Transmission, Distribution & Storage
A Study of Hydrogen Embrittlement of SA-372 J Class High Pressure Hydrogen Storage Seamless Cylinder (≥100 MPA)
Nov 2022
Publication
The spinning process will lead to changes in the micro-structure and mechanical properties of the materials in different positions of the high-pressure hydrogen storage cylinder which will show different hydrogen embrittlement resistance in the high-pressure hydrogen environment. In order to fully study the safety of hydrogen storage in large-volume seamless steel cylinders this chapter associates the influence of the forming process with the deterioration of a high-pressure hydrogen cylinder (≥100 MPa). The anti-hydrogen embrittlement of SA-372 grade J steel at different locations of the formed cylinders was studied experimentally in three cylinders. The hydrogen embrittlement experiments were carried out according to method A of ISO 11114-4:2005. The relationship between tensile strength microstructure and hydrogen embrittlement is analyzed which provides comprehensive and reliable data for the safety of hydrogen storage and transmission.
Thermodynamics, Energy Dissipation, and Figures of Merit of Energy Storage Systems—A Critical Review
Sep 2021
Publication
The path to the mitigation of global climate change and global carbon dioxide emissions avoidance leads to the large-scale substitution of fossil fuels for the generation of electricity with renewable energy sources. The transition to renewables necessitates the development of large-scale energy storage systems that will satisfy the hourly demand of the consumers. This paper offers an overview of the energy storage systems that are available to assist with the transition to renewable energy. The systems are classified as mechanical (PHS CAES flywheels springs) electromagnetic (capacitors electric and magnetic fields) electrochemical (batteries including flow batteries) hydrogen and thermal energy storage systems. Emphasis is placed on the magnitude of energy storage each system is able to achieve the thermodynamic characteristics the particular applications the systems are suitable for the pertinent figures of merit and the energy dissipation during the charging and discharging of the systems.
Hydrogen-Based Energy Storage Systems for Large-Scale Data Center Applications
Nov 2021
Publication
Global demand for data and data access has spurred the rapid growth of the data center industry. To meet demands data centers must provide uninterrupted service even during the loss of primary power. Service providers seeking ways to eliminate their carbon footprint are increasingly looking to clean and sustainable energy solutions such as hydrogen technologies as alternatives to traditional backup generators. In this viewpoint a survey of the current state of data centers and hydrogen-based technologies is provided along with a discussion of the hydrogen storage and infrastructure requirements needed for large-scale backup power applications at data centers.
Metallurgical and Hydrogen Effects on the Small Punch Tested Mechanical Properties of PH-13-8Mo Stainless Steel
Oct 2018
Publication
PH13-8Mo is a precipitation hardened martensitic stainless steel known for its high strength but also for its high sensitivity to hydrogen embrittlement. Small punch test SPT (also referred to as the ball punch test BPT) is a relatively simple and new technique to assess the mechanical properties of samples under biaxial loading conditions. The current study utilizes the unique loading conditions of SPT to investigate the mechanical behavior and fracture prior to and after the hydrogen charging of PH13-8Mo steel. The mechanical characteristics were investigated at different metallurgical conditions: solution and quenched (SQ); fully-aged (550 °C for 4 h) and over-aged (600 °C for 4 h). Samples were cathodically hydrogen charged in a 1 M H2SO4 solution containing NaAsO2 (0.125 mg/L) at 50 mA/cm2 for different durations of 0.5 h 2 h and 19 h and compared to the as-heat-treated condition. A fractographic examination was performed following the SPT measurements by scanning electron microscopy (SEM). Transmission electron microscopy (TEM) and x-ray diffraction (XRD) analyses were used as complementary characterization tools. It is shown that upon hydrogen charging the SPT fracture mode changes from ductile to completely brittle with a transition of mixed mode cracking also affecting the SPT load-displacement curve.
Everything About Hydrogen Podcast: Envisioning the Hydrogen Revolution
May 2021
Publication
For our 40th episode of the Everything About Hydrogen podcast the gang are joined by hydrogen luminary Marco Alverà the CEO of Snam. Founded in 1941 and listed on the Italian stock exchange since 2001 Snam is a leader in the European gas market and operator of over 41000km of transport networks. Hailed as a visionary who has led the pivot of the world’s 2nd largest gas distribution company towards a clean gas trajectory Marco is widely recognized as a thought leader and a key figure driving the transition towards hydrogen. On the show the team discuss why Marco decided to lead Snam's pivot towards hydrogen what he sees as the role of hydrogen in the energy transition and how blue hydrogen can sit alongside green hydrogen as part of the solution to a decarbonized gas network.
The podcast can be found on their website
The podcast can be found on their website
A Novel Approach for Quantifying Hydrogen Embrittlement Using Side-grooved CT Samples
Feb 2022
Publication
Aerospace parts made of high strength steels such as landing gears and helicopter transmissions are often electroplated to satisfy various engineering specifications. However plated parts are occasionnaly rejected because of hydrogen embrittlement and the industry has few means of evaluating quantitatively the actual damage caused by hydrogen. In the present article we developed a novel method to measure the stress intensity threshold for hydrogen embrittlement (Kth) in industrial plating conditions. The method consists in plating side-grooved CT samples in industrial plating baths and measuring Kth with an incremental step loading methodology. We validated the method with a benchmark case known to produce embrittlement (omitted post-plating bake) and we used the method on a test case for which the level of embrittlement was unknown (delayed bake). For the benchmark case we measured a Kth of 49.0 MPa m0.5 for non-baked samples. This value is significantly lower than the fracture toughness of the unplated material which is 63.8 MPa m0.5 . We conclude that this novel combination of geometry and test method is efficient in quantifying hydrogen embrittlement of samples plated in industrial conditions. For the test case the Kth are respectively 57.9 MPa m0.5 and 58.8 MPa m0.5 for samples baked 100 h and 4 h after plating. We conclude that delaying the post-plating bake does not cause hydrogen embrittlement in the studied conditions. Using a finite element hydrogen diffusion analysis we argue that the side grooves on CT samples increase the sensitivity to hydrogen embrittlement in comparison to smooth samples. In smooth samples a zone of plane stress at the surface of the specimen shields hydrogen from penetrating to the center of the specimen a phenomenon which is alleviated with machining side grooves.
Thermodynamics and Kinetics of Hydriding and Dehydriding Reactions in Mg-based Hydrogen Storage Materials
Oct 2021
Publication
Mg-based materials are one of the most promising hydrogen storage candidates due to their high hydrogen storage capacity environmental benignity and high Clarke number characteristics. However the limited thermodynamics and kinetic properties pose major challenges for their engineering applications. Herein we review the recent progress in improving their thermodynamics and kinetics with an emphasis on the models and the influence of various parameters in the calculated models. Subsequently the impact of alloying composite and nano-crystallization on both thermodynamics and dynamics are discussed in detail. In particular the correlation between various modification strategies and the hydrogen capacity dehydrogenation enthalpy and temperature hydriding/dehydriding rates are summarized. In addition the mechanism of hydrogen storage processes of Mg-based materials is discussed from the aspect of classical kinetic theories and microscope hydrogen transferring behavior. This review concludes with an outlook on the remaining challenge issues and prospects.
Boron Hydrogen Compounds: Hydrogen Storage and Battery Applications
Dec 2021
Publication
About 25 years ago Bogdanovic and Schwickardi (B. Bogdanovic M. Schwickardi: J. Alloys Compd. 1–9 253 (1997) discovered the catalyzed release of hydrogen from NaAlH4 . This discovery stimulated a vast research effort on light hydrides as hydrogen storage materials in particular boron hydrogen compounds. Mg(BH4 )2 with a hydrogen content of 14.9 wt % has been extensively studied and recent results shed new light on intermediate species formed during dehydrogenation. The chemistry of B3H8 − which is an important intermediate between BH4 − and B12H12 2− is presented in detail. The discovery of high ionic conductivity in the high-temperature phases of LiBH4 and Na2B12H12 opened a new research direction. The high chemical and electrochemical stability of closo-hydroborates has stimulated new research for their applications in batteries. Very recently an all-solid-state 4 V Na battery prototype using a Na4 (CB11H12)2 (B12H12) solid electrolyte has been demonstrated. In this review we present the current knowledge of possible reaction pathways involved in the successive hydrogen release reactions from BH4 − to B12H12 2− and a discussion of relevant necessary properties for high-ionic-conduction materials.
The Role of Hydrogen in the Corrosion and Cracking of Steels - A Review
Oct 2021
Publication
In many processes of steel industrial including steel manufacture storage and service hydrogen could be absorbed into metallic materials and the absorbed hydrogen seriously impaired its corrosion resistance. This paper provides a comprehensive review on the effects of hydrogen on passive film anodic dissolution pitting corrosion and stress corrosion cracking and based on the review the mechanism by which hydrogen promotes corrosion of steel and subsequently leads to cracking has been discussed. It is envisaged that hydrogen harms the stability of the passive film and as a result escalates anode’s activation of steel eventually leading to pitting and stress corrosion cracking.
AI Agents Envisioning the Future: Forecast-based Operation of Renewable Energy Storage Systems Using Hydrogen with Deep Reinforcement Learning
Feb 2022
Publication
Hydrogen-based energy storage has the potential to compensate for the volatility of renewable power generation in energy systems with a high renewable penetration. The operation of these storage facilities can be optimized using automated energy management systems. This work presents a Reinforcement Learning-based energy management approach in the context of CO2-neutral hydrogen production and storage for an industrial combined heat and power application. The economic performance of the presented approach is compared to a rule-based energy management strategy as a lower benchmark and a Dynamic Programming-based unit commitment as an upper benchmark. The comparative analysis highlights both the potential benefits and drawbacks of the implemented Reinforcement Learning approach. The simulation results indicate a promising potential of Reinforcement Learning-based algorithms for hydrogen production planning outperforming the lower benchmark. Furthermore a novel approach in the scientific literature demonstrates that including energy and price forecasts in the Reinforcement Learning observation space significantly improves optimization results and allows the algorithm to take variable prices into account. An unresolved challenge however is balancing multiple conflicting objectives in a setting with few degrees of freedom. As a result no parameterization of the reward function could be found that fully satisfied all predefined targets highlighting one of the major challenges for Reinforcement Learning -based energy management algorithms to overcome.
Techno-economic Evaluation on a Hybrid Technology for Low Hydrogen Concentration Separation and Purification from Natural Gas Grid
Jul 2020
Publication
Hydrogen can be stored and distributed by injecting into existing natural grids then at the user site separated and used in different applications. The conventional technology for hydrogen separation is pressure swing adsorption (PSA). The recent NREL study showed the extraction cost for separating hydrogen from a 10% H2 stream with a recovery of 80% is around 3.3e8.3 US$/kg. In this document new system configurations for low hydrogen concentration separation from the natural gas grid by combining novel membrane-based hybrid technologies will be described in detail. The focus of the manuscript will be on the description of different configurations for the direct hydrogen separation which comprises a membrane module a vacuum pump and an electrochemical hydrogen compressor. These technological combinations bring substantial synergy effect of one another while improving the total hydrogen recovery purity and total cost of hydrogen. Simulation has been carried out for 17 different configurations; according to the results a configuration of two-stage membrane modules (in series) with a vacuum pump and an electrochemical hydrogen compressor (EHC) shows highest hydrogen purity (99.9997%) for 25 kg/day of hydrogen production for low-pressure grid. However this configuration shows a higher electric consumption (configuration B) due to the additional mechanical compressor between the two-stage membrane modules and the EHC. Whereas when the compressor is excluded and a double skin Pd membrane (PdDS) module is used in a single stage while connected to a vacuum pump (configuration A5) the hydrogen purity (99.92%) slightly decreases yet the power consumption considerably improves (1.53 times lower). Besides to these two complementary configurations the combination of a single membrane module a vacuum pump and the electrochemical compressor has been also carried out (configuration A) and results show that relatively higher purity can be achieved. Based on four master configurations this document presents a different novel hybrid system by integrating two to three technologies for hydrogen purification combined in a way that enhances the strengths of each of them.
Injection of Gaseous Hydrogen into a Natural Gas Pipeline
May 2022
Publication
The injection of pure hydrogen at a T-junction into a horizontal pipe carrying natural gas is analysed computationally to understand the influence of blending and pipe geometry (diameter ratio various 90 orientations) on mixing for a target of 4.8e20% volume fraction hydrogen blend. The strongly inhomogeneous distribution of hydrogen within the pipe flow and on the pipe walls could indicate the location of potential pipe material degradation including embrittlement effects. The low molecular mass of hydrogen reduces the penetration of a side-branch flow and increases the buoyancy forces leading to stratification with high hydrogen concentrations on the upper pipe surface downstream of the branch. Top-side injection leads to the hydrogen concentration remaining >40% for up to 8 pipe diameters from the injection point for volumetric dilutions ( D) less than 30%. Under-side injection promotes mixing within the flow interior and reduces wall concentration at the lower surface compared to top-side injection. The practical implications for these results in terms of mixing requirements and the contrasting constraint of codes of practice and energy demands are discussed.
CFD Analysis of Fast Filling Strategies for Hydrogen Tanks and their Effects on Key-parameters
Nov 2014
Publication
A major requirement for the filling of hydrogen tanks is the maximum gas temperature within the vessels during the process. Different filling strategies in terms of pressure and temperature of the gas injected into the cylinder and their effects on key parameters like maximum temperature state of charge and energy cooling demand are investigated. It is shown that pre-cooling of the gas is required but is not necessary for the whole duration of the filling. Relevant energy savings can be achieved with pre-cooling over a fraction of the time. The most convenient filling strategy from the cooling energy point of view is identified: with an almost linear pressure rise and pre-cooling in the second half of the process a 60% reduction of the cooling energy demand is achieved compared to the case of pre-cooling for the whole filling.
Hydrogen Storage in Geological Formations—The Potential of Salt Caverns
Jul 2022
Publication
Hydrogen-based technologies are among the most promising solutions to fulfill the zero-emission scenario and ensure the energy independence of many countries. Hydrogen is considered a green energy carrier which can be utilized in the energy transport and chemical sectors. However efficient and safe large-scale hydrogen storage is still challenging. The most frequently used hydrogen storage solutions in industry i.e. compression and liquefaction are highly energy-consuming. Underground hydrogen storage is considered the most economical and safe option for large-scale utilization at various time scales. Among underground geological formations salt caverns are the most promising for hydrogen storage due to their suitable physicochemical and mechanical properties that ensure safe and efficient storage even at high pressures. In this paper recent advances in underground storage with a particular emphasis on salt cavern utilization in Europe are presented. The initial experience in hydrogen storage in underground reservoirs was discussed and the potential for worldwide commercialization of this technology was analyzed. In Poland salt deposits from the north-west and central regions (e.g. Rogóźno Damasławek Łeba) are considered possible formations for hydrogen storage. The Gubin area is also promising where 25 salt caverns with a total capacity of 1600 million Nm3 can be constructed.
Sustainability Indicators for the Manufacturing and Use of a Fuel Cell Prototype and Hydrogen Storage for Portable Uses
Oct 2021
Publication
A sustainability assessment regarding the manufacturing process and the use of a new proton exchange membrane fuel cell (PEMFC) specially designed for portable hydrogen applications is presented. The initial fuel cell prototype has been configured by taking into account exclusively technical issues. However a life cycle analysis considering environmental and socioeconomic impacts is crucial to improve the model to develop a more sustainable product. From the environ‐ mental perspective the durability of the system and its efficiency are key elements required to de‐ crease the potential overall impacts. High electricity consumption for manufacturing requires a commitment to the use of renewable energies due to the high current value of the projected impact of climate change (42.5 tonnes of CO2 eq). From the socioeconomic point of view the dependence of imported components required for the synthesis of some materials displaces the effects of value added and employment in Spain potentially concentrating the largest impact on countries such as Singapore Japan and the UK whereas the cell assembly would have a greater benefit for the country of fabrication. These results provide a basis for new research strategies since they can be considered standard values for improving future upgrades of the fuel cell in terms of sustainability.
Hydrogen-Enriched Compressed Natural Gas Network Simulation for Consuming Green Hydrogen Considering the Hydrogen Diffusion Process
Sep 2022
Publication
Transporting green hydrogen by existing natural gas networks has become a practical means to accommodate curtailed wind and solar power. Restricted by pipe materials and pressure levels there is an upper limit on the hydrogen blending ratio of hydrogen-enriched compressed natural gas (HCNG) that can be transported by natural gas pipelines which affects whether the natural gas network can supply energy safely and reliably. To this end this paper investigates the effects of the intermittent and fluctuating green hydrogen produced by different types of renewable energy on the dynamic distribution of hydrogen concentration after it is blended into natural gas pipelines. Based on the isothermal steady-state simulation results of the natural gas network two convection–diffusion models for the dynamic simulation of hydrogen injections are proposed. Finally the dynamic changes of hydrogen concentration in the pipelines under scenarios of multiple green hydrogen types and multiple injection nodes are simulated on a seven-node natural gas network. The simulation results indicate that compared with the solar-power-dominated hydrogen productionblending scenario the hydrogen concentrations in the natural gas pipelines are more uniformly distributed in the wind-power-dominated scenario and the solar–wind power balance scenario. To be specific in the solar-power-dominated scenario the hydrogen concentration exceeds the limit for more time whilst the overall hydrogen production is low and the local hydrogen concentration in the natural gas network exceeds the limit for nearly 50% of the time in a day. By comparison in the wind-power-dominated scenario all pipelines can work under safe conditions. The hydrogen concentration overrun time in the solar–wind power balance scenario is also improved compared with the solar-power-dominated scenario and the limit-exceeding time of the hydrogen concentration in Pipe 5 and Pipe 6 is reduced to 91.24% and 91.99% of the solar-power-dominated scenario. This work can help verify the day-ahead scheduling strategy of the electricity-HCNG integrated energy system (IES) and provide a reference for the design of local hydrogen production-blending systems.
OIES Podcast – PolyGrid 2050: Integrating Hydrogen into the European Energy Transfer Infrastructure Landscape
Feb 2023
Publication
In this podcast David Ledesma talks with Rahmat Poudineh and Martin Palovic about their paper on integrating hydrogen into the European energy transfer infrastructure landscape. As hydrogen is expected to play an important role in European plans towards climate neutrality adequate hydrogen transport (and storage) infrastructure needs to be established. However hydrogen transport infrastructures are costly and have a long lead time. Furthermore hydrogen can be transported via a variety of means: it can be transported as a gas via pipelines or liquid via road rail and sea or even converted to derivatives such as ammonia or methanol for long distance transportation. It is also possible to transfer electrical energy instead of hydrogen and produce hydrogen in a decentralized way. From a system perspective all these infrastructures represent elements of a grand hydrogen ‘polygrid’ that will be the backbone of the future decarbonized energy system. This raises the fundamental question of how to prevent inefficiency and infrastructure redundancy across different modes of hydrogen transport. The task is made more challenging by technological uncertainty the unpredictability of future supply and demand for hydrogen network externality effects and investment irreversibility of grid-based infrastructures. In this podcast we discuss three possible coordination approaches to optimise future cross-sectoral investment into hydrogen transport infrastructure and highlight their strengths and shortcomings.
The podcast can be found on their website.
The podcast can be found on their website.
Towards Electrochemical Hydrogen Storage in Liquid Organic Hydrogen Carriers via Proton-coupled Electron Transfers
Jun 2022
Publication
Green hydrogen is identified as one of the prime clean energy carriers due to its high energy density and a zero emission of CO2. A possible solution for the transport of H2 in a safe and low-cost way is in the form of liquid organic hydrogen carriers (LOHCs). As an alternative to loading LOHC with H2 via a two-step procedure involving preliminary electrolytic production of H2 and subsequent chemical hydrogenation of the LOHC we explore here the possibility of electrochemical hydrogen storage (EHS) via conversion of proton of a proton donor into a hydrogen atom involved in covalent bonds with the LOHC (R) via a proton-coupled electron transfer (PCET) reaction: . 2 + +2 ― + ox↔ 0 2red We chose 9-fluorenone/fluorenol (Fnone/Fnol) conversion as such a model PCET reaction. The electrochemical activation of Fnone via two sequential electron transfers was monitored with in-situ and operando spectroscopies in absence and in presence of different alcohols as proton donors of different reactivity which enabled us to both quantify and get the mechanistic insight on PCET. The possibility of hydrogen extraction from the loaded carrier molecule was illustrated by chemical activation.
Metal-Hydride-Based Hydrogen Storage as Potential Heat Source for the Cold Start of PEM FC in Hydrogen-Powered Coaches: A Comparative Study of Various Materials and Thermal Management Techniques
Nov 2022
Publication
The successful and fast start-up of proton exchange membrane fuel cells (PEMFCs) at subfreezing temperatures (cold start) is very important for the use of PEMFCs as energy sources for automotive applications. The effective thermal management of PEMFCs is of major importance. When hydrogen is stored in hydride-forming intermetallics significant amounts of heat are released due to the exothermic nature of the reaction. This excess of heat can potentially be used for PEMFC thermal management and to accelerate the cold start. In the current work this possibility is extensively studied. Three hydride-forming intermetallics are introduced and their hydrogenation behavior is evaluated. In addition five thermal management scenarios of the metal hydride beds are studied in order to enhance the kinetics of the hydrogenation. The optimum combination of the intermetallic hydrogenation behavior weight and complexity of the thermal management system was chosen for the study of thermal coupling with the PEMFCs. A 1D GT-SUITE model was built to stimulate the thermal coupling of a 100 kW fuel cell stack with the metal hydride. The results show that the use of the heat from the metal hydride system was able to reduce the cold start by up to 8.2%.
Assessment of Hydrogen Based Long Term Electrical Storage in Residential Energy Systems
Oct 2022
Publication
Among the numerous envisioned applications for hydrogen in the decarbonization of the energy system seasonal energy storage is usually regarded as one of the most likely options. Although long-term energy storage is usually considered at grid-scale level given the increasing diffusion of distributed energy systems and the expected cost reduction in hydrogen related components some companies are starting to offer residential systems with PV modules and batteries that rely on hydrogen for seasonal storage of electrical energy. Such hydrogen storage systems are generally composed by water electrolysers hydrogen storage vessels and fuel cells.<br/>The aim of this work is to investigate such systems and their possible applications for different geographical conditions in Italy. On-grid and off-grid systems are considered and compared to systems without hydrogen in terms of self-consumption ratio size of components and economic investment. Each different option has been assessed from a techno-economic point of view via MESS (Multi Energy Systems Simulator) an analytical programming tool for the analysis of local energy systems.<br/>Results have identified the optimal sizing of the system's components and have shown how such systems are not in general economically competitive for a single dwelling although they can in some cases ensure energy independence.
No more items...