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CFD Model of Refuelling through the Entire Equipment of a Hydrogen Refuelling Station
Dec 2023
Publication
This paper aims at the development and validation of a computational fluid dynamic (CFD) model for simulations of the refuelling process through the entire equipment of the hydrogen refuelling station (HRS). The absence of such models hinders the design of inherently safer refuelling protocols for an arbitrary combination of HRS equipment hydrogen storage parameters and environmental conditions. The CFD model is validated against the complete process of refuelling lasting 195s in Test No.1 performed by the National Renewable Energy Laboratory (NREL). The test equipment includes high-pressure tanks of HRS pressure control valve (PCV) valves pipes breakaway hose and nozzle all the way up to three onboard tanks. The model accurately reproduced hydrogen temperature and pressure through the entire line of HRS equipment. A standout feature of the CFD model distinguishing it from simplified models is the capability to predict temperature non-uniformity in onboard tanks a crucial factor with significant safety implications.
Optimizing Alkaline Water Electrolysis: A Dual-Model Approach for Enhanced Hydrogen Production Efficiency
Nov 2024
Publication
This study develops a semi-empirical model of an alkaline water electrolyzer (AWE) based on thermodynamic and electrochemical principles to investigate cell voltage behavior during electrolysis. By importing polarization curve test data under specific operational conditions eight undefined parameters are precisely fitted demonstrating the model’s high accuracy in describing the voltage characteristics of alkaline electrolyzers. Additionally an AWE system model is introduced to examine the influence of various operational parameters on system efficiency. This innovative approach not only provides detailed insights into the operational dynamics of AWE systems but also offers a valuable tool for optimizing performance and enhancing efficiency advancing the understanding and optimization of AWE technologies.
Techno-economic Analysis of Direct Air Carbon Capture and Hydrogen Production Integrated with a Small Modular Reactor
Dec 2023
Publication
This study aims to explore the techno-economic potential of harnessing waste heat from a Small Modular Reactor (SMR) to fuel Direct Air Carbon Capture (DACC) and High Temperature Steam Electrolysis (HTSE) technologies. The proposed system’s material flows and energy demands are modelled via the ASPEN Plus v12.1 where results are utilised to provide estimates of the Levelised Cost of DACC (LCOD) and Levelised Cost of Hydrogen (LCOH). The majority of thermal energy and electrical utilities are assumed to be supplied directly by the SMR. A sensitivity analysis is then performed to investigate the effects of core operational parameters of the system. Key results indicate levelised costs of 4.66 $/kgH2 at energy demands of 34.37 kWh/kgH2 and 0.02 kWh/kgH2 thermal for HTSE hydrogen production and 124.15 $/tCO2 at energy demands of 31.67 kWh/tCO2 and 126.33 kWh/tCO2 thermal for carbon capture; parameters with most impact on levelised costs are air intake and steam feed for LCOD and LCOH respectively. Both levelised costs i.e. LCOD and LCOH would decrease with the production scale. The study implies that an integrated system of DACC and HTSE provided the best cost-benefit results however the cost-benefit analysis is heavily subjective to geography politics and grid demand.
Pathways to the Hydrogen Economy: A Multidimensional Analysis of the Technological Innovation Systems of Germany and South Korea
Aug 2023
Publication
The global trend towards decarbonization and the demand for energy security have put hydrogen energy into the spotlight of industry politics and societies. Numerous governments worldwide are adopting policies and strategies to facilitate the transition towards hydrogen-based economies. To assess the determinants of such transition this study presents a comparative analysis of the technological innovation systems (TISs) for hydrogen technologies in Germany and South Korea both recognized as global front-runners in advancing and implementing hydrogen-based solutions. By providing a multi-dimensional assessment of pathways to the hydrogen economy our analysis introduces two novel and crucial elements to the TIS analysis: (i) We integrate the concept of ‘quality infrastructure’ given the relevance of safety and quality assurance for technology adoption and social acceptance and (ii) we emphasize the social perspective within the hydrogen TIS. To this end we conducted 24 semi-structured expert interviews applying qualitative open coding to analyze the data. Our results indicate that the hydrogen TISs in both countries have undergone significant developments across various dimensions. However several barriers still hinder the further realization of a hydrogen economy. Based on our findings we propose policy implications that can facilitate informed policy decisions for a successful hydrogen transition.
Performance and Cost Analysis of Hydrogen Production from Steam Reforming and Dehydrogenation of Ethanol
Aug 2020
Publication
Mitigation of carbon dioxide (CO2) emission has been a worldwide concern. Decreasing CO2 emission by converting it into higher value products such as methanol can be a promising way. However hydrogen (H2) cost and availability are one of key barriers to CO2 conversion. Ethanol can be a sustainable source for H2 due to its renewable nature and easy conversion to H2-rich gas mixtures through ethanol steam reforming process. Nevertheless steam reforming of ethanol generates CO2. Hence this research is focused on different methods of H2 productions about a 1665.47 t/y from ethanol for supplying to methanol plants was performed using Aspen PLUS V10. The ethanol steam reforming process required the lowest required ethanol feed for a certain amount of H2. In contrast the ethanol steam reforming process presented significant amount of CO2 emission from reaction and electricity consumption. But the ethanol dehydrogenation of ethanol not only generates H2 without CO2 emission from the reaction but also ethyl acetate or acetaldehyde which are value chemicals. However ethanol dehydrogenation processes in case II and III presented relatively higher cost because by-products (ethyl acetate or acetaldehyde) were rather difficult to be separated.
Thermodynamic Analysis of the Combustion Process in Hydrogen-Fueled Engines with EGR
Jun 2024
Publication
This article presents a novel approach to the analysis of heat release in a hydrogen-fueled internal combustion spark-ignition engine with exhaust gas recirculation (EGR). It also discusses aspects of thermodynamic analysis common to modeling and empirical analysis. This new approach concerns a novel method of calculating the specific heat ratio (cp/cv) and takes into account the reduction in the number of moles during combustion which is characteristic of hydrogen combustion. This reduction in the number of moles was designated as a molar contraction. This is particularly crucial when calculating the average temperature during combustion. Subsequently the outcomes of experimental tests including the heat-release rate the initial combustion phase (denoted CA0- 10) and the main combustion phase (CA10-90) are presented. Furthermore the impact of exhaust gas recirculation on the combustion process in the engine is also discussed. The efficacy of the proposed measures was validated by analyzing the heat-release rate and calculating the mean combustion temperature in the engine. The application of EGR in the range 0-40% resulted in a notable prolongation of both the initial and main combustion phases which consequently influenced the mean combustion temperature.
Impact of Large-scale Hydrogen Electrification and Retrofitting of Natural Gas Infrastructure on the European Power System
Nov 2023
Publication
In this paper we aim to analyse the impact of hydrogen production decarbonisation and electrification scenarios on the infrastructure development generation mix CO2 emissions and system costs of the European power system considering the retrofit of the natural gas infrastructure. We define a reference scenario for the European power system in 2050 and use scenario variants to obtain additional insights by breaking down the effects of different assumptions. The scenarios were analysed using the European electricity market model COMPETES including a proposed formulation to consider retrofitting existing natural gas networks to transport hydrogen instead of methane. According to the results 60% of the EU’s hydrogen demand is electrified and approximately 30% of the total electricity demand will be to cover that hydrogen demand. The primary source of this electricity would be non-polluting technologies. Moreover hydrogen flexibility significantly increases variable renewable energy investment and production and reduces CO2 emissions. In contrast relying on only electricity transmission increases costs and CO2 emissions emphasising the importance of investing in an H2 network through retrofitting or new pipelines. In conclusion this paper shows that electrifying hydrogen is necessary and cost-effective to achieve the EU’s objective of reducing long-term emissions.
Optimal Decarbonization Strategies for an Industrial Port Area by Using Hydrogen as Energy Carrier
Jul 2023
Publication
This article discusses possible strategies for decarbonizing the energy systems of an existing port. The approach consists in creating a complete superstructure that includes the use of renewable and fossil energy sources the import or local production of hydrogen vehicles and other equipment powered by Diesel electricity or hydrogen and the associated refuelling and storage units. Two substructures are then identified one including all these options the other considering also the addition of the energy demand of an adjacent steel industry. The goal is to select from each of these two substructures the most cost-effective configurations for 2030 and 2050 that meet the emission targets for those years under different cost scenarios for the energy sources and conversion/storage units obtained from the most reliable forecasts found in the literature. To this end the minimum total cost of all the energy conversion and storage units plus the associated infrastructures is sought by setting up a Mixed Integer Linear Programming optimization problem where integer variables handle the inclusion of the different generation and storage units and their activation in the operational phases. The comprehensive picture of possible solutions set allows identifying which options can most realistically be realized in the years to come in relation to the different assumed cost scenarios. Optimization results related to the scenario projected to 2030 indicate the key role played by Diesel hybrid and electric systems while considering the most stringent or much more stringent scenarios for emissions in 2050 almost all vehicles energy demand and industry hydrogen demand is met by hydrogen imported as ammonia by ship.
Performance Evaluation of Renewable Energy Systems: Photovoltaic, Wind Turbine, Battery Bank, and Hydrogen Storage
Sep 2023
Publication
The analysis aims to determine the most efficient and cost-effective way of providing power to a remote site. The two primary sources of power being considered are photovoltaics and small wind turbines while the two potential storage media are a battery bank and a hydrogen storage fuel cell system. Subsequently the hydrogen is stored within a reservoir and employed as required by the fuel cell. This strategy offers a solution for retaining surplus power generated during peak production phases subsequently utilizing it during periods when the renewable power sources are generating less power. To evaluate the performance of the hydrogen storage system the analysis included a sensitivity analysis of the wind speed and the cost of the hydrogen subsystem. In this analysis the capital and replacement costs of the electrolyzer and hydrogen storage tank were linked to the fuel cell capital cost. As the fuel cell cost decreases the cost of the electrolyzer and hydrogen tank also decreases. The optimal system type graph showed that the hydrogen subsystem must significantly decrease in price to become competitive with the battery bank.
Conceptual Design of a Hydrogen-Hybrid Dual-Fuel Regional Aircraft Retrofit
Jan 2024
Publication
A wide range of aircraft propulsion technologies is being investigated in current research to reduce the environmental impact of commercial aviation. As the implementation of purely hydrogenpowered aircraft may encounter various challenges on the airport and vehicle side combined hydrogen and kerosene energy sources may act as an enabler for the first operations with liquid hydrogen propulsion technologies. The presented studies describe the conceptual design of such a dual-fuel regional aircraft featuring a retrofit derived from the D328eco under development by Deutsche Aircraft. By electrically assisting the sustainable aviation fuel (SAF) burning conventional turboprop engines with the power of high-temperature polymer-electrolyte fuel cells the powertrain architecture enables a reduction of SAF consumption. All aircraft were modeled and investigated using the Bauhaus Luftfahrt Aircraft Design Environment. A description of this design platform and the incorporated methods to model the hydrogen-hybrid powertrain is given. Special emphasis was laid on the implications of the hydrogen and SAF dual-fuel system design to be able to assess the potential benefits and drawbacks of various configurations with the required level of detail. Retrofit assumptions were applied particularly retaining the maximum takeoff mass while reducing payload to account for the propulsion system mass increase. A fuel cell power allocation of 20% led to a substantial 12.9% SAF consumption decrease. Nonetheless this enhancement necessitated an 18.1% payload reduction accompanied by a 34.5% increment in propulsion system mass. Various additional studies were performed to assess the influence of the power split. Under the given assumptions the design of such a retrofit was deemed viable.
Economic Evaluation and Technoeconomic Resilience Analysis of Two Routes for Hydrogen Production via Indirect Gasification in North Colombia
Nov 2023
Publication
Hydrogen has become a prospective energy carrier for a cleaner more sustainable economy offering carbon-free energy to reduce reliance on fossil fuels and address climate change challenges. However hydrogen production faces significant technological and economic hurdles that must be overcome to reveal its highest potential. This study focused on evaluating the economics and technoeconomic resilience of two large-scale hydrogen production routes from African palm empty fruit bunches (EFB) by indirect gasification. Computer-aided process engineering (CAPE) assessed multiple scenarios to identify bottlenecks and optimize economic performance indicators like gross profits including depreciation after-tax profitability payback period and net present value. Resilience for each route was also assessed considering raw material costs and the market price of hydrogen in relation to gross profits and after-tax profitability. Route 1 achieved a gross profit (DGP) of USD 47.12 million and a profit after taxes (PAT) of USD 28.74 million while Route 2 achieved a DGP of USD 46.53 million and a PAT of USD 28.38 million. The results indicated that Route 2 involving hydrogen production through an indirect gasification reactor with a Selexol solvent unit for carbon dioxide removal demonstrated greater resilience in terms of raw material costs and product selling price.
Comprehensive Overview of Recent Research and Industrial Advancements in Nuclear Hydrogen Production
Jun 2024
Publication
As new sources of energy and advanced technologies are used there is a continuous evolution in energy supply demand and distribution. Advanced nuclear reactors and clean hydrogen have the opportunity to scale together and diversify the hydrogen production market away from fossil fuel-based production. Nevertheless the technical uncertainties surrounding nuclear hydrogen processes necessitate thorough research and a solid development effort. This paper aims to position pink hydrogen for nuclear hydrogen production at the forefront of sustainable energy-related solutions by offering a comprehensive review of recent advancements in nuclear hydrogen production covering both research endeavors and industrial applications. It delves into various pink hydrogen generation methodologies elucidating their respective merits and challenges. Furthermore this paper analyzes the evolving landscape of pink hydrogen in terms of its levelized cost by comparatively assessing different production pathways. By synthesizing insights from academic research and industrial practices this paper provides valuable perspectives for stakeholders involved in shaping the future of nuclear hydrogen production.
Sustainable E-Fuels: Green Hydrogen, Methanol and Ammonia for Carbon-Neutral Transportation
Dec 2023
Publication
Increasingly stringent sustainability and decarbonization objectives drive investments in adopting environmentally friendly low and zero-carbon fuels. This study presents a comparative framework of green hydrogen green ammonia and green methanol production and application in a clear context. By harnessing publicly available data sources including from the literature this research delves into the evaluation of green fuels. Building on these insights this study outlines the production process application and strategic pathways to transition into a greener economy by 2050. This envisioned transformation unfolds in three progressive steps: the utilization of green hydrogen green ammonia and green methanol as a sustainable fuel source for transport applications; the integration of these green fuels in industries; and the establishment of mechanisms for achieving the net zero. However this research also reveals the formidable challenges of producing green hydrogen green ammonia and green methanol. These challenges encompass technological intricacies economic barriers societal considerations and far-reaching policy implications necessitating collaborative efforts and innovative solutions to successfully develop and deploy green hydrogen green ammonia and green methanol. The findings unequivocally demonstrate that renewable energy sources play a pivotal role in enabling the production of these green fuels positioning the global transition in the landscape of sustainable energy.
Methodology for Consequence-based Setback Distance Calculations for Bulk Liquid Hydrogen Storage Systems
Sep 2023
Publication
Updates to the separation distances between different exposures and bulk liquid hydrogen systems are included in the 2023 version of NFPA 2: Hydrogen Technologies Code. This work details the models and calculations leading to those distances. The specific models used including the flow of liquid hydrogen through an orifice within the Hydrogen Plus Other Alternative Fuels Risk Assessment Models (HyRAM+) toolkit are described and discussed to emphasize challenges specific to liquid hydrogen systems. Potential hazards and harm affecting individual exposures (e.g. ignition sources air intakes) for different unignited concentrations overpressures and heat flux levels were considered and exposures were grouped into three bins. For each group the distances to a specific hazard criteria (e.g. heat flux level) for a characteristic leak size informed by a risk-analysis led to a hazard distance. The maximum hazard distance within each group was selected to determine a table of separation distances based on internal pressure and pipe size rather than storage volume similar to the bulk gaseous separation distance tables in NFPA 2. The new separation distances are compared to the previous distances and some implications of the updated distances are given.
Proactive Emergency Response Strategies for First Responders to Hydrogen Gas Leakages in Vehicles
Feb 2024
Publication
The widespread use of fossil fuels in automobiles has become a concern particularly in light of recent frequent natural disasters prompting a shift towards eco-friendly vehicles to mitigate greenhouse gas emissions. This shift is evident in the rapidly increasing registration rates of hydrogen vehicles. However with the growing presence of hydrogen vehicles on roads a corresponding rise in related accidents is anticipated posing new challenges for first responders. In this study computational fluid dynamics analysis was performed to develop effective response strategies for first responders dealing with high-pressure hydrogen gas leaks in vehicle accidents. The analysis revealed that in the absence of blower intervention a vapor cloud explosion from leaked hydrogen gas could generate overpressure exceeding 13.8 kPa potentially causing direct harm to first responders. In the event of a hydrogen vehicle accident requiring urgent rescue activities the appropriate response strategy must be selected. The use of blowers can aid in developing a variety of strategies by reducing the risk of a vapor cloud explosion. Consequently this study offers a tailored response strategy for first responders in hydrogen vehicle leak scenarios emphasizing the importance of situational assessment at the incident site.
Optimal Sizing of Renewables-to-hydrogen Systems in a Suitable-site-selection Geospatial Framework: The Case Study if Italy and Portugal
Jun 2024
Publication
Growing renewable energy deployment worldwide has sparked a shift in the energy landscape with far-reaching geopolitical ramifications. Hydrogen’s role as an energy carrier is central to this change facilitating global trade and the decarbonisation of hard-to-abate sectors. This analysis offers a new method for optimally sizing solar/wind-to-hydrogen systems in specifically suitable locations. These locations are limited to the onshore and offshore regions of selected countries as determined by a bespoke geospatial analysis developed to be location-agnostic. Furthermore the research focuses on determining the best configurations for such systems that minimise the cost of producing hydrogen with the optimisation algorithm expanding from the detailed computation of the classic levelised cost of hydrogen. One of the study’s main conclusions is that the best hybrid configurations obtained provide up to 70% cost savings in some areas. Such findings represent unprecedented achievements for Italy and Portugal and can be a valuable asset for economic studies of this kind carried out by local and national governments across the globe. These results validate the optimisation model’s initial premise significantly improving the credibility of this work by constructively challenging the standard way of assessing large-scale green hydrogen projects.
Numerical Analysis of Dual Fuel Combustion in a Medium Speed Marine Engine Supplied with Methane/Hydrogen Blends
Sep 2023
Publication
Compression ignition engines will still be predominant in the naval sector: their high efficiency high torque and heavy weight perfectly suit the demands and architecture of ships. Nevertheless recent emission legislations impose limitations to the pollutant emissions levels in this sector as well. In addition to post-treatment systems it is necessary to reduce some pollutant species and therefore the study of combustion strategies and new fuels can represent valid paths for limiting environmental harmful emissions such as CO2 . The use of methane in dual fuel mode has already been implemented on existent vessels but the progressive decarbonization will lead to the utilization of carbon-neutral or carbon-free fuels such as in the last case hydrogen. Thanks to its high reactivity nature it can be helpful in the reduction of exhaust CH4 . On the contrary together with the high temperatures achieved by its oxidation hydrogen could cause uncontrolled ignition of the premixed charge and high emissions of NOx. As a matter of fact a source of ignition is still necessary to have better control on the whole combustion development. To this end an optimal and specific injection strategy can help to overcome all the before-mentioned issues. In this study three-dimensional numerical simulations have been performed with the ANSYS Forte® software (version 19.2) in an 8.8 L dual fuel engine cylinder supplied with methane hydrogen or hydrogen–methane blends with reference to experimental tests from the literature. A new kinetic mechanism has been used for the description of diesel fuel surrogate oxidation with a set of reactions specifically addressed for the low temperatures together with the GRIMECH 3.0 for CH4 and H2 . This kinetics scheme allowed for the adequate reproduction of the ignition timing for the various mixtures used. Preliminary calculations with a one-dimensional commercial code were performed to retrieve the initial conditions of CFD calculations in the cylinder. The used approach demonstrated to be quite a reliable tool to predict the performance of a marine engine working under dual fuel mode with hydrogen-based blends at medium load. As a result the system modelling shows that using hydrogen as fuel in the engine can achieve the same performance as diesel/natural gas but when hydrogen totally replaces methane CO2 is decreased up to 54% at the expense of the increase of about 76% of NOx emissions.
Assessing the Implications of Hydrogen Blending on the European Energy System towards 2050
Dec 2023
Publication
With the aim of reducing carbon emissions and seeking independence from Russian gas in the wake of the conflict in Ukraine the use of hydrogen in the European Union is expected to rise in the future. In this regard hydrogen transport via pipeline will become increasingly crucial either through the utilization of existing natural gas infrastructure or the construction of new dedicated hydrogen pipelines. This study investigates the effects of hydrogen blending in existing pipelines on the European energy system by the year 2050 by introducing hydrogen blending sensitivities to the Global Energy System Model (GENeSYS-MOD). Results indicate that hydrogen demand in Europe is inelastic and limited by its high costs and specific use cases with hydrogen production increasing by 0.17% for 100%-blending allowed compared to no blending allowed. The availability of hydrogen blending has been found to impact regional hydrogen production and trade with countries that can utilize existing natural gas pipelines such as Norway experiencing an increase in hydrogen and synthetic gas exports from 44.0 TWh up to 105.9 TWh in 2050 as the proportion of blending increases. Although the influence of blending on the overall production and consumption of hydrogen in Europe is minimal the impacts on the location of production and dependence on imports must be thoroughly evaluated in future planning efforts.
Recent Developments in Methane Decomposition over Heterogenous Catalysts: An Overview
Apr 2020
Publication
The production of hydrogen to be used as an alternative renewable energy has been widely explored. Among various methods for producing hydrogen from hydrocarbons methane decomposition is suitable for generating hydrogen with zero greenhouse gas emissions. The use of high temperatures as a result of strong carbon and hydrogen (C–H) bonds may be reduced by utilizing a suitable catalyst with appropriate catalyst support. Catalysts based on transition metals are preferable in terms of their activeness handling and low cost in comparison with noble metals. Further development of catalysts in methane decomposition has been investigated. In this review the recent progress on methane decomposition in terms of catalytic materials preparation method the physicochemical properties of the catalysts and their performance in methane decomposition were presented. The formation of carbon as part of the reaction was also discussed.
Safety of Cryogenic Liquid Hydrogen Bunkering Operations - The Gaps Between Existing Knowhow and Industry Needs
Sep 2023
Publication
Hydrogen plays an important role in the global transition towards Net-Zero emission. While pipelines are a viable option to transport large quantities of compressed hydrogen over long distances it is not always practical in many applications. In such situations a viable option is to transport and deliver large quantities of hydrogen as cryogenic liquid. The liquefaction process cools hydrogen to cryogenic temperatures below its boiling point of -259.2 0C. Such extreme low temperature implies specific hazards and risks which are different from those associated with the relatively well-known compressed gaseous hydrogen. Managing these specific issues brings new challenges for the stakeholders.<br/>Furthermore the transfer of liquid hydrogen (LH2) and its technical handling is relatively well known for industrial gas or space applications. Experience with LH2 in public and populated areas such as truck and aircraft refuelling stations or port bunkering stations for example is limited or non-existent. Safety requirements in these applications which involve or are in proximity of untrained public are different from rocket/aerospace industry.<br/>The manuscript reviews knowhow already gained by the international hydrogen safety community; and on such basis elucidate the gaps which are yet to be filled to meet industry needs to design and operate inherently safe LH2 operations including the implications for regulations codes and standards (RCS). Where relevant the associated gaps in some underpinning sciences will be mentioned; and the need to contextualise the information and safety practices from NASA1/ESA2/JAXA3 to inform risk adoption will be summarised.
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