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Ignited Releases of Liquid Hydrogen: Safety Considerations of Thermal and Overpressure Effects
Sep 2013
Publication
If the ‘Hydrogen Economy’ is to progress more hydrogen fuelling stations are required. In the short term and in the absence of a hydrogen distribution network these fuelling stations will have to be supplied by liquid hydrogen (LH2) road tankers. Such a development will increase the number of tanker offloading operations significantly and these may need to be performed in close proximity to the general public. LH2 was first investigated experimentally as large-scale spills of LH2 at a rate of 60 litres per minute. Measurements were made on un-ignited releases which included the concentration of hydrogen in air thermal gradients in the concrete substrate liquid pool formation and temperatures within the pool. Computational modelling on the un-ignited spills was also performed. The experimental work on ignited releases of LH2 detailed in this paper is a continuation of the work performed by Royle and Willoughby. The experimental findings presented are split into three phenomena; jet-fires in high and low wind conditions ‘burn-back’ of ignited clouds and secondary explosions post ‘burn-back’. The aim of this work was to determine the hazards and severity of a realistic ignited spill of LH2 focussing on; flammability limits of an LH2 vapour cloud flame speeds through an LH2 vapour cloud and subsequent radiative heat levels after ignition. An attempt was made to estimate the magnitude of an explosion that occurred during one of the releases. The results of these experiments will inform the wider hydrogen community and contribute to the development of more robust modelling tools. The resulting data were used to propose safety distances for LH2 offloading facilities which will help to update and develop guidance for codes and standards.
Material Testing and Design Recommendations for Components Exposed to Hydrogen Enhanced Fatigue – the Mathryce Project
Sep 2013
Publication
The three years European MATHRYCE project dedicated to material testing and design recommendations for components exposed to hydrogen enhanced fatigue started in October 2012. Its main goal is to provide an “easy” to implement methodology based on lab-scale experimental tests under hydrogen gas to assess the service life of a real scale component taking into account fatigue loading under hydrogen gas. Dedicated experimental tests will be developed for this purpose. In the present paper the proposed approach is presented and compared to the methodologies currently developed elsewhere in the world.
Hydrogen Ventilation Test Facility or Underground Mining and Tunneling
Sep 2019
Publication
One of the focus areas in the heavy-duty transport industry globally is de-carbonization of trucks dozers shovels semi-trucks buses etc. Hydrogen fuel cells (FCs) technology is one considered solution for the industry due to its zero-emissions its MW scalability and capacity to store large amounts of energy for long duration continuous power operation. Underground deep mines is another option for deployment and operation of hydrogen FCs. Benefits include lower emissions improved health comfort and safety as well as reduced operating costs. Underground mining trucks loaders and other machines have power ratings up to 750 kW which proves difficult for battery and tethered electric energy. Hydrogen FCs have the ability to overcome these power and energy storage limitations. The risks and technologies associated with delivering storing and using hydrogen underground first need to be investigated and proven safe. This work presents the design construction and operation of a mining ventilation test facility (VTF) at the North-West University in South Africa that aims to quantify the risk of hydrogen in confined ventilated environments. Initial work has been conducted on measuring concentrations of hydrogen released in the temporary ventilation site and is discussed.
Understanding the Interaction between a Steel Microstructure and Hydrogen
Apr 2018
Publication
The present work provides an overview of the work on the interaction between hydrogen (H) and the steel’s microstructure. Different techniques are used to evaluate the H-induced damage phenomena. The impact of H charging on multiphase high-strength steels i.e. high-strength low-alloy (HSLA) transformation-induced plasticity (TRIP) and dual phase (DP) is first studied. The highest hydrogen embrittlement resistance is obtained for HSLA steel due to the presence of Ti- and Nb-based precipitates. Generic Fe-C lab-cast alloys consisting of a single phase i.e. ferrite bainite pearlite or martensite and with carbon contents of approximately 0 0.2 and 0.4 wt % are further considered to simplify the microstructure. Finally the addition of carbides is investigated in lab-cast Fe-C-X alloys by adding a ternary carbide forming element to the Fe-C alloys. To understand the H/material interaction a comparison of the available H trapping sites the H pick-up level and the H diffusivity with the H-induced mechanical degradation or H-induced cracking is correlated with a thorough microstructural analysis.
To Adopt CCU Technology or Not? An Evolutionary Game between Local Governments and Coal-Fired Power Plants
Apr 2022
Publication
Carbon dioxide capture and utilization (CCU) technology is a significant means by which China can achieve its ambitious carbon neutrality goal. It is necessary to explore the behavioral strategies of relevant companies in adopting CCU technology. In this paper an evolutionary game model is established in order to analyze the interaction process and evolution direction of local governments and coal-fired power plants. We develop a replicator dynamic system and analyze the stability of the system under different conditions. Based on numerical simulation we analyze the impact of key parameters on the strategies of stakeholders. The simulation results show that the unit prices of hydrogen and carbon dioxide derivatives have the most significant impact: when the unit price of hydrogen decreases to 15.9 RMB/kg or the unit price of carbon dioxide derivatives increases to 3.4 RMB/kg the evolutionary stabilization strategy of the system changes and power plants shift to adopt CCU technology. The results of this paper suggest that local governments should provide relevant support policies and incentives for CCU technology deployment as well as focusing on the synergistic development of CCU technology and renewable energy hydrogen production technology
A Comparative CFD Assessment Study of Cryogenic Hydrogen and Liquid Natural Gas Dispersion
Sep 2017
Publication
The introduction of hydrogen to the commercial market as alternative fuel brings up safety concerns. Its storage in liquid or cryo-compressed state to achieve volumetric efficiency involves additional risks and their study is crucial. This work aims to investigate the behaviour of cryogenic hydrogen release and to study factors that affect the vapor dispersion. We focus on the effect of ambient humidity and air's components (nitrogen and oxygen) freezing in order to identify the conditions under which these factors have considerable influence. The study reveals that the level of influence depends highly on the release conditions and that humidity can reduce conspicuously the longitudinal distance of the Lower Flammability Limit (LFL). Low Froude (Fr) number (<1000) at the release allows the generated by the humidity phase change buoyancy to affect the dispersion while for higher Fr number - that usually are met in cryo-compressed releases - the momentum forces are the dominant forces and the buoyancy effect is trivial. Simulations with liquid methane release have been also performed and compared to the liquid hydrogen simulations in order to detect the differences in the behaviour of the two fuels as far as the humidity effect is concerned. It is shown that in methane spills the buoyancy effect in presence of humidity is smaller than in hydrogen spills and it can be considered almost negligible.
Cautiously Optimistic: Understanding the Australian Public’s Response to the Hydrogen Opportunity
Sep 2019
Publication
The increased activity across the technical world for developing hydrogen has not gone unnoticed at the political level. However there remains a gap in understanding of how the general public will respond to the development of such an emergent industry. Recognising this gap we undertook ten focus groups (N=92) and a nationally representative online survey (N=2785) with the Australian public to better understand their response to hydrogen and the opportunities it presents for export and domestic use. In both focus groups and the national survey when Australians first heard the word hydrogen they were most likely to respond with a neutral response. For example in the survey 81% responded with words such as gas energy water; with only 13% giving negative associations (e.g. bomb explosion Hindenburg); and 3% positive (e.g. clean future). Males were more likely to be supportive of hydrogen than females. Those who answered more knowledge questions correctly were also more supportive. The main benefits associated with the use of hydrogen technologies centred around the environment - reduced greenhouse gas emissions and climate change mitigation potential were key benefits. With safety cost and environmental impacts - particularly concerns around pollution emissions and water use - being the most frequently cited concerns about the production and use of hydrogen. This presentation focuses on Australian attitudes to the developing hydrogen export opportunity and also for domestic use. Implications for industry and policy makers will be discussed in light of these Australians responses.
Cylinders and Tubes Used as Buffers in Filling Stations
Oct 2015
Publication
Buffers are key components for hydrogen filling stations that are currently being developed. Type 1 or composite cylinders are used for this application. The type used depends on many parameters including pressure level cost and space available for the filling station. No international standards exist for such high pressure vessels whereas many standards exist covering Types 123 and 4 used for transport of gas or on-board fuel tanks. It is suggested to use the cylinders approved for transport or on-board applications as buffers. This solution appears to be safe if at least one issue is solved. The main difference is that transport or on-board cylinders are cycled from a low pressure to a high pressure during service whereas buffers are cycled from a relatively high pressure (corresponding to the vehicle’s filling pressure) to the MAWP. Another difference is that buffers are cycled many times per day. For standards developers requesting to systematically verify that buffers pass millions of cycles at low pressure amplitude would be impractical. Several standards and codes give formulae to estimate the number of shallow cycles when number of deep cycles are known. In this paper we describe tests performed on all types of composite cylinders to verify or determine the appropriate formulae.
Energy Storage as Part of a Secure Energy Supply
Mar 2017
Publication
Florian Ausfelder,
Christian Beilmann,
Martin Bertau,
Sigmar Bräuninger,
Angelika Heinzel,
Renate Hoer,
Wolfram Koch,
Falko Mahlendorf,
Anja Metzelthin,
Marcell Peuckert,
Ludolf Plass,
Konstantin Räuchle,
Martin Reuter,
Georg Schaub,
Sebastian Schiebahn,
Ekkehard Schwab,
Ferdi Schüth,
Detlef Stolten,
Gisa Teßmer,
Kurt Wagemann and
Karl-Friedrich Ziegahn
The current energy system is subject to a fundamental transformation: A system that is oriented towards a constant energy supply by means of fossil fuels is now expected to integrate increasing amounts of renewable energy to achieve overall a more sustainable energy supply. The challenges arising from this paradigm shift are currently most obvious in the area of electric power supply. However it affects all areas of the energy system albeit with different results. Within the energy system various independent grids fulfill the function of transporting and spatially distributing energy or energy carriers and the demand-oriented supply ensures that energy demands are met at all times. However renewable energy sources generally supply their energy independently from any specific energy demand. Their contribution to the overall energy system is expected to increase significantly.<br/>Energy storage technologies are one option for temporal matching of energy supply and demand. Energy storage systems have the ability to take up a certain amount of energy store it in a storage medium for a suitable period of time and release it in a controlled manner after a certain time delay. Energy storage systems can also be constructed as process chains by combining unit operations each of which cover different aspects of these functions. Large-scale mechanical storage of electric power is currently almost exclusively achieved by pumped-storage hydroelectric power stations.<br/>These systems may be supplemented in the future by compressed-air energy storage and possibly air separation plants. In the area of electrochemical storage various technologies are currently in various stages of research development and demonstration of their suitability for large-scale electrical energy storage. Thermal energy storage technologies are based on the storage of sensible heat exploitation of phase transitions adsorption/desorption processes and chemical reactions. The latter offer the possibility of permanent and loss-free storage of heat. The storage of energy in chemical bonds involves compounds that can act as energy carriers or as chemical feedstocks. Thus they are in direct economic competition with established (fossil fuel) supply routes. The key technology here – now and for the foreseeable future – is the electrolysis of water to produce hydrogen and oxygen.<br/>Hydrogen can be transformed by various processes into other energy carriers which can be exploited in different sectors of the energy system and/or as raw materials for energy-intensive industrial processes. Some functions of energy storage systems can be taken over by industrial processes. Within the overall energy system chemical energy storage technologies open up opportunities to link and interweave the various energy streams and sectors. Chemical energy storage not only offers means for greater integration of renewable energy outside the electric power sector it also creates new opportunities for increased flexibility novel synergies and additional optimization.<br/>Several examples of specific energy utilization are discussed and evaluated with respect to energy storage applications. The article describes various technologies for energy storage and their potential applications in the context of Germany’s Energiewende i.e. the transition towards a more sustainable energy system. Therefore the existing legal framework defines some of the discussions and findings within the article specifically the compensation for renewable electricity providers defined by the German Renewable Energy Sources Act which is under constant reformation. While the article is written from a German perspective the authors hope this article will be of general interest for anyone working in the areas of energy systems or energy technology.
Performance Evaluation of the Miniaturized Catalytic Combustion Type Hydrogen Sensor
Oct 2015
Publication
Fast response and high durability hydrogen sensor is required in the safety management of hydrogen station and fuel cell vehicle. We had developed the catalytic combustion type hydrogen sensor in the shape of the miniature beads. It is using the optimized Pd-Pt/Al2O3 catalyst and the Pt micro-heater coil. Both warm-up time and response time of this sensor achieved less than 1 second by downsizing the element to 200μm diameter. Furthermore we improved the resistance of sensor poisoning to silicone vapor and confirmed long term stability within +/-10% of output error up to 8 years. Therefore we assume that our sensor technology contribute to hydrogen safety.
Ignition Energy and Ignition Probability of Methane-Hydrogen-Air Mixtures
Sep 2009
Publication
The European Commission are funding an investigation of the feasibility of using existing natural gas infrastructures to transport and distribute hydrogen as a mixture of natural gas and hydrogen from the point of hydrogen production to the point of use. Since hydrogen has different chemical and physical properties to that of natural gas and these will affect the integrity and durability of the pipeline network and the ignition and combustion behaviour of released gas it is necessary to assess the change in risk to the public that would result. The subject of this paper is an experimental study of the effect of the hydrogen content of the natural gas-hydrogen mixture on the minimum energy required for ignition and the probability of achieving ignition given a particular level of energy discharge. It was possible to normalize the results for ignition energy such that given information on the minimum ignition energy and the equivalence ratio at which the minimum ignition energy occurs the lowest ignition energy for any other equivalence ratio can be predicted. The results also showed that the ignition process has a probabilistic element and that the probability of ignition is related to the equivalence ratio and the energy level of the source. It was observed that the probability of ignition increased with increasing energy of the source and that the rate of rise in probability was steepest for the equivalence ratios close to the equivalence ratio at which the minimum ignition energy occurs.
Experimental Study of Hydrogen Releases in the Passenger Compartment of a Piaggio Porter
Sep 2011
Publication
There are currently projects and demonstration programs aiming at introducing Hydrogen powered Fuel Cell (HFC) vehicles into the market. Regione Toscana has been cofounder of the project “H2 Filiera Idrogeno” whose goal is to achieve a clean and sustainable mobility through HFC vehicle studies covering their production storage and use. Among the goals of the project was the substitution of the electric propulsion system with a hydrogen fuel cells propulsion system. This work presents a brief overview of the necessary modifications of the electric propulsion version of a Piaggio Porter to host a H2 fuel cell and experimental studies of realistic H2 releases from the vehicle. The scenarios covered H2 unintended releases underneath the vehicle when at rest and focused on three types of releases diffusive major and minor that might reach the interior of the vehicle and potentially pose a direct risk to the passengers.
Membrane Based Purification of Hydrogen System (MEMPHYS)
Feb 2019
Publication
A hydrogen purification system based on the technology of the electrochemical hydrogen compression and purification is introduced. This system is developed within the scope of the project MEMPHYS. Therefore the project its targets and the different work stages are presented. The technology of the electrochemical purification and the state of the art of hydrogen purification are described. Early measurements in the project have been carried out and the results are shown and discussed. The ability of the technology to recover hydrogen from a gas mixture can be recognized and an outlook into further optimizations shows the future potential. A big advantage is the simultaneous compression of the purified hydrogen up to 200 bar therefore facilitating the transportation and storage.
Experimental Study on Hydrogen/Air Premixed Flame Propagation in Closed Rectangular Channels
Sep 2019
Publication
An experimental study of hydrogen/air premixed flame propagation in a closed rectangular channel with the inhibitions (N2 or CO2) was conducted to investigate the inhibiting effect of N2 and CO2 on the flame properties during its propagation. Both Schlieren system and the pressure sensor were used to capture the evolution of flame shape and pressure changes in the channel. It was found that both N2 and CO2 have considerable inhibiting effect on hydrogen/air premixed flames. Compared with N2 CO2 has more prominent inhibition which has been interpreted from thermal and kinetic standpoints. In all the flames the classic tulip shape was observed. With different inhibitor concentration the flame demonstrated three types of deformation after the classic tulip inversion. A simple theoretical analysis has also been conducted to indicate that the pressure wave generated upon the first flame-wall contact can affect the flame deformation depending on its meeting moment with the flame front. Most importantly the meeting moment is always behind the start of tulip inversion which suggests the non-dominant role of pressure wave on this featured phenomenon.
Evaluation of an Improved Vented Deflagration CFD Model Against Nine Experimental Cases
Sep 2019
Publication
In the present work a newly developed CFD deflagration model incorporated into the ADREA-HF code is evaluated against hydrogen vented deflagrations experiments carried out by KIT and FM-Global in a medium (1 m3) and a real (63.7 m3) scale enclosure respectively. A square vent of 0.5 m2 and 5.4 m2 respectively is located in the center of one of side walls. In the case of the medium scale enclosure the 18% v/v homogeneous hydrogen-air mixture and back-wall ignition case is examined. In the case of the real scale enclosure the examined cases cover different homogeneous mixture concentrations (15% and 18% v/v) different ignition locations (back-wall and center) and different levels of initial turbulence. The CFD model accounts for flame instabilities that develop as the flame propagates inside the chamber and turbulence that mainly develops outside the vent. Pressure predictions are compared against experimental measurements revealing a very good performance of the CFD model for the back-wall ignition cases. For the center ignition cases the model overestimates the maximum overpressure. The opening of the vent cover is identified as a possible reason for the overprediction. The analysis indicates that turbulence is the main factor which enhances external explosion strength causing the sudden pressure increase confirming previous findings.
Deflagration-to-detonation Transition in Highly Reactive Combustible Mixtures
Sep 2011
Publication
High resolution numerical simulations used to study the mechanism of deflagration-to-detonation transition (DDT). The computations solved two-dimensional time-dependent reactive Navier-Stokes equations including the effects of compressibility molecular diffusion thermal conduction viscosity and detailed chemical kinetics for the reactive species with subsequent chain branching production of radicals and energy release. It is shown that from the beginning the flame accelerates exponentially producing shock waves far ahead. On the next stage the flame acceleration decreases and the shocks are formed close ahead of the flame front. The final stage is the actual transition to detonation. During the second stage a compressed unreacted mixture of increased density enters the flame producing a high pressure pulse which enhances reaction rate and the heat release in the reaction zone with a positive feedback coupling between the pressure pulse and the reaction rate. As a result the peak of the pressure pulse grows exponentially steepens into a strong shock which is coupled with the reaction zone forming the overdriven detonation. This new mechanism of DDT is different from the Zel’dovich’s gradient mechanism. The temperature gradients which appear in the form of hot spots and the like are not suitable to initiate detonation.
Public Perception on Hydrogen Infrastructure in Japan
Oct 2015
Publication
A public survey was conducted in March 2015 in Japan asking public awareness knowledge perception and acceptance regarding hydrogen hydrogen infrastructure and fuel cell vehicle adopting the same key questions contained in the public surveys conducted six and seven years ago. Changes in answers between two different times of survey implementation were analyzed by comparing results of current survey to those of the previous surveys. Regression analyses were conducted and revealed influence of respondents’ awareness knowledge and perception about hydrogen hydrogen infrastructure and fuel cell vehicle on their acceptance on hydrogen station. We found a large increase in the awareness and relatively a small improvement on knowledge on hydrogen energy hydrogen infrastructure and fuel cell vehicle from the previous surveys. In contrast we did not find much changes in perception of risk and benefit perception on hydrogen society and hydrogen station and public acceptance of hydrogen infrastructure. Through the regression analyses we found large influences of negative risk perception of hydrogen itself and technology of hydrogen station and perception of necessity of hydrogen station on public acceptance of hydrogen station and the small influence of time background on the acceptance. Through the results of analyses implications to public communication in building public infrastructure are presented.
Hydrogen-powered Vehicles in Urban Transport Systems – Current State and Development
Mar 2020
Publication
The work is dedicated to the possibility of using hydrogen-powered vehicles in urban transport systems. Due to the need to look for alternative solutions for vehicles with conventional drive in cities hydrogen-powered cars are one of the practical possibilities of realizing the sustainable transport assumptions and independence from oil imports - which is one of the main priorities of the European Union. This paper presents a literature analysis the analysis of the current state and development of use hydrogen-powered vehicles in the world.<br/>The article refers to the possibilities of use hydrogen-vehicles in different ways of mobility: individual vehicles taxis and shared mobility. In addition the author focused on showing the advantages and disadvantages of using hydrogen-powered vehicles in urban transport systems.
Adapted Tube Cleaning Practices to Reduce Particulate Contamination at Hydrogen Fueling Stations
Sep 2017
Publication
The higher rate of component failure and downtime during initial operation in hydrogen stations is not well understood. The National Renewable Energy Laboratory (NREL) has been collecting failed components from retail and research hydrogen fuelling stations in California and Colorado and analyzing them using an optical zoom and scanning electron microscope. The results show stainless steel metal particulate contamination. While it is difficult to definitively know the origin of the contaminants a possible source of the metal particulates is improper tube cleaning practices. To understand the impact of different cleaning procedures NREL performed an experiment to quantify the particulates introduced from newly cut tubes. The process of tube cutting threading and bevelling which is performed most often during station fabrication is shown to introduce metal contaminants and thus is an area that could benefit from improved cleaning practices. This paper shows how these particulates can be reduced which could prevent station downtime and costly repair. These results are from the initial phase of a project in which NREL intends to further investigate the sources of particulate contamination in hydrogen stations.
Numerical Simulation of Large Scale Hydrogen Detonation
Sep 2009
Publication
The present work is concerned with numerical simulations of large scale hydrogen detonations. Euler equations have been solved along with a single step reaction for the chemistry. Total variation diminishing (TVD) numerical schemes are used for shock capturing. The equations are solved in parallel in a decomposed domain. Predictions were firstly conducted with a small domain to ensure that the reaction scheme has been properly tuned to capture the correct detonation pressure and velocity. On this basis simulations were set up for the detonation tests carried out at the RUT tunnel facilities in Russia. This is one of the standard benchmark test cases selected for HYSAFE [1]. Comparison is made between the predictions and measurements. Reasonably good agreement has been obtained on pressure decay and the propagation speed of detonation. Further simulations were then conducted for a hypothetical hydrogen-air cloud in the open to assess the impulse as well as overpressure. The effects of cloud height width were investigated in the safety context.
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