show that the proposed strategy gives an NPC and COE of US$ 2.4 million (Mn) and US$ 0.43/kWh which are 23.4% and 9.7% lower than those of systems utilizing the SoC-based strategy and the LF strategy respectively. The results also demonstrate that the strategy is robust against forecast errors especially for overestimated forecast models.
Are Sustainable Aviation Fuels a Viable Option for Decarbonizing Air Transport in Europe? An Environmental and Economic Sustainability Assessment
Jan 2022
Publication
The use of drop-in capable alternative fuels in aircraft can support the European aviation sector to achieve its goals for sustainable development. They can be a transitional solution in the short and medium term as their use does not require any structural changes to the aircraft powertrain. However the production of alternative fuels is often energy-intensive and some feedstocks are associated with harmful effects on the environment. In addition alternative fuels are often more expensive to produce than fossil kerosene which can make their use unattractive. Therefore this paper analyzes the environmental and economic impacts of four types of alternative fuels compared to fossil kerosene in a well-to-wake perspective. The fuels investigated are sustainable aviation fuels produced by power-to-liquid and biomass-to-liquid pathways. Life cycle assessment and life cycle costing are used as environmental and economic assessment methods. The results of this well-towake analysis reveal that the use of sustainable aviation fuels can reduce the environmental impacts of aircraft operations. However an electricity mix based on renewable energies is needed to achieve significant reductions. In addition from an economic perspective the use of fossil kerosene ranks best among the alternatives. A scenario analysis confirms this result and shows that the production of sustainable aviation fuels using an electricity mix based solely on renewable energy can lead to significant reductions in environmental impact but economic competitiveness remains problematic.
Decarbonizing the German Industrial Thermal Energy Use with Solar, Hydrogen, and Other Options - Recommendations for the World
Nov 2022
Publication
This paper is based on a position paper of the German Industry Association Concentrated Solar Power e.V. to the German government and discusses options on how to decarbonize the heat demand of the domestic industry. Among other option concentration solar collectors are a suitable option in Germany which has not been expected by many experts. The paper derives requirements that are needed to ensure a quick and sustainable way to decarbonize industrial heat demand. They are considered to also be relevant for many other countries that follow the same ambition to become climate neutral in the next decades. They major statements are: A mix of different renewable energy technologies in conjunction with efficiency measures is needed to ensure a secure climate-friendly and cost-efficient heat supply for the industry; The different technology options for the provision of heat from renewable sources through electrification and through hydrogen can and must be combined and integrated with each other. In this context concentrating solar thermal represents an important part of the hybrid supply portfolio of a decarbonized industry This requires: The definition of an expansion target for process heat and the flanking measures; Ensuring the equivalence of renewable heat renewable electricity and green hydrogen - also as hybrid solutions; The promotion of concentrating solar thermal reference projects as an impetus for market ramp-up in Germany; The launch of an information campaign for heat consumers and the establishment of a pool of consultants.
CO2 Emissions Reduction through Increasing H2 Participation in Gaseous Combustible—Condensing Boilers Functional Response
Apr 2022
Publication
Considering the imperative reduction in CO2 emissions both from household heating and hot water producing facilities one of the mainstream directions is to reduce hydrocarbons in combustibles by replacing them with hydrogen. The authors analyze condensing boilers operating when hydrogen is mixed with standard gaseous fuel (CH4 ). The hydrogen (H2 ) volumetric participation in the mixture is considered to vary in the range of 0 to 20%. The operation of the condensing boilers will be numerically modeled by computational programs and prior validated by experimental studies concluded in a European Certified Laboratory. The study concluded that an increase in the combustible flow with 16% will compensate the maximum H2 concentration situation with no other implications on the boiler’s thermal efficiency together with a decrease in CO2 emissions by approximately 7%. By assuming 0.9 (to/year/boiler) the value of CO2 emissions reduction for the condensing boiler determined in the paper and extrapolating it for the estimated number of boilers to be sold for the period 2019–2024 a 254700-ton CO2/year reduction resulted.
Performance Estimation of a Downsized SI Engine Running with Hydrogen
Jun 2022
Publication
Hydrogen is a carbon-free fuel that can be produced in many ways starting from different sources. Its use as a fuel in internal combustion engines could be a method of significantly reducing their environmental impact. In spark-ignition (SI) engines lean hydrogen–air mixtures can be burnt. When a gaseous fuel like hydrogen is port-injected in an SI engine working with lean mixtures supercharging becomes very useful in order not to excessively penalize the engine performance. In this work the performance of a turbocharged PFI spark-ignition engine fueled by hydrogen has been investigated by means of 1-D numerical simulations. The analysis focused on the engine behavior both at full and partial load considering low and medium engine speeds (1500 and 3000 rpm). Equivalence ratios higher than 0.35 have been considered in order to ensure acceptable cycle-to-cycle variations. The constraints that ensure the safety of engine components have also been respected. The results of the analysis provide a guideline able to set up the load control strategy of a SI hydrogen engine based on the variation of the air to fuel ratio boost pressure and throttle opening. Furthermore performance and efficiency of the hydrogen engine have been compared to those of the base gasoline engine. At 1500 and 3000 rpm except for very low loads the hydrogen engine load can be regulated by properly combining the equivalence ratio and the boost pressure. At 3000 rpm the gasoline engine maximum power is not reached but for each engine load lean burning allows the hydrogen engine achieving much higher efficiencies than those of the gasoline engine. At full load the maximum power output decreases from 120 kW to about 97 kW but the engine efficiency of the hydrogen engine is higher than that of the gasoline one for each full load operating point.
A Review on Industrial Perspectives and Challenges on Material, Manufacturing, Design and Development of Compressed Hydrogen Storage Tanks for the Transportation Sector
Jul 2022
Publication
Hydrogen fuel cell technology is securing a place in the future of advanced mobility and the energy revolution as engineers explore multiple paths in the quest for decarbonization. The feasibility of hydrogen-based fuel cell vehicles particularly relies on the development of safe lightweight and cost-competitive solutions for hydrogen storage. After the demonstration of hundreds of prototype vehicles today commercial hydrogen tanks are in the first stages of market introduction adopting configurations that use composite materials. However production rates remain low and costs high. This paper intends to provide an insight into the evolving scenario of solutions for hydrogen storage in the transportation sector. Current applications in different sectors of transport are covered focusing on their individual requirements. Furthermore this work addresses the efforts to produce economically attractive composite tanks discussing the challenges surrounding material choices and manufacturing practices as well as cutting-edge trends pursued by research and development teams. Key issues in the design and analysis of hydrogen tanks are also discussed. Finally testing and certification requirements are debated once they play a vital role in industry acceptance.
Islanded Ammonia Power Systems: Technology Review & Conceptual Process Design
Aug 2019
Publication
Recent advances in technologies for the decentralized islanded ammonia economy are reviewed with an emphasis on feasibility for long-term practical implementation. The emphasis in this review is on storage systems in the size range of 1–10 MW. Alternatives for hydrogen production nitrogen production ammonia synthesis ammonia separation ammonia storage and ammonia combustion are compared and evaluated. A conceptual process design based on the optimization of temperature and pressure levels of existing and recently proposed technologies is presented for an islanded ammonia energy system. This process design consists of wind turbines and solar panels for electricity generation a battery for short-term energy storage an electrolyzer for hydrogen production a pressure swing adsorption unit for nitrogen production a novel ruthenium-based catalyst for ammonia synthesis a supported metal halide for ammonia separation and storage and an ammonia fueled proton-conducting solid oxide fuel cell for electricity generation. In a generic location in northern Europe it is possible to operate the islanded energy system at a round-trip efficiency of 61% and at a cost of about 0.30–0.35 € kWh−1 .
Fuel Cells for Shipping: To Meet On-board Auxiliary Demand and Reduce Emissions
Feb 2021
Publication
The reduction of harmful emissions from the international shipping sector is necessary. On-board energy demand can be categorised as either: propulsion or auxiliary services. Auxiliary services contribute a significant proportion of energy demand with major loads including: compressors pumps and HVAC (heating ventilation and air-conditioning). Typically this demand is met using the same fuel source as the main propulsion (i.e. fossil fuels). This study has analysed whether emissions from large scale ships could feasibly be reduced by meeting auxiliary demand by installing a hydrogen fuel cell using data from an LNG tanker to develop a case study. Simulations have shown that for a capacity of 10 x 40ft containers of compressed hydrogen the optimal fuel cell size would be 3 MW and this could save 10600 MWh of fossil fuel use equivalent to 2343 t of CO2. Hence this could potentially decarbonise a significant proportion of shipping energy demand. Although there are some notable technical and commercial considerations such as fuel cell lifetime and capital expenditure requirements. Results imply that if auxiliary loads could be managed to avoid peaks in demand this could further increase the effectiveness of this concept.
Photovoltaic and Hydrogen Plant Integrated with a Gas Heat Pump for Greenhouse Heating: A Mathematical Study
Feb 2018
Publication
Nowadays the traditional energy sources used for greenhouse heating are fossil fuels such as LPG diesel and natural gas. The global energy demand will continue to grow and alternative technologies need to be developed in order to improve the sustainability of crop production in protected environments. Innovative solutions are represented by renewable energy plants such as photovoltaic wind and geothermal integrated systems however these technologies need to be connected to the power grid in order to store the energy produced. On agricultural land power grids are not widespread and stand-alone renewable energy systems should be investigated especially for greenhouse applications. The aim of this research is to analyze by means of a mathematical model the energy efficiency of a photovoltaic (8.2 kW) hydrogen (2.5 kW) and ground source gas heat pump (2.2 kW) integrated in a stand-alone system used for heating an experimental greenhouse tunnel (48 m2 ) during the winter season. A yearlong energy performance analysis was conducted for three different types of greenhouse cover materials a single layer polyethylene film an air inflated-double layer polyethylene film and a double acrylic or polycarbonate. The results of one year showed that the integrated system had a total energy efficiency of 14.6%. Starting from the electric energy supplied by the photovoltaic array the total efficiency of the hydrogen and ground source gas heat pump system was 112% if the coefficient of the performance of the heat pump is equal to 5. The heating system increased the greenhouse air temperatures by 3–9 ◦C with respect to the external air temperatures depending on the greenhouse cover material used.
Source-to-sink Efficiency of Blue and Green District Heating and Hydrogen-based Heat Supply Systems
Apr 2022
Publication
Hydrogen is commonly mentioned as a future proof energy carrier. Hydrogen supporters 6 advocate for repurposing existing natural gas grids for a sustainable hydrogen supply. While the 7 long-term vision of the hydrogen community is green hydrogen the community acknowledges that 8 in the short term it will be to large extent manufactured from natural gas but in a decarbonized 9 way giving it the name blue hydrogen. While hydrogen has a role to play in hard to decarbonize 10 sectors its role for building heating demands is doubtful as mature and more energy efficient alter- 11 natives exist. As building heat supply infrastructures built today will operate for the decades to 12 come it is of highest importance to ensure that the most efficient and sustainable infrastructures are 13 chosen. This paper compares the source to sink efficiencies of hydrogen-based heat supply system 14 to a district heating system operating on the same primary energy source. The results show that a 15 natural gas-based district heating could be 267% more efficient and consequently have significantly 16 lower global warming potential than a blue hydrogen-based heat supply A renewable power-based 17 district heating could achieve above 440% higher efficiency than green hydrogen-based heat supply 18 system.
Development of a Hydrogen Fuel Cell Prototype Vehicle Supported by Artificial Intelligence for Green Urban Transport
Mar 2024
Publication
In the automotive sector the zero emissions area has been dominated by battery electric vehicles. However prospective users cite charging times large batteries and the deployment of charging stations as a counter-argument. Hydrogen will offer a solution to these areas in the future. This research focuses on the development of a prototype three-wheeled vehicle that is named Neumann H2. It integrates state-of-the-art energy storage systems demonstrating the benefits of solar- battery- and hydrogen-powered drives. Of crucial importance for the R&D platform is the system’s ability to record its internal states in a time-synchronous format providing valuable data for researchers and developers. Given that the platform is equipped with the ROS2 Open-Source interface the data are recorded in a standardized format. Energy management is supported by artificial intelligence of the “Reinforcement Learning” type which selects the optimal energy source for operation based on different layers of high-fidelity maps. In addition to powertrain control the vehicle also uses artificial intelligence to detect the environment. The vehicle’s environment-sensing system is essentially designed to detect distinguish and select environmental elements through image segmentation using camera images and then to provide feedback to the user via displays.
Study of Heat Loss Mechanism in Argon-circulated Hydrogen Engine Combustion Chamber Wall Surface Conditions
Jul 2022
Publication
Hydrogen fuel in internal combustion engine gives a very big advantage to the transportation sector especially in solving the greenhouse emission problem. However there are only few research discovered the ability of argon as a working gas in hydrogen combustion in internal combustion engine. The high temperature rises from the argon compression tend to result in heat loss problem. This research aims to study the heat loss mechanism on wall surface condition in the combustion chamber. Experiments were conducted to study the effects of different heat flux sensor locations and the effect of ignition delay on heat flux. Local heat flux measurement was collected and images were observed using high speed shadowgraph images. The ignition delay that occurred near the combustion wall will result in larger heat loss throughout the combustion process. Higher ambient pressure results in a bigger amount of heat flux value. Other fundamental characteristics were obtained and discussed which may help in contributing the local heat loss data of an argon-circulated hydrogen engine in future engine operation.
On-Board Cold Thermal Energy Storage System for Hydrogen Fueling Process
Feb 2019
Publication
The hydrogen storage pressure in fuel cell vehicles has been increased from 35 MPa to 70 MPa in order to accommodate longer driving range. On the downside such pressure increase results in significant temperature rise inside the hydrogen tank during fast filling at a fueling station which may pose safety issues. Installation of a chiller often mitigates this concern because it cools the hydrogen gas before its deposition into the tank. To address both the energy efficiency improvement and safety concerns this paper proposed an on-board cold thermal energy storage (CTES) system cooled by expanded hydrogen. During the driving cycle the proposed system uses an expander instead of a pressure regulator to generate additional power and cold hydrogen gas. Moreover CTES is equipped with phase change materials (PCM) to recover the cold energy of the expanded hydrogen gas which is later used in the next filling to cool the high-pressure hydrogen gas from the fueling station.
Research on the Flexibility Margin of an Electric–Hydrogen Coupling Energy Block Based on Model Predictive Control
Apr 2022
Publication
Hydrogen energy plays an important role in the transformation of low-carbon energy and electric–hydrogen coupling will become a typical energy scenario. Aiming at the operation flexibility of a low-carbon electricity–hydrogen coupling system with high proportion of wind power and photovoltaic this work studies the flexibility margin of an electricity–hydrogen coupling energy block based on model predictive control. By analyzing the power exchange characteristics of heterogeneous energy the homogenization models of various heterogeneous energy sources are established. According to the analysis of power system flexibility margin three dimensions of flexibility margin evaluation indexes are defined from the dimension of system operation and an electricity–hydrogen coupling energy block scheduling model is established. The model predictive control algorithm is used to optimize the power balance operation of the electro–hydrogen coupling energy block and the flexibility margin of the energy block is quantitatively analyzed and calculated. Through the example analysis it is verified that the calculation method proposed in this article can not only realize the online power balance optimization of the electric–hydrogen coupling energy block but also effectively quantify the operation flexibility margin of the electric–hydrogen coupling energy block.
Recent Developments of Proton Exchange Membranes for PEMFC: A Review
Sep 2022
Publication
The decreasing abundance of conventional energy resources of nature such as crude oil natural gas and coal is putting forward the issues of energy shortcoming for the future. With a sentiment of this most researchers are now directing either on non-conventional resources that already prevail or invent it. The most promising non-conventional energy resource is the hydrogen energy which can be used in fuel cell to get electricity. Therefore a number of researchers are putting a light on developing the most efficient and affordable fuel cell. This review is mainly focused on the developments of proton exchange membranes (PEMs) in two parts as low and high temperature PEMs for proton exchange membrane fuel cell (PEMFC) and based on that some outperformed PEMs are mentioned in the respective tables. Most of the energy and automobile industries are concentrating to apply PEMFCs for power generation and to apply in vehicles. The cost of PEMFCs is higher due to the manufacturing cost of PEM. Therefore research works in PEMs are now in trend to reduce the cost to improve efficiency and to withstand particular operating conditions. In this review article recent developments in PEM by number of researchers and the importance of it in near future have been elicited.
A Prompt Decarbonization Pathway for Shipping: Green Hydrogen, Ammonia, and Methanol Production and Utilization in Marine Engines
Mar 2023
Publication
The shipping industry has reached a higher level of maturity in terms of its knowledge and awareness of decarbonization challenges. Carbon-free or carbon-neutralized green fuel such as green hydrogen green ammonia and green methanol are being widely discussed. However little attention has paid to the green fuel pathway from renewable energy to shipping. This paper therefore provides a review of the production methods for green power (green hydrogen green ammonia and green methanol) and analyzes the potential of green fuel for application to shipping. The review shows that the potential production methods for green hydrogen green ammonia and green methanol for the shipping industry are (1) hydrogen production from seawater electrolysis using green power; (2) ammonia production from green hydrogen + Haber–Bosch process; and (3) methanol production from CO2 using green power. While the future of green fuel is bright in the short term the costs are expected to be higher than conventional fuel. Our recommendations are therefore as follows: improve green power production technology to reduce the production cost; develop electrochemical fuel production technology to increase the efficiency of green fuel production; and explore new technology. Strengthening the research and development of renewable energy and green fuel production technology and expanding fuel production capacity to ensure an adequate supply of low- and zero-emission marine fuel are important factors to achieve carbon reduction in shipping.
Life-cycle Assessment of Hydrogen Utilization in Power Generation: A Systematic Review of Technological and Methodological Choices
Jul 2022
Publication
Interest in reducing the greenhouse gas emissions from conventional power generation has increased the focus on the potential use of hydrogen to produce electricity. Numerous life-cycle assessment (LCA) studies of hydrogen-based power generation have been published. This study reviews the technological and methodological choices made in hydrogen-based power generation LCAs. A systematic review was chosen as the research method to achieve a comprehensive and minimally biased overview of hydrogen-based power generation LCAs. Relevant articles published between 2004 and 2021 were identified by searching the Scopus and Web of Science databases. Electrolysis from renewable energy resources was the most widely considered type of hydrogen production in the LCAs analyzed. Fuel cell technology was the most common conversion equipment used in hydrogen-based electricity LCAs. A significant number of scenarios examine the use of hydrogen for energy storage and co-generation purposes. Based on qualitative analysis the methodological choices of LCAs vary between studies in terms of the functional units allocations system boundaries and life-cycle impact assessment methods chosen. These discrepancies were likely to influence the value of the environmental impact results. The findings of the reviewed LCAs could provide an environmental profile of hydrogen-based electricity systems identify hotspots drive future research define performance goals and establish a baseline for their large-scale deployment.
Hybrid Renewable Hydrogen Energy Solution for Application in Remote Mines
Dec 2020
Publication
Mining operations in remote locations rely heavily on diesel fuel for the electricity haulage and heating demands. Such significant diesel dependency imposes large carbon footprints to these mines. Consequently mining companies are looking for better energy strategies to lower their carbon footprints. Renewable energies can relieve this over-reliance on fossil fuels. Yet in spite of their many advantages renewable systems deployment on a large scale has been very limited mainly due to the high battery storage system. Using hydrogen for energy storage purposes due to its relatively cheaper technology can facilitate the application of renewable energies in the mining industry. Such cost-prohibitive issues prevent achieving 100% penetration rate of renewables in mining applications. This paper offers a novel integrated renewable–multi-storage (wind turbine/battery/fuel cell/thermal storage) solution with six different configurations to secure 100% off-grid mining power supply as a stand-alone system. A detailed comparison between the proposed configurations is presented with recommendations for implementation. A parametric study is also performed identifying the effect of different parameters (i.e. wind speed battery market price and fuel cell market price) on economics of the system. The result of the present study reveals that standalone renewable energy deployment in mine settings is technically and economically feasible with the current market prices depending on the average wind speed at the mine location.
Trends in the Global Steel Industry: Evolutionary Projections and Defossilisation Pathways through Power-to-steel
Sep 2022
Publication
Steel production is a carbon and energy intensive activity releasing 1.9 tons of CO2 and requiring 5.17 MWh of primary energy per ton produced on average globally resulting in 9% of all anthropogenic CO2 emissions. To achieve the goals of the Paris Agreement of limiting global temperature increase to below 1.5 °C compared to pre-industrial levels the structure of the global steel production must change fundamentally. There are several technological paths towards a lower carbon intensity for steelmaking which bring with them a paradigm shift decoupling CO2 emissions from crude steel production by transitioning from traditional methods of steel production using fossil coal and fossil methane to those based on low-cost renewable electricity and green hydrogen. However the energy system consequences of fully defossilised steelmaking has not yet been examined in detail. This research examines the energy system requirements a global defossilised power-to-steel industry using a GDP-based demand model for global steel demands which projects a growth in steel demand from 1.6 Gt in 2020 to 2.4 Gt in 2100. Three scenarios are developed to investigate the emissions trajectory energy demands and economics of a high penetration of direct hydrogen reduction and electrowinning in global steel production. Results indicate that the global steel industry will see green hydrogen demands grow significantly ranging from 2809 to 4371 TWhH2 by 2050. Under the studied conditions global steel production is projected to see reductions in final thermal energy demand of between 38.3% and 57.7% and increases in total electricity demand by factors between 15.1 and 13.3 by 2050 depending on the scenario. Furthermore CO2 emissions from steelmaking can be reduced to zero.
Numerical Study on Hydrogen–Gasoline Dual-Fuel Spark Ignition Engine
Nov 2022
Publication
Hydrogen as a suitable and clean energy carrier has been long considered a primary fuel or in combination with other conventional fuels such as gasoline and diesel. Since the density of hydrogen is very low in port fuel-injection configuration the engine’s volumetric efficiency reduces due to the replacement of hydrogen by intake air. Therefore hydrogen direct in-cylinder injection (injection after the intake valve closes) can be a suitable solution for hydrogen utilization in spark ignition (SI) engines. In this study the effects of hydrogen direct injection with different hydrogen energy shares (HES) on the performance and emissions characteristics of a gasoline port-injection SI engine are investigated based on reactive computational fluid dynamics. Three different injection timings of hydrogen together with five different HES are applied at low and full load on a hydrogen– gasoline dual-fuel SI engine. The results show that retarded hydrogen injection timing increases the concentration of hydrogen near the spark plug resulting in areas with higher average temperatures which led to NOX emission deterioration at −120 Crank angle degree After Top Dead Center (CAD aTDC) start of injection (SOI) compared to the other modes. At −120 CAD aTDC SOI for 50% HES the amount of NOX was 26% higher than −140 CAD aTDC SOI. In the meanwhile an advanced hydrogen injection timing formed a homogeneous mixture of hydrogen which decreased the HC and soot concentration so that −140 CAD aTDC SOI implied the lowest amount of HC and soot. Moreover with the increase in the amount of HES the concentrations of CO CO2 and soot were reduced. Having the HES by 50% at −140 CAD aTDC SOI the concentrations of particulate matter (PM) CO and CO2 were reduced by 96.3% 90% and 46% respectively. However due to more complete combustion and an elevated combustion average temperature the amount of NOX emission increased drastically.
Risks and Opportunities Associated with Decarbonising Rotterdam’s Industrial Cluster
Jun 2019
Publication
The Port of Rotterdam is an important industrial cluster comprising mainly oil refining chemical production and power generation. In 2016 the port’s industry accounted for 19% of the Netherlands’ total CO2 emissions. The Port of Rotterdam Authority is aware that the cluster is heavily exposed to future decarbonisation policies as most of its activities focus on trading handling converting and using fossil fuels. Based on a study for the Port Authority using a mixture of qualitative and quantitative methods our article explores three pathways whereby the port’s industry can maintain its strong position while significantly reducing its CO2 emissions and related risks by 2050. The pathways differ in terms of the EU’s assumed climate change mitigation ambitions and the key technological choices made by the cluster’s companies. The focus of the paper is on identifying key risks associated with each scenario and ways in which these could be mitigated.
Combustion Characterization of Hybrid Methane-hydrogen Gas in Domestic Swirl Stoves
Oct 2022
Publication
Combustion of hybrid natural gas (methane) and hydrogen mixture in domestic swirl stoves has been characterized using hot-state experiments and numerical analysis. The detailed combustion mechanism of methane and hydrogen (GRI-Mech 3.0) has been simplified to obtain reduced number of chemical reactions involved (82 % reduction). The novel simplified combustion mechanism developed has been used to obtain combustion characteristics of hybrid methane-hydrogen mixture. The difference between the calculations from the detailed and the simplified mechanisms has been found to be Combustion of hybrid natural gas (methane) and hydrogen mixture in domestic swirl stoves has been characterized using hot-state experiments and numerical analysis. The detailed combustion mechanism of methane and hydrogen (GRI-Mech 3.0) has been simplified to obtain reduced number of chemical reactions involved (82 % reduction). The novel simplified combustion mechanism developed has been used to obtain combustion characteristics of hybrid methane-hydrogen mixture. The difference between the calculations from the detailed and the simplified mechanisms has been found to be <1 %. A numerical model based on the simplified combustion model is developed rigorously tested and validated against hot-state tests. The results depict that the maximum difference in combustion zone’s average temperature is <13 %. The investigations have then been extended to hybrid methane-hydrogen mixtures with varying volume fraction of hydrogen. The results show that for a mixture containing 15 % hydrogen the release of CO due to combustion reduces by 25 % while the combustion zone’s average temperature reduces by 6.7 %. The numerical results and hot-state tests both confirm that the temperature remains stable when hybrid methane-hydrogen mixture is used in domestic swirl gas stoves demonstrating its effectiveness in cooking processes.
Ammonia as Hydrogen Carrier for Transportation; Investigation of the Ammonia Exhaust Gas Fuel Reforming
Jun 2013
Publication
In this paper we show for the first time the feasibility of ammonia exhaust gas reforming as a strategy for hydrogen production used in transportation. The application of the reforming process and the impact of the product on diesel combustion and emissions were evaluated. The research was started with an initial study of ammonia autothermal reforming (NH3 e ATR) that combined selective oxidation of ammonia (into nitrogen and water) and ammonia thermal decomposition over a ruthenium catalyst using air as the oxygen source. The air was later replaced by real diesel engine exhaust gas to provide the oxygen needed for the exothermic reactions to raise the temperature and promote the NH3 decomposition. The main parameters varied in the reforming experiments are O2/NH3 ratios NH3 concentration in feed gas and gas e hourly e space e velocity (GHSV). The O2/NH3 ratio and NH3 concentration were the key factors that dominated both the hydrogen production and the reforming process efficiencies: by applying an O2/NH3 ratio ranged from 0.04 to 0.175 2.5e3.2 l/min of gaseous H2 production was achieved using a fixed NH3 feed flow of 3 l/min. The reforming reactor products at different concentrations (H2 and unconverted NH3) were then added into a diesel engine intake. The addition of considerably small amount of carbon e free reformate i.e. represented by 5% of primary diesel replacement reduced quite effectively the engine carbon emissions including CO2 CO and total hydrocarbons.
The Direct Reduction of Iron Ore with Hydrogen
Aug 2022
Publication
The steel industry represents about 7% of the world’s anthropogenic CO2 emissions due to the high use of fossil fuels. The CO2 -lean direct reduction of iron ore with hydrogen is considered to offer a high potential to reduce CO2 emissions and this direct reduction of Fe2O3 powder is investigated in this research. The H2 reduction reaction kinetics and fluidization characteristics of fine and cohesive Fe2O3 particles were examined in a vibrated fluidized bed reactor. A smooth bubbling fluidization was achieved. An increase in external force due to vibration slightly increased the pressure drop. The minimum fluidization velocity was nearly independent of the operating temperature. The yield of the direct H2 -driven reduction was examined and found to exceed 90% with a maximum of 98% under the vibration of ~47 Hz with an amplitude of 0.6 mm and operating temperatures close to 500 ◦C. Towards the future of direct steel ore reduction cheap and “green” hydrogen sources need to be developed. H2 can be formed through various techniques with the catalytic decomposition of NH3 (and CH4 ) methanol and ethanol offering an important potential towards production cost yield and environmental CO2 emission reductions.
Hybrid Electric Vehicle: Design and Control of a Hybrid System (Fuel Cell/Battery/Ultra-Capacitor) Supplied by Hydrogen
Apr 2019
Publication
Due to its high efficiency and reduced emissions new zero-emission hybrid electric vehicles have been selected as an attractive challenge for future transport applications. New zero -emission hybrid electric on the other hand has some major drawbacks from the complicated charging process. The hybrid electrical fuel cell system is introduced as the main source to intelligently control multi-source activities. An ultra-capacitor system is selected as the energy recovery assistance to monitor the fuel cell’s fast transient and peak power during critical periods. To regulate energy demand and supply an intelligent energy management system is proposed and tested through several constraints. The proposed approach system aims to act quickly against sudden circumstances related to hydrogen depletion in the prediction of the required fuel consumption basis. The proposed strategy tends to define the proper operating system according to energy demand and supply. The obtained results show that the designed system meets the targets set for the energy management unit by referring to an experimental velocity database.
Heating Economics Evaluated Against Emissions: An Analysis of Low-carbon Heating Systems with Spatiotemporal and Dwelling Variations
Oct 2022
Publication
An understanding of heating technologies from the consumers’ perspective is critical to ensure low-carbon technologies are adopted for reducing their current associated emissions. Existing studies from the consumers’ perspective do not compare and optimise the full range and combinations of potential heating systems. There is also little consideration of how spatiotemporal and dwelling variations combined alter the economic and environmental effectiveness of technologies. The novelty of this paper is the creation and use of a new comprehensive framework to capture the range of heating technologies and their viability for any specific dwelling’s traits and climate from customers’ perspective which is missing from current studies. The model optimises combinations of prime heaters energy sources ancillary solar technologies and sizes thermal energy storage sizes and tariffs with hourly heating simulation across a year and compares their operation capital and lifetime costs alongside emissions to realise the true preferential heating systems for customers which could be used by various stakeholders. Using the UK as a case study the results show electrified heating is generally the optimum lifetime cost solution mainly from air source heat pumps coupled with photovoltaics. However direct electrical heating becomes more economically viable as dwelling demands reduce from smaller dwellings or warmer climates as shorter durations of the ownership are considered or with capital cost constraints from lower income households. Understanding this is of high importance as without correctly targeted incentives a larger uptake of direct electrical heating may occur which will burden the electrical network and generation to a greater extent than more efficient heat pumps.
Modelling of Hydrogen-blended Dual-fuel Combustion using Flamelet-generated Manifold and Preferential Diffusion Effects
Oct 2022
Publication
In the present study Reynolds-Averaged Navier-Stokes simulations together with a novel flamelet generated manifold (FGM) hybrid combustion model incorporating preferential diffusion effects is utilised for the investigation of a hydrogen-blended diesel-hydrogen dual-fuel engine combustion process with high hydrogen energy share. The FGM hybrid combustion model was developed by coupling laminar flamelet databases obtained from diffusion flamelets and premixed flamelets. The model employed three control variables namely mixture fraction reaction progress variable and enthalpy. The preferential diffusion effects were included in the laminar flamelet calculations and in the diffusion terms in the transport equations of the control variables. The resulting model is then validated against an experimental diesel-hydrogen dual-fuel combustion engine. The results show that the FGM hybrid combustion model incorporating preferential diffusion effects in the flame chemistry and transport equations yields better predictions with good accuracy for the in-cylinder characteristics. The inclusion of preferential diffusion effects in the flame chemistry and transport equations was found to predict well several characteristics of the diesel-hydrogen dual-fuel combustion process: 1) ignition delay 2) start and end of combustion 3) faster flame propagation and quicker burning rate of hydrogen 4) high temperature combustion due to highly reactive nature of hydrogen radicals 5) peak values of the heat release rate due to high temperature combustion of the partially premixed pilot fuel spray with entrained hydrogen/air and then background hydrogen-air premixed mixture. The comparison between diesel-hydrogen dual-fuel combustion and diesel only combustion shows early start of combustion longer ignition delay time higher flame temperature and NOx emissions for dual-fuel combustion compared to diesel only combustion.
P2H Modeling and Operation in the Microgrid Under Coupled Electricity–Hydrogen Markets
Dec 2021
Publication
The uncertainty and volatility of wind power have led to large-scale wind curtailment during grid connections. The adoption of power-to-hydrogen (P2H) system in a microgrid (MG) can mitigate the renewable curtailment by hydrogen conversion and storage. This paper conducts unified modeling for different types of P2H systems and considers the multi-energy trading in a hydrogen-coupled power market. The proposed bi-level equilibrium model is beneficial to minimize the energy cost of microgrids. Firstly a microgrid operation model applied to different P2H systems including an alkaline electrolysis cell (AEC) a proton exchange membrane electrolysis cell (PEMEC) or a solid oxide electrolysis cell (SOEC) is proposed at the upper level. Secondly an electricity market–clearing model and a hydrogen market model are constructed at the lower level. Then the diagonalization algorithm is adopted to solve the multi-market equilibrium problem. Finally case studies based on an IEEE 14-bus system are conducted to validate the proposed model and the results show that the microgrid with a P2H system could gain more profits and help increase the renewable penetration.
Ammonia as Green Fuel in Internal Combustion Engines: State-of-the-Art and Future Perspectives
Jul 2022
Publication
Ammonia (NH3) is among the largest-volume chemicals produced and distributed in the world and is mainly known for its use as a fertilizer in the agricultural sector. In recent years it has sparked interest in the possibility of working as a high-quality energy carrier and as a carbon-free fuel in internal combustion engines (ICEs). This review aimed to provide an overview of the research on the use of green ammonia as an alternative fuel for ICEs with a look to the future on possible applications and practical solutions to related problems. First of all the ammonia production process is discussed. Present ammonia production is not a “green” process; the synthesis occurs starting from gaseous hydrogen currently produced from hydrocarbons. Some ways to produce green ammonia are reviewed and discussed. Then the chemical and physical properties of ammonia as a fuel are described and explained in order to identify the main pros and cons of its use in combustion systems. Then the most viable solutions for fueling internal combustion engines with ammonia are discussed. When using pure ammonia high boost pressure and compression ratio are required to compensate for the low ammonia flame speed. In spark-ignition engines adding hydrogen to ammonia helps in speeding up the flame front propagation and stabilizing the combustion. In compression-ignition engines ammonia can be successfully used in dual-fuel mode with diesel. On the contrary an increase in NOx and the unburned NH3 at the exhaust require the installation of apposite aftertreatment systems. Therefore the use of ammonia seems to be more practicable for marine or stationary engine application where space constraints are not a problem. In conclusion this review points out that ammonia has excellent potential to play a significant role as a sustainable fuel for the future in both retrofitted and new engines. However significant further research and development activities are required before being able to consider large-scale industrial production of green ammonia. Moreover uncertainties remain about ammonia safe and effective use and some technical issues need to be addressed to overcome poor combustion properties for utilization as a direct substitute for standard fuels.
Impacts of Low-Carbon Targets and Hydrogen Production Alternatives on Energy Supply System Transition: An Infrastructure-Based Optimization Approach and a Case Study of China
Jan 2021
Publication
Low-carbon transition pathways oriented from different transition targets would result in a huge variation of energy system deployment and transition costs. Hydrogen is widely considered as an imperative energy carrier to reach carbon neutral targets. However hydrogen production either from non-fossil power or fossil fuels with carbon capture is closely linked with an energy supply system and has great impacts on its structure. Identifying an economically affordable transition pathway is attractive and energy infrastructure is critical due to massive investment and long life-span. In this paper a multi-regional multi-period and infrastructure-based model is proposed to quantify energy supply system transition costs with different low-carbon targets and hydrogen production alternatives and China is taken as a case study. Results show that fulfilling 2-degree and 1.5-degree temperature increase targets would result in 84% and 151% increases in system transition costs 114% and 246% increases in infrastructure investment and 211% and 339% increases in stranded investment compared to fulfilling stated policy targets. Producing hydrogen from coal would be economical when carbon capture and sequestration cost is lower than 437 yuan per tonne and reduce infrastructure investment and stranded coal investment by 16% and 35% respectively than producing hydrogen from renewable power.
Drop-in and Hydrogen-based Biofuels for Maritime Transport: Country-based Assessment of Climate Change Impacts in Europe up to 2050
Nov 2022
Publication
Alternative fuels are crucial to decarbonize the European maritime transport but their net climate benefits vary with the type of fuel and production country. In this study we assess the energy potential and climate change mitigation benefits of using agricultural and forest residues in different European countries for drop-in (Fast Pyrolysis Hydrothermal Liquefaction and Gasification to Fischer-Tropsch fuels or Bio-Synthetic Natural Gas) and hydrogen-based biofuels (hydrogen ammonia and methanol) with or without carbon capture and storage (CCS). Our results show the combinations of countries and biofuel options that successfully achieve the decarbonization targets set by the FuelEU Maritime initiative for the next years including a prospective analysis that include technological changes projected for the biofuel supply chains until 2050. With the current technologies the largest greenhouse gas (GHG) mitigation potential per year at a European scale is obtained with bio-synthetic natural gas and hydrothermal liquefaction. Among carbon-free biofuels ammonia currently has higher mitigation but hydrogen can achieve a lower GHG intensity per unit of energy with the projected decarbonization of the electricity mixes until 2050. The full deployment of CCS can further accelerate the decarbonization of the maritime sector. Choosing the most suitable renewable fuels requires a regional perspective and a transition roadmap where countries coordinate actions to meet ambitious climate targets.
Fuel Cell Development for New Energy Vehicles (NEVs) and Clean Air in China
Apr 2018
Publication
This paper reviews the background to New Energy Vehicles (NEV) policies in China and the key scientific and market challenges that need to be addressed to accelerate fuel cells (FCs) in the rapidly developing NEV market. The global significance of the Chinese market key players core FC technologies and future research priorities are discussed.
Pneumatic and Optical Characterization and Optimization of Hydrogen Injectors for Internal Combustion Engine Application
Aug 2022
Publication
To achieve future emission targets for internal combustion engines the use of hydrogen gas generated by renewable energy sources (known as “green” hydrogen) instead of fossil fuels plays a key role in the development of new combustion-based engine concepts. For new hydrogen engine generations there are different challenges concerning the injector layout and functionality. Especially when talking about direct hydrogen injection the key challenge is to ensure a proper mixing between hydrogen and the combustion air—the mixing of gas with a gas is not trivial as shown in this article. In terms of injector functionality it must be ensured that the requested amount of hydrogen gas needs to be provided in time and on the other hand accurately metered to provide an appropriate mixing formation quality inside the combustion chamber. This contribution discusses deep injector analysis techniques with pneumatic and optical approaches for an improved overall understanding of functionality and effects caused by operation with a gaseous fuel. A metering technique for gas flow characterization and for test simplification a comparison of hydrogen with helium and nitrogen as possible surrogate gases indicate that helium and nitrogen can act as a substitute for hydrogen in functional testing. Furthermore this contribution focuses on the usability of helium instead of hydrogen for the determination of spray properties. This is shown by the comparison of spray propagation images that were observed with the Schlieren technique in a pressure vessel proving comparable spray properties. In a next step the usage of spray-guiding devices to improve the global gas distribution during the injection period is discussed. Here it turns out that the volume increase does obviously not depend on the nozzle design. Thus the advantage of multi-hole guiding-devices is based on its flexible gas-jet orientation.
Simulation and Study of PEMFC System Directly Fueled by Ammonia Decomposition Gas
Mar 2022
Publication
Ammonia can be stored as a liquid under relatively easy conditions (Ambient temperature by applying 10 bar or Ambient pressure with the temperature of 239 K). At the same time liquid ammonia has a high hydrogen storage density and is therefore a particularly promising carrier for hydrogen storage. At the same time the current large-scale industrial synthesis of ammonia has long been mature and in the future it will be possible to achieve a zero-emission ammonia regeneration cycle system by replacing existing energy sources with renewable ones. Ammonia does not contain carbon and its use in fuel cells can avoid NOx production during energy release. high temperature solid oxide fuel cells can be directly fueled by ammonia and obtain good output characteristics but the challenges inherent in high temperature solid oxide fuel cells greatly limit the implementation of this option. Whereas PEMFC has gained initial commercial use however for PEMFC ammonia is a toxic gas so the general practice is to convert ammonia to pure hydrogen. Ammonia to hydrogen requires decomposition under high temperature and purification which increases the complexity of the fuel system. In contrast PEMFC that can use ammonia decomposition gas directly can simplify the fuel system and this option has already obtained preliminary experimental validation studies. The energy efficiency of the system obtained from the preliminary validation experiments is only 34–36% which is much lower than expected. Therefore this paper establishes a simulation model of PEMFC directly using ammonia decomposition gas as fuel to study the maximum efficiency of the system and the effect of the change of system parameters on the efficiency and the results show that the system efficiency can reach up to 45% under the condition of considering certain heat loss. Increasing the ammonia decomposition reaction temperature decreases the system efficiency but the effect is small and the system efficiency can reach 44% even at a temperature of 850°C. The results of the study can provide a reference for a more scientific and quantitative assessment of the potential value of direct ammonia decomposition gas-fueled PEMFC.
Pathways for Low-Carbon Transition of the Steel Industry—A Swedish Case Study
Jul 2020
Publication
The concept of techno-economic pathways is used to investigate the potential implementation of CO2 abatement measures over time towards zero-emission steelmaking in Sweden. The following mitigation measures are investigated and combined in three pathways: top gas recycling blast furnace (TGRBF); carbon capture and storage (CCS); substitution of pulverized coal injection (PCI) with biomass; hydrogen direct reduction of iron ore (H-DR); and electric arc furnace (EAF) where fossil fuels are replaced with biomass. The results show that CCS in combination with biomass substitution in the blast furnace and a replacement primary steel production plant with EAF with biomass (Pathway 1) yield CO2 emission reductions of 83% in 2045 compared to CO2 emissions with current steel process configurations. Electrification of the primary steel production in terms of H-DR/EAF process (Pathway 2) could result in almost fossil-free steel production and Sweden could achieve a 10% reduction in total CO2 emissions. Finally (Pathway 3) we show that increased production of hot briquetted iron pellets (HBI) could lead to decarbonization of the steel industry outside Sweden assuming that the exported HBI will be converted via EAF and the receiving country has a decarbonized power sector.
Residential Fuel Transition and Fuel Interchangeability in Current Self-Aspirating Combustion Applications: Historical Development and Future Expectations
May 2022
Publication
To reduce greenhouse gases and air pollutants new technologies are emerging to reduce fossil fuel usage and to adopt more renewable energy sources. As the major aspects of fuel consumption power generation transportation and industrial applications have been given significant attention. The past few decades witnessed astonishing technological advancement in these energy sectors. In contrast the residential sector has had relatively little attention despite its significant utilization of fuels for a much longer period. However almost every energy transition in human history was initiated by the residential sector. For example the transition from fuelwood to cheap coal in the 1700s first took place in residential houses due to urbanization and industrialization. The present review demonstrates the energy transitions in the residential sector during the past two centuries while portending an upcoming energy transition and future energy structure for the residential sector. The feasibility of the 100% electrification of residential buildings is discussed based on current residential appliance adoption and the analysis indicates a hybrid residential energy structure is preferred over depending on a single energy source. Technical considerations and suggestions are given to help incorporate more renewable energy into the residential fuel supply system. Finally it is observed that compared to the numerous regulations on large energy-consumption aspects standards for residential appliances are scarce. Therefore it is concluded that establishing appropriate testing methods is a critical enabling step to facilitate the adoption of renewable fuels in future appliances.
Comparative Life Cycle Assessment of Battery and Fuel Cell Electric Cars, Trucks, and Buses
Mar 2024
Publication
Addressing the pressing challenge of global warming reducing greenhouse gas emissions in the transportation sector is a critical imperative. Battery and fuel cell electric vehicles have emerged as promising solutions for curbing emissions in this sector. In this study we conducted a comprehensive life cycle assessment (LCA) for typical passenger vehicles heavy-duty trucks and city buses using either proton-exchange membrane fuel cells or Li-ion batteries with different cell chemistries. To ensure accuracy we supplemented existing studies with data from the literature particularly for the recycling phase as database limitations were encountered. Our results highlight that fuel cell and battery systems exhibit large emissions in the production phase. Recycling can significantly offset some of these emissions but a comparison of the technologies examined revealed considerable differences. Overall battery electric vehicles consistently outperform fuel cell electric vehicles regarding absolute greenhouse gas emissions. Hence we recommend prioritizing battery electric over fuel cell vehicles. However deploying fuel cell electric vehicles could become attractive in a hydrogen economy scenario where other factors e. g. the conversion and storage of surplus renewable electricity via electrolysis become important.
The Interaction between Short- and Long-Term Energy Storage in an nZEB Office Building
Mar 2024
Publication
The establishment of near-autonomous micro-grids in commercial or public building complexes is gaining increasing popularity. Short-term storage capacity is provided by means of large battery installations or more often by the employees’ increasing use of electric vehicle batteries which are allowed to operate in bi-directional charging mode. In addition to the above short-term storage means a long-term storage medium is considered essential to the optimal operation of the building’s micro-grid. The most promising long-term energy storage carrier is hydrogen which is produced by standard electrolyzer units by exploiting the surplus electricity produced by photovoltaic installation due to the seasonal or weekly variation in a building’s electricity consumption. To this end a novel concept is studied in this paper. The details of the proposed concept are described in the context of a nearly Zero Energy Building (nZEB) and the associated micro-grid. The hydrogen produced is stored in a high-pressure tank to be used occasionally as fuel in an advanced technology hydrogen spark ignition engine which moves a synchronous generator. A size optimization study is carried out to determine the genset’s rating the electrolyzer units’ capacity and the tilt angle of the rooftop’s photovoltaic panels which minimize the building’s interaction with the external grid. The hydrogen-fueled genset engine is optimally sized to 40 kW (0.18 kW/kWp PV). The optimal tilt angle of the rooftop PV panels is 39◦ . The maximum capacity of the electrolyzer units is optimized to 72 kW (0.33 kWmax/kWp PV). The resulting system is tacitly assumed to integrate to an external hydrogen network to make up for the expected mismatches between hydrogen production and consumption. The significance of technology in addressing the current challenges in the field of energy storage and micro-grid optimization is discussed with an emphasis on its potential benefits. Moreover areas for further research are highlighted aiming to further advance sustainable energy solutions.
A Review of the Optimization Strategies and Methods Used to Locate Hydrogen Fuel Refueling Stations
Feb 2023
Publication
Increasing sales of conventional fuel-based vehicles are leading to an increase in carbon emissions which are dangerous to the environment. To reduce these conventional fuel-based vehicles must be replaced with alternative fuel vehicles such as hydrogen-fueled. Hydrogen can fuel vehicles with near-zero greenhouse gas emissions. However to increase the penetration of such alternative fuel vehicles there needs to be adequate infrastructure specifically refueling infrastructure in place. This paper presents a comprehensive review of the different optimization strategies and methods used in the location of hydrogen refueling stations. The findings of the review in this paper show that there are various methods which can be used to optimally locate refueling stations the most popular being the p-median and flow-capture location models. It is also evident from the review that there are limited studies that consider location strategies of hydrogen refueling stations within a rural setting; most studies are focused on urban locations due to the high probability of penetration into these areas. Furthermore it is apparent that there is still a need to incorporate factors such as the safety elements of hydrogen refueling station construction and for risk assessments to provide more robust realistic solutions for the optimal location of hydrogen refueling stations. Hence the methods reviewed in this paper can be used and expanded upon to create useful and accurate models for a hydrogen refueling network. Furthermore this paper will assist future studies to achieve an understanding of the extant studies on hydrogen refueling station and their optimal location strategies.
Renewable Electricity for Decarbonisation of Road Transport: Batteries or E-Fuels?
Feb 2023
Publication
Road transport is one of the most energy-consuming and greenhouse gas (GHG) emitting sectors. Progressive decarbonisation of electricity generation could support the ambitious target of road vehicle climate neutrality in two different ways: direct electrification with onboard electro-chemical storage or a change of energy vector with e-fuels. The most promising state-of-the-art electrochemical storages for road transport have been analysed considering current and future technologies (the most promising ones) whose use is assumed to occur within the next 10–15 years. Different e-fuels (e-hydrogen e-methanol e-diesel e-ammonia E-DME and e-methane) and their production pathways have been reviewed and compared in terms of energy density synthesis efficiency and technology readiness level. A final energetic comparison between electrochemical storages and e-fuels has been carried out considering different powertrain architectures highlighting the huge difference in efficiency for these competing solutions. E-fuels require 3–5 times more input energy and cause 3–5 times higher equivalent vehicle CO2 emissions if the electricity is not entirely decarbonised.
Research on the Primary Frequency Regulation Control Strategy of a Wind Storage Hydrogen-Generating Power Station
Nov 2022
Publication
Wind curtailment and weak inertia characteristics are two factors that shackle the permeability of wind power. An electric hydrogen production device consumes electricity to produce hydrogen under normal working conditions to solve the problem of abandoning wind. When participating in frequency regulation it serves as a load reduction method to assist the system to rebuild a power balance and improve the wind power permeability. However due to its own working characteristics an electric hydrogen production device cannot undertake the high-frequency component of the frequency regulation power command; therefore an energy storage device was selected to undertake a high-frequency power command to assist the electric hydrogen production device to complete the system frequency regulation. This paper first proposes and analyzes the architecture of a wind storage hydrogen-generating station for centralized hydrogen production with a distributed energy storage and proposes the virtual inertia and droop characteristic mechanism of the wind storage hydrogen-generating station to simulate a synchronous unit. Secondly an alkaline electrolysis cell suitable for large-scale engineering applications is selected as the research object and its mathematical model is established the matching between different energy storage devices and their cooperation in power grid frequency regulation is analyzed and a super capacitor is selected. A control strategy for the wind storage hydrogen-generating power station to participate in power grid frequency regulation with a wide time scale is then proposed. Using the first-order low-pass filter the low-frequency component of the frequency regulation power command is realized by an electric hydrogen production device load reduction and a high-frequency component is realized by the energy storage device. Finally the effectiveness and rationality of the proposed control strategy are verified by establishing the simulation model of the wind storage hydrogen-generating power station with different initial wind speed states comparing the system frequency dip values under the proposed multi-energy cooperative control strategy and a single energy device control strategy.
Ammonia Production from Clean Hydrogen and the Implications for Global Natural Gas Demand
Jan 2023
Publication
Non-energy use of natural gas is gaining importance. Gas used for 183 million tons annual ammonia production represents 4% of total global gas supply. 1.5-degree pathways estimate an ammonia demand growth of 3–4-fold until 2050 as new markets in hydrogen transport shipping and power generation emerge. Ammonia production from hydrogen produced via water electrolysis with renewable power (green ammonia) and from natural gas with CO2 storage (blue ammonia) is gaining attention due to the potential role of ammonia in decarbonizing energy value chains and aiding nations in achieving their net-zero targets. This study assesses the technical and economic viability of different routes of ammonia production with an emphasis on a systems level perspective and related process integration. Additional cost reductions may be driven by optimum sizing of renewable power capacity reducing losses in the value chain technology learning and scale-up reducing risk and a lower cost of capital. Developing certification and standards will be necessary to ascertain the extent of greenhouse gas emissions throughout the supply chain as well as improving the enabling conditions including innovative finance and de-risking for facilitating international trade market creation and large-scale project development.
The Role of LNG in the Transition Toward Low- and Zero-carbon Shipping
Apr 2021
Publication
Due to its much lower air pollution and potential greenhouse gas (GHG) emissions benefits liquefied natural gas (LNG) is frequently discussed as a fuel pathway towards greener maritime transport. While LNG’s air quality improvements are undeniable there is debate within the sector as to what extent LNG may be able to contribute to decarbonizing shipping. This report “The Role of LNG in the Transition Toward Low- and Zero-Carbon Shipping” considers the potential of LNG to play either a transitional role in which existing LNG infrastructure and vessels could continue to be used with compatible zero-carbon bunker fuels after 2030 or a temporary one in which LNG would be rapidly supplanted by zero-carbon alternatives from 2030. Over concerns about methane leakage which could diminish or even offset any GHG benefits associated with LNG and additional capital expenditures the risk of stranded assets as well as a technology lock-in the report concludes that LNG is unlikely to play a significant role in decarbonizing maritime transport. Instead the research finds that LNG is likely to only be used in niche shipping applications or in its non-liquefied form as a feedstock to kickstart the production of zero-carbon bunker fuels when used in conjunction with carbon capture and storage technology. The research further suggests that new public policy in support of LNG as a bunker fuel should be avoided existing policy support should be reconsidered and methane emissions should be regulated.
Research on Motor Rotor Loss of High-Speed Air Compressor in the Application of Hydrogen Fuel Cell Vehicle
Feb 2023
Publication
As an important component of hydrogen fuel cell vehicles the air compressor with an air foil bearing rotates at tens of thousands of revolutions per minute. The heat generation concentration problem caused by the high-speed motor loss seriously affects the safe and normal operation of the motor so it is very important to clarify the loss distribution of the high-speed motor and adopt a targeted loss reduction design for air compressor heat dissipation. In this paper for an air compressor with a foil bearing with a rated speed of 80000 rpm an empirical formula and a three-dimensional transient magnetic field finite element model are used to model and calculate the air friction loss stator core loss winding loss and permanent magnet eddy current loss. The accuracy of the analytical calculation method is verified by torque test experiments under different revolutions and the average simulation accuracy can reach 91.1%. Then the distribution of the air friction loss stator core loss winding loss and eddy current loss of the air compressor motor at different revolutions is obtained by using this method. The results show that the proposed method can effectively calculate the motor rotor loss of a high-speed air compressor with air foil bearing. Although the motor efficiency increases with the increase in motor speed the absolute value of loss also increases with the increase in motor speed. Stator core loss and air friction loss are the main sources of loss accounting for 55.64% and 29% of the total motor loss respectively. The electromagnetic loss of winding the eddy current and other alloys account for a relatively small proportion which is 15% in total. The conclusions obtained in this paper can effectively guide calculations of motor loss the motor heat dissipation design of a high-speed air compressor with an air foil bearing.
Effect of H2 on Blast Furnace Ironmaking: A Review
Nov 2022
Publication
Under the background of “carbon peaking” and “carbon neutralization” the green transformation of iron and steel enterprises is imminent. The hydrogen-rich smelting technology of blast furnaces is very important for reducing energy consumption and CO2 emission in ironmaking systems and it is one of the important directions of green and low-carbon development of iron and steel enterprises. In this paper the research status of the thermal state reduction mechanism of iron-bearing burden coke degradation behavior and formation of the cohesive zone in various areas of blast furnace after hydrogen-rich smelting is summarized which can make a more clear and comprehensive understanding for the effect of H2 on blast furnace ironmaking. Meanwhile based on the current research situation it is proposed that the following aspects should be further studied in the hydrogen-rich smelting of blast furnaces: (1) the utilization rate of hydrogen and degree of substitution for direct reduction (2) combustion behavior of fuel in raceway (3) control of gas flow distribution in the blast furnace (4) operation optimization of the blast furnace.
On the Possibility to Simulate the Operation of a SI Engine using Alternative Gaseous Fuels
Nov 2019
Publication
A thermodynamic combustion model developed in AVL BOOST software was used in order to evaluate the pollutant emissions performance and efficiency parameters of a spark ignition engine Renault K7M-710 fueled with compressed natural gas hydrogen and blends of compressed natural gas and hydrogen (hythane). Multiple research studies have concluded that for the near future hythane could be the most promising alternative fuel because it has the advantages of both its components. In our previous work the model was validated for the performance and efficiency parameters by comparison of simulation results with experimental data acquired when the engine was fueled with gasoline. In this work the model was improved and can predict the values of pollutant emissions when the engine is running with the studied alternative fuels. As the percentage of hydrogen in hythane is increased the power of the engine rises the brake specific fuel consumption carbon dioxide carbon monoxide and total unburned hydrocarbon emissions decrease while nitrogen oxides increase. The values of peak fire pressure maximum pressure derivative and peak fire temperature in cycle are higher leading to an increased probability of knock occurrence. To avoid this phenomenon an optimum correlation between the natural gas-hydrogen blend the air-fuel ratio the spark advance and the engine operating condition needs to be found.
Everything About Hydrogen Podcast: Taking Hydrogen off the Grid
Jun 2022
Publication
On this episode of Everything About Hydrogen we chat with Andrew Cunningham Founder and Director at GeoPura. GeoPura is enabling the production transport and use of zero-emissions fuels with innovative and commercially viable technology to decarbonise the global economy. As the world transitions away from fossils fuels there is an increasing need for reliable clean electricity. If global power demand continues to grow as expected the electricity grid system will need support from renewable energy sources such as hydrogen and fuel cell power generator. GeoPura seeks to address exactly that kind of need.
The podcast can be found on their website
The podcast can be found on their website
A Comprehensive Review of Electrochemical Hybrid Power Supply Systems and Intelligent Energy Managements for Unmanned Aerial Vehicles in Public Services
Jun 2022
Publication
The electric unmanned aerial vehicles (UAVs) are rapidly growing due to their abilities to perform some difficult or dangerous tasks as well as many public services including real-time monitoring wireless coverage search and rescue wildlife surveys and precision agriculture. However the electrochemical power supply system of UAV is a critical issue in terms of its energy/power densities and lifetime for service endurance. In this paper the current power supply systems used in UAVs are comprehensively reviewed and analyzed on the existing power configurations and the energy management systems. It is identified that a single type of electrochemical power source is not enough to support a UAV to achieve a long-haul flight; hence a hybrid power system architecture is necessary. To make use of the advantages of each type of power source to increase the endurance and achieve good performance of the UAVs the hybrid systems containing two or three types of power sources (fuel cell battery solar cell and supercapacitor) have to be developed. In this regard the selection of an appropriate hybrid power structure with the optimized energy management system is critical for the efficient operation of a UAV. It is found that the data-driven models with artificial intelligence (AI) are promising in intelligent energy management. This paper can provide insights and guidelines for future research and development into the design and fabrication of the advanced UAV power systems.
Comparing e-Fuels and Electrification for Decarbonization of Heavy-Duty Transports
Oct 2022
Publication
The freight sector is expected to keep or even increase its fundamental role for the major modern economies and therefore actions to limit the growing pressure on the environment are urgent. The use of electricity is a major option for the decarbonization of transports; in the heavy-duty segment it can be implemented in different ways: besides full electric-battery powertrains electricity can be used to supply catenary roads or can be chemically stored in liquid or gaseous fuels (e-fuels). While the current EU legislation adopts a tailpipe Tank-To-Wheels approach which results in zero emissions for all direct uses of electricity a Well-To-Wheels (WTW) method would allow accounting for the potential benefits of using sustainable fuels such as e-fuels. In this article we have performed a WTW-based comparison and modelling of the options for using electricity to supply heavy-duty vehicles: e-fuels eLNG eDiesel and liquid Hydrogen. Results showed that the direct use of electricity can provide high Greenhouse Gas (GHG) savings and also in the case of the e-fuels when low-carbonintensity electricity is used for their production. While most studies exclusively focus on absolute GHG savings potential considerations of the need for new infrastructures and the technological maturity of some options are fundamental to compare the different technologies. In this paper an assessment of such technological and non-technological barriers has been conducted in order to compare alternative pathways for the heavy-duty sector. Among the available options the flexibility of using drop-in energy-dense liquid fuels represents a clear and substantial immediate advantage for decarbonization. Additionally the novel approach adopted in this paper allows us to quantify the potential benefits of using e-fuels as chemical storage able to accumulate electricity from the production peaks of variable renewable energies which would otherwise be wasted due to grid limitations.
HydroGenerally - Episode 5: Hydrogen for Glass Production
May 2022
Publication
In this fifth episode Steffan Eldred and Neelam Mughal from Innovate UK KTN discuss how the glass industry is driving new hydrogen developments and research and explore the hydrogen transition opportunities and challenges in this sector alongside their special guest Rob Ireson Innovation and Partnerships Manager at Glass Futures Ltd.
The podcast can be found on their website
The podcast can be found on their website
Combined Cooling and Power Management Strategy for a Standalone House Using Hydrogen and Solar Energy
May 2021
Publication
Tropical climate is characterized by hot temperatures throughout the year. In areas subject to this climate air conditioning represents an important share of total energy consumption. In some tropical islands there is no electric grid; in these cases electricity is often provided by diesel generators. In this study in order to decarbonize electricity and cooling production and to improve autonomy in a standalone application a microgrid producing combined cooling and electrical power was proposed. The presented system was composed of photovoltaic panels a battery an electrolyzer a hydrogen tank a fuel cell power converters a heat pump electrical loads and an adsorption cooling system. Electricity production and storage were provided by photovoltaic panels and a hydrogen storage system respectively while cooling production and storage were achieved using a heat pump and an adsorption cooling system respectively. The standalone application presented was a single house located in Tahiti French Polynesia. In this paper the system as a whole is presented. Then the interaction between each element is described and a model of the system is presented. Thirdly the energy and power management required in order to meet electrical and thermal needs are presented. Then the results of the control strategy are presented. The results showed that the adsorption cooling system provided 53% of the cooling demand. The use of the adsorption cooling system reduced the needed photovoltaic panel area the use of the electrolyzer and the use of the fuel cell by more than 60% and reduced energy losses by 7% (compared to a classic heat pump) for air conditioning.
Development of a Pneumatic Actuated Low-pressure Direct Injection Gas Injector for Hydrogen-fueled Internal Combustion Engines
Dec 2022
Publication
Mixture formation is one of the greatest challenges for the development of robust and efficient hydrogen-fueled internal combustion engines. In many reviews and research papers authors pointed out that direct injection (DI) has noteworthy advantages over a port fuel injection (PFI) such as higher power output higher efficiency the possibility of mixture stratification to control NOx-formation and reduce heat losses and above all to mitigate combustion abnormalities such as back-firing and pre-ignitions. When considering pressurized gas tanks for on-vehicle hydrogen storage a low-pressure (LP) injection system is advantageous since the tank capacity can be better exploited accordingly. The low gas density upstream of the injector requires cross-sectional areas far larger than any other injectors for direct injection in today's gasoline or diesel engines. The injector design proposed in this work consists of a flat valve seat to enable the achievement of lifetime requirements in heavy-duty applications. The gas supply pressure is used as the energy source for the actuation of the valve plate by means of a pneumatic actuator. This article describes the design and the performed tests carried out to prove the concept readiness of the new LP-DI-injector.
Trace Level Analysis of Reactive ISO 14687 Impurities in Hydrogen Fuel Using Laser-based Spectroscopic Detection Methods
Oct 2020
Publication
Hydrogen fuelled vehicles can play a key role in the decarbonisation of transport and reducing emissions. To ensure the durability of fuel cells a specification has been developed (ISO 14687) setting upper limits to the amount fraction of a series of impurities. Demonstrating conformity with this standard requires demonstrating by measurement that the actual levels of the impurities are below the thresholds. Currently the industry is unable to do so for measurement standards and sensitive dedicated analytical methods are lacking. In this work we report on the development of such measurement standards and methods for four reactive components: formaldehyde formic acid hydrogen chloride and hydrogen fluoride. The primary measurement standard is based on permeation and the analytical methods on highly sensitive and selective laser-based spectroscopic techniques. Relative expanded uncertainties at the ISO 14687 threshold level in hydrogen of 4% (formaldehyde) 8% (formic acid) 5% (hydrogen chloride) and 8% (hydrogen fluoride) have been achieved.
Fuel Cell Industry Review 2019 - The Year of the Gigawatt
Jan 2020
Publication
E4tech’s 6th annual review of the global fuel cell industry is now available here. Using primary data straight from the main players and free to download it quantifies shipments by fuel cell type by application and by region of deployment and summarises industry developments over the year.
2019 saw shipments globally grow significantly to 1.1 GW. Numbers grew slightly to around 70000 units. The growth in capacity came mainly from cars Hyundai with its NEXO and Toyota with its Mirai together accounting for around two-thirds of shipments by capacity. Unit numbers are still dominated by Japan’s ene-Farm cogeneration appliances at around 45000 shipments. Large numbers of trucks and buses are now manufactured and shipped in China though numbers deployed are limited by the availability of refuelling infrastructure. But growth in China is uncertain as policy changes are under discussion.
2020 looks like it will be an even bigger year again dominated by Hyundai and Toyota. The Japanese fuel cell market is expected also to grow partly on the back of the Tokyo ‘Hydrogen Olympics’. Korea is another growth story buoyed by its latest roadmap which aims to shift large swathes of its economy to hydrogen energy by 2040. Elsewhere much of the supply chain development is in heavy duty vehicles and big supply chain players like Cummins Weichai and Michelin are making significant investments.
2019 saw shipments globally grow significantly to 1.1 GW. Numbers grew slightly to around 70000 units. The growth in capacity came mainly from cars Hyundai with its NEXO and Toyota with its Mirai together accounting for around two-thirds of shipments by capacity. Unit numbers are still dominated by Japan’s ene-Farm cogeneration appliances at around 45000 shipments. Large numbers of trucks and buses are now manufactured and shipped in China though numbers deployed are limited by the availability of refuelling infrastructure. But growth in China is uncertain as policy changes are under discussion.
2020 looks like it will be an even bigger year again dominated by Hyundai and Toyota. The Japanese fuel cell market is expected also to grow partly on the back of the Tokyo ‘Hydrogen Olympics’. Korea is another growth story buoyed by its latest roadmap which aims to shift large swathes of its economy to hydrogen energy by 2040. Elsewhere much of the supply chain development is in heavy duty vehicles and big supply chain players like Cummins Weichai and Michelin are making significant investments.
A Review of Cleaner Alternative Fuels for Maritime Transportation
Apr 2021
Publication
Environmental regulations have always been an essential component in the natural gas supply chain with recent and greater emphasis on shipping operations. Recently more stringent regulations have been imposed by the International Maritime Organization on global maritime shipping operations. This review explores the challenges and opportunities associated with substituting heavy fuel oils used for maritime transportation with relatively cleaner fuels. First the review considers the feasibility and environmental dimensions of different bunker fuels including liquefied natural gas hydrogen and ammonia. Also the operational viability and optimal conditions for these fuels are examined. Secondly the review considers the entire supply chain with an emphasis on how liquefied natural gas exporters can establish synergies across the supply chain to also deliver the end-product required by customers instead of delivering only liquefied natural gas. Finally measures that can support ship operators to comply with environmental regulations are suggested. The outcomes of this review supports the notion that the demand for alternative fuels will continue to increase as the transportation sector moves towards integrating cleaner fuels to comply with increasing environmental regulations.
Transportation in a 100% Renewable Energy System
Jan 2018
Publication
A 100% renewable economy would give a lasting solution to the challenges raised by climate change energy security sustainability and pollution. The conversion of the present transport system appears to be one of the most difficult aspects of such renewable transition. This study reviews the technologies and systems that are being proposed or proven as alternative to fossil-fuel based transportation and their prospects for their entry into the post-carbon era from both technological and energetic viewpoints. The energetic cost of the transition from the current transportation system into global 100% renewable transportation is estimated as well as the electrical energy required for the operation of the new renewable transportation sector. A 100% renewable transport providing the same service as global transport in 2014 would demand about 18% less energy. The main reduction is expected in road transport (69%) but the shipping and air sectors would notably increase their consumptions: 163% and 149% respectively. The analysis concludes that a 100% renewable transportation is feasible but not necessarily compatible with indefinite increase of resources consumption. The major material and energy limitations and obstacles of each transport sector for this transition are shown.
Life Cycle Inventory Data Generation by Process Simulation for Conventional, Feedstock Recycling and Power-to-X Technologies for Base Chemical Production
Jan 2022
Publication
The article presents the methodology and applicable data for the generation of life cycle inventory for conventional and alternative processes for base chemical production by process simulation. Addressed base chemicals include lower olefins BTX aromatics methanol ammonia and hydrogen. Assessed processes include conventional chemical production processes from naphtha LPG natural gas and heavy fuel oil; feedstock recycling technologies via gasification and pyrolysis of refuse derived fuel; and power-to-X technologies from hydrogen and CO2. Further process variations with additional hydrogen input are covered. Flowsheet simulation in Aspen Plus is applied to generate datasets with conclusive mass and energy balance under uniform modelling and assessment conditions with available validation data. Process inventory data is generated with no regard to the development stage of the respective technology but applicable process data with high technology maturity is prioritized for model validation. The generated inventory data can be applied for life cycle assessments. Further the presented modelling and balancing framework can be applied for inventory data generation of similar processes to ensure comparability in life cycle inventory data.
The Renewable Energy Transition in Africa: Powering Access, Resilience and Prosperity
Mar 2021
Publication
A renewables-based energy transition promises to deliver vast socio-economic benefits to countries across Africa improving energy access creating jobs and boosting energy security. To realise these benefits African countries have an opportunity to leapfrog fossil fuel technologies to a more sustainable climate-friendly power strategy aligned with the Paris Agreement and low-carbon growth.<br/><br/>The Renewable Energy Transition in Africa jointly prepared by Germany's KfW Development Bank Deutsche Gesellschaft für Internationale Zusammenarbeit (GIZ) and the International Renewable Energy Agency (IRENA) on behalf of the German Federal Ministry for Economic Cooperation and Development (BMZ) explores how African countries can achieve universal energy access within the 2030 Agenda timeframe and identifies four areas of action:<br/><br/>Promote access to energy;<br/>De-risk and promoting private sector investments;<br/>Strengthen and modernise the grid;<br/>Support systemic innovation.<br/>The study also explores the transformational potential of the electricity sector in five Africa countries: Ghana Ivory Coast Morocco Rwanda and South Africa. Specifically developed by IRENA country case studies show the real-life applicability of power sector transformation and demonstrates how countries can:<br/><br/>Take advantage of the abundancy and competitiveness of renewables;<br/>Align ambitious renewable targets in energy and climate plans;<br/>Continue supporting the development of regional markets;<br/>Leverage renewables and distributed energy resources to achieve universal energy access;<br/>Develop tailored power sector transformation plans based on a systemic innovation approach;<br/>Build on policy frameworks for just and inclusive transitions.
Greenhouse Gas Implications of Extending the Service Life of PEM Fuel Cells for Automotive Applications: A Life Cycle Assessment
Feb 2022
Publication
A larger adoption of hydrogen fuel-cell electric vehicles (FCEVs) is typically included in the strategies to decarbonize the transportation sector. This inclusion is supported by life-cycle assessments (LCAs) which show the potential greenhouse gas (GHG) emission benefit of replacing internal combustion engine vehicles with their fuel cell counterpart. However the literature review performed in this study shows that the effects of durability and performance losses of fuel cells on the life-cycle environmental impact of the vehicle have rarely been assessed. Most of the LCAs assume a constant fuel consumption (ranging from 0.58 to 1.15 kgH2/100 km) for the vehicles throughout their service life which ranges in the assessments from 120000 to 225000 km. In this study the effect of performance losses on the life-cycle GHG emissions of the vehicles was assessed based on laboratory experiments. Losses have the effect of increasing the life-cycle GHG emissions of the vehicle up to 13%. Moreover this study attempted for the first time to investigate via laboratory analyses the GHG implications of replacing the hydrophobic polymer for the gas diffusion medium (GDM) of fuel cells to increase their durability. LCA showed that when the service life of the vehicle was fixed at 150000 km the GHG emission savings of using an FC with lower performance losses (i.e. FC coated with fluorinated ethylene propylene (FEP) instead of polytetrafluoroethylene (PTFE)) are negligible compared to the overall life-cycle impact of the vehicle. Both the GDM coating and the amount of hydrogen saved account for less than 2% of the GHG emissions arising during vehicle operation. On the other hand when the service life of the vehicle depends on the operability of the fuel cell the global warming potential per driven km of the FEP-based FCEV reduces by 7 to 32%. The range of results depends on several variables such as the GHG emissions from hydrogen production and the initial fuel consumption of the vehicle. Higher GHG savings are expected from an FC vehicle with high consumption of hydrogen produced with fossil fuels. Based on the results we recommend the inclusion of fuel-cell durability in future LCAs of FCEVs. We also advocate for more research on the real-life performance of fuel cells employing alternative materials.
What Will Fuel Transport Systems of the Future?
Nov 2011
Publication
This paper seeks to decry the notion of a single solution or “silver bullet” to replace petroleum products with renewable transport fuel. At different times different technological developments have been in vogue as the panacea for future transport needs: for quite some time hydrogen has been perceived as a transport fuel that would be all encompassing when the technology was mature. Liquid biofuels have gone from exalted to unsustainable in the last ten years. The present flavor of the month is the electric vehicle. This paper examines renewable transport fuels through a review of the literature and attempts to place an analytical perspective on a number of technologies.
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