Transmission, Distribution & Storage
Carbon Capture and Storage in the USA: The Role of US Innovation Leadership in Climate-technology Commercialization
Nov 2019
Publication
To limit global warming and mitigate climate change the global economy needs to decarbonize and reduce emissions to net-zero by mid-century. The asymmetries of the global energy system necessitate the deployment of a suite of decarbonization technologies and an all-of-the-above approach to deliver the steep CO2 -emissions reductions necessary. Carbon capture and storage (CCS) technologies that capture CO2 from industrial and power-plant point sources as well as the ambient air and store them underground are largely seen as needed to address both the flow of emissions being released and the stock of CO2 already in the atmosphere. Despite the pressing need to commercialize the technologies their large-scale deployment has been slow. Initial deployment however could lead to near-term cost reduction and technology proliferation and lowering of the overall system cost of decarbonization. As of November 2019 more than half of global large-scale CCS facilities are in the USA thanks to a history of sustained government support for the technologies. Recently the USA has seen a raft of new developments on the policy and project side signalling a reinvigorated push to commercialize the technology. Analysing these recent developments using a policy-priorities framework for CCS commercialization developed by the Global CCS Institute the paper assesses the USA’s position to lead large-scale deployment of CCS technologies to commercialization. It concludes that the USA is in a prime position due to the political economic characteristics of its energy economy resource wealth and innovation-driven manufacturing sector.
Study on Critical Technologies and Development Routes of Coal-based Hydrogen Energy
Jul 2019
Publication
Hydrogen is considered a secondary source of energy commonly referred to as an energy carrier. It has the highest energy content when compared to other common fuels by weight having great potential for further development. Hydrogen can be produced from various domestic resources but based on the fossil resource conditions in China coal-based hydrogen energy is considered to be the most valuable because it is not only an effective way to develop clean energy but also a proactive exploration of the clean usage of traditional coal resources. In this article the sorption-enhanced water–gas shift technology in the coal-to-hydrogen section and the hydrogen-storage and transport technology with liquid aromatics are introduced and basic mechanisms technical advantages latest progress and future R&D focuses of hydrogen-production and storage processes are listed and discussed. As a conclusion after considering the development frame and the business characteristics of CHN Energy Group a conceptual architecture for developing coal-based hydrogen energy and the corresponding supply chain is proposed.
The Role of Hydrogen on the Behavior of Intergranular Cracks in Bicrystalline α-Fe Nanowires
Jan 2021
Publication
Hydrogen embrittlement (HE) has been extensively studied in bulk materials. However little is known about the role of H on the plastic deformation and fracture mechanisms of nanoscale materials such as nanowires. In this study molecular dynamics simulations are employed to study the influence of H segregation on the behavior of intergranular cracks in bicrystalline α-Fe nanowires. The results demonstrate that segregated H atoms have weak embrittling effects on the predicted ductile cracks along the GBs but favor the cleavage process of intergranular cracks in the theoretically brittle directions. Furthermore it is revealed that cyclic loading can promote the H accumulation into the GB region ahead of the crack tip and overcome crack trapping thus inducing a ductile-to-brittle transformation. This information will deepen our understanding on the experimentally-observed H-assisted brittle cleavage failure and have implications for designing new nanocrystalline materials with high resistance to HE.
Effect of Hydrogen on the Tensile Behavior of Austenitic Stainless Steels 316L Produced by Laser-Powder Bed Fusion
Apr 2021
Publication
Hydrogen was doped in austenitic stainless steel (ASS) 316L tensile samples produced by the laser-powder bed fusion (L-PBF) technique. For this aim an electrochemical method was conducted under a high current density of 100 mA/cm2 for three days to examine its sustainability under extreme hydrogen environments at ambient temperatures. The chemical composition of the starting powders contained a high amount of Ni approximately 12.9 wt.% as a strong austenite stabilizer. The tensile tests disclosed that hydrogen charging caused a minor reduction in the elongation to failure (approximately 3.5% on average) and ultimate tensile strength (UTS; approximately 2.1% on average) of the samples using a low strain rate of 1.2 × 10−4 s−1. It was also found that an increase in the strain rate from 1.2 × 10−4 s−1 o 4.8 ×10−4 s−1 led to a reduction of approximately 3.6% on average for the elongation to failure and 1.7% on average for UTS in the pre-charged samples. No trace of martensite was detected in the X-ray diffraction (XRD) analysis of the fractured samples thanks to the high Ni content which caused a minor reduction in UTS × uniform elongation (UE) (GPa%) after the H charging. Considerable surface tearing was observed for the pre-charged sample after the tensile deformation. Additionally some cracks were observed to be independent of the melt pool boundaries indicating that such boundaries cannot necessarily act as a suitable area for the crack propagation.
Two-Stage Energy Management Strategies of Sustainable Wind-PV-Hydrogen-Storage Microgrid Based on Receding Horizon Optimization
Apr 2022
Publication
Hydrogen and renewable electricity-based microgrid is considered to be a promising way to reduce carbon emissions promote the consumption of renewable energies and improve the sustainability of the energy system. In view of the fact that the existing day-ahead optimal operation model ignores the uncertainties and fluctuations of renewable energies and loads a two-stage energy management model is proposed for the sustainable wind-PV-hydrogen-storage microgrid based on receding horizon optimization to eliminate the adverse effects of their uncertainties and fluctuations. In the first stage the day-ahead optimization is performed based on the predicted outpower of WT and PV the predicted demands of power and hydrogen loads. In the second stage the intra-day optimization is performed based on the actual data to trace the day-ahead operation schemes. Since the intra-day optimization can update the operation scheme based on the latest data of renewable energies and loads the proposed two-stage management model is effective in eliminating the uncertain factors and maintaining the stability of the whole system. Simulations show that the proposed two-stage energy management model is robust and effective in coordinating the operation of the wind-PV-hydrogen-storage microgrid and eliminating the uncertainties and fluctuations of WT PV and loads. In addition the battery storage can reduce the operation cost alleviate the fluctuations of the exchanged power with the power grid and improve the performance of the energy management model.
Heuristic Design of Advanced Martensitic Steels That Are Highly Resistant to Hydrogen Embrittlement by ε-Carbide
Feb 2021
Publication
Many advanced steels are based on tempered martensitic microstructures. Their mechanical strength is characterized by fine sub-grain structures with a high density of free dislocations and metallic carbides and/or nitrides. However the strength for practical use has been limited mostly to below 1400 MPa owing to delayed fractures that are caused by hydrogen. A literature survey suggests that ε-carbide in the tempered martensite is effective for strengthening. A preliminary experimental survey of the hydrogen absorption and hydrogen embrittlement of a tempered martensitic steel with ε-carbide precipitates suggested that the proper use of carbides in steels can promote a high resistance to hydrogen embrittlement. Based on the surveys martensitic steels that are highly resistant to hydrogen embrittlement and that have high strength and toughness are proposed. The heuristic design of the steels includes alloying elements necessary to stabilize the ε-carbide and procedures to introduce inoculants for the controlled nucleation of ε-carbide.
Hydrogen in Aluminium-Coated Steels Exposed to Synthetic Seawater
Jul 2020
Publication
Thermally sprayed aluminium (TSA) coatings provide protection to offshore steel structures without the use of external cathodic protection (CP) systems. These coatings provide sacrificial protection in the same way as a galvanic anode and thus hydrogen embrittlement (HE) becomes a major concern with the use of high strength steels. The effect of TSA on the HE of steel seems to remain largely unknown. Further the location of hydrogen in TSA-coated steel has not been explored. To address the above knowledge gap API 5L X80 and AISI 4137 steel coupons with and without TSA were prepared and the amount of hydrogen present in these steels when cathodically polarised to −1.1 V (Ag/AgCl) for 30 days in synthetic seawater was determined. One set of TSA-coated specimens was left at open circuit potential (OCP). The study indicates that the amount of hydrogen present in TSA-coated steel is ~100 times more than the amount found in uncoated steel and that the hydrogen seems to be largely localised in the TSA layer.
The Techno-economics Potential of Hydrogen Interconnectors for Electrical Energy Transmission and Storage
Dec 2021
Publication
This research introduces a ‘Hydrogen Interconnector System’ (HIS) as a novel method 7 for transporting electrical energy over long distances. The system takes electricity from 8 stranded renewable energy assets converts it to hydrogen in an electrolyser plant transports 9 hydrogen to the demand centre via pipeline where it is reconverted to electricity in either a 10 gas turbine or fuel cell plant. This paper evaluates the competitiveness of the technology with 11 High Voltage Direct Current (HVDC) systems calculating the following techno-economic 12 indicators; Levelised Cost Of Electricity (LCOE) and Levelised Cost Of Storage (LCOS). The 13 results suggest that the LCOE of the HIS is competitive with HVDC for construction in 2050 14 with distance beyond 350km in case of all scenarios for a 1GW system. The LCOS is lower 15 than an HVDC system using large scale hydrogen storage in 6 out of 12 scenarios analysed 16 including for construction from 2025. The HIS was also applied to three case studies with 17 the results showing that the system outperforms HVDC from LCOS perspectives in all cases 18 and has 15-20% lower investment costs in 2 studies analysed.
Quantitative Evaluations of Hydrogen Diffusivity in V-X (X = Cr, Al, Pd) Alloy Membranes Based on Hydrogen Chemical Potential
Jan 2021
Publication
Vanadium (V) has higher hydrogen permeability than Pd-based alloy membranes but exhibits poor resistance to hydrogen-induced embrittlement. The alloy elements are added to reduce hydrogen solubility and prevent hydrogen-induced embrittlement. To enhance hydrogen permeability the alloy elements which improve hydrogen diffusivity in V are more suitable. In the present study hydrogen diffusivity in V-Cr V-Al and V-Pd alloy membranes was investigated in view of the hydrogen chemical potential and compared with the previously reported results of V-Fe alloy membranes. The additions of Cr and Fe to V improved the mobility of hydrogen atoms. In contrast those of Al and Pd decreased hydrogen diffusivity. The first principle calculations revealed that the hydrogen atoms cannot occupy the first-nearest neighbour T sites (T1 sites) of Al and Pd in the V crystal lattice. These blocking effects will be a dominant contributor to decreasing hydrogen diffusivity by the additions of Al and Pd. For V-based alloy membranes Fe and Cr are more suitable alloy elements compared with Al and Pd in view of hydrogen diffusivity.
Effect of Hydrogen on the Deformation Behavior and Localization of Plastic Deformation of the Ultrafine-Grained Zr–1Nb Alloy
Oct 2020
Publication
In this paper comparison studies of the hydrogen effect on the structural and phase state deformation behavior and mechanical properties of the fine- (average grain size 4 µm) and ultrafine-grained (average element size 0.3 and 0.4 µm) Zr–1wt.%Nb (hereinafter Zr–1Nb) alloy under tension at temperatures in the range of 293–873 K were conducted. The formation of an ultrafine-grained structure is established to increase the strength characteristics of the Zr–1Nb alloy by a factor of 1.5–2 with a simultaneous reduction of its resistance to the localization of plastic deformation at the macro level and the value of deformation to failure. The presence of hydrogen in the Zr–1Nb alloy in the form of a solid solution and hydride precipitates increases its resistance to the localization of plastic deformation at the macro level if the alloy has an ultrafine-grained structure and decreases if the structure of the alloy is fine-grained. In the studied temperature range the Zr–1Nb alloy in the ultrafine-grained state has a higher resistance to hydrogen embrittlement than the alloy in the fine-grained state.
Hydrogen Embrittlement of Medium Mn Steels
Feb 2021
Publication
Recent research efforts to develop advanced–/ultrahigh–strength medium-Mn steels have led to the development of a variety of alloying concepts thermo-mechanical processing routes and microstructural variants for these steel grades. However certain grades of advanced–/ultrahigh–strength steels (A/UHSS) are known to be highly susceptible to hydrogen embrittlement due to their high strength levels. Hydrogen embrittlement characteristics of medium–Mn steels are less understood compared to other classes of A/UHSS such as high Mn twinning–induced plasticity steel because of the relatively short history of the development of this steel class and the complex nature of multiphase fine-grained microstructures that are present in medium–Mn steels. The motivation of this paper is to review the current understanding of the hydrogen embrittlement characteristics of medium or intermediate Mn (4 to 15 wt pct) multiphase steels and to address various alloying and processing strategies that are available to enhance the hydrogen-resistance of these steel grades.
Addressing H-Material Interaction in Fast Diffusion Materials—A Feasibility Study on a Complex Phase Steel
Oct 2020
Publication
Hydrogen embrittlement (HE) is one of the main limitations in the use of advanced high-strength steels in the automotive industry. To have a better understanding of the interaction between hydrogen (H) and a complex phase steel an in-situ method with plasma charging was applied in order to provide continuous H supply during mechanical testing in order to avoid H outgassing. For such fast-H diffusion materials only direct observation during in-situ charging allows for addressing H effects on materials. Different plasma charging conditions were analysed yet there was not a pronounced effect on the mechanical properties. The H concentration was calculated while using a simple analytical model as well as a simulation approach resulting in consistent low H values below the critical concentration to produce embrittlement. However the dimple size decreased in the presence of H and with increasing charging time the crack propagation rate increased. The rate dependence of flow properties of the material was also investigated proving that the material has no strain rate sensitivity which confirmed that the crack propagation rate increased due to H effects. Even though the H concentration was low in the experiments that are presented here different technological alternatives can be implemented in order to increase the maximum solute concentration.
Hydrogen Uptake and Embrittlement of Carbon Steels in Various Environments
Aug 2020
Publication
To avoid failures due to hydrogen embrittlement it is important to know the amount of hydrogen absorbed by certain steel grades under service conditions. When a critical hydrogen content is reached the material properties begin to deteriorate. The hydrogen uptake and embrittlement of three different carbon steels (API 5CT L80 Type 1 P110 and 42CrMo4) was investigated in autoclave tests with hydrogen gas (H2) at elevated pressure and in ambient pressure tests with hydrogen sulfide (H2S). H2 gas with a pressure of up to 100 bar resulted in an overall low but still detectable hydrogen absorption which did not cause any substantial hydrogen embrittlement in specimens under a constant load of 90% of the specified minimum yield strength (SMYS). The amount of hydrogen absorbed under conditions with H2S was approximately one order of magnitude larger than under conditions with H2 gas. The high hydrogen content led to failures of the 42CrMo4 and P110 specimens.
Hydrogenation and Dehydrogenation of Liquid Organic Hydrogen Carriers: A New Opportunity for Carbon-Based Catalysts
Jan 2022
Publication
The development of a hydrogen-based economy is the perfect nexus between the need of discontinuing the use of fossil fuels (trying to mitigate climate change) the development of a system based on renewable energy (with the use of hydrogen allowing us to buffer the discontinuities produced in this generation) and the achievement of a local-based robust energy supply system. However extending the use of hydrogen as an energy vector must still overcome challenging issues with the key issues being related to its storage. Cryogenic or pressurized storage is relatively expensive technically complex and presents important safety concerns. As a promising alternative the use of organic hydrogen carriers has been suggested in recent years. The ideal carrier will be an organic compound with a low melting point and low viscosity with a significant number of unsaturated carbon–carbon bonds in addition to being easy to hydrogenate and dehydrogenate. These properties allow us to store and transport hydrogen in infrastructures designed for liquid fuels thus facilitating the replacement of fossil fuels by hydrogen
Life Cycle Environmental Analysis of a Hydrogen-based Energy Storage System for Remote Applications
Mar 2022
Publication
Energy storage systems are required to address the fluctuating behaviour of variable renewable energy sources. The environmental sustainability of energy storage technologies should be carefully assessed together with their techno-economic feasibility. In this work an environmental analysis of a renewable hydrogen-based energy storage system has been performed making use of input parameters made available in the framework of the European REMOTE project. The analysis is applied to the case study of the Froan islands (Norway) which are representative of many other insular microgrid sites in northern Europe. The REMOTE solution is compared with other scenarios based on fossil fuels and submarine connections to the mainland grid. The highest climate impacts are found in the dieselbased configuration (1090.9 kgCO2eq/MWh) followed by the REMOTE system (148.2 kgCO2eq/MWh) and by the sea cable scenario (113.7 kgCO2eq/MWh). However the latter is biased by the very low carbon intensity of the Norwegian electricity. A sensitivity analysis is then performed on the length of the sea cable and on the CO2 emission intensity of electricity showing that local conditions have a strong impact on the results. The REMOTE system is also found to be the most cost-effective solution to provide electricity to the insular community. The in-depth and comparative (with reference to possible alternatives) assessment of the renewable hydrogen-based system aims to provide a comprehensive overview about the effectiveness and sustainability of these innovative solutions as a support for off-grid remote areas.
Hydrogen Storage: Thermodynamic Analysis of Alkyl-Quinolines and Alkyl-Pyridines as Potential Liquid Organic Hydrogen Carriers (LOHC)
Dec 2021
Publication
The liquid organic hydrogen carriers (LOHC) are aromatic molecules which can be considered as an attractive option for the storage and transport of hydrogen. A considerable amount of hydrogen up to 7–8% wt. can be loaded and unloaded with a reversible chemical reaction. Substituted quinolines and pyridines are available from petroleum coal processing and wood preservation or they can be synthesized from aniline. Quinolines and pyridines can be considered as potential LOHC systems provided they have favorable thermodynamic properties which were the focus of this current study. The absolute vapor pressures of methyl-quinolines were measured using the transpiration method. The standard molar enthalpies of vaporization of alkyl-substituted quinolines and pyridines were derived from the vapor pressure temperature dependencies. Thermodynamic data on vaporization and formation enthalpies available in the literature were collected evaluated and combined with our own experimental results. The theoretical standard molar gas-phase enthalpies of formation of quinolines and pyridines calculated using the quantum-chemical G4 methods agreed well with the evaluated experimental data. Reliable standard molar enthalpies of formation in the liquid phase were derived by combining high-level quantum chemistry values of gas-phase enthalpies of formation with experimentally determined enthalpies of vaporization. The liquid-phase hydrogenation/dehydrogenation reaction enthalpies of alkyl-substituted pyridines and quinolines were calculated and compared with the data for other potential liquid organic hydrogen carriers. The comparatively low enthalpies of reaction make these heteroaromatics a seminal LOHC system.
Measurement of Fatigue Crack Growth Rates for Steels in Hydrogen Containment Components
Sep 2009
Publication
The objective of this work was to enable the safe design of hydrogen pressure vessels by measuring the fatigue crack growth rates of ASME code-qualified steels in high-pressure hydrogen gas. While a design framework has recently been established for high-pressure hydrogen vessels a material property database does not exist to support the design calculations. This study addresses such voids in the database by measuring the fatigue crack growth rates of three different heats of ASME SA-372 Grade J steel in 100 MPa hydrogen gas. Results showed that the fatigue crack growth rates were similar for all three steel heats although the highest-strength steel appeared to exhibit the highest growth rates. Hydrogen accelerated the fatigue crack growth rates of the steels by as much as two orders of magnitude relative to anticipated crack growth rates in inert environments. Despite such dramatic effects of hydrogen on the fatigue crack growth rates measurement of these properties enables reliable definition of the design life of steel hydrogen containment vessels.
SGN Aberdeen Vision Project: Final Report
May 2020
Publication
The Aberdeen Vision Project could deliver CO2 savings of 1.5MtCO2/y compared with natural gas. A dedicated pipeline from St Fergus to Aberdeen would enable the phased transfer of the Aberdeen regional gas distribution system to 20% then 100% hydrogen.
The study has demonstrated that 2% hydrogen can be injected into the National Transmission System (NTS) at St Fergus and its distribution through the system into the gas distribution network. Due to unique regional attributes the Aberdeen region could lead the UK in the conversion to largescale clean hydrogen. A 200MW hydrogen generation plant is planned to suit 2% blend into the NTS followed by a build out to supply the Aberdeen gas networks and to enable low cost hydrogen transport applications.
This report and any attachment is freely available on the ENA Smarter Networks Portal here. IGEM Members can download the report and any attachment directly by clicking on the pdf icon above.
The study has demonstrated that 2% hydrogen can be injected into the National Transmission System (NTS) at St Fergus and its distribution through the system into the gas distribution network. Due to unique regional attributes the Aberdeen region could lead the UK in the conversion to largescale clean hydrogen. A 200MW hydrogen generation plant is planned to suit 2% blend into the NTS followed by a build out to supply the Aberdeen gas networks and to enable low cost hydrogen transport applications.
This report and any attachment is freely available on the ENA Smarter Networks Portal here. IGEM Members can download the report and any attachment directly by clicking on the pdf icon above.
The Effect of Electrolytic Hydrogenation on Mechanical Properties of T92 Steel Weldments under Different PWHT Conditions
Aug 2020
Publication
In the present work the effects of electrolytic hydrogen charging of T92 steel weldments on their room-temperature tensile properties were investigated. Two circumferential weldments between the T92 grade tubes were produced by gas tungsten arc welding using the matching Thermanit MTS 616 filler material. The produced weldments were individually subjected to considerably differing post-welding heat treatment (PWHT) procedures. The first-produced weldment was conventionally tempered (i.e. short-term annealed below the Ac1 critical transformation temperature of the T92 steel) whereas the second one was subjected to its full renormalization (i.e. appropriate reaustenitization well above the T92 steel Ac3 critical transformation temperature and subsequent air cooling) followed by its conventional subcritical tempering. From both weldments cylindrical tensile specimens of cross-weld configuration were machined. The room-temperature tensile tests were performed for the individual welds’ PWHT states in both hydrogen-free and electrolytically hydrogen-charged conditions. The results indicated higher hydrogen embrittlement susceptibility for the renormalized-and-tempered weldments compared to the conventionally tempered ones. The obtained findings were correlated with performed microstructural and fractographic observations.
Health & Safety Laboratory - Gas Detection for Hydrogen Enriched Gas Distribution Networks
Jul 2019
Publication
The UK has committed to significantly reduce greenhouse gas emissions by 2050 to help address climate change. Decarbonising heating is a key part of this and using hydrogen (H2) as a replacement to natural gas (NG) can help in achieving this. The objective of current research including HyDeploy is to demonstrate that NG containing levels of H2 beyond those currently allowed of 0.1 vol% (1000 ppm) [1] can be distributed and utilised safely and efficiently. Initial projects such as HyDeploy are studying the effects of introducing up to 20 vol% H2 in NG but later projects are considering using up to 100 vol% H2.
A key element in the safe operation of a modern gas distribution system is gas detection. However the addition of hydrogen to NG will alter the characteristics of the gas and the impact on gas detection must be considered. It is important that sensors remain sufficiently sensitive to the presence of hydrogen natural gas carbon monoxide (CO) and oxygen (O2) deficiency and that they don’t lead to false positive or false negative readings. The aim of this document is to provide a summary of the requirements for gas detection of hydrogen enriched natural gas for the gas distribution industry and other potentially interested parties. As such it is based on gas detectors presently used by the industry with the only major differences being the effects of hydrogen on the sensitivity of flammable gas sensors and the cross sensitivity of carbon monoxide gas sensors to hydrogen.
There is further information of gas detector concepts and technologies in the appendices.
This report and any attachment is freely available on the ENA Smarter Networks Portal here. IGEM Members can download the report and any attachment directly by clicking on the pdf icon above.
A key element in the safe operation of a modern gas distribution system is gas detection. However the addition of hydrogen to NG will alter the characteristics of the gas and the impact on gas detection must be considered. It is important that sensors remain sufficiently sensitive to the presence of hydrogen natural gas carbon monoxide (CO) and oxygen (O2) deficiency and that they don’t lead to false positive or false negative readings. The aim of this document is to provide a summary of the requirements for gas detection of hydrogen enriched natural gas for the gas distribution industry and other potentially interested parties. As such it is based on gas detectors presently used by the industry with the only major differences being the effects of hydrogen on the sensitivity of flammable gas sensors and the cross sensitivity of carbon monoxide gas sensors to hydrogen.
There is further information of gas detector concepts and technologies in the appendices.
This report and any attachment is freely available on the ENA Smarter Networks Portal here. IGEM Members can download the report and any attachment directly by clicking on the pdf icon above.
A Review on Advanced Manufacturing for Hydrogen Storage Applications
Dec 2021
Publication
Hydrogen is a notoriously difficult substance to store yet has endless energy applications. Thus the study of long-term hydrogen storage and high-pressure bulk hydrogen storage have been the subject of much research in the last several years. To create a research path forward it is important to know what research has already been done and what is already known about hydrogen storage. In this review several approaches to hydrogen storage are addressed including high-pressure storage cryogenic liquid hydrogen storage and metal hydride absorption. Challenges and advantages are offered based on reported research findings. Since the project looks closely at advanced manufacturing techniques for the same are outlined as well. There are seven main categories into which most rapid prototyping styles fall. Each is briefly explained and illustrated as well as some generally accepted advantages and drawbacks to each style. An overview of hydrogen adsorption on metal hydrides carbon fibers and carbon nanotubes are presented. The hydrogen storage capacities of these materials are discussed as well as the differing conditions in which the adsorption was performed under. Concepts regarding storage shape and materials accompanied by smaller-scale advanced manufacturing options for hydrogen storage are also presented.
A Review on Underground Hydrogen Storage: Insight into Geological Sites, Influencing Factors and Future Outlook
Dec 2021
Publication
Without remorse fossil fuels have made a huge contribution to global development in all of its forms. However the recent scientific outlooks are currently shifting as more research is targeted towards promoting a carbon-free economy in addition to the use of electric power from renewable sources. While renewable energy sources may be a solution to the anthropogenic greenhouse gas (GHG) emissions from fossil fuel they are yet season-dependent faced with major atmospheric drawbacks which when combined with annually varying but steady energy demand results in renewable energy excesses or deficits. Therefore it is essential to devise a long-term storage medium to balance their intermittent demand and supply. Hydrogen (H2) as an energy vector has been suggested as a viable method of achieving the objectives of meeting the increasing global energy demand. However successful implementation of a full-scale H2 economy requires large-scale H2 storage (as H2 is highly compressible). As such storage of H2 in geological formations has been considered as a potential solution where it can be withdrawn again at the larger stage for utilization. Thus in this review we focus on the potential use of geological formations for large-scale underground hydrogen storage (UHS) where both conventional and non-conventional UHS options were examined in depth. Also insights into some of the probable sites and the related examined criteria for selection were highlighted. The hydrodynamics of UHS influencing factors (including solid fluid and solid–fluid interactions) are summarized exclusively. In addition the economics and reaction perspectives inherent to UHS have been examined. The findings of this study show that UHS like other storage systems is still in its infancy. Further research and development are needed to address the significant hurdles and research gaps found particularly in replaceable influencing parameters. As a result this study is a valuable resource for UHS researchers.
Clean Energy and Fuel Storage
Aug 2019
Publication
Clean energy and fuel storage is often required for both stationary and automotive applications. Some of the clean energy and fuel storage technologies currently under extensive research and development are hydrogen storage direct electric storage mechanical energy storage solar-thermal energy storage electrochemical (batteries and supercapacitors) and thermochemical storage. The gravimetric and volumetric storage capacity energy storage density power output operating temperature and pressure cycle life recyclability and cost of clean energy or fuel storage are some of the factors that govern efficient energy and fuel storage technologies for potential deployment in energy harvesting (solar and wind farms) stations and on-board vehicular transportation. This Special Issue thus serves the need to promote exploratory research and development on clean energy and fuel storage technologies while addressing their challenges to a practical and sustainable infrastructure.
Fatigue Crack Growth of Electron Beam Melted Ti-6Al-4V in High-Pressure Hydrogen
Mar 2020
Publication
Titanium-based alloys are susceptible to hydrogen embrittlement (HE) a phenomenon that deteriorates fatigue properties. Ti-6Al-4V is the most widely used titanium alloy and the effect of hydrogen embrittlement on fatigue crack growth (FCG) was investigated by carrying out crack propagation tests in air and high-pressure H2 environment. The FCG test in hydrogen environment resulted in a drastic increase in crack growth rate at a certain Δ K with crack propagation rates up to 13 times higher than those observed in air. Possible reasons for such behaviour were discussed in this paper. The relationship between FCG results in high-pressure H2 environment and microstructure was investigated by comparison with already published results of cast and forged Ti-6Al-4V. Coarser microstructure was found to be more sensitive to HE. Moreover the electron beam melting (EBM) materials experienced a crack growth acceleration in-between that of cast and wrought Ti-6Al-4V
Complex Metal Hydrides for Hydrogen, Thermal and Electrochemical Energy Storage
Oct 2017
Publication
Hydrogen has a very diverse chemistry and reacts with most other elements to form compounds which have fascinating structures compositions and properties. Complex metal hydrides are a rapidly expanding class of materials approaching multi-functionality in particular within the energy storage field. This review illustrates that complex metal hydrides may store hydrogen in the solid state act as novel battery materials both as electrolytes and electrode materials or store solar heat in a more efficient manner as compared to traditional heat storage materials. Furthermore it is highlighted how complex metal hydrides may act in an integrated setup with a fuel cell. This review focuses on the unique properties of light element complex metal hydrides mainly based on boron nitrogen and aluminum e.g. metal borohydrides and metal alanates. Our hope is that this review can provide new inspiration to solve the great challenge of our time: efficient conversion and large-scale storage of renewable energy.
Commercialisation of Energy Storage
Mar 2015
Publication
This report was created to ensure a deeper understanding of the role and commercial viability of energy storage in enabling increasing levels of intermittent renewable power generation. It was specifically written to inform thought leaders and decision-makers about the potential contribution of storage in order to integrate renewable energy sources (RES) and about the actions required to ensure that storage is allowed to compete with the other flexibility options on a level playing field.<br/>The share of RES in the European electric power generation mix is expected to grow considerably constituting a significant contribution to the European Commission’s challenging targets to reduce greenhouse gas emissions. The share of RES production in electricity demand should reach about 36% by 2020 45-60% by 2030 and over 80% in 2050.<br/>In some scenarios up to 65% of EU power generation will be covered by solar photovoltaics (PV) as well as on- and offshore wind (variable renewable energy (VRE) sources) whose production is subject to both seasonal as well as hourly weather variability. This is a situation the power system has not coped with before. System flexibility needs which have historically been driven by variable demand patterns will increasingly be driven by supply variability as VRE penetration increases to very high levels (50% and more).<br/>Significant amounts of excess renewable energy (on the order of TWh) will start to emerge in countries across the EU with surpluses characterized by periods of high power output (GW) far in excess of demand. These periods will alternate with times when solar PV and wind are only generating at a fraction of their capacity and non-renewable generation capacity will be required.<br/>In addition the large intermittent power flows will put strain on the transmission and distribution network and make it more challenging to ensure that the electricity supply matches demand at all times.<br/>New systems and tools are required to ensure that this renewable energy is integrated into the power system effectively. There are four main options for providing the required flexibility to the power system: dispatchable generation transmission and distribution expansion demand side management and energy storage. All of these options have limitations and costs and none of them can solve the RES integration challenge alone. This report focuses on the question to what extent current and new storage technologies can contribute to integrate renewables in the long run and play additional roles in the short term.
Impact of Depth on Underground Hydrogen Storage Operations in Deep Aquifers
Mar 2024
Publication
Underground hydrogen storage in geological structures is considered appropriate for storing large amounts of hydrogen. Using the geological Konary structure in the deep saline aquifers an analysis of the influence of depth on hydrogen storage was carried out. Hydrogen injection and withdrawal modeling was performed using TOUGH2 software assuming different structure depths. Changes in the relevant parameters for the operation of an underground hydrogen storage facility including the amount of H2 injected in the initial filling period cushion gas working gas and average amount of extracted water are presented. The results showed that increasing the depth to approximately 1500 m positively affects hydrogen storage (flow rate of injected hydrogen total capacity and working gas). Below this depth the trend was reversed. The cushion gas-to-working gas ratio did not significantly change with increasing depth. Its magnitude depends on the length of the initial hydrogen filling period. An increase in the depth of hydrogen storage is associated with a greater amount of extracted water. Increasing the duration of the initial hydrogen filling period will reduce the water production but increase the cushion gas volume.
A Review for Consistent Analysis of Hydrogen Permeability through Dense Metallic Membranes
Jun 2020
Publication
The hydrogen permeation coefficient (ϕ) is generally used as a measure to show hydrogen permeation ability through dense metallic membranes which is the product of the Fick’s diffusion coefficient (D) and the Sieverts’ solubility constant (K). However the hydrogen permeability of metal membranes cannot be analyzed consistently with this conventional description. In this paper various methods for consistent analysis of hydrogen permeability are reviewed. The derivations of the descriptions are explained in detail and four applications of the consistent descriptions of hydrogen permeability are introduced: (1) prediction of hydrogen flux under given conditions (2) comparability of hydrogen permeability (3) understanding of the anomalous temperature dependence of hydrogen permeability of Pd-Ag alloy membrane and (4) design of alloy composition of non-Pd-based alloy membranes to satisfy both high hydrogen permeability together with strong resistance to hydrogen embrittlement.
The Effect of Graphite Size on Hydrogen Absorption and Tensile Properties of Ferritic Ductile Cast Iron
Jun 2019
Publication
Ductile cast iron (DCI) is one of prospective materials used for the hydrogen equipment because of low-cost good workability and formability. The wide range of mechanical properties of DCI is obtained by controlling microstructural factors such as graphite size volume fraction of graphite matrix structure and so on. Therefore it is important to find out an optimal microstructural condition that is less susceptible to hydrogen embrittlement. In this study the effects of graphite size on the hydrogen absorption capability and the hydrogen-induced ductility loss of ferritic DCI were investigated.<br/>Several kinds of ferritic DCIs with a different graphite diameter of about 10 µm - 30 µm were used for the tensile test and the hydrogen content measurement. Hydrogen charging was performed prior to the tensile test by exposing a specimen to high-pressure hydrogen gas. Then the tensile test was performed in air at room temperature. The hydrogen content of a specimen was measured by a thermal desorption analyzer.<br/>It was found that the amount of hydrogen stored in DCI was dependent on the graphite size. As the graphite diameter increased the hydrogen content sharply increased at a certain graphite diameter and then it became nearly constant irrespective of increase in graphite diameter. In other words there was the critical graphite diameter that significantly changed the hydrogen absorption capability. The ductility was decreased by hydrogen and the hydrogen-induced ductility loss was dependent on the hydrogen content. Therefore the hydrogen embrittlement of DCI became remarkable when the graphite size was larger than the critical value.
Shielded Hydrogen Passivation – A Novel Method for Introducing Hydrogen into Silicon
Sep 2017
Publication
This paper reports a new approach for exposing materials including solar cell structures to atomic hydrogen. This method is dubbed Shielded Hydrogen Passivation (SHP) and has a number of unique features offering high levels of atomic hydrogen at low temperature whilst inducing no damage. SHP uses a thin metallic layer in this work palladium between a hydrogen generating plasma and the sample which shields the silicon sample from damaging UV and energetic ions while releasing low energy neutral atomic hydrogen onto the sample. In this paper the importance of the preparation of the metallic shield either to remove a native oxide or to contaminate intentionally the surface are shown to be potential methods for increasing the amount of atomic hydrogen released. Excellent damage free surface passivation of thin oxides is observed by combining SHP and corona discharge obtaining minority carrier lifetimes of 2.2 ms and J0 values below 5.47 fA/cm2. This opens up a number of exciting opportunities for the passivation of advanced cell architectures such as passivated contacts and heterojunctions.
Specific Effects of Hydrogen Concentration on Resistance to Fracture of Ferrite-pearlitic Pipeline Steels
Aug 2019
Publication
The presented work is dedicated to evaluation of strain and fatigue behaviour of the ferrite-pearlite low-alloyed pipeline steels under known hydrogen concentration in a bulk of metal. Tensile test results have shown on the existence of some characteristic value of the hydrogen concentration CH at which the mechanism of hydrogen influence changes namely: below this value the enhanced plasticity (decreasing of the yield stress value) takes place and above – the hydrogen embrittlement occurs. The ambiguous relationship between fatigue crack growth rate and hydrogen concentration CH in the bulk of steels under their cyclic loading in hydrogen-contained environments has been found. There is a certain CH value at which the crack growth resistance of steel increases and the diagram of fatigue crack growth rate shifts to higher values of stress intensity factor. The generalised diagram of hydrogen concentration effect on strength behaviour of low-alloyed ferrite-pearlite pipeline steels is presented and discussed with the aim of evaluation of different mechanisms of hydrogen effect conditions of their realization and possible co-existence.
Hydrogen Storage Mechanism in Sodium-Based Graphene Nanoflakes: A Density Functional Theory Study
Jan 2022
Publication
Carbon materials such as graphene nanoflakes carbon nanotubes and fullerene can be widely used to store hydrogen and doping these materials with lithium (Li) generally increases their H2 -storage densities. Unfortunately Li is expensive; therefore alternative metals are required to realize a hydrogen-based society. Sodium (Na) is an inexpensive element with chemical properties that are similar to those of lithium. In this study we used density functional theory to systematically investigate how hydrogen molecules interact with Na-doped graphene nanoflakes. A graphene nanoflake (GR) was modeled by a large polycyclic aromatic hydrocarbon composed of 37 benzene rings with GR-Na-(H2 )n and GR-Na+ -(H2 )n (n = 0–12) clusters used as hydrogen storage systems. Data obtained for the Na system were compared with those of the Li system. The single-H2 GR-Li and GR-Na systems (n = 1) exhibited binding energies (per H2 molecule) of 3.83 and 2.72 kcal/mol respectively revealing that the Li system has a high hydrogen-storage ability. This relationship is reversed from n = 4 onwards; the Na systems exhibited larger or similar binding energies for n = 4–12 than the Li-systems. The present study strongly suggests that Na can be used as an alternative metal to Li in H2 -storage applications. The H2 -storage mechanism in the Na system is also discussed based on the calculated results.
Improving Hydrogen Embrittlement Resistance of Hot-Stamped 1500 MPa Steel Parts That Have Undergone a Q&P Treatment by the Design of Retained Austenite and Martensite Matrix
Nov 2020
Publication
Hydrogen embrittlement is one of the largest obstacles against the commercialisation of ultra-high strength quenching and partitioning (Q&P) steels with ultimate tensile strength over 1500 MPa including the hot stamped steel parts that have undergone a Q&P treatment. In this work the influence of partitioning temperature on hydrogen embrittlement of ultra-high strength Q&P steels is studied by pre-charged tensile tests with both dog-bone and notched samples. It is found that hydrogen embrittlement resistance is enhanced by the higher partitioning temperature. Then the hydrogen embrittlement mechanism is analysed in terms of hydrogen retained austenite and martensite matrix. Thermal desorption analysis (TDA) shows that the hydrogen trapping properties are similar in the Q&P steels which cannot explain the enhancement of hydrogen embrittlement resistance. On the contrary it is found that the relatively low retained austenite stability after the higher temperature partitioning ensures more sufficient TRIP effect before hydrogen-induced fracture. Additionally dislocation recovery and solute carbon depletion at the higher partitioning temperature can reduce the flow stress of the martensite matrix improving its intrinsic toughness and reducing its hydrogen sensitivity both of which result in the higher hydrogen embrittlement resistance.
Analysis of the Physicochemical, Mechanical, and Electrochemical Parameters and Their Impact on the Internal and External SCC of Carbon Steel Pipelines
Dec 2020
Publication
The review presented herein is regarding the stress corrosion cracking (SCC) phenomena of carbon steel pipelines affected by the corrosive electrolytes that comes from external (E) and internal (I) environments as well as the susceptibility and tensile stress on the SCC. Some useful tools are presented including essential aspects for determining and describing the E-SCC and I-SCC in oil and gas pipelines. Therefore this study aims to present a comprehensive and critical review of a brief experimental summary and a comparison of physicochemical mechanical and electrochemical data affecting external and internal SCC in carbon steel pipelines exposed to corrosive media have been conducted. The SCC hydrogen-induced cracking (HIC) hydrogen embrittlement and sulfide stress cracking (SSC) are attributed to the pH and to hydrogen becoming more corrosive by combining external and internal sources promoting cracking such as sulfide compounds acidic soils acidic atmospheric compounds hydrochloric acid sulfuric acid sodium hydroxide organic acids (acetic acid mainly) bacteria induced corrosion cathodic polarization among others. SCC growth is a reaction between the microstructural chemical and mechanical effects and it depends on the external and internal environmental sources promoting unpredictable cracks and fractures. In some cases E-SCC could be initiated by hydrogen that comes from the over-voltage during the cathodic protection processes. I-SCC could be activated by over-operating pressure and temperature at flowing media during the production gathering storage and transportation of wet hydrocarbons through pipelines. The mechanical properties related to I-SCC were higher in comparison with those reviewed by E-SCC suggesting that pipelines suffer more susceptibility to I-SCC. When a pipeline is designed the internal fluid being transported (changes of environments) and the external environment concerning SCC should be considered. This review offers a good starting point for newcomers into the field it is written as a tutorial and covers a large number of basic standards in the area.
A Study on the Influential Factors of Stress Corrosion Cracking in C110 Casing Pipe
Jan 2022
Publication
In this paper we analyze the potential factors affecting the hydrogen sulfide type of stress corrosion cracking in C110 casing pipes. In order to further study these cracking factors the methods of material property testing scanning electron microscopy XRD TEM and 3D ultra-depth-of-field were applied in the experiments. Besides that an HTHP autoclave was independently designed by the laboratory to simulate the actual corrosion environment and the potential factors affecting the stress corrosion cracking of C110 casing pipes were determined. The test results showed that the chemical composition metallographic structure hardness and non-metallic inclusions of the two types of C110 casing pipes were all qualified. In fact there remains a risk of stress corrosion cracking when the two kinds of C110 casing pipes serve under long-term field-working conditions. It is considered in this paper that the precipitates on the material surface stress damage and pitting corrosion are all critical factors affecting the stress corrosion cracking of casing pipes.
Estimation of Filling Time for Compressed Hydrogen Refueling
Mar 2019
Publication
In order to facilitate the application of hydrogen energy and ensure its safety the compressed hydrogen storage tank on board needs to be full of hydrogen gas within 3 minutes. Therefore to meet this requirement the effects of refueling parameters on the filling time need to be investigated urgently. For the purpose of solving this issue a novel analytical solution of filling time is obtained from a lumped parameter model in this paper. According to the equation of state for real gas and dimensionless numbers Nu and Re the function relationships between the filling time and the refueling parameters are presented. These parameters include initial temperature initial pressure inflow temperature final temperature and final pressure. These equations are used to fit the reference data the results of fitting show good agreement. Then the values of fitting parameters are further utilized so as to verify the validity of these formulas. We believe this study can contribute to control the hydrogen filling time and ensure the safety during fast filling process.
Laboratory Method for Simulating Hydrogen Assisted Degradation of Gas Pipeline Steels
Aug 2019
Publication
Integrity of natural gas transmission systems is of great importance for energy and environmental security. Deterioration occurs in gas transit pipelines due to operational conditions and action of corrosion and hydrogenating media and leads to changes in microstructure and mechanical properties of pipeline steels which influences on pipeline performance. Hydrogenation of metal during corrosion process together with working stresses facilitates a development of in-bulk damaging at nano- and microscales. Reducing brittle fracture resistance of pipeline steels under operation increases significantly a failure risk of gas pipelines associated with in-bulk material degradation. Therefore hydrogen assisted degradation of pipelines steels under operation calls for effective methods for in-laboratory accelerated degradation. The present study is devoted to the development of the procedure of laboratory simulation of in-service degradation of pipeline steels. The role of hydrogen in degradation of pipeline steels was analysed. The procedure of accelerated degradation of pipeline steels under the combined action of axial loading and hydrogen charging was developed and induced in the laboratory. The procedure was consisted in consistently subjecting of specimens to electrolytic hydrogen charging to an axial loading up and to an artificial aging. Pipeline steels in the different states (as-received post-operated aged and after in-laboratory degradation) were investigated. The tensile mechanical behaviour of steels and impact toughness were experimentally studied. It was definitely concluded that the applied procedure caused the changes in the metal mechanical properties at the same level compared to the properties degradation due to operation. The developed procedure enables on a laboratory scale simulating of pipeline steel degradation during long-term operation under simultaneous action of hydrogenation and working loading and it makes possible to predict the mechanical behaviour of pipeline steels during service.
Open-cathode PEMFC Heat Utilisation to Enhance Hydrogen Supply Rate of Metal Hydride Canisters
Mar 2019
Publication
In this paper the hydrogen supply to an open-cathode PEM fuel cell (FC) by using metal hydride (MH) storage and thermal coupling between these two components are investigated theoretically. One of the challenges in using MH hydrogen storage canisters is their limited hydrogen supply rate as the hydrogen release from MH is an endothermic reaction. Therefore in order to meet the required hydrogen supply rate high amounts of MH should be employed that usually suggests storage of hydrogen to be higher than necessary for the application adding to the size weight and cost of the system. On the other hand the exhaust heat (i.e. that is usually wasted if not utilised for this purpose) from open-cathode FCs is a low-grade heat. However this heat can be transferred to MH canisters through convection to heat them up and increase their hydrogen release rate. A mathematical model is used to simulate the heat transfer between PEMFC exhaust heat and MH storage. This enables the prediction of the required MH for different FC power levels with and without heat supply to the MH storage. A 2.5-kW open-cathode FC is used to measure the exhaust air temperature at different output powers. It was found that in the absence of heat supply from the FC to the MH canisters significantly higher number of MH canisters are required to achieve the required rate of hydrogen supply to the FC for sustained operation (specially at high power outputs). However using the exhaust hot air from the FC to supply heat to the MH storage can reduce the number of the MH canisters required by around 40% to 70% for power output levels ranging from 500 W to 2000 W.
Large-scale Storage of Hydrogen
Mar 2019
Publication
The large-scale storage of hydrogen plays a fundamental role in a potential future hydrogen economy. Although the storage of gaseous hydrogen in salt caverns already is used on a full industrial scale the approach is not applicable in all regions due to varying geological conditions. Therefore other storage methods are necessary. In this article options for the large-scale storage of hydrogen are reviewed and compared based on fundamental thermodynamic and engineering aspects. The application of certain storage technologies such as liquid hydrogen methanol ammonia and dibenzyltoluene is found to be advantageous in terms of storage density cost of storage and safety. The variable costs for these high-density storage technologies are largely associated with a high electricity demand for the storage process or with a high heat demand for the hydrogen release process. If hydrogen is produced via electrolysis and stored during times of low electricity prices in an industrial setting these variable costs may be tolerable.
Effect of Gasoline Pool Fire on Liquid Hydrogen Storage Tank in Hybrid Hydrogen-gasoline Fueling Station
Nov 2015
Publication
Multiple-energy-fuelling stations which can supply several types of energy such as gasoline CNG and hydrogen could guarantee the efficient use of space. To guide the safety management of hybrid hydrogen–gasoline fuelling stations which utilize liquid hydrogen as an energy carrier the scale of gasoline pool fires was estimated using the hazard assessment tool Toxic Release Analysis of Chemical Emissions (TRACE). Subsequently the temperature and the stress due to temperature distribution were estimated using ANSYS. Based on the results the safety of liquid hydrogen storage tanks was discussed. It was inferred that the emissivity of the outer material of the tank and the safety distance between liquid hydrogen storage tanks and gasoline dispensers should be less than 0.2 and more than 8.5 m respectively to protect the liquid hydrogen storage tank from the gasoline pool fire. To reduce the safety distance several measures are required e.g. additional thermal shields such as protective intumescent paint and water sprinkler systems and an increased slope to lead gasoline off to a safe domain away from the liquid hydrogen storage tank
Hydrogen Embrittlement Evaluation of Micro Alloyed Steels by Means of J-Integral Curve
Jun 2019
Publication
The aim of this work is the evaluation of the hydrogen effect on the J-integral parameter. It is well-known that the micro alloyed steels are affected by Hydrogen Embrittlement phenomena only when they are subjected at the same time to plastic deformation and hydrogen evolution at their surface. Previous works have pointed out the absence of Hydrogen Embrittlement effects on pipeline steels cathodically protected under static load conditions. On the contrary in slow strain rate tests it is possible to observe the effect of the imposed potential and the strain rate on the hydrogen embrittlement steel behavior only after the necking of the specimens. J vs. Δa curves were measured on different pipeline steels in air and in aerated NaCl 3.5 g/L solution at free corrosion potential or under cathodic polarization at −1.05 and −2 V vs. SCE. The area under the J vs. Δa curves and the maximum crack propagation rate were taken into account. These parameters were compared with the ratio between the reduction of area in environment and in air obtained by slow strain rate test in the same environmental conditions and used to rank the different steels.
Stress Corrosion Behavior of AM50Gd Magnesium Alloy in Different Environments
May 2019
Publication
A new type of high strength corrosion-resistant magnesium alloy was prepared by adding 1% rare earth Gd to AM50 and then treated with hot extrusion method. The stress corrosion properties of the new materials in air pure water 0.5 mol/L NaCl and 0.5 mol/L Na2SO4 solution were studied by the slow strain rate tensile (SSRT) test in situ open circuit potential test Tafel curve test stereomicroscope SEM and EDS. The results showed the following. The stress corrosion sensitivity of the material in different environments was Na2SO4> NaCl > distilled water > air. According to the Tafel curves measured at 0 and 100 MPa the corrosion voltage decreased little and the corrosion current density increased rapidly under 100 Pa. This was because the film of the corrosion product ruptured to form a large cathode and a small anode which resulted in a large instantaneous corrosion current. The mechanism of hydrogen embrittlement and anodic dissolution together affected the stress corrosion behavior of the alloy. In distilled water hydrogen embrittlement played a major role while in NaCl and Na2SO4solution hydrogen embrittlement and anodic dissolution were both affected. The direct reason of the stress corrosion crack (SCC) samples’ failure was the cracks expanding rapidly at the bottom of pit which was caused by corrosion.
Effect of Corrosion-induced Hydrogen Embrittlement and its Degradation Impact on Tensile Properties and Fracture Toughness of (Al-Cu-Mg) 2024 Alloy
Jul 2016
Publication
In the present work the effect of artificial ageing of AA2024-T3 on the tensile mechanical properties and fracture toughness degradation due to corrosion exposure will be investigated. Tensile and fracture toughness specimens were artificially aged to tempers that correspond to Under-Ageing (UA) Peak-Ageing (PA) and Over-Ageing (OA) conditions and then were subsequently exposed to exfoliation corrosion environment. The corrosion exposure time was selected to be the least possible according to the experimental work of Alexopoulos et al. (2016) so as to avoid the formation of large surface pits trying to simulate the hydrogen embrittlement degradation only. The mechanical test results show that minimum corrosion-induced decrease in elongation at fracture was achieved for the peak-ageing condition while maximum was noticed at the under-ageing and over-ageing conditions. Yield stress decrease due to corrosion is less sensitive to tempering; fracture toughness decrease was sensitive to ageing heat treatment thus proving that the S΄ particles play a significant role on the corrosion-induced degradation.
Room Temperature Metal Hydrides for Stationary and Heat Storage Applications: A Review
Apr 2021
Publication
Hydrogen has been long known to provide a solution toward clean energy systems. With this notion many efforts have been made to find new ways of storing hydrogen. As a result decades of studies has led to a wide range of hydrides that can store hydrogen in a solid form. Applications of these solid-state hydrides are well-suited to stationary applications. However the main challenge arises in making the selection of the Metal Hydrides (MH) that are best suited to meet application requirements. Herein we discuss the current state-of-art in controlling the properties of room temperature (RT) hydrides suitable for stationary application and their long term behavior in addition to initial activation their limitations and emerging trends to design better storage materials. The hydrogen storage properties and synthesis methods to alter the properties of these MH are discussed including the emerging approach of high-entropy alloys. In addition the integration of intermetallic hydrides in vessels their operation with fuel cells and their use as thermal storage is reviewed.
Radiation Damage of Reactor Pressure Vessel Steels Studied by Positron Annihilation Spectroscopy—A Review
Oct 2020
Publication
Safe and long term operation of nuclear reactors is one of the most discussed challenges in nuclear power engineering. The radiation degradation of nuclear design materials limits the operational lifetime of all nuclear installations or at least decreases its safety margin. This paper is a review of experimental PALS/PLEPS studies of different nuclear reactor pressure vessel (RPV) steels investigated over last twenty years in our laboratories. Positron annihilation lifetime spectroscopy (PALS) via its characteristics (lifetimes of positrons and their intensities) provides useful information about type and density of radiation induced defects. The new results obtained on neutron-irradiated and hydrogen ions implanted German steels were compared to those from the previous studies with the aim to evaluate different processes (neutron flux/fluence thermal treatment or content of selected alloying elements) to the microstructural changes of neutron irradiated RPV steel specimens. The possibility of substitution of neutron treatment (connected to new defects creation) via hydrogen ions implantation was analyzed as well. The same materials exposed to comparable displacement damage (dpa) introduced by neutrons and accelerated hydrogen ions shown that in the results interpretation the effect of hydrogen as a vacancy-stabilizing gas must be considered too. This approach could contribute to future studies of nuclear fission/fusion design steels treated by high levels of neutron irradiation.
Rock Mass Response for Lined Rock Caverns Subjected to High Internal Gas Pressure
Mar 2022
Publication
The storage of hydrogen gas in underground lined rock caverns (LRCs) enables the implementation of the first fossil-free steelmaking process to meet the large demand for crude steel. Predicting the response of rock mass is important to ensure that gas leakage due to rupture of the steel lining does not occur. Analytical and numerical models can be used to estimate the rock mass response to high internal pressure; however the fitness of these models under different in situ stress conditions and cavern shapes has not been studied. In this paper the suitability of analytical and numerical models to estimate the maximum cavern wall tangential strain under high internal pressure is studied. The analytical model is derived in detail and finite element (FE) models considering both two-dimensional (2D) and three-dimensional (3D) geometries are presented. These models are verified with field measurements from the LRC in Skallen southwestern Sweden. The analytical model is inexpensive to implement and gives good results for isotropic in situ stress conditions and large cavern heights. For the case of anisotropic horizontal in situ stresses as the conditions in Skallen the 3D FE model is the best approach
Effect of Cementite on the Hydrogen Diffusion/Trap Characteristics of 2.25Cr-1Mo-0.25V Steel with and without Annealing
May 2018
Publication
Hydrogen embrittlement (HE) is a critical issue that affects the reliability of hydrogenation reactors. The hydrogen diffusivity/trap characteristics of 2.25Cr-1Mo-0.25V steel are important parameters mainly used to study the HE mechanism of steel alloys. In this work the hydrogen diffusivity/trap characteristics of heat-treated (annealed) and untreated 2.25Cr-1Mo-0.25V steel were studied using an electrochemical permeation method. The microstructures of both 2.25Cr-1Mo-0.25V steels were investigated by metallurgical microscopy. The effect of cementite on the hydrogen diffusivity/trap mechanisms was studied using thermodynamics-based and Lennard–Jones potential theories. The results revealed that the cementite located at the grain boundaries and at the interfaces of lath ferrite served as a kind of hydrogen trap (i.e. an irreversible hydrogen trap). In addition hydrogen was transported from ferrite to cementite via up-hill diffusion thereby supporting the hypothesis of cementite acting as a hydrogen trap.
Analysis of Environmentally Assisted Cracking Processes in Notched Steels Using the Point Method
Sep 2019
Publication
This paper proposes the use of the Point Method (PM) to analyse Environmentally Assisted Cracking (EAC) processes in steels containing U-shaped notches. The PM a methodology included within the Theory of Critical Distances (TCD) has been extensively validated by many authors for the analysis of fracture and fatigue phenomena of different types of materials containing notches. However it has never been applied to other critical or subcritical cracking processes such as EAC or creep crack propagation.<br/>This work provides a PM-based analysis of EAC emanating from notches which is validated by testing CT notched specimens of X80 and S420 steels subjected to aggressive environments under hydrogen embrittlement conditions.<br/>The results reveal that the PM accurately predicts the crack propagation onset condition as well as the evolution of the material’s apparent EAC resistance.
Stress–Corrosion Cracking of AISI 316L Stainless Steel in Seawater Environments: Effect of Surface Machining
Oct 2020
Publication
To understand the effect of surface machining on the resistance of AISI 316L to SCC (stress–corrosion cracking) in marine environments we tested nuts surface-machined by different methods in a seawater-spraying chamber. Two forms of cracks were observed: on the machined surface and underneath it. On the surface cracks connected with the pitting sites were observed to propagate perpendicular to the hoop-stress direction identifying them as stress–corrosion cracks. Under the surface catastrophic transgranular cracks developed likely driven by hydrogen embrittlement caused by the chloride-concentrating level of humidity in the testing environment. Under constant testing conditions significantly different SCC resistance was observed depending on how the nuts had been machined. Statistical evaluation of the nut surface-crack density indicates that machining by a “form” tool yields a crack density one order of magnitude lower than machining by a “single-point” tool. Microstructural analysis of form-tool-machined nuts revealed a homogeneous deformed subsurface zone with nanosized grains leading to enhanced surface hardness. Apparently the reduced grain size and/or the associated mechanical hardening improve resistance to SCC. The nanograin subsurface zone was not observed on nuts machined by a single-point tool. Surface roughness measurements indicate that single-point-tool-machined nuts have a rougher surface than form-tool machined nuts. Apparently surface roughness reduces SCC resistance by increasing the susceptibility to etch attack in Cl--rich solutions. The results of X-ray diffractometry and transmission electron microscopy diffractometry indicate that machining with either tool generates a small volume fraction (< 0.01) of strain-induced martensite. However considering the small volume fraction and absence of martensite in regions of cracking martensite is not primarily responsible for SCC in marine environments.
Research of Nanomaterials as Electrodes for Electrochemical Energy Storage
Jan 2022
Publication
This paper has experimentally proved that hydrogen accumulates in large quantities in metal-ceramic and pocket electrodes of alkaline batteries during their operation. Hydrogen accumulates in the electrodes in an atomic form. After the release of hydrogen from the electrodes a powerful exothermic reaction of atomic hydrogen recombination with a large energy release occurs. This exothermic reaction is the cause of thermal runaway in alkaline batteries. For the KSL-15 battery the gravimetric capacity of sintered nickel matrix of the oxide-nickel electrode as hydrogen storage is 20.2 wt% and cadmium electrode is 11.5 wt%. The stored energy density in the metal-ceramic matrix of the oxide-nickel electrode of the battery KSL-15 is 44 kJ/g and in the cadmium electrode it is 25 kJ/g. The similar values for the KPL-14 battery are as follows. The gravimetric capacity of the active substance of the pocket oxide-nickel electrode as a hydrogen storage is 22 wt% and the cadmium electrode is 16.9 wt%. The density of the stored energy in the active substance oxide-nickel electrode is 48 kJ/g and in the active substance of the cadmium electrode it is 36.8 kJ/g. The obtained results of the accumulation of hydrogen energy in the electrodes by the electrochemical method are three times higher than any previously obtained results using the traditional thermochemical method.
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