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Comparative Study of Regulations, Codes and Standards and Practices on Hydrogen Fuelling Stations
Oct 2015
Publication
This work deals with a comparative study of regulations codes and standards for hydrogen fuelling station dedicated for light duty land vehicles in the following countries: United States (California) United Kingdom Italy Germany Canada Sweden Norway Denmark and Spain.<br/>The following technical components of a hydrogen fuelling station are included in the scope of the study: the hydrogen storage systems (cryogenic or compressed gases) and buffer storage the compressor stations the high pressure buffer storage the cooling systems for hydrogen the dispensing equipments and the dispensing area. The hydride storage the pipelines on site production and the hydrogen vehicle have been excluded.<br/>The analysis performed in September 2014 in a report from INERIS DRA-14-141532-06227C BENCHMARK STATIONS-SERVICE HYDROGENE is based on documents collected by bibliographic review and information obtained through a questionnaire sent to authorities and IA HySafe members in the above mentioned countries.<br/>This paper gives a synthesis of the regulations and on permitting process in the different studied countries (including the new European Directive on the deployment of alternative fuels infrastructure in Europe) it develops the required safety barriers in the different parts of a fuelling station and specially for the dispensing area gives an overview of the different approaches for safety distances and processes to obtain licences to operate.
Non-monotonic Overpressure vs. H2 Concentration Behaviour During Vented Deflagration. Experimental Results
Oct 2015
Publication
Explosion relief panels or doors are often used in industrial buildings to reduce damages caused by gas explosions. Decades of research have contributed to the understanding of the phenomena involved in gas explosions in order to establish an effective method to predict reliably the explosion overpressure. All the methods predict a monotonic increase of the overpressure with the concentration of the gas in the range from the lower explosion limit to the stoichiometric one. Nevertheless in few cases a non-monotonic behaviour of the maximum developed pressure as a function of hydrogen concentration was reported in the literature. The non-monotonic behaviour was also observed during experimental tests performed at the Scalbatraio laboratory at the University of Pisa in a 25 m3 vented combustion test facility with a vent area of 112 m2. This paper presents the results obtained during the tests and investigates the possible explanations of the phenomena.
The Effect of Polyurethane Sponge Blockage Ratio on Premixed Hydrogen-air Flame Propagation in a Horizontal Tube
Oct 2015
Publication
The effects of sponge blockage ratio on flame structure evolution and flame acceleration were experimentally investigated in an obstructed cross-section tube filled with stoichiometric hydrogen-air mixture. Experimental results show that the mechanisms responsible for flame acceleration can be in terms of the positive feedback of the unburned gas field generated ahead of the flame the area change of the gap between the sponge and the tube and the interaction between the flame and the shear layer appearing at the sponge left top corner. Especially the last one dominates the flame acceleration and causes its speed to be sonic. Then both the second and third contribute to the violent flame acceleration. In addition the unburned gas pockets can be found in both upstream and downstream regions of the sponge. With increasing blockage ratio the unburned gas pockets disappear easier and the flame acceleration is more pronounced. Moreover the sponge tilts more evidently and resultantly the maximum tilt angle increases.
Combined Dehydrogenation and Hydrogen-based Power Generation
Jan 2018
Publication
An energy production from the combination of dehydrogenation and combined cycle power generation is proposed. The delivered system is established from three main modules: dehydrogenation combustion and combined cycle. The heat in the system is circulated thoroughly to enhance the energy efficiency due to optimum energy recovery. The Pt/Al2O3 catalyst is applied in the dehydrogenation module due to superior activity to accelerate the dehydrogenation of MCH. The toluene emitted from the MCH is recirculated to the hydrogenation plant while the hydrogen is further utilized as the fuel in the combustion. Although the high-temperature condition is necessary to perform high yield dehydrogenation the proposed system is capable of carrying out self-heating mechanism with no external heat. With the optimum configuration the delivered system can produce 100.0 MW of electricity from 100 t/h of MCH with 50.19% of energy efficiency.
Continuous Codes and Standards Improvement (CCSI)
Oct 2015
Publication
As of 2014 the majority of the Codes and Standards required to initially deploy hydrogen technologies infrastructure in the US have been promulgated1. These codes and standards will be field tested through their application to actual hydrogen technologies projects. CCSI is process of identifying code issues that arise during project deployment and then develop codes solutions to these issues. These solutions would typically be proposed amendments to codes and standards. The process is continuous because of technology and the state of safety knowledge develops there will be a need for monitoring the application of codes and standards and improving them based on information gathered during their application. This paper will discuss code issues that have surfaced through hydrogen technologies infrastructure project deployment and potential code changes that would address these issues. The issues that this paper will address include:
- Setback distances for bulk hydrogen storage
- Code mandated hazard analyses
- Sensor placement and communication
- The use of approved equipment
- System monitoring and maintenance requirements
Simulation Analysis on the Risk of Hydrogen Releases and Combustion in Subsea Tunnels
Oct 2015
Publication
Hydrogen is considered to be a very promising potential energy carrier due to its excellent characteristics such as abundant resources high fuel value clean and renewable. Its safety features greatly influence the potential use. Several safety problems need to be analyzed before using in transportation industry. With the development of the tunnel transportation technology the safe use of hydrogen in tunnels will receive a lot of research attentions. In this article the risk associated with hydrogen release from onboard high-pressure vessels and the induced combustion in tunnels was analyzed using the Partially Averaged Navier–Stokes (PANS) turbulence model. The influences of the tunnel ventilation facilities on the hydrogen flow characteristics and the flammable hydrogen cloud sizes were studied. The tunnel layouts were designed according to the subsea tunnel. And a range of longitudinal ventilation conditions had been considered to investigate the hydrogen releases and the sizes of the flammable hydrogen cloud. Then the hydrogen combustion simulation was carried out after the fixed leaking time. The overpressures induced after the ignition of leaking hydrogen were studied. The influences of ventilation and ignition delay time on the overpressure were also investigated. The main aim was to research the phenomena of hydrogen releases and combustion risk inside subsea tunnels and to lay the foundation of risk assessment methodology developed for hydrogen energy applications on transportation.
Towards a Set of Design Recommendations for Pressure Relief Devices On-board Hydrogen Vehicles
Oct 2015
Publication
Commercial use of hydrogen on-board fuel cell vehicles necessitates the compression of hydrogen gas up to 700 bar raising unique safety challenges. Potential hazards to be addressed include jet fires from high-pressure hydrogen on-board storage. Previous studies investigated effects of jet fires that occur when pressure relief devices (PRDs) on hydrogen fuel cell vehicles activate. This investigation examines plane jets’ axis switching and flame length accounting for compressibility effects and turbulent combustion near the point of release. Comparison with experimental data and previous plane jet simulation results reveal that combustion process does not affect flow dynamics in compressible region of jet flow. Furthermore a theoretical design of a variable aperture pressure relief device is examined which would enable the blow-down time to be minimized while reducing deterministic separation distances is examined using Computational Fluid Dynamics (CFD) techniques. Design recommendations are suggested for a novel PRD design.
HYRAM: A Methodology and Toolkit for Quantitative Risk Assessment of Hydrogen Systems
Oct 2015
Publication
HyRAM is a methodology and accompanying software toolkit which is being developed to provide a platform for integration of state-of-the-art validated science and engineering models and data relevant to hydrogen safety. As such the HyRAM software toolkit establishes a standard methodology for conducting quantitative risk assessment (QRA) and consequence analysis relevant to assessing the safety of hydrogen fueling and storage infrastructure. The HyRAM toolkit integrates fast-running deterministic and probabilistic models for quantifying risk of accident scenarios for predicting physical effects and for characterizing the impact of hydrogen hazards (thermal effects from jet fires thermal and pressure effects from deflagrations and detonations). HyRAM incorporates generic probabilities for equipment failures for nine types of hydrogen system components generic probabilities for hydrogen ignition and probabilistic models for the impact of heat flux and pressure on humans and structures. These are combined with fast-running computationally and experimentally validated models of hydrogen release and flame behaviour. HyRAM can be extended in scope via user contributed models and data. The QRA approach in HyRAM can be used for multiple types of analyses including codes and standards development code compliance safety basis development and facility safety planning. This manuscript discusses the current status and vision for HyRAM.
Effects of Alloying Elements Addition on Delayed Fracture Properties of Ultra High-Strength TRIP-Aided Martensitic Steels
Dec 2019
Publication
To develop ultra high-strength cold stamping steels for automobile frame parts the effects of alloying elements on hydrogen embrittlement properties of ultra high-strength low alloy transformation induced plasticity (TRIP)-aided steels with a martensite matrix (TM steels) were investigated using the four-point bending test and conventional strain rate tensile test (CSRT). Hydrogen embrittlement properties of the TM steels were improved by the alloying addition. Particularly 1.0 mass% chromium added TM steel indicated excellent hydrogen embrittlement resistance. This effect was attributed to (1) the decrease in the diffusible hydrogen concentration at the uniform and fine prior austenite grain and packet block and lath boundaries; (2) the suppression of hydrogen trapping at martensite matrix/cementite interfaces owing to the suppression of precipitation of cementite at the coarse martensite lath matrix; and (3) the suppression of the hydrogen diffusion to the crack initiation sites owing to the high stability of retained austenite because of the existence of retained austenite in a large amount of the martensite–austenite constituent (M–A) phase in the TM steels containing 1.0 mass% chromium
Experimental Study on Vented Hydrogen Deflagrations in a Low Strength Enclosure
Oct 2015
Publication
This paper describes an experimental programme on vented hydrogen deflagrations which formed part of the Hyindoor project carried out for the EU Fuel Cells and Hydrogen Joint Undertaking. The purpose of this study was to investigate the validity of analytical models used to calculate overpressures following a low concentration hydrogen deflagration. Other aspects of safety were also investigated such as lateral flame length resulting from explosion venting. The experimental programme included the investigation of vented hydrogen deflagrations from a 31 m3 enclosure with a maximum internal overpressure target of 10 kPa (100 mbar). The explosion relief was provided by lightly covered openings in the roof or sidewalls. Uniform and stratified initial hydrogen distributions were included in the test matrix and the location of the ignition source was also varied. The maximum hydrogen concentration used within the enclosure was 14% v/v. The hydrogen concentration profile within the enclosure was measured as were the internal and external pressures. Infrared video images were obtained of the gases vented during the deflagrations. Findings show that the analytical models were generally conservative for overpressure predictions. Flame lengths were found to be far less than suggested by some guidance. Along with the findings the methodology test conditions and corresponding results are presented.
Comparisons of Hazard Distances and Accident Durations Between Hydrogen Vehicles and CNG Vehicles
Sep 2017
Publication
For the emerging hydrogen-powered vehicles the safety concern is one of the most important barriers for their further development and commercialization. The safety of commercial natural gas vehicles has been well accepted and the total number of natural gas vehicles operating worldwide was approximately 23 million by November 2016. Hydrogen vehicles would be more acceptable for the general public if their safety is comparable to that of commercialized CNG vehicles. A comparison study is conducted to reveal the differences of hazard distances and accident durations between hydrogen vehicles and CNG vehicles during a representative accident in an open environment. The tank blowdown time for hydrogen and CNG are calculated separately to compare the accident durations. CFD simulations for real world situations are performed to study the hazard distances from impinging jet fires under vehicle. Results show that the release duration for CNG vehicle is over two times longer than that for hydrogen vehicle indicating that CNG vehicle jet fire accident is more timeconsuming and firefighters have to wait a longer time before they can safely approach the vehicle. For both hydrogen vehicle and CNG vehicle the longest hazard distance near the ground occur about 1 to 4 seconds after the initiation of the thermally-activated pressure relief devices. Afterwards the flames will shrink and the hazard distances will decrease. For firefighters with bunker gear they must stand 6 m and 14 m away from the hydrogen vehicle and CNG vehicle respectively. For general public a perimeter of 12 m and 29 m should be set around the accident scene for hydrogen vehicle and CNG vehicle respectively.
Hydrogen and Fuel Cell Technologies for Heating: A Review
Jan 2015
Publication
The debate on low-carbon heat in Europe has become focused on a narrow range of technological options and has largely neglected hydrogen and fuel cell technologies despite these receiving strong support towards commercialisation in Asia. This review examines the potential benefits of these technologies across different markets particularly the current state of development and performance of fuel cell micro-CHP. Fuel cells offer some important benefits over other low-carbon heating technologies and steady cost reductions through innovation are bringing fuel cells close to commercialisation in several countries. Moreover fuel cells offer wider energy system benefits for high-latitude countries with peak electricity demands in winter. Hydrogen is a zero-carbon alternative to natural gas which could be particularly valuable for those countries with extensive natural gas distribution networks but many national energy system models examine neither hydrogen nor fuel cells for heating. There is a need to include hydrogen and fuel cell heating technologies in future scenario analyses and for policymakers to take into account the full value of the potential contribution of hydrogen and fuel cells to low-carbon energy systems.
Effect of Ternary Transition Metal Sulfide FeNi2S4 on Hydrogen Storage Performance of MgH2
Jan 2022
Publication
Hydrogen storage is a key link in hydrogen economy where solid-state hydrogen storage is considered as the most promising approach because it can meet the requirement of high density and safety. Thereinto magnesium-based materials (MgH2) are currently deemed as an attractive candidate due to the potentially high hydrogen storage density (7.6 wt%) however the stable thermodynamics and slow kinetics limit the practical application. In this study we design a ternary transition metal sulfide FeNi2S4 with a hollow balloon structure as a catalyst of MgH2 to address the above issues by constructing a MgH2/Mg2NiH4−MgS/Fe system. Notably the dehydrogenation/hydrogenation of MgH2 has been significantly improved due to the synergistic catalysis of active species of Mg2Ni/Mg2NiH4 MgS and Fe originated from the MgH2-FeNi2S4 composite. The hydrogen absorption capacity of the MgH2-FeNi2S4 composite reaches to 4.02 wt% at 373 K for 1 h a sharp contrast to the milled-MgH2 (0.67 wt%). In terms of dehydrogenation process the initial dehydrogenation temperature of the composite is 80 K lower than that of the milled-MgH2 and the dehydrogenation activation energy decreases by 95.7 kJ mol–1 compared with the milled-MgH2 (161.2 kJ mol–1). This method provides a new strategy for improving the dehydrogenation/hydrogenation performance of the MgH2 material.
Autoignition of Hydrogen/Ammonia Blends at Elevated Pressures and Temperatures
Sep 2019
Publication
Hydrogen stored or transported as ammonia has been proposed as a sustainable carbon-free alternative for fossil-fuels in high-temperature industrial processes including power generation. Although ammonia itself is toxic and exhibits both a low flame speed and calorific value it rapidly decomposes to hydrogen in high temperature environments suggesting the potential use in applications which incorporate fuel preheating. In this work the rate of ammonia-to-hydrogen decomposition is initially simulated at elevated temperatures to indicate the proportion of fuel conversion in conditions similar to gas pipelines gas-turbines or furnaces with exhaust-gas recirculation. Following this different proportions of hydrogen and ammonia are numerically simulated in independent zero-dimensional plug-flow-reactors at pressures ranging from atmospheric to 50 MPa and pre-heating temperatures from 600 K to 1600 K. Deflagration of very-lean-to-fuel-rich mixtures was investigated employing air as the oxidant stream. Analyses of these reactors provide estimates of autoignition thresholds of the hydrogen/ammonia blends which are relevant for the safe implementation and operation of hydrogen/ammonia blends or pure ammonia as a fuel source. Further operational considerations are subsequently identified for using ammonia or hydrogen/ammonia blends as a hydrogen fuel carrier by quantifying residual concentrations of hydrogen and ammonia fuel products as well as other toxic emissions within the hot exhaust products.
Update on Regulation Review for HRS Construction and Operations in Japan
Oct 2015
Publication
In 2005 the Japanese High-pressure Gas Safety Act the Fire Service Act and the Building Standards Act were revised to establish the requirements for 35 MPa hydrogen stations. And in 2012-2014 revisions were made to the High-pressure Gas Safety Act and the Fire Service Act to provide the regulatory requirements for 70 MPa hydrogen stations. We conducted a study on materials that may contribute to prepare technical standards concerning the major 4 items 12 additional items and 13 new items which may affect the costs from the point of view of promoting the hydrogen infrastructure.
A Study on Dispersion Resulting From Liquefied Hydrogen Spilling
Oct 2015
Publication
For massive utilization of hydrogen energy it is necessary to transport a large quantity of hydrogen by liquefied hydrogen carriers. However the current rule on ships carrying liquefied hydrogen in bulks do not address the maritime transport of liquefied hydrogen and the safety assessment of liquefied hydrogen carriage is thus very important. In the present study we spilled liquefied hydrogen and LNG (Liquefied Natural Gas) on the surface of various materials and compared the difference of their spread and dispersion. Liquefied hydrogen immediately dispersed upward compared to LNG. Furthermore we also measured the flammability limit of low temperature hydrogen gas. Its range at low temperature was narrower than the range at normal temperature.
CFD Evaluation Against a Large Scale Unconfined Hydrogen Deflagration
Oct 2015
Publication
In the present work CFD simulations of a large scale open deflagration experiment are performed. Stoichiometric hydrogen–air mixture occupies a 20 m hemisphere. Two combustion models are compared and evaluated against the experiment: the Eddy Dissipation Concept model and a multi-physics combustion model which calculates turbulent burning velocity based on Yakhot's equation. Sensitivity analysis on the value of fractal dimension of the latter model is performed. A semi-empirical relation which estimates the fractal dimension is also tested. The effect of the turbulence model on the results is examined. LES approach and k-ε models are used. The multi-physics combustion model with constant fractal dimension value equal to 2.3 using the RNG LES turbulence model achieves the best agreement with the experiment.
Modelling Heat Transfer in an Intumescent Paint and its Effect on Fire Resistance of On-board Hydrogen Storage
Oct 2015
Publication
This paper describes a 1-D numerical model for the prediction of heat and mass transfer through an intumescent paint that is applied to an on-board high-pressure GH2 storage tank. The intumescent paint is treated as a composite system consisting of three general components decomposing in accordance with independent finite reaction rates. A moving mesh that is employed for a better prediction of the expansion process of the intumescent paint is based on the local changes of heat and mass. The numerical model is validated against experiments by Cagliostro et al. (1975). The overall model results are used to estimate effect of intumescent paint on fire resistance of carbon-fibre reinforced GH2 storage.
HyDeploy Project - Second Project Progress Report
Dec 2018
Publication
The HyDeploy project seeks to address a key issue for UK customers: how to reduce the carbon they emit in heating their homes. The UK has a world class gas grid delivering heat conveniently and safely to over 83% of homes. Emissions can be reduced by lowering the carbon content of gas through blending with hydrogen. This delivers carbon savings without customers requiring disruptive and expensive changes in their homes. It also provides the platform for deeper carbon savings by enabling wider adoption of hydrogen across the energy system.
This Network Innovation Competition (NIC) funded project seeks to establish the level of hydrogen that can be safely blended with natural gas for transport and use in a UK network. Under its smart energy network innovation demonstration programme Keele University is establishing its electricity and gas networks as facilities to drive forward innovation in the energy sector. The objective of HyDeploy is to trial natural gas blended with 20%mol of hydrogen in a part of the Keele gas network. Before any hydrogen can be blended with natural gas in the network the percentage of hydrogen to be delivered must be approved by the Health and Safety Executive (HSE). It must be satisfied that the approved blended gas will be as safe to use as normal gas. Such approval is provided as an Exemption to the Gas Safety (Management) Regulations. These regulations ensure the safe use and management of gas through the gas network in the UK. Following such approval hydrogen production and grid injection units are to be installed and an extensive trial programme undertaken. Blending hydrogen at 20%mol with natural gas across the UK would save around 6 million tonnes of carbon dioxide emissions every year the equivalent of removing 2.5 million cars from the road.
This report and any attachment is freely available on the ENA Smarter Networks Portal here. IGEM Members can download the report and any attachment directly by clicking on the pdf icon above.
This Network Innovation Competition (NIC) funded project seeks to establish the level of hydrogen that can be safely blended with natural gas for transport and use in a UK network. Under its smart energy network innovation demonstration programme Keele University is establishing its electricity and gas networks as facilities to drive forward innovation in the energy sector. The objective of HyDeploy is to trial natural gas blended with 20%mol of hydrogen in a part of the Keele gas network. Before any hydrogen can be blended with natural gas in the network the percentage of hydrogen to be delivered must be approved by the Health and Safety Executive (HSE). It must be satisfied that the approved blended gas will be as safe to use as normal gas. Such approval is provided as an Exemption to the Gas Safety (Management) Regulations. These regulations ensure the safe use and management of gas through the gas network in the UK. Following such approval hydrogen production and grid injection units are to be installed and an extensive trial programme undertaken. Blending hydrogen at 20%mol with natural gas across the UK would save around 6 million tonnes of carbon dioxide emissions every year the equivalent of removing 2.5 million cars from the road.
This report and any attachment is freely available on the ENA Smarter Networks Portal here. IGEM Members can download the report and any attachment directly by clicking on the pdf icon above.
HyDeploy Project - First Project Progress Report
Dec 2017
Publication
The HyDeploy Project seeks to address a key issue for UK customers: how to reduce the carbon they emit in heating their homes. The UK has a world class gas grid delivering heat conveniently and safely to over 83% of homes. Emissions could be reduced by lowering the carbon content of gas through blending with hydrogen. Compared with solutions such as heat pumps this means that customers would not need disruptive and expensive changes in their homes. This Network Innovation Competition (NIC) funded project seeks to establish the level of hydrogen that can be safely blended with natural gas for transport and use in a UK network.
Under its Smart Energy Network Demonstration innovation programme Keele University is establishing its electricity and gas networks as facilities to drive forward innovation in the energy sector. The objective of HyDeploy is to trial natural gas blended with potentially up to 20% volume of hydrogen in a part of the Keele gas network. Before any hydrogen can be blended with natural gas in the network the percentage of hydrogen to be delivered must be approved by the Health and Safety Executive (HSE). It must be satisfied that the approved blended gas will be as safe to use as normal gas. Any approval will be given as an exemption to the Gas Safety (Management) Regulations. These regulations ensure the safe use and management of gas through the gas network in the UK. The evidence presented to the HSE comprises critically appraised literature combined with the results from a specifically commissioned experimental and testing programme. Based on engagement with all local customers this includes detailed safety checks on the network appliances and installations at Keele. Subject to approval by the HSE the hydrogen production and grid injection units will be installed and an extensive trial programme of blending will be undertaken. If hydrogen were blended at 20% volume with natural gas across the UK it would save around 6 million tonnes of carbon dioxide emissions every year the equivalent of taking 2.5 million cars off the road.
This report and any attachment is freely available on the ENA Smarter Networks Portal here. IGEM Members can download the report and any attachment directly by clicking on the pdf icon above.
Under its Smart Energy Network Demonstration innovation programme Keele University is establishing its electricity and gas networks as facilities to drive forward innovation in the energy sector. The objective of HyDeploy is to trial natural gas blended with potentially up to 20% volume of hydrogen in a part of the Keele gas network. Before any hydrogen can be blended with natural gas in the network the percentage of hydrogen to be delivered must be approved by the Health and Safety Executive (HSE). It must be satisfied that the approved blended gas will be as safe to use as normal gas. Any approval will be given as an exemption to the Gas Safety (Management) Regulations. These regulations ensure the safe use and management of gas through the gas network in the UK. The evidence presented to the HSE comprises critically appraised literature combined with the results from a specifically commissioned experimental and testing programme. Based on engagement with all local customers this includes detailed safety checks on the network appliances and installations at Keele. Subject to approval by the HSE the hydrogen production and grid injection units will be installed and an extensive trial programme of blending will be undertaken. If hydrogen were blended at 20% volume with natural gas across the UK it would save around 6 million tonnes of carbon dioxide emissions every year the equivalent of taking 2.5 million cars off the road.
This report and any attachment is freely available on the ENA Smarter Networks Portal here. IGEM Members can download the report and any attachment directly by clicking on the pdf icon above.
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