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Overview of the DOE Hydrogen Safety, Codes and Standards Program part 4- Hydrogen Sensors
Oct 2015
Publication
Hydrogen sensors are recognized as a critical element in the safety design for any hydrogen system. In this role sensors can perform several important functions including indication of unintended hydrogen releases activation of mitigation strategies to preclude the development of dangerous situations activation of alarm systems and communication to first responders and to initiate system shutdown. The functionality of hydrogen sensors in this capacity is decoupled from the system being monitored thereby providing an independent safety component that is not affected by the system itself. The importance of hydrogen sensors has been recognized by DOE and by the Fuel Cell Technologies Office’s Safety and Codes Standards (SCS) program in particular which has for several years supported hydrogen safety sensor research and development. The SCS hydrogen sensor programs are currently led by the National Renewable Energy Laboratory Los Alamos National Laboratory and Lawrence Livermore National Laboratory. The current SCS sensor program encompasses the full range of issues related to safety sensors including development of advance sensor platforms with exemplary performance development of sensor-related code and standards outreach to stakeholders on the role sensors play in facilitating deployment technology evaluation and support on the proper selection and use of sensors.
Auto-ignition Mechanism Near the Boundary Layer for High-pressure Hydrogen Release into Circular and Rectangular Tubes
Oct 2015
Publication
The accidents that hydrogen ignites without ignition source are reported in several cases which phenomenon is called “auto-ignition.” Since the use of high pressure hydrogen will be increased for the hydrogen society it must be necessary to understand auto-ignition mechanism in detail to prevent such accidents. In this study we performed three-dimensional numerical simulations to clarify the autoignition mechanism using the three-dimensional compressive Navier-Stokes equations and a hydrogen chemical reaction model including nine species and twenty elementary reactions. We focus on the effects of the shape of the cross-section on the hydrogen auto-ignition mechanism applying for a rectangular and cylindrical tube. The results obtained indicate that the Richtmyer-Meshukov instability involves these auto-ignition.
Overview of the DOE Hydrogen Safety, Codes and Standards Program Part 3- Advances in Research and Development to Enhance the Scientific Basis for Hydrogen Regulations, Codes and Standards
Oct 2015
Publication
Hydrogen fuels are being deployed around the world as an alternative to traditional petrol and battery technologies. As with all fuels regulations codes and standards are a necessary component of the safe deployment of hydrogen technologies. There has been a focused effort in the international hydrogen community to develop codes and standards based on strong scientific principles to accommodate the relatively rapid deployment of hydrogen-energy systems. The need for science-based codes and standards has revealed the need to advance our scientific understanding of hydrogen in engineering environments. This brief review describes research and development activities with emphasis on scientific advances that have aided the advancement of hydrogen regulations codes and standards for hydrogen technologies in four key areas: (1) the physics of high-pressure hydrogen releases (called hydrogen behaviour); (2) quantitative risk assessment; (3) hydrogen compatibility of materials; and (4) hydrogen fuel quality.
Mesh-Independent Large-Eddy Simulation with Anisotropic Adaptive Mesh Refinement for Hydrogen Deflagration Prediction in Closed Vessels
Sep 2019
Publication
The use of high-fidelity simulation methods based on large-eddy simulation (LES) are proving useful for understanding and mitigating the safety hazards associated with hydrogen releases from nuclear power plants. However accurate modelling of turbulent premixed hydrogen flames via LES can require very high resolution to capture both the large-scale turbulence and its interaction with the flame fronts. Standard meshing strategies can result in impractically high computational costs especially for the thin fronts of hydrogen flames. For these reasons the use of a recently formulated integral length scale approximation (ILSA) subfilter-scale model in combination with an efficient anisotropic block-based adaptive mesh refinement (AMR) technique is proposed and examined herein for performing LES of turbulent premixed hydrogen flames. The anisotropic AMR method allows dynamic and solution-dependent resolution of flame fronts and the grid-independent properties of the ILSA model ensure that numerical errors associated with implicitly-filtered LES techniques in regions with varying resolution are avoided. The combined approach has the potential to allow formally converged LES solutions (direct numerical simulation results are typically reached in the limit of very fine meshes with standard subgrid models). The proposed LES methodology is applied to combustion simulations of lean premixed hydrogen-air mixtures within closed vessels: a problem relevant to hydrogen safety applications in nuclear facilities. A progress variable-based method with a multi-phenomena burning velocity model is used as the combustion model. The present simulation results are compared to the available experiment data for several previously studied THAI vessel cases and the capabilities of the proposed LES approach are assessed.
Accelerating Innovation Towards Net Zero Emissions
Apr 2019
Publication
This report Accelerating innovation towards net zero commissioned by the Aldersgate Group and co-authored with Vivid Economics identifies out how the government can achieve a net zero target cost-effectively in a way that enables the UK to capture competitive advantages.
The unique contribution of this report is to identify the lessons from successful and more rapid historical innovations and apply them to the challenge of meeting net zero emissions in the UK.
Achieving net zero emissions is likely to require accelerated innovation across research demonstration and early deployment of low carbon technologies. Researchers analysed five international case studies of relatively rapid innovations to draw key lessons for government on the conditions needed to move from a typical multi-decadal cycle to one that will deliver net zero emissions by mid-Century.
The case studies include:
Six key actions for government policy to accelerate low carbon innovation in the UK:
The unique contribution of this report is to identify the lessons from successful and more rapid historical innovations and apply them to the challenge of meeting net zero emissions in the UK.
Achieving net zero emissions is likely to require accelerated innovation across research demonstration and early deployment of low carbon technologies. Researchers analysed five international case studies of relatively rapid innovations to draw key lessons for government on the conditions needed to move from a typical multi-decadal cycle to one that will deliver net zero emissions by mid-Century.
The case studies include:
- The deployment of the ATM network and cash cards across the UK
- Roll out of a gas network and central heating in the UK
- The development of wind turbines in Denmark and then the UK
- Moving from late-stage adoption of steel technology in South Korea to being the world leading exporter; and
- The slower than expected development of commercial-scale CCUS to date across the world.
Six key actions for government policy to accelerate low carbon innovation in the UK:
- Increase ambition in demonstrating complex and high capital cost technologies and systems.
- Create new markets to catalyse early deployment and move towards widespread commercialisation.
- Use concurrent innovations such as digital technologies to improve system efficiency and make new products more accessible and attractive to customers.
- Use existing or new organisations (cross-industry associations or public-private collaborations) to accelerate innovation in critical areas and coordinate early stage deployment.
- Harness trusted voices to build consumer acceptance through information sharing and rapid responses to concerns.
- Align innovation policy in such a way that it strengthens the UK’s industrial advantages and increases knowledge spillovers between businesses and sectors.
Critical Assessment of the Effect of Atmospheric Corrosion Induced Hydrogen on Mechanical Properties of Advanced High Strength Steel
Dec 2020
Publication
Hydrogen absorption into steel during atmospheric corrosion has been of a strong concern during last decades. It is technically important to investigate if hydrogen absorbed under atmospheric exposure conditions can significantly affect mechanical properties of steels. The present work studies changes of mechanical properties of dual phase (DP) advanced high strength steel specimens with sodium chloride deposits during corrosion in humid air using Slow Strain Rate Test (SSRT). Additional annealed specimens were used as reference in order to separate the possible effect of absorbed hydrogen from that of corrosion deterioration. Hydrogen entry was monitored in parallel experiments using hydrogen electric resistance sensor (HERS) and thermal desorption mass spectrometry (TDMS). SSRT results showed a drop in elongation and tensile strength by 42% and 6% respectively in 27 days of atmospheric exposure. However this decrease cannot be attributed to the effect of absorbed hydrogen despite the increase in hydrogen content with time of exposure. Cross-cut analysis revealed considerable pitting which was suggested to be the main reason for the degradation of mechanical properties
Isotopic Tracing of Hydrogen Transport and Trapping in Nuclear Materials
Jun 2017
Publication
Some illustrations of the use of deuterium or tritium for isotopic tracing of hydrogen absorption transport and trapping in nuclear materials are presented. Isotopic tracing of hydrogen has been shown to be successful for the determination of the boundaries conditions for hydrogen desorption or absorption in a material exposed to a hydrogen source. Also the unique capabilities of isotopic tracing and related techniques to characterize H interactions with point defects and dislocations acting as moving traps has been demonstrated. Such transport mechanisms are considered to play a major role in some stress corrosion cracking and hydrogen embrittlement mechanisms.
Link to document download on Royal Society Website
Link to document download on Royal Society Website
Hydrogen Storage: Recent Improvements and Industrial Perspectives
Sep 2019
Publication
Efficient storage of hydrogen is crucial for the success of hydrogen energy markets (early markets as well as transportation market). Hydrogen can be stored either as a compressed gas a refrigerated liquefied gas a cryo-compressed gas or in hydrides. This paper gives an overview of hydrogen storage technologies and details the specific issues and constraints related to the materials behaviour in hydrogen and conditions representative of hydrogen energy uses. It is indeed essential for the development of applications requiring long-term performance to have good understanding of long-term behaviour of the materials of the storage device and its components under operational loads.
Ammonia-hydrogen Combustion in a Swirl Burner with Reduction of NOx Emissions
Sep 2019
Publication
Recently ammonia is being considered for fuelling gas turbines as a new sustainable source. It can undergo thermal cracking producing nitrogen hydrogen and unburned ammonia thus enabling the use of these chemicals most efficiently for combustion purposes. Ammonia being carbon-free may allow the transition towards a hydrogen economy. However one of the main constraints of this fuelling technique is that although the combustion of ammonia produces no CO2 there is a large NOx proportion of emissions using this fuel. In this work cracked ammonia obtained from a modified combustion rig designed at Cardiff University was used to simulate a swirl burner under preheating conditions via heat exchangers. The primary objective of this system is to find new ways for the reduction of NOx emissions by injecting various amounts of ammonia/hydrogen at different mixtures downstream of the primary flame zone. The amount of injected ammonia/hydrogen mixture (X) taken from the thermal cracking system was ranged from 0%-4% (vol %) of the total available fuel in the system while the remaining gas (1.00-X) was then employed as primary fuel into the burner. CHEMKIN- PRO calculations were conducted by employing a novel chemical reaction code developed at Cardiff University to achieve the goal of this paper. The predictions were performed under low pressure and rich conditions with an equivalence ratio ϕ =1.2 in a swirl burner previously characterised at output powers of ~10 kW. Ammonia and hydrogen blends were evaluated from 50% NH3 (vol %) with the remaining gas as hydrogen continuing in steps of 10% (vol %) NH3 increments. Results showed that the minimum unburned ammonia and higher flame temperature were achieved at 60%-40% NH3-H2 when compared to other blends but with high NO emissions. These NO levels were reduced by injecting a small amount of NH3/H2 mixture (X=4 %) downstream the primary zone in a generated circulations promoted by the new design of the burner which affecting the residence time hence reducing the NO emission in the exhaust gas.
Quantifying the Potential Consequences of a Detonation in a Hydrogen Jet Release
Sep 2019
Publication
The unconfined release of high-pressure hydrogen can create a large flammable jet with the potential to generate significant damage. To properly understand the separation distances necessary to protect the immediate surroundings it is important to accurately assess the potential consequences. In these events the possibility for a detonation cannot be excluded and would generally result in the worst case scenario from the standpoint of damaging overpressure. The strong concentration gradients created by a jet release however raises the question of what portion of the flammable cloud should be considered. Often all of the fuel within the limits of fast-flame acceleration or even all of the fuel within the flammability range is considered which typically comprises the majority of the flammable cloud. In this work prior detonation studies are reviewed to illustrate the inherently unstable nature of detonations with a focus on the critical dimensions and concentration gradients that can support a propagating detonation wave. These criteria are then applied to the flammable cloud concentration distributions generated by an unconfined jet release of hydrogen. By evaluating these limits it is found that the portion of the flammable cloud that is likely to participate is significantly reduced. These results are compared with existing experimental data on the ignition of unconfined hydrogen releases and the peak pressures that were measured are consistent with a detonation of a mass of fuel that is equivalent to the model prediction for the mass of fuel within the detonable limits. This work demonstrates how the critical conditions for detonation propagation can be used to estimate the portion of a hydrogen release that could participates in a detonation and how these criteria can be readily incorporated into existing dispersion modelling approaches.
CFD Simulations of Filling and Emptying of Hydrogen Tanks
Jun 2016
Publication
During the filling of hydrogen tanks high temperatures can be generated inside the vessel because of the gas compression while during the emptying low temperatures can be reached because of the gas expansion. The design temperature range goes from −40 °C to 85 °C. Temperatures outside that range could affect the mechanical properties of the tank materials. CFD analyses of the filling and emptying processes have been performed in the HyTransfer project. To assess the accuracy of the CFD model the simulation results have been compared with new experimental data for different filling and emptying strategies. The comparison between experiments and simulations is shown for the temperatures of the gas inside the tank for the temperatures at the interface between the liner and the composite material and for the temperatures on the external surface of the vessel.
A Review of Cohesive Zone Modelling as an Approach for Numerically Assessing Hydrogen Embrittlement of Steel Structures
Jun 2014
Publication
Simulation of hydrogen embrittlement (HE) requires a coupled approach; on one side the models describing hydrogen transport must account for local mechanical fields while on the other side the effect of hydrogen on the accelerated material damage must be implemented into the model describing crack initiation and growth. This study presents a review of coupled diffusion and cohesive zone modelling as a method for numerically assessing HE of a steel structure. While the model is able to reproduce single experimental results by appropriate fitting of the cohesive parameters there appears to be limitations in transferring these results to other hydrogen systems. Agreement may be improved by appropriately identifying the required input parameters for the particular system under study.
Link to document download on Royal Society Website
Link to document download on Royal Society Website
Modelling a Kinetic Deviation of the Magnesium Hydrogenation Reaction at Conditions Close to Equilibrium
May 2019
Publication
A model has been derived for the magnesium hydrogenation reaction at conditions close to equilibrium. The reaction mechanism involves an adsorption element where the model is an extension of the Langmuir adsorption model. The concept of site availability (σs) is introduced whereby it has the capability to reduce the reaction rate. To improve representation of σs an adaptable semi-empirical equation has been developed. Supplement to the surface reaction a rate equation has been derived considering resistance effects. It was found that close to equilibrium surface resistance dominated the reaction.
Strategies for Joint Procurement of Fuel Cell Buses
Jun 2018
Publication
The Fuel Cells and Hydrogen Joint Undertaking (FCH JU) has supported a range of initiatives in recent years designed to develop hydrogen fuel cell buses to a point where they can fulfil their promise as a mainstream zero emission vehicle for public transport.<br/>Within this study 90 different European cities and regions have been supported in understanding the business case of fuel cell bus deployment and across these locations. The study analyses the funding and financing for fuel cell bus deployment to make them become a mainstream zero emission choice for public transport providers in cities and regions across Europe. It also outlines possible solutions for further deployment of FC buses beyond the subsidised phase.<br/>In the light of the experience of the joint tender process in the UK and in Germany the study highlights best practices for ordering fuel cell buses. Other innovative instruments explored in other countries for the orders of large quantities of fuel cells buses are presented: Special Purpose Vehicles and centralised purchase office. Finally the study deeply analyses the funding and financing for fuel cell bus deployment to make them become a mainstream zero emission choice for public transport providers in cities and regions across Europe.
Fuel Cells and Hydrogen: Joint Undertaking Programme Review 2016 Final Report
Jun 2017
Publication
The Fuel Cell and Hydrogen 2 Joint Undertaking (FCH 2 JU) organised the sixth edition of its Programme Review Days (PRD). 100 projects allocated in 6 panels covering cross-cutting energy and transport in research and demonstration activities have been the basis of the FCH JU's annual review of its research and innovation programme.
Testing, Evaluation and Development of Hydrogen Sensors for an Underground Mining Ventilation Test Facility
Sep 2019
Publication
An underground mining ventilation testing facility (VTF) was designed and constructed at the HySA facility at the North-West University South Africa. The purpose was to evaluate risks associated with different hydrogen storage technologies in a confined environment. The work included initial calculations of hydrogen movement in specific spaces and the development of simulation tools to compare these modelled results with experimental work. For this purpose hydrogen sensors that could accurately measure hydrogen concentrations during a controlled hydrogen leak at the VTF were required. Hazardous hydrogen sensors capable of measuring >4% hydrogen are not readily available commercially. Typically hydrogen sensors rated for hazardous environments are designed for safety actions (e.g. activating emergency measures when hydrogen is detected) at concentrations of 8%. (Measuring concentrations higher than this is not required for commercial use hence there is no market for such sensors.) At the VTF it is necessary to be able to measure hydrogen concentrations >4% in order to obtain information on the flammable hydrogen concentrations at specified distances and orientations around a controlled hydrogen leak. Initial experimental work was conducted at low pressures resulting in very low hydrogen concentrations. Commercial available original equipment manufacturer (OEM) hydrogen sensors were capable of measuring 0.2% hydrogen which for the low pressures and gas flows here proved sufficient to enable us to make sensible conclusions. However higher pressures and gas flows are essential in practical use hence higher concentrations of hydrogen need to be measured. A custom sensor was developed by HySA while commercial sensors (OEM) were investigated. This work reports on the testing and evaluation of several hydrogen sensors. Results of initial ventilation tests are presented.
A Comparison Study into Low Leak Rate Buoyant Gas Dispersion in a Small Fuel Cell Enclosure Using Plain and Louvre Vent Passive Ventilation Schemes
Sep 2017
Publication
The development of a ‘Hydrogen Economy’ will see hydrogen fuel cells used in transportation and the generation of power for buildings as part of a decentralised grid with low power units used in domestic and commercial environmental situations. Low power fuel cells will be housed in small protective enclosures which must be ventilated to prevent a build-up of hydrogen gas produced during normal fuel cell operation or a supply pipework leak. Hydrogen’s flammable range (4-75%) is a significant safety concern. With poor enclosure ventilation a low-level leak (below 10 lpm) could quickly create a flammable mixture with potential for an explosion. Mechanical ventilation is effective at managing enclosure hydrogen concentrations but drains fuel cell power and is vulnerable to failure. In many applications (e.g. low power and remote installation) this is undesirable and reliable passive ventilation systems are preferred. Passive ventilation depends upon buoyancy driven flow with the size and shape of ventilation openings critical for producing predictable flows and maintaining low buoyant gas concentrations. Environmentally installed units use louvre vents to protect the fuel cell but the performance of these vents compared to plain vertical vents is not clear. Comparison small enclosure tests of ‘same opening area’ louvre and plain vents with leak rates from 1 to 10 lpm were conducted. A displacement ventilation arrangement was installed on the test enclosure with upper and lower opposing openings. Helium gas was released from a 4mm nozzle at the base of the enclosure to simulate a hydrogen leak. The tests determined that louvre vents increased average enclosure hydrogen concentrations by approximately 10% across the leak range tested but regulated the flow. The test data was used in a SolidWorks CFD simulation model validation exercise. The model provided a good qualitative representation of the flow behaviour but under predicted average concentrations.
Synthesis of Activated Ferrosilicon-based Microcomposites by Ball Milling and their Hydrogen Generation Properties
Jan 2019
Publication
Ferrosilicon 75 a 50:50 mixture of silicon and iron disilicide has been activated toward hydrogen generation by processing using ball milling allowing a much lower concentration of sodium hydroxide (2 wt %) to be used to generate hydrogen from the silicon in ferrosilicon with a shorter induction time than has been reported previously. An activation energy of 62 kJ/mol was determined for the reaction of ball-milled ferrosilicon powder with sodium hydroxide solution which is around 30 kJ/mol lower than that previously reported for unmilled ferrosilicon. A series of composite powders were also prepared by ball milling ferrosilicon with various additives in order to improve the hydrogen generation properties from ferrosilicon 75 and attempt to activate the silicon in the passivating FeSi2 component. Three different classes of additives were employed: salts polymers and sugars. The effects of these additives on hydrogen generation from the reaction of ferrosilicon with 2 wt% aqueous sodium hydroxide were investigated. It was found that composites formed of ferrosilicon and sodium chloride potassium chloride sodium polyacrylate sodium polystyrene sulfonate-co-maleic acid or fructose showed reduced induction times for hydrogen generation compared to that observed for ferrosilicon alone and all but fructose also led to an increase in the maximum hydrogen generation rate. In light of its low cost and toxicity and beneficial effects sodium chloride is considered to be the most effective of these additives for activating the silicon in ferrosilicon toward hydrogen generation. Materials characterisation showed that neither ball milling on its own nor use of additives was successful in activating the FeSi2 component of ferrosilicon for hydrogen generation and the improvement in rate and shortening of the induction period was attributed to the silicon component of the mixture alone The gravimetric storage capacity for hydrogen in ferrosilicon 75 is therefore maintained at only 3.5% rather than the 10.5% ideally expected for a material containing 75% silicon. In light of these results ferrosilicon 75 does not appear a good candidate for hydrogen production in portable applications.
HyDeploy Overview
May 2020
Publication
An overview of the HyDeploy project at Keele University where hydrogen is being blended with natural gas to demonstrate the feasibility of using hydrogen to heat our homes.
A Fully Renewable and Efficient Backup Power System with a Hydrogen-biodiesel-fueled IC Engine
Jan 2019
Publication
Renewable energy is free abundant clean and could contribute towards a significant reduction of the global warming emissions. It is massively introduced as a source of electricity production across the globe and is expected to become the primary source of energy within the following decades. However despite the naturally replenished energy the supply is not always available. For this reason it is necessary at times of excess energy any surplus quantity to be sufficiently captured stored and later used when a deficit occurs. In this paper an overview of a backup power system operating with a hydrogen-biodiesel dual-fuel internal combustion engine is provided. The system is utilizing the organic chemical hydride method for safe hydrogen storage and transportation. The high energy content of hydrogen stored in the form of an organic hydride under ambient conditions makes it an ideal energy backup medium for large-scale and long-term applications. The research work focusses on the operation and emissions output of the dual-fuel internal combustion engine running on fully renewable fuels and the results are compared with the conventional petroleum-derived diesel engine. Biodiesel-hydrogen operation shows significant benefits in the reduction of carbon and soot emissions but deteriorates the NOx formation compared to the conventional diesel-powered engines. The operation of the engine at high loads can provide high exhaust thermal energy while alternative combustion strategies are necessary to be implemented at low load conditions for the optimum operation of the backup power system.
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