Production & Supply Chain
Thermal Design of a Biohydrogen Production System Driven by Integrated Gasification Combined Cycle Waste Heat Using Dynamic Simulation
Apr 2022
Publication
Utilizing biological processes for hydrogen production via gasification is a promising alternative method to coal gasification. The present study proposes a dynamic simulation model that uses a one-dimensional heat-transfer analysis method to simulate a biohydrogen production system. The proposed model is based on an existing experimental design setup. It is used to simulate a biohydrogen production system driven by the waste heat from an integrated gasification combined cycle (IGCC) power plant equipped with carbon capture and storage technologies. The data from the simulated results are compared with the experimental measurement data to validate the developed model’s reliability. The results show good agreement between the experimental data and the developed model. The relative root-mean-square error for the heat storage feed-mixing and bioreactor tanks is 1.26% 3.59% and 1.78% respectively. After the developed model’s reliability is confirmed it is used to simulate and optimize the biohydrogen production system inside the IGCC power plant. The bioreactor tank’s time constant can be improved when reducing the operating volume of the feed-mixing tank by the scale factors of 0.75 and 0.50 leading to a 15.76% and 31.54% faster time constant respectively when compared with the existing design.
Recent Advances in Power-to-X Technology for the Production of Fuels and Chemicals
Jun 2019
Publication
Environmental issues related to greenhouse gas emissions are progressively pushing the transition toward fossil-free energy scenario in which renewable energies such as solar and wind power will unavoidably play a key role. However for this transition to succeed significant issues related to renewable energy storage have to be addressed. Power-to-X (PtX) technologies have gained increased attention since they actually convert renewable electricity to chemicals and fuels that can be more easily stored and transported. H2 production through water electrolysis is a promising approach since it leads to the production of a sustainable fuel that can be used directly in hydrogen fuel cells or to reduce carbon dioxide (CO2) in chemicals and fuels compatible with the existing infrastructure for production and transportation. CO2 electrochemical reduction is also an interesting approach allowing the direct conversion of CO2 into value-added products using renewable electricity. In this review attention will be given to technologies for sustainable H2 production focusing on water electrolysis using renewable energy as well as on its remaining challenges for large scale production and integration with other technologies. Furthermore recent advances on PtX technologies for the production of key chemicals (formic acid formaldehyde methanol and methane) and fuels (gasoline diesel and jet fuel) will also be discussed with focus on two main pathways: CO2 hydrogenation and CO2 electrochemical reduction.
An Overview of Low-carbon Hydrogen Production via Water Splitting Driven by Piezoelectric and Pyroelectric Catalysis
Jun 2024
Publication
The focus on sustainable energy sources is intensifying as they present a viable alternative to conventional fossil fuels. The emergence of clean and renewable hydrogen fuel marks a significant technological shift toward decarbonizing the environment. Harnessing mechanical and thermal energy through piezoelectric and pyroelectric catalysis has emerged as an effective strategy for producing hydrogen and contributing to reducing dependence on carbon-based fuels. In this regard this review presents recent advances in piezoelectric and pyroelectric catalysis induced by mechanical and thermal excitations respectively towards hydrogen generation via the water splitting process. A thorough description of the fundamental principles underlying the piezoelectric and pyroelectric effects is provided complemented by an analysis of the catalytic processes induced by these effects. Subsequently these effects are examined to propose the prerequisites needed for such catalysts to achieve water splitting reaction and hydrogen generation. Special attention is devoted to identifying the various strategies adopted to enhance hydrogen production in order to provide new paths for increased efficiency.
Freshwater Supply for Hydrogen Production: An Underestimated Challenges
Jun 2024
Publication
This paper presents a thorough critical literature review aimed at understanding the challenges associated with freshwater supply associated with rapidly growing global hydrogen economies. The review has been prompted by the fact that the hydrogen production projected for 2030 will create at least an additional demand of 2.1 billion cubic meters for freshwater which needs to be addressed to support sustainable development of emerging hydrogen economies. The key solutions explored by this study include seawater and wastewater treatment methods for large-scale freshwater generation along with the newly introduced technique of direct seawater-fed electrolysis. Prior research indicates that desalination technologies including reverse osmosis and membrane distillation also offer promising avenues for large-scale freshwater production at costs comparable to other desalination techniques. Additionally low-temperature desalination methods such as membrane distillation could play a significant role in freshwater production for electrolysis underscoring the importance of exploring waste recovery opportunities within the system (e.g. fuel cell heat recovery). This review also identifies research gaps that need to be addressed to overcome freshwater supply challenges and enhance the sustainability and techno-economic viability of large-scale hydrogen energy systems.
Recent Developments on Carbon Neutrality through Carbon Dioxide Capture and Utilization with Clean Hydrogen for Production of Alternative Fuels for Smart Cities
Jul 2024
Publication
This review comprehensively evaluates the integration of solar-powered electrolytic hydrogen (H2) production and captured carbon dioxide (CO2) management for clean fuel production considering all potential steps from H2 production methods to CO2 capture and separation processes. It is expected that the near future will cover CO2-capturing technologies integrated with solar-based H2 production at a commercially viable level and over 5 billion tons of CO2 are expected to be utilized potentially for clean fuel production worldwide in 2050 to achieve carbon-neutral levels. The H2 production out of hydrocarbon-based processes using fossil fuels emits greenhouse gas emissions of 17-38 kg CO2/kg H2. On the other hand . renewable energy based green hydrogen production emits less than 2 kg CO2/kg H2 which makes it really clean and appealing for implementation. In addition capturing CO2 and using for synthesizing alternative fuels with green hydrogen will help generate clean fuels for smart cities. In this regard the most sustainable and promising CO2 capturing method is post-combustion with an adsorption-separation-desorption processes using monoethanolamine adsorbent with high CO2 removal efficiencies from flue gases. Consequently this review article provides perspectives on the potential of integrating CO2-capturing technologies and renewable energy-based H2 production systems for clean production to create sustainable cities and communities.
It Is Not the Same Green: A Comparative LCA Study of Green Hydrogen Supply Network Pathways
Jul 2024
Publication
Green hydrogen (H2 ) a promising clean energy source garnering increasing attention worldwide can be derived through various pathways resulting in differing levels of greenhouse gas emissions. Notably Green H2 production can utilize different methods such as integrating standard photovoltaic panels thermal photovoltaic or concentrated photovoltaic thermal collectors with electrolyzers. Furthermore it can be conditioned to different states or carriers including liquefied H2 compressed H2 ammonia and methanol and stored and transported using various methods. This paper employs the Life Cycle Assessment methodology to compare 18 different green hydrogen pathways and provide recommendations for greening the hydrogen supply chain. The findings indicate that the production pathway utilizing concentrated photovoltaic thermal panels for electricity generation and hydrogen compression in the conditioning and transportation stages exhibits the lowest environmental impact emitting only 2.67 kg of CO2 per kg of H2 .
Optimal Planning of Renewable Energy Park for Green Hydrogen Production Using Detailed Cost and Efficiency Curves of PEM Electrolyzer
Jul 2024
Publication
Installing multi-renewable energy (RE) power plants at designated locations known as RE parks is a promising solution to address their intermittent power. This research focuses on optimizing RE parks for three scenarios: photovoltaic (PV)-only wind-only and hybrid PV-wind with the aim of generating green hydrogen in locations with different RE potentials. To ensure rapid response to RE fluctuations a Proton Exchange Membrane (PEM) electrolyzer is employed. Furthermore this research proposes detailed models for manufacturer-provided wind power curves electrolyzer efficiency against its operating power and electrolyzer cost towards its capacity. Two optimization cases are conducted in MATLAB evaluating the optimum sizes of the plants in minimizing levelized cost of hydrogen (LCOH) using classical discrete combinatorial method and determining the ideal PV-to-wind capacity ratio for operating PEM electrolyzer within hybrid PV-wind parks using particle swarm optimization. Numerical simulations show that wind power-based hydrogen production is more cost-effective than PV-only RE parks. The lowest LCOH $4.26/kg H2 and the highest LCOH $14.378/kg H2 are obtained from wind-only and PV-only configurations respectively. Both occurred in Adum-Kirkeby Denmark as it has highest average wind speed and lowest irradiance level. Notably LCOH is reduced with the hybrid PV-wind configuration. The results suggest the optimum PV-to-wind capacity ratio is 65:35 on average and indicate that LCOH is more sensitive to electrolyzer’s cost than to electricity tariff variation. This study highlights two important factors i.e. selecting the suitable location based on the available RE resources and determining the optimum size ratio between the plants within the RE park.
Application of the Metalog Probability Distribution Family to Predict Energy Production by Photovoltaic Systems for the Purposes of Generating Green Hydrogen
Jul 2024
Publication
The article presents the application of the metalog family of probability distributions to predict the energy production of photovoltaic systems for the purpose of generating small amounts of green hydrogen in distributed systems. It can be used for transport purposes as well as to generate energy and heat for housing purposes. The monthly and daily amounts of energy produced by a photovoltaic system with a peak power of 6.15 kWp were analyzed using traditional statistical methods and the metalog probability distribution family. On this basis it is possible to calculate daily and monthly amounts of hydrogen produced with accuracy from the probability distribution. Probabilistic analysis of the instantaneous power generated by the photovoltaic system was used to determine the nominal power of the hydrogen electrolyzer. In order to use all the energy produced by the photovoltaic system to produce green hydrogen the use of a stationary energy storage device was proposed and its energy capacity was determined. The calculations contained in the article can be used to design home green hydrogen production systems and support the climate and energy transformation of small companies with a hydrogen demand of up to ¾ kg/day.
A Parametric Study on In-situ Hydrogen Production from Hydrocarbon Reservoirs - Effect of Reservoir and Well Properties
Jul 2024
Publication
Energy transition is a key driver to combat climate change and achieve zero carbon future. Sustainable and costeffective hydrogen production will provide valuable addition to the renewable energy mix and help minimize greenhouse gas emissions. This study investigates the performance of in-situ hydrogen production (IHP) process using a full-field compositional model as a precursor to experimental validation The reservoir model was simulated as one geological unit with a single point uniform porosity value of 0.13 and a five-point connection type between cell to minimize computational cost. Twenty-one hydrogen forming reactions were modelled based on the reservoir fluid composition selected for this study. The thermodynamic and kinetic parameters for the reactions were obtained from published experiments due to the absence of experimental data specific to the reservoir. A total of fifty-four simulation runs were conducted using CMG STARS software for 5478 days and cumulative hydrogen produced for each run was recorded. Results generated were then used to build a proxy model using Box-Behnken design of experiment method and Support Vector Machine with RBF kernel. To ascertain accuracy of the proxy models analysis of variance (ANOVA) was conducted on the variables. The average absolute percentage error between the proxy model and numerical simulation was calculated to be 10.82%. Optimization of the proxy model was performed using genetic algorithm to maximize cumulative hydrogen produced. Based on this optimized model the influence of porosity permeability well location injection rate and injection pressure were studied. Key results from this study reveals that lower permeability and porosity reservoirs supports more hydrogen yield injection pressure had a negligible effect on hydrogen yield and increase in oxygen injection rate corelated strongly with hydrogen production until a threshold value beyond which hydrogen yield decreased. The framework developed in the study could be used as tool to assess candidate reservoirs for in-situ hydrogen production.
Resilience Assessment of Offshore Wind-to-Hydrogen Systems
Jul 2024
Publication
Low-cost green hydrogen production will be key in reaching net zero carbon emissions by 2050. Green hydrogen can be produced by electrolysis using renewable energy including wind energy. However the configuration of offshore wind-to-hydrogen systems is not yet standardised. For example electrolysis can take place onshore or offshore. This work presents a framework to assess and quantify which configuration is more resilient so that security of hydrogen supply is incorporated in strategic decisions with the following key findings. First resilience should be assessed according to hydrogen supply rather than hydrogen production. This allows the framework to be applicable for all identified system configurations. Second resilience can be quantified according to the quantity ratio and lost revenue of the unsupplied hydrogen.
Life-cycle Assessment of Hydrogen Produced through Chemical Looping Dry Reforming of Biogas
Jun 2024
Publication
Chemical looping dry reforming of methane (CLDRM) using perovskites as a catalyst is considered a promising option for producing hydrogen from biogas. In this work the life-cycle performance of a system compiling a CLDRM unit paired with a water gas shift unit a pressure swing adsorption unit and a combined cycle scheme to provide steam and electricity was assessed. The main data needed to reflect the behavior of the reforming reaction was obtained experimentally and implemented in an Aspen Plus® simulation. Inventory data was obtained through process simulation and used to assess the environmental performance of the process in terms of carbon footprint acidification freshwater eutrophication ozone depletion photochemical ozone formation and depletion of minerals and metals. Overall the environmental viability of the production of green hydrogen from biogas was found to be heavily dependent on the biogas leakage in anaerobic digestion plants. The CLDRM system was benchmarked against a conventional DRM implementation for the same feedstock. While the conventional DRM plant environmentally outperformed the perovskite-based CLDRM the latter might present advantages from an implementation point of view.
An Overview of the Efficiency and Long-Term Viability of Powered Hydrogen Production
Jun 2024
Publication
This work studies the efficiency and long-term viability of powered hydrogen production. For this purpose a detailed exploration of hydrogen production techniques has been undertaken involving data collection information authentication data organization and analysis. The efficiency trends environmental impact and hydrogen production costs in a landscape marked by limited data availability were investigated. The main contribution of this work is to reduce the existing data gap in the field of hydrogen production by compiling and summarizing dispersed data. The findings are expected to facilitate the decision-making process by considering regional variations energy source availability and the potential for technological advancements that may further enhance the economic viability of electrolysis. The results show that hydrogen production methods can be identified that do not cause significant harm to the environment. Photolysis stands out as the least serious offender producing 0 kg of CO2 per kg of H2 while thermolysis emerges as the major contributor to emissions with 20 kg of CO2 per kg of H2 produced.
Evaluating the Offshore Wind Business Case and Green Hydrogen Production: A Case Study of a Future North Sea Offshore Grid
Jun 2024
Publication
The European Union aims to increase its climate ambition and achieve climate neutrality by 2050. This necessitates expanding offshore wind energy and green hydrogen production especially for hard-to-abate industrial sectors. A study examines the impact of green hydrogen on offshore wind projects specifically focusing on a potential future North Sea offshore grid. The study utilizes data from the TYNDP 2020 Global Ambition scenario 2040 considering several European countries. It aims to assess new transmission and generation capacity utilization and understand the influencing factors. The findings show that incorporating green hydrogen production increases offshore wind utilization and capture prices. The study estimates that by 2040 the levelized cost of hydrogen could potentially decrease to e1.2-1.6/kg H2 assuming low-cost electricity supply and declining capital costs of electrolysers. These results demonstrate the potential benefits and cost reductions of integrating green hydrogen production into North Sea offshore wind projects.
Integration of Renewable Energy Sources in Tandem with Electrolysis: A Technology Review for Green Hydrogen Production
Jun 2024
Publication
The global shift toward sustainable energy solutions emphasises the urgent need to harness renewable sources for green hydrogen production presenting a critical opportunity in the transition to a low-carbon economy. Despite its potential integrating renewable energy with electrolysis to produce green hydrogen faces significant technological and economic challenges particularly in achieving high efficiency and cost-effectiveness at scale. This review systematically examines the latest advancements in electrolysis technologies—alkaline proton exchange membrane electrolysis cell (PEMEC) and solid oxide—and explores innovative grid integration and energy storage solutions that enhance the viability of green hydrogen. The study reveals enhanced performance metrics in electrolysis processes and identifies critical factors that influence the operational efficiency and sustainability of green hydrogen production. Key findings demonstrate the potential for substantial reductions in the cost and energy requirements of hydrogen production by optimising electrolyser design and operation. The insights from this research provide a foundational strategy for scaling up green hydrogen as a sustainable energy carrier contributing to global efforts to reduce greenhouse gas emissions and advance toward carbon neutrality. The integration of these technologies could revolutionise energy systems worldwide aligning with policy frameworks and market dynamics to foster broader adoption of green hydrogen.
Steam Electrolysis for Green Hydrogen Generation. State of the Art and Research Perspective
Jul 2024
Publication
With renewable energy sources projected to become the dominant source of electricity hydrogen has emerged as a crucial energy carrier to mitigate their intermittency issues. Water electrolysis is the most developed alternative to generate green hydrogen so far. However in the past two decades steam electrolysis has attracted increasing interest and aims to become a key player in the portfolio of electrolytic hydrogen. In practice steam electrolysis follows two distinct operational approaches: Solid Oxide Electrolysis Cell (SOEC) and Proton Exchange Membrane (PEM) at high temperature. For both technologies this work analyses critical cell components outlining material characteristics and degradation issues. The influence of operational conditions on the performance and cell durability of both technologies is thoroughly reviewed. The analytical comparison of the two electrolysis alternatives underscores their distinct advantages and drawbacks highlighting their niche of applications: SOECs thrive in high temperature industries like steel production and nuclear power plants whereas PEM steam electrolysis suits lower temperature applications such as textile and paper. Being PEM steam electrolysis less explored this work ends up by suggesting research lines in the domain of i) cell components (membranes catalysts and gas diffusion layers) to optimize and scale the technology ii) integration strategies with renewable energies and iii) use of seawater as feedstock for green hydrogen production.
Optimizing Hydrogen Production: A Comparative Study of Direct and Indirect Coupling Between Photovoltaics and Electrolyzer
Jul 2024
Publication
The production of hydrogen from photovoltaics (PV) has gained attention due to its potential as an energy vector. In this context there are two basic configurations for electrically coupling PV to hydrogen electrolyzers: direct and indirect. The direct configuration operates variably based on meteorological conditions but has simplicity as an advantage. The indirect configuration involves a power stage (PS) with a maximum power point tracker and a DC-DC converter maintaining an optimal power transfer from PV to electrolyzers but incurs losses at the PS. The direct configuration avoids these losses but requires a specific design of the PV generator to achieve high electrical transfer. The comparative analysis of hydrogen production between these two approaches indicates that the indirect paradigm yields a 37.5% higher hydrogen output throughout a typical meteorological year compared to the optimized direct configuration. This increase enhances the overall sunlight-to-hydrogen efficiency elevating it from 5.0% in the direct case to 6.9% in the indirect one. Furthermore the direct setup sensitive to PV power fluctuations suffers an 18% reduction in hydrogen production with just a 5% reduction in photogenerated power. Under optimal performance the direct coupling produces less hydrogen unless the DCDC converter efficiency drops 17% below commercial standards.
An Economic Performance Improving and Analysis for Offshore Wind Farm-Based Islanded Green Hydrogen System
Jul 2024
Publication
When offshore wind farms are connected to a hydrogen plant with dedicated transmission lines for example high-voltage direct current the fluctuation of wind speed will influence the efficiency of the alkaline electrolyzer and deteriorate the techno-economic performance. To overcome this issue firstly an additional heating process is adopted to achieve insulation for the alkaline solution when power generated by wind farms is below the alkaline electrolyzer minimum power threshold while the alkaline electrolyzer overload feature is used to generate hydrogen when wind power is at its peak. Then a simplified piecewise model-based alkaline electrolyzer techno-economic analysis model is proposed. The improved economic performance of the islanded green hydrogen system with the proposed operation strategy is verified based on the wind speed data set simulation generated by the Weibull distribution. Lastly the sensitivity of the total return on investment to wind speed parameters was investigated and an islanded green hydrogen system capacity allocation based on the proposed analysis model was conducted. The simulation result shows the total energy utilization increased from 62.0768% to 72.5419% and the return on investment increased from 5.1303%/month to 5.9581%/month when the proposed control strategy is adopted.
Sustainable Energy Solutions: Utilising UGS for Hydrogen Production by Electrolysis
Jul 2024
Publication
Increasing the share of renewable energy sources (RESs) in the energy mix of countries is one of the main objectives of the energy transition in national economies which must be established on circular economy principles. In the natural gas storage in geological structures (UGSs) natural gas is stored in a gas reservoir at high reservoir pressure. During a withdrawal cycle the energy of the stored pressurised gas is irreversibly lost at the reduction station chokes. At the same time there is a huge amount of produced reservoir water which is waste and requires energy for underground disposal. The manuscript explores harnessing the exergy of the conventional UGS reduction process to generate electricity and produce hydrogen via electrolysis using reservoir-produced water. Such a model which utilises sustainable energy sources within a circular economy framework is the optimal approach to achieve a clean energy transition. Using an innovative integrated mathematical model based on real UGS production data the study evaluated the application of a turboexpander (TE) for electricity generation and hydrogen production during a single gas withdrawal cycle. The simulation results showed potential to produce 70 tonnes of hydrogen per UGS withdrawal cycle utilising 700 m3 of produced field water. The analysis showed that hydrogen production was sensitive to gas flow changes through the pressure reduction station underscoring the need for process optimisation to maximise hydrogen production. Furthermore the paper considered the categorisation of this hydrogen as “green” as it was produced from the energy of pressurised gas a carbon-free process.
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