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A Perspective on Broad Deployment of Hydrogen-fueled Vehicles for Ground Freight Transportation with a Comparison to Electric Vehicles
Oct 2024
Publication
The pressing global challenge of climate change necessitates a concerted effort to limit greenhouse gas emissions particularly carbon dioxide. A critical pathway is to replace fossil fuel sources by electrification including transportation. While electrification of light-duty vehicles is rapidly expanding the heavy-duty vehicle sector is subject to challenges notably the logistical drawbacks of the size and weight of high-capacity batteries required for range as well as the time for battery charging. This Perspective highlights the potential of hydrogen fuel-cell vehicles as a viable alternative for heavy-duty road transportation. We evaluate the implications of hydrogen integration into the freight economy energy dynamics and CO2 mitigation and envision a roadmap for a holistic energy transition. Our critical opinion presented in this Perspective is that federal incentives to produce hydrogen could foster growth in the nascent hydrogen economy. The pathway that we propose is that initial focus on operators of large fleets that could control their own fueling infrastructure. This opinion was formed from private discussions with numerous stakeholders during the formation of one of the awarded hydrogen hubs if they focus on early adopters that could leverage the hydrogen supply chain.
Comprehensive Review of Development and Applications of Hydrogen Energy Technologies in China for Carbon Neutrality: Technology Advances and Challenges
Jul 2024
Publication
Concerning the transition from a carbon-based energy economy to a renewable energy economy hydrogen is considered an essential energy carrier for efficient and broad energy systems in China in the near future. China aims to gradually replace fossil fuel-based power generation with renewable energy technologies to achieve carbon neutrality by 2060. This ambitious undertaking will involve building an industrial production chain spanning the production storage transportation and utilisation of hydrogen energy by 2030 (when China’s carbon peak will be reached). This review analyses the current status of technological R&D in China’s hydrogen energy industry. Based on published data in the open literature we compared the costs and carbon emissions for grey blue and green hydrogen production. The primary challenges concerning hydrogen transportation and storage are highlighted in this study. Given that primary carbon emissions in China are a result of power generation using fossil fuels we provide an overview of the advances in hydrogen-to-power industry technology R&D including hydrogen-related power generation technology hydrogen fuel cells hydrogen internal combustion engines hydrogen gas turbines and catalytic hydrogen combustion using liquid hydrogen carriers (e.g. ammonia methanol and ethanol).
Optimal Planning of Renewable Energy Park for Green Hydrogen Production Using Detailed Cost and Efficiency Curves of PEM Electrolyzer
Jul 2024
Publication
Installing multi-renewable energy (RE) power plants at designated locations known as RE parks is a promising solution to address their intermittent power. This research focuses on optimizing RE parks for three scenarios: photovoltaic (PV)-only wind-only and hybrid PV-wind with the aim of generating green hydrogen in locations with different RE potentials. To ensure rapid response to RE fluctuations a Proton Exchange Membrane (PEM) electrolyzer is employed. Furthermore this research proposes detailed models for manufacturer-provided wind power curves electrolyzer efficiency against its operating power and electrolyzer cost towards its capacity. Two optimization cases are conducted in MATLAB evaluating the optimum sizes of the plants in minimizing levelized cost of hydrogen (LCOH) using classical discrete combinatorial method and determining the ideal PV-to-wind capacity ratio for operating PEM electrolyzer within hybrid PV-wind parks using particle swarm optimization. Numerical simulations show that wind power-based hydrogen production is more cost-effective than PV-only RE parks. The lowest LCOH $4.26/kg H2 and the highest LCOH $14.378/kg H2 are obtained from wind-only and PV-only configurations respectively. Both occurred in Adum-Kirkeby Denmark as it has highest average wind speed and lowest irradiance level. Notably LCOH is reduced with the hybrid PV-wind configuration. The results suggest the optimum PV-to-wind capacity ratio is 65:35 on average and indicate that LCOH is more sensitive to electrolyzer’s cost than to electricity tariff variation. This study highlights two important factors i.e. selecting the suitable location based on the available RE resources and determining the optimum size ratio between the plants within the RE park.
Application of the Metalog Probability Distribution Family to Predict Energy Production by Photovoltaic Systems for the Purposes of Generating Green Hydrogen
Jul 2024
Publication
The article presents the application of the metalog family of probability distributions to predict the energy production of photovoltaic systems for the purpose of generating small amounts of green hydrogen in distributed systems. It can be used for transport purposes as well as to generate energy and heat for housing purposes. The monthly and daily amounts of energy produced by a photovoltaic system with a peak power of 6.15 kWp were analyzed using traditional statistical methods and the metalog probability distribution family. On this basis it is possible to calculate daily and monthly amounts of hydrogen produced with accuracy from the probability distribution. Probabilistic analysis of the instantaneous power generated by the photovoltaic system was used to determine the nominal power of the hydrogen electrolyzer. In order to use all the energy produced by the photovoltaic system to produce green hydrogen the use of a stationary energy storage device was proposed and its energy capacity was determined. The calculations contained in the article can be used to design home green hydrogen production systems and support the climate and energy transformation of small companies with a hydrogen demand of up to ¾ kg/day.
Optimizing Green Hydrogen Production from Wind and Solar for Hard-to-abate Industrial Sectors Across Multiple Sites in Europe
Jul 2024
Publication
This article analyzes a power-to-hydrogen system designed to provide high-temperature heat to hard-to-abate industries. We leverage on a geospatial analysis for wind and solar availability and different industrial demand profiles with the aim to identify the ideal sizing of plant components and the resulting Levelized Cost of Hydrogen (LCOH). We assess the carbon intensity of the produced hydrogen especially when grid electricity is utilized. A methodology is developed to size and optimize the PV and wind energy capacity the electrolyzer unit and hybrid storage by combining compressed hydrogen storage with lithium-ion batteries. The hydrogen demand profile is generated synthetically thus allowing different industrial consumption profiles to be investigated. The LCOH in a baseline scenario ranges from 3.5 to 8.9 €/kg with the lowest values in wind-rich climates. Solar PV only plays a role in locations with high PV full-load hours. It was found that optimal hydrogen storage can cover the users’ demand for 2–3 days. Most of the considered scenarios comply with the emission intensity thresholds set by the EU. A sensitivity analysis reveals that a lower variability of the demand profile is associated with cost savings. An ideally constant demand profile results in a cost reduction of approximately 11 %.
Path Analysis of Using Hydrogen Energy to Reduce Greenhouse Gas Emissions in Global Aviation
Jul 2024
Publication
The rapid growth of global aviation emissions has significantly impacted the environment leading to an urgent need to use carbon reduction methods. This paper analyzes global aviation’s carbon dioxide (CO2) N2O and CH4 emission changes under different hydrogen energy application paths. The global warming potential over a 100-year period (GWP100) method is used to convert the emissions of N2O and CH4 into CO2-equivalent. Here we report the results: if the global aviation industry begins using hydrogen turbine engines by 2040 it could reduce cumulative CO2-equivalent emissions by 2.217E+10 tons by 2080 which is 2.12% higher than starting hydrogen fuel cell engines in 2045. However adopting hydrogen fuel cell engines 10 years earlier shows greater reduction capabilities than hydrogen turbine engines achieving an accumulated reduction of 3.006E+10 tons of CO2-equivalent emissions. Therefore the timing of adoption notably affects hydrogen fuel cell engines more than hydrogen turbine engines. Delaying adoption makes hydrogen fuel cell engines’ performance lag hydrogen turbine engines.
Green Hydrogen Cooperation between Egypt and Europe: The Perspective of Locals in Suez and Port Said
Jun 2024
Publication
Hydrogen produced by renewable energy sources (green hydrogen) is at the centrepiece of European decarbonization strategies necessitating large imports from third countries. Egypt potentially stands out as major production hub. While technical and economic viability are broadly discussed in literature analyses of local acceptance are absent. This study closes this gap by surveying 505 locals in the Suez Canal Economic Zone (Port Said and Suez) regarding their attitudes towards renewable energy development and green hydrogen production. We find overall support for both national deployment and export to Europe. Respondents see a key benefit in rising income thereby strongly underlying the economic argument. Improved trade relationships or improved political relationships are seen as potential benefits of export but as less relevant for engaging in cooperation putting a spotlight on local benefits. Our study suggests that the local population is more positive than negative towards the development and scaling up of green hydrogen projects in Egypt.
Hydrogen-fuelled Internal Combustion Engines: Direct Injection Versus Port-fuel Injection
Jul 2024
Publication
The road-transport is one of the major contributors to greenhouse global gas (GHG) emissions where hydrogen (H2) combustion engines can play a crucial role in the path towards the sector’s decarbonization goal. This study focuses on comparing the performance and emissions of port-fuel injection (PFI) and direct injection (DI) in a spark ignited combustion engine when is fuelled by hydrogen and other noteworthy fuels like methane and coke oven gas (COG). Computational fluid dynamic simulations are performed at optimal spark advance and air-fuel ratio (λ) for engine speeds between 2000 and 5000 rpm. Analysis reveals that brake power increases by 40% for DI attributed to 30.6% enhanced volumetric efficiency while the sNOx are reduced by 36% compared to PFI at optimal λ = 1.5 for hydrogen. Additionally H2 results in 71.8% and 67.2% reduction in fuel consumption compared to methane and COG respectively since the H2 lower heating value per unit of mass is higher.
A Parametric Study on In-situ Hydrogen Production from Hydrocarbon Reservoirs - Effect of Reservoir and Well Properties
Jul 2024
Publication
Energy transition is a key driver to combat climate change and achieve zero carbon future. Sustainable and costeffective hydrogen production will provide valuable addition to the renewable energy mix and help minimize greenhouse gas emissions. This study investigates the performance of in-situ hydrogen production (IHP) process using a full-field compositional model as a precursor to experimental validation The reservoir model was simulated as one geological unit with a single point uniform porosity value of 0.13 and a five-point connection type between cell to minimize computational cost. Twenty-one hydrogen forming reactions were modelled based on the reservoir fluid composition selected for this study. The thermodynamic and kinetic parameters for the reactions were obtained from published experiments due to the absence of experimental data specific to the reservoir. A total of fifty-four simulation runs were conducted using CMG STARS software for 5478 days and cumulative hydrogen produced for each run was recorded. Results generated were then used to build a proxy model using Box-Behnken design of experiment method and Support Vector Machine with RBF kernel. To ascertain accuracy of the proxy models analysis of variance (ANOVA) was conducted on the variables. The average absolute percentage error between the proxy model and numerical simulation was calculated to be 10.82%. Optimization of the proxy model was performed using genetic algorithm to maximize cumulative hydrogen produced. Based on this optimized model the influence of porosity permeability well location injection rate and injection pressure were studied. Key results from this study reveals that lower permeability and porosity reservoirs supports more hydrogen yield injection pressure had a negligible effect on hydrogen yield and increase in oxygen injection rate corelated strongly with hydrogen production until a threshold value beyond which hydrogen yield decreased. The framework developed in the study could be used as tool to assess candidate reservoirs for in-situ hydrogen production.
Resilience Assessment of Offshore Wind-to-Hydrogen Systems
Jul 2024
Publication
Low-cost green hydrogen production will be key in reaching net zero carbon emissions by 2050. Green hydrogen can be produced by electrolysis using renewable energy including wind energy. However the configuration of offshore wind-to-hydrogen systems is not yet standardised. For example electrolysis can take place onshore or offshore. This work presents a framework to assess and quantify which configuration is more resilient so that security of hydrogen supply is incorporated in strategic decisions with the following key findings. First resilience should be assessed according to hydrogen supply rather than hydrogen production. This allows the framework to be applicable for all identified system configurations. Second resilience can be quantified according to the quantity ratio and lost revenue of the unsupplied hydrogen.
National Gas FutureGrid Phase 1 Closure Report
Jul 2024
Publication
This project an essential part of the National Gas HyNTS programme endeavours to align the NTS with GB’s net zero ambitions by demonstrating the operational viability of the system with varying hydrogen blends using decommissioned assets typical of the natural gas network today ultimately aiming for 100% hydrogen conveyance. Several desktop studies were undertaken within the HyNTS programme to confirm the theoretical potential of the NTS to transport hydrogen safely and reliably. Further to these studies practical demonstration was deemed necessary to bridge the knowledge gaps and ensure the system’s transition maintains the utmost safety and reliability standards. A range of tests on decommissioned assets were conducted offline in a controlled environment to ensure robust outcomes that will ultimately start to build the safety case for a hydrogen network. The key deliverables and testing achievements of FutureGrid included: • Operational testing with natural gas and 2% 5% 20% and 100% hydrogen to verify the network’s ability to transport hydrogen and varying blends. • Standalone offline testing modules complementing evidence gathered on the main test facility. These address specific areas of concern including material permeation flange integrity asset leakage and rupture consequence which are essential for risk mitigation and safety assurance. FutureGrid is a global first facility and a critical part of National Gas’ hydrogen programme providing physical evidence of the capability of our network to transport hydrogen. It provides key evidence for hydrogen blending alongside 100% hydrogen pipelines which are planned under Project Union our Hydrogen Backbone across GB. FutureGrid is pivotal in the journey to reaching Net Zero by 2050 and is a fully operational proven technical demonstrator. FutureGrid’s repurposed assets are representative of today’s live high pressure gas network and have been subjected to testing at different blends of natural gas with hydrogen and 100% hydrogen; this was achieved with no major findings in differences in terms of how the assets interact with hydrogen. The overall project completion date was delayed from November 2023 to February 2024 due to technical issues with the newly built hydrogen re‑compressor. There were no changes made to the project costs.
A Comprehensive Review of the State-of-the-art of Proton Exchange Membrane Water Electrolysis
Jul 2024
Publication
Hydrogen has attracted growing research interest due to its exceptionally high energy per mass content and being a clean energy carrier unlike the widely used hydrocarbon fuels. With the possibility of long-term energy storage and re-electrification hydrogen promises to promote the effective utilization of renewable and sustainable energy resources. Clean hydrogen can be produced through a renewable-powered water electrolysis process. Although alkaline water electrolysis is currently the mature and commercially available electrolysis technology for hydrogen production it has several shortcomings that hinder its integration with intermittent and fluctuating renewable energy sources. The proton exchange membrane water electrolysis (PEMWE) technology has been developed to offer high voltage efficiencies at high current densities. Besides PEMWE cells are characterized by a fast system response to fluctuating renewable power enabling operations at broader partial power load ranges while consistently delivering high-purity hydrogen with low ohmic losses. Recently much effort has been devoted to improving the efficiency performance durability and economy of PEMWE cells. The research activities in this context include investigations of different cell component materials protective coatings and material characterizations as well as the synthesis and analysis of new electrocatalysts for enhanced electrochemical activity and stability with minimized use of noble metals. Further many modeling studies have been reported to analyze cell performance considering cell electrochemistry overvoltage and thermodynamics. Thus it is imperative to review and compile recent research studies covering multiple aspects of PEMWE cells in one literature to present advancements and limitations of this field. This article offers a comprehensive review of the state-of-the-art of PEMWE cells. It compiles recent research on each PEMWE cell component and discusses how the characteristics of these components affect the overall cell performance. In addition the electrochemical activity and stability of various catalyst materials are reviewed. Further the thermodynamics and electrochemistry of electrolytic water splitting are described and inherent cell overvoltage are elucidated. The available literature on PEMWE cell modeling aimed at analyzing the performance of PEMWE cells is compiled. Overall this article provides the advancements in cell components materials electrocatalysts and modeling research for PEMWE to promote the effective utilization of renewable but intermittent and fluctuating energy in the pursuit of a seamless transition to clean energy.
Techno-economics of Renewable Hydrogen Export: A Case Study for Australia-Japan
Jul 2024
Publication
The shift from fossil fuels to clean energy carriers such as renewable H2 is imminent. Consequently a global H2 market is taking shape involving countries with limited or insufficient energy resources importing from renewable-rich countries. This study evaluates the techno-economics of renewable hydrogen (H2) export in a globally significant scenario in which Australia exports to Japan. To gain insight into the immediate realisable future the base year was selected as 2030 with a consequently small (in export terms) hydrogen production rate of 100 t/day landed capacity. Electricity was generated by photovoltaic arrays (PV) connected directly to proton exchange membrane (PEM) electrolyser plant allowing for flexible gaseous hydrogen (GH2) production. To enhance the fidelity of the technoeconomic model we incorporated rarely applied but impactful parameters including dynamic efficiency and the overload capacity of PEM electrolysers. The GH2 produced was assumed to be converted into condensed forms suitable for export by sea: liquid hydrogen (LH2) and the chemical carriers liquid ammonia (LNH3) methanol (MeOH) methylcyclohexane (MCH). These were assumed to be reconverted to GH2 at the destination. LNH3 and MCH emerged as promising carriers for export yielding the lowest landed levelised cost of hydrogen (LCOH). LH2 yielded the highest LCOH unless boiloff gas could be managed effectively and cheaply. A sensitivity analysis showed that a lower weighted average cost of capital (WACC) and scale-up can significantly reduce the landed LCOH. Increasing the production rate to 1000 t/day landed capacity very significantly lowered the landed LCOH providing a strong incentive to scale up and optimise the entire supply chain as fast as possible.
A Multi-objective Planning Tool for the Optimal Supply of Green Hydrogen for an Inustrial Port Area Decarbonisation
Jul 2024
Publication
This study addresses the challenge of decarbonizing highly energy-intensive Industrial Port Areas (IPA) focusing on emissions from various sources like ship traffic warehouses buildings cargo handling equipment and hardto-abate industry typically hosted in port areas. The analysis and proposal of technological solutions and their optimal integration in the context of IPA is a topic of growing scientific interest with considerable social and economic implications. Representing the main novelties of the work this study introduces (i) the development of a novel IPA energy and green hydrogen hub located in a tropical region (Singapore); (ii) a multi-objective optimization approach to analyse synthesize and optimize the design and operation of the hydrogen and energy hub with the aim of supporting decision-making for decarbonization investments. A sensitivity analysis identifies key parameters affecting optimization results indicating that for large hydrogen demands imported ammonia economically outperforms other green hydrogen carriers. Conversely local hydrogen production via electrolysis becomes economically viable when the capital cost of alkaline electrolyser drops by at least 30 %. Carbon tax influences the choice of green hydrogen but its price variation mainly impacts system operation rather than design. Fuel cells and batteries are not considered economically feasible solutions in any scenario.
Predictive Maintenance and Reinspection Strategies for Hydrogen Refueling Station Pressure Vessels: A Case Study in South Korea
Jul 2024
Publication
Hydrogen refueling stations rely on pressure vessels capable of withstanding pressures up to 90 MPa while mitigating concerns related to hydrogen embrittlement. However a gap exists in understanding the long-term fatigue behavior of these vessels under real operational conditions. This study focuses on evaluating the safety of SA372 pressure vessels using operational data from a hydrogen refueling station in Pyeongtaek South Korea. A predictive reinspection methodology is proposed based on this evaluation. Parameters including hydrogen-induced stress intensity factor (KIH) initial crack size (a0 c0) and pressure vessel specifications are considered to assess critical crack depth (ac) critical usage cycles (Nc) and allowable usage cycles (Nallowed). Leveraging operational data collected between August and November 2023 fatigue analysis and Rainflow counting inform reinspection schedules. Results indicate a need for mid-bank vessel reinspection within the second year high-bank vessel reinspection every 20 years and low-bank vessel reinspection every 143 years in accordance with safety regulations. Additionally a revised refueling logic is proposed to optimize vehicle charging methods and pressure ranges enhancing operational safety. This study serves as a preliminary investigation highlighting the need for broader data collection and analysis to generalize findings across multiple stations.
Assessment of Energy Footprint of Pure Hydrogen-Supplied Vehicles in Real Conditions of Long-Term Operation
Jul 2024
Publication
The desire to maintain CO2 concentrations in the global atmosphere implies the need to introduce ’new’ energy carriers for transport applications. Therefore the operational consumption of each such potential medium in the ’natural’ exploitation of vehicles must be assessed. A useful assessment method may be the vehicle’s energy footprint resulting from the theory of cumulative fuel consumption presented in the article. Using a (very modest) database of long-term use of hydrogen-powered cars the usefulness of this method was demonstrated. Knowing the energy footprint of vehicles of a given brand and type and the statistical characteristics of the footprint elements it is also possible to assess vehicle fleets in terms of energy demand. The database on the use of energy carriers such as hydrogen in the long-term operation of passenger vehicles is still relatively modest; however as it has been shown valuable data can be obtained to assess the energy demand of vehicles of a given brand and type. Access to a larger operational database will allow for wider use of the presented method.
Life Cycle Analysis of Hydrogen Production by Different Alkaline Electrolyser Technologies Sourced with Renewable Energy
Jul 2024
Publication
Green hydrogen has been considered a promising alternative to fossil fuels in chemical and energy applications. In this study a life cycle analysis is conducted for green hydrogen production sourced with a mixture of renewable energy sources (50 % solar and 50 % wind energy). Two advanced technologies of alkaline electrolysis are selected and compared for hydrogen production: pressurised alkaline electrolyser and capillary-fed alkaline electrolyser. The different value chain stages were assessed in SimaPro enabling the assessment of the environmental impacts of a green hydrogen production project with 60 MW capacity and 20 years lifetime. The results evaluate the environmental impacts depending on the components construction and operation requirements. The results demonstrated that capillary-fed alkaline electrolyser technology has lower potential environmental impacts by around 17 % than pressurised alkaline electrolyser technology for all the process stages. The total global warming potential was found to be between 1.98 and 2.39 kg of carbon dioxide equivalent per kg of hydrogen. This study contributes to the electrolysers industry and the planning of green hydrogen projects for many applications towards decarbonization and sustainability.
Off-grid Hydrogen Production: Analysing Hydrogen Producton and Supply Costs Considering Country-specifics and Transport to Europe
Jul 2024
Publication
Hydrogen plays a pivotal role in transitioning to CO2-free energy systems yet challenges regarding costs and sourcing persist in supplying Europe with renewable hydrogen. Our paper proposes a simulation-based approach to determine cost-optimal combinations of electrolyser power and renewable peak power for off-grid hydrogen production considering location and energy source dependencies. Key findings include easy estimation of Levelized Costs of Hydrogen (LCOH) and optimal plant sizing based on the regional energy yield and source. Regional investment risks influence the LCOH by 7.9 % per 1 % change of the Weighted Average Cost of Capital. In Central Europe (Austria) hydrogen production costs range from 7.4 €/kg to 8.6 €/kg whereas regions like Chile exhibit cheaper costs at 5.1 €/kg to 6.8 €/kg. Despite the favourable energy yields in regions like Chile or the UAE domestically produced hydrogen can be cost-competitive when location-specific risks and transport costs are taken into account. This underlines the critical role of domestic hydrogen production and cost-effective hydrogen transport for Europe’s future hydrogen supply.
Advancements and Policy Implications of Green Hydrogen Production from Renewable Sources
Jul 2024
Publication
With the increasingly severe climate change situation and the trend of green energy transformation the development and utilization of hydrogen energy has attracted extensive attention from government industry and academia in the past few decades. Renewable energy electrolysis stands out as one of the most promising hydrogen production routes enabling the storage of intermittent renewable energy power generation and supplying green fuel to various sectors. This article reviews the evolution and development of green hydrogen policies in the United States the European Union Japan and China and then summarizes the key technological progress of renewable energy electrolysis while introducing the progress of hydrogen production from wind and photovoltaic power generation. Furthermore the environmental social and economic benefits of different hydrogen production routes are analyzed and compared. Finally it provides a prospective analysis of the potential impact of renewable energy electrolysis on the global energy landscape and outlines key areas for future research and development.
Component and System Levels Limitations in Power-Hydrogen Systems: Analytical Review
Jun 2024
Publication
This study identifies limitations and research and development (R&D) gaps at both the component and system levels for hydrogen energy systems (HESs) and specifies how these limitations impact HES adoption within the electric power system (EPS) decarbonization roadmap. To trace these limitations and potential solutions an analytical review is conducted in electrification and integration of HESs renewable energy sources (RESs) and multi-carrier energy systems (MCESs) in sequence. The study also innovatively categorizes HES integration challenges into component and system levels. At the component level technological aspects of hydrogen generation storage transportation and refueling are explored. At the system level HES coordination hydrogen market frameworks and adoption challenges are evaluated. Findings highlight R&D gaps including misalignment between HES operational targets and techno-economic development integration insufficiency model deficiencies and challenges in operational complexity. This study provides insights for sustainable energy integration by supporting the transition to a decarbonized energy system.
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