Publications

This discussion session concerned experimental and theoretical investigations of the atomistic properties underlying the energetics and kinetics of hydrogen trapping and diffusion in metallic systems.

This article is a transcription of the recorded discussion of ‘Hydrogen transport and trapping: from quantum effects to alloy design.‘ at the Royal Society Scientific Discussion Meeting Challenges of Hydrogen and Metals 16–18 January 2017. The text is approved by the contributors. Y.-S.C. transcribed the session. H.L. assisted in the preparation of the manuscript.

Link to document download on Royal Society Website 

The paper describes a lumped-parameter model for vented deflagrations of localised and layered fuel air mixtures. Theoretical model background is described to allow insight into the model development with focus on lean mixtures and overpressures significantly below 0.1 MPa for protection of low strength equipment and buildings. Phenomena leading to combustion augmentation was accounted based on conclusions of recent CFD studies. Technique to treat layered mixtures with concentration gradient is demonstrated. The model is validated against 25 vented deflagration experiments with lean non-uniform and layered hydrogen-air mixtures performed in Health and Safety Laboratory (UK) and Karlsruhe Institute of Technology (Germany).

China has plenty of renewable energy like wind power and solar energy especially in the northwest part of the country. Due to the volatile and intermittent characters of the green powers high penetration level of renewable resources could arise grid stabilization problem. Therefore electricity storage is considered as a solution and hydrogen energy storage is proposed. Instead of storing the electricity directly it converts electricity into hydrogen and the energy in hydrogen will be released as needed from gas to electricity and heat. The transformed green power can be fed to the power grid and heat supply network. State Grid Corporation of China carried out its first hydrogen demonstration project. In the demonstration project an alkaline electrolyzer and a PEM hydrogen fuel cell stack are decided as the hydrogen producer and consumer respectively. Hydrogen safety issue is always of significant importance to secure the property. In order to develop a dedicated safety analysis method for hydrogen energy storage system in power industry the risk analysis for the power-to-gas-topower&heat facility was made. The hazard and operability (HAZOP) study and the failure mode and effects analysis (FMEA) are performed sequentially to the installation to identify the most problematic parts of the system in view of hydrogen safety and possible failure modes and consequences. At the third step the typical hydrogen leak accident scenarios are simulated by using computational fluid dynamics (CFD) computer code. The resulted pressure loads of the possibly ignited hydrogen-air mixture in the facility container are estimated conservatively. Important safeguards and mitigation measures are proposed based on the three-stage risk and safety studies.

Correlating hydrogen embrittlement phenomenon with the metallic microstructural features holds the key for developing metals resistant to hydrogen-based failures. In case of fatigue failure of hydrogen charged metals in addition to the hydrogen-based failure mechanisms associated with monotonic loading such as HELP HEDE etc. microstructural features such as grain size type of grain boundary (special/random) fraction of special grain boundaries; their network and triple junctions can play a complex role. The probable sites for fatigue crack initiation in such metals can be identified as the sites of highest hydrogen concentration or accumulated plastic strain. To this end we have developed an experimental framework based on in-situ fatigue crack initiation and propagation studies under scanning electron microscope (SEM) to identify the weakest link in the metallic microstructure leading to failure. In-situ fatigue experiments are performed on carefully designed polycrystalline nickel (99.95% pure) specimens (miniaturised shallow-notched & electro-polished) using a 10 kN fatigue stage inside the SEM. Electron Back Scattering Diffraction (EBSD) map of the notched region surface helps identify the distribution of special/random grain boundaries triple junctions and grain orientation. The specimen surface in the shallow notched region for both the hydrogen charged and un-charged specimens are then carefully studied to correlate the microstructural feature associated with fatigue crack initiation sites. Such correlation of the fatigue crack initiation site and microstructural feature is further corroborated with the knowledge of hydrogen trapping and grain’s elastic anisotropicity to be either the site of high hydrogen concentration accumulated plastic slip or both.

Community support and acceptance is part of the licence to operate for any industry. The hydrogen industry is no different and we will need to have strong support from the broad community to establish a viable hydrogen economy in Australia.<br/>As Woodside progresses our plans for bulk hydrogen export and associated domestic opportunities stakeholder engagement throughout will be critical to success. This talk will share Woodside’s approach to community engagement and local opportunities and how we plan to draw on more than 30 years’ experience operating liquefied natural gas plants in Western Australia’s Pilbara region.<br/>At this early stage of our hydrogen work we are beginning with the end in mind: engaging the customer. We’ve worked with local Australian businesses to help raise public awareness and interest in hydrogen by producing prototype consumer products. We will share experiences from this work that underscore the value of early engagement with all stakeholders: government regulators industrial and community neighbours and end consumers to enable the hydrogen economy vision for Australia. This paper will present information on community engagement and acceptance of hydrogen in Australia.<br/>This information has come from Woodside Energy Ltd by engaging with small businesses government regulators and the community at large. As we establish community acceptance for hydrogen as an energy carrier in Australia Woodside has been working in parallel to have standards and regulations established for hydrogen in Australia. Through our work with Hydrogen Mobility Australia we are advocating the adoption of ISO standards unless there is a specific geographic or health safety and environment reason not to.

This paper presents a case study concerning a plant for hydrogen production and storage having a daily capacity of 100kg. The plant is located in Cluj-Napoca Romania. It produces hydrogen by means of water electrolysis while the energy is provided using solar energy. We performed the calculations for four different technical solutions used for the hydrogen production and storage plant and also we considered three scenarios regarding the sub-systems of the hydrogen production and storage plant efficiency. The conclusion of this study is that one can maximize the conversion of solar radiation into chemical energy in the form of hydrogen by hybridizing the solar hydrogen production system namely using both electrical energy as well as thermal energy in the form of steam.

At Woodside Energy Ltd (Woodside) safety is built into everything we do and progressing hydrogen opportunities is no exception. This paper will present information from the macro level of process safety for hydrogen at a plant level through to the consumer experience. Examples of the benefits of an integrated process safety approach will be used from Woodside’s experience pioneering the liquefied natural gas industry in Australia.<br/>This paper will underscore the reasons why Australia needs to adopt robust safety standards for hydrogen as quickly as possible in order to advance the hydrogen economy across all sectors. Focus areas requiring attention during development of standards and potential mechanisms to close will be proposed. Establishing a hydrogen economy in Australia could lower carbon emissions stabilise power grids increase renewable energy penetration and create jobs. Developing Australian standards that are fully aligned with international standards will facilitate Australia taking a leading role in the global hydrogen economy.

Development of regulations codes and standards on hydrogen safety is a primary ingredient in overcoming barriers to widespread use of hydrogen energy. Key points of the new China National Standard Essential safety requirements for hydrogen systems metal hydrogen compatibility and risk control of flammability and explosion are discussed. Features  of the new standard such as safety requirements for slush hydrogen systems and solid state hydrogen storage systems and introductions for hydrogen production by renewable energy are analyzed in this paper.

There exists an international commitment to increase the utilization of hydrogen as a clean and renewable alternative to carbon-based fuels. The availability of hydrogen safety sensors is critical to assure the safe deployment of hydrogen systems. Already the use of hydrogen safety sensors is required for the indoor fueling of fuel cell powered forklifts (e.g. NFPA 52 Vehicular Fuel Systems Code [1]). Additional Codes and Standards specific to hydrogen detectors are being developed [2 3] which when adopted will impose mandatory analytical performance metrics. There are a large number of commercially available hydrogen safety sensors. Because end-users have a broad range of sensor options for their specific applications the final selection of an appropriate sensor technology can be complicated. Facility engineers and other end-users are expected to select the optimal sensor technology choice. However some sensor technologies may not be a good fit for a given application. Informed decisions require an understanding of the general analytical performance specifications that can be expected by a given sensor technology. Although there are a large number of commercial sensors most can be classified into relatively few specific sensor types (e.g. electrochemical metal oxide catalytic bead and others). Performance metrics of commercial sensors produced on a specific platform may vary between manufacturers but to a significant degree a specific platform has characteristic analytical trends advantages and limitations. Knowledge of these trends facilitates the selection of the optimal technology for a specific application (i.e. indoor vs. outdoor environments). An understanding of the various sensor options and their general analytical performance specifications would be invaluable in guiding the selection of the most appropriate technology for the designated application.

The potential for particulates entrained in hydrogen releases to generate electrostatic charge and induce electrostatic discharge ignitions was investigated. A series of tests were performed in which hydrogen was released through a 3.75-mm-diameter orifice from an initial pressure of 140 bar. Electrostatic field sensors were used to characterize the electrification of known quantities of iron oxide particulates deliberately entrained in the release. The ignition experiments focused on using charged particulates to induce spark discharges from isolated conductors and corona discharges. A total of 12 ignition events were observed. The results show that electrification of entrained particulates is a viable self-ignition mechanism of hydrogen releases.