Publications

The U.S. transportation sector accounts for 37% of total energy consumption. Automobiles are a primary application of polymer electrolyte membrane (PEM) fuel cells which operate under low temperature and high efficiency to reduce fossil fuel consumption and CO2 emissions. Using hydrogen fuel PEM fuel cells can reach a practical efficiency as high as 65% with water as the only byproduct. Almost all the major automakers are involved in fuel cell electric vehicle (FCEV) development. Toyota and Hyundai introduced FCEVs (the Mirai and NEXO respectively) to consumers in recent years with a driving range between 312 and 402 miles and cold-start capacity from -30 °C. About 50 fuel cell electric buses (FCEB) are operating in California and most of them have achieved the durability target i.e. 25000 h in real-world driving conditions. As of September 2020 over 8573 FCEVs have been sold or leased in the U.S. More than 3521 FCEVs and 22 FCEBs have been sold or leased in Japan as of September 2019. An extensive hydrogen station network is required for the successful deployment of FCEVs and FCEBs. The U.S. currently has over 44 hydrogen fuelling stations (HFSs) nearly all located in California. Europe has over 139 HFSs with ~1500 more stations planned by 2025. This review has three primary objectives: 1) to present the current status of FCEV/FCEB commercialization and HFS development; 2) to describe the PEM fuel cell research/development in automobile applications and the significance of HFS networks; and 3) to outline major challenges and opportunities.

The House of Lords Science and Technology Committee will hear from officials research funders and leading research consortia about the UK’s strategy for research and development of batteries and fuel cells to help meet the net-zero target.



The Committee will question officials from government departments and research councils about the UK’s increased support for battery development and how the initiatives and funding will evolve. The Committee will compare the support given to fuel cell research and ask how this technology will be developed for applications such as heavy transport. For both technologies it will ask how training will be delivered to provide a skilled workforce.



The Committee will also hear from leaders of research consortia asking them about support for their research sectors and how this compares with countries leading the development of the technologies. The Committee will explore coordination between research into batteries fuel cells and wider strategies such as for hydrogen and whether research for transport can be transferred to applications in other sectors such as power grids and heating.



At 10.00am: Oral evidence 

Mr Tony Harper Industrial Strategy Challenge Director Faraday Battery Challenge at UK Research and Innovation (UKRI) at University of Central Lancashire

Dr Lucy Martin Deputy Director of Cross-Council Programmes and lead for Net Zero at University of Central Lancashire

Dr Bob Moran Deputy Director Head of Environment Strategy at University of Central Lancashire

Professor Paul Monks Chief Scientific Adviser at University of Central Lancashire



At 11.00am: Oral evidence

Professor Philip Taylor Director at EPSRC Supergen Energy Networks Hub and Pro-Vice Chancellor for Research and Enterprise at University of Bristol

Professor David Greenwood CEO High Value Manufacturing Catapult at University of Central Lancashire Director Industrial Engagement at University of Central Lancashire and Professor of Advanced Propulsion Systems at University of Warwick

Professor Paul Dodds Professor of Energy Systems at University of Central Lancashire



Possible questions

• On which aspects of battery and fuel cell research and development is the UK focusing and why?
• How successful have the UK’s new research initiatives been in advancing battery science and application?
• Does battery research receive greater public funding than fuel cell research? If so why?
• What technologies are seen as the most likely options for heavy transport i.e. HGVs buses and trains?
• What is the Government’s strategy for supporting the growth of skilled workers for battery and fuel cell research and development?
• To what extent is battery and fuel cell research and development coordinated in the UK? If so who is responsible for this coordination?

Parliament TV video of the meeting



This is part three of a three part enquiry.

Part one can be found here and part two can be found here.

In order to reduce CO₂ emissions and fuel consumption and to respect current environmental norms the reduction of vehicles weight is a primary target of the automotive industry. Advanced High Strength Steels (AHSS) and Ultra High Strength Steel (UHSS) which present excellent mechanical properties are consequently increasingly used in vehicle manufacturing. The increased strength to mass ratio compensates the higher cost per kg and AHSS and UHSS are proving to be cost-effective solutions for the body-in-white of mass market products.

In particular aluminized boron steel can be formed in complex shapes with press hardening processes acquiring high strength without distortion and increasing protection from crashes. On the other hand its characteristic martensitic microstructure is sensitive to hydrogen delayed fracture phenomena and at the same time the dew point in the furnace can produce hydrogen consequently to the high temperature reaction between water and aluminum. The high temperature also promotes hydrogen diffusion through the metal lattice under the aluminum-silicon coating thus increasing the diffusible hydrogen content. However after cooling the coating acts as a strong barrier preventing the hydrogen from going out of the microstructure. This increases the probability of delayed fracture. As this failure brings to the rejection of the component during production or even worse to the failure in its operation diffusible hydrogen absorbed in the component needs to be monitored during the production process.

For fast and simple measurements of the response to diffusible hydrogen of aluminized boron steel one of the HELIOS innovative instruments was used HELIOS II. Unlike the Devanathan cell that is based on a double electrochemical cell HELIOS II is based on a single cell coupled with a solid-state sensor. The instrument is able to give an immediate measure of diffusible hydrogen content in sheet steels semi-products or products avoiding time-consuming specimen palladium coating with a guided procedure that requires virtually zero training.

Two examples of diffusible hydrogen analyses are given for Usibor®1500-AS one before hot stamping/ quenching and one after hot stamping suggesting that the increase in the number of dislocations during hot stamping could be the main responsible for the lower apparent diffusivity of hydrogen.

Thermal gas meters represent a promising technology for billing customers for gaseous fuels however it is essential to ensure that measurement accuracy is maintained in the long term and in a broad range of operating conditions. The effect of hydrogen addition to natural gas will change the physicochemical properties of the mixture of natural gas and hydrogen. Such a mixture will be supplied through the gas system to consumers including households where the amounts of received gas will be metered. The physicochemical properties of hydrogen including the specific density or viscosity differ significantly from those of the natural gas components such as methane ethane propane nitrogen etc. Therefore it is of utmost importance to establish the impact of the changes in the gas composition caused by the addition of hydrogen to natural gas on the metrological properties of household gas meters including thermal gas meters. Furthermore since household gas meters can be installed outdoors and taking into account the fact that household gas meters are good heat exchangers the influence of ambient and gas temperature on the metrological properties of those meters should be investigated. This article reviews a test bench and a testing method concerning errors of thermal gas meter indicators using air and natural gas including the type containing hydrogen. The indication errors for thermal gas meters using air natural gas and natural gas with an addition of 2% 4% 5% 10% and 15% hydrogen were determined and then subjected to metrological analysis. Moreover the test method and test bench are discussed and the results of tests on the impact of ambient and gas temperatures (-25 ◦C and 55 ◦C respectively) on the errors of indications of thermal gas meters are presented. Conclusions for distribution system operators in terms of gas meter selection were drawn based on the test results.

Progressive cold drawing in eutectoid steel produces a preferential orientation of pearlitic colonies and ferrite/cementite lamellae thus inducing strength anisotropy in the steel and mixed mode propagation. While in the hot rolled steel (not cold drawn) the pearlitic microstructure is randomly oriented and the crack progresses in hydrogen by breaking the ferrite/cementite lamellae in heavily drawn steels the pearlitic microstructure is fully oriented and the predominant mechanism of hydrogen assisted cracking is the delamination (or decohesion) at the ferrite/cementite interface.

For a green economy to be possible in the near future hydrogen production from water is a sought-after alternative to fossil fuels. It is however important to put things into context with respect to global CO2 emission and the role of hydrogen in curbing it. The present world annual production of hydrogen is about 70 million metric tons of which almost 50% is used to make ammonia NH3 (that is mostly used for fertilizers) and about 15% is used for other chemicals [1]. The hydrogen produced worldwide is largely made by steam CH4 reforming (SMR) which is one of the most energy-intensive processes in the chemical industry [2]. It releases based on reaction stoichiometry 5.5 kg of CO2 per 1 kg of H2 (CH4+ 2 H2O → CO2 + 4 H2). When the process itself is taken into account in addition the production [3] becomes about 9 kg of CO2 per kg of H2 and this ratio can be as high as 12 [4]. This results in the production of about one billion tons/year of CO2. The world annual CO2 emission from fossil fuels is however much larger: it is about 36 billion tons of which roughly 25% is emitted while generating electricity and heat 20% due to transport activity and 20% from other industrial processes. Because of the link between global warming and CO2 emissions there is an increasing move towards finding alternative approaches for energy vectors and their applications.

It has been described the conception of using platinum catalytic layer in multi hole fuel injector atomizer. The catalytic layer has been placed on not working part of atomizer needle. The aim of modification was activation of dehydrogenation reaction paraffin to olefin hydrocarbons with escape hydrogen molecule in CI engine bio fuel. The modification of atomizer with catalytic layer and reaction process leads to the presence of hydrogen and its influence on structural materials properties after the catalysis which requires the high hydrogen and crack resistance of used materials. There is used high speed steel as material. Article describes how hydrogen and combustion gases influence on thermal friction processes on this material. First of all the investigations were conduct 359 engine with biodiesel. During test had been observed nitrogen oxides carbon monoxide and particles emission. The obtained results show that there is possibility to lower toxic substances emission in exhaust gases CI engine powered by biodiesel. On the second it has been described the influence of biodiesel (including hydrogen) on fuel injector components and their influence on structural materials characteristics. There has been presented how biodiesel with hydrogen influences on precision elements and injection and return discharges. The investigation has been made by using engine test bench and fuel injector and pumps test equipment.

The objective of this work is to investigate the effect of hydrogen-induced fracture of TiNi-based alloy. In this report we performed the first studies comparing inelastic properties and fracture of the specimens of the binary alloy of TiNi wire under the action of hydrogen with coarse-grained (CG) and ultrafine-grained (UFG) microstructure. It is shown that hydrogen embrittlement (HE) occurs irrespective of the grain size in the studied specimens at approximately equal strain values. However compared to the specimens with CG structure those with UFG structure accumulate two to three times more hydrogen for the same hydrogenation time. It is found that hydrogen has a much smaller effect on the inelastic properties of specimens with UFG structure as compared to those with CG structure.

Effects of microstructural changes induced by prestraining on hydrogen transport and hydrogen embrittlement (HE) of austenitic stainless steels were studied by hydrogen precharging and tensile testing. Prestrains higher than 20% at 20 °C significantly enhance the HE of 304L steel as they induce severe α′ martensite transformation accelerating hydrogen transport and hydrogen entry during subsequent hydrogen exposure. In contrast 304L steel prestrained at 50 and 80 °C and 316L steel prestrained at 20 °C exhibit less HE due to less α′ after prestraining. The increase of dislocations after prestraining has a negligible influence on apparent hydrogen diffusivity compared with pre-existing α′. The deformation twins in heavily prestrained 304L steel can modify HE mechanism by assisting intergranular (IG) fracture. Regardless of temperature and prestrain level HE and apparent diffusivity ( Dapp ) increase monotonously with α′ volume fraction ( f_α′ ). D_app can be described as log D_app=log(D_α′s_α′/s_γ)+log[f_α′/(1−f_α′)] for 10%<f_α′<90% with Dα′ is diffusivity in α′ s_α′ and s_γ are solubility in α′ and austenite respectively. The two equations can also be applied to these more typical duplex materials containing both BCC and FCC phases.

A low pressure superheated hydrogen-steam system has been used to accelerate the oxidation kinetics while keeping the electrochemical conditions similar to those of the primary water in a pressurized water reactor. The initiation has been investigated using a Constant Extension Rate Tensile (CERT) test. Tests were performed on flat tapered specimens made from Type 316L austenitic stainless steel with strain rates of 2×10^-6 and 2×10^-8 ms^-1 at room temperature and at an elevated temperature of 350 °C. R = 1/6 was chosen as a more oxidizing environment and R = 6 was selected as a more reducing environment where the parameter R represents the ratio between the oxygen partial pressure at the Ni/NiO transition and the oxygen partial pressure. Different exposures (1 day and 5 days) prior to loading were investigated post-test evaluation by scanning electron microscopy.