Italy
Risk Management in a Containerized Metal Hydride Storage System
Sep 2023
Publication
HyCARE project supported by the Clean Hydrogen Partnership of the European Union deals with a prototype of hydrogen storage tank using a solid-state hydrogen carrier. Up to 40 kilograms of hydrogen are stored in twelve tanks at less than 50 barg and less than 100 °C. The innovative design is based on a standard twenty-foot container including twelve TiFe-based metal hydride (MH) hydrogen storage tanks coupled with a thermal energy storage in phase change materials (PCM). This article aims at showing the main risks related to hydrogen storage in a MH system and the safety barriers considered based on HyCARE’s specific risk analysis.<br/>Regarding the TiFe MH material used to store hydrogen experimental tests showed that the exposure of the MH to air or water did not cause spontaneous ignition. Furthermore an explosion within the solid MH cannot propagate due to internal pore size. Additionally in case of leakage the speed of hydrogen desorption from the MH is self-limited which is an important safety characteristic since it reduces the potential consequences from the hydrogen release scenario.<br/>Regarding the integrated system the critical scenarios identified during the risk analysis were: explosion due to release of hydrogen inside or outside the container internal explosion inside MH tanks due to accidental mix of hydrogen and air and asphyxiation due to inert gas accumulation in the container. This identification phase of the risk analysis allowed to pinpoint the most relevant safety barriers already in place and recommend additional ones if needed to further reduce the risk that were later implemented.<br/>The main safety barriers identified were: material and component selection (including the MH selected) safety interlocks safety valves ventilation gas detection and safety distances.<br/>The risk management process based on risk identification and assessment contributed to coherently integrate inherently safe design features and safety barriers.
Computational Fluid Dynamic (CFD) Analysis of a Cold-adsorbed Hydrogen Tank During Refilling
Sep 2023
Publication
Hydrogen has the potential to be an important source of clean energy but the development of efficient and cost-effective methods for storing hydrogen is a key challenge that needs to be addressed in order to make widespread use of hydrogen as a possible energy sourc. There are different methods for storing hydrogen (i.e. compressed it at high pressures liquefied by cooling the hydrogen to a temperature of -253°C and stored with a chemical compound) each with its own advantages and disadvantages.<br/>MAST3RBoost (Maturing the Production Standards of Ultraporous Structures for High Density Hydrogen Storage Bank Operating on Swinging Temperatures and Low Compression) is a European project which aims to provide a solid benchmark of cold-adsorbed H2 storage (CAH2) at low compression (100 bar or below) by maturation of a new generation of ultraporous materials for mobility applications i.e. H2-powered vehicles including road and railway air-borne and waterborne transportation. Based on a new generation of Machine Learning-improved ultraporous materials – such as Activated Carbons (ACs) and high-density MOFs (Metal-organic Frameworks) – MAST3RBoost project will enable a disruptive path to meet the industry goals by developing the first worldwide adsorption-based demonstrator at the kg-scale.<br/>The design of the tank is supported by numerical investigation by mean of the use of Computational Fluid Dynamic (CFD) commercial code. In this a paper a preliminary analysis of the refilling of tank is presented focused on the effect of different tank configurations on the hydrogen temperature and on the hydrogen adsorption.
Numerical Analysis of the Hydrogen-air Mixture Formation Process in a Direct-injection Engine for Off-road Applications
Jun 2024
Publication
Among the different hydrogen premixed combustion concepts direct injection (DI) is one of the most promising for internal combustion engine (ICE) applications. However to fully exploit the benefits of this solution the optimization of the mixture preparation process is a crucial factor. In the present work a study of the hydrogenair mixture formation process in a DI H2-ICE for off-road applications was performed through 3D-CFD simulations. First a sensitivity analysis on the injection timing was carried out to select the optimal injection operating window capable of maximizing mixture homogeneity without a significant volumetric efficiency reduction. Then different spray injector guiding caps were tested to assess their effect on in-cylinder dynamics and mixture characteristics consequently. Finally the impact of swirl intensity on hydrogen distribution has been assessed. The optimization of the combustion chamber geometry has allowed the achievement of significant improvements in terms of mixture homogeneity.
How Can Green Hydrogen from North Africa Support EU Decarbonization? Scenario Analyses on Competitive Pathways for Trade
Jul 2024
Publication
The carbon-neutrality target set by the European Union for 2050 drives the increasing relevance of green hydrogen as key player in the energy transition. This work uses the JRC-EU-TIMES energy system model to assess opportunities and challenges for green hydrogen trade from North Africa to Europe analysing to what extent it can support its decarbonization. An important novelty is addressing uncertainty regarding hydrogen economy development. Alternative scenarios are built considering volumes available for import production costs and transport options affecting hydrogen cost-effectiveness. Both pipelines and ships are modelled assuming favourable market conditions and pessimistic ones. From 2040 on all available North African hydrogen is imported regardless of its costs. In Europe this imported hydrogen is mainly converted into synfuels and heat. The study aims to support policymakers to implement effective strategies focusing on the crucial role of green hydrogen in the decarbonization process if new competitive cooperations are developed.
It Is Not the Same Green: A Comparative LCA Study of Green Hydrogen Supply Network Pathways
Jul 2024
Publication
Green hydrogen (H2 ) a promising clean energy source garnering increasing attention worldwide can be derived through various pathways resulting in differing levels of greenhouse gas emissions. Notably Green H2 production can utilize different methods such as integrating standard photovoltaic panels thermal photovoltaic or concentrated photovoltaic thermal collectors with electrolyzers. Furthermore it can be conditioned to different states or carriers including liquefied H2 compressed H2 ammonia and methanol and stored and transported using various methods. This paper employs the Life Cycle Assessment methodology to compare 18 different green hydrogen pathways and provide recommendations for greening the hydrogen supply chain. The findings indicate that the production pathway utilizing concentrated photovoltaic thermal panels for electricity generation and hydrogen compression in the conditioning and transportation stages exhibits the lowest environmental impact emitting only 2.67 kg of CO2 per kg of H2 .
A Pan-Asian Energy Transition? The New Rationale for Decarbonization Policies in the World’s Largest Energy Exporting Countries: A Case Study of Qatar and Other GCC Countries
Jul 2024
Publication
Climate change has become a major agenda item in international relations and in national energy policy-making circles around the world. This review studies the surprising evolution of the energy policy and more particularly the energy transition currently happening in the Arabian Gulf region which features some of the world’s largest exporters of oil and gas. Qatar Saudi Arabia and other neighboring energy exporters plan to export blue and green hydrogen across Asia as well as towards Europe in the years and decades to come. Although poorly known and understood abroad this recent strategy does not threaten the current exports of oil and gas (still needed for a few decades) but prepares the evolution of their national energy industries toward the future decarbonized energy demand of their main customers in East and South Asia and beyond. The world’s largest exporter of Liquefied Natural Gas Qatar has established industrial policies and projects to upscale CCUS which can enable blue hydrogen production as well as natural carbon sinks domestically via afforestation projects.
Optimal Design of Hydrogen Delivery Infrastructure for Multi-sector End Uses at Regional Scale
Jul 2024
Publication
Hydrogen is a promising solution for the decarbonisation of several hard-to-abate end uses which are mainly in the industrial and transport sectors. The development of an extensive hydrogen delivery infrastructure is essential to effectively activate and deploy a hydrogen economy connecting production storage and demand. This work adopts a mixed-integer linear programming model to study the cost-optimal design of a future hydrogen infrastructure in presence of cross-sectoral hydrogen uses taking into account spatial and temporal variations multiple production technologies and optimised multi-mode transport and storage. The model is applied to a case study in the region of Sicily in Italy aiming to assess the infrastructural needs to supply the regional demand from transport and industrial sectors and to transfer hydrogen imported from North Africa towards Europe thus accounting for the region’s role as transit point. The analysis integrates multiple production technologies (electrolysis supplied by wind and solar energy steam reforming with carbon capture) and transport options (compressed hydrogen trucks liquid hydrogen trucks pipelines). Results show that the average cost of hydrogen delivered to demand points decreases from 3.75 €/kgH2 to 3.49 €/kgH2 when shifting from mobilityonly to cross-sectoral end uses indicating that the integrated supply chain exploits more efficiently the infrastructural investments. Although pipeline transport emerges as the dominant modality delivery via compressed hydrogen trucks and liquid hydrogen trucks remains relevant even in scenarios characterised by large hydrogen flows as resulting from cross-sectoral demand demonstrating that the system competitiveness is maximised through multi-mode integration.
Renewable Electricity and Green Hydrogen Integration for Decarbonization of “Hard-to-Abate” Industrial Sectors
Jul 2024
Publication
This paper investigates hydrogen’s potential to accelerate the energy transition in hardto-abate sectors such as steel petrochemicals glass cement and paper. The goal is to assess how hydrogen produced from renewable sources can foster both industrial decarbonization and the expansion of renewable energy installations especially solar and wind. Hydrogen’s dual role as a fuel and a chemical agent for process innovation is explored with a focus on its ability to enhance energy efficiency and reduce CO2 emissions. Integrating hydrogen with continuous industrial processes minimizes the need for energy storage making it a more efficient solution. Advances in electrolysis achieving efficiencies up to 60% and storage methods consuming about 10% of stored energy for compression are discussed. Specifically in the steel sector hydrogen can replace carbon as a reductant in the direct reduced iron (DRI) process which accounts for around 7% of global steel production. A next-generation DRI plant producing one million tons of steel annually would require approximately 3200 MW of photovoltaic capacity to integrate hydrogen effectively. This study also discusses hydrogen’s role as a co-fuel in steel furnaces. Quantitative analyses show that to support typical industrial plants hydrogen facilities of several hundred to a few thousand MW are necessary. “Virtual” power plants integrating with both the electrical grid and energy-intensive systems are proposed highlighting hydrogen’s critical role in industrial decarbonization and renewable energy growth.
Hydrogen Blending in Natural Gas Grid: Energy, Environmental, and Economic Implications in the Residential Sector
Jul 2024
Publication
The forthcoming implementation of national policies towards hydrogen blending into the natural gas grid will affect the technical and economic parameters that must be taken into account in the design of building heating systems. This study evaluates the implications of using hydrogenenriched natural gas (H2NG) blends in condensing boilers and Gas Adsorption Heat Pumps (GAHPs) in a residential building in Rome Italy. The analysis considers several parameters including nonrenewable primary energy consumption CO2 emissions Levelized Cost of Heat (LCOH) and Carbon Abatement Cost (CAC). The results show that a 30% hydrogen blend achieves a primary energy consumption reduction of 12.05% and 11.19% in boilers and GAHPs respectively. The presence of hydrogen in the mixture exerts a more pronounced influence on the reduction in fossil primary energy and CO2 emissions in condensing boilers as it enhances combustion efficiency. The GAHP system turns out to be more cost-effective due to its higher efficiency. At current hydrogen costs the LCOH of both technologies increases as the volume fraction of hydrogen increases. The forthcoming cost reduction in hydrogen will reduce the LCOH and the decarbonization cost for both technologies. At low hydrogen prices the CAC for boilers is lower than for GAHPs; therefore replacing boilers with other gas technologies rather than electric heat pumps increases the risk of creating stranded assets. In conclusion blending hydrogen into the gas grid can be a useful policy to reduce emissions from the overall natural gas consumption during the process of end-use electrification while stimulating the development of a hydrogen economy.
Local Energy Community to Support Hydrogen Production and Network Flexibility
Jul 2024
Publication
This paper deals with the optimal scheduling of the resources of a renewable energy community whose coordination is aimed at providing flexibility services to the electrical distribution network. The available resources are renewable generation units battery energy storage systems dispatchable loads and power-to-hydrogen systems. The main purposes behind the proposed strategy are enhancement of self-consumption and hydrogen production from local resources and the maximization of the economic benefits derived from both the selling of hydrogen and the subsidies given to the community for the shared energy. The proposed approach is formulated as an economic problem accounting for the perspectives of both community members and the distribution system operator. In more detail a mixed-integer constrained non-linear optimization problem is formulated. Technical constraints related to the resources and the power flows in the electrical grid are considered. Numerical applications allow for verifying the effectiveness of the procedure. The results show that it is possible to increase self-consumption and the production of green hydrogen while providing flexibility services through the exploitation of community resources in terms of active and reactive power support. More specifically the application of the proposed strategy to different case studies showed that daily revenues of up to EUR 1000 for each MW of renewable energy generation installed can be obtained. This value includes the benefit obtained thanks to the provision of flexibility services which contribute about 58% of the total.
Safety Aspects Related to the Underground Hydrogen Storage
Sep 2023
Publication
The transition from fossil fuels to the renewable energies (wind solar) is a key factor to face climate change and build a sustainable reliable and secure energy system. To balance the intermittent energy demand and supply affecting the renewable sources the surplus of electrical energy may be converted in hydrogen and then storage in geological formations. While the risks associated to the natural gas storage in the sub-surface are well known from decades those associated with hydrogen underground storage (UHS) are relatively underexplored. This paper presents an inventory of risks related to large H2-storage in depleted gas and oil fields salt caverns and aquifers. Different issues such as integrity and durability of materials H2 leakages and interaction with the reservoir H2 uncontrolled outflow from the wellhead with potential combustion of air-hydrogen mixture (fire and explosion) soil subsidence and induced seismicity are analyzed.
GT Enclosure Dispersion Analysis with Different CFD Tools
Sep 2023
Publication
A gas turbine is usually installed inside an acoustic enclosure where the fuel gas supply system is also placed. It is common practice using CFD analysis to simulate the accidental fuel gas release inside the enclosure and the consequent dispersion. These numerical studies are used to properly design the gas detection system according to specific safety criteria which are well defined when the fuel gas is a conventional natural gas. Package design is done to prevent that any sparking items and hot surfaces higher than auto-ignition temperature could be a source of ignition in case of leak. Nevertheless it is not possible to exclude that a leakage from a theoretical point of view could be ignited and for this reason a robust design requires that the enclosure structure is able to withstand the overpressure generated by a gas cloud ignition. Moving to hydrogen as fuel gas makes this design constraint much more relevant for its known characteristics of reactiveness large range of flammability maximum burning velocity etc. In such context gas leak and dispersion analysis become even more crucial because a correct prediction of these scenarios can guide the design to a safe configuration. The present work shows a comparison of the dispersion of different leakages inside a gas turbine enclosure carried out with two different CFD tools Ansys CFX and FLACS. This verification is considered essential since dispersion analysis results are used as initial conditions for gas cloud ignition simulations strictly necessary to predict the consequence in term of overpressure without doing experimental tests.
Energy Consumption and Saved Emissions of a Hydrogen Power System for Ultralight Aviation: A Case Study
Jul 2024
Publication
The growing concern about climate change and the contemporary increase in mobility requirements call for faster cheaper safer and cleaner means of transportation. The retrofitting of fossil-fueled piston engine ultralight aerial vehicles to hydrogen power systems is an option recently proposed in this direction. The goal of this investigation is a comparative analysis of the environmental impact of conventional and hydrogen-based propulsive systems. As a case study a hybrid electric configuration consisting of a fuel cell with a nominal power of about 30 kW a 6 kWh LFP battery and a pressurized hydrogen vessel is proposed to replace a piston prop configuration for an ultralight aerial vehicle. Both power systems are modeled with a backward approach that allows the efficiency of the main components to be evaluated based on the load and altitude at every moment of the flight with a time step of 1 s. A typical 90 min flight mission is considered for the comparative analysis which is performed in terms of direct and indirect emissions of carbon dioxide water and pollutant substances. For the hydrogen-based configuration two possible strategies are adopted for the use of the battery: charge sustaining and charge depleting. Moreover the effect of the altitude on the parasitic power of the fuel cell compressor and consequently on the net efficiency of the fuel cell system is taken into account. The results showed that even if the use of hydrogen confines the direct environmental impact to the emission of water (in a similar quantity to the fossil fuel case) the indirect emissions associated with the production transportation and delivery of hydrogen and electricity compromise the desired achievement of pollutant-free propulsion in terms of equivalent emissions of CO2 and VOCs if hydrogen is obtained from natural gas reforming. However in the case of green hydrogen from electrolysis with wind energy the total (direct and indirect) emissions of CO2 can be reduced up to 1/5 of the fossil fuel case. The proposed configuration has the additional advantage of eliminating the problem of lead which is used as an additive in the AVGAS 100LL.
Techno-Economic Analysis of Clean Hydrogen Production Plants in Sicily: Comparison of Distributed and Centralized Production
Jul 2024
Publication
This paper presents an assessment of the levelized cost of clean hydrogen produced in Sicily a region in Southern Italy particularly rich in renewable energy and where nearly 50% of Italy’s refineries are located making a comparison between on-site production that is near the end users who will use the hydrogen and centralized production comparing the costs obtained by employing the two types of electrolyzers already commercially available. In the study for centralized production the scale factor method was applied on the costs of electrolyzers and the optimal transport modes were considered based on the distance and amount of hydrogen to be transported. The results obtained indicate higher prices for hydrogen produced locally (from about 7 €/kg to 10 €/kg) and lower prices (from 2.66 €/kg to 5.80 €/kg) for hydrogen produced in centralized plants due to economies of scale and higher conversion efficiencies. How-ever meeting the demand for clean hydrogen at minimal cost requires hydrogen distribution pipelines to transport it from centralized production sites to users which currently do not exist in Sicily as well as a significant amount of renewable energy ranging from 1.4 to 1.7 TWh per year to cover only 16% of refineries’ hydrogen needs.
Optimizing Green Hydrogen Production from Wind and Solar for Hard-to-abate Industrial Sectors Across Multiple Sites in Europe
Jul 2024
Publication
This article analyzes a power-to-hydrogen system designed to provide high-temperature heat to hard-to-abate industries. We leverage on a geospatial analysis for wind and solar availability and different industrial demand profiles with the aim to identify the ideal sizing of plant components and the resulting Levelized Cost of Hydrogen (LCOH). We assess the carbon intensity of the produced hydrogen especially when grid electricity is utilized. A methodology is developed to size and optimize the PV and wind energy capacity the electrolyzer unit and hybrid storage by combining compressed hydrogen storage with lithium-ion batteries. The hydrogen demand profile is generated synthetically thus allowing different industrial consumption profiles to be investigated. The LCOH in a baseline scenario ranges from 3.5 to 8.9 €/kg with the lowest values in wind-rich climates. Solar PV only plays a role in locations with high PV full-load hours. It was found that optimal hydrogen storage can cover the users’ demand for 2–3 days. Most of the considered scenarios comply with the emission intensity thresholds set by the EU. A sensitivity analysis reveals that a lower variability of the demand profile is associated with cost savings. An ideally constant demand profile results in a cost reduction of approximately 11 %.
A Multi-objective Planning Tool for the Optimal Supply of Green Hydrogen for an Inustrial Port Area Decarbonisation
Jul 2024
Publication
This study addresses the challenge of decarbonizing highly energy-intensive Industrial Port Areas (IPA) focusing on emissions from various sources like ship traffic warehouses buildings cargo handling equipment and hardto-abate industry typically hosted in port areas. The analysis and proposal of technological solutions and their optimal integration in the context of IPA is a topic of growing scientific interest with considerable social and economic implications. Representing the main novelties of the work this study introduces (i) the development of a novel IPA energy and green hydrogen hub located in a tropical region (Singapore); (ii) a multi-objective optimization approach to analyse synthesize and optimize the design and operation of the hydrogen and energy hub with the aim of supporting decision-making for decarbonization investments. A sensitivity analysis identifies key parameters affecting optimization results indicating that for large hydrogen demands imported ammonia economically outperforms other green hydrogen carriers. Conversely local hydrogen production via electrolysis becomes economically viable when the capital cost of alkaline electrolyser drops by at least 30 %. Carbon tax influences the choice of green hydrogen but its price variation mainly impacts system operation rather than design. Fuel cells and batteries are not considered economically feasible solutions in any scenario.
Comparative Study of Electric and Hydrogen Mobility Infrastructures for Sustainable Public Transport: A PyPSA Optimization for a Remote Island Context
Jul 2024
Publication
Decarbonizing road transportation is vital for addressing climate change given that the sector currently contributes to 16% of global GHG emissions. This paper presents a comparative analysis of electric and hydrogen mobility infrastructures in a remote context i.e. an off-grid island. The assessment includes resource assessment and sizing of renewable energy power plants to facilitate on-site self-production. We introduce a comprehensive methodology for sizing the overall infrastructure and carry out a set of techno-economic simulations to optimize both energy performance and cost-effectiveness. The levelized cost of driving at the hydrogen refueling station is 0.40 e/km i.e. 20% lower than the electric charging station. However when considering the total annualized cost the battery-electric scenario (110 ke/year) is more favorable compared to the hydrogen scenario (170 ke/year). To facilitate informed decision-making we employ a multi-criteria decision-making analysis to navigate through the techno-economic findings. When considering a combination of economic and environmental criteria the hydrogen mobility infrastructure emerges as the preferred solution. However when energy efficiency is taken into account electric mobility proves to be more advantageous.
Regional Disparities and Strategic Implications of Hydrogen Production in 27 European Countries
Aug 2024
Publication
This study examines hydrogen production across 27 European countries highlighting disparities due to varying energy policies and industrial capacities. Germany leads with 109 plants followed by Poland France Italy and the UK. Mid-range contributors like the Netherlands Spain Sweden and Belgium also show substantial investments. Countries like Finland Norway Austria and Denmark known for their renewable energy policies have fewer plants while Estonia Iceland Ireland Lithuania and Slovenia are just beginning to develop hydrogen capacities. The analysis also reveals that a significant portion of the overall hydrogen production capacity in these countries remains underutilized with an estimated 40% of existing infrastructure not operating at full potential. Many countries underutilize their production capacities due to infrastructural and operational challenges. Addressing these issues could enhance output supporting Europe’s energy transition goals. The study underscores the potential of hydrogen as a sustainable energy source in Europe and the need for continued investment technological advancements supportive policies and international collaboration to realize this potential.
Energy and Economic Advantages of Using Solar Stills for Renewable Energy-Based Multi-Generation of Power and Hydrogen for Residential Buildings
Apr 2024
Publication
The multi-generation systems with simultaneous production of power by renewable energy in addition to polymer electrolyte membrane electrolyzer and fuel cell (PEMFC-PEMEC) energy storage have become more and more popular over the past few years. The fresh water provision for PEMECs in such systems is taken into account as one of the main challenges for them where conventional desalination technologies such as reverse osmosis (RO) and mechanical vapor compression (MVC) impose high electricity consumption and costs. Taking this point into consideration as a novelty solar still (ST) desalination is applied as an alternative to RO and MVC for better techno-economic justifiability. The comparison made for a residential building complex in Hawaii in the US as the case study demonstrated much higher technical and economic benefits when using ST compared with both MVC and RO. The photovoltaic (PV) installed capacity decreased by 11.6 and 7.3 kW compared with MVC and RO while the size of the electrolyzer declined by 9.44 and 6.13% and the hydrogen storage tank became 522.1 and 319.3 m3 smaller respectively. Thanks to the considerable drop in the purchase price of components the payback period (PBP) dropped by 3.109 years compared with MVC and 2.801 years compared with RO which is significant. Moreover the conducted parametric study implied the high technical and economic viability of the system with ST for a wide range of building loads including high values.
Greenhouse Gas Emissions of a Hydrogen Engine for Automotive Application through Life-Cycle Assessment
May 2024
Publication
Hydrogen combustion engine vehicles have the potential to rapidly enter the market and reduce greenhouse gas emissions (GHG) compared to conventional engines. The ability to provide a rapid market deployment is linked to the fact that the industry would take advantage of the existing internal combustion engine production chain. The aim of this paper is twofold. First it aims to develop a methodology for applying life-cycle assessment (LCA) to internal combustion engines to estimate their life-cycle GHG emissions. Also it aims to investigate the decarbonization potential of hydrogen engines produced by exploiting existing diesel engine technology and assuming diverse hydrogen production routes. The boundary of the LCA is cradle-to-grave and the assessment is entirely based on primary data. The products under study are two monofuel engines: a hydrogen engine and a diesel engine. The hydrogen engine has been redesigned using the diesel engine as a base. The engines being studied are versatile and can be used for a wide range of uses such as automotive cogeneration maritime off-road and railway; however this study focuses on their application in pickup trucks. As part of the redesign process certain subsystems (e.g. combustion injection ignition exhaust gas recirculation and exhaust gas aftertreatment) have been modified to make the engine run on hydrogen. Results revealed that employing a hydrogen engine using green hydrogen (i.e. generated from water electrolysis using wind-based electricity) might reduce GHG emission by over 90% compared to the diesel engine This study showed that the benefits of the new hydrogen engine solution outweigh the increase of emissions related to the redesign process making it a potentially beneficial solution also for reconditioning current and used internal combustion engines.
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