Transmission, Distribution & Storage

Hydrogen was doped in austenitic stainless steel (ASS) 316L tensile samples produced by the laser-powder bed fusion (L-PBF) technique. For this aim an electrochemical method was conducted under a high current density of 100 mA/cm² for three days to examine its sustainability under extreme hydrogen environments at ambient temperatures. The chemical composition of the starting powders contained a high amount of Ni approximately 12.9 wt.% as a strong austenite stabilizer. The tensile tests disclosed that hydrogen charging caused a minor reduction in the elongation to failure (approximately 3.5% on average) and ultimate tensile strength (UTS; approximately 2.1% on average) of the samples using a low strain rate of 1.2 × 10⁻⁴ s⁻¹. It was also found that an increase in the strain rate from 1.2 × 10⁻⁴ s⁻¹ to 4.8 × 10⁻⁴ s⁻¹ led to a reduction of approximately 3.6% on average for the elongation to failure and 1.7% on average for UTS in the pre-charged samples. No trace of martensite was detected in the X-ray diffraction (XRD) analysis of the fractured samples thanks to the high Ni content which caused a minor reduction in UTS × uniform elongation (UE) (GPa%) after the H charging. Considerable surface tearing was observed for the pre-charged sample after the tensile deformation. Additionally some cracks were observed to be independent of the melt pool boundaries indicating that such boundaries cannot necessarily act as a suitable area for the crack propagation.

The currently used bulk analysis and depth profiling methods for hydrogen in inorganic materials and inorganic coatings are reviewed. Bulk analysis of hydrogen is based on fusion of macroscopic samples in an inert gas and the detection of the thereby released gaseous H2 using inert gas fusion (IGF) and thermal desorption spectroscopy (TDS). They offer excellent accuracy and sensitivity. Depth profiling methods involve glow discharge optical emission spectroscopy and mass spectrometry (GDOES and GDMS) laser-induced breakdown spectroscopy (LIBS) secondary ion mass spectrometry (SIMS) nuclear reaction analysis (NRA) and elastic recoil detection analysis (ERDA). The principles of all these methods are explained in terms of the methodology calibration procedures analytical performance and major application areas. The synergies and the complementarity of various methods of hydrogen analysis are described. The existing literature about these methods is critically evaluated and major papers concerning each method are listed.

The building system is one of key energy consumption sector in the market and low-carbon building will make a significant contribution for the worldwide carbon emission reduction. The multiple energy systems including renewable generations hydrogen energy and energy storage is the perspective answer to the net-zero building system. However the research gap lies in the synergy power management among the renewable flexible loads batteries and hydrogen energy systems and at the same time taking the unique characteristic of different energy sectors into account by power managing. This paper proposed the power management approach based on the game theory by which the different characteristics of the energy players are described via creating the competing relationship against net-zero emission objective so that to achieve the power synergy. Under the proposed power management method the hydrogen and battery hybrid system including the fuel cell electrolyzer and battery is designed and investigated as to unlock the power management regions and control constraints within the building system. Particularly for the hydrogen system within the hybrid system the safe and long-lifetime operation is considered respectively by high-efficiency and pressure constraints within the power management. Simulation results show that providing the same energy storage services for the building system the fuel cell with the proposed power management method sustains for 9.9 years much longer than that of equivalent consumption minimization (4.98) model predictive control (4.61) and rule-based method (7.69). Moreover the maximum tank temperature of the hydrogen tank is reduced by 3.4 K and 2.9 K compared with consumption minimization strategy and model predictive control. Also the real-time of the proposed power management is verified by a scaled-down experiment platform.

The experimental data on hydrogen adsorption on five nanoporous activated carbons (ACs) of various origins measured over the temperature range of 303–363 K and pressures up to 20 MPa were compared with the predictions of hydrogen density in the slit-like pores of model carbon structures calculated by the Dubinin theory of volume filling of micropores. The highest amount of adsorbed hydrogen was found for the AC sample (ACS) prepared from a polymer mixture by KOH thermochemical activation characterized by a biporous structure: 11.0 mmol/g at 16 MPa and 303 K. The greatest volumetric capacity over the entire range of temperature and pressure was demonstrated by the densest carbon adsorbent prepared from silicon carbide. The calculations of hydrogen density in the slit-like model pores revealed that the optimal hydrogen storage depended on the pore size temperature and pressure. The hydrogen adsorption capacity of the model structures exceeded the US Department of Energy (DOE) target value of 6.5 wt.% starting from 200 K and 20 MPa whereas the most efficient carbon adsorbent ACS could achieve 7.5 wt.% only at extremely low temperatures. The initial differential molar isosteric heats of hydrogen adsorption in the studied activated carbons were in the range of 2.8–14 kJ/mol and varied during adsorption in a manner specific for each adsorbent.

The scope of this study includes modeling and experimental investigation of sulfide stress cracking (SSC) of high-strength carbon steel. A model has been developed to predict hydrogen permeation in steel for a given pressure and temperature condition. The model is validated with existing and new laboratory measurements. The experiments were performed using C-110 grade steel specimens. The specimens were aged in 2% (wt.) brine saturated with mixed gas containing CH₄ CO₂ and H₂S. The concentration H2S was maintained constant (280 ppm) while varying the partial pressure ratio of CO₂ (i.e. the ratio of partial pressure of CO₂ to the total pressure) from 0 to 15%. The changes occurring in the mechanical properties of the specimens were evaluated after exposure to assess material embrittlement and SSC corrosion. Besides this the cracks developed on the surface of the specimens were examined using an optical microscope. Results show that the hydrogen permeation and subsequently SSC resistance of C-110 grade steel were strongly influenced by the Partial Pressure Ratio (PPR) of CO₂ when the PPR was between 0 and 5%. The PPR of CO₂ had a limited impact on the SSC process when it was between 10 and 15 percent.

Lamination-like defects in pipeline steels can be of both metallurgical and operational origin. In pipelines transporting hydrocarbon usually such defects are not a big challenge since they do not propagate under operating conditions. Nonetheless in presence of a corrosion phenomenon and sour gas (H2S) it is possible to observe blisters and cracks which may propagate in the steel. The observed damage mechanisms is Hydrogen Embrittlement and in spite of a huge amount of study and publications available it is quite difficult for a pipeline owner to get practical data (crack propagation rate for instance) allowing a reliable estimate of the fitness for service of a pipeline. Taking advantage of a pipeline spool containing internal defects that was in service for more than 10 years and recently removed a comprehensive study is underway to obtain a complete assessment of the pipeline future integrity. The program is comprehensive of study and comparison of ILI reports of the pipeline to determine the optimum interval between inspections assessment of inspection results via an accurate nondestructive (UT) and destructive examination of the removed section to verify ILI results lab tests program on specimens from the removed spool at operating conditions (75-80 bar and 30°-36° C) in presence of a small quantity of water H2S (5%) and CO2 (7%) in order to assess defect propagation and to obtain an estimate of crack growth rate and test in field of available methods to monitor the presence of Hydrogen and/or the growth of defects in in-service pipelines. This quite ambitious program is also expected to be able of offering a small contribution toward a better understanding of HE mechanisms and the engineering application of such complex often mainly academic studies.

The susceptibility of high strength ferritic steels to hydrogen-assisted fracture in hydrogen gas is usually evaluated by mechanical testing in high-pressure hydrogen gas or testing in air after pre-charging the specimens with hydrogen. We have used this second methodology conventionally known as internal hydrogen. Samples were pre-charged in an autoclave under 195 bar of pure hydrogen at 450ºC for 21 hours.<br/>Different chromium-molybdenum steels submitted to diverse quenching and tempering heat treatments were employed. Diverse specimens were also used: small cylindrical samples to measure hydrogen contents and the kinetics of hydrogen egression at room temperature tensile specimens notched tensile specimens with a sharp notch and also compact fracture toughness specimens. Fractographic examination in SEM was finally performed in order to know the way hydrogen modify fracture micromechanisms.<br/>The presence of hydrogen barely affects the conventional tensile properties of the steels but it clearly alters their notched tensile strength and fracture toughness. This is due to the strong effect that stress triaxiality (dependent also on the steel yield strength) has on the accumulation of hydrogen on the notch/crack front region being the displacement rate used in the test another important variable to be controlled due to its influence on hydrogen diffusion to the embrittled process zone. Moreover the modification of fracture micromechanisms was finally determined being ductile (initiation growth and coalescence of microvoids) in the absence of hydrogen and brittle and intergranular under the material conditions of maximum embrittlement.

We evaluated the strain rate sensitivity of the micro-damage evolution behavior in a ferrite/martensite dual-phase steel. The micro-damage evolution behavior can be divided into three regimes: damage incubation damage arrest and damage growth. All regimes are associated with local deformability. Thus the total elongation of DP steels is determined by a combination of plastic damage initiation resistance and damage growth arrestability. This fact implies that hydrogen must have a critical effect on the damage evolution because hydrogen enhances strain localization and lowers crack resistance. In this context the strain rate must be an important factor because it affects the time for microstructural hydrogen diffusion/segregation at a specific microstructural location or at the damage tip. In this study tensile tests were carried out on a DP steel with different strain rates of 10^{− 2} and 10^{− 4} s⁻¹. We performed the damage quantification microstructure characterization and fractography. Specifically the quantitative data of the damage evolution was analyzed using the classification of the damage evolution regimes in order to separately elucidate the effects of the hydrogen on damage initiation resistance and damage arrestability. In this study we obtained the following conclusions with respect to the strain rate. Lowering the strain rate increased the damage nucleation rate at martensite and reduced the critical strain for fracture through shortening the damage arrest regime. However the failure occurred via ductile modes regardless of strain rate.

Recent development shows that carbon-based composites are proving to be the most promising materials in hydrogen energy production storage and conversion applications. In this study composites of the copper-based metal-organic framework with different ratios of graphite oxide have been prepared for hydrogen storage application. The developed materials are characterized by X-ray diffraction (XRD) gravimetric thermal analysis (TGA) scanning electron microscopy (SEM) and BET. The newly developed composites have an improved crystalline structure and an increased surface area. The results of the experiment showed that the composite material MOF/GO 20% can store 6.12% of hydrogen at −40 ◦C.

Bilayer Mg/Ti (200 nm) thin films were successfully prepared by using D.C. magnetron sputtering unit. These films were vacuum annealed at 573 K temperature for one hour to obtain homogeneous and intermixed structure of bilayer. Hydrogenation of these thin film structures was made at different hydrogen pressure (15 30 & 45 psi) for 30 min to visualize the effect of hydrogen on film structure. The UV–Vis absorption spectra I-V characteristics and Raman spectroscopy were carried out to study the effect of hydrogen on optical electrical and structural properties of Mg/Ti bilayer thin films. The annealed thin film represents the semiconductor nature with the conductivity of the order of 10-5 Ώ⁻¹-m⁻¹ and it decreases as hydrogen pressure increases. The nonlinear dependence of resistivity on hydrogen pressure reveals inhomogeneous distribution of hydrogen in the thin film. Raman spectroscopy confirmed the presence of hydrogen in thin film where the intensity of peaks was found to be decreased with hydrogen pressure.