Transmission, Distribution & Storage
Grand Canonical Monte Carlo Simulations of the Hydrogen Storage Capacities of Slit-shaped Pores, Nanotubes and Torusenes
Jan 2022
Publication
Grand Canonical Monte Carlo GCMC simulations are used to study the gravimetric and volumetric hydrogen storage capacities of different carbon nanopores shapes: Slit-shaped nanotubes and torusenes at room temperature 298.15 K and at pressures between 0.1 and 35 MPa and for pore diameter or width between 4 and 15 A. The influence of the pore shape or curvature on the storage capacities as a function of pressure temperature and pore diameter is investigated and analyzed. A large curvature of the pores means in general an increase of the storage capacities of the pores. While torusenes and nanotubes have surfaces with more curvature than the slit-shaped planar pores their capacities are lower than those of the slit-shaped pores according to the present GCMC simulations. Torusene a less studied carbon nanostructure has two radii or curvatures but their storage capacities are similar or lower than those of nanotubes which have only one radius or curvature. The goal is to obtain qualitative and quantitative relationships between the structure of porous materials and the hydrogen storage capacities in particular or especially the relationship between shape and width of the pores and the hydrogen storage capacities of carbon-based porous materials.
Experimental Study of Hydrogen Embrittlement in Maraging Steels
Feb 2018
Publication
This research activity aims at investigating the hydrogen embrittlement of Maraging steels in connection to real sudden failures of some of the suspension blades of the Virgo Project experimental apparatus. Some of them failed after 15 years of service in working conditions. Typically in the Virgo detector blades are loaded up to 50-60% of the material yield strength. For a deeper understanding of the failure the relationship between hydrogen concentration and mechanical properties of the material have been investigated with specimens prepared in order to simulate blade working conditions. A mechanical characterization of the material has been carried out by standard tensile testing in order to establish the effect of hydrogen content on the material strength. Further experimental activity was executed in order to characterize the fracture surface and to measure the hydrogen content. Finally some of the failed blades have been analyzed in DICI-UNIPI laboratory. The experimental results show that the blades failure can be related with the hydrogen embrittlement phenomenon.
Tracking Hydrogen Embrittlement Using Short Fatigue Crack Behavior of Metals
Dec 2018
Publication
Understanding hydrogen embrittlement phenomenon that leads to deterioration of mechanical properties of metallic components is vital for applications involving hydrogen environment. Among these understanding the influence of hydrogen on the fatigue behaviour of metals is of great interest. Total fatigue life of a material can be divided into fatigue crack initiation and fatigue crack growth phase. While fatigue crack initiation can be linked with the propagation of short fatigue cracks the size of which is of the order of grain size (few tens of microns) that are generally not detectable by conventional crack detection techniques applicable for the long fatigue crack growth behaviour using conventional CT specimens. Extensive literature is available on hydrogen effect on long fatigue crack growth behaviour of metals that leads to the change in crack growth rate and the threshold stress intensity factor range (ΔKth). However it is the short fatigue crack growth behaviour that provides the fundamental understanding and correlation of the metallic microstructure with hydrogen embrittlement phenomenon. Short fatigue crack growth behaviour is characteristically different from long crack growth behaviour showing high propagation rate at much lower values than threshold stress intensity factor range as well as a strong dependency on the microstructural features such as grain boundaries phase boundaries and inclusions. To this end a novel experimental framework is developed to investigate the short fatigue crack behaviour of hydrogen charged materials involving in-situ observation of propagating short cracks coupled with image processing to obtain their da/dN vs a curves. Various metallic materials ranging from austenitic stainless steel (AISI 316L) to reactor pressure vessel steel (SA508 Grade 3 Class I low alloy steel) and line pipe steels (API 5L X65 & X80) are studied in this work.
Seasonal and Multi-Seasonal Energy Storage by Power-to-Methane Technology
Jun 2021
Publication
The time-range of applicability of various energy-storage technologies are limited by self-discharge and other inevitable losses. While batteries and hydrogen are useful for storage in a time-span ranging from hours to several days or even weeks for seasonal or multi-seasonal storage only some traditional and quite costly methods can be used (like pumped-storage plants Compressed Air Energy Storage or energy tower). In this paper we aim to show that while the efficiency of energy recovery of Power-to-Methane technology is lower than for several other methods due to the low self-discharge and negligible standby losses it can be a suitable and cost-effective solution for seasonal and multi-seasonal energy storage.
Modifications in the Composition of CuO/ZnO/Al2O3 Catalyst for the Synthesis of Methanol by CO2 Hydrogenation
Jun 2021
Publication
Renewable methanol obtained from CO2 and hydrogen provided from renewable energy was proposed to close the CO2 loop. In industry methanol synthesis using the catalyst CuO/ZnO/Al2O3 occurs at a high pressure. We intend to make certain modification on the traditional catalyst to work at lower pressure maintaining high selectivity. Therefore three heterogeneous catalysts were synthesized by coprecipitation to improve the activity and the selectivity to methanol under mild conditions of temperature and pressure. Certain modifications on the traditional catalyst Cu/Zn/Al2O3 were employed such as the modification of the synthesis time and the addition of Pd as a dopant agent. The most efficient catalyst among those tested was a palladium-doped catalyst 5% Pd/Cu/Zn/Al2O3. This had a selectivity of 64% at 210 °C and 5 bar.
Microfluidics-based Analysis of Dynamic Contact Angles Relevant for Underground Hydrogen Storage
May 2022
Publication
Underground Hydrogen Storage (UHS) is an attractive technology for large-scale (TWh) renewable energy storage. To ensure the safety and efficiency of the UHS it is crucial to quantify the H2 interactions with the reservoir fluids and rocks across scales including the micro scale. This paper reports the experimental measurements of advancing and receding contact angles for different channel widths for a H2 /water system at P = 10 bar and T = 20 ◦C using a microfluidic chip. To analyse the characteristics of the H2 flow in straight pore throats the network is designed such that it holds several straight channels. More specifically the width of the microchannels range between 50 μm and 130 μm. For the drainage experiments H2 is injected into a fully water saturated system while for the imbibition tests water is injected into a fully H2 -saturated system. For both scenarios high-resolution images are captured starting the introduction of the new phase into the system allowing for fully-dynamic transport analyses. For better insights N2 /water and CO2 /water flows were also analysed and compared with H2 /water. Results indicate strong water-wet conditions with H2 /water advancing and receding contact angles of respectively 13◦–39◦ and 6◦–23◦ . It was found that the contact angles decrease with increasing channel widths. The receding contact angle measured in the 50 μm channel agrees well with the results presented in the literature by conducting a core-flood test for a sandstone rock. Furthermore the N2 /water and CO2 /water systems showed similar characteristics as the H2 /water system. In addition to the important characterization of the dynamic wettability the results are also crucially important for accurate construction of pore-scale simulators.
Metallic Materials for Hydrogen Storage—A Brief Overview
Nov 2022
Publication
The research and development of materials suitable for hydrogen storage has received a great deal of attention worldwide. Due to the safety risks involved in the conventional storage of hydrogen in its gaseous or liquid phase in containers and tanks development has focused on solid-phase hydrogen storage including metals. Light metal alloys and high-entropy alloys which have a high potential for hydrogen absorption/desorption at near-standard ambient conditions are receiving interest. For the development of these alloys due to the complexity of their compositions a computational approach using CALPHAD (Calculation of Phases Diagrams) and machine learning (ML) methods that exploit thermodynamic databases of already-known and experimentally verified systems are being increasingly applied. In order to increase the absorption capacity or to decrease the desorption temperature and to stabilize the phase composition specific material preparation methods (HEBM—high-energy milling HPT—high-pressure torsion) referred to as activation must be applied for some alloys.
Comparative Study on Ammonia and Liquid Hydrogen Transportation Costs in Comparison to LNG
Feb 2023
Publication
Since ammonia and liquid hydrogen are the optional future shipping cargo and fuels the applicability was crucial using the current technologies and expectations. Existing studies for the economic feasibility of the energies had limitations: empirical evaluation with assumptions and insufficiency related to causality. A distorted estimation can result in failure of decision-making or policy in terms of future energy. The present study aimed to evaluate the transportation costs of future energy including ammonia and liquid hydrogen in comparison to LNG for overcoming the limitations. An integrated mathematical model was applied to the investigation for economic feasibility. The transportation costs of the chosen energies were evaluated for the given transportation plan considering key factors: ship speed BOR and transportation plan. The transportation costs at the design speed for LNG and liquid hydrogen were approximately 55 % and 80 % of that for ammonia without considering the social cost due to CO2 emission. Although ammonia was the most expensive energy for transportation ammonia could be an effective alternative due to insensitivity to the transportation plan. If the social cost was taken into account liquid hydrogen already gained competitiveness in comparison to LNG. The advantage of liquid hydrogen was maximized for higher speed where more BOG was injected into main engines.
NewGasMet - Flow Metering of Renewable Gases (Biogas, Biomethane, Hydrogen, Syngas and Mixtures with Natural Gas): Effect of the Renewable Gases on the Uncertainty Budgets of Gas Meters
Sep 2022
Publication
During the study of the CEN/TC 237 standards “Gas meters” in the European Metrology Programme for Innovation and Research (EMPIR) project named NEWGASMET the impact of the renewable gases (biogas biomethane hydrogen syngas and mixtures with natural gas) on the uncertainty on the gas meter was discussed and described in several recommendation reports. This report is on the activity A2.1.15 where the objective is “Using input from A2.1.2-A2.1.8 FORCE with support from Cesame CMI NEL PTB VSL and ISSI will write a report on the effects of renewable gases on the uncertainty budgets of gas meters.”
Underground Hydrogen Storage: Application of Geochemical Modelling in a Case Study in the Molasse Basin, Upper Austria
Feb 2019
Publication
Hydrogen storage in depleted gas fields is a promising option for the large-scale storage of excess renewable energy. In the framework of the hydrogen storage assessment for the “Underground Sun Storage” project we conduct a multi-step geochemical modelling approach to study fluid–rock interactions by means of equilibrium and kinetic batch simulations. With the equilibrium approach we estimate the long-term consequences of hydrogen storage whereas kinetic models are used to investigate the interactions between hydrogen and the formation on the time scales of typical storage cycles. The kinetic approach suggests that reactions of hydrogen with minerals become only relevant over timescales much longer than the considered storage cycles. The final kinetic model considers both mineral reactions and hydrogen dissolution to be kinetically controlled. Interactions among hydrogen and aqueous-phase components seem to be dominant within the storage-relevant time span. Additionally sensitivity analyses of hydrogen dissolution kinetics which we consider to be the controlling parameter of the overall reaction system were performed. Reliable data on the kinetic rates of mineral dissolution and precipitation reactions specifically in the presence of hydrogen are scarce and often not representative of the studied conditions. These uncertainties in the kinetic rates for minerals such as pyrite and pyrrhotite were investigated and are discussed in the present work. The proposed geochemical workflow provides valuable insight into controlling mechanisms and risk evaluation of hydrogen storage projects and may serve as a guideline for future investigations.
NewGasMet - Flow Metering of Renewable Gases (Biogas, Biomethane, Hydrogen, Syngas and Mixtures with Natural Gas): Report on the Impact of Renewable Gases, and Mixtures with Natural Gas, on the Accuracy, Cost and Lifetime of Gas Meters
May 2022
Publication
For the usage of domestic gas meters with combustible gases like hydrogen natural gas or mixtures of hydrogen and natural gas in public grids the metrological behaviour of the gas meters has to fulfil the requirements described in the Measuring Instrument Directive (MID). The MID requires also that a measuring instrument shall be suitable for the application. The tightness of a meter is required in order to obtain correct results in case of accuracy tests but also for an application in the grid or for durability tests to avoid risks such as explosive gas mixtures. Due to the different properties of renewable gases leak tightness to one gas mixtures does not necessarily imply leak tightness for other gases. Hydrogen molecules are smaller than those in conventional natural gas which can more easily result in a gas leakage. The EMPIR project NEWGASMET includes beside metrological investigations also a durability test with hydrogen. In order to carry out these activities but also for further hydrogen leakage investigations for instance the investigation of proper seal materials used in the gas meter installation a reliable gas tightness test was developed.
A Study on the Prediction of the Temperature and Mass of Hydrogen Gas inside a Tank during Fast Filling Process
Dec 2020
Publication
The hydrogen compression cycle system recycles hydrogen compressed by a compressor at high pressure and stores it in a high-pressure container. Thermal stress is generated due to increase in the pressure and temperature of hydrogen in the hydrogen storage tank during the fast filing process. For the sake of safety it is of great practical significance to predict and control the temperature change in the tank. The hydrogen charging process in the storage tank of the hydrogen charging station was studied by experimentation and simulation. In this paper a Computational Fluid Dynamics (CFD) model for non-adiabatic real filling of a 50 MPa hydrogen cylinder was presented. In addition a shear stress transport (k-ω) model and real gas model were used in order to account for thermo-fluid dynamics during the filling of hydrogen storage tanks (50 MPa 343 L). Compared to the simulation results with the experimental data carried out under the same conditions the temperatures calculated from the simulated non-adiabatic condition results were lower (by 5.3%) than those from the theoretical adiabatic condition calculation. The theoretical calculation was based on the experimentally measured pressure value. The calculated simulation mass was 8.23% higher than the theoretical result. The results of this study will be very useful in future hydrogen energy research and hydrogen charging station developments.
Aboveground Hydrogen Storage - Assessment of the Potential Market Releveance in a Carbon-Neutral European Energy System
Mar 2024
Publication
Hydrogen storage is expected to play a crucial role in the comprehensive defossilization of energy systems. In this context the focus is typically on underground hydrogen storage (e.g. in salt caverns). However aboveground storage which is independent of geological conditions and might offer other technical advantages could provide systemic benefits and thereby gain shares in the hydrogen storage market. Against this background this paper examines the market relevance of aboveground compared to underground hydrogen storage. Using the opensource energy system model and optimization framework of Europe PyPSA-Eur the influence of geological independence storage cost relations and technical storage characteristics (i.e. efficiencies) on mentioned market relevance of aboveground hydrogen storage are investigated. Further the expectable market relevance based on current cost projections for the future is assessed. The studies show that in terms of hydrogen capacities aboveground hydrogen storage plays a considerably smaller role compared to underground hydrogen storage. Even when assuming comparatively low aboveground storage cost it will not exceed 1.7% (1.9 TWhH2LHV) of total hydrogen storage capacities in a cost-optimal European energy system. Regarding the amounts of annually stored hydrogen aboveground storage could play a larger role reaching a maximum share of 32.5% (168 TWhH2 LHV a-1) of total stored hydrogen throughout Europe. However these shares are only achievable for low cost storage in particularly suited energy system supply configurations. For higher aboveground storage costs or lower efficiencies shares drop below 10% sharply. The analysis identifies some especially influential factors for achieving higher market relevance. Besides storage costs the demand-orientation of a particular aboveground storage system (e.g. hydrogen storage at demand pressure levels) plays an essential role in market relevance. Further overall efficiency can be a beneficial factor. Still current projections of future techno-economic characteristics show that aboveground hydrogen storage is too expensive or too inefficient compared to underground storage. Therefore to achieve notable market relevance rather drastic cost reductions beyond current expectations would be needed for all assessed aboveground hydrogen storage technologies.
Renaissance of Ammonia Synthesis for Sustainable Production of Energy and Fertilizers
Feb 2021
Publication
Green ammonia synthesis via the Haber–Bosch (HB) process has become a major field of research in the recent years for production of fertilizers and seasonal energy storage due to drastic drop in cost of renewable hydrogen. While the field of catalysis and engineering has worked on this subject for many years the current process of ammonia synthesis remains essentially unaltered. As a result current industrial developments on green ammonia are based on the HB process which can only be economical at exceptionally large scales limiting implementation on financially strained economies. For green ammonia to become an economic “equalizer” that supports the energy transition around the world it is essential to facilitate the downscalability and operational robustness of the process. This contribution briefly discusses the main scientific and engineering findings that have paved the way of low-temperature and pressure ammonia synthesis using heterogeneous catalysts.
Influence of Hydrogen Environment on Fatigue Fracture Morphology of X80 Pipeline Steel
Dec 2022
Publication
The rapid development of hydrogen energy requires the use of natural gas infrastructure for hydrogen transportation. It is very important to study hydrogen-added natural gas transportation technology which is a key way to rapidly develop coal-based gas and renewable energy. This study aims to study the influence of X80 pipeline steel's fatigue performance in hydrogen environment and perform fatigue tests on notched round rod specimens under different hydrogen concentration. The experimental results show that hydrogen seriously affects the fatigue life of pipeline steel. After reaching a certain hydrogen concentration as the hydrogen concentration continues to increase the fatigue life decreases gradually. Combined with SEM analysis of fracture morphology the decrease in the size and density of the dimples reduces the displacement amplitude while the increase in the planar area increases the displacement during fatigue fracture due to accelerated crack propagation. From this study we can know the influence of hydrogen concentration on the fracture morphology of pipeline steel which provides an understanding of the effect of hydrogen on fatigue fracture morphology and a broader safety analysis.
Mathematical Modeling of Unstable Transport in Underground Hydrogen Storage
Apr 2015
Publication
Within the framework of energy transition hydrogen has a great potential as a clean energy carrier. The conversion of electricity into hydrogen for storage and transport is an efficient technological solution capable of significantly reducing the problem of energy shortage. Underground hydrogen storage (UHS) is the best solution to store the large amount of excess electrical energy arising from the excessive over-production of electricity with the objective of balancing the irregular and intermittent energy production typical of renewable sources such as windmills or solar. Earlier studies have demonstrated that UHS should be qualitatively identical to the underground storage of natural gas. Much later however it was revealed that UHS is bound to incur peculiar difficulties as the stored hydrogen is likely to be used by the microorganisms present in the rocks for their metabolism which may cause significant losses of hydrogen. This paper demonstrates that besides microbial activities the hydrodynamic behavior of UHS is very unique and different from that of a natural gas storage.
NewGasMet - Flow Metering of Renewable Gases (Biogas, Biomethane, Hydrogen, Syngas and Mixtures with Natural Gas): Report on the Usable Technologies for Calibrating Gas Meters with Renewable Gases and Currently Available Flow Standards Suitable for Use with Methane, Crude Biogas, Hydrogen and Mixtures of these gases
Mar 2021
Publication
The main goal stated at the Paris agreement is to limit the global temperature rise well below 2 °C above pre-industrial levels. Limiting the increase of global average temperature to 1.5 °C is striven since risks and impacts of the climate change would be reduced drastically. To face these challenges the European Green Deal was invented by the European Commission. The “Green Deal” is a growth strategy which aims to transform the economy of the EU into a resource-efficient modern and competitive one [1-1 1-2]. Figure 1: The key elements of the European Green Deal [1-2] In this context the European Commission proposed that the amount of renewable energy within the EU’s overall energy mix should reach 20 % by 2020 and therefore producing energy by solar and wind plants become even more important. For example the cumulative installed wind farm capacity increased from 117.3 GW in 2013 to a total capacity of 182.163 GW in 2018 within the EU [1-4-1-6]. Due to the fluctuations in energy produced by wind farms storage of electricity is crucial. One possibility for storage is the production of hydrogen via electrolysis using renewable energy sources like wind farms. The hydrogen is then either directly added to the gas distribution grid or is converted to methane with external CO or CO2 which is then added to the gas distribution grid as a substitute [1-4]. Increasing the knowledge about the impact of renewable gases on available gas meters in terms of accuracy and durability is the main object of the EMPIR NEWGASMET project. Therefore in activity A3.1.1 a literature study was performed to provide information on which technologies can be used to calibrate gas meters when using renewable gases.
Preventing Hydrogen Embrittlement: The Role of Barrier Coatings for the Hydrogen Economy
May 2023
Publication
Hydrogen barrier coatings are protective layers consisting of materials with a low intrinsic hydrogen diffusivity and solubility showing the potential to delay reduce or hinder hydrogen permeation. Hydrogen barrier coatings are expected to enable steels which are susceptible to hydrogen embrittlement specifically cost-effective low alloy-steels or light-weight high-strength steels for applications in a hydrogen economy. Predominantly ceramic coating materials have been investigated for this purpose including oxides nitrides and carbides. In this review the state of the art with respect to hydrogen permeation is discussed for a variety of coatings. Al2O3 TiAlN and TiC appear to be the most promising candidates from a large pool of ceramic materials. Coating methods are compared with respect to their ability to produce layers with suitable quality and their potential for scaling up for industrial use. Different setups for the characterisation of hydrogen permeability are discussed using both gaseous hydrogen and hydrogen originating from an electrochemical reaction. Finally possible pathways for improvement and optimisation of hydrogen barrier coatings are outlined.
Impact of Hydrogen Injection on Thermophysical Properties and Measurement Reliability in Natural Gas Networks
Oct 2021
Publication
In the context of the European decarbonization strategy hydrogen is a key energy carrier in the medium to long term. The main advantages deriving from a greater penetration of hydrogen into the energy mix consist in its intrinsic characteristics of flexibility and integrability with alternative technologies for the production and consumption of energy. In particular hydrogen allows to: i) decarbonise end uses since it is a zero-emission energy carrier and can be produced with processes characterized by the absence of greenhouse gases emissions (e.g. water electrolysis); ii) help to balancing electricity grid supporting the integration of non-programmable renewable energy sources; iii) exploit the natural gas transmission and distribution networks as storage systems in overproduction periods. However the hydrogen injection into the natural gas infrastructures directly influences thermophysical properties of the gas mixture itself such as density calorific value Wobbe index speed of sound etc [1]. The change of the thermophysical properties of gaseous mixture in turn directly affects the end use service in terms of efficiency and safety as well as the metrological performance and reliability of the volume and gas quality measurement systems. In this paper the authors present the results of a study about the impact of hydrogen injection on the properties of the natural gas mixture. In detail the changes of the thermodynamic properties of the gaseous mixtures with different hydrogen content have been analysed. Moreover the theoretical effects of the aforementioned variations on the accuracy of the compressibility factor measurement have been also assessed.
Hydrogen Storage for a Net-zero Carbon Future
Apr 2023
Publication
If a hydrogen economy is to become a reality along with efficient and decarbonized production and adequate transportation infrastructure deployment of suitable hydrogen storage facilities will be crucial. This is because due to various technical and economic reasons there is a serious possibility of an imbalance between hydrogen supply and demand. Hydrogen storage could also be pivotal in promoting renewable energy sources and facilitating the decarbonization process by providing long duration storage options which other forms of energy storage such as batteries with capacity limitations or pumped hydro with geographical limitations cannot meet. However hydrogen is not the easiest substance to store and handle. Under ambient conditions the extremely low volumetric energy density of hydrogen does not allow for its efficient and economic storage which means it needs to be compressed liquefied or converted into other substances that are easier to handle and store. Currently there are different hydrogen storage solutions at varying levels of technology market and commercial readiness with different applications depending on the circumstances. This paper evaluates the relative merits and techno-economic features of major types of hydrogen storage options: (i) pure hydrogen storage (ii) synthetic hydrocarbons (iii) chemical hydrides (iv) liquid organic hydrogen carriers (v) metal hydrides and (vi) porous materials. The paper also discusses the main barriers to investment in hydrogen storage and highlights key features of a viable business model in particular the policy and regulatory framework needed to address the primary risks to which potential hydrogen storage investors are exposed.
Derivation and Validation of a Reference Data-based Real Gas Model for Hydrogen
Mar 2023
Publication
Hydrogen plays an important role for the decarbonization of the energy sector. In its gaseous form it is stored at pressures of up to 1000 bar at which real gas effects become relevant. To capture these effects in numerical simulations accurate real gas models are required. In this work new correlation equations for relevant hydrogen properties are developed based on the Reference Fluid Thermodynamic and Transport Properties Database (REFPROP). Within the regarded temperature (150e400 K) and pressure (0.1e1000 bar) range this approach yields a substantially improved accuracy compared to other databased correlations. Furthermore the developed equations are validated in a numerical simulation of a critical flow Venturi nozzle. The results are in much better accordance with experimental data compared to a cubic equation of state model. In addition the simulation is even slightly faster.
Life Cycle Assessment of Hydrogen Transportation Pathways via Pipelines and Truck Trailers: Implications as a Low Carbon Fuel
Sep 2022
Publication
Hydrogen fuel cells have the potential to play a significant role in the decarbonization of the transportation sector globally and especially in California given the strong regulatory and policy focus. Nevertheless numerous questions arise regarding the environmental impact of the hydrogen supply chain. Hydrogen is usually delivered on trucks in gaseous form but can also be transported via pipelines as gas or via trucks in liquid form. This study is a comparative attributional life cycle analysis of three hydrogen production methods alongside truck and pipeline transportation in gaseous form. Impacts assessed include global warming potential (GWP) nitrogen oxide volatile organic compounds and particulate matter 2.5 (PM2.5). In terms of GWP the truck transportation pathway is more energy and ecologically intensive than pipeline transportation despite gaseous truck transport being more economical. A sensitivity analysis of pipeline transportation and life cycle inventories (LCI) attribution is included. Results are compared across multiple scenarios of the production and transportation pathways to discover the strongest candidates for minimizing the environmental footprint of hydrogen production and transportation. The results indicate the less ecologically intensive pathway is solar electrolysis through pipelines. For 1 percent pipeline attribution the total CO2eq produced per consuming 1 MJ of hydrogen in a fuel cell pickup truck along this pathway is 50.29 g.
Can Africa Serve Europe with Hydrogen Energy from Its Renewables?—Assessing the Economics of Shipping Hydrogen and Hydrogen Carriers to Europe from Different Parts of the Continent
Apr 2023
Publication
There exists no single optimal way for transporting hydrogen and other hydrogen carriers from one port to the other globally. Its delivery depends on several factors such as the quantity distance economics and the availability of the required infrastructure for its transportation. Europe has a strategy to invest in the production of green hydrogen in Africa to meet its needs. This study assessed the economic viability of shipping liquefied hydrogen (LH2 ) and hydrogen carriers to Germany from six African countries that have been identified as countries with great potential in the production of hydrogen. The results obtained suggest that the shipping of LH2 to Europe (Germany) will cost between 0.47 and 1.55 USD/kg H2 depending on the distance of travel for the ship. Similarly the transportation of hydrogen carriers could range from 0.19 to 0.55 USD/kg H2 for ammonia 0.25 to 0.77 USD/kg H2 for LNG 0.24 to 0.73 USD/kg H2 for methanol and 0.43 to 1.28 USD/kg H2 for liquid organic hydrogen carriers (LOHCs). Ammonia was found to be the ideal hydrogen carrier since it recorded the least transportation cost. A sensitivity analysis conducted indicates that an increase in the economic life by 5 years could averagely decrease the cost of LNG by some 13.9% NH3 by 13.2% methanol by 7.9% LOHC by 8.03% and LH2 by 12.41% under a constant distance of 6470 nautical miles. The study concludes with a suggestion that if both foreign and local participation in the development of the hydrogen market is increased in Africa the continent could supply LH2 and other hydrogen carriers to Europe at a cheaper price using clean fuel.
Numerical Simulation of Hydrogen Diffusion in Cement Sheath of Wells Used for Underground Hydrogen Storage
Jul 2023
Publication
The negative environmental impact of carbon emissions from fossil fuels has promoted hydrogen utilization and storage in underground structures. Hydrogen leakage from storage structures through wells is a major concern due to the small hydrogen molecules that diffuse fast in the porous well cement sheath. The second-order parabolic partial differential equation describing the hydrogen diffusion in well cement was solved numerically using the finite difference method (FDM). The numerical model was verified with an analytical solution for an ideal case where the matrix and fluid have invariant properties. Sensitivity analyses with the model revealed several possibilities. Based on simulation studies and underlying assumptions such as non-dissolvable hydrogen gas in water present in the cement pore spaces constant hydrogen diffusion coefficient cement properties such as porosity and saturation etc. hydrogen should take about 7.5 days to fully penetrate a 35 cm cement sheath under expected well conditions. The relatively short duration for hydrogen breakthrough in the cement sheath is mainly due to the small molecule size and high hydrogen diffusivity. If the hydrogen reaches a vertical channel behind the casing a hydrogen leak from the well is soon expected. Also the simulation result reveals that hydrogen migration along the axial direction of the cement column from a storage reservoir to the top of a 50 m caprock is likely to occur in 500 years. Hydrogen diffusion into cement sheaths increases with increased cement porosity and diffusion coefficient and decreases with water saturation (and increases with hydrogen saturation). Hence cement with a low water-to-cement ratio to reduce water content and low cement porosity is desirable for completing hydrogen storage wells.
Evaluation of Hydrogen Transportation Networks - A Case Study on the German Energy System
May 2023
Publication
Not only due to the energy crisis European policymakers are exploring options to substitute natural gas with renewable hydrogen. A condition for the application of hydrogen is a functioning transportation infrastructure. However the most efficient transport of large hydrogen quantities is still unclear and deeper analyses are missing. A promising option is converting the existing gas infrastructure. This study presents a novel approach to develop hydrogen networks by applying the Steiner tree algorithm to derive candidates and evaluate their costs. This method uses the existing grid (brownfield) and is compared to a newly built grid (Greenfield). The goal is the technical and economic evaluation and comparison of hydrogen network candidates. The methodology is applied to the German gas grid and demand and supply scenarios covering the industry heavy-duty transport power and heating sector imports and domestic production. Five brownfield candidates are compared to a greenfield candidate. The candidates differ by network length and pipeline diameters to consider the transported volume of hydrogen. The economic evaluation concludes that most brownfield candidates’ cost is significantly lower than those of the greenfield candidate. The candidates can serve as starting points for flow simulations and policymakers can estimate the cost based on the results.
Hydrogen Liquefaction: A Review of the Fundamental Physics, Engineering Practice and Future Opportunities
Apr 2022
Publication
Hydrogen is emerging as one of the most promising energy carriers for a decarbonised global energy system. Transportation and storage of hydrogen are critical to its large-scale adoption and to these ends liquid hydrogen is being widely considered. The liquefaction and storage processes must however be both safe and efficient for liquid hydrogen to be viable as an energy carrier. Identifying the most promising liquefaction processes and associated transport and storage technologies is therefore crucial; these need to be considered in terms of a range of interconnected parameters ranging from energy consumption and appropriate materials usage to considerations of unique liquid-hydrogen physics (in the form of ortho–para hydrogen conversion) and boil-off gas handling. This study presents the current state of liquid hydrogen technology across the entire value chain whilst detailing both the relevant underpinning science (e.g. the quantum behaviour of hydrogen at cryogenic temperatures) and current liquefaction process routes including relevant unit operation design and efficiency. Cognisant of the challenges associated with a projected hydrogen liquefaction plant capacity scale-up from the current 32 tonnes per day to greater than 100 tonnes per day to meet projected hydrogen demand this study also reflects on the next-generation of liquid-hydrogen technologies and the scientific research and development priorities needed to enable them.
Perspectives and Prospects of Underground Hydrogen Storage and Natural Hydrogen
Jun 2022
Publication
Hydrogen is considered the fuel of the future due to its cleaner nature compared to methane and gasoline. Therefore renewable hydrogen production technologies and long-term affordable and safe storage have recently attracted significant research interest. However natural underground hydrogen production and storage have received scant attention in the literature despite its great potential. As such the associated formation mechanisms geological locations and future applications remain relatively under-explored thereby requiring further investigation. In this review the global natural hydrogen formation along with reaction mechanisms (i.e. metamorphic processes pyritization and serpentinization reactions) as well as the suitable geological locations (i.e. ophiolites organic-rich sediments fault zones igneous rocks crystalline basements salt bearing strata and hydrocarbon-bearing basins) are discussed. Moreover the underground hydrogen storage mechanisms are detailed and compared with underground natural gas and CO2 storage. Techno-economic analyses of large-scale underground hydrogen storage are presented along with the current challenges and future directions.
An Insight into Underground Hydrogen Storage in Italy
Apr 2023
Publication
Hydrogen is a key energy carrier that could play a crucial role in the transition to a low-carbon economy. Hydrogen-related technologies are considered flexible solutions to support the large-scale implementation of intermittent energy supply from renewable sources by using renewable energy to generate green hydrogen during periods of low demand. Therefore a short-term increase in demand for hydrogen as an energy carrier and an increase in hydrogen production are expected to drive demand for large-scale storage facilities to ensure continuous availability. Owing to the large potential available storage space underground hydrogen storage offers a viable solution for the long-term storage of large amounts of energy. This study presents the results of a survey of potential underground hydrogen storage sites in Italy carried out within the H2020 EU Hystories “Hydrogen Storage In European Subsurface” project. The objective of this work was to clarify the feasibility of the implementation of large-scale storage of green hydrogen in depleted hydrocarbon fields and saline aquifers. By analysing publicly available data mainly well stratigraphy and logs we were able to identify onshore and offshore storage sites in Italy. The hydrogen storage capacity in depleted gas fields currently used for natural gas storage was estimated to be around 69.2 TWh.
Research on Multi-market Strategies for Virtual Power Plants with Hydrogen Energy Storage
Oct 2023
Publication
As the main body of resource aggregation Virtual Power Plant (VPP) not only needs to participate in the external energy market but also needs to optimize the management of internal resources. Different from other energy storage hydrogen energy storage systems can participate in the hydrogen market in addition to assuming the backup supplementary function of electric energy. For the Virtual Power Plant Operator (VPPO) it needs to optimize the scheduling of internal resources and formulate bidding strategies for the electric-hydrogen market based on external market information. In this study a two-stage model is constructed considering the internal and external interaction mechanism. The first stage model optimizes the operation of renewable energy flexible load extraction storage and hydrogen energy storage system based on the complementary characteristics of internal resources; the second stage model optimizes the bidding strategy to maximize the total revenue of the electricity energy market auxiliary service market and hydrogen market. Finally a typical scenario is constructed and the rationality and effectiveness of the strategy are verified. The results show that the hybrid VPP with hydrogen storage has better economic benefits resource benefits and reliability.
Energy Storage in Urban Areas: The Role of Energy Storage Facilities, a Review
Feb 2024
Publication
Positive Energy Districts can be defined as connected urban areas or energy-efficient and flexible buildings which emit zero greenhouse gases and manage surpluses of renewable energy production. Energy storage is crucial for providing flexibility and supporting renewable energy integration into the energy system. It can balance centralized and distributed energy generation while contributing to energy security. Energy storage can respond to supplement demand provide flexible generation and complement grid development. Photovoltaics and wind turbines together with solar thermal systems and biomass are widely used to generate electricity and heating respectively coupled with energy system storage facilities for electricity (i.e. batteries) or heat storage using latent or sensible heat. Energy storage technologies are crucial in modern grids and able to avoid peak charges by ensuring the reliability and efficiency of energy supply while supporting a growing transition to nondepletable power sources. This work aims to broaden the scientific and practical understanding of energy storage in urban areas in order to explore the flexibility potential in adopting feasible solutions at district scale where exploiting the space and resource-saving systems. The main objective is to present and critically discuss the available options for energy storage that can be used in urban areas to collect and distribute stored energy. The concerns regarding the installation and use of Energy Storage Systems are analyzed by referring to regulations and technical and environmental requirements as part of broader distribution systems or as separate parts. Electricity heat energy and hydrogen are the most favorable types of storage. However most of them need new regulations technological improvement and dissemination of knowledge to all people with the aim of better understanding the benefits provided.
Hydrogenization of Underground Storage of Natural Gas
Aug 2015
Publication
The intermittent production of the renewable energy imposes the necessity to temporarily store it. Large amounts of exceeding electricity can be stored in geological strata in the form of hydrogen. The conversion of hydrogen to electricity and vice versa can be performed in electrolyzers and fuel elements by chemical methods. The nowadays technical solution accepted by the European industry consists of injecting small concentrations of hydrogen in the existing storages of natural gas. The progressive development of this technology will finally lead to the creation of underground storages of pure hydrogen. Due to the low viscosity and low density of hydrogen it is expected that the problem of an unstable displacement including viscous fingering and gravity overriding will be more pronounced. Additionally the injection of hydrogen in geological strata could encounter chemical reactivity induced by various species of microorganisms that consume hydrogen for their metabolism. One of the products of such reactions is methane produced from Sabatier reaction between H2 and CO2. Other hydrogenotrophic reactions could be caused by acetogenic archaea sulfate-reducing bacteria and iron-reducing bacteria. In the present paper a mathematical model is presented which is capable to reflect the coupled hydrodynamic and bio-chemical processes in UHS. The model has been numerically implemented by using the open source code DuMuX developed by the University of Stuttgart. The obtained bio-chemical version of DuMuX was used to model the evolution of a hypothetical underground storage of hydrogen. We have revealed that the behavior of an underground hydrogen storage is different than that of a natural gas storage. Both the hydrodynamic and the bio-chemical effects contribute to the different characteristics.
Recent Developments in Materials for Physical Hydrogen Storage: A Review
Jan 2024
Publication
The depletion of reliable energy sources and the environmental and climatic repercussions of polluting energy sources have become global challenges. Hence many countries have adopted various renewable energy sources including hydrogen. Hydrogen is a future energy carrier in the global energy system and has the potential to produce zero carbon emissions. For the non-fossil energy sources hydrogen and electricity are considered the dominant energy carriers for providing end-user services because they can satisfy most of the consumer requirements. Hence the development of both hydrogen production and storage is necessary to meet the standards of a “hydrogen economy”. The physical and chemical absorption of hydrogen in solid storage materials is a promising hydrogen storage method because of the high storage and transportation performance. In this paper physical hydrogen storage materials such as hollow spheres carbon-based materials zeolites and metal– organic frameworks are reviewed. We summarize and discuss the properties hydrogen storage densities at different temperatures and pressures and the fabrication and modification methods of these materials. The challenges associated with these physical hydrogen storage materials are also discussed.
Hydrogen Carriers: Scientific Limits and Challenges for the Supply Chain, and Key Factors for Techno-Economic Analysis
Aug 2023
Publication
Hydrogen carriers are one of the keys to the success of using hydrogen as an energy vector. Indeed sustainable hydrogen production exploits the excess of renewable energy sources after which temporary storage is required. The conventional approaches to hydrogen storage and transport are compressed hydrogen (CH2 ) and liquefied hydrogen (LH2 ) which require severe operating conditions related to pressure (300–700 bar) and temperature (T < −252 ◦C) respectively. To overcome these issues which have hindered market penetration several alternatives have been proposed in the last few decades. In this review the most promising hydrogen carriers (ammonia methanol liquid organic hydrogen carriers and metal hydrides) have been considered and the main stages of their supply chain (production storage transportation H2 release and their recyclability) have been described and critically analyzed focusing on the latest results available in the literature the highlighting of which is our current concern. The last section reviews recent techno-economic analyses to drive the selection of hydrogen carrier systems and the main constraints that must be considered. The analyzed results show how the selection of H2 carriers is a multiparametric function and it depends on technological factors as well as international policies and regulations.
Roles of Bioenergy and Green Hydrogen in Large Scale Energy Storage for Carbon Neutrality
Aug 2023
Publication
A new technical route to incorporate excess electricity (via green hydrogen generation by electrolysis) into a biorefinery to produce modern bioenergy (advanced biofuels) is proposed as a promising alternative. This new route involves storing hydrogen for mobile and stationary applications and can be a three-bird-one-stone solution for the storage of excess electrical energy storage of green hydrogen and high-value utilization of biomass.
A Comparative Study on Energy Efficiency of the Maritime Supply Chains for Liquefied Hydrogen, Ammonia, Methanol and Natural Gas
Jun 2023
Publication
To cope with climate change emerging fuels- hydrogen ammonia and methanol- have been proposed as promising energy carriers that will replace part of the liquefied natural gas (LNG) in future maritime scenarios. Energy efficiency is an important indicator for evaluating the system but the maritime supply system for emerging fuels has yet to be revealed. In this study the energy efficiency of the maritime supply chain of hydrogen ammonia methanol and natural gas is investigated considering processes including production storage loading transport and unloading. A sensitivity analysis of parameters such as ambient temperature storage time pipeline length and sailing time is also carried out. The results show that hydrogen (2.366%) has the highest daily boil-off gas (BOG) rate and wastes more energy than LNG (0.413%) with ammonia and methanol both being lower than LNG. The recycling of BOG is of great importance to the hydrogen supply chain. When produced from renewable energy sources methanol (98.02%) is the most energy efficient followed by ammonia with hydrogen being the least (89.10%). This assessment shows from an energy efficiency perspective that ammonia and methanol have the potential to replace LNG as the energy carrier of the future and that hydrogen requires efficient BOG handling systems to increase competitiveness. This study provides some inspirations for the design of global maritime supply systems for emerging fuels.
Thermal Sprayed Protective Coatings for Bipolar Plates of Hydrogen Fuel Cells and Water Electrolysis Cells
Mar 2024
Publication
As one core component in hydrogen fuel cells and water electrolysis cells bipolar plates (BPs) perform multiple important functions such as separating the fuel and oxidant flow providing mechanical support conducting electricity and heat connecting the cell units into a stack etc. On the path toward commercialization the manufacturing costs of bipolar plates have to be substantially reduced by adopting low-cost and easy-to-process metallic materials (e.g. stainless steel aluminum or copper). However these materials are susceptible to electrochemical corrosion under harsh operating conditions resulting in long-term performance degradation. By means of advanced thermal spraying technologies protective coatings can be prepared on bipolar plates so as to inhibit oxidation and corrosion. This paper reviews several typical thermal spraying technologies including atmospheric plasma spraying (APS) vacuum plasma spraying (VPS) and high-velocity oxygen fuel (HVOF) spraying for preparing coatings of bipolar plates particularly emphasizing the effect of spraying processes on coating effectiveness. The performance of coatings relies not only on the materials as selected or designed but also on the composition and microstructure practically obtained in the spraying process. The temperature and velocity of in-flight particles have a significant impact on coating quality; therefore precise control over these factors is demanded.
Underground Hydrogen Storage (UHS) in Natural Storage Sites: A Perspective of Subsurface Characterization and Monitoring
Jan 2024
Publication
With the long-standing efforts of green transition in our society underground hydrogen storage (UHS) has emerged as a viable solution to buffering seasonal fluctuations of renewable energy supplies and demands. Like operations in hydrocarbon production and geological CO2 storage a successful UHS project requires a good understanding of subsurface formations while having different operational objectives and practical challenges. Similar to the situations in hydrocarbon production and geological CO2 storage in UHS problems the information of subsurface formations at the field level cannot be obtained through direct measurements due to the resulting high costs. As such there is a need for subsurface characterization and monitoring at the field scale which uses a certain history matching algorithm to calibrate a numerical subsurface model based on available field data. Whereas subsurface characterization and monitoring have been widely used in hydrocarbon production activities for a better understanding of hydrocarbon reservoirs to the best of our knowledge at present it appears to be a relatively less touched area in UHS problems. This work aims to narrow this noticed gap and investigates the use of an ensemble-based workflow for subsurface characterization and monitoring in a 3D UHS case study. Numerical results in this case study indicate that the ensemble-based workflow works reasonably well while also identifying some particular challenges that would be relevant to real-world problems.
Geomechanics of Hydrogen Storage in a Depleted Gas Field
Feb 2024
Publication
We perform a simulation study of hydrogen injection in a depleted gas reservoir to assess the geomechanical impact of hydrogen storage relative to other commonly injected gases (methane CO2). A key finding is that the differences in hydrogen density compressibility viscosity and thermal properties compared to the other gases result in significantly less thermal perturbation at reservoir level. The risks of fault reactivation and wellbore fractures due to thermally-induced stress changes are significantly lower when storing hydrogen compared to results observed in CO2 scenarios. This implies that hydrogen injection and production has a much smaller geomechanical footprint with benefits for operational safety. We also find that use of nitrogen cushion gas ensures efficient deliverability and phase separation in the reservoir. However in this study a large fraction of cushion gas was back-produced in each cycle demonstrating the need for further studies of the surface processing requirements and economic implications.
Mechanistic Evaluation of the Reservoir Engineering Performance for the Underground Hydrogen Storage in a Deep North Sea Aquifer
Jul 2023
Publication
Underground hydrogen storage (UHS) in aquifers salt caverns and depleted hydrocarbon reservoirs allows for the storage of larger volumes of H2 compared to surface storage in vessels. In this work we investigate the impact of aquifer-related mechanisms and parameters on the performance of UHS in an associated North Sea aquifer using 3D numerical compositional simulations. Simulation results revealed that the aquifer's permeability heterogeneity has a significant impact on the H2 recovery efficiency where a more homogenous rock would lead to improved H2 productivity. The inclusion of relative permeability hysteresis resulted in a drop in the H2 injectivity and recovery due to H2 discontinuity inside the aquifer which leads to residual H2 during the withdrawal periods. In contrast the effects of hydrogen solubility and hydrogen diffusion were negligible when studied each in isolation from other factors. Hence it is essential to properly account for hysteresis and heterogeneity when evaluating UHS in aquifers.
Evaluation of the Technical Condition of Pipes during the Transportation of Hydrogen Mixtures According to the Energy Approach
Jun 2024
Publication
In this study a theoretical–experimental methodology for determining the stress–strain state in pipeline systems taking into account the hydrogen environment was developed. A complex of theoretical and experimental studies was conducted to determine the specific energy of destruction as an invariant characteristic of the material’s resistance to strain at different hydrogen concentrations. The technique is based on the construction of complete diagrams of the destruction of the material based on the determination of true strains and stresses in the local volume using the method involving the optical–digital correlation of speckle images. A complex of research was carried out and true diagrams of material destruction were constructed depending on the previous elastic–plastic strain and the action of the hydrogen environment. The change in the concentration of hydrogen absorbed by the material was estimated depending on the value of the specific energy of destruction. A study was conducted on tubular samples and the degree of damage to the material of the inner wall under the action of hydrogen and stress from the internal pressure was evaluated according to the change in specific energy depending on the value of the true strain established with the help of an optical–digital correlator on the outer surface and the degree of damage was determined. It has been established that the specific fracture energy of 17G1S steel decreases by 70–90% under the influence of hydrogen. The effect of the change in the amount of strain energy on the thickness of the pipe wall is illustrated.
Looking Beyond Compressed Hydrogen Storage for Sweden: Opportunities and Barriers for Chemical Hydrides
Jun 2024
Publication
As Sweden takes its first steps towards a hydrogen-based economy a strategic approach to infrastructure development for both storage and delivery becomes necessary. Although compressed hydrogen is currently the state-of-the-art its low volumetric density and associated high capital costs pose challenges to widespread societal deployment of hydrogen. In order to avoid technological lock-in alternatives storage technologies including chemical hydrides e.g. methanol ammonia methane and LOHC must also be explored. These alternatives offer higher hydrogen densities safer handling and compatibility with existing infrastructure. However each hydride has unique chemical and physical properties requires distinct feedstock and conversion processes and interacts with the energy system in different ways all of which influences their suitability for various applications. Therefore a comprehensive evaluation of these alternative hydrogen storage technologies as carried out in this article is vital to allow for informed investment decisions and pave the way towards a successful and sustainable hydrogen economy.
Numerical Research on Leakage Characteristics of Pure Hydrogen/Hydrogen-Blended Natural Gas in Medium- and Low-Pressure Buried Pipelines
Jun 2024
Publication
To investigate the leakage characteristics of pure hydrogen and hydrogen-blended natural gas in medium- and low-pressure buried pipelines this study establishes a three-dimensional leakage model based on Computational Fluid Dynamics (CFD). The leakage characteristics in terms of pressure velocity and concentration distribution are obtained and the effects of operational parameters ground hardening degree and leakage parameters on hydrogen diffusion characteristics are analyzed. The results show that the first dangerous time (FDT) for hydrogen leakage is substantially shorter than for natural gas emphasizing the need for timely leak detection and response. Increasing the hydrogen blending ratio accelerates the diffusion process and decreases the FDT posing greater risks for pipeline safety. The influence of soil hardening on gas diffusion is also examined revealing that harder soils can restrict gas dispersion thereby increasing localized concentrations. Additionally the relationship between gas leakage time and distance is determined aiding in the optimal placement of gas sensors and prediction of leakage timing. To ensure the safe operation of hydrogen-blended natural gas pipelines practical recommendations include optimizing pipeline operating conditions improving leak detection systems increasing pipeline burial depth and selecting materials with higher resistance to hydrogen embrittlement. These measures can mitigate risks associated with hydrogen leakage and enhance the overall safety of the pipeline infrastructure.
Integration of Underground Green Hydrogen Storage in Hybrid Energy Generation
May 2024
Publication
One of the major challenges in harnessing energy from renewable sources like wind and solar is their intermittent nature. Energy production from these sources can vary based on weather conditions and time of day making it essential to store surplus energy for later use when there is a shortfall. Energy storage systems play a crucial role in addressing this intermittency issue and ensuring a stable and reliable energy supply. Green hydrogen sourced from renewables emerges as a promising solution to meet the rising demand for sustainable energy addressing the depletion of fossil fuels and environmental crises. In the present study underground hydrogen storage in various geological formations (aquifers depleted hydrocarbon reservoirs salt caverns) is examined emphasizing the need for a detailed geological analysis and addressing potential hazards. The paper discusses challenges associated with underground hydrogen storage including the requirement for extensive studies to understand hydrogen interactions with microorganisms. It underscores the importance of the issue with a focus on reviewing the the various past and present hydrogen storage projects and sites as well as reviewing the modeling studies in this field. The paper also emphasizes the importance of incorporating hybrid energy systems into hydrogen storage to overcome limitations associated with standalone hydrogen storage systems. It further explores the past and future integrations of underground storage of green hydrogen within this dynamic energy landscape.
Hydrogen Storage in Unlined Rock Caverns: An Insight on Opportunities and Challenges
Jun 2024
Publication
Transitioning to a sustainable energy future necessitates innovative storage solutions for renewable energies where hydrogen (H₂) emerges as a pivotal energy carrier for its low emission potential. This paper explores unlined rock caverns (URCs) as a promising alternative for underground hydrogen storage (UHS) overcoming the geographical and technical limitations of UHS methods like salt rock caverns and porous media. Drawing from the experiences of natural gas (NG) and compressed air energy storage (CAES) in URCs we explore the viability of URCs for storing hydrogen at gigawatt-hour scales (>100 GWh). Despite challenges such as potential uplift failures (at a depth of approximately less than 1000 m) and hydrogen reactivity with storage materials at typical conditions (below temperatures of 100◦C and pressures of 15 MPa) URCs present a flexible scalable option closely allied with green hydrogen production from renewable sources. Our comprehensive review identifies critical design considerations including hydraulic containment and the integrity of fracture sealing materials under UHS conditions. Addressing identified knowledge gaps particularly around the design of hydraulic containment systems and the interaction of hydrogen with cavern materials will be crucial for advancing URC technology. The paper underscores the need for further experimental and numerical studies to refine URC suitability for hydrogen storage highlighting the role of URCs in enhancing the compatibility of renewable energy sources with the grid.
Lightweight Type-IV Hydrogen Storage Vessel Boss Based on Optimal Sealing Structure
Jun 2024
Publication
The seal and weight of the Type IV hydrogen storage vessel are the key problems restricting the safety and driving range of fuel cell vehicles. The boss as a metal medium connecting the inner liner of the Type IV hydrogen storage vessel with the external pipeline affects the sealing performance of the Type IV hydrogen storage vessel and there is no academic research on the weight of the boss. Therefore according to the force characteristics of the boss this paper divides the upper and lower areas (valve column and plate). The valve column with seal optimization and light weight is manufactured with a 3D printing additive while the plate bearing and transferring the internal pressure load is manufactured by forging. Firstly a two-dimensional axisymmetric simulation model of the sealing ring was established and the effects of different compression rates on its seal performance were analyzed. Then the size and position of the sealing groove were sampled simulated and optimized based on the Latin Hypercube method and the reliability of the optimal seal structure was verified by experiments. Finally the Solid Isotropic Material with Penalization (SIMP) topology method was used to optimize the weight of the boss with optimal sealing structure and the reconstructed model was checked and analyzed. The results show that the weight of the optimized boss is reduced by 9.6%.
Hydrogen Pipelines vs. HVDC Lines: Should We Transfer Green Molecules or Electrons?
Nov 2023
Publication
As the world races to decarbonize its energy systems the choice between transmitting green energy as electrons through high-voltage direct current (HVDC) lines or as molecules via hydrogen pipelines emerges as a critical decision. This paper considers this pivotal choice and compares the technoeconomic characteristics of these two transmission technologies. Hydrogen pipelines offer the advantage of transporting larger energy volumes but existing projects are dwarfed by the vast networks of HVDC transmission lines. Advocates for hydrogen pipelines see potential in expanding these networks capitalizing on hydrogen’s physical similarities to natural gas and the potential for cost savings. However hydrogen’s unique characteristics such as its small molecular size and compression requirements present construction challenges. On the other hand HVDC lines while less voluminous excel in efficiently transmitting green electrons over long distances. They already form an extensive global network and their efficiency makes them suitable for various applications. Yet intermittent renewable energy sources pose challenges for both hydrogen and electricity systems necessitating solutions like storage and blending. Considering these technologies as standalone competitors belies their complementary nature. In the emerging energy landscape they will be integral components of a complex system. Decisions on which technology to prioritize depend on factors such as existing infrastructure adaptability risk assessment and social acceptance. Furthermore while both HVDC lines and hydrogen pipelines are expected to proliferate other factors such as market maturity of the relevant energy vector government policies and regulatory frameworks around grid development and utilization are also expected to play a crucial role. Energy transition is a multifaceted challenge and accommodating both green molecules and electrons in our energy infrastructure may be the key to a sustainable future. This paper’s insights underline the importance of adopting a holistic perspective and recognising the unique strengths of each technology in shaping a resilient and sustainable energy ecosystem.
Energy Storage Strategy - Narrative
Feb 2023
Publication
This narrative document sets out the main rationale for hydrogen storage development at scale in the UK: - To meet net zero the UK will need considerable energy storage - Hydrogen storage will be a major and essential part of this - Physical hydrogen storage is needed in the UK - Only geological hydrogen storage can deliver at the scale needed within the timescales for net zero - Geological hydrogen storage should be supported through a viable business model now to ensure it comes online in the 2030s.
Development of Liquid Organic Hydrogen Carriers for Hydrogen Storage and Transport
Jan 2024
Publication
The storage and transfer of energy require a safe technology to mitigate the global environmental issues resulting from the massive application of fossil fuels. Fuel cells have used hydrogen as a clean and efficient energy source. Nevertheless the storage and transport of hydrogen have presented longstanding problems. Recently liquid organic hydrogen carriers (LOHCs) have emerged as a solution to these issues. The hydrogen storage technique in LOHCs is more attractive than those of conventional energy storage systems like liquefaction compression at high pressure and methods of adsorption and absorption. The release and acceptance of hydrogen should be reversible by LOHC molecules following favourable reaction kinetics. LOHCs comprise liquid and semi-liquid organic compounds that are hydrogenated to store hydrogen. These hydrogenated molecules are stored and transported and finally dehydrogenated to release the required hydrogen for supplying energy. Hydrogenation and dehydrogenation are conducted catalytically for multiple cycles. This review elaborates on the characteristics of different LOHC molecules based on their efficacy as energy generators. Additionally different catalysts used for both hydrogenation and dehydrogenation are discussed.
Liquefied Hydrogen Value Chain: A Detailed Techno-economic Evaluation for its Application in the Industrial and Mobility Sectors
Oct 2023
Publication
Green hydrogen can be efficiently produced in regions rich in renewable sources far from the European largeproduction sites and delivered to the continent for utilization in the industrial and mobility sectors. In this work the transportation of hydrogen from North Africa to North Italy in its liquefied form is considered. A technoeconomic assessment is performed on its value chain which includes liquefaction storage maritime transport distribution regasification and compression. The calculated transport cost for the industrial application (delivery to a hydrogen valley) ranges from 6.14 to 9.16 €/kg while for the mobility application (delivery to refueling stations) the range is 10.96–17.71 €/kg. In the latter case the most cost-effective configuration involves the distribution of liquefied hydrogen and regasification at the refueling stations. The liquefaction process is the cost driver of the value chain in all the investigated cases suggesting the importance of its optimization to minimize the overall transport cost.
Evaluation of the Impact of Gaseous Hydrogen on Pipeline Steels Utilizing Hollow Specimen Technique and μCT
Feb 2024
Publication
The high potential of hydrogen as a key factor on the pathway towards a climate neutral economy leads to rising demand in technical applications where gaseous hydrogen is used. For several metals hydrogen-metal interactions could cause a degradation of the material properties. This is especially valid for low carbon and highstrength structural steels as they are commonly used in natural gas pipelines and analyzed in this work. This work provides an insight to the impact of hydrogen on the mechanical properties of an API 5L X65 pipeline steel tested in 60 bar gaseous hydrogen atmosphere. The analyses were performed using the hollow specimen technique with slow strain rate testing (SSRT). The nature of the crack was visualized thereafter utilizing μCT imaging of the sample pressurized with gaseous hydrogen in comparison to one tested in an inert atmosphere. The combination of the results from non-conventional mechanical testing procedures and nondestructive imaging techniques has shown unambiguously how the exposure to hydrogen under realistic service pressure influences the mechanical properties of the material and the appearance of failure.
Review of Common Hydrogen Storage Tanks and Current Manufacturing Methods for Aluminium Tank Liners
Aug 2023
Publication
With the growing concern about climate issues and the urgent need to reduce carbon emissions hydrogen has attracted increasing attention as a clean and renewable vehicle energy source. However the storage of flammable hydrogen gas is a major challenge and it restricts the commercialisation of fuel cell electric vehicles (FCEVs). This paper provides a comprehensive review of common on-board hydrogen storage tanks possible failure mechanisms and typical manufacturing methods as well as their future development trends. There are generally five types of hydrogen tanks according to different materials used with only Type III (metallic liner wrapped with composite) and Type IV (polymeric liner wrapped with composite) tanks being used for vehicles. The metallic liner of Type III tank is generally made from aluminium alloys and the associated common manufacturing methods such as roll forming deep drawing and ironing and backward extrusion are reviewed and compared. In particular backward extrusion is a method that can produce near net-shape cylindrical liners without the requirement of welding and its tool designs and the microstructural evolution of aluminium alloys during the process are analysed. With the improvement and innovation on extrusion tool designs the extrusion force which is one of the most demanding issues in the process can be reduced significantly. As a result larger liners can be produced using currently available equipment at a lower cost.
Underground Hydrogen Storage Safety: Experimental Study of Hydrogen Diffusion through Caprocks
Jan 2024
Publication
Underground Hydrogen Storage (UHS) provides a large-scale and safe solution to balance the fluctuations in energy production from renewable sources and energy consumption but requires a proper and detailed characterization of the candidate reservoirs. The scope of this study was to estimate the hydrogen diffusion coefficient for real caprock samples from two natural gas storage reservoirs that are candidates for underground hydrogen storage. A significant number of adsorption/desorption tests were carried out using a Dynamic Gravimetric Vapor/Gas Sorption System. A total of 15 samples were tested at the reservoir temperature of 45 °C and using both hydrogen and methane. For each sample two tests were performed with the same gas. Each test included four partial pressure steps of sorption alternated with desorption. After applying overshooting and buoyancy corrections the data were then interpreted using the early time approximation of the solution to the diffusion equation. Each interpretable partial pressure step provided a value of the diffusion coefficient. In total more than 90 estimations of the diffusion coefficient out of 120 partial pressure steps were available allowing a thorough comparison between the diffusion of hydrogen and methane: hydrogen in the range of 1 × 10−10 m2 /s to 6 × 10−8 m2 /s and methane in the range of 9 × 10−10 m2 /s to 2 × 10−8 m2 /s. The diffusion coefficients measured on wet samples are 2 times lower compared to those measured on dry samples. Hysteresis in hydrogen adsorption/desorption was also observed.
A Review of Gas Phase Inhibition of Gaseous Hydrogen Embrittlement in Pipeline Steels
Feb 2024
Publication
The addition of small amounts of certain gases such as O2 CO and SO2 may mitigate hydrogen embrittlement in high-pressure gas transmission pipelines that transport hydrogen. To practically implement such inhibition in gas transmission pipelines a comprehensive understanding and quantification of this effect are essential. This review examines the impact of various added gases to hydrogen including typical odorants on gaseous hydrogen embrittlement of steels and evaluates their inhibition effectiveness. O2 CO and SO2 were found to be effective inhibitors of hydrogen embrittlement. Yet the results in the literature have not always been consistent partly because of the diverse range of mechanical tests and their parameters. The absence of systematic studies hinders the evaluation of the feasibility of using gas phase inhibitors for controlling gaseous hydrogen embrittlement. A method to quantify the effectiveness of gas phase inhibition is proposed using gas phase permeation studies.
Impact of Experimentally Measured Relative Permeability Hysteresis on Reservoir-scale Performance of Undergound Hydrogen Storage (UHS)
Jan 2024
Publication
Underground Hydrogen Storage (UHS) is an emerging large-scale energy storage technology. Researchers are investigating its feasibility and performance including its injectivity productivity and storage capacity through numerical simulations. However several ad-hoc relative permeability and capillary pressure functions have been used in the literature with no direct link to the underlying physics of the hydrogen storage and production process. Recent relative permeability measurements for the hydrogen-brine system show very low hydrogen relative permeability and strong liquid phase hysteresis very different to what has been observed for other fluid systems for the same rock type. This raises the concern as to what extend the existing studies in the literature are able to reliably quantify the feasibility of the potential storage projects. In this study we investigate how experimentally measured hydrogen-brine relative permeability hysteresis affects the performance of UHS projects through numerical reservoir simulations. Relative permeability data measured during a hydrogen-water core-flooding experiment within ADMIRE project is used to design a relative permeability hysteresis model. Next numerical simulation for a UHS project in a generic braided-fluvial water-gas reservoir is performed using this hysteresis model. A performance assessment is carried out for several UHS scenarios with different drainage relative permeability curves hysteresis model coefficients and injection/production rates. Our results show that both gas and liquid relative permeability hysteresis play an important role in UHS irrespective of injection/production rate. Ignoring gas hysteresis may cause up to 338% of uncertainty on cumulative hydrogen production as it has negative effects on injectivity and productivity due to the resulting limited variation range of gas saturation and pressure during cyclic operations. In contrast hysteresis in the liquid phase relative permeability resolves this issue to some extent by improving the displacement of the liquid phase. Finally implementing relative permeability curves from other fluid systems during UHS performance assessment will cause uncertainty in terms of gas saturation and up to 141% underestimation on cumulative hydrogen production. These observations illustrate the importance of using relative permeability curves characteristic of hydrogen-brine system for assessing the UHS performances.
Recent Progress and Techno-economic Analysis of Liquid Organic Hydrogen Carriers for Australian Renewable Energy Export - A Critical Review
Jan 2024
Publication
Hydrogen as a primary carbon-free energy carrier is confronted by challenges in storage and transportation. However liquid organic hydrogen carriers (LOHCs) present a promising solution for storing and transporting hydrogen at ambient temperature and atmospheric pressure. Unlike circular energy carriers such as methanol ammonia and synthetic natural gas LOHCs do not produce by-products during hydrogen recovery. LOHCs only act as hydrogen carriers and the carriers can also be recycled for reuse. Although there are considerable advantages to LOHCs there are also some drawbacks especially relative to the energy consumption during the dehydrogenation step of the LOHC recycling. This review summarizes the recent progresses in LOHC technologies focusing on catalyst developments process and reactor designs applications and techno-economic assessments (TEA). LOHC technologies can potentially offer significant benefits to Australia especially in terms of hydrogen as an export commodity. LOHCs can help avoid capital costs associated with infrastructure such as transportation vessels while reducing hydrogen loss during transportation such as in the case of liquid hydrogen (LH2). Additionally it minimises CO2 emissions as observed in methane and methanol reforming. Thus it is essential to dedicate more efforts to explore and develop LOHC technologies in the Australian context.
Microfluidic Storage Capacity and Residual Trapping During Cyclic Injections: Implications for Underground Storage
Apr 2023
Publication
Long-term and large-scale H2 storage is vital for a sustainable H2 economy. Research in underground H2 storage (UHS) in porous media is emerging but the understanding of H2 reconnection and recovery mechanisms under cyclic loading is not yet adequate. This paper reports a qualitative and quantitative investigation of H2 reconnection and recovery mechanisms in repeated injection-withdrawal cycles. Here we use microfluidics to experimentally investigate up to 5 cycles of H2 injection and withdrawal under a range of injection rates at shallow reservoir storage conditions. We find that H2 storage capacities increase with increasing injection rate and range between ~10% and 60%. The residual H2 saturation is in the same range between cycles (30e40%) but its distribution in the pore space visually appears to be hysteretic. In most cases the residually trapped H2 reconnects in the subsequent injection cycle predominantly in proximity to the large pore clusters. Our results provide valuable experimental data to advance the understanding of multiple H2 injection cycles in UHS schemes.
Solid Air Hydrogen Liquefaction, the Missing Link of the Hydrogen Economy
Mar 2023
Publication
The most challenging aspect of developing a green hydrogen economy is long-distance oceanic transportation. Hydrogen liquefaction is a transportation alternative. However the cost and energy consumption for liquefaction is currently prohibitively high creating a major barrier to hydrogen supply chains. This paper proposes using solid nitrogen or oxygen as a medium for recycling cold energy across the hydrogen liquefaction supply chain. When a liquid hydrogen (LH2) carrier reaches its destination the regasification process of the hydrogen produces solid nitrogen or oxygen. The solid nitrogen or oxygen is then transported in the LH2 carrier back to the hydrogen liquefaction facility and used to reduce the energy consumption cooling gaseous hydrogen. As a result the energy required to liquefy hydrogen can be reduced by 25.4% using N2 and 27.3% using O2. Solid air hydrogen liquefaction (SAHL) can be the missing link for implementing a global hydrogen economy.
Integration of Different Storage Technologies towards Sustainable Development—A Case Study in a Greek Island
Mar 2024
Publication
The necessity for transitioning to renewable energy sources and the intermittent nature of the natural variables lead to the integration of storage units into these projects. In this research paper wind turbines and solar modules are combined with pumped hydro storage batteries and green hydrogen. Energy management strategies are described for five different scenarios of hybrid renewable energy systems based on single or hybrid storage technologies. The motivation is driven by grid stability issues and the limited access to fresh water in the Greek islands. A RES-based desalination unit is introduced into the hybrid system for access to low-cost fresh water. The comparison of single and hybrid storage methods the exploitation of seawater for the simultaneous fulfillment of water for domestic and agricultural purposes and the evaluation of different energy economic and environmental indices are the innovative aspects of this research work. The results show that pumped hydro storage systems can cover the energy and water demand at the minimum possible price 0.215 EUR/kWh and 1.257 EUR/m3 while hybrid storage technologies provide better results in the loss of load probability payback period and CO2 emissions. For the pumped hydro– hydrogen hybrid storage system these values are 21.40% 10.87 years and 2297 tn/year respectively.
Research Progress and Application Prospects of Solid-State Hydrogen Storage Technology
Apr 2024
Publication
Solid-state hydrogen storage technology has emerged as a disruptive solution to the “last mile” challenge in large-scale hydrogen energy applications garnering significant global research attention. This paper systematically reviews the Chinese research progress in solid-state hydrogen storage material systems thermodynamic mechanisms and system integration. It also quantitatively assesses the market potential of solid-state hydrogen storage across four major application scenarios: on-board hydrogen storage hydrogen refueling stations backup power supplies and power grid peak shaving. Furthermore it analyzes the bottlenecks and challenges in industrialization related to key materials testing standards and innovation platforms. While acknowledging that the cost and performance of solid-state hydrogen storage are not yet fully competitive the paper highlights its unique advantages of high safety energy density and potentially lower costs showing promise in new energy vehicles and distributed energy fields. Breakthroughs in new hydrogen storage materials like magnesium-based and vanadium-based materials coupled with improved standards specifications and innovation mechanisms are expected to propel solid-state hydrogen storage into a mainstream technology within 10–15 years with a market scale exceeding USD 14.3 billion. To accelerate the leapfrog development of China’s solid-state hydrogen storage industry increased investment in basic research focused efforts on key core technologies and streamlining the industry chain from materials to systems are recommended. This includes addressing challenges in passenger vehicles commercial vehicles and hydrogen refueling stations and building a collaborative innovation ecosystem involving government industry academia research finance and intermediary entities to support the achievement of carbon peak and neutrality goals and foster a clean low-carbon safe and efficient modern energy system.
Hydrogen Impact: A Review on Diffusibility, Embrittlement Mechanisms, and Characterization
Feb 2024
Publication
Hydrogen embrittlement (HE) is a broadly recognized phenomenon in metallic materials. If not well understood and managed HE may lead to catastrophic environmental failures in vessels containing hydrogen such as pipelines and storage tanks. HE can affect the mechanical properties of materials such as ductility toughness and strength mainly through the interaction between metal defects and hydrogen. Various phenomena such as hydrogen adsorption hydrogen diffusion and hydrogen interactions with intrinsic trapping sites like dislocations voids grain boundaries and oxide/matrix interfaces are involved in this process. It is important to understand HE mechanisms to develop effective hydrogen resistant strategies. Tensile double cantilever beam bent beam and fatigue tests are among the most common techniques employed to study HE. This article reviews hydrogen diffusion behavior mechanisms and characterization techniques.
Optimal Design and Analysis of a Hybrid Hydrogen Energy Storage System for an Island-Based Renewable Energy Community
Oct 2023
Publication
Installations of decentralised renewable energy systems (RES) are becoming increasing popular as governments introduce ambitious energy policies to curb emissions and slow surging energy costs. This work presents a novel model for optimal sizing for a decentralised renewable generation and hybrid storage system to create a renewable energy community (REC) developed in Python. The model implements photovoltaic (PV) solar and wind turbines combined with a hybrid battery and regenerative hydrogen fuel cell (RHFC). The electrical service demand was derived using real usage data from a rural island case study location. Cost remuneration was managed with an REC virtual trading layer ensuring fair distribution among actors in accordance with the European RED(III) policy. A multi-objective genetic algorithm (GA) stochastically determines the system capacities such that the inherent trade-off relationship between project cost and decarbonisation can be observed. The optimal design resulted in a levelized cost of electricity (LCOE) of 0.15 EUR/kWh reducing costs by over 50% compared with typical EU grid power with a project internal rate of return (IRR) of 10.8% simple return of 9.6%/year and return on investment (ROI) of 9 years. The emissions output from grid-only use was reduced by 72% to 69 gCO2 e/kWh. Further research of lifetime economics and additional revenue streams in combination with this work could provide a useful tool for users to quickly design and prototype future decentralised REC systems.
Hydrogen Gas Compression for Efficient Storage: Balancing Energy and Increasing Density
May 2024
Publication
This article analyzes the processes of compressing hydrogen in the gaseous state an aspect considered important due to its contribution to the greater diffusion of hydrogen in both the civil and industrial sectors. This article begins by providing a concise overview and comparison of diverse hydrogen-storage methodologies laying the groundwork with an in-depth analysis of hydrogen’s thermophysical properties. It scrutinizes plausible configurations for hydrogen compression aiming to strike a delicate balance between energy consumption derived from the fuel itself and the requisite number of compression stages. Notably to render hydrogen storage competitive in terms of volume pressures of at least 350 bar are deemed essential albeit at an energy cost amounting to approximately 10% of the fuel’s calorific value. Multi-stage compression emerges as a crucial strategy not solely for energy efficiency but also to curtail temperature rises with an upper limit set at 200 ◦C. This nuanced approach is underlined by the exploration of compression levels commonly cited in the literature particularly 350 bar and 700 bar. The study advocates for a three-stage compression system as a pragmatic compromise capable of achieving high-pressure solutions while keeping compression work below 10 MJ/kg a threshold indicative of sustainable energy utilization.
Energy Storage Strategy - Phase 3
Feb 2023
Publication
This report evaluates the main options to provide required hydrogen storage capacity including the relevant system-level considerations and provides recommendations for further actions including low-regrets actions that are needed in a range of scenarios.
Benchmark of J55 and X56 Steels on Cracking and Corrosion Effects Under Hydrogen Salt Cavern Boundary Conditions
Feb 2024
Publication
Salt caverns have great potential to store relevant amounts of hydrogen as part of the energy transition. However the durability and suitability of commonly used steels for piping in hydrogen salt caverns is still under research. In this work aging effects focusing on corrosion and cracking patterns of casing steel API 5CT J55 and “H2ready” pipeline steel API 5L X56 were investigated with scanning electron microscopy and energy dispersive X-ray spectroscopy after accelerated stress tests with pressure/temperature cycling under hydrogen salt cavern-like conditions. Compared to dry conditions significant more corrosion by presence of salt ions was detected. However compared to X56 only for J55 an intensification of corrosion and cracking at the surface due to hydrogen atmosphere was revealed. Pronounced surface cracks were observed for J55 over the entire samples. Overall the results strongly suggest that X56 is more resistant than J55 under the conditions of a hydrogen salt cavern.
Techno-economic Analysis of Developing an Underground Hydrogen Storage Facility in Depleted Gas Field: A Dutch Case Study
Apr 2023
Publication
Underground hydrogen storage will be an essential part of the future hydrogen infrastructure to provide flexibility and security of supply. Storage in porous reservoirs should complement storage in salt caverns to be able to meet the projected high levels of required storage capacities. To assess its techno-economic feasibility a case study of hydrogen storage in a depleted gas field in the Netherlands is developed. Subsurface modelling is performed and various surface facility design concepts are investigated to calculate the levelized cost of hydrogen storage (LCOHS). Our base case with hydrogen as cushion gas results in an LCOHS of 0.79 EUR/kg (range of 0.58–1.04 EUR/kg). Increasing the number of full-cycle equivalents from 1 to 6 lowers the storage cost to 0.25 EUR/kg. The investment cost of the cushion gas represents 76% of the total cost. With nitrogen as cushion gas LCOHS is reduced to 0.49 EUR/kg (range of 0.42–0.56 EUR/kg).
Hydrogen Trapping and Embrittlement in Metals - A Review
Apr 2024
Publication
Hydrogen embrittlement in metals (HE) is a serious challenge for the use of high strength materials in engineering practice and a major barrier to the use of hydrogen for global decarbonization. Here we describe the factors and variables that determine HE susceptibility and provide an overview of the latest understanding of HE mechanisms. We discuss hydrogen uptake and how it can be managed. We summarize hydrogen trapping and the techniques used for its characterization. We also review literature that argues that hydrogen trapping can be used to decrease HE susceptibility. We discuss the future research that is required to advance the understanding of HE and hydrogen trapping and to develop HE-resistant alloys.
Biological Hydrogen Methanation with Carbon Dioxide Utilization: Methanation Acting as Mediator in the Hydrogen Economy
May 2023
Publication
Hydrogen is one of the main energy carriers playing a prominent role in the future decarbonization of the economy. However several aspects regarding the transport and storage of this gas are challenging. The intermediary conversion of hydrogen into high-density energy molecules may be a crucial step until technological conditions are ready to attain a significant reduction in fossil fuel use in transport and the industrial sector. The process of transforming hydrogen into methane by anaerobic digestion is reviewed showing that this technology is a feasible option for facilitating hydrogen storage and transport. The manuscript focuses on the role of anaerobic digestion as a technology driver capable of fast adaptation to current energy needs. The use of thermophilic systems and reactors capable of increasing the contact between the H2 -fuel and liquid phase demonstrated outstanding capabilities attaining higher conversion rates and increasing methane productivity. Pressure is a relevant factor of the process allowing for better hydrogen solubility and setting the basis for considering feasible underground hydrogen storage concomitant with biological methanation. This feature may allow the integration of sequestered carbon dioxide as a relevant substrate.
Magnesium-Based Hydrogen Storage Alloys: Advances, Strategies, and Future Outlook for Clean Energy Applications
May 2024
Publication
Magnesium-based hydrogen storage alloys have attracted significant attention as promising materials for solid-state hydrogen storage due to their high hydrogen storage capacity abundant reserves low cost and reversibility. However the widespread application of these alloys is hindered by several challenges including slow hydrogen absorption/desorption kinetics high thermodynamic stability of magnesium hydride and limited cycle life. This comprehensive review provides an in-depth overview of the recent advances in magnesium-based hydrogen storage alloys covering their fundamental properties synthesis methods modification strategies hydrogen storage performance and potential applications. The review discusses the thermodynamic and kinetic properties of magnesium-based alloys as well as the effects of alloying nanostructuring and surface modification on their hydrogen storage performance. The hydrogen absorption/desorption properties of different magnesium-based alloy systems are compared and the influence of various modification strategies on these properties is examined. The review also explores the potential applications of magnesium-based hydrogen storage alloys including mobile and stationary hydrogen storage rechargeable batteries and thermal energy storage. Finally the current challenges and future research directions in this field are discussed highlighting the need for fundamental understanding of hydrogen storage mechanisms development of novel alloy compositions optimization of modification strategies integration of magnesium-based alloys into hydrogen storage systems and collaboration between academia and industry.
Subsurface Renewable Energy Storage Capcity for Hydrogen, Methane and Compress Air - A Performance Assessment Study from the North German Basin
Jul 2021
Publication
The transition to renewable energy sources to mitigate climate change will require large-scale energy storage to dampen the fluctuating availability of renewable sources and to ensure a stable energy supply. Energy storage in the geological subsurface can provide capacity and support the cycle times required. This study investigates hydrogen storage methane storage and compressed air energy storage in subsurface porous formations and quantifies potential storage capacities as well as storage rates on a site-specific basis. For part of the North German Basin used as the study area potential storage sites are identified employing a newly developed structural geological model. Energy storage capacities estimated from a volume-based approach are 6510 TWh and 24544 TWh for hydrogen and methane respectively. For a consistent comparison of storage capacities including compressed air energy storage the stored exergy is calculated as 6735 TWh 25795 TWh and 358 TWh for hydrogen methane and compressed air energy storage respectively. Evaluation of storage deliverability indicates that high deliverability rates are found mainly in two of the three storage formations considered. Even accounting for the uncertainty in geological parameters the storage potential for the three considered storage technologies is significantly larger than the predicted demand and suitable storage rates are achievable in all storage formations.
Hydrogen Storage Solutions for Residential Heating: A Thermodynamic and Economic Analysis with Scale-up Potential
Jul 2024
Publication
The study presents a thermodynamic and economic assessment of different hydrogen storage solutions for heating purposes powered by PV panels of a 10-apartment residential building in Milan and it focuses on compressed hydrogen liquid hydrogen and metal hydride. The technical assessment involves using Python to code thermodynamic models to address technical and thermodynamic performances. The economic analysis evaluates the CAPEX the ROI and the cost per unit of stored hydrogen and energy. The study aims to provide an accurate assessment of the thermodynamic and economic indicators of three of the storage methods introduced in the literature review pointing out the one with the best techno-economic performance for further development and research. The performed analysis shows that compressed hydrogen represents the best alternative but its cost is still too high for small residential applications. Applying the technology to a big system case would enable the solution making it economically feasible.
Repurposing Natural Gas Pipelines for Hydrogen: Limits and Options from a Case Study in Germany
Jul 2024
Publication
We investigate the challenges and options for repurposing existing natural gas pipelines for hydrogen transportation. Challenges of re-purposing are mainly related to safety and due to the risk of hydrogen embrittlement of pipeline steels and the smaller molecular size of the gas. From an economic perspective the lower volumetric energy density of hydrogen compared to natural gas is a challenge. We investigate three pipeline repurposing options in depth: a) no modification to the pipeline but enhanced maintenance b) use of gaseous inhibitors and c) the pipe-in-pipe approach. The levelized costs of transportation of these options are compared for the case of the German Norddeutsche Erdgasleitung (NEL) pipeline. We find a similar cost range for all three options. This indicates that other criteria such as the sunk costs public acceptance and consumer requirements are likely to shape the decision making for gas pipeline repurposing.
Optimal Design of Hydrogen Delivery Infrastructure for Multi-sector End Uses at Regional Scale
Jul 2024
Publication
Hydrogen is a promising solution for the decarbonisation of several hard-to-abate end uses which are mainly in the industrial and transport sectors. The development of an extensive hydrogen delivery infrastructure is essential to effectively activate and deploy a hydrogen economy connecting production storage and demand. This work adopts a mixed-integer linear programming model to study the cost-optimal design of a future hydrogen infrastructure in presence of cross-sectoral hydrogen uses taking into account spatial and temporal variations multiple production technologies and optimised multi-mode transport and storage. The model is applied to a case study in the region of Sicily in Italy aiming to assess the infrastructural needs to supply the regional demand from transport and industrial sectors and to transfer hydrogen imported from North Africa towards Europe thus accounting for the region’s role as transit point. The analysis integrates multiple production technologies (electrolysis supplied by wind and solar energy steam reforming with carbon capture) and transport options (compressed hydrogen trucks liquid hydrogen trucks pipelines). Results show that the average cost of hydrogen delivered to demand points decreases from 3.75 €/kgH2 to 3.49 €/kgH2 when shifting from mobilityonly to cross-sectoral end uses indicating that the integrated supply chain exploits more efficiently the infrastructural investments. Although pipeline transport emerges as the dominant modality delivery via compressed hydrogen trucks and liquid hydrogen trucks remains relevant even in scenarios characterised by large hydrogen flows as resulting from cross-sectoral demand demonstrating that the system competitiveness is maximised through multi-mode integration.
A Novel Sustainable Approach for Site Selection of Underground Hydrogen Storage in Poland Using Deep Learning
Jul 2024
Publication
This research investigates the potential of using bedded salt formations for underground hydrogen storage. We present a novel artificial intelligence framework that employs spatial data analysis and multi-criteria decision-making to pinpoint the most appropriate sites for hydrogen storage in salt caverns. This methodology incorporates a comprehensive platform enhanced by a deep learning algorithm specifically a convolutional neural network (CNN) to generate suitability maps for rock salt deposits for hydrogen storage. The efficacy of the CNN algorithm was assessed using metrics such as Mean Absolute Error (MAE) Mean Squared Error (MSE) Root Mean Square Error (RMSE) and the Correlation Coefficient (R2 ) with comparisons made to a real-world dataset. The CNN model showed outstanding performance with an R2 of 0.96 MSE of 1.97 MAE of 1.003 and RMSE of 1.4. This novel approach leverages advanced deep learning techniques to offer a unique framework for assessing the viability of underground hydrogen storage. It presents a significant advancement in the field offering valuable insights for a wide range of stakeholders and facilitating the identification of ideal sites for hydrogen storage facilities thereby supporting informed decisionmaking and sustainable energy infrastructure development.
A Review of Hydrogen Storage and Transportation: Progresses and Challenges
Aug 2024
Publication
This review aims to summarize the recent advancements and prevailing challenges within the realm of hydrogen storage and transportation thereby providing guidance and impetus for future research and practical applications in this domain. Through a systematic selection and analysis of the latest literature this study highlights the strengths limitations and technological progress of various hydrogen storage methods including compressed gaseous hydrogen cryogenic liquid hydrogen organic liquid hydrogen and solid material hydrogen storage as well as the feasibility efficiency and infrastructure requirements of different transportation modes such as pipeline road and seaborne transportation. The findings reveal that challenges such as low storage density high costs and inadequate infrastructure persist despite progress in high-pressure storage and cryogenic liquefaction. This review also underscores the potential of emerging technologies and innovative concepts including metal–organic frameworks nanomaterials and underground storage along with the potential synergies with renewable energy integration and hydrogen production facilities. In conclusion interdisciplinary collaboration policy support and ongoing research are essential in harnessing hydrogen’s full potential as a clean energy carrier. This review concludes that research in hydrogen storage and transportation is vital to global energy transformation and climate change mitigation.
Safe Pipelines for Hydrogen Transport
Jun 2024
Publication
The hydrogen compatibility of two X65 pipeline steels for transport of hydrogen gas is investigated through microstructural characterization hydrogen permeation measurements and fracture mechanical testing. The investigated materials are a quenched and tempered pipeline steel with a fine-grained homogeneously distributed ferrite-bainite microstructure and hot rolled pipeline steel with a ferrite-pearlite banded microstructure. All tests are performed both under electrochemical and gaseous hydrogen charging conditions. A correlation between electrochemical hydrogen charging and gaseous charging is determined. The results point to inherent differences in the interaction between hydrogen and the two material microstructures. Further research is needed to unveil the influence of material microstructure on hydrogen embrittlement.
Innovations in Hydrogen Storage Materials: Synthesis, Applications, and Prospects
Jul 2024
Publication
Hydrogen globally recognized as the most efficient and clean energy carrier holds the potential to transform future energy systems through its use as a fuel and chemical resource. Although progress has been made in reversible hydrogen adsorption and release challenges in storage continue to impede widespread adoption. This review explores recent advancements in hydrogen storage materials and synthesis methods emphasizing the role of nanotechnology and innovative synthesis techniques in enhancing storage performance and addressing these challenges to drive progress in the field. The review provides a comprehensive overview of various material classes including metal hydrides complex hydrides carbon materials metal-organic frameworks (MOFs) and porous materials. Over 60 % of reviewed studies focused on metal hydrides and alloys for hydrogen storage. Additionally the impact of nanotechnology on storage performance and the importance of optimizing synthesis parameters to tailor material properties for specific applications are summarized. Various synthesis methods are evaluated with a special emphasis on the role of nanotechnology in improving storage performance. Mechanical milling emerges as a commonly used and cost-effective method for fabricating intermetallic hydrides capable of adjusting hydrogen storage properties. The review also explores hydrogen storage tank embrittlement mechanisms particularly subcritical crack growth and examines the advantages and limitations of different materials for various applications supported by case studies showcasing real-world implementations. The challenges underscore current limitations in hydrogen storage materials highlighting the need for improved storage capacity and kinetics. The review also explores prospects for developing materials with enhanced performance and safety providing a roadmap for ongoing advancements in the field. Key findings and directions for future research in hydrogen storage materials emphasize their critical role in shaping future energy systems.
Review on the Thermal Neutrality of Application-orientated Liquid Organic Hydrogen Carrier for Hydrogen Energy Storage and Delivery
Aug 2023
Publication
The depletion and overuse of fossil fuels present formidable challenge to energy supply system and environment. The human society is in great need of clean renewable and sustainable energy which can guarantee the long-term utilization without leading to escalation of greenhouse effect. Hydrogen as an extraordinary secondary energy is capable of realizing the target of environmental protection and transferring the intermittent primary energy to the application terminal while its nature of low volumetric energy density and volatility need suitable storage method and proper carrier. In this context liquid organic hydrogen carrier (LOHC) among a series of storage methods such as compressed and liquefied hydrogen provokes a considerable amount of research interest since it is proven to be a suitable carrier for hydrogen with safety and stability. However the dehydrogenation of hydrogen-rich LOHC materials is an endothermic process and needs large energy consumption which hampers the scale up of the LOHC system. The heat issue is thus essential to be addressed for fulfilling the potential of LOHC. In this work several strategies of heat intensification and management for LOHC system including the microwave irradiation circulation of exhaust heat and direct LOHC fuel cell are summarized and analyzed to provide suggestions and directions for future research.
Use of Existing Gas Infrastructure in European Hydrogen Economy
Apr 2023
Publication
The rapidly increasing production volume of clean hydrogen creates challenges for transport infrastructure. This study improves understanding of hydrogen transport options in Europe and provides more detailed analysis on the prospects for hydrogen transport in Finland. Previous studies and ongoing pipeline projects were reviewed to identify potential and barriers to hydrogen transport. A fatigue life assessment tool was built because material challenges have been one of the main concerns of hydrogen transportation. Many European countries aim at utilizing existing gas infrastructure for hydrogen. Conducted studies and pilot facilities have provided promising results. Hydrogen reduces the fatigue life of the pipeline but existing pipelines can be used for hydrogen if pressure variation is maintained at a reasonable level and the maximum operation pressure is limited. Moreover the use of existing pipelines can reduce hydrogen transport costs but the suitability of every pipeline for hydrogen must be analyzed and several issues such as leakage leakage detection effects of hydrogen on pipeline assets and end users corrosion maintenance and metering of gas flow must be considered. The development of hydrogen transport will vary within countries depending on the structure of the existing gas infrastructure and on the future hydrogen use profile.
Inspection of Coated Hydrogen Transportation Pipelines
Sep 2023
Publication
The growing need for hydrogen indicates that there is likely to be a demand for transporting hydrogen. Hydrogen pipelines are an economical option but the issue of hydrogen damage to pipeline steels needs to be studied and investigated. So far limited research has been dedicated to determining how the choice of inspection method for pipeline integrity management changes depending on the presence of a coating. Thus this review aims to evaluate the effectiveness of inspection methods specifically for detecting the defects formed uniquely in coated hydrogen pipelines. The discussion will begin with a background of hydrogen pipelines and the common defects seen in these pipelines. This will also include topics such as blended hydrogen-natural gas pipelines. After which the focus will shift to pipeline integrity management methods and the effectiveness of current inspection methods in the context of standards such as ASME B31.12 and BS 7910. The discussion will conclude with a summary of newly available inspection methods and future research directions.
CFD Thermo‑Hydraulic Evaluation of a Liquid Hydrogen Storage Tank with Different Insulation Thickness in a Small‑Scale Hydrogen Liquefier
Aug 2023
Publication
Accurate evaluation of thermo‑fluid dynamic characteristics in tanks is critically important for designing liquid hydrogen tanks for small‑scale hydrogen liquefiers to minimize heat leakage into the liquid and ullage. Due to the high costs most future liquid hydrogen storage tank designs will have to rely on predictive computational models for minimizing pressurization and heat leakage. Therefore in this study to improve the storage efficiency of a small‑scale hydrogen liquefier a three‑ dimensional CFD model that can predict the boil‑off rate and the thermo‑fluid characteristics due to heat penetration has been developed. The prediction performance and accuracy of the CFD model was validated based on comparisons between its results and previous experimental data and a good agreement was obtained. To evaluate the insulation performance of polyurethane foam with three different insulation thicknesses the pressure changes and thermo‑fluid characteristics in a partially liquid hydrogen tank subject to fixed ambient temperature and wind velocity were investigated nu‑ merically. It was confirmed that the numerical simulation results well describe not only the temporal variations in the thermal gradient due to coupling between the buoyance and convection but also the buoyancy‑driven turbulent flow characteristics inside liquid hydrogen storage tanks with differ‑ ent insulation thicknesses. In the future the numerical model developed in this study will be used for optimizing the insulation systems of storage tanks for small‑scale hydrogen liquefiers which is a cost‑effective and highly efficient approach.
Small-Scale High-Pressure Hydrogen Storage Vessels: A Review
Feb 2024
Publication
Nowadays high-pressure hydrogen storage is the most commercially used technology owing to its high hydrogen purity rapid charging/discharging of hydrogen and low-cost manufacturing. Despite numerous reviews on hydrogen storage technologies there is a relative scarcity of comprehensive examinations specifically focused on high-pressure gaseous hydrogen storage and its associated materials. This article systematically presents the manufacturing processes and materials used for a variety of high-pressure hydrogen storage containers including metal cylinders carbon fiber composite cylinders and emerging glass material-based hydrogen storage containers. Furthermore it introduces the relevant principles and theoretical studies showcasing their advantages and disadvantages compared to conventional high-pressure hydrogen storage containers. Finally this article provides an outlook on the future development of high-pressure hydrogen storage containers.
Prospectivity Analysis for Underground Hydrogen Storage, Taranaki Basin, Aotearoa New Zealand: A Multi-criteria Decision-making Approach
May 2024
Publication
Seasonal underground hydrogen storage (UHS) in porous media provides an as yet untested method for storing surplus renewable energy and balancing our energy demands. This study investigates the technical suitability for UHS in depleted hydrocarbon fields and one deep aquifer site in Taranaki Basin Aotearoa New Zealand. Prospective sites are assessed using a decision tree approach providing a “fast-track” method for identifying potential sites and a decision matrix approach for ranking optimal sites. Based on expert elicitation the most important factors to consider are storage capacity reservoir depth and parameters that affect hydrogen injectivity/withdrawal and containment. Results from both approaches suggest that Paleogene reservoirs from gas (or gas cap) fields provide the best option for demonstrating UHS in Aotearoa New Zealand and that the country’s projected 2050 hydrogen storage demand could be exceeded by developing one or two high ranking sites. Lower priority is assigned to heterolithic and typically finer grained labile and clay-rich Miocene oil reservoirs and to deep aquifers that have no proven hydrocarbon containment.
Storage Integrity During Underground Hydrogen Storage in Depleted Gas Reservoirs
Nov 2023
Publication
The transition from fossil fuels to renewable energy sources particularly hydrogen has emerged as a central strategy for decarbonization and the pursuit of net-zero carbon emissions. Meeting the demand for large-scale hydrogen storage a crucial component of the hydrogen supply chain has led to the exploration of underground hydrogen storage as an economically viable solution to global energy needs. In contrast to other subsurface storage options such as salt caverns and aquifers which are geographically limited depleted gas reservoirs have garnered increasing attention due to their broader distribution and higher storage capacity. However the safe storage and cycling of hydrogen in depleted gas reservoirs require the preservation of high stability and integrity in the caprock reservoir and wellbore. Nevertheless there exists a significant gap in the current research concerning storage integrity in underground hydrogen storage within depleted gas reservoirs and a systematic approach is lacking. This paper aims to address this gap by reviewing the primary challenges associated with storage integrity including geochemical reactions microbial activities faults and fractures and perspectives on hydrogen cycling. The study comprehensively reviews the processes and impacts such as abiotic and biotic mineral dissolution/precipitation reactivation and propagation of faults and fractures in caprock and host-rock wellbore instability due to cement degradation and casing corrosion and stress changes during hydrogen cycling. To provide a practical solution a technical screening tool has been developed considering controlling variables risks and consequences affecting storage integrity. Finally this paper highlights knowledge gaps and suggests feasible methods and pathways to mitigate these risks facilitating the development of large-scale underground hydrogen storage in depleted gas reservoirs.
Energy Storage Strategy - Phase 2
Feb 2023
Publication
This document is phase 2 of the energy storage strategy study and it covers the storage challenges of the energy transition. We start in section 3 by covering historical and current natural gas imports into the UK and what these could look like in the future. In section 4 we explore what demand for hydrogen could look like – this has a high level of uncertainty and future policy decisions will have significant impacts on hydrogen volumes and annual variations. We generated two hydrogen storage scenarios based on National Grid’s Future Energy Scenarios and the Climate Change Committee’s Sixth Carbon Budget to assess the future need for hydrogen storage in the UK. We also looked at an extreme weather scenario resulting from an area of high-pressure settled over the British Isles resulting in very low ambient temperatures an unusually high demand for heating and almost no wind generation. In section 5 we investigate options for hydrogen storage and build on work previously carried out by SGN. We discuss the differences between the properties of hydrogen and natural gas and how this affects line pack and depletion of line pack. We discuss flexibility on the supply and demand side and how this can impact on hydrogen storage. We provide a summary table which compares the various options for storage. In section 5 we explore hydrogen trade and options for import and export. Using information from other innovation projects we also discuss production of hydrogen from nuclear power and the impact of hybrid appliances on gas demand for domestic heat. In section 7 we discuss the outputs from a stakeholder workshop with about 40 stakeholders across industry academia and government. The workshop covered UK gas storage strategy to date hydrogen demand and corresponding storage scenarios to 2050 including consideration of seasonal variation and storage options.
Hydrogen Supply Chain for Future Hydrogen-fuelled Railway in the UK: Transport Sector Focused
Aug 2024
Publication
Though being attractive on railway decarbonisation for regional lines excessive cost caused by immature hydrogen supply chain is one of the significant hurdles for promoting hydrogen traction to rolling stocks. Therefore we conduct bespoke research on the UK’s hydrogen supply chain for railway concentrating on hydrogen transportation. Firstly a map for the planned hydrogen production plants and potential hydrogen lines is developed with the location capacity and usage. A spatially explicit model for the hydrogen supply chain is then introduced which optimises the existing grid-based methodology on accuracy and applicability. Compressed hydrogen at three pressures and liquid hydrogen are considered as the mediums incorporating by road and rail transport. Furthermore three scenarios for hydrogen rail penetration are simulated respectively to discuss the levelised cost and the most suitable national transport network. The results show that the developed model with mix-integer linear programming (MILP) can well design the UK’s hydrogen distribution for railway traction. Moreover the hydrogen transport medium and vehicle should adjust to suit for different era where the penetration of hydrogen traction varies. The levelised cost of hydrogen (LCOH) decreases from 6.13 £/kg to 5.13 £/kg on average from the conservative scenario to the radical scenario. Applying different transport combinations according to the specific situation can satisfy the demand while reducing cost for multi-supplier and multitargeting hydrogen transport.
Pressure Dependence of CO2 Effect on Hydrogen-assisted Fatigue Crack Growth in Two Pipeline Steels
Oct 2024
Publication
This study investigated the pressure-dependent CO2 effect on the hydrogen embrittlement of X80 and GB20# pipeline steels by combining experiments and first-principles calculations. Results revealed that the CO2 effect enhanced the fatigue crack growth for GB20# steel in 10 MPa CO₂-enriched hydrogen mixtures. However the improved degree by the CO₂ effect at 10 MPa was less pronounced than at 0.4 MPa which was found for the first time. This was attributed to the decreased adsorption rate of CO₂ on iron as hydrogen pressure increased. Therefore in high-pressure CO₂-enriched hydrogen mixtures CO2 could not significantly accelerate the inherent rapid hydrogen uptake at high pressure.
An Overview of Hydrogen Storage Technologies - Key Challenges and Opportunities
Jul 2024
Publication
Hydrogen energy has been proposed as a reliable and sustainable source of energy which could play an integral part in demand for foreseeable environmentally friendly energy. Biomass fossil fuels waste products and clean energy sources like solar and wind power can all be employed for producing hydrogen. This comprehensive review paper provides a thorough overview of various hydrogen storage technologies available today along with the benefits and drawbacks of each technology in context with storage capacity efficiency safety and cost. Since safety concerns are among the major barriers to the broad application of H2 as a fuel source special attention has been paid to the safety implications of various H2 storage techniques. In addition this paper highlights the key challenges and opportunities facing the development and commercialization of hydrogen storage technologies including the need for improved materials enhanced system integration increased awareness and acceptance. Finally recommendations for future research and development with a particular focus on advancing these technologies towards commercial viability.
Determining Onshore or Offshore Hydrogen Storage for Large Offshore Wind Parks: The North Sea Wind Power Hub Case
Aug 2024
Publication
The large-scale integration of renewable energy sources leads to daily and seasonal mismatches between supply and demand and the curtailment of wind power. Hydrogen produced from surplus wind power offers an attractive solution to these challenges. In this paper we consider a large offshore wind park and analyze the need for hydrogen storage at the onshore and offshore sides of a large transportation pipeline that connects the wind park to the mainland. The results show that the pipeline with line pack storage though important for day-to-day fluctuations will not offer sufficient storage capacity to bridge seasonal differences. Furthermore the results show that if the pipeline is sufficiently sized additional storage is only needed on one side of the pipeline which would limit the needed investments. Results show that the policy which determines what part of the wind power is fed into the electricity grid and what part is converted into hydrogen has a significant influence on these seasonal storage needs. Therefore investment decisions for hydrogen systems should be made by considering both the onshore and offshore storage requirements in combination with electricity transport to the mainland.
Hydrogen in Natural Gas Grids: Prospects and Recommendations About Gas Flow Meters
Aug 2024
Publication
To inject green hydrogen (H2) into the existing natural gas (NG) infrastructure is one way to decarbonize the European energy system. However asset readiness is necessary to be successful. Preliminary analysis and experimental results about the compatibility of hydrogen and natural gas mixtures (H2NG) with the actual gas grids make the scientific community confident about the feasibility. Nevertheless specific technical questions need more research. A significant topic of debate is the impact of H2NG mixtures on the performance of state-ofthe-art fiscal measuring devices which are essential for accurate billing. Identifying and addressing any potential degradation in their metrological performance due to H2NG is critical for decision-making. However the literature lacks data about the gas meters’ technologies currently installed in the NG grids such as a comprehensive overview of their readiness at different concentrations while data are fragmented among different sources. This paper addresses these gaps by analyzing the main characteristics and categorizing more than 20000 gas meters installed in THOTH2 project partners’ grids and by summarizing the performance of traditional technologies with H2NG mixtures and pure H2 based on literature review operators experience and manufacturers knowledge. Based on these insights recommendations are given to stakeholders on overcoming the identified barriers to facilitate a smooth transition.
A Comprehensive Literature Review on Hydrogen Tanks: Storage, Safety, and Structural Integrity
Oct 2024
Publication
In recent years there has been a significant increase in research on hydrogen due to the urgent need to move away from carbon-intensive energy sources. This transition highlights the critical role of hydrogen storage technology where hydrogen tanks are crucial for achieving cleaner energy solutions. This paper aims to provide a general overview of hydrogen treatment from a mechanical viewpoint and to create a comprehensive review that integrates the concepts of hydrogen safety and storage. This study explores the potential of hydrogen applications as a clean energy alternative and their role in various sectors including industry automotive aerospace and marine fields. The review also discusses design technologies safety measures material improvements social impacts and the regulatory landscape of hydrogen storage tanks and safety technology. This work provides a historical literature review up to 2014 and a systematic literature review from 2014 to the present to fill the gap between hydrogen storage and safety. In particular a fundamental feature of this work is leveraging systematic procedural techniques for performing an unbiased review study to offer a detailed analysis of contemporary advancements. This innovative approach differs significantly from conventional review methods since it involves a replicable scientific and transparent process which culminates in minimizing bias and allows for highlighting the fundamental issues about the topics of interest and the main conclusions of the experts in the field of reference. The systematic approach employed in the paper was used to analyze 55 scientific articles resulting in the identification of six primary categories. The key findings of this review work underline the need for improved materials enhanced safety protocols and robust infrastructure to support hydrogen adoption. More importantly one of the fundamental results of the present review analysis is pinpointing the central role that composite materials will play during the transition toward hydrogen applications based on thin-walled industrial vessels. Future research directions are also proposed in the paper thereby emphasizing the importance of interdisciplinary collaboration to overcome existing challenges and facilitate the safe and efficient use of hydrogen.
Prospects for Long-Distance Cascaded Liquid—Gaseous Hydrogen Delivery: An Economic and Environmental Assessment
Oct 2024
Publication
As an important energy source to achieve carbon neutrality green hydrogen has always faced the problems of high use cost and unsatisfactory environmental benefits due to its remote production areas. Therefore a liquid-gaseous cascade green hydrogen delivery scheme is proposed in this article. In this scheme green hydrogen is liquefied into high-density and low-pressure liquid hydrogen to enable the transport of large quantities of green hydrogen over long distances. After longdistance transport the liquid hydrogen is stored and then gasified at transfer stations and converted into high-pressure hydrogen for distribution to the nearby hydrogen facilities in cities. In addition this study conducted a detailed model evaluation of the scheme around the actual case of hydrogen energy demand in Chengdu City in China and compared it with conventional hydrogen delivery methods. The results show that the unit hydrogen cost of the liquid-gaseous cascade green hydrogen delivery scheme is only 51.58 CNY/kgH2 and the dynamic payback periods of long- and short-distance transportation stages are 13.61 years and 7.02 years respectively. In terms of carbon emissions this scheme only generates indirect carbon emissions of 2.98 kgCO2/kgH2 without using utility electricity. In sum both the economic and carbon emission analyses demonstrate the advantages of the liquidgaseous cascade green hydrogen delivery scheme. With further reductions in electricity prices and liquefication costs this scheme has the potential to provide an economically/environmentally superior solution for future large-scale green hydrogen applications.
Gas Storage in Geological Formations: A Comparative Review on Carbon Dioxide and Hydrogen Storage
Feb 2024
Publication
Carbon dioxide and hydrogen storage in geological formations at Gt scale are two promising strategies toward net-zero carbon emissions. To date investigations into underground hydrogen storage (UHS) remain relatively limited in comparison to the more established knowledge body of underground carbon dioxide storage (UCS). Despite their analogous physical processes can be used for accelerating the advancements in UHS technology the existing distinctions possibly may hinder direct applicability. This review therefore contributes to advancing our fundamental understanding on the key differences between UCS and UHS through multi-scale comparisons. These comparisons encompass key factors influencing underground gas storage including storage media trapping mechanisms and respective fluid properties geochemical and biochemical reactions and injection scenarios. They provide guidance for the conversion of our existing knowledge from UCS to UHS emphasizing the necessity of incorporating these factors relevant to their trapping and loss mechanisms. The article also outlines future directions to address the crucial knowledge gaps identified aiming to enhance the utilisation of geological formations for hydrogen and carbon dioxide storage.
Hydrogen Embrittlement Behaviors During SSRT Tests in Gaseous Hydrogen for Cold-word Type 316 Austenitic Stainless Steel and Iron-based Supperalloy A286 Used in Hydrogen Refueling Station
Feb 2024
Publication
To consider an appropriate evaluation method for hydrogen compatibility slow strain rate tensile (SSRT) tests were conducted on high strength piping materials cold-worked type 316 austenitic stainless steel (SUS316CW) and iron-based superalloy A286 used in hydrogen stations for two years.<br/>SUS316CW used at room temperature in 82 MPa gaseous hydrogen contained 7.8 mass ppm hydrogen. The SSRT test of SUS316CW was conducted in nitrogen at -40 °C. The fracture surface showed dimples and no hydrogen embrittlement behavior was observed. While the SSRT test of SUS316CW in 70 MPa gaseous hydrogen at -40 °C showed a slight decrease in reduction area and a brittle fracture morphology in the outer layer. This was considered to be the effect of high-pressure gaseous hydrogen during the SSRT test in addition to the pre-contained hydrogen.<br/>A286 used at -40 °C in 82 MPa gaseous hydrogen contained negligible hydrogen (0.14 mass ppm). SSRT tests were conducted at 150 °C in 70 MPa gaseous hydrogen and in air and showed a low relative reduction in area (RRA) value. To investigate the decrease in the RRA we switched the gas from hydrogen to air in the middle of the SSRT test and closely examined the RRA values and fracture morphology including side cracks. The hydrogen embrittlement was found to originate from the elastic deformation region. Stress cycling in the elastic deformation region also accelerated the effect of hydrogen. These were attributed to an increase in the lattice hydrogen content. While in the plastic deformation region hydrogen trapped in the defects and hydrogen through the generated surface cracks increased the hydrogen content at the crack tips reducing the RRA value. And there was a good correlation between the crack lengths and RRA values.<br/>Then hydrogen embrittlement mechanism depends on the operating conditions (stress and temperature) of the material and evaluating the hydrogen compatibility of materials by controlling their hydrogen content and strain according to the service environment is desirable.
Integrated Battery and Hydrogen Energy Storage for Enhanced Grid Power Savings and Green Hydrogen Utilization
Aug 2024
Publication
This study explores the integration and optimization of battery energy storage systems (BESSs) and hydrogen energy storage systems (HESSs) within an energy management system (EMS) using Kangwon National University’s Samcheok campus as a case study. This research focuses on designing BESSs and HESSs with specific technical specifications such as energy capacities and power ratings and their integration into the EMS. By employing MATLAB-based simulations this study analyzes energy dynamics grid interactions and load management strategies under various operational scenarios. Real-time data from the campus are utilized to examine energy consumption renewable energy generation grid power fluctuations and pricing dynamics providing key insights for system optimization. This study finds that a BESS manages energy fluctuations between 0.5 kWh and 3.7 kWh over a 24 h period with battery power remaining close to 4 W for extended periods. Grid power fluctuates between −5 kW and 75 kW while grid prices range from 75 to 120 USD/kWh peaking at 111 USD/kWh. Hydrogen energy storage varies from 1 kWh to 8 kWh with hydrogen power ranging from −40 kW to 40 kW. Load management keeps power stable at around 35 kW and PV power integration peaks at 48 kW by the 10th h. The findings highlight that BESSs and HESSs effectively manage energy distribution and storage improving system efficiency reducing energy costs by approximately 15% and enhancing grid stability by 20%. This study underscores the potential of BESSs and HESSs in stabilizing grid operations and integrating renewable energy. Future directions include advancements in storage technologies enhanced EMS capabilities through artificial intelligence and machine learning and the development of smart grid infrastructures. Policy recommendations stress the importance of regulatory support and stakeholder collaboration to drive innovation and scale deployment ensuring a sustainable energy future.
Hydrogen Storage Performance During Underground Hydrogen Storage in Depleted Gas Reservoirs: A Review
Mar 2024
Publication
Hydrogen has emerged as a promising alternative to meet the growing demand for sustainable and renewable energy sources. Underground hydrogen storage (UHS) in depleted gas reservoirs holds significant potential for large-scale energy storage and the seamless integration of intermittent renewable energy sources due to its capacity to address challenges associated with the intermittent nature of renewable energy sources ensuring a steady and reliable energy supply. Leveraging the existing infrastructure and well-characterized geological formations depleted gas reservoirs offer an attractive option for large-scale hydrogen storage implementation. However significant knowledge gaps regarding storage performance hinder the commercialization of UHS operation. Hydrogen deliverability hydrogen trapping and the equation of state are key areas with limited understanding. This literature review critically analyzes and synthesizes existing research on hydrogen storage performance during underground storage in depleted gas reservoirs; it then provides a high-level risk assessment and an overview of the techno-economics of UHS. The significance of this review lies in its consolidation of current knowledge highlighting unresolved issues and proposing areas for future research. Addressing these gaps will advance hydrogen-based energy systems and support the transition to a sustainable energy landscape. Facilitating efficient and safe deployment of UHS in depleted gas reservoirs will assist in unlocking hydrogen’s full potential as a clean and renewable energy carrier. In addition this review aids policymakers and the scientific community in making informed decisions regarding hydrogen storage technologies.
Evaluating Reservoir Suitability for Large-scale Hydrogen Storage: A Preliminary Assesment Considering Reservoir Properties
May 2024
Publication
With rising demand for clean energy global focus turns to finding ideal sites for large-scale underground hydrogen storage (UHS) in depleted petroleum reservoirs. A thorough preliminary reservoir evaluation before hydrogen (H2) injection is crucial for UHS success and safety. Recent criteria for UHS often emphasize economics and chemistry neglecting key reservoir attributes. This study introduces a comprehensive framework for the reservoir-scale preliminary assessment specifically tailored for long-term H2 storage within depleted gas reservoirs. The evaluation criteria encompass critical components including reservoir geometry petrophysical properties tectonics and formation fluids. To illustrate the practical application of this approach we assess the Barnett shale play reservoir parameters. The assessment unfolds through three key stages: (1) A systematic evaluation of the reservoir's properties against our comprehensive screening criteria determines its suitability for H2 storage. (2) Using both homogeneous and multilayered gas reservoir models we explore the feasibility and efficiency of H2 storage. This phase involves an in-depth examination of reservoir behavior during the injection stage. (3) To enhance understanding of UHS performance sensitivity analyses investigate the impact of varying reservoir dimensions and injection/production pressures. The findings reveal the following: (a) Despite potential challenges associated with reservoir compaction and aquifer support the reservoir exhibits substantial promise as an H2 storage site. (b) Notably a pronounced increase in reservoir pressure manifests during the injection stage particularly in homogeneous reservoirs. (c) Furthermore optimizing injection-extraction cycle efficiency can be achieved by augmenting reservoir dimensions while maintaining a consistent thickness. To ensure a smooth transition to implementation further comprehensive investigations are advised including experimental and numerical studies to address injectivity concerns and explore storage site development. This evaluation framework is a valuable tool for assessing the potential of depleted gas reservoirs for large-scale hydrogen storage advancing global eco-friendly energy systems.
Computational Predictions of Hydrogen-assisted Fatigue Crack Growth
May 2024
Publication
A new model is presented to predict hydrogen-assisted fatigue. The model combines a phase field description of fracture and fatigue stress-assisted hydrogen diffusion and a toughness degradation formulation with cyclic and hydrogen contributions. Hydrogen-assisted fatigue crack growth predictions exhibit an excellent agreement with experiments over all the scenarios considered spanning multiple load ratios H2 pressures and loading frequencies. These are obtained without any calibration with hydrogen-assisted fatigue data taking as input only mechanical and hydrogen transport material properties the material’s fatigue characteristics (from a single test in air) and the sensitivity of fracture toughness to hydrogen content. Furthermore the model is used to determine: (i) what are suitable test loading frequencies to obtain conservative data and (ii) the underestimation made when not pre-charging samples. The model can handle both laboratory specimens and large-scale engineering components enabling the Virtual Testing paradigm in infrastructure exposed to hydrogen environments and cyclic loading.
Above-ground Hydrogen Storage: A State-of-the-art Review
Nov 2024
Publication
Hydrogen is increasingly recognized as a clean energy alternative offering effective storage solutions for widespread adoption. Advancements in storage electrolysis and fuel cell technologies position hydrogen as a pathway toward cleaner more efficient and resilient energy solutions across various sectors. However challenges like infrastructure development cost-effectiveness and system integration must be addressed. This review comprehensively examines above-ground hydrogen storage technologies and their applications. It highlights the importance of established hydrogen fuel cell infrastructure particularly in gaseous and LH2 systems. The review favors material-based storage for medium- and long-term needs addressing challenges like adverse thermodynamics and kinetics for metal hydrides. It explores hydrogen storage applications in mobile and stationary sectors including fuel-cell electric vehicles aviation maritime power generation systems off-grid stations power backups and combined renewable energy systems. The paper underscores hydrogen’s potential to revolutionize stationary applications and co-generation systems highlighting its significant role in future energy landscapes.
Pressure Decline and Gas Expansion in Underground Hydrogen Storage: A Pore-scale Percolation Study
Aug 2024
Publication
Using high-resolution micro-CT imaging at 2.98 μm/voxel we compared the percolation of hydrogen in gas injection with gas expansion for a hydrogen-brine system in Bentheimer sandstone at 1 MPa and 20 ◦C representing hydrogen storage in an aquifer. We introduced dimensionless numbers to quantify the contribution of advection and expansion to displacement. We analysed the 3D spatial distribution of gas and its displacement in both cases and demonstrated that in gas injection hydrogen can only advance from a connected cluster in an invasion-percolation type process while in gas expansion hydrogen can access more of the pore space even from disconnected clusters. The average gas saturation in the sample increased from 30% to 50% by gas expansion and we estimated that 10% of the expanded volume is attributed to hydrogen exsolution from the brine. This work emphasises the importance of studying the combined effects of pressure decline and gas withdrawal in hydrogen storage to assess the influence of gas expansion on remobilising trapped gases.
The Potential for the Use of Hydrogen Storage in Energy Cooperatives
Oct 2024
Publication
According to the European Hydrogen Strategy hydrogen will solve many of the problems with energy storage for balancing variable renewable energy sources (RES) supply and demand. At the same time we can see increasing popularity of the so-called energy communities (e.g. cooperatives) which (i) enable groups of entities to invest in manage and benefit from shared RES energy infrastructure; (ii) are expected to increase the energy independence of local communities from large energy corporations and increase the share of RES. Analyses were conducted on 2000 randomly selected energy cooperatives and four energy cooperatives formed on the basis of actual data. The hypotheses assumed in the research and positively verified in this paper are as follows: (i) there is a relationship between hydrogen storage capacity and the power of RES which allows an energy community to build energy independence; (ii) the type of RES generating source is meaningful when optimizing hydrogen storage capacity. The paper proves it is possible to build “island energy independence” at the local level using hydrogen storage and the efficiency of the power-to-power chain. The results presented are based on simulations carried out using a dedicated optimization model implemented by mixed integer programming. The authors’ next research projects will focus on optimizing capital expenditures and operating costs using the Levelized Cost of Electricity and Levelized Cost of Hydrogen methodologies.
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