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The ‘Green’ Ni-UGSO Catalyst for Hydrogen Production under Various Reforming Regimes
Jun 2021
Publication
A new spinelized Ni catalyst (Ni-UGSO) using Ni(NO3)2·6H2O as the Ni precursor was prepared according to a less material intensive protocol. The support of this catalyst is a negative-value mining residue UpGraded Slag Oxide (UGSO) produced from a TiO2 slag production unit. Applied to dry reforming of methane (DRM) at atmospheric pressure T = 810 °C space velocity of 3400 mL/(h·g) and molar CO2/CH4 = 1.2 Ni-UGSO gives a stable over 168 h time-on-stream methane conversion of 92%. In this DRM reaction optimization study: (1) the best performance is obtained with the 10–13 wt% Ni load; (2) the Ni-UGSO catalysts obtained from two different batches of UGSO demonstrated equivalent performances despite their slight differences in composition; (3) the sulfur-poisoning resistance study shows that at up to 5.5 ppm no Ni-UGSO deactivation is observed. In steam reforming of methane (SRM) Ni-UGSO was tested at 900 °C and a molar ratio of H2O/CH4 = 1.7. In this experimental range CH4 conversion rapidly reached 98% and remained stable over 168 h time-on-stream (TOS). The same stability is observed for H2 and CO yields at around 92% and 91% respectively while H2/CO was close to 3. In mixed (dry and steam) methane reforming using a ratio of H2O/CH4 = 0.15 and CO2/CH4 = 0.97 for 74 h and three reaction temperature levels (828 °C 847 °C and 896 °C) CH4 conversion remains stable; 80% at 828 °C (26 h) 85% at 847 °C (24 h) and 95% at 896 °C (24 h). All gaseous streams have been analyzed by gas chromatography. Both fresh and used catalysts are analyzed by scanning electron microscopy-electron dispersive X-ray spectroscopy (SEM-EDXS) X-ray diffraction (XRD) and thermogravimetric analysis (TGA) coupled with mass spectroscopy (MS) and BET Specific surface. In the reducing environment of reforming such catalytic activity is mainly attributed to (a) alloys such as FeNi FeNi3 and Fe3Ni2 (reduction of NiFe2O4 FeNiAlO4) and (b) to the solid solution NiO-MgO. The latter is characterized by a molecular distribution of the catalytically active Ni phase while offering an environment that prevents C deposition due to its alkalinity.
Shining the Light on Clean Hydrogen
Jun 2021
Publication
Clean hydrogen:
- What's driving the excitement?
- Will hydrogen stay on the main stage of the energy transition?
- What is the market for clean hydrogen today?
Progress and Challenges on the Thermal Management of Electrochemical Energy Conversion and Storage Technologies: Fuel Cells, Electrolysers, and Supercapacitors
Oct 2021
Publication
It is now well established that electrochemical systems can optimally perform only within a narrow range of temperature. Exposure to temperatures outside this range adversely affects the performance and lifetime of these systems. As a result thermal management is an essential consideration during the design and operation of electrochemical equipment and can heavily influence the success of electrochemical energy technologies. Recently significant attempts have been placed on the maturity of cooling technologies for electrochemical devices. Nonetheless the existing reviews on the subject have been primarily focused on battery cooling. Conversely heat transfer in other electrochemical systems commonly used for energy conversion and storage has not been subjected to critical reviews. To address this issue the current study gives an overview of the progress and challenges on the thermal management of different electrochemical energy devices including fuel cells electrolysers and supercapacitors. The physicochemical mechanisms of heat generation in these electrochemical devices are discussed in-depth. Physics of the heat transfer techniques currently employed for temperature control are then exposed and some directions for future studies are provided.
Overview of Biomass Conversion to Electricity and Hydrogen and Recent Developments in Low-Temperature Electrochemical Approaches
Nov 2020
Publication
Biomass is plant or animal material that stores both chemical and solar energies and that is widely used for heat production and various industrial processes. Biomass contains a large amount of the element hydrogen so it is an excellent source for hydrogen production. Therefore biomass is a sustainable source for electricity or hydrogen production. Although biomass power plants and reforming plants have been commercialized it remains a difficult challenge to develop more effective and economic technologies to further improve the conversion efficiency and reduce the environmental impacts in the conversion process. The use of biomass-based flow fuel cell technology to directly convert biomass to electricity and the use of electrolysis technology to convert biomass into hydrogen at a low temperature are two new research areas that have recently attracted interest. This paper first briefly introduces traditional technologies related to the conversion of biomass to electricity and hydrogen and then reviews the new developments in flow biomass fuel cells (FBFCs) and biomass electrolysis for hydrogen production (BEHP) in detail. Further challenges in these areas are discussed.
Techno-Economics Optimization of H2 and CO2 Compression for Renewable Energy Storage and Power-to-Gas Applications
Nov 2021
Publication
The decarbonization of the industrial sector is imperative to achieve a sustainable future. Carbon capture and storage technologies are the leading options but lately the use of CO2 is also being considered as a very attractive alternative that approaches a circular economy. In this regard power to gas is a promising option to take advantage of renewable H2 by converting it together with the captured CO2 into renewable gases in particular renewable methane. As renewable energy production or the mismatch between renewable production and consumption is not constant it is essential to store renewable H2 or CO2 to properly run a methanation installation and produce renewable gas. This work analyses and optimizes the system layout and storage pressure and presents an annual cost (including CAPEX and OPEX) minimization. Results show the proper compression stages need to achieve the storage pressure that minimizes the system cost. This pressure is just below the supercritical pressure for CO2 and at lower pressures for H2 around 67 bar. This last quantity is in agreement with the usual pressures to store and distribute natural gas. Moreover the H2 storage costs are higher than that of CO2 even with lower mass quantities; this is due to the lower H2 density compared with CO2 . Finally it is concluded that the compressor costs are the most relevant costs for CO2 compression but the storage tank costs are the most relevant in the case of H2.
Criticality and Life-Cycle Assessment of Materials Used in Fuel-Cell and Hydrogen Technologies
Mar 2021
Publication
The purpose of this paper is to obtain relevant data on materials that are the most commonly used in fuel-cell and hydrogen technologies. The focus is on polymer-electrolyte-membrane fuel cells solid-oxide fuel cells polymer-electrolyte-membrane water electrolysers and alkaline water electrolysers. An innovative methodological approach was developed for a preliminary material assessment of the four technologies. This methodological approach leads to a more rapid identification of the most influential or critical materials that substantially increase the environmental impact of fuel-cell and hydrogen technologies. The approach also assisted in amassing the life-cycle inventories—the emphasis here is on the solid-oxide fuel-cell technology because it is still in its early development stage and thus has a deficient materials’ database—that were used in a life-cycle assessment for an in-depth material-criticality analysis. All the listed materials—that either are or could potentially be used in these technologies—were analysed to give important information for the fuel-cell and hydrogen industries the recycling industry the hydrogen economy as well as policymakers. The main conclusion from the life-cycle assessment is that the polymer-electrolyte membrane water electrolysers have the highest environmental impacts; lower impacts are seen in polymer-electrolyte-membrane fuel cells and solid-oxide fuel cells while the lowest impacts are observed in alkaline water electrolysers. The results of the material assessment are presented together for all the considered materials but also separately for each observed technology.
Cryogenic and Ambient Gaseous Hydrogen Blowdown with Discharge Line Effects
Sep 2021
Publication
The present work performed within the PRESLHY EC-project presents a simplified 1-d transient modelling methodology to account for discharge line effects during blowdown. The current formulation includes friction extra resistance area change and heat transfer through the discharge line walls and is able to calculate the mass flow rate and distribution of all physical variables along the discharge line. Choked flow at any time during the transient is calculated using the Possible Impossible Flow (PIF) algorithm. Hydrogen single phase physical properties and vapour-liquid equilibrium are calculated using the Helmholtz Free Energy (HFE) formulation. Homogeneous Equilibrium Mixture (HEM) model is used for two-phase physical properties. Validation is performed against the new experiments with compressed gaseous hydrogen performed at the DISCHA facility in the framework of PRESLHY (200 bar ambient and cryogenic initial tank temperature 77 K and 4 nozzle diameters 0.5 1 2 and 4 mm) and an older experiment at 900 bar ambient temperature and 2 mm nozzle. Predictions are compared against measured data from the experiments and the relative importance of line heat transfer compared to flow resistance is analysed.
CFD Simulations of Large Scale LH2 Dispersion in Open Environment
Sep 2021
Publication
An inter-comparison among partners’ CFD simulations has been carried out within the EU-funded project PRESLHY to investigate the dispersion of the mixture cloud formed from large scale liquid hydrogen release. Rainout experiments performed by Health and Safety Executive (HSE) have been chosen for the work. From the HSE experimental series trial-11 was selected forsimulation due to its conditions where only liquid flow at the nozzle was achieved. During trial-11 liquid hydrogen is spilled horizontally 0.5 m above a concrete pad from a 5 barg tank pressure through a 12 mm (1/2 inch) nozzle. The dispersion takes place outdoors and thus it is imposed to variant wind conditions. Comparison of the CFD results with the measurements at several sensors is presented and useful conclusions are drawn.
Net Zero in the Heating Sector: Technological Options and Environmental Sustainability from Now to 2050
Jan 2021
Publication
Heating and hot water within buildings account for almost a quarter of global energy consumption. Approximately 90% of this heat is derived directly from the combustion of fossil fuels primarily natural gas leading to the unabated emission of carbon dioxide. This paper assesses the environmental sustainability of a range of heating technologies and scenarios on a life cycle basis. The major technologies considered are natural gas boilers air source heat pumps hydrogen boilers and direct electric heaters. The scenarios use the UK as an example due to its status as a major economy with a legally-binding net-zero carbon target for 2050; they consider plausible future electricity and natural gas mixes including the potential growth of domestic shale gas. The environmental impacts are estimated using ReCiPe 2016. Current gas boilers have a climate change impact of 220 g CO2 eq./kWh of heat which could fall to 64 g CO2 eq./kWh for boilers fuelled by hydrogen derived from natural gas with carbon capture. Heat from electric air source heat pumps or hydrogen from electrolysis can achieve net zero with a decarbonised electricity mix but electrolysis has the highest energy demand of all options which leads to the highest impacts across 17 of the 19 categories. Despite their high carbon emissions gas boilers remain the lowest impact option across 12 categories as they avoid the impacts related to electricity generation including metal depletion toxicities and eutrophication. By 2050 the best performing scenario sees the climate change impact of the heating mix fall by 95%; this is achieved by prioritising electric air source heat pumps without hydrofluorocarbon refrigerants alongside demand reduction. The results show that if infrastructure and financial challenges can be overcome there are several viable decarbonisation strategies for heating with heat pumps offering the most environmentally sustainable option of those considered here. However increased renewable electricity demand may worsen some environmental impacts compared to natural gas boilers.
Controllable H2 Generation by Formic Acid Decomposition on a Novel Pd/Templated Carbon Catalyst
Nov 2020
Publication
A novel Pd/templated carbon catalyst (Pd/TC) was developed characterized and tested in the dehydrogenation of formic acid (FA) under mild conditions with the possibility to control the H2 generation rate in the absence or presence of HCOONa (SF) by adjusting the Pd:FA and/or FA:SF ratios. The characterization results of the templated carbon obtained by the chemical vapor deposition of acetylene on NaY zeolite revealed different structural and morphological properties compared to other C-based supports. Therefore it was expected to induce a different catalytic behavior for the Pd/TC catalyst. Indeed the TC-supported Pd catalyst exhibited superior activity in the decomposition of FA even at room temperature with turnover frequencies (TOFs) of up to 143.7 and 218.8 h−1 at 60 °C. The H2 generation rate increased with an increasing temperature while the H2 yield increased with a decreasing FA concentration. Constant generation of gaseous flow (H2 + CO2) was achieved for 11 days by the complete dehydrogenation of FA at room temperature using a 2 M FA solution and Pd:FA = 1:2100. The presence of SF in the reaction medium significantly enhanced the H2 generation rate (535 h−1 for FA:SF = 3:1 and 60 °C).
The Role of Green and Blue Hydrogen in the Energy Transition—A Technological and Geopolitical Perspective
Dec 2020
Publication
Hydrogen is currently enjoying a renewed and widespread momentum in many national and international climate strategies. This review paper is focused on analysing the challenges and opportunities that are related to green and blue hydrogen which are at the basis of different perspectives of a potential hydrogen society. While many governments and private companies are putting significant resources on the development of hydrogen technologies there still remains a high number of unsolved issues including technical challenges economic and geopolitical implications. The hydrogen supply chain includes a large number of steps resulting in additional energy losses and while much focus is put on hydrogen generation costs its transport and storage should not be neglected. A low-carbon hydrogen economy offers promising opportunities not only to fight climate change but also to enhance energy security and develop local industries in many countries. However to face the huge challenges of a transition towards a zero-carbon energy system all available technologies should be allowed to contribute based on measurable indicators which require a strong international consensus based on transparent standards and targets.
A Decarbonization Roadmap for Singapore and Its Energy Policy Implications
Oct 2021
Publication
As a signatory to the Paris Agreement Singapore is committed to achieving net-zero carbon emissions in the second half of the century. In this paper we propose a decarbonization roadmap for Singapore based on an analysis of Singapore’s energy landscape and a technology mapping exercise. This roadmap consists of four major components. The first component which also underpins the other three components is using centralized post-combustion carbon capture technology to capture and compress CO2 emitted from multiple industrial sources in Jurong Island. The captured CO2 is then transported by ship or an existing natural gas pipeline to a neighboring country where it will be stored permanently in a subsurface reservoir. Important to the success of this first-of-a-kind cross-border carbon capture and storage (CCS) project is the establishment of a regional CCS corridor which makes use of economies of scale to reduce the cost of CO2 capture transport and injection. The second component of the roadmap is the production of hydrogen in a methane steam reforming plant which is integrated with the carbon capture plant. The third component is the modernizing of the refining sector by introducing biorefineries increasing output to petrochemical plants and employing post-combustion carbon capture. The fourth component is refueling the transport sector by introducing electric and hydrogen fuel cell vehicles using biofuels for aviation and hydrogen for marine vessels. The implications of this roadmap on Singapore’s energy policies are also discussed.
Asymmetric Solvation of the Zinc Dimer Cation Revealed by Infrared Multiple Photon Dissociation Spectroscopy of Zn2+(H2O)n (n = 1–20)
Jun 2021
Publication
Investigating metal-ion solvation—in particular the fundamental binding interactions—enhances the understanding of many processes including hydrogen production via catalysis at metal centers and metal corrosion. Infrared spectra of the hydrated zinc dimer (Zn2+(H2O)n; n = 1–20) were measured in the O–H stretching region using infrared multiple photon dissociation (IRMPD) spectroscopy. These spectra were then compared with those calculated by using density functional theory. For all cluster sizes calculated structures adopting asymmetric solvation to one Zn atom in the dimer were found to lie lower in energy than structures adopting symmetric solvation to both Zn atoms. Combining experiment and theory the spectra show that water molecules preferentially bind to one Zn atom adopting water binding motifs similar to the Zn+(H2O)n complexes studied previously. A lower coordination number of 2 was observed for Zn2+(H2O)3 evident from the highly red-shifted band in the hydrogen bonding region. Photodissociation leading to loss of a neutral Zn atom was observed only for n = 3 attributed to a particularly low calculated Zn binding energy for this cluster size.
Greenhouse Gas Abatement in EUROPE—A Scenario-Based, Bottom-Up Analysis Showing the Effect of Deep Emission Mitigation on the European Energy System
Feb 2022
Publication
Greenhouse gas emissions need to be drastically reduced to mitigate the environmental impacts caused by climate change and to lead to a transformation of the European energy system. A model landscape consisting of four final energy consumption sector models with high spatial (NUTS-3) and temporal (hourly) resolution and the multi-energy system model ISAaR is extended and applied to investigate the transformation pathway of the European energy sector in the deep emission mitigation scenario solidEU. The solidEU scenario describes not only the techno-economic but also the socio-political contexts and it includes the EU27 + UK Norway and Switzerland. The scenario analysis shows that volatile renewable energy sources (vRES) dominate the energy system in 2050. In addition the share of flexible sector coupling technologies increases to balance electricity generation from vRES. Seasonal differences are balanced by hydrogen storage with a seasonal storage profile. The deployment rates of vRES in solidEU show that a fast profound energy transition is necessary to achieve European climate protection goals.
Emerging Electrochemical Energy Conversion and Storage Technologies
Sep 2014
Publication
Electrochemical cells and systems play a key role in a wide range of industry sectors. These devices are critical enabling technologies for renewable energy; energy management conservation and storage; pollution control/monitoring; and greenhouse gas reduction. A large number of electrochemical energy technologies have been developed in the past. These systems continue to be optimized in terms of cost life time and performance leading to their continued expansion into existing and emerging market sectors. The more established technologies such as deep-cycle batteries and sensors are being joined by emerging technologies such as fuel cells large format lithium-ion batteries electrochemical reactors; ion transport membranes and supercapacitors. This growing demand (multi-billion dollars) for electrochemical energy systems along with the increasing maturity of a number of technologies is having a significant effect on the global research and development effort which is increasing in both in size and depth. A number of new technologies which will have substantial impact on the environment and the way we produce and utilize energy are under development. This paper presents an overview of several emerging electrochemical energy technologies along with a discussion some of the key technical challenges.
Quantifying the Potential of Renewable Natural Gas to Support a Reformed Energy Landscape: Estimates for New York State
Jun 2021
Publication
Public attention to climate change challenges our locked-in fossil fuel-dependent energy sector. Natural gas is replacing other fossil fuels in our energy mix. One way to reduce the greenhouse gas (GHG) impact of fossil natural gas is to replace it with renewable natural gas (RNG). The benefits of utilizing RNG are that it has no climate change impact when combusted and utilized in the same applications as fossil natural gas. RNG can be injected into the gas grid used as a transportation fuel or used for heating and electricity generation. Less common applications include utilizing RNG to produce chemicals such as methanol dimethyl ether and ammonia. The GHG impact should be quantified before committing to RNG. This study quantifies the potential production of biogas (i.e. the precursor to RNG) and RNG from agricultural and waste sources in New York State (NYS). It is unique because it is the first study to provide this analysis. The results showed that only about 10% of the state’s resources are used to generate biogas of which a small fraction is processed to RNG on the only two operational RNG facilities in the state. The impact of incorporating a second renewable substitute for fossil natural gas “green” hydrogen is also analyzed. It revealed that injecting RNG and “green” hydrogen gas into the pipeline system can reduce up to 20% of the state’s carbon emissions resulting from fossil natural gas usage which is a significant GHG reduction. Policy analysis for NYS shows that several state and federal policies support RNG production. However the value of RNG can be increased 10-fold by applying a similar incentive policy to California’s Low Carbon Fuel Standard (LCFS).
Synergistic Hybrid Marine Renewable Energy Harvest System
Mar 2024
Publication
This paper proposes a novel hybrid marine renewable energy-harvesting system to increase energy production reduce levelized costs of energy and promote renewable marine energy. Firstly various marine renewable energy resources and state-of-art technologies for energy exploitation and storage were reviewed. The site selection criteria for each energy-harvesting approach were identified and a scoring matrix for site selection was proposed to screen suitable locations for the hybrid system. The Triton Knoll wind farm was used to demonstrate the effectiveness of the scoring matrix. An integrated energy system was designed and FE modeling was performed to assess the effects of additional energy devices on the structural stability of the main wind turbine structure. It has been proven that the additional energy structures have a negligible influence on foundation/structure deflection.
Economic Analysis of Hydrogen Household Energy Systems Including Incentives on Energy Communities and Externalities: A Case Study in Italy
Sep 2021
Publication
The building sector is one of the key energy consumers worldwide. Fuel cell micro-Cogeneration Heat and Power systems for residential and small commercial applications are proposed as one of the most promising innovations contributing to the transition towards a sustainable energy infrastructure. For the application and the diffusion of these systems in addition to their environmental performance it is necessary however to evaluate their economic feasibility. In this paper a life cycle assessment of a fuel cell/photovoltaic hybrid micro-cogeneration heat and power system for a residential building is integrated with a detailed economic analysis. Financial indicators (net present cost and payback time are used for studying two different investments: reversible-Solid Oxide Fuel Cell and natural gas SOFC in comparison to a base scenario using a homeowner perspective approach. Moreover two alternative incentives scenarios are analysed and applied: net metering and self-consumers’ groups (or energy communities). Results show that both systems obtain annual savings but their high capital costs still would make the investments not profitable. However the natural gas Solide Oxide Fuel Cell with the net metering incentive is the best scenario among all. On the contrary the reversible-Solid Oxide Fuel Cell maximizes its economic performance only when the self-consumers’ groups incentive is applied. For a complete life cycle cost analysis environmental impacts are monetized using three different monetization methods with the aim to internalize (considering them into direct cost) the externalities (environmental costs). If externalities are considered as an effective cost the natural gas Solide Oxide Fuel Cell system increases its saving because its environmental impact is lower than in the base case one while the reversible-Solid Oxide Fuel Cell system reduces it.
Improve Hydrogen Economy for Vehicular Fuel Cell System via Investigation and Control of Optimal Operating Oxygen Excess Ratio
Apr 2022
Publication
This study investigates and controls the optimal operating oxygen excess ratio (OER) for PEMFC which effectively prevents oxygen starvation and improves the hydrogen economy of proton exchange membrane fuel cells (PEMFC). Firstly the PEMFC output characteristic model and the five-order nonlinear air supply system model are established. Moreover an adaptive algebraic observer was developed to observe the partial pressure of gas in PEMFC and further reconstruct OER. Secondly to achieve the minimum hydrogen consumption under the required power the reference OER is determined by analyzing the PEMFC system output power with its minimum current. Finally the super-twisting algorithm is adopted to track reference OER. Simulation results show that the average absolute observation errors of oxygen nitrogen and cathode pressures under the Highway Fuel Economy Test are 1351.1 Pa (5.1%) 1724.2 Pa (0.9%) and 409.9 Pa (1.6%) respectively. The OER adjust average absolute error is 0.03. Compared with the commonly used fixed OER (e.g. OER of 1.5 and 2.3) the optimal OER strategy can reduce the hydrogen consumption of the PEMFC system by 5.2% and 1.8% respectively. Besides a DSP hardware in loop test is conducted to show the real-time performance of the proposed optimal method.
Past, Present and Near Future: An Overview of Closed, Running and Planned Biomethanation Facilities in Europe
Sep 2021
Publication
The power-to-methane technology is promising for long-term high-capacity energy storage. Currently there are two different industrial-scale methanation methods: the chemical one (based on the Sabatier reaction) and the biological one (using microorganisms for the conversion). The second method can be used not only to methanize the mixture of pure hydrogen and carbon dioxide but also to methanize the hydrogen and carbon dioxide content of low-quality gases such as biogas or deponia gas enriching them to natural gas quality; therefore the applicability of biomethanation is very wide. In this paper we present an overview of the existing and planned industrial-scale biomethanation facilities in Europe as well as review the facilities closed in recent years after successful operation in the light of the scientific and socioeconomic context. To outline key directions for further developments this paper interconnects biomethanation projects with the competitiveness of the energy sector in Europe for the first time in the literature. The results show that future projects should have an integrative view of electrolysis and biomethanation as well as hydrogen storage and utilization with carbon capture and utilization (HSU&CCU) to increase sectoral competitiveness by enhanced decarbonization.
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