France

Hydrogen has become a key enabler for decarbonization as countries pledge to reach net zero carbon emissions by 2050. With hydrogen infrastructure expanding rapidly beyond its established applications there is a requirement for robust safety practices solutions and regulations. Since the 1980s considerable efforts have been undertaken by the nuclear community to address hydrogen safety issues because in severe accidents of water-cooled nuclear reactors a large amount of hydrogen can be produced from the oxidation of metallic components with steam. As evidenced in the Fukushima accident hydrogen combustion can cause severe damage to reactor building structures promoting the release of radioactive fission products to the environment. A number of large-scale experiments were conducted in the framework of national and international projects to understand the hydrogen dispersion and combustion behaviour under postulated accidental conditions. Empirical engineering models and numerical codes were developed and validated for safety analysis. Hydrogen recombiners known as Passive Autocatalytic Recombiner (PAR) were developed and have been widely installed in nuclear containments to mitigate hydrogen risk. Complementary actions and strategies were established as part of severe accident management guidelines to prevent or limit the consequences of hydrogen explosions. In addition hydrogen monitoring systems were developed and implemented in nuclear power plants. The experience and knowledge gained from the nuclear community on hydrogen safety is valuable and applicable for other industries involving hydrogen production transport storage and use.

HyResponder is a European Hydrogen Train the Trainer programme for responders. This paper describes the key outputs of the project and the steps taken to develop and implement a long-term sustainable train the trainer programme in hydrogen safety for responders across Europe and beyond. This FCH2 JU (now Clean Hydrogen Joint Undertaking) funded project has built on the successful outcomes of the previous HyResponse project. HyResponder has developed further and updated educational operational and virtual reality training for trainers of responders to reflect the state-of-the-art in hydrogen safety including liquid hydrogen and expand the programme across Europe and specifically within the 10 countries represented directly within the project consortium: Austria Belgium the Czech Republic France Germany Italy Norway Spain Switzerland and the United Kingdom. For the first time four levels of educational materials from fire fighter through to specialist have been developed. The digital training resources are available on the e-Platform (https://hyresponder.eu/e-platform/). The revised European Emergency Response Guide is now available to all stakeholders. The resources are intended to be used to support national training programs. They are available in 8 languages: Czech Dutch English French German Italian Norwegian and Spanish. Through the HyResponder activities trainers from across Europe have undertaken joint actions which are in turn being used to inform the delivery of regional and national training both within and beyond the project. The established pan-European network of trainers is shaping the future in the important for inherently safer deployment of hydrogen systems and infrastructure across Europe and enhancing the reach and impact of the programme.

The development of hydrogen production technologies and new uses represents an opportunity to accelerate the ecological transition and create a new industrial sector. However the risks associated with the use of hydrogen must be considered. Mitigation of a hydrogen explosion in an enclosure is partly based on prevention strategies such as detection and ventilation and protection strategies such as explosion venting. Even if applications involving hydrogen probably are most interesting for vented explosions in weak structures the extreme reactivity of hydrogen-air mixtures often excludes the use of regular venting devices such as in highly constrained urban environments. Thus having alternative mitigation solutions can make the effects of the explosion acceptable by reducing the flame speed and the overpressure loading or suppressing the secondary explosion. The objective of this paper is to present experimental studies of the mitigation of hydrogen-air deflagration in a 4 m3 vented enclosure by injection of inhibiting powder (NaHCO₃). After describing the experimental set-up the main experimental results are presented for several trial configurations showing the influence of inhibiting powder in the flammable cloud on flame propagation. An interpretation of the mitigating effect of inhibiting powder on the explosion effects is proposed based on the work of Proust et al.

In the frame of hydrogen-powered aircraft Airbus wants to understand all the H2 physics and explore every scenario in order to develop and manufacture safe products operated in a safe environment. Within the framework of a Large Eddy Simulation (LES) methodology for modeling turbulence a comparative numerical study of free under-expanded jet H2/AIR flame is conducted. The investigated geometry consists of straight nozzles with a millimetric diameter fed with pure H2 at upstream pressures ranging from 2 to 10 bar. Numerical results are compared with available experimental measurements such as; temperature signals using thermocouples. LES confirms its prediction capability in terms of shock jet structure and flame length. A particular attention is paid for capturing experimental unstable flame when upstream pressure decreases. Furthermore flame stabilization and flame anchoring are analyzed. Mechanisms of flame stabilization are highlighted for case 1 and stabilization criteria are tested. Finally an ignition map to reach flame stabilization is proposed for each case regarding the literature.

Heat flux on walls from under-expanded H2/AIR jet flames have been numerically investigated. The thermal behaviour of a plate close to different under-expanded jet flames has been compared with rear-face plate temperature measurements. In this study two straight nozzles with millimetric diameter were selected with H2 reservoir pressure in a range from 2 to 10 bar. The CFD study of these two quite different horizontal jet flames employs the Large Eddy Simulation (LES) formalism to capture the turbulent flame-wall interaction. The results demonstrated a good agreement with experimental wall heat fluxes computed from plate temperature measurements. The present study assesses the prediction capability of LES for flame-wall heat transfer.

Fueling and defueling of hydrogen composite tanks is an important issue for the safe handling of hydrogen. To prevent temperature rise during refuelling (maximum allowed T=+85°C) the rate of fueling must be carefully controlled. Using Computational Fluid Dynamics (CFD) we simulate the temperature and velocity distribution inside the tank during these processes including cases where thermal stratification occurs. Simulations of two tank configurations with tilted injectors are presented along with experimental data validation. A model is proposed to account for the thermal inertia of the thermocouples making it possible to compare more reliably CFD results with experimental measurements.

Hydrogen Fuel Cell Electric Vehicles (HFC EVs) represent an alternative to replace current internal combustion engine vehicles. The use of these vehicles with storage of compressed gaseous hydrogen (CGH2) in confined spaces such as tunnels underground car parks etc. creates new challenges to ensure the protection of people and property and to keep the risk at an acceptable level. The HYTUNNEL-CS project sponsored by the FCH-JU was launched to develop validated hazard and risk assessment tools for the behavior of hydrogen leaks in tunnels. Among the experiments carried out in support of the validation tools the CEA has conducted tests on gas dispersion in a full-scale tunnel geometry. In the tests carried out hydrogen is replaced by helium under a pressure of 70 MPa in a 78 liter tank. The car is simulated by a flat plate called chassis and the discharges are made either downwards under the chassis or upwards to take into account a rollover of the car during the accident. Different thermally activated pressure relief device (TPRD) diameters are examined as well as different orientations of the discharge. Finally the mixing transient of helium with air is measured for distances between -50 and +50m from the release. Performing CFD simulations of such an under-expanded jet in an environment as large as a road tunnel demands a compressible flow solver and so a large computational cost. To optimize this cost a notional nozzle approach is generally used to replace the under-expanded jet by a subsonic jet that has the same concentration dilution behavior. The physics at the injection point is then not resolved and a model of these boundary conditions has to be implemented. This article first reviews the main experimental results. Then a model of boundary conditions is proposed to have a subsonic hydrogen jet that matches the dilution characteristics of an under-expanded jet. Furthermore this model is implemented in the TRUST LES computer code and in the Neptune-CFD RANS computer code in order to simulate some helium dispersion experiments. Finally results from the CFD simulations are compared to the experimental results and the effect of the exact shape of the tunnel is also assessed by comparing simulations with idealized flat walls and real scanned walls.

Safety and reliability have long been recognized as key issues for the development commercialization and implementation of new technologies and infrastructure and hydrogen systems are no exception to this rule. Reliability engineering quantitative risk assessment (QRA) and knowledge exchange each play a key role in proactive addressing safety – before problems happen – and help us learn from problems if they happen. Many international research activities are focusing on both reliability and risk assessment for hydrogen systems. However the element of knowledge exchange is sometimes less visible. To support international collaboration and knowledge exchange the International Energy Agency (IEA) convened a new Technology Collaboration Program “Task 43: Safety and Regulatory Aspects of Emerging Large Scale Hydrogen Energy Applications” started in June 2022. Within Task 43 Subtask E focuses on Hydrogen Systems Safety. This paper discusses the structure of the Hydrogen Systems Safety subtask and the aligned activities and introduces opportunities for future work.

The capabilities of an OpenFOAM solver to reproduce the transition of stoichiometric H2-air mixtures to detonation in obstructed 2-D channels were tested. The process is challenging numerically as it involves the ignition of a flame kernel its subsequent propagation and acceleration interaction with obstacles formation of shock waves ahead and detonation onset (DO). Two different obstacle configurations were considered in 10-mm high × 1-m long channels: (i) wavy walls (WW) that mimic the behavior of fencetype obstacles but prevent abrupt area changes. In this case flame acceleration (FA) is strongly affected by shock-flame interactions and DO often results from the compression of the gas present between the accelerating flame front and a converging section of the channel. (ii) Fence-type (FT) obstacles. In this case FA is driven by the increase in flame surface area as a result of the interaction of the flame front with the unburned gas flow field ahead particularly downstream of obstacles; shock-flame interactions play a role at the later stages of FA and DO takes place upon reflection of precursor shocks from obstacles. The effect of initial pressure p0 = 25 50 and 100 kPa at constant blockage ratio (BR = 0.6) was investigated and compared for both configurations. Results show that for the same initial pressure (p0 = 50 kPa) the obstacle configurations could lead to different final propagation regimes: a quasi-detonation for WW and a choked-flame for FT due to the increased losses for the latter. At p0 = 25 kPa however while both configurations result in choked flames WW seem to exhibit larger velocity deficits than FT due to longer flame-precursor shock distances during quasi-steady propagation and to the increased presence of unburnt mixture downstream of the tip of the flame that homogeneously explodes providing additional support to the propagation of the flame.

The MultHyFuel Project funded by the Clean Hydrogen Partnership aims to achieve the effective and safe deployment of hydrogen as a carbon-neutral fuel by developing a common strategy for implementing Hydrogen Refueling Stations (HRS) in a multifuel context. The project hopes to contribute to the harmonisation of existing regulations codes and standards (RCS) by generating practical theoretical and experimental data related to HRS.<br/>This paper presents how a set of safety critical scenarios have been identified from the initial preliminary as well as detailed risk analysis of three different hydrogen refueling station configurations. To achieve this a detailed examination of each potential hazardous phenomenon (DPh) or major accident event at or near the hydrogen dispenser was carried out. Particular attention is paid to the scenarios which could affect third parties external to the refueling station.<br/>The paper presents a methodology subdivided into the following steps:<br/>♦ determination of the consequence level and likelihood of each hazardous phenomenon<br/>♦ the classification of major hazard scenarios for the 3 HRS configurations specifically those arising on the dispensing forecourt;<br/>♦ proposal of example preventative control and/or mitigation barriers that could potentially reduce the probability of occurrence and/ or consequences of safety critical scenarios and hence reducing risks to a tolerable level or to as low as reasonably practicable.