Safety
Fuel Cell Vehicle Hydrogen Emissions Testing
Sep 2023
Publication
The NREL Hydrogen Sensor Laboratory is comprised of researchers dedicated to furthering hydrogen sensor technology and detection methodology. NREL has teamed up with researchers at Environment and Climate Change Canada (ECCC) and Transport Canada (TC) to conduct research to quantify hydrogen emissions from Fuel Cell Electric Vehicles (FCEV). Test protocols will have a large effect on monitoring and regulating the hydrogen emissions from Read More
Design of Long-Life Wireless Near-Field Hydrogen Gas Sensor
Feb 2024
Publication
A compact wireless near-field hydrogen gas sensor is proposed which detects leaking hydrogen near its source to achieve fast responses and high reliability. A semiconductor-type sensing element is implemented in the sensor which can provide a significant response in 100 ms when stimulated by pure hydrogen. The overall response time is shortened by orders of magnitude compared to conventional sensors according to simulation results which will be wit Read More
Numerical Simulation of Transition to Detonation in a Hydrogen-air Mixture Due to Shock Wave Focusing on a 90-Deg Wedge
Sep 2023
Publication
The interaction of a shock wave with a specific angle or concave wall due to its reflection and focusing is a way to onset the detonation provided sufficiently strong shock wave. In this work we present numerical simulation results of the detonation initiation due to the shock reflection and focusing in a 90-degree wedge for mixtures of H2 and air. The code used was ddtFoam [1–3] that is a component of the larger OpenFOAM open-source CFD package of de Read More
Electrochemical Sensor for Hydrogen Leakage Detection at Room Temperature
Jan 2025
Publication
The use of hydrogen as fuel presents many safety challenges due to its flammability and explosive nature combined with its lack of color taste and odor. The purpose of this paper is to present an electrochemical sensor that can achieve rapid and accurate detection of hydrogen leakage. This paper presents both the component elements of the sensor like sensing material sensing element and signal conditioning as well as the electronic protection and signal Read More
Influence of Safety Culture on Safety Outcomes of a Hydrogen–CCS Plant
Jan 2025
Publication
: This article investigates how safety culture impacts the safety performance of blue hydrogen projects. Blue hydrogen refers to decarbonized hydrogen produced through natural gas reforming with carbon capture and storage (CCS) technology. It is crucial to decide on a suitable safety policy to avoid potential injuries financial losses and loss of public goodwill. The system dynamics approach is a suitable tool for studying the impact of factors controlling s Read More
Hydrogen Leakage Location Prediction in a Fuel Cell System of Skid-Mounted Hydrogen Refueling Stations
Jan 2025
Publication
Hydrogen safety is a critical issue during the construction and development of the hydrogen energy industry. Hydrogen refueling stations play a pivotal role in the hydrogen energy chain. In the event of an accidental hydrogen leak at a hydrogen refueling station the ability to quickly predict the leakage location is crucial for taking immediate and effective measures to prevent disastrous consequences. Therefore the development of precise and efficient tech Read More
Experimental and Numerical Analysis of Low-density Gas Dispersion Characteristics in Semi-confined Environments
Oct 2023
Publication
Hydrogen as a clean fuel offers a practical pathway to achieve net-zero targets. However due to its physical and chemical characteristics there are some safety concerns for large-scale hydrogen utilisation particularly in process safety management. Leakage of gaseous hydrogen especially in semi-confined spaces such as tunnels can lead to catastrophic outcomes including uncontrolled fire and explosion. The current paper describes the outcome of a Read More
A Computational Analysis of Cryogenic Hydrogen Release Under Various Conditions
Dec 2023
Publication
Cryogenic liquid hydrogen offers a promising solution for achieving high-density hydrogen storage and efficient on-site distribution. However the potential hazards associated with hydrogen leakages necessitate thorough investigations. This research aims to model cryogenic hydrogen release from circular and high aspect ratio (HAR) nozzles tested by Sandia. The test conditions cover reservoir pressures and temperatures corresponding to cryogenic hydr Read More
Numerical Study on the Characteristics of Hydrogen Leakage, Diffusion and Ventilation in Ships
Jan 2025
Publication
Hydrogen is a promising environmentally friendly fuel with the potential for zero-carbon emissions particularly in maritime applications. However owing to its wide flammability range (4–75%) significant safety concerns persist. In confined spaces hydrogen leaks can lead to explosions posing a risk to both lives and assets. This study conducts a numerical analysis to investigate hydrogen flow within hydrogen storage rooms aboard ships with the goal of develo Read More
Risk Assessment Framework for Green Hydrogen Megaprojects: Balancing Climate Goals with Project Viability
Dec 2024
Publication
Green hydrogen presents a promising solution for decarbonisation but its widespread adoption faces significant challenges. To meet Europe’s 2030 targets a 250-fold increase in electrolyser capacity is required necessitating an investment of €170-240 billion. This involves constructing 20-40 pioneering megaprojects each with a 1-5 GW capacity. Historically pioneering energy projects have seen capital costs double or triple from initial estimates wi Read More
A Comprehensive Review on Liquid Hydrogen Transfer Operations and Safety Considerations for Mobile Applications
Dec 2024
Publication
The adoption of liquid hydrogen (LH2) as an energy carrier presents significant opportunities for distributing large quantities of hydrogen efficiently. However ensuring safety of LH2 transfer operations requires the evo lution of suitable technologies and regulatory framework. This study offers an extensive overview of technical considerations and safety aspects pertaining to liquid hydrogen installations and mobile applications. A signif icant lack of regulations Read More
Multi-stage Monitoring of Hydrogen Systems for Improved Maintenance Approaches: An Extensive Review
Jan 2025
Publication
Hydrogen is considered a promising solution for global decarbonisation as an alternative to fossil fuels. However it can interact with and brittle most metallic materials and is highly flammable. These properties call for a systematic investigation of physical and chemical hazards and for the definition of a comprehensive risk management and monitoring framework including proper maintenance planning. This study aims at establishing a hydrogen Read More
Lessons Learned from HIAD 2.0: Inspection and Maintenance to Avoid Hydrogen-induced Material Failures
Feb 2023
Publication
Hydrogen has the potential to make countries energetically self-sufficient and independent in the long term. Nevertheless its extreme combustion properties and its capability of permeating and embrittling most metallic materials produce significant safety concerns. The Hydrogen Incidents and Accidents Database 2.0 (HIAD 2.0) is a public repository that collects data on hydrogen-related undesired events mainly occurred in chemical and process industry. Thi Read More
Hydrogen Safety for Systems at Ambient and Cryogenic Temperature: A Comparative Study of Hazards and Consequence Modelling
Feb 2025
Publication
Transport and storage of hydrogen as a liquid (LH2) is being widely investigated as a solution for scaling up the supply infrastructure and addressing the growth of hydrogen demand worldwide. While there is a relatively wellestablished knowledge and understanding of hazards and associated risks for gaseous hydrogen at ambient temperature several knowledge gaps are yet open regarding the behaviour in incident scenarios of cryogenic hydrogen inclu Read More
Risk Analysis of Hydrogen Leakage at Hydrogen Producing and Refuelling Integrated Station
Feb 2025
Publication
Hydrogen energy is considered the most promising clean energy in the 21st century so hydrogen refuelling stations (HRSs) are crucial facilities for storage and supply. HRSs might experience hydrogen leakage (HL) incidents during their operation. Hydrogen-producing and refuelling integrated stations (HPRISs) could make thermal risks even more prominent than those of HRSs. Considering HL as the target in the HPRIS through the method of fault tree an Read More
Modelling of Refuelling though the Entire Equipment of HRS: Use of Dynamic Mesh to Simulate Heat and Mass Transfer during Throttling at PCV
Sep 2024
Publication
Hydrogen refuelling is imperative for the emerging market of hydrogen vehicles. The pressure control valve (PCV) at the hydrogen refuelling station (HRS) plays a major role in ensuring that hydrogen delivery to the vehicle follows the prescribed refuelling protocols. A three-dimensional CFD model with a detailed resolution of PCV motion affecting heat and mass transfer is developed. The PCV motion controlling the mass flow rate is simulated using dynamic Read More
Hydrogen Behavior and Mitigation Measures: State of Knowledge and Database from Nuclear Community
Nov 2024
Publication
Hydrogen has become a key enabler for decarbonization as countries pledge to reach net zero carbon emissions by 2050. With hydrogen infrastructure expanding rapidly beyond its established applications there is a requirement for robust safety practices solutions and regulations. Since the 1980s considerable efforts have been undertaken by the nuclear community to address hydrogen safety issues because in severe accidents of water-coo Read More
Risk Management in a Containerized Metal Hydride Storage System
Sep 2024
Publication
HyCARE project supported by the Clean Hydrogen Partnership of the European Union deals with a prototype hydrogen storage tank using a solid-state hydrogen carrier. Up to 40 kilograms of hydrogen are stored in 12 tanks at less than 50 barg and less than 100°C. The innovative design is based on a standard 20-foot container including 12 TiFe-based metal hydride (MH) hydrogen storage tanks coupled with a thermal energy storage in phase ch Read More
Research Priorities Workshop 2024 - Outcomes Report
Feb 2025
Publication
The Research Priorities Workshop (RPW) brought together experts from academia industry and government to identify and prioritise future research directions with regard to hydrogen safety. Over two days participants engaged in presentations and discussions covering key areas such as transportation and storage ignition phenomena cryogenic hydrogen risk assessment methodologies and others. A critical component of the workshop was the pri Read More
Experimental Investigation of Hydrogen-Air Flame Propagation in Fire Extinguishing Foam
Sep 2024
Publication
An important element of modern firefighting is sometimes the use of foam. After the use of extinguishing foam on vehicles or machinery operated by compressed gases it is conceivable that masses of foam were enriched by escaping fuel gas. Furthermore new foam creation enriched with a high level of fuel gas from the deposed foam solution becomes theoretically possible. The aim of this study was to carry out basic experimental investigations Read More
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