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Hydrogen Transport to Fracture Sites in Metals and Alloys Multiphysics Modelling
Sep 2017
Publication
Generalised continuum model of hydrogen transport to fracture loci is developed for the purposes of analysis of the hydrogenous environment assisted fracture (HEAF). The model combines the notions of the theories of gas flow surface science and diffusion and trapping in stressed solids. Derived flux and balance equations describe the species migration across different states (gas adsorbed specie at the gas-metal interface interstitial solute in metal bulk) and a variety of corresponding sites of energy minimums along the potential relief for hydrogen in a system. The model accounts for the local kinetics of hydrogen interchange between the closest dissimilar neighbour sites and for the nonlocal interaction of hydrogen trapping in definite positions with the species wandering in their farer surroundings. In particular situations certain balance equations of the model may degenerate into equilibrium constraints as well as some terms in the generalised equations may be insignificant. A series of known theories of hydrogen transport in material-environment system can be recovered then as particular limit cases of the generalised model. Presented theory can help clarifying the advantages and limitations of particularised models so that appropriate one may be chosen for the analysis of a particular HEAF case.
Numerical and Experimental Investigation of Buoyant Gas Release
Sep 2009
Publication
Buoyant round vertical jet had been investigated using Large Eddy Simulations at low Mach number. For the purpose of comparison with in-house experimental data in the present work helium has been used as a substitute for hydrogen. The influence of the transient concentration fields on the volume of gas with concentration within flammability limits has been investigated and their evolution and relation with average fields ad been characterized. Transient concentration fields created during initial jet development had been considered. Numerical results have been compared with in-house experiments and data published in the literature.
Methodology for the Development of Hybrid Renewable Energy Systems (HRES) with Pumped Storage and Hydrogen Production on Lemnos Island
Apr 2022
Publication
The non-interconnected islands of Greece can benefit from the comprehensive use of RES to avoid water droughts and ensure energy autonomy. The present paper analyzes an HRES with two possible operating scenarios. Both of them include a wind park of 27.5 MW capacity an 1175 m3/day desalination plant and a 490000 m3/day water tank in Lemnos Greece. Regarding the wind power 70% is used in the HRES while the rest is channeled directly to the grid. The main difference comes down to how the wind energy is stored either in the form of hydraulic energy or in the form of hydrogen. The lifespan of the system is 25 years such as the produced stochastic series of rainfall temperature and wind of the area. Through the comparison of the operating scenarios the following results arise: (i) the water needs of the island are fully covered and the irrigation needs have a reliability of 66% in both scenarios. (ii) Considering the energy needs the pumping storage seems to be the most reliable solution. (iii) However depending on the amount of wind energy surplus the use of hydrogen could produce more energy than the hydroelectric plant.
Mechanism of High Pressure Hydrogen Auto-Ignition When Spouting Into Air
Sep 2009
Publication
High pressure hydrogen leak is one of the top safety issues presently. This study elucidates the physics and mechanism of high pressure hydrogen jet ignition when the hydrogen suddenly spouts into the air. The experimental work was done elsewhere while we did the numerical work on this high pressure hydrogen leak problem. The direct numerical simulation based on the compressible fluid dynamics considering viscous effect was carried out with the two-dimensional axisymmetric coordinate system A detailed model of hydrogen reaction is applied and a narrow tube attached to a high pressure reservoir is assumed in the numerical simulation. The exit of the tube is opened in the atmosphere. When high pressure hydrogen is passing through the tube filled by atmospheric air a strong shock wave is formed and heats up hydrogen behind the shock wave by compression effect. The leading shock wave is expanded widely after the exit hydrogen then mixed with air by several vortices generated around the exit of the tube. As a result a couple of auto-ignitions of hydrogen occur. It is found that there is a certain relationship between the auto-ignition and tube length. When the tube becomes longer the tendency of auto-ignition is increased. Additionally other type of auto-ignitions is predicted. An explosion is also occurred in the tube under a certain condition. Vortex is generated behind the shock wave in the long tube. There is a possibility of an auto-ignition induced by vortices.
The CALIF3S-P2remics Software – An Application to Underexpanded Hydrogen Jet Deflagration
Sep 2019
Publication
To assess explosion hazard the French Institut de Radioprotection et de Sûreté Nucléaire (IRSN) is developing the P2REMICS software (for Partially PREMIxed Combustion Solver) on the basis of the generic CFD solver library CALIF3S (for Components Adaptive Library for Fluid Flow Simulation). Both P2REMICS and CALIF3S are in-house IRSN softwares released under an open-source license. CALIF3S-P2REMICS is dedicated to the simulation of explosion scenarii (explosive atmosphere formation deflagration or detonation and blast waves propagation) for hydrogen as more generally for any explosive gas or gas/dust mixture. It is based on staggered space discretizations and implements fractional-steps time algorithms well suited for massively parallel computations. A wide range of experiments is used for the software validation. Among them we focus here on a free underexpanded hydrogen jet deflagration performed in two steps: first the hydrogen is released in air up to obtain a steady jet (dispersion phase) then the deflagration is triggered. For the dispersion phase simulation a notional nozzle approach is used to get rid of the description of the shocked zone located near the nozzle. Then a so-called turbulent flame velocity approach is chosen for the deflagration simulation. The computations allow to highlight the complex flow structures induced by the inhomogeneity fuel concentration in the jet. A large dispersion of results is observed depending on the chosen correlation for the turbulent flame speed.
Can the Addition of Hydrogen to Natural Gas Reduce the Explosion Risk?
Sep 2009
Publication
One of the main benefits sought by including hydrogen in the alternative fuels mix is emissions reduction – eventually by 100%. However in the near term there is a very significant cost differential between fossil fuels and hydrogen. Hythane (a blend of hydrogen and natural gas) can act as a viable next step on the path to an ultimate hydrogen economy as a fuel blend consisting of 8−30 % hydrogen in methane can reduce emissions while not requiring significant changes in existing infrastructure. This work seeks to evaluate whether hythane may be safer than both hydrogen and methane under certain conditions. This is due to the fact hythane combines the positive safety properties of hydrogen (strong buoyancy high diffusivity) and methane (much lower flame speeds and narrower flammability limits as compared to hydrogen). For this purpose several different mixture compositions (e.g. 8 % 20 % and 30 % hydrogen) are considered. The evaluation of (a) dispersion characteristics (which are more positive than for methane) (b) combustion characteristics (which are closer to methane than hydrogen) and (c) Combined dispersion + explosion risk is performed. This risk is expected to be comparable to that of pure methane possibly lower in some situations and definitely lower than for pure hydrogen. The work is performed using the CFD software FLACS that has been well-validated for safety studies of both natural gas/methane and hydrogen systems. The first part of the work will involve validating the flame speeds and flammability limits predicted by FLACS against values available in literature. The next part of the work involves validating the overpressures predicted by the CFD tool for combustion of premixed mixtures of methane and hydrogen with air against available experimental data. In the end practical systems such as vehicular tunnels garages etc. is used to demonstrate positive safety benefits of hythane with comparisons to similar simulations for both hydrogen and methane.
Benchmark Exercise on Risk Assessment Methods Applied to a Virtual Hydrogen Refuelling Station
Sep 2009
Publication
A benchmarking exercise on quantitative risk assessment (QRA) methodologies has been conducted within the project HyQRA under the framework of the European Network of Excellence (NoE) HySafe. The aim of the exercise was basically twofold: (i) to identify the differences and similarities in approaches in a QRA and their results for a hydrogen installation between nine participating partners representing a broad spectrum of background in QRA culture and history and (ii) to identify knowledge gaps in the various steps and parameters underlying the risk quantification. In the first step a reference case was defined: a virtual hydrogen refuelling station (HRS) in virtual surroundings comprising housing school shops and other vulnerable objects. All partners were requested to conduct a QRA according to their usual approach and experience. Basically participants were free to define representative release cases to apply models and frequency assessments according their own methodology and to present risk according to their usual format. To enable inter-comparison a required set of results data was prescribed like distances to specific thermal radiation levels from fires and distances to specific overpressure levels. Moreover complete documentation of assumptions base data and references was to be reported. It was not surprising that a wide range of results was obtained both in the applied approaches as well as in the quantitative outcomes and conclusions. This made it difficult to identify exactly which assumptions and parameters were responsible for the differences in results as the paper will show. A second phase was defined in which the QRA was determined by a more limited number of release cases (scenarios). The partners in the project agreed to assess specific scenarios in order to identify the differences in consequence assessment approaches. The results of this phase provide a better understanding of the influence of modelling assumptions and limitations on the eventual conclusions with regard to risk to on-site people and to the off-site public. This paper presents the results and conclusions of both stages of the exercise.
Flame Acceleration and Transition from Deflagration to Detonation in Hydrogen Explosions
Sep 2011
Publication
Computational Fluid Dynamics solvers are developed for explosion modelling and hazards analysis in Hydrogen air mixtures. The work is presented in two parts. These include firstly a numerical approach to simulate flame acceleration and deflagration to detonation transition (DDT) in hydrogen–air mixture and the second part presents comparisons between two approaches to detonation modelling. The detonation models are coded and the predictions in identical scenarios are compared. The DDT model which is presented here solves fully compressible multidimensional transient reactive Navier–Stokes equations with a chemical reaction mechanism for different stages of flame propagation and acceleration from a laminar flame to a highly turbulent flame and subsequent transition from deflagration to detonation. The model has been used to simulate flame acceleration (FA) and DDT in a 2-D symmetric rectangular channel with 0.04 m height and 1 m length which is filled with obstacles. Comparison has been made between the predictions using a 21-step detailed chemistry as well as a single step reaction mechanism. The effect of initial temperature on the run-up distances to DDT has also been investigated. Comparative study has also been carried out for two detonation solvers. one detonation solver is developed based on the solution of the reactive Euler equations while the other solver has a simpler approach based on Chapman–Jouguet model and the programmed CJ burn method. Comparison has shown that the relatively simple CJ burn approach is unable to capture some very important features of detonation when there are obstacles present in the cloud.
Dynamic Energy and Mass Balance Model for an Industrial Alkaline Water Electrolyzer Plant Process
Nov 2021
Publication
This paper proposes a parameter adjustable dynamic mass and energy balance simulation model for an industrial alkaline water electrolyzer plant that enables cost and energy efficiency optimization by means of system dimensioning and control. Thus the simulation model is based on mathematical models and white box coding and it uses a practicable number of fixed parameters. Zero-dimensional energy and mass balances of each unit operation of a 3 MW and 16 bar plant process were solved in MATLAB functions connected via a Simulink environment. Verification of the model was accomplished using an analogous industrial plant of the same power and pressure range having the same operational systems design. The electrochemical mass flow and thermal behavior of the simulation and the industrial plant were compared to ascertain the accuracy of the model and to enable modification and detailed representation of real case scenarios so that the model is suitable for use in future plant optimization studies. The thermal model dynamically predicted the real case with 98.7 % accuracy. Shunt currents were the main contributor to relative low Faraday efficiency of 86 % at nominal load and steady-state operation and heat loss to ambient from stack was only 2.6 % of the total power loss.
Consequences of Catastrophic Releases of Ignited and Unignited Hydrogen Jet Releases
Sep 2009
Publication
The possibility of using a risk based approach for the safe installation and siting of stationary fuel cell systems depends upon the availability of normative data and guidance on potential hazards and the probabilities of their occurrence. Such guidance data is readily available for most common hydrocarbon fuels. For hydrogen however data is still required on the hazards associated with different release scenarios. This data can then be related to the probability of different types of scenarios from historical fault data to allow safety distances to be defined and controlled using different techniques. Some data on releases has started to appear but this data generally relates to hydrogen vehicle refuelling systems that are designed for larger throughput higher pressures and the general use of larger pipe diameters than are likely to be used for small fuel cell systems.
Freeze of Nozzle & Receptacle During Hydrogen Fueling
Oct 2015
Publication
We conducted a fuelling test with hydrogen gas for a safety evaluation of the nozzle/receptacle at a controlled temperature and humidity. Test results confirmed that the nozzle/receptacle froze under specific conditions. However freezing did not cause apparatus damage nor hydrogen leakage. The nozzle/receptacle is thus able to fuel safely even if the nozzle/receptacle is stuck due to ice. In addition we quantified the water volume that causes freezing.
Heat Transfer Analysis for Fast Filling of On-board Hydrogen Tank
Mar 2019
Publication
The heat transfer analysis in the filling process of compressed on-board hydrogen storage tank has been the focus of hydrogen storage research. The initial conditions mass flow rate and heat transfer coefficient have certain influence on the hydrogen filling performance. In this paper the effects of mass flow rate and heat transfer coefficient on hydrogen filling performance are mainly studied. A thermodynamic model of the compressed hydrogen storage tank was established by Matlab/Simulink. This 0D model is utilized to predict the hydrogen temperature hydrogen pressure tank wall temperature and SOC (State of Charge) during filling process. Comparing the simulated results with the experimental data the practicability of the model can be verified. The simulated results have certain meaning for improving the hydrogenation parameters in real filling process. And the model has a great significance to the study of hydrogen filling and purification.
Licensing a Fuel Cell Bus and a Hydrogen Fueling Station in Brazil
Sep 2011
Publication
The Brazilian Fuel Cell Bus Project is being developed by a consortium comprising 14 national and international partners. The project was initially supported by the GEF/UNDP and MME/FINEP Brazil. The national coordination is under responsibility of MME and EMTU/SP the São Paulo Metropolitan Urban Transport Company that also controls the bus operation and bus routes. This work reports the efforts done in order to obtain the necessary licenses to operate the first fuel cell buses for regular service in Brazil as well as the first commercial hydrogen fueling station to attend the vehicles.
Hydrogen Systems Component Safety
Sep 2013
Publication
The deployment of hydrogen technologies particularly the deployment of hydrogen dispensing systems for passenger vehicles requires that hydrogen components perform reliably in environments where they have to meet the following performance parameters:
The paper will use incident frequency data from NREL’s Technology Validation project to more quantitatively identify safety concerns in hydrogen dispensing and storage systems.
- Perform safely where the consumer will be operating the dispensing equipment
- Dispense hydrogen at volumes comparable to gasoline dispensing stations in timeframes comparable to gasoline stations
- Deliver a fueling performance that is within the boundaries of consumer tolerance
- Perform with maintenance/incident frequencies comparable to gasoline dispensing systems
The paper will use incident frequency data from NREL’s Technology Validation project to more quantitatively identify safety concerns in hydrogen dispensing and storage systems.
Validation Strategy for CFD Models Describing Safety-relevant Scenarios Including LH2/GH2 Release and the Use of Passive Autocatalytic Recombiners
Sep 2013
Publication
An increase in use of hydrogen for energy storage and clean energy supply in a future energy and mobility market will strengthen the focus on safety and the safe handling of hydrogen facilities. The ability to simulate the whole chain of physical phenomena that may occur during an accident is mandatory for future safety studies on an industrial or urban scale. Together with the RWTH Aachen University Forschungszentrum Jülich (JÜLICH) develops numerical methods to predict safety incidents connected with the release of either LH2 or GH2 using the commercial CFD code ANSYS CFX. The full sequence from the release distribution or accumulation of accidentally released hydrogen till the mitigation of accident consequences by safety devices is considered. For specific phenomena like spreading and vaporization of LH2 pools or the operational behavior of passive auto-catalytic recombiners (PAR) in-house sub-models are developed and implemented. The paper describes the current development status gives examples of the validation and concludes with future work to provide the full range of hydrogen release and recombination simulation.
An Assessment on the Quantification of Hydrogen Releases Through Oxygen Displacement Using Oxygen
Sep 2013
Publication
Contrary to several reports in the recent literature the use of oxygen sensors for indirectly monitoring ambient hydrogen concentration has serious drawbacks. This method is based on the assumption that a hydrogen release will displace oxygen which is quantified using oxygen sensors. Despite its shortcomings the draft Hydrogen Vehicle Global Technical Regulation lists this method as a means to monitor hydrogen leaks to verify vehicle fuel system integrity. Experimental evaluations that were designed to impartially compare the ability of commercial oxygen and hydrogen sensors to reliably measure and report hydrogen concentration changes are presented. Numerous drawbacks are identified and discussed.
Fundamental Combustion Properties of Oxygen Enriched Hydrogen-air Mixtures Relevant to Safety Analysis Experimental and Simulation Study
Oct 2015
Publication
In order to face the coming shortage of fossil energies a number of alternative methods of energy production are being considered. One promising approach consists in using hydrogen in replacement of the conventional fossil fuels or as an additive to these fuels. In addition to conventional hydro-electric and fission-based nuclear plants electric energy could be obtained in the future using nuclear fusion as investigated within the framework of the ITER project International Thermonuclear Experimental Reactor. However the operation of ITER may rise safety problems including the formation of a flammable dust/hydrogen/air atmosphere. A first step towards the accurate assessment of accidental explosion in ITER consists in better characterizing the risk of explosion in gaseous hydrogen-containing mixtures. In the present study laminar burning speeds ignition delay-times behind reflected shock wave and detonation cell sizes were measured over wide ranges of composition and equivalence ratios. The performances of five detailed reaction models were evaluated with respect to the present data.
HyDeploy Webinar - Public Perceptions
May 2020
Publication
HyDeploy is a pioneering hydrogen energy project designed to help reduce UK CO2 emissions and reach the Government’s net zero target for 2050.
As the first ever live demonstration of hydrogen in homes HyDeploy aims to prove that blending up to 20% volume of hydrogen with natural gas is a safe and greener alternative to the gas we use now. It is providing evidence on how customers don’t have to change their cooking or heating appliances to take the blend which means less disruption and cost for them. It is also confirming initial findings that customers don’t notice any difference when using the hydrogen blend.
As the first ever live demonstration of hydrogen in homes HyDeploy aims to prove that blending up to 20% volume of hydrogen with natural gas is a safe and greener alternative to the gas we use now. It is providing evidence on how customers don’t have to change their cooking or heating appliances to take the blend which means less disruption and cost for them. It is also confirming initial findings that customers don’t notice any difference when using the hydrogen blend.
CFD Simulations on Small Hydrogen Releases Inside a Ventilated Facility and Assessment of Ventilation Efficiency
Sep 2009
Publication
The use of stationary H2 and fuel cell systems is expected to increase rapidly in the future. In order to facilitate the safe introduction of this new technology the HyPer project funded by the EC developed a public harmonized Installation Permitting Guidance (IPG) document for the installation of small stationary H2 and fuel cell systems for use in various environments. The present contribution focuses on the safety assessment of a facility inside which a small H2 fuel cell system (4.8 kWe) is installed and operated. Dispersion experiments were designed and performed by partner UNIPI. The scenarios considered cover releases occurring inside the fuel cell at the valve of the inlet gas pipeline just before the pressure regulator which controls the H2 flow to the fuel cell system. H2 was expected to leak out of the fuel cell into the facility and then outdoors through the ventilation system. The initial leakage diameter was chosen based on the Italian technical guidelines for the enforcement of the ATEX European directive. Several natural ventilation configurations were examined. The performed tests were simulated by NCSRD using the ADREA-HF code. The numerical analysis took into account the full interior of the fuel cell in order to investigate for any potential accumulation effects. Comparisons between predicted and experimental H2 concentrations at 4 sensor locations inside the facility are reported. Finally an overall assessment of the ventilation efficiency was made based on the simulations and experiments.
Experimental Studies on Wind Influence on Hydrogen Release from Low Pressure Pipelines
Sep 2009
Publication
At the DIMNP (Department of Mechanical Nuclear and Production Engineering) laboratories of University of Pisa (Italy) a pilot plant called HPBT (Hydrogen Pipe Break Test) was built in cooperation with the Italian Fire Brigade Department. The apparatus consists of a 12 m3 tank connected with a 50 m long pipe. At the far end of the pipeline a couple of flanges have been used to house a disc with a hole of the defined diameter. The plant has been used to carry out experiments of hydrogen release. During the experimental activity data have been acquired about the gas concentration and the length of release as function of internal pressure and release hole diameter. The information obtained by the experimental activity will be the basis for the development of a new specific normative framework arranged to prevent fire and applied to hydrogen. This study is focused on hydrogen concentration as function of wind velocity and direction. Experimental data have been compared with theoretical and computer models (such as CFD simulations)
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