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Fuel Cells and Hydrogen Observatory Technology and Market Report
Sep 2021
Publication
The information in this report covers the period January 2019 – December 2019. The technology and market module of the FCHO presents a range of statistical data as an indicator of the health of the sector and the progress in market development over time. This includes statistical information on the size of the global fuel cell market including number and capacity of fuel cell systems shipped in a calendar year. For this first edition data to the end of 2019 is presented where possible alongside analysis of key sector developments. Fuel cell system shipments for each calendar year are presented both as numbers of units and total system megawatts. The data are further divided and subdivided by: • Application: Total system shipments are divided into Transport Stationary and Portable applications • Fuel cell type: Numbers are provided for each of the different fuel cell chemistry types • Region of integration: Region where the final manufacturer – usually the system integrator – integrates the fuel cell into the final product • Region of deployment: Region where the final product was shipped to for deployment The data is sourced directly from industry players as well as other relevant sources including press releases associations and other industry bodies.
Impacts of Variation Management on Cost-optimal Investments in Wind Power and Solar Photovoltaics
Dec 2019
Publication
This work investigates the impacts of variation management on the cost-optimal electricity system compositions in four regions with different pre-requisites for wind and solar generation. Five variation management strategies involving electric boilers batteries hydrogen storage low-cost biomass and demand-side management are integrated into a regional investment model that is designed to account for variability. The variation management strategies are considered one at a time as well as combined in four different system contexts. By investigating how the variation management strategies interact with each other as well as with different electricity generation technologies in a large number of cases this work support policy-makers in identifying variation management portfolios relevant to their context. It is found that electric boilers demand-side management and hydrogen storage increase the cost-optimal variable renewable electricity (VRE) investments if the VRE share is sufficiently large to reduce its marginal system value. However low-cost biomass and hydrogen storage are found to increase cost-optimal investments in wind power in systems with a low initial wind power share. In systems with low solar PV share variation management reduce the cost-optimal solar PV investments. In two of the regions investigated a combination of variation management strategies results in a stronger increase in VRE capacity than the sum of the single variation management efforts.
Setting Thresholds to Define Indifferences and Preferences in PROMETHEE for Life Cycle Sustainability Assessment of European Hydrogen Production
Jun 2021
Publication
The Life Cycle Sustainability Assessment (LCSA) is a proven method for sustainability assessment. However the interpretation phase of an LCSA is challenging because many different single results are obtained. Additionally performing a Multi-Criteria Decision Analysis (MCDA) is one way—not only for LCSA—to gain clarity about how to interpret the results. One common form of MCDAs are outranking methods. For these type of methods it becomes of utmost importance to clarify when results become preferable. Thus thresholds are commonly used to prevent decisions based on results that are actually indifferent between the analyzed options. In this paper a new approach is presented to identify and quantify such thresholds for Preference Ranking Organization METHod for Enrichment Evaluation (PROMETHEE) based on uncertainty of Life Cycle Impact Assessment (LCIA) methods. Common thresholds and this new approach are discussed using a case study on finding a preferred location for sustainable industrial hydrogen production comparing three locations in European countries. The single LCSA results indicated different preferences for the environmental economic and social assessment. The application of PROMETHEE helped to find a clear solution. The comparison of the newly-specified thresholds based on LCIA uncertainty with default thresholds provided important insights of how to interpret the LCSA results regarding industrial hydrogen production.
How Green Are the National Hydrogen Strategies?
Feb 2022
Publication
Since Japan promulgated the world’s first national hydrogen strategy in 2017 28 national (or regional in the case of the EU) hydrogen strategies have been issued by major world economies. As carbon emissions vary with different types of hydrogen and only green hydrogen produced from renewable energy can be zero-emissions fuel this paper interrogates the commitment of the national hydrogen strategies to achieve decarbonization objectives focusing on the question “how green are the national hydrogen strategies?” We create a typology of regulatory stringency for green hydrogen in national hydrogen strategies analyzing the text of these strategies and their supporting policies and evaluating their regulatory stringency toward decarbonization. Our typology includes four parameters fossil fuel penalties hydrogen certifications innovation enablement and the temporal dimension of coal phasing out. Following the typology we categorize the national hydrogen strategies into three groups: zero regulatory stringency scale first and clean later and green hydrogen now. We find that most national strategies are of the type “scale first and clean later” with one or more regulatory measures in place. This article identifies further challenges to enhancing regulatory stringency for green hydrogen at both national and international levels.
Thermoacoustic Instability Considerations for High Hydrogen Combustion in Lean Premixed Gas Turbine Combustors: A Review
Jan 2021
Publication
Hydrogen is receiving increasing attention as a versatile energy vector to help accelerate the transition to a decarbonised energy future. Gas turbines will continue to play a critical role in providing grid stability and resilience in future low-carbon power systems; however it is recognised that this role is contingent upon achieving increased thermal efficiencies and the ability to operate on carbon-neutral fuels such as hydrogen. An important consideration in the development of gas turbine combustors capable of operating with pure hydrogen or hydrogen-enriched natural gas are the significant changes in thermoacoustic instability characteristics associated with burning these fuels. This article provides a review of the effects of burning hydrogen on combustion dynamics with focus on swirl-stabilised lean-premixed combustors. Experimental and numerical evidence suggests hydrogen can have either a stabilising or destabilising impact on the dynamic state of a combustor through its influence particularly on flame structure and flame position. Other operational considerations such as the effect of elevated pressure and piloting on combustion dynamics as well as recent developments in micromix burner technology for 100% hydrogen combustion have also been discussed. The insights provided in this review will aid the development of instability mitigation strategies for high hydrogen combustion.
Energy Optimization of a Sulfur-Iodine Thermochemical Nuclear Hydrogen Production Cycle
Dec 2021
Publication
The use of nuclear reactors is a large studied possible solution for thermochemical water splitting cycles. Nevertheless there are several problems that have to be solved. One of them is to increase the efficiency of the cycles. Hence in this paper a thermal energy optimization of a SulfureIodine nuclear hydrogen production cycle was performed by means a heuristic method with the aim of minimizing the energy targets of the heat exchanger network at different minimum temperature differences. With this method four different heat exchanger networks are proposed. A reduction of the energy requirements for cooling ranges between 58.9-59.8% and 52.6-53.3% heating compared to the reference design with no heat exchanger network. With this reduction the thermal efficiency of the cycle increased in about 10% in average compared to the reference efficiency. This improves the use of thermal energy of the cycle.
The Heralds of Hydrogen: The Economic Sectors that are Driving the Hydrogen Economy in Europe
Jan 2021
Publication
This paper looked at 39 hydrogen associations across Europe to understand which economic sectors support the hydrogen transition in Europe and why they do so. Several broad conclusions can be drawn from this paper. It is clear that the support for hydrogen is broad and from a very wide spectrum of economic actors that have clear interests in the success of the hydrogen transition. Motivations for support differ. Sales and market growth are important for companies pursuing professional scientific and technical activities as well as manufacturers of chemicals machinery electronic or electrical equipment and fabricated metals. The increasing cost of CO2 combines with regulatory and societal pressure to decarbonize and concerns from investors about the long-term profitability of sectors with high emissions. This makes hydrogen especially interesting for companies working in the energy transport steel and chemical industries. Another motivation is the ability to keep using existing fixed assets relevant for ports oil and gas companies and natural gas companies. More sector-specific concerns are a technological belief held by some motor vehicle manufacturers in the advantages of FCVs over BEVs for private mobility which is held more widely regarding heavy road transport. Security of supply and diversifying the current business portfolio come up specifically for natural gas companies. Broader concerns about having to shift into other energy technologies as a core business are reasons for interest from the oil and gas sector and ports.
Perhaps the most important lesson is that the hydrogen transition has already begun – but it needs continued policy support and political commitment. Carbon-intensive industries such as steel and chemicals are clearly interested and willing to invest billions but need policy support to avoid carbon leakage to high-carbon competitors before they commit. The gas grid is ready and many operators and utility companies are eager but they need clearance to experiment with blending in hydrogen. Hydrogen road vehicles still face many regulatory hurdles. There are several clusters that can serve as models and nuclei for the future European hydrogen economy in different parts of Europe. However these nuclei will need more public funding and regulatory support for them to grow.
Link to document on Oxford Institute for Energy Studies website
Perhaps the most important lesson is that the hydrogen transition has already begun – but it needs continued policy support and political commitment. Carbon-intensive industries such as steel and chemicals are clearly interested and willing to invest billions but need policy support to avoid carbon leakage to high-carbon competitors before they commit. The gas grid is ready and many operators and utility companies are eager but they need clearance to experiment with blending in hydrogen. Hydrogen road vehicles still face many regulatory hurdles. There are several clusters that can serve as models and nuclei for the future European hydrogen economy in different parts of Europe. However these nuclei will need more public funding and regulatory support for them to grow.
Link to document on Oxford Institute for Energy Studies website
The Impact of Operating Conditions on the Performance of a CH4 Dry Reforming Membrane Reactor for H2 Production
May 2020
Publication
Biogas is a promising resource for the production of H2 since it liberates energy by recycling waste along with the reduction of CO2. In this paper the biogas dry reforming membrane reactor is proposed to produce H2 for use in fuel cells. Pd/Cu alloy membrane is used to enhance the performance of the biogas dry reforming reactor. This study aims at understanding the effect of operating parameters such as feed ratio of sweep gas pressure in the reactor and reaction temperature on the performance of the biogas dry reforming membrane reactor. The effect of the molar ratio of the supplied CH4:CO2 feed ratio of the sweep gas and the valve located at the outlet of the reaction chamber on the performance of biogas dry reforming are investigated. Besides the thermal efficiency of the proposed reactor is also evaluated. The results show that the concentration of H2 in the closed valve condition is higher than that of the open valve and the optimum feed ratio of the sweep gas to produce H2 is 1 irrespective of the molar ratio of supplied CH4:CO2. Also H2 selectivity and CO selectivity increases and decreases respectively when the reaction temperature increases irrespective of the molar ratio of supplied CH4:CO2. Therefore the thermal efficiency of the closed valve is higher than that of the opened valve. Also the thermal efficiency is the maximum when the feed ratio of the sweep gas is 1 due to high H2 production performance.
Validation of GreenH2armony® as a Tool for the Computation of Harmonised Life-Cycle Indicators of Hydrogen
Apr 2020
Publication
The Life Cycle Assessment (LCA) methodology is often used to check the environmental suitability of hydrogen energy systems usually involving comparative studies. However these comparative studies are typically affected by inconsistent methodological choices between the case studies under comparison. In this regard protocols for the harmonisation of methodological choices in LCA of hydrogen are available. The step-by-step application of these protocols to a large number of case studies has already resulted in libraries of harmonised carbon energy and acidification footprints of hydrogen. In order to foster the applicability of these harmonisation protocols a web-based software for the calculation of harmonised life-cycle indicators of hydrogen has recently been developed. This work addresses—for the first time—the validation of such a tool by checking the deviation between the available libraries of harmonised carbon energy and acidification footprints of hydrogen and the corresponding tool-based harmonised results. A high correlation (R2 > 0.999) was found between the library- and tool-based harmonised life-cycle indicators of hydrogen thereby successfully validating the software. Hence this tool has the potential to effectively promote the use of harmonised life-cycle indicators for robust comparative LCA studies of hydrogen energy systems significantly mitigating misinterpretation.
A Holistic Consideration of Megawatt Electrolysis as a Key Component of Sector Coupling
May 2022
Publication
In the future hydrogen (H2) will play a significant role in the sustainable supply of energy and raw materials to various sectors. Therefore the electrolysis of water required for industrial‐ scale H2 production represents a key component in the generation of renewable electricity. Within the scope of fundamental research work on cell components for polymer electrolyte membrane (PEM) electrolyzers and application‐oriented living labs an MW electrolysis system was used to further improve industrial‐scale electrolysis technology in terms of its basic structure and systems‐ related integration. The planning of this work as well as the analytical and technical approaches taken along with the essential results of research and development are presented herein. The focus of this study is the test facility for a megawatt PEM electrolysis stack with the presentation of the design processing and assembly of the main components of the facility and stack.
Storage System of Renewable Energy Generated Hydrogen for Chemical Industry
Nov 2012
Publication
Chemical industry is the base of the value chains and has strong influence on the competitiveness of almost all branches in economics. To develop the technologies for sustainability and climate protection and at the same time to guarantee the supply of raw material is a big challenge for chemical industry. In the project CO2RRECT (CO2 - Reaction using Regenerative Energies and Catalytic Technologies) funded by the German federal ministry of Education and Research carbon dioxide is used as the source of carbon for chemical products with certain chemical processes. Hydrogen that is needed in these processes is produced by electrolyzing water with renewable energy. To store a large amount of hydrogen different storage systems are studied in this project including liquid hydrogen tanks/cryo tanks high pressure tanks pipelines and salt cavities. These systems are analyzed and compared considering their storage capacity system costs advantages and disadvantages. To analyze capital and operational expenditure of the hydrogen storage systems a calculation methodology is also developed in this work.
Life Cycle Inventory Data Generation by Process Simulation for Conventional, Feedstock Recycling and Power-to-X Technologies for Base Chemical Production
Jan 2022
Publication
The article presents the methodology and applicable data for the generation of life cycle inventory for conventional and alternative processes for base chemical production by process simulation. Addressed base chemicals include lower olefins BTX aromatics methanol ammonia and hydrogen. Assessed processes include conventional chemical production processes from naphtha LPG natural gas and heavy fuel oil; feedstock recycling technologies via gasification and pyrolysis of refuse derived fuel; and power-to-X technologies from hydrogen and CO2. Further process variations with additional hydrogen input are covered. Flowsheet simulation in Aspen Plus is applied to generate datasets with conclusive mass and energy balance under uniform modelling and assessment conditions with available validation data. Process inventory data is generated with no regard to the development stage of the respective technology but applicable process data with high technology maturity is prioritized for model validation. The generated inventory data can be applied for life cycle assessments. Further the presented modelling and balancing framework can be applied for inventory data generation of similar processes to ensure comparability in life cycle inventory data.
Flare Gas Monetization and Greener Hydrogen Production via Combination with Crypto Currency Mining and Carbon Dioxide Capture
Jan 2022
Publication
In view of the continuous debates on the environmental impact of blockchain technologies in particular crypto currency mining accompanied by severe carbon dioxide emissions a technical solution has been considered assuming direct monetization of associated petroleum gas currently being flared. The proposed approach is based on the technology of low-temperature steam reforming of hydrocarbons which allows flare gas conditioning towards the requirements for fuel for gas piston and gas turbine power plants. The generation of electricity directly at the oil field and its use for on-site crypto currency mining transforms the process of wasteful flaring of valuable hydrocarbons into an economically attractive integrated processing of natural resources. The process is not carbon neutral and is not intended to compete zero-emission technologies but its combination with technologies for carbon dioxide capture and re-injection into the oil reservoir can both enhance the oil recovery and reduce carbon dioxide emissions into the atmosphere. The produced gas can be used for local transport needs while the generated heat and electricity can be utilized for on-site food production and biological carbon dioxide capture in vertical greenhouse farms. The suggested approach allows significant decrease in the carbon dioxide emissions at oil fields and although it may seem paradoxically on-site cryptocurrency mining actually may lead to a decrease in the carbon footprint. The amount of captured CO2 could be transformed into CO2 emission quotas which can be spent for the production of virtually “blue” hydrogen by steam reforming of natural gas in locations where the CO2 capture is technically impossible and/or unprofitable.
Factors Affecting Hydrogen Adsorption in Metal–Organic Frameworks: A Short Review
Jun 2021
Publication
Metal–organic frameworks (MOFs) have significant potential for hydrogen storage. The main benefit of MOFs is their reversible and high-rate hydrogen adsorption process whereas their biggest disadvantage is related to their operation at very low temperatures. In this study we describe selected examples of MOF structures studied for hydrogen adsorption and different factors affecting hydrogen adsorption in MOFs. Approaches to improving hydrogen uptake are reviewed including surface area and pore volume in addition to the value of isosteric enthalpy of hydrogen adsorption. Nanoconfinement of metal hydrides inside MOFs is proposed as a new approach to hydrogen storage. Conclusions regarding MOFs with incorporated metal nanoparticles which may be used as nanoscaffolds and/or H2 sorbents are summarized as prospects for the near future.
Energy Transition: Measurement Needs Within the Hydrogen Industry
Dec 2017
Publication
Hydrogen in the UK is beginning to shift from hypothetical debates to practical demonstration projects. An ever-growing evidence base has showcased how the costs of hydrogen and its barriers to entry are reducing such that it now has practical potential to contribute to the decarbonisation of the UK's energy sector.
Despite this hydrogen has yet to have wide commercial uptake due in part to a number of barriers where measurement plays a critical role. To accelerate the shift towards the hydrogen economy these challenges have been identified and prioritised by NPL.
The report Energy transition: Measurement needs within the hydrogen industry outlines the challenges identified. The highest priority issues are:
This Document can be downloaded from their website
Despite this hydrogen has yet to have wide commercial uptake due in part to a number of barriers where measurement plays a critical role. To accelerate the shift towards the hydrogen economy these challenges have been identified and prioritised by NPL.
The report Energy transition: Measurement needs within the hydrogen industry outlines the challenges identified. The highest priority issues are:
- Material development for fuel cells and electrolysers to reduce costs and assess critical degradation mechanisms – extending lifetime and durability is key to the commercialisation of these technologies.
- Impact assessment of added odorant to hydrogen to aid leak detection. Measurement of its impact during pipeline transportation and on the end-use application (particularly fuel cell technology) will be important to provide assurance that it will not affect lifetime and durability.
- Determination of the blend ratio when hydrogen is mixed with natural gas in the gas grid. Accurate flow rate measurement and validated metering methods are needed to ensure accurate billing of the consumer.
- Measurement of the combustion properties of hydrogen including flame detection and propagation temperature and nitrogen oxides (NOx) emissions should it be used for heat applications to ensure existing and new appliances are suitable for hydrogen.
- Assessment of the suitability of existing gas infrastructure and materials for hydrogen transportation. Building an understanding of what adaptations might need to be made to avoid for example air permeation metal embrittlement and hydrogen leakage.
- Validated techniques for hydrogen storage which will require measurement of the efficiency and capacity of each mechanism through robust metering leakage detection and purity analysis to ensure they are optimised for the storage of hydrogen gas.
This Document can be downloaded from their website
H2 Green Hydrogen Discussion Paper: Victorian Hydrogen Investment Program
Nov 2019
Publication
This discussion paper is for stakeholders who would like to shape the development of Victoria’s emerging green hydrogen sector identifying competitive advantages and priority focus areas for industry and the Victorian Government.<br/>The Victorian Government is using this paper to focus on the economic growth and sector development opportunities emerging for a Victorian hydrogen industry powered by renewable energy also known as ‘green’ hydrogen. In addition this paper seeks input from all stakeholders on how where and when the Victorian Government can act to establish a thriving green hydrogen economy.<br/>Although green hydrogen is the only type of hydrogen production within the scope of this discussion paper the development of the VHIP aligns with the policies projects and initiatives which support these other forms of hydrogen production. The VHIP is considering the broad policy landscape and actively coordinating with related hydrogen programs policies and strategies under development including the Council of Australian Governments (COAG) Energy Council’s National Hydrogen Strategy to ensure a complementary approach. In Victoria there are several programs and strategies in development and underway that have linkages with hydrogen and the VHIP.
Photoelectrochemical Hydrogen Production by Screen-Printed Copper Oxide Electrodes
May 2021
Publication
In this work copper oxides-based photocathodes for photoelectrochemical cells (PEC) were produced for the first time by screen printing. A total 7 × 10−3 g/m2 glycerine trioleate was found as optimum deflocculant amount to assure stable and homogeneous inks based on CuO nano-powder. The inks were formulated considering different binder amounts and deposited producing films with homogenous thickness microstructure and roughness. The as-produced films were thermally treated to obtain Cu2O- and Cu2O/CuO-based electrodes. The increased porosity obtained by adding higher amounts of binder in the ink positively affected the electron transfer from the surface of the electrode to the electrolyte thus increasing the corresponding photocurrent values. Moreover the Cu2O/CuO system showed a higher charge carrier and photocurrent density than the Cu2O-based one. The mixed Cu2O/CuO films allowed the most significant hydrogen production especially in slightly acid reaction conditions.
Electrolyzer Modeling and Real-time Control for Optimized Production of Hydrogen Gas
Oct 2020
Publication
We present a method that operates an electrolyzer to meet the demand of a hydrogen refueling station in a cost-effective manner by solving a model-based optimal control problem. To formulate the underlying problem we first conduct an experimental characterization of a Siemens SILYZER 100 polymer electrolyte membrane electrolyzer with 100 kW of rated power. We run experiments to determine the electrolyzer’s conversion efficiency and thermal dynamics as well as the overload-limiting algorithm used in the electrolyzer. The resulting detailed nonlinear models are used to design a real-time optimal controller which is then implemented on the actual system. Each minute the controller solves a deterministic receding-horizon problem which seeks to minimize the cost of satisfying a given hydrogen demand while using a storage tank to take advantage of time-varying electricity prices and photovoltaic inflow. We illustrate in simulation the significant cost reduction achieved by our method compared to others in the literature and then validate our method by demonstrating it in real-time operation on the actual system.
Technology Investment Roadmap First Low Emissions Technology Statement – 2020 Global Leadership in Low Emissions Technologies
Sep 2020
Publication
Australia’s Technology Investment Roadmap is a strategy to accelerate development and commercialisation of low emissions technologies.
Annual low emissions statements are key milestones of the roadmap process. These statements prioritise low emissions technologies with potential to deliver the strongest economic and emissions reduction outcomes for Australia. They focus government investment on new and emerging technologies.
In this Statement
The first Low Emissions Technology Statement presents a vision of a prosperous Australia recognised as a global low emissions technology leader
Annual low emissions statements are key milestones of the roadmap process. These statements prioritise low emissions technologies with potential to deliver the strongest economic and emissions reduction outcomes for Australia. They focus government investment on new and emerging technologies.
In this Statement
The first Low Emissions Technology Statement presents a vision of a prosperous Australia recognised as a global low emissions technology leader
- priority technologies and economic stretch goals
- Australia’s big technology challenges and opportunities
- Technology Investment Framework
- monitoring transparency and impact evaluation
Energy System Requirements of Fossil-free Steelmaking using Hydrogen Direct Reduction
May 2021
Publication
The iron and steel industry is one of the world’s largest industrial emitters of greenhouse gases. One promising option for decarbonising the industry is hydrogen direct reduction of iron (H-DR) with electric arc furnace (EAF) steelmaking powered by zero carbon electricity. However to date little attention has been given to the energy system requirements of adopting such a highly energy-intensive process. This study integrates a newly developed long-term energy system planning tool with a thermodynamic process model of H-DR/EAF steelmaking developed by Vogl et al. (2018) to assess the optimal combination of generation and storage technologies needed to provide a reliable supply of electricity and hydrogen. The modelling tools can be applied to any country or region and their use is demonstrated here by application to the UK iron and steel industry as a case study. It is found that the optimal energy system comprises 1.3 GW of electrolysers 3 GW of wind power 2.5 GW of solar 60 MW of combined cycle gas with carbon capture 600 GWh/600 MW of hydrogen storage and 30 GWh/130 MW of compressed air energy storage. The hydrogen storage requirements of the industry can be significantly reduced by maintaining some dispatchable generation for example from 600 GWh with no restriction on dispatchable generation to 140 GWh if 20% of electricity demand is met using dispatchable generation. The marginal abatement costs of a switch to hydrogen-based steelmaking are projected to be less than carbon price forecasts within 5–10 years.
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