Applications & Pathways
Fuel Cell-based Hybrid Electric Vehicles: An Integrated Review of Current Status, Key Challenges, Recommended Policies, and Future Prospects
Aug 2023
Publication
Battery electric vehicles (BEVs) and fuel cell electric vehicles (FCEVs) whose exhaust pipes emit nothing are examples of zero-emission automobiles. FCEVs should be considered an additional technology that will help battery-powered vehicles to reach the aspirational goal of zero-emissions electric mobility particularly in situations where the customers demand for longer driving ranges and where using batteries would be insufficient due to bulky battery trays and time-consuming recharging. This study stipulates a current evaluation of the status of development and challenges related to (i) research gap to promote fuel-cell based HEVs (ii) key barriers of fuel-cell based HEVs (iii) advancement of electric mobility and their power drive (iv) electrochemistry of fuel cell technology for FCEVs (v) power transformation topologies communication protocols and advanced charging methods (vi) recommendations and future prospects of fuel-cell HEVs and (vii) current research trends of EVs and FCEVs. This article discusses key challenges with fuel cell electric mobility such as low fuel cell performance cold starts problems with hydrogen storage cost-reduction safety concerns and traction systems. The operating characteristics and applications of several fuel-cell technologies are investigated for FCEVs and FCHEVs. An overview of the fuel cell is provided which serves as the primary source of energy for FCHEVs along with comparisons and its electrochemistry. The study of power transformation topologies communication protocols and enhanced charging techniques for FCHEVs has been studied analytically. Recent technology advancements and the prospects for FCHEVs are discussed in order to influence the future vehicle market and to attain the aim of zero emissions.
The ATHENA Framework: Analysis and Design of a Strategic Hydrogen Refuelling Infrastructure
Apr 2023
Publication
With the pressured timescale in determining effective and viable net zero solutions within the transport sector it is important to understand the extent of implementing a new refuelling infrastructure for alternative fuel such as hydrogen. The proposed ATHENA framework entails three components which encapsulates the demand data analysis an optimisation model in determining the minimal cost hydrogen refuelling infrastructure design and an agent-based model simulating the operational system. As a case study the ATHENA framework is applied to Northern England focusing on the design of a hydrogen refuelling infrastructure for heavy goods vehicles. Analysis is performed in calibrating parameters and investigating different scenarios within the optimisation and agent-based simulation models. For this case study the system optimality is limited by the feasible number of tube trailer deliveries per day which suggests an opportunity for alternative delivery methods.
A Newly Proposed Method for Hydrogen Storage in a Metal Hydride Storage Tank Intended for Maritime and Inland Shipping
Aug 2023
Publication
The utilisation of hydrogen in ships has important potential in terms of achieving the decarbonisation of waterway transport which produces approximately 3% of the world’s total emissions. However the utilisation of hydrogen drives in maritime and inland shipping is conditioned by the efficient and safe storage of hydrogen as an energy carrier on ship decks. Regardless of the type the constructional design and the purpose of the aforesaid vessels the preferred method for hydrogen storage on ships is currently high-pressure storage with an operating pressure of the fuel storage tanks amounting to tens of MPa. Alternative methods for hydrogen storage include storing the hydrogen in its liquid form or in hydrides as adsorbed hydrogen and reformed fuels. In the present article a method for hydrogen storage in metal hydrides is discussed particularly in a certified low-pressure metal hydride storage tank—the MNTZV-159. The article also analyses the 2D heat conduction in a transversal cross-section of the MNTZV-159 storage tank for the purpose of creating a final design of the shape of a heat exchanger (intensifier) that will help to shorten the total time of hydrogen absorption into the alloy i.e. the filling process. Based on the performed 3D calculations for heat conduction the optimisation and implementation of the intensifier into the internal volume of a metal hydride alloy will increase the performance efficiency of the shell heat exchanger of the MNTZV-159 storage tank. The optimised design increased the cooling power by 46.1% which shortened the refuelling time by 41% to 2351 s. During that time the cooling system which comprised the newly designed internal heat transfer intensifier was capable of eliminating the total heat from the surface of the storage tank thus preventing a pressure increase above the allowable value of 30 bar.
Design of Gravimetric Primary Standards for Field-testing of Hydrogen Refuelling Stations
Apr 2020
Publication
The Federal Institute of Metrology METAS developed a Hydrogen Field Test Standard (HFTS) that can be used for field verification and calibration of hydrogen refuelling stations. The testing method is based on the gravimetric principle. The experimental design of the HFTS as well as the description of the method are presented here.
On the Design and Optimization of Distributed Energy Resources for Sustainable Grid-integrated Microgrid in Ethiopia
Apr 2023
Publication
This paper presents a study that focuses on alleviating the impacts of grid outages in Ethiopia. To deal with grid outages most industrial customers utilize backup diesel generators (DG) which are environmentally unfriendly and economically not viable. Grid integration of hybrid renewable energy systems (HRES) might be a possible solution to enhance grid reliability and reduce environmental and economic impacts of utilizing DG. In this study an optimization of grid integrated HRES is carried out for different dispatch and control strategies. The optimal power supply option is determined by performing comparative analysis of the different configurations of grid integrated HRES. The result of the study shows that grid integrated HRES consisting of photovoltaic and wind turbine as renewable energy sources and battery and hydrogen as hybrid energy storage systems is found to be the optimal system to supply the load demand. From the hydrogen produced on-site the FC generator and FCEVs consume 143 620 kg/yr of hydrogen which is equivalent to 394 955 kg/yr gasoline fuel consumption. This corresponds to saving 1 184 865 kg/yr of CO2 emissions and 605 703 $/yr revenue. Besides this system yields 547 035.4 $/yr revenue by injecting excess electricity to the grid. The study clearly shows the economic and environmental viability of this new technology for implementation.
Recent Advances in Sustainable and Safe Marine Engine Operation with Alternative Fuels
Nov 2022
Publication
Pursuing net-zero emission operations in the shipping industry are quintessential for this sector to mitigate the environmental impact caused by hydrocarbon fuel combustion. Significant contributions to this are expected from the substitution of conventional marine fuels by alternative emission-free fuels with lower emission footprints. This study aims to conduct a comprehensive literature review for delineating the main characteristics of the considered alternative fuels specifically focusing on hydrogen methanol and ammonia which have recently attracted attention from both industry and academia. This study comparatively assesses the potential of using these fuels in marine engines and their subsequent performance characteristics as well as the associated environmental benefits. In addition the required storage conditions space as well as the associated costs are reviewed. Special attention is given to the safety characteristics and requirements for each alternative fuel. The results of this study demonstrate that the environmental benefits gained from alternative fuel use are pronounced only when renewable energy is considerably exploited for their production whereas the feasibility of each fuel depends on the vessel type used and pertinent storage constraints. Hydrogen ammonia and methanol are considered best-fit solutions for small scale shipping requiring minimal on-board storage. In addition the need for comparative assessments between diesel and alternative fuels is highlighted and sheds light on marine engines’ operational characteristics. Moreover using combinations of alternative and diesel fuels is identified as a direction towards decarbonisation of the maritime sector; intensifying the need for optimisation studies on marine engine design and operation. This study concludes with recommendations for future research directions thus contributing to fuel research concepts that can facilitate the shipboard use of alternative fuels.
Performance Analysis of Hybrid Solar/H2/Battery Renewable Energy System for Residential Electrification
Mar 2019
Publication
Due to the privileged location of Ecuador in terms of solar radiation the analysis and use of renewable energy system (RES) using solar energy has been of great interest during the last years. At the same time the supply support of RES in terms of direct current (DC) can be faced by using fuel cell (FC) systems which can give to the systems fully autonomy from fossil fuels. The aim of this paper is to propose the design of a hybrid photovoltaic-fuel cell-battery (PV-FC-B) system to supply the required electrical energy for residential use in the city of Guayaquil. The feasibility analysis constitutive elements of the system and adjusted variables are computed and presented using a computational tool. The results evidence that this system is not economically viable since the cost of energy (COE) in Ecuador is low compared to the COE of the proposed system. However a more detailed analysis considering the inherent benefits of no emission of pollutant gases is required to have a complete outlook.
Current Status and Economic Analysis of Green Hydrogen Energy Industry Chain
Feb 2024
Publication
Under the background of the power system profoundly reforming hydrogen energy from renewable energy as an important carrier for constructing a clean low-carbon safe and efficient energy system is a necessary way to realize the objectives of carbon peaking and carbon neutrality. As a strategic energy source hydrogen plays a significant role in accelerating the clean energy transition and promoting renewable energy. However the cost and technology are the two main constraints to green hydrogen energy development. Herein the technological development status and economy of the whole industrial chain for green hydrogen energy “production-storage-transportation-use” are discussed and reviewed. After analysis the electricity price and equipment cost are key factors to limiting the development of alkaline and proton exchange membrane hydrogen production technology; the quantity scale and distance of transportation are key to controlling the costs of hydrogen storage and transportation. The application of hydrogen energy is mainly concentrated in the traditional industries. With the gradual upgrading and progress of the top-level design and technology the application of hydrogen energy mainly including traffic transportation industrial engineering energy storage power to gas and microgrid will show a diversified development trend. And the bottleneck problems and development trends of the hydrogen energy industry chain are also summarized and viewed.
Thermodynamic Evaluation and Carbon Footprint Analysis of the Application of Hydrogen-Based Energy-Storage Systems in Residential Buildings
Sep 2016
Publication
This study represents a thermodynamic evaluation and carbon footprint analysis of the application of hydrogen based energy storage systems in residential buildings. In the system model buildings are equipped with photovoltaic (PV) modules and a hydrogen storage system to conserve excess PV electricity from times with high solar irradiation to times with low solar irradiation. Short-term storages enable a degree of self-sufficiency of approximately 60% for a single-family house (SFH) [multifamily house (MFH): 38%]. Emissions can be reduced by 40% (SFH) (MFH: 30%) compared to households without PV modules. These results are almost independent of the applied storage technology. For seasonal storage the degree of self-sufficiency ranges between 57 and 83% (SFH). The emission reductions highly depend on the storage technology as emissions caused by manufacturing the storage dominate the emission balance. Compressed gas or liquid organic hydrogen carriers are the best options enabling emission reductions of 40%.
The Heat Transfer Potential of Compressor Vanes on a Hydrogen Fueled Turbofan Engine
Sep 2023
Publication
Hydrogen is a promising fuel for future aviation due to its CO2-free combustion. In addition its excellent cooling properties as it is heated from cryogenic conditions to the appropriate combustion temperatures provides a multitude of opportunities. This paper investigates the heat transfer potential of stator surfaces in a modern high-speed low-pressure compressor by incorporating cooling channels within the stator vane surfaces where hydrogen is allowed to flow and cool the engine core air. Computational Fluid Dynamics simulations were carried out to assess the aerothermal performance of this cooled compressor and were compared to heat transfer correlations. A core air temperature drop of 9.5 K was observed for this cooling channel design while being relatively insensitive to the thermal conductivity of the vane and cooling channel wall thickness. The thermal resistance was dominated by the air-side convective heat transfer and more surface area on the air-side would therefore be required in order to increase overall heat flow. While good agreement with established heat transfer correlations was found for both turbulent and transitional flow the correlation for the transitional case yielded decent accuracy only as long as the flow remains attached and while transition was dominated by the bypass mode. A system level analysis indicated a limited but favorable impact at engine performance level amounting to a specific fuel consumption improvement of up to 0.8% in cruise and an estimated reduction of 3.6% in cruise NOx. The results clearly show that although it is possible to achieve high heat transfer rate per unit area in compressor vanes the impact on cycle performance is constrained by the limited available wetted area in the low-pressure compressor.
Experimental Investigation on Knock Characteristics from Pre-Chamber Gas Engine Fueled by Hydrogen
Feb 2024
Publication
Hydrogen-fueled engines require large values of the excess air ratio in order to achieve high thermal efficiency. A low value of this coefficient promotes knocking combustion. This paper analyzes the conditions for the occurrence of knocking combustion in an engine with a turbulent jet ignition (TJI) system with a passive pre-chamber. A single-cylinder engine equipped with a TJI system was running with an air-to-fuel equivalence ratio λ in the range of 1.25–2.00 and the center of combustion (CoC) was regulated in the range of 2–14 deg aTDC (top dead center). Such process conditions made it possible to fully analyze the ascension of knock combustion until its disappearance with the increase in lambda and CoC. Measures of knock in the form of maximum amplitude pressure oscillation (MAPO) and integral modulus of pressure oscillation (IMPO) were used. The absolute values of these indices were pointed out which can provide the basis for the definition of knock combustion. Based on our own work the MAPO index > 1 bar was defined determining the occurrence of knocking (without indicating its quality). In addition taking into account MAPO it was concluded that IMPO > 0.13 bar·deg is the quantity responsible for knocking combustion.
Emission Reduction and Cost-benefit Analysis of the Use of Ammonia and Green Hydrogen as Fuel for Marine Applications
Dec 2023
Publication
Increasingly stringent emission standards have led shippers and port operators to consider alternative energy sources which can reduce emissions while minimizing capital investment. It is essential to understand whether there is a certain economic investment gap for alternative energy. The present work mainly focuses on the simulation study of ships using ammonia and hydrogen fuels arriving at Guangzhou Port to investigate the emission advantages and cost-benefit analysis of ammonia and hydrogen as alternative fuels. By collecting actual data and fuel consumption emissions of ships arriving at Guangzhou Port the present study calculated the pollutant emissions and cost of ammonia and hydrogen fuels substitution. As expected it is shown that with the increase of NH3 in fuel mixed fuels will effectively reduce CO and CO2 emissions. Compared to conventional fuel the injection of NH3 increases the NOx emission. However the cost savings of ammonia fuel for CO2 SOx and PM10 reduction are higher than that for NOx. In terms of pollutants ammonia is less expensive than conventional fuels when applied to the Guangzhou Port. However the cost of fuel supply is still higher than conventional energy as ammonia has not yet formed a complete fuel supply and storage system for ships. On the other hand hydrogen is quite expensive to store and transport resulting in higher overall costs than ammonia and conventional fuels even if no pollutants are produced. At present conventional fuels still have advantage in terms of cost. With the promotion of ammonia fuel technology and application the cost of supply will be reduced. It is predicted that by 2035 ammonia will not only have emission reduction benefits but also will have a lower overall economic cost than conventional fuels. Hydrogen energy will need longer development and technological breakthroughs due to the limitation of storage conditions.
Techno-Economic Analysis of a Hydrogen-Based Power Supply Backup System for Tertiary Sector Buildings: A Case Study in Greece
May 2023
Publication
In view of the European Union’s strategy on hydrogen for decarbonization and buildings’ decarbonization targets the use of hydrogen in buildings is expected in the future. Backup power in buildings is usually provided with diesel generators (DGs). In this study the use of a hydrogen fuel cell (HFC) power supply backup system is studied. Its operation is compared to a DG and a techno-economic analysis of the latter’s replacement with an HFC is conducted by calculating relevant key performance indicators (KPIs). The developed approach is presented in a case study on a school building in Greece. Based on the school’s electricity loads which are calculated with a dynamic energy simulation and power shortages scenarios the backup system’s characteristics are defined and the relevant KPIs are calculated. It was found that the HFC system can reduce the annual CO2 emissions by up to 400 kg and has a lower annual operation cost than a DG. However due to its high investment cost its levelized cost of electricity is higher and the replacement of an existing DG is unviable in the current market situation. The techno-economic study reveals that subsidies of around 58–89% are required to foster the deployment of HFC backup systems in buildings.
Power Sector Effects of Green Hydrogen Production in Germany
Aug 2023
Publication
The use of green hydrogen can support the decarbonization of sectors which are difficult to electrify such as industry or heavy transport. Yet the wider power sector effects of providing green hydrogen are not well understood so far. We use an open-source electricity sector model to investigate potential power sector interactions of three alternative supply chains for green hydrogen in Germany in the year 2030. We distinguish between model settings in which Germany is modeled as an electric island versus embedded in an interconnected system with its neighboring countries as well as settings with and without technology-specific capacity bounds on wind energy. The findings suggest that large-scale hydrogen storage can provide valuable flexibility to the power system in settings with high renewable energy shares. These benefits are more pronounced in the absence of flexibility from geographical balancing. We further find that the effects of green hydrogen production on the optimal generation portfolio strongly depend on the model assumptions regarding capacity expansion potentials. We also identify a potential distributional effect of green hydrogen production at the expense of other electricity consumers of which policy makers should be aware.
Progress and Prospect of the Novel Integrated SOFC-ICE Hybrid Power System: System Design, Mass and Heat Integration, System Optimization and Techno-economic Analysis
Jan 2023
Publication
This paper presents a review of system design and analysis control strategy optimization and heat and mass integration of integrated solid oxide fuel cell (SOFC) and reciprocating internal combustion engine (ICE) system. Facing the future power-fuel-power path both SOFC and ICE can adapt to a variety of fuels which is one evidence that ICE is amenable to integration with SOFC while SOFC is more efficient cleaner and quieter than ICE. Different system topologies are classified whose dynamic performances are also analyzed. In addition the heat and mass integration of system is discussed. Moreover the combustion modes of ICE which can be applied to steady combustion high efficiency and low emissions are analyzed and compared. Meanwhile the potential and methods of system waste heat recovery are discussed. The exergy analysis energy density and techno-economy are discussed. Finally the results are discussed in the last section with the final conclusion that SOFC-ICE systems are very suitable for long-distance transportation such as maritime and aviation which can also solve problems of the carbon and pollutant emissions with the background of engine cannot be replaced in maritime while the system can adapt a variety of alternative fuels.
Technology Roadmap for Hydrogen-fuelled Transportation in the UK
Apr 2023
Publication
Transportation is the sector responsible for the largest greenhouse gas emission in the UK. To mitigate its impact on the environment and move towards net-zero emissions by 2050 hydrogen-fuelled transportation has been explored through research and development as well as trials. This article presents an overview of relevant technologies and issues that challenge the supply use and marketability of hydrogen for transportation application in the UK covering on-road aviation maritime and rail transportation modes. The current development statutes of the different transportation modes were reviewed and compared highlighting similarities and differences in fuel cells internal combustion engines storage technologies supply chains and refuelling characteristics. In addition common and specific future research needs in the short to long term for the different transportation modes were suggested. The findings showed the potential of using hydrogen in all transportation modes although each sector faces different challenges and requires future improvements in performance and cost development of innovative designs refuelling stations standards and codes regulations and policies to support the advancement of the use of hydrogen.
The Role of Hydrogen for the Defossilization of the German Chemical Industry
Apr 2023
Publication
Within the European Green Deal the European industry is summoned to transform towards a green and circular economy to reduce CO2-emissions and reach climate goals. Special focus is on the chemical industry to boost recycling processes for plastics exploit resource efficiency potentials and switch to a completely renewable feedstock (defossilization). Despite common understanding that drastic changes have to take place it is yet unknown how the industrial transformation should be accomplished. This work explains how a cost-optimal defossilization of the chemical industry in the context of national greenhouse gas (GHG) mitigation strategies look like. The central part of this investigation is based on a national energy system model to optimize the future energy system design of Germany as a case study for a highly industrialized country. A replacement of fossil-based feedstocks by renewable feedstocks leads to a significant increase in hydrogen demand by þ40% compared to a reference scenario. The resulting demand of hydrogen-based energy carriers including the demand for renewable raw materials must be produced domestically or imported. This leads to cumulative additional costs of the transformation that are 32% higher than those of a reference scenario without defossilization of the industry. Fischer-Tropsch synthesis and the methanol-to-olefins route can be identified as key technologies for the defossilization of the chemical industry.
A Review on Biohydrogen Sources, Production Routes, and Its Application as a Fuel Cell
Aug 2023
Publication
More than 80% of the energy from fossil fuels is utilized in homes and industries. Increased use of fossil fuels not only depletes them but also contributes to global warming. By 2050 the usage of fossil fuels will be approximately lower than 80% than it is today. There is no yearly variation in the amount of CO2 in the atmosphere due to soil and land plants. Therefore an alternative source of energy is required to overcome these problems. Biohydrogen is considered to be a renewable source of energy which is useful for electricity generation rather than relying on harmful fossil fuels. Hydrogen can be produced from a variety of sources and technologies and has numerous applications including electricity generation being a clean energy carrier and as an alternative fuel. In this review a detailed elaboration about different kinds of sources involved in biohydrogen production various biohydrogen production routes and their applications in electricity generation is provided.
Fast Sizing Methodology and Assessment of Energy Storage Configuration on the Flight Time of a Multirotor Aerial Vehicle
Apr 2023
Publication
Urban air mobility (UAM) defined as safe and efficient air traffic operations in a metropolitan area for manned aircraft and unmanned aircraft systems is being researched and developed by industry academia and government. This kind of mobility offers an opportunity to construct a green and sustainable sub-sector building upon the lessons learned over decades by aviation. Thanks to their non-polluting operation and simple air traffic management electric vertical take-off and landing (eVTOL) aircraft technologies are currently being developed and experimented with for this purpose. However to successfully complete the certification and commercialization stage several challenges need to be overcome particularly in terms of performance such as flight time and endurance and reliability. In this paper a fast methodology for sizing and selecting the propulsion chain components of an eVTOL multirotor aerial vehicle was developed and validated on a reduced-scale prototype of an electric multirotor vehicle with a GTOW of 15 kg. This methodology is associated with a comparative study of energy storage system configurations in order to assess their effect on the flight time of the aerial vehicle. First the optimal pair motor/propeller was selected using a global nonlinear optimization in order to maximize the specific efficiency of these components. Second five energy storage technologies were sized in order to evaluate their influence on the aerial vehicle flight time. Finally based on this sizing process the optimized propulsion chain gross take-off weight (GTOW) was evaluated for each energy storage configuration using regression-based methods based on propulsion chain supplier data.
Assessment of Hydrogen Gas Turbine-fuel Cell Powerplant for Rotorcraft
Jul 2023
Publication
Conventional turboshaft engines are high power density movers suffering from low efficiency at part power operation and producing significant emissions. This paper presents a design exploration and feasibility assessment of a hybrid hydrogen-fueled powerplant for Urban Air Mobility (UAM) rotorcraft. A multi-disciplinary approach is devised comprising models for rotorcraft performance tank and subsystems sizing and engine performance. The respective trade-offs between payload-range and mission level performance are quantified for kerosene-fueled and hybrid hydrogen tilt-rotor variants. The effects of gas turbine scaling and fuel cell pressurization are evaluated for different hybridization degrees. Gas turbine scaling with hybridization (towards the fuel cell) results in up to 21% benefit in energy consumption relative to the non-scaled case with the benefits being more pronounced at high hybridization degrees. Pressurizing the fuel cell has shown significant potential as cell efficiency can increase up to 10% when pressurized to 6 bar which translates to a 6% increase in overall efficiency. The results indicate that current fuel cells (1 kW/kg) combined with current hydrogen tank technology severely limit the payload range capability of the tilt-rotor. However for advanced fuel cell technology (2.5 kW/kg) and low ranges hybrid powerplant show the potential to reduce energy consumption and reduce emissions footprint.
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