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MELCOR Analysis of a SPARC Experiment for Spray-PAR Interaction During a Hydrogen Release
Oct 2020
Publication
A series of experiments were performed in the SPARC (spray-aerosol-recombiner-combustion) test facility to simulate a hydrogen mitigation system with the actuation of a PAR (passive auto-catalytic re-combiner) and spray system. In this study the SPARC-SPRAY-PAR (SSP1) experiment is chosen to benchmark the MELCOR (a lumped-parameter code for severe accident analysis) predictions against test data. For this purpose firstly we prepared the base input model of the SPARC test vessel and tested it by a simple verification problem with well-defined boundary conditions. The implementation of a currently used PAR correlation in MELCOR is shown to be appropriate for the simulation of a PAR actuation experiment. In an SSP1 experiment the PAR is reacting with hydrogen and the spray actuation starts as soon as hydrogen injection is complete. The MELCOR simulation well predicts the pressure behavior and the gas flow affected by operating both a PAR and spray system. However the local hydrogen concentration measurement near the inlet nozzle is much higher than the volume average-value by MELCOR since high jet flow from the nozzle is dispersed in the corresponding cell volume. The experimental reproduction of the phenomena we expect or conversely the identification of phenomena we do not understand will continue to support the verification of analytical models using experimental data and to analyze the impact of spray on PAR operations in severe accident conditions.
Effect of the Strain Rate on the Fracture Behaviour of High Pressure Pre-Charged Samples
Dec 2018
Publication
The aim of this work is to study the effect of the displacement rate on the hydrogen embrittlement of two different structural steels grades used in energetic applications. With this purpose samples were pre-charged with gaseous hydrogen at 19.5 MPa and 450 °C for 21 h. Then fracture tests of the pre-charged specimens were performed using different displacement rates. It is showed that the lower is the displacement rate and the largest is the steel strength the strongest is the reduction of the fracture toughness due to the presence of internal hydrogen.
Establishing a Regional Hydrogen Economy: Accelerating the Carbon Transition in South Yorkshire, UK
May 2019
Publication
The establishment of a strong hydrogen economy nationally and locally is a very real opportunity and one that is rapidly becoming within reach.<br/>This report presents a vision for the role that hydrogen could play specifically in South Yorkshire (UK) to help meet carbon reduction targets and contribute to the health and economic prosperity of the region.<br/>It also highlights five themes as levers of growth and explores potential actions and collaborations as well as a list of ambitions for future hydrogen projects. Hydrogen can be used in transport industry and heating. Synergies need exploring for example the by-product of oxygen from hydrogen production can be used by industry. Aggregating opportunities is important in developing a hydrogen economy.<br/>The report concludes with a call to action to build momentum for the South Yorkshire hydrogen economy and accelerate the drive to net zero emissions particularly in the most challenging sectors.<br/>This South Yorkshire specific report supports our global thought piece Establishing a Hydrogen Economy: The future of energy 2035
Hydrogen Generation from Methanol at Near-room Temperature
Sep 2017
Publication
As a promising hydrogen storage medium methanol has many advantages such as a high hydrogen content (12.5 wt%) and low-cost. However conventional methanol–water reforming methods usually require a high temperature (>200 °C). In this research we successfully designed an effective strategy to fully convert methanol to hydrogen for at least 1900 min (∼32 h) at near-room temperature. The strategy involves two main procedures which are CH3OH →HCOOH → H2 and CH3OH → NADH → H2. HCOOH and the reduced form of nicotinamide adenine dinucleotide (NADH) are simultaneously produced through the dehydrogenation of methanol by the cooperation of alcohol dehydrogenase (ADH) and aldehyde dehydrogenase (ALDH). Subsequently HCOOH is converted to H2 by a new iridium polymer complex catalyst and an enzyme mimic is used to convert NADH to H2 and nicotinamide adenine dinucleotide (NAD+). NAD+ can then be reconverted to NADH by repeating the dehydrogenation of methanol. This strategy and the catalysts invented in this research can also be applied to hydrogen production from other small organic molecules (e.g. ethanol) or biomass (e.g. glucose) and thus will have a high impact on hydrogen storage and applications.
Hydrogen or Batteries for Grid Storage? A Net Energy Analysis
Apr 2015
Publication
Energy storage is a promising approach to address the challenge of intermittent generation from renewables on the electric grid. In this work we evaluate energy storage with a regenerative hydrogen fuel cell (RHFC) using net energy analysis. We examine the most widely installed RHFC configuration containing an alkaline water electrolyzer and a PEM fuel cell. To compare RHFC's to other storage technologies we use two energy return ratios: the electrical energy stored on invested (ESOIe) ratio (the ratio of electrical energy returned by the device over its lifetime to the electrical-equivalent energy required to build the device) and the overall energy efficiency (the ratio of electrical energy returned by the device over its lifetime to total lifetime electrical-equivalent energy input into the system). In our reference scenario the RHFC system has an ESOIeratio of 59 more favorable than the best battery technology available today (Li-ion ESOIe= 35). (In the reference scenario RHFC the alkaline electrolyzer is 70% efficient and has a stack lifetime of 100 000 h; the PEM fuel cell is 47% efficient and has a stack lifetime of 10 000 h; and the round-trip efficiency is 30%.) The ESOIe ratio of storage in hydrogen exceeds that of batteries because of the low energy cost of the materials required to store compressed hydrogen and the high energy cost of the materials required to store electric charge in a battery. However the low round-trip efficiency of a RHFC energy storage system results in very high energy costs during operation and a much lower overall energy efficiency than lithium ion batteries (0.30 for RHFC vs. 0.83 for lithium ion batteries). RHFC's represent an attractive investment of manufacturing energy to provide storage. On the other hand their round-trip efficiency must improve dramatically before they can offer the same overall energy efficiency as batteries which have round-trip efficiencies of 75–90%. One application of energy storage that illustrates the trade-off between these different aspects of energy performance is capturing overgeneration (spilled power) for later use during times of peak output from renewables. We quantify the relative energetic benefit of adding different types of energy storage to a renewable generating facility using [EROI]grid. Even with 30% round-trip efficiency RHFC storage achieves the same [EROI]grid as batteries when storing overgeneration from wind turbines because its high ESOIeratio and the high EROI of wind generation offset the low round-trip efficiency.
PEM Fuel Cell Performance with Solar Air Preheating
Feb 2020
Publication
Proton Exchange Membrane Fuel Cells (PEMFC) have proven to be a promising energy conversion technology in various power applications and since it was developed it has been a potential alternative over fossil fuel-based engines and power plants all of which produce harmful by-products. The inlet air coolant and reactants have an important effect on the performance degradation of the PEMFC and certain power outputs. In this work a theoretical model of a PEM fuel cell with solar air heating system for the preheating hydrogen of PEM fuel cell to mitigate the performance degradation when the fuel cell operates in cold environment is proposed and evaluated by using energy analysis. Considering these heating and energy losses of heat generation by hydrogen fuel cells the idea of using transpired solar collectors (TSC) for air preheating to increase the inlet air temperature of the low-temperature fuel cell could be a potential development. The aim of the current article is applying solar air preheating for the hydrogen fuel cells system by applying TSC and analyzing system performance. Results aim to attention fellow scholars as well as industrial engineers in the deployment of solar air heating together with hydrogen fuel cell systems that could be useful for coping with fossil fuel-based power supply systems.
Control of Electrons’ Spin Eliminates Hydrogen Peroxide Formation During Water Splitting
Jul 2017
Publication
The production of hydrogen through water splitting in a photoelectrochemical cell suffers from an overpotential that limits the efficiencies. In addition hydrogen-peroxide formation is identified as a competing process affecting the oxidative stability of photoelectrodes. We impose spin-selectivity by coating the anode with chiral organic semiconductors from helically aggregated dyes as sensitizers; Zn-porphyrins and triarylamines. Hydrogen peroxide formation is dramatically suppressed while the overall current through the cell correlating with the water splitting process is enhanced. Evidence for a strong spin-selection in the chiral semiconductors is presented by magnetic conducting (mc-)AFM measurements in which chiral and achiral Zn-porphyrins are compared. These findings contribute to our understanding of the underlying mechanism of spin selectivity in multiple electron-transfer reactions and pave the way toward better chiral dye-sensitized photoelectrochemical cells.
Large Scale Experiments and Model Validation of Pressure Peaking Phenomena-ignited Hydrogen Releases
Jan 2021
Publication
The Pressure Peaking Phenomena (PPP) is the effect of introducing a light gas into a vented volume of denser gas. This will result in a nonequilibrium pressure as the light gas pushes the dense gas out at the vent. Large scale experiments have been performed to produce relevant evidence. The results were used to validate an analytical model. Pressure and temperature were measured inside a constant volume while the mass flow and vent area were varied. The analytical model was based on the conservation of mass and energy. The results showed that increasing the mass flow rate the peak pressure increases and with increasing the ventilation area the peak pressure decreases. Peak pressure was measured above 45 kPa. Longer combustion time resulted in higher temperatures increasing an underpressure effect. The experimental results showed agreement with the analytical model results. The model predicts the pressures within reasonable limits of+/-2 kPa. The pressure peaking phenomena could be very relevant for hydrogen applications in enclosures with limited ventilation. This could include car garages ship hull compartments as well as compressor shielding. This work shows that the effect can be modeled and results can be used in design to reduce the consequences.
Large Transition State Stabilization From a Weak Hydrogen Bond
Jul 2020
Publication
A series of molecular rotors was designed to study and measure the rate accelerating effects of an intramolecular hydrogen bond. The rotors form a weak neutral O–H⋯O[double bond length as m-dash]C hydrogen bond in the planar transition state (TS) of the bond rotation process. The rotational barrier of the hydrogen bonding rotors was dramatically lower (9.9 kcal mol−1) than control rotors which could not form hydrogen bonds. The magnitude of the stabilization was significantly larger than predicted based on the independently measured strength of a similar O–H⋯O[double bond length as m-dash]C hydrogen bond (1.5 kcal mol−1). The origins of the large transition state stabilization were studied via experimental substituent effect and computational perturbation analyses. Energy decomposition analysis of the hydrogen bonding interaction revealed a significant reduction in the repulsive component of the hydrogen bonding interaction. The rigid framework of the molecular rotors positions and preorganizes the interacting groups in the transition state. This study demonstrates that with proper design a single hydrogen bond can lead to a TS stabilization that is greater than the intrinsic interaction energy which has applications in catalyst design and in the study of enzyme mechanisms.
Clean Hydrogen Production by Ultrasound (Sonochemistry): The Effect of Noble Gases
Feb 2022
Publication
Power ultrasonic (> 100 kHz) splits water into free radicals and hydrogen. As a result water sonochemistry is considered as an alternative clean and fossil-fuel-free hydrogen production technique. In this research work the impact of rare gases (Xe Ar and He) on the sonochemical production of hydrogen as well as the population of active bubbles has been investigated computationally for various sonicated frequencies (213-515 kHz) and intensities (1-2 W/cm²). It has been found that both the H2 yielding and the bubble population size for H2 yielding are in the order Xe>Ar>He whatever the imposed sonolytic parameters (i.e. frequency and power). These findings were principally ascribed to the thermal conductivity of the saturating gases which is in the reverse order (He>Ar>Xe). Besides the difference between Ar and Xe is condensed in comparison with the He gas. For wave frequencies larger than 213 kHz however all saturating gases (Xe Ar and He) behave identically with the influence of thermal conductivity of these gases on the optimal radius muted. At 213 kHz however this impact is plainly visible (Ropt (Ar and Xe)>Ropt (He)). As per the results obtained helium's inefficiency as a saturating gas for hydrogen production is verified but xenon's maximal efficacy is reached when water is saturated with it. These results support the fewer experimental data reported in this emerging branch of sonochemistry while the discussed results in the present (i.e. noble gases effect on sono-hydrogen production) are treated for the first time consequently our work is considered as a guideline for increasing the efficacy of hydrogen production in a sonochemical reactor.
Recent Advances in Seawater Electrolysis
Jan 2022
Publication
Hydrogen energy as a clean and renewable energy has attracted much attention in recent years. Water electrolysis via the hydrogen evolution reaction at the cathode coupled with the oxygen evolution reaction at the anode is a promising method to produce hydrogen. Given the shortage of freshwater resources on the planet the direct use of seawater as an electrolyte for hydrogen production has become a hot research topic. Direct use of seawater as the electrolyte for water electrolysis can reduce the cost of hydrogen production due to the great abundance and wide availability. In recent years various high-efficiency electrocatalysts have made great progress in seawater splitting and have shown great potential. This review introduces the mechanisms and challenges of seawater splitting and summarizes the recent progress of various electrocatalysts used for hydrogen and oxygen evolution reaction in seawater electrolysis in recent years. Finally the challenges and future opportunities of seawater electrolysis for hydrogen and oxygen production are presented.
Methane Emissions from Natural Gas and LNG Imports: An Increasingly Urgent Issue for the Future of Gas in Europe
Nov 2020
Publication
Pressure is mounting on the natural gas and LNG community to reduce methane emissions and this is most urgent in EU countries following the adoption of much tougher greenhouse gas reduction targets of 2030 and the publication of the European Commission’s Methane Strategy. With rapidly declining indigenous EU production and therefore rising import dependence there are increasing calls for emissions from imported pipeline gas and LNG to be quantified and based on actual measurements as opposed to standard emission factors. The Methane Strategy promises to be a significant milestone in that process. Companies which are supplying (or intending to supply) natural gas to the EU – the largest global import market for pipeline gas and a very significant market for LNG – would be well advised to pay close attention to how the regulation of methane emissions is unfolding and to make an immediate and positive response. Failure to do so could accelerate the demise of natural gas in European energy balances faster than would otherwise have been the case and shorten the time available for transition to decarbonised gases – specifically hydrogen – using existing natural gas infrastructure.<br/>This EU initiative will (and arguably already has) attracted attention from non-EU governments and companies involved in global gas and LNG trade. We have already seen deliveries of `carbon neutral’ LNG cargos to Asia as well as a long-term LNG contract in which the greenhouse gas content of cargos will be measured reported and verified (MRV) according to an agreed methodology. Natural gas and LNG exports if based on these standards or those set out in the EU Methane Strategy may be able to command premium prices from buyers eager to demonstrate their own GHG reduction credentials to governments customers and civil society.
Research on Carbide Characteristics and Their Influence on the Properties of Welding Joints for 2.25Cr1Mo0.25V Steel
Feb 2021
Publication
The carbide characteristics of 2.25Cr1Mo0.25V steel have an extremely important influence on the mechanical properties of welding joints. In addition hydrogen resistance behavior is crucial for steel applied in hydrogenation reactors. The carbide morphology was observed by scanning electron microscopy (SEM) and the carbide microstructure was characterized by transmission electron microscopy (TEM). Tensile and impact tests were carried out and the influence of carbides on properties was studied. A hydrogen diffusion test was carried out and the hydrogen brittleness resistance of welding metal and base metal was studied by tensile testing of hydrogenated samples to evaluate the influence of hydrogen on the mechanical properties. The research results show that the strength of the welding metal was slightly higher and the Charpy impact value was significantly lower compared to the base metal. The hydrogen embrittlement resistance of the welding metal was stronger than that of the base metal. The presence of more carbides and inclusions was the main cause of the decreased impact property and hydrogen brittleness resistance of the welding metal. These conclusions have certain reference value for designing and manufacturing hydrogenation reactors. View Full-Text
Alloy Optimization for Reducing Delayed Fracture Sensitivity of 2000 MPa Press Hardening Steel
Jun 2020
Publication
Press hardening steel (PHS) is widely applied in current automotive body design. The trend of using PHS grades with strengths above 1500 MPa raises concerns about sensitivity to hydrogen embrittlement. This study investigates the hydrogen delayed fracture sensitivity of steel alloy 32MnB5 with a 2000 MPa tensile strength and that of several alloy variants involving molybdenum and niobium. It is shown that the delayed cracking resistance can be largely enhanced by using a combination of these alloying elements. The observed improvement appears to mainly originate from the obstruction of hydrogen-induced damage incubation mechanisms by the solutes as well as the precipitates of these alloying elements.
Offshore Wind and Hydrogen: Solving the Integration Challenge
Sep 2020
Publication
The combination of offshore wind and green hydrogen provides major opportunities for job creation economic growth and regional regeneration as well as attracting inward investment alongside delivering the emission reductions needed to achieve climate neutrality. In order to get to Net Zero emissions in 2050 the UK is likely to need a minimum of 75GW of offshore wind (OSW) and modelling of the energy system indicates that hydrogen will play a major role in integrating the high levels of OSW on the electricity grid.<br/><br/>Some of the key findings from report are listed below:<br/><br/>The UK has vast resources of offshore wind with the potential for over 600GW in UK waters and potentially up to 1000GW. This is well above the he figure of 75-100GW likely to be needed for UK electricity generation by 2050.<br/>The universities in the UK provide the underpinning science and engineering for electrolysers fuel cells and hydrogen and are home to world-leading capability in these areas.<br/>In order to achieve cost reduction and growing a significant manufacturing and export industry it will be crucial to develop green hydrogen in the next 5 years<br/>By 2050 green hydrogen can be cheaper than blue hydrogen. With accelerated deployment green hydrogen costs can be competitive with blue hydrogen by the eary 2030s.<br/>The combination of additional OSW deployment and electrolyser manufacture alone could generate over 120000 new jobs. These are are expected to be based mainly in manufacturing OSW-related activity shipping and mobility<br/>By 2050 it is estimated that the cumulative gross value added (GVA) from supply of electrolysers and additional OSW farm could be up to £320bn where the majority will come from exports of electrolysers to overseas markets.<br/>The report also calls for immediate government intervention and a new national strategy to support the creation of supply and demand in the new industry.<br/><br/>This study was jointly supported by the Offshore Wind Industry Council (OWIC) and ORE Catapult.
Remarkable Visible-light Induced Hydrogen Generation with ZnIn2S4 Microspheres/CuInS2 Quantum Dots Photocatalytic System
Oct 2020
Publication
A new and active material in the form of ZnIn2S4 microspheres decorated by CuInS2 quantum dots have been obtained by hydrothermal method for the first time. The optimum amount of CuInS2 quantum dots (1.13 wt.%) introduced into rection medium during ZnIn2S4 microspheres synthesis increased the photocatalytic H2 generation rate by 2.5 times than that of bare ZnIn2S4 photocatalysis under visible light irradiation. This sample exhibited strong photoactivity in the extended visible range up to 540 nm with 30.6% apparent quantum efficiency (λ = 420 nm).
Green Hydrogen in the UK: Progress and Prospects
Apr 2022
Publication
Green hydrogen has been known in the UK since Robert Boyle described flammable air in 1671. This paper describes how green hydrogen has become a new priority for the UK in 2021 beginning to replace fossil hydrogen production exceeding 1 Mte in 2021 when the British Government started to inject significant funding into green hydrogen sources though much less than the USA Germany Japan and China. Recent progress in the UK was initiated in 2008 when the first UK green hydrogen station opened in Birmingham University refuelling 5 hydrogen fuel cell battery electric vehicles (HFCBEVs) for the 50 PhD chemical engineering students that arrived in 2009. Only 10 kg/day were required in contrast to the first large green ITM power station delivering almost 600 kg/day of green hydrogen that opened in the UK in Tyseley in July 2021. The first question asked in this paper is: ‘What do you mean Green?’. Then the Clean Air Zone (CAZ) in Birmingham is described with the key innovations defined. Progress in UK green hydrogen and fuel cell introduction is then recounted. The remarks of Elon Musk about this ‘Fool Cell; Mind bogglingly stupid’ technology are analysed to show that he is incorrect. The immediate deployment of green hydrogen stations around the UK has been planned. Another century may be needed to make green hydrogen dominant across the country yet we will be on the correct path once a profitable supply chain is established in 2022.
Wax: A Benign Hydrogen-storage Material that Rapidly Releases H2-rich Gases Through Microwave-assisted Catalytic Decomposition
Oct 2016
Publication
Hydrogen is often described as the fuel of the future especially for application in hydrogen powered fuel-cell vehicles (HFCV’s). However its widespread implementation in this role has been thwarted by the lack of a lightweight safe on-board hydrogen storage material. Here we show that benign readily available hydrocarbon wax is capable of rapidly releasing large amounts of hydrogen through microwave-assisted catalytic decomposition. This discovery offers a new material and system for safe and efficient hydrogen storage and could facilitate its application in a HFCV. Importantly hydrogen storage materials made of wax can be manufactured through completely sustainable processes utilizing biomass or other renewable feedstocks.
Validation of Leading Point Concept in RANS Simulations of Highly Turbulent Lean Syngas-air Flames with Well-pronounced Diffusional-thermal Effects
Jan 2021
Publication
While significant increase in turbulent burning rate in lean premixed flames of hydrogen or hydrogen-containing fuel blends is well documented in various experiments and can be explained by highlighting local diffusional-thermal effects capabilities of the vast majority of available models of turbulent combustion for predicting this increase have not yet been documented in numerical simulations. To fill this knowledge gap a well-validated Turbulent Flame Closure (TFC) model of the influence of turbulence on premixed combustion which however does not address the diffusional-thermal effects is combined with the leading point concept which highlights strongly perturbed leading flame kernels whose local structure and burning rate are significantly affected by the diffusional-thermal effects. More specifically within the framework of the leading point concept local consumption velocity is computed in extremely strained laminar flames by adopting detailed combustion chemistry and subsequently the computed velocity is used as an input parameter of the TFC model. The combined model is tested in RANS simulations of highly turbulent lean syngas-air flames that were experimentally investigated at Georgia Tech. The tests are performed for four different values of the inlet rms turbulent velocities different turbulence length scales normal and elevated (up to 10 atm) pressures various H2/CO ratios ranging from 30/70 to 90/10 and various equivalence ratios ranging from 0.40 to 0.80. All in all the performed 33 tests indicate that the studied combination of the leading point concept and the TFC model can predict well-pronounced diffusional-thermal effects in lean highly turbulent syngas-air flames with these results being obtained using the same value of a single constant of the combined model in all cases. In particular the model well predicts a significant increase in the bulk turbulent consumption velocity when increasing the H2/CO ratio but retaining the same value of the laminar flame speed.
Towards Non-Mechanical Hybrid Hydrogen Compression for Decentralized Hydrogen Facilities
Jun 2020
Publication
The cost of the hydrogen value chain needs to be reduced to allow the widespread development of hydrogen applications. Mechanical compressors widely used for compressing hydrogen to date account for more than 50% of the CAPEX (capital expenditure) in a hydrogen refuelling station. Moreover mechanical compressors have several disadvantages such as the presence of many moving parts hydrogen embrittlement and high consumption of energy. Non-mechanical hydrogen compressors have proven to be a valid alternative to mechanical compressors. Among these electrochemical compressors allow isothermal and therefore highly efficient compression of hydrogen. On the other hand adsorption-desorption compressors allow hydrogen to be compressed through cooling/heating cycles using highly microporous materials as hydrogen adsorbents. A non-mechanical hybrid hydrogen compressor consisting of a first electrochemical stage followed by a second stage driven by adsorption-desorption of hydrogen on activated carbons allows hydrogen to be produced at 70 MPa a value currently required for the development of hydrogen automotive applications. This system has several advantages over mechanical compressors such as the absence of moving parts and high compactness. Its use in decentralized hydrogen facilities such as hydrogen refuelling stations can be considered
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