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Assessment of Power-to-power Renewable Energy Storage Based on the Smart Integration of Hydrogen and Micro Gas Turbine Technologies
Mar 2022
Publication
Power-to-Power is a process whereby the surplus of renewable power is stored as chemical energy in the form of hydrogen. Hydrogen can be used in situ or transported to the consumption node. When power is needed again hydrogen can be consumed for power generation. Each of these processes incurs energy losses leading to a certain round-trip efficiency (Energy Out/Energy In). Round-trip efficiency is calculated considering the following processes; water electrolysis for hydrogen production compressed liquefied or metal-hydride for hydrogen storage fuel-cell-electric-truck for hydrogen distribution and micro-gas turbine for hydrogen power generation. The maximum achievable round-trip efficiency is of 29% when considering solid oxide electrolysis along with metal hydride storage. This number goes sharply down when using either alkaline or proton exchange membrane electrolyzers 22.2% and 21.8% respectively. Round-trip efficiency is further reduced if considering other storage media such as compressed- or liquefied-H2. However the aim of the paper is to highlight there is still a large margin to increase Power-to-Power round-trip efficiency mainly from the hydrogen production and power generation blocks which could lead to round-trip efficiencies of around 40%e42% in the next decade for Power-to-Power energy storage systems with micro-gas turbines.
Concepts for Preventing Metal Dissolution From Stainless-steel Bipolar Plates in PEM Fuel Cells
Dec 2021
Publication
The bipolar plate (BPP) is a component with vast cost-reduction potential in proton exchange membrane fuel cells (PEMFCs). Apart from mechanical and heat transfer requirements the most desired BPP properties are high corrosion and low electrical contact resistance. In this study we confirm that due to ionic decoupling between BPPs and electrodes the surface potentials of the BPPs remain stable even at varying operation loads. These mild potentials in combination with low metal-ion leeching due to passive-transpassive-passive dissolution in stainless steels suggest that low-cost carbon-coated stainless steel can readily be used as a BPP in PEMFCs. To prove this single-fuel cell tests were carried out under realistic driving conditions including electrochemical analysis in-situ contact-resistance measurements and post-mortem investigation of the membrane electrode assembly (MEA) by inductively coupled plasma trace-metal analysis combined with electron microscopy and Auger spectroscopy of the BPPs. The results show that due to the ionic decoupling conditions at the BPP surfaces are much less corrosive than previously thought. Furthermore carbon-coated stainless-steel BPPs prove to be unaffected by global hydrogen starvation which causes severe MEA degradation independent of the presence or absence of BPPs.
Effects of Chemical Kinetics on Ignition of Hydrogen Jets
Sep 2013
Publication
During the early phase of the transient process following a hydrogen leak into the atmosphere a contact surface appears separating air heated by the leading shock from hydrogen cooled by expansion. Locally the interface is approximately planar. Diffusion leads to a temperature decrease on the air side and an increase in the hydrogen-filled region and mass diffusion of hydrogen into air and of air into hydrogen potentially resulting in ignition. This process was analyzed by Li ˜nan and Crespo [1] for unity Lewis number and Li ˜nan and Williams [2] for Lewis number less than unity. We included in the analysis the effect of a slow expansion [3 4] leading to a slow drop in temperature which occurs in transient jets. Chemistry being very temperature-sensitive the reaction rate peaks close to the hot side of the interface where only a small fuel concentration present close to the warm air-rich side which depends crucially upon the fuel Lewis number. For Lewis number unity the fuel concentration due to diffusion is comparable to the rate of consumption by chemistry. If the Lewis number is less than unity diffusion brings in more fuel than temperature-controlled chemistry consumes. For a Lewis number greater than unity diffusion is not strong enough to bring in as much fuel as chemistry would burn; combustion is controlled by fuel diffusion. If the temperature drop due to expansion associated with the multidimensional jet does not lower significantly the reaction rate up to that point analysis shows that ignition in the jet takes place. For fuel Lewis number greater than unity chemistry does not lead to a defined explosion so that eventually expansion will affect the process; ignition does not take place [3 4]. In the current paper these results are extended to consider multistep chemical kinetics but for otherwise similar assumptions. High activation energy is no longer applicable. Instead results are obtained in the short time limit still as a perturbation superimposed to the self-similar solution to the chemically frozen diffusion solution. In that approximation the initiation step which consumes fuel and oxidant is taken to be slow compared with steps that consume one of the reactants and an intermediate species. The formulation leads to a two point boundary value problem for set of coupled rate equations plus an energy equation for perturbations. These equations are linear with variable co-effcients. The coupled problem is solved numerically using a split algorithm in which chemical reaction is solved for frozen diffusion while diffusion is solved for frozen chemistry. At each time step the still coupled linear problem is solved exactly by projecting onto the eigenmodes of the stiff matrix so that the solution is unaffected by stiffness. Since in the short time limit temperature is only affected at the perturbation level the matrix depends only on the similarity variable x t but it is otherwise time-independent. As a result determination of the eigenvalues and eigenvectors is only done once (using Maple) for the entire range of discretized values of the similarity variable. The diffusion problem consists of a set of independent equations for each species. Each of these is solved using orthogonal decomposition onto Hermite polynomials for the homogeneous part plus a particular solution proportional to time for the non-homogeneous (source) terms. That approach can be implemented for different kinetic schemes.
Well-to-wheel Greenhouse Gas Emissions of Heavy-duty Transports: Influence of Electricity Carbon Intensity
Feb 2021
Publication
There are several alternatives for how to phase out diesel in heavy-duty transports thereby reducing the sector’s climate change impact. This paper assesses the well-to-wheel (WTW) greenhouse gas (GHG) emissions of energy carriers for heavy-duty vehicles analyzing the effect of the carbon intensity of the electricity used in production. The results show that energy carriers with high electricity dependence are not necessarily better than diesel from a WTW perspective. In particular fuels produced through electrolysis are not well suited in carbon-intense electricity systems. Conversely waste-based biofuels have low GHG emissions regardless of the electricity system. Battery-electric buses show a large reduction of GHG emissions compared to diesel buses and many other alternatives while battery-electric trucks have higher GHG emissions than diesel in carbon intense electricity systems. Thus electrifying transports or switching to renewable fuels will not suffice if the electricity system is not made renewable first.
Numerical Study of the Detonation Benchmark using GASFLOW-MPI
Sep 2019
Publication
Hydrogen has been widely used as an energy carrier in recent years. It should a better understand of the potential hydrogen risk under the unintended release of hydrogen scenario since the hydrogen could be ignited in a wide range of hydrogen concentrations in the air and generate a fast flame speed. During the accidental situation the hydrogen-air detonation may happen in the large-scale space which is viewed as the worst case state of affairs. GASFLOW-MPI is a powerful CFD-based numerical tool to predict the complicated hydrogen turbulent transport and combustion dynamics behaviours in the three-dimensional large-scale industrial facility. There is a serious of well-developed physical models in GASFLOW-MPI to simulate a wide spectrum of combustion behaviours ranging from slow flames to deflagration-to-detonation transition and even to detonation. The hydrogen–air detonation experiment which was carried out at the RUT tunnel facility is a well-known benchmark to validate the combustion model. In this work a numerical study of the detonation benchmark at RUT tunnel facility is performed using the CFD code GASFLOW-MPI. The complex shock wave structures in the detonation are captured accurately. The experimental pressure records and the simulated pressure dynamics are compared and discussed.
Status of the Pre-normative Research Project PRESLHY for the Safe Use of LH2
Sep 2019
Publication
Liquid hydrogen (LH2) compared to compressed gaseous hydrogen offers advantages for large scale transport and storage of hydrogen with higher densities and potentially better safety performance. Although the gas industry has good experience with LH2 only little experience is available for the new applications of LH2 as an energy carrier. Therefore the European FCH JU funded project PRESLHY conducts pre-normative research for the safe use of cryogenic LH2 in non-industrial settings. The work program consists of a preparatory phase where the state of the art before the project has been summarized and where the experimental planning was adjusted to the outcome of a research priorities workshop. The central part of the project consists of 3 phenomena oriented work packages addressing Release Ignition and Combustion with analytical approaches experiments and simulations. The results shall improve the general understanding of the behavior of LH2 in accidents and thereby enhance the state-of-the-art what will be reflected in appropriate recommendations for development or revision of specific international standards. The paper presents the status of the project at the middle of its terms.
H2FC European Infrastructure; Research Opportunities to Focus on Scientific and Technical Bottlenecks
Sep 2013
Publication
The European Strategy Forum on Research Infrastructures (ESFRI) recognizes in its roadmap for Research Infrastructures that ?in the near future hydrogen as an energy carrier derived from various other fuels and fuel cells as energy transformers are expected to come into a major role for mobility but also for different other mobile and stationary applications? |1|. This modern hydrogen driven society lags far behind the reality. Because of that it is conform to question the current situation concerning the belief that already most is comprehensively investigated and developed concerning hydrogen technology is correct and already done. From that it appears the hydrogen technology is market ready only partial and not prepared in a sufficient way to get finally included and adopted in modern hydrogen driven society and especially the acceptance of the society is a critical. Beside this critical view through society several scientific and technical bottlenecks still discoverable. Nevertheless it is possible to foster furthermore science and development on hydrogen technology. The ?Integrating European Infrastructure? was created to support science and development of hydrogen and fuel cell technologies towards European strategy for sustainable competitive and secure energy also while identifying scientific and technical bottlenecks to support solutions based on. Its acronym is H2FC European Infrastructure and was formed to integrate the European R&D community around rare and/or unique infrastructural elements that will facilitate and significantly enhance the research and development of hydrogen and fuel cell technology.
Integrating IT-SOFC and Gasification Combined Cycle with Methanation Reactor and Hydrogen Firing for Near Zero-emission Power Generation from Coal
Apr 2011
Publication
Application of Solid Oxide Fuel Cells (SOFC) in gasification-based power plants would represent a turning point in the power generation sector allowing to considerably increase the electric efficiency of coal-fired power stations while reducing CO2 and other pollutant emissions. The aim of this paper is the thermodynamic assessment of a SOFC-based IGFC plant with methanation reactor hydrogen post-firing and CO2 capture by physical absorption. The configuration proposed allows to obtain a very high net efficiency (51.6%) overcoming the main limits of configurations assessed in previous works.
Fire Tests Carried Out in FCH JU FIRECOMP Project, Recommendations and Application to Safety of Gas Storage Systems
Sep 2017
Publication
In the event of a fire composite pressure vessels behave very differently from metallic ones: the material is degraded potentially leading to a burst without significant pressure increase. Hence such objects are when necessary protected from fire by using thermally-activated devices (TPRD) and standards require testing cylinder and TPRD together. The pre-normative research project FireComp aimed at understanding better the conditions which may lead to burst through testing and simulation and proposed an alternative way of assessing the fire performance of composite cylinders. This approach is currently used by Air Liquide for the safety of composite bundles carrying large amounts of hydrogen gas.
Model of 3D Conjugate Heat Transfer and Mechanism of Compressed Gas Storage Failure in a Fire
Sep 2017
Publication
The 3D model of conjugate heat transfer from a fire to compressed gas storage cylinder is described. The model predictions of temperature outside and inside the cylinder as well as pressure increase during a fire are compared against a fire test experiment. The simulation reproduced measured in test temperatures and pressures. The original failure criterion of the cylinder in a fire has been applied in the model. This allowed for the prediction of the cylinder catastrophic rupture time with acceptable engineering accuracy. The significance of 3D modelling is demonstrated and recommendations to improve safety of high-pressure composite tanks are given.
Measurements of Flow Velocity and Scalar Concentration in Turbulent Multi-component Jets
Sep 2017
Publication
Buoyancy effects and nozzle geometry can have a significant impact on turbulent jet dispersion. This work was motivated by applications involving hydrogen. Using helium as an experimental proxy buoyant horizontal jets issuing from a round orifice on the side wall of a circular tube were analyzed experimentally using particle image velocimetry (PIV) and planar laser-induced fluorescence (PLIF) techniques simultaneously to provide instantaneous and time-averaged flow fields of velocity and concentration. Effects of buoyancy and asymmetry on the resulting flow structure were studied over a range of Reynolds numbers and gas densities. Significant differences were found between the centreline trajectory spreading rate and velocity decay of conventional horizontal round axisymmetric jets issuing through flat plates and the pipeline leak-representative jets considered in the present study. The realistic pipeline jets were always asymmetric and found to deflect about the jet axis in the near field. In the far field it was found that the realistic pipeline leak geometry causes buoyancy effects to dominate much sooner than expected compared to horizontal round jets issuing through flat plates.
Laser Powder Bed Fusion of WE43 in Hydrogen-argon-gas Atmosphere
Sep 2020
Publication
Growing demand for individual and especially complex parts with emphasis on biomedical or lightweight applications enhances the importance of laser powder bed fusion. Magnesium alloys offer both biocompatibility and low density but feature a very high melting point of oxide layers while the evaporation temperature of pure magnesium is much lower. This impedes adequate part quality and process reproducibility. To weaken this oxide layer and enhance processability a 2 %-hydrogen-argon-gas atmosphere was investigated. A machine system was modified to the use of the novel inert gas to determine the influence of gas atmosphere on hollow cuboids and solid cubes. While processing a 20.3 % decrease in structure width and 20.6 % reduction in standard deviation of the cuboids was determined. There was no significate influence on relative density of solid cubes although eight of the ten highest density specimen were fabricated with the hydrogen addition.
The Residual Strength of Automotive Hydrogen Cylinders After Exposure to Flames
Sep 2017
Publication
Fuel cell vehicles and some compressed natural gas vehicles are equipped with carbon fiber reinforced plastic (CFRP) composite cylinders. Each of the cylinders has a pressure relief device designed to detect heat and release the internal gas to prevent the cylinder from bursting in a vehicle fire accident. Yet in some accident situations the fire may be extinguished before the pressure relief device is activated leaving the high-pressure fuel gas inside the fire-damaged cylinder. To handle such a cylinder safely after an accident it is necessary that the cylinder keeps a sufficient post-fire strength against its internal gas pressure but in most cases it is difficult to accurately determine cylinder strength at the accident site. One way of solving this problem is to predetermine the post-fire burst strengths of cylinders by experiments. In this study automotive CFRP cylinders having no pressure relief device were exposed to a fire to the verge of bursting; then after the fire was extinguished the residual burst strengths and the overall physical state of the test cylinders were examined. The results indicated that the test cylinders all recorded a residual burst strength at least twice greater than their internal gas pressure for tested cylinders with new cylinder burst to nominal working pressure in the range 2.67–4.92 above the regulated ratio of 2.25.
Recent Developments in Pd-CeO2 Nano-composite Electrocatalysts for Anodic Reactions in Anion Exchange Membrane Fuel Cells
Jan 2022
Publication
In 2016 for the first time a polymer electrolyte fuel cell free of Pt electrocatalysts was shown to deliver more than 0.5 W cm-2 of peak power density from H2 and air (CO2 free). This was achieved with a silver-based oxygen reduction (ORR) cathode and a Pd-CeO2 hydrogen oxidation reaction (HOR) anodic electrocatalyst. The poor kinetics of the HOR under alkaline conditions is a considerable challenge to Anion Exchange Membrane Fuel Cell (AEMFC) development as high Pt loadings are still required to achieve reasonable performance. Previously the ameliorative combination of Pd and CeO2 nanocomposites has been exploited mostly in heterogeneous catalysis where the positive interaction is well documented. Carbon supported PdCeO2 HOR catalysts have now been prepared by different synthetic techniques and employed in AEMFCs as alternative to Pt and PtRu standards. Important research has also been recently reported delving into the origin of the HOR enhancement on Pd-CeO2. Such work has highlighted the importance of the bifunctional mechanism of the HOR at high pHs. Carefully prepared nano-structures of Pd and CeO2 that promote the formation of the Pd-O-Ce interface provide optimal binding of both Had and OHad species aspects which are crucial for enhanced HOR kinetics. This review paper discusses the recent advances in Pd-CeO2 electrocatalysts for AEMFC anodes.
Highly Resolve Large Eddy Simulations of a Transitional Air-helium Buoyant Jet in a Two Vented Enclosure: Validation Against Particle Image Velocimetry Experiments
Sep 2017
Publication
The article deals with LES simulations of an air-helium buoyant jet in a two vented enclosure and their validation against particle image velocimetry experiments. The main objective is to test the ability of LES models to simulate such scenarios. These types of scenarios are of first interest considering safety studies for new hydrogen systems. Three main challenges are identified. The two first are the ability of the LES model to account for a rapid laminar-to-turbulence transition mainly due to the buoyancy accelerations and the Rayleigh-Taylor instabilities that can develop due to sharp density gradients. The third one is the outlet boundary conditions to be imposed on the vent surfaces. The influence of the classical pressure boundary condition is studied by comparing the simulations results when an exterior region is added in the simulations. The comparisons against particle image velocimetry experiments show that the use of an exterior domain gives more accurate results than the classical pressure boundary condition. This result and the description of the phenomena involved are the main outlets of the article.
Progress in Power-to-Gas Energy Systems
Dec 2022
Publication
Hydrogen is expected to become a key component in the decarbonized energy systems of the future. Its unique chemical characteristics make hydrogen a carbon-free fuel that is suitable to be used as broadly as fossil fuels are used today. Since hydrogen can be produced by splitting water molecules using electricity as the only energy input needed hydrogen offers the opportunity to produce a fully renewable fuel if the electricity input also only stems from renewable sources. Once renewable electricity is converted into hydrogen it can be stored over long periods of time and transported over long even intercontinental distances. Underground hydrogen storage pipelines compressors liquefaction-units and transportation ships are infrastructures and suitable technologies to establish a global hydrogen energy system. Several chemical synthesis routes exist to produce more complex products from green hydrogen to fulfil the demands of various end-users and industries. One exemplary power-to-gas product is methane which can be used as a natural gas substitute. Furthermore ammonia alcohols kerosene and all other important products from hydrocarbon chemistry can be synthesized using green hydrogen.
State-of-the-Art and Research Priorities in Hydrogen Safety
Sep 2013
Publication
On October 16-17 2012 the International Association for Hydrogen Safety (HySafe) in cooperation with the Institute for Energy and Transport of the Joint Research Centre of the European Commission (JRC IET Petten) held a two-day workshop dedicated to Hydrogen Safety Research Priorities. The workshop was hosted by Federal Institute for Materials Research and Testing (BAM) in Berlin Germany. The main idea of the Workshop was to bring together stakeholders who can address the existing knowledge gaps in the area of the hydrogen safety including identification and prioritization of such gaps from the standpoint of scientific knowledge both experimental and theoretical including numerical. The experience highlighting these gaps which was obtained during both practical applications (industry) and risk assessment should serve as reference point for further analysis. The program included two sections: knowledge gaps as they are addressed by industry and knowledge gaps and state-of-the-art by research. In the current work the main results of the workshop are summarized and analysed.
ISO 19880-1, Hydrogen Fueling Station and Vehicle Interface Safety Technical Report
Oct 2015
Publication
Hydrogen Infrastructures are currently being built up to support the initial commercialization of the fuel cell vehicle by multiple automakers. Three primary markets are presently coordinating a large build up of hydrogen stations: Japan; USA; and Europe to support this. Hydrogen Fuelling Station General Safety and Performance Considerations are important to establish before a wide scale infrastructure is established.
This document introduces the ISO Technical Report 19880-1 and summarizes main elements of the proposed standard. Note: this ICHS paper is based on the draft TR 19880 and is subject to change when the document is published in 2015. International Standards Organisation (ISO) Technical Committee (TC) 197 Working Group (WG) 24 has been tasked with the preparation of the ISO standard 19880-1 to define the minimum requirements considered applicable worldwide for the hydrogen and electrical safety of hydrogen stations. This report includes safety considerations for hydrogen station equipment and components control systems and operation. The following systems are covered specifically in the document as shown in Figure 1:
This document introduces the ISO Technical Report 19880-1 and summarizes main elements of the proposed standard. Note: this ICHS paper is based on the draft TR 19880 and is subject to change when the document is published in 2015. International Standards Organisation (ISO) Technical Committee (TC) 197 Working Group (WG) 24 has been tasked with the preparation of the ISO standard 19880-1 to define the minimum requirements considered applicable worldwide for the hydrogen and electrical safety of hydrogen stations. This report includes safety considerations for hydrogen station equipment and components control systems and operation. The following systems are covered specifically in the document as shown in Figure 1:
- H2 production / supply delivery system
- Compression
- Gaseous hydrogen buffer storage;
- Pre-cooling device;
- Gaseous hydrogen dispensers.
- Hydrogen Fuelling Vehicle Interface
The Future of the UK Gas Network
Jun 2013
Publication
The UK has an extensive natural gas pipeline network supplying 84% of homes. Previous studies of decarbonisation pathways using the UK MARKAL energy system model have concluded that the low pressure gas networks should be mostly abandoned by 2050. yet most of the iron pipes near buildings are currently being replaced early for safety reasons. Our study suggests that this programme will not lock-in the use of gas in the long-term. We examine potential future uses of the gas network in the UK energy system using an improved version of UK MARKAL that introduces a number of decarbonisation options for the gas network including bio-methane hydrogen injection to the natural gas and conversion of the network to deliver hydrogen.<br/>We conclude that hydrogen conversion is the only gas decarbonisation option that might enable the gas networks to continue supplying energy to most buildings in the long-term from a cost-optimal perspective. There is an opportunity for the government to adopt a longt erm strategy for the gas distribution networks that either curtails the iron mains replacement programme or alters it to prepare the network for hydrogen conversion; both options could substantially reduce the long-term cost of supplying heat to UK buildings.
H2FC SUPERGEN: An Overview of the Hydrogen and Fuel Cell Research Across the UK
Mar 2015
Publication
The United Kingdom has a vast scientific base across the entire Hydrogen and Fuel Cell research landscape with a world class academic community coupled with significant industrial activity from both UK-based Hydrogen and Fuel Cell companies and global companies with a strong presence within the country. The Hydrogen and Fuel Cell (H2FC) SUPERGEN Hub funded by the Engineering and Physical Sciences Research Council (EPSRC) was established in 2012 as a five-year programme to bring the UK's H2FC research community together. Here we present the UK's current Hydrogen and Fuel Cell activities along with the role of the H2FC SUPERGEN Hub.
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