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Hydrogen Production from Methanol–Water Solution and Pure Water Electrolysis Using Nanocomposite Perfluorinated Sulfocationic Membranes Modified by Polyaniline
Oct 2022
Publication
In this work we report the preparation of Nafion membranes containing two different nanocomposite MF-4SC membranes modified with polyaniline (PANI) by the casting method through two different polyaniline infiltration procedures. These membranes were evaluated as a polymer electrolyte membrane for water electrolysis. Operating conditions were optimized in terms of current density stability and methanol concentration. A study was made on the effects on the cell performance of various parameters such as methanol concentration water and cell voltage. The energy required for pure water electrolysis was analyzed at different temperatures for the different membranes. Our experiments showed that PEM electrolyzers provide hydrogen production of 30 mL/min working at 160 mA/cm2 . Our composite PANI membranes showed an improved behavior over pristine perfluorinated sulfocationic membranes (around 20% reduction in specific energy). Methanol–water electrolysis required considerably less (around 65%) electrical power than water electrolysis. The results provided the main characteristics of aqueous methanol electrolysis in which the power consumption is 2.34 kW h/kg of hydrogen at current densities higher than 0.5 A/cm2 . This value is ~20-fold times lower than the electrical energy required to produce 1 kg of hydrogen by water electrolysis.
Study on the Effects of the Hydrogen Substitution Rate on the Performance of a Hydrogen–Diesel Dual-Fuel Engine under Different Loads
Aug 2023
Publication
Due to having zero carbon emissions and renewable advantages hydrogen has great prospects as a renewable form of alternate energy. Engine load and hydrogen substitution rate have a considerable influence on a hydrogen–diesel dual-fuel engine’s efficiency. This experiment’s objective is to study the influence of hydrogen substitution rate on engine combustion and emission under different loads and to study the impact of exhaust gas recirculation (EGR) technology or main injection timing on the engine’s capability under high load and high hydrogen substitution rate. The range of the maximum hydrogen substitution rate was determined under different loads (30%~90%) at 1800 rpm and then the effects of the EGR rate (0%~15%) and main injection timing (−8 ◦CA ATDC~0 ◦CA ATDC) on the engine performance under 90% high load were studied. The research results show that the larger the load the smaller the maximum hydrogen substitution rate that can be added to the dual-fuel engine. Under each load with the increase of the hydrogen substitution rate the cylinder pressure and the peak heat release rate (HRR) increase the equivalent brake-specific fuel consumption (BSFCequ) decreases the thermal efficiency increases the maximum thermal efficiency is 43.1% the carbon dioxide (CO2 ) emission is effectively reduced by 35.2% and the nitrogen oxide (NOx) emission decreases at medium and low loads and the maximum increase rate is 20.1% at 90% load. Under high load with the increase of EGR rate or the delay of main injection timing the problem of NOx emission increases after hydrogen doping can be effectively solved. As the EGR rate rises from 0% to 15% the maximum reduction of NOx is 63.1% and with the delay of main injection timing from −8 ◦CA ATDC to 0 ◦CA ATDC the maximum reduction of NOx is 44.5%.
Computational Fluid Dynamics Simulations of Hydrogen Releases and Vented Deflagrations in Large Enclosures
Nov 2019
Publication
This paper presents model predictions obtained with the CFD tool FLACS for hydrogen releases and vented deflagrations in containers and larger enclosures. The paper consists of two parts. The first part compares experimental results and model predictions for two test cases: experiments performed by Gexcon in 20-foot ISO containers (volume 33 m3 ) as part of the HySEA project and experiments conducted by SRI International and Sandia National Laboratories in a scaled warehouse geometry (volume 45.4 m3 ). The second part explores the use of the model system validated in the first part to accidental releases of hydrogen from forklift trucks inside a full-scale warehouse geometry (32 400 m3 ). The results demonstrate the importance of using realistic and reasonably accurate geometry models of the systems under consideration when performing CFD-based risk assessment studies. The discussion highlights the significant inherent uncertainty associated with quantitative risk assessments for vented hydrogen deflagrations in complex geometries. The suggestions for further work include a pragmatic approach for developing empirical correlations for pressure loads from vented hydrogen deflagrations in industrial warehouses with hydrogen-powered forklift trucks.
Hydrogen Refuelling Station Calibration with a Traceable Gravimetric Standard
Apr 2020
Publication
Of all the alternatives to hydrocarbon fuels hydrogen offers the greatest long-term potential to radically reduce the many problems inherent in fuel used for transportation. Hydrogen vehicles have zero tailpipe emissions and are very efficient. If the hydrogen is made from renewable sources such as nuclear power or fossil sources with carbon emissions captured and sequestered hydrogen use on a global scale would produce almost zero greenhouse gas emissions and greatly reduce air pollutant emissions. The aim of this work is to realise a traceability chain for hydrogen flow metering in the range typical for fuelling applications in a wide pressure range with pressures up to 875 bar (for Hydrogen Refuelling Station - HRS with Nominal Working Pressure of 700 bar) and temperature changes from −40 °C (pre-cooling) to 85 °C (maximum allowed vehicle tank temperature) in accordance with the worldwide accepted standard SAE J2601. Several HRS have been tested in Europe (France Netherlands and Germany) and the results show a good repeatability for all tests. This demonstrates that the testing equipment works well in real conditions. Depending on the installation configuration some systematic errors have been detected and explained. Errors observed for Configuration 1 stations can be explained by pressure differences at the beginning and end of fueling in the piping between the Coriolis Flow Meter (CFM) and the dispenser: the longer the distance the bigger the errors. For Configuration 2 where this distance is very short the error is negligible.
Techno-economic Analysis and Predictive Operation of a Power-to-hydrogen for Renewable Microgrids
Oct 2023
Publication
To enhance renewable energy (RE) generation and maintain power balance energy storage systems are of utmost importance. This research introduces a cutting-edge Power-to-Hydrogen (PtH) framework that harnesses hydrogen as a clean and versatile energy storage medium. The primary focus of this study lies in optimizing power flow within a microgrid (G) equipped with RE and energy storage systems considering various factors such as RE generation power demand battery charge cycles and operational costs. To achieve the optimal balance between power generation and consumption a sophisticated mathematical solution is devised. This solution governs the charging and discharging patterns for both battery and electrolyzer ensuring a harmonious power equilibrium. The use of short-term forecasting further refines the optimization process adapting the parameters based on anticipated RE sources and load requirements. To fine-tune the power management solution for day-to-day operations an artificial neural fuzzy inference system (ANFIS)-based shortterm prediction model is employed. The predictive analysis provides confidence intervals for crucial aspects including power generation demand battery charging cycles and hydrogen generation. This facilitates precise cost estimation across various hydrogen and heat price ranges. the proposed PtH optimization framework offers an efficient approach to balance power generation and consumption in Gs driven by RE sources and energy storage. To validate the proposed approach numerical simulations are performed based on data from wind and solar farms load requirements and cost of energy. The results show that the proposed energy management strategy significantly reduces operational costs and optimizes PtH generation while maintaining power balance within the microgrid (G). The predictive approach helps fine-tune the optimization process improving efficiency and cost-effectiveness. The research convincingly demonstrate the economic advantages of adopting hydrogen as an energy storage medium paving the way for a cleaner and more sustainable energy future.
Comparative Life Cycle Greenhouse Gas Analysis of Clean Hydrogen Pathways: Assessing Domestic Production and Overseas Import in South Korea
Sep 2023
Publication
The development of a Clean Hydrogen Standard based on life-cycle greenhouse gas (GHG) emissions is gaining prominence on the international agenda. Thus a framework for assessing life-cycle GHG emissions for clean hydrogen pathways is necessary. In this study the comprehensive datasets and effects of various scenarios encompassing hydrogen production carriers (liquid hydrogen ammonia methylcyclohexane) carbon capture and storage (CCS) target analysis year (2021 2030) to reflect trends of greening grid electricity and potential import countries on aggregated life-cycle GHG emissions were presented. South Korea was chosen as a case study region and the low-carbon alternatives were suggested for reducing aggregated emissions to meet the Korean standard (5 kgCO2e/kgH2). First capturing and storing nearly entire (>90%) CO2 from fossil- and waste-based production pathways is deemed essential. Second when repurposing the use of hydrogen that was otherwise used internally applying a penalty for substitution is appropriate leading to results notably exceeding the standard. Third for electrolysis-based hydrogen using renewable or nuclear electricity is essential. Lastly when hydrogen is imported in a well-to-point-of-delivery (WtP) perspective using renewable electricity during hydrogen conversion into a carrier and reusing the produced hydrogen for endothermic reconversion reaction are recommended. By implementing the developed calculation framework to other countries' cases it was observed that importing hydrogen to regions having scope of WtP or above (e.g. well-to-wheel) might not meet the threshold due to additional emissions from importation processes. Additionally for hydrogen carriers undergoing the endothermic reconversion the approach to reduce WtP emissions (reusing produced hydrogen) may conflict with the approach to reduce well-to-gate (WtG) emission (using external fossilbased fuel). The discrepancy highlights the need to set a broader scope of emissions assessment to effectively promote the life-cycle emission reduction efforts of hydrogen importers. This study contributes to the field of clean hydrogen GHG emission assessment offering a robust database and calculation framework while addressing the effects of greening grid electricity and CCS implementation proposing low-carbon alternatives and GHG assessment scope to achieve global GHG reduction.
Greenhouse Gas Reduction Potential and Economics of Green Hydrogen via Water Electrolysis: A Systematic Review of Value-Chain-Wide Decarbonization
May 2024
Publication
Green hydrogen generated via water electrolysis has become an essential energy carrier for achieving carbon neutrality globally because of its versatility in renewable energy consumption and decarbonization applications in hard-to-abate sectors; however there is a lack of systematic analyses of its abatement potential and economics as an alternative to traditional technological decarbonization pathways. Based on bibliometric analysis and systematic evaluation methods this study characterizes and analyzes the literature on the Web of Science from 1996 to 2023 identifying research hotspots methodological models and research trends in green hydrogen for mitigating climate change across total value chain systems. Our review shows that this research theme has entered a rapid development phase since 2016 with developed countries possessing more scientific results and closer partnerships. Difficult-to-abate sectoral applications and cleaner production are the most famous value chain links and research hotspots focus on three major influencing factors: the environment; techno-economics; and energy. Green hydrogen applications which include carbon avoidance and embedding to realize carbon recycling have considerable carbon reduction potential; however uncertainty limits the influence of carbon reduction cost assessment indicators based on financial analysis methods for policy guidance. The abatement costs in the decarbonization sector vary widely across value chains electricity sources baseline scenarios technology mixes and time scenarios. This review shows that thematic research trends are focused on improving and optimizing solutions to uncertainties as well as studying multisectoral synergies and the application of abatement assessment metrics.
CFD Thermo‑Hydraulic Evaluation of a Liquid Hydrogen Storage Tank with Different Insulation Thickness in a Small‑Scale Hydrogen Liquefier
Aug 2023
Publication
Accurate evaluation of thermo‑fluid dynamic characteristics in tanks is critically important for designing liquid hydrogen tanks for small‑scale hydrogen liquefiers to minimize heat leakage into the liquid and ullage. Due to the high costs most future liquid hydrogen storage tank designs will have to rely on predictive computational models for minimizing pressurization and heat leakage. Therefore in this study to improve the storage efficiency of a small‑scale hydrogen liquefier a three‑ dimensional CFD model that can predict the boil‑off rate and the thermo‑fluid characteristics due to heat penetration has been developed. The prediction performance and accuracy of the CFD model was validated based on comparisons between its results and previous experimental data and a good agreement was obtained. To evaluate the insulation performance of polyurethane foam with three different insulation thicknesses the pressure changes and thermo‑fluid characteristics in a partially liquid hydrogen tank subject to fixed ambient temperature and wind velocity were investigated nu‑ merically. It was confirmed that the numerical simulation results well describe not only the temporal variations in the thermal gradient due to coupling between the buoyance and convection but also the buoyancy‑driven turbulent flow characteristics inside liquid hydrogen storage tanks with differ‑ ent insulation thicknesses. In the future the numerical model developed in this study will be used for optimizing the insulation systems of storage tanks for small‑scale hydrogen liquefiers which is a cost‑effective and highly efficient approach.
Power Cost and CO2 Emissions for a Microgrid with Hydrogen Storage and Electric Vehicles
Nov 2023
Publication
Hydrogen is considered the primary energy source of the future. The best use of hydrogen is in microgrids that have renewable energy sources (RES). These sources have a small impact on the environment when it comes to carbon dioxide (CO2 ) emissions and a power generation cost close to that of conventional power plants. Therefore it is important to study the impact on the environment and the power cost. The proposed microgrid comprises loads RESs (micro-hydro and photovoltaic power plants) a hydrogen storage tank an electric battery and fuel cell vehicles. The power cost and CO2 emissions are calculated and compared for various scenarios including the four seasons of the year compared with the work of other researchers. The purpose of this paper is to continuously supply the loads and vehicles. The results show that the microgrid sources and hydrogen storage can supply consumers during the spring and summer. For winter and autumn the power grid and steam reforming of natural gas must be used to cover the demand. The highest power costs and CO2 emissions are for winter while the lowest are for spring. The power cost increases during winter between 20:00 and 21:00 by 336%. The CO2 emissions increase during winter by 8020%.
Review of the Status and Prospects of Fiber Optic Hydrogen Sensing Technology
Aug 2023
Publication
With the unprecedented development of green and renewable energy sources the proportion of clean hydrogen (H2 ) applications grows rapidly. Since H2 has physicochemical properties of being highly permeable and combustible high-performance H2 sensors to detect and monitor hydrogen concentration are essential. This review discusses a variety of fiber-optic-based H2 sensor technologies since the year 1984 including: interferometer technology fiber grating technology surface plasma resonance (SPR) technology micro lens technology evanescent field technology integrated optical waveguide technology direct transmission/reflection detection technology etc. These technologies have been evolving from simply pursuing high sensitivity and low detection limits (LDL) to focusing on multiple performance parameters to match various application demands such as: high temperature resistance fast response speed fast recovery speed large concentration range low cross sensitivity excellent long-term stability etc. On the basis of palladium (Pd)-sensitive material alloy metals catalysts or nanoparticles are proposed to improve the performance of fiberoptic-based H2 sensors including gold (Au) silver (Ag) platinum (Pt) zinc oxide (ZnO) titanium oxide (TiO2 ) tungsten oxide (WO3 ) Mg70Ti30 polydimethylsiloxane (PDMS) graphene oxide (GO) etc. Various microstructure processes of the side and end of optical fiber H2 sensors are also discussed in this review.
Assessment of the Green Hydrogen Value Chain in Cases of the Local Industry in Chile Applying an Optimization Model
May 2024
Publication
This study assessed the feasibility of integrating a green hydrogen value chain into the local industry examining two case studies by comparing four scenarios. The optimization focused on generating electricity from stationary renewable sources such as solar or through Power Purchase Agreements to produce sufficient hydrogen in electrolyzers. Current demand profiles renewable participation targets electricity supply sources levelized costs of energy and hydrogen and technology options were considered. The most cost-effective scenario showed a levelized cost of energy of 0.032 and 0.05 US$/kWh and a hydrogen cost below 1.0 US$/kgH2 for cases 1 and 2 respectively. A sensitivity analysis highlighted the critical influence of fuel cell technology on cost modification underscoring the importance of focusing cost reduction strategies on these technologies to enhance the economic viability of the green hydrogen value chain. Specifically a high sensitivity towards reducing the levelized costs of energy and hydrogen in the port sector with adjustments in fuel cell technology costs was identified indicating the need for specific policies and supports to facilitate their adoption.
Science and Technology of Ammonia Combustion
Nov 2018
Publication
This paper focuses on the potential use of ammonia as a carbon-free fuel and covers recent advances in the development of ammonia combustion technology and its underlying chemistry. Fulfilling the COP21 Paris Agreement requires the de-carbonization of energy generation through utilization of carbon-neutral and overall carbon-free fuels produced from renewable sources. Hydrogen is one of such fuels which is a potential energy carrier for reducing greenhouse-gas emissions. However its shipment for long distances and storage for long times present challenges. Ammonia on the other hand comprises 17.8% of hydrogen by mass and can be produced from renewable hydrogen and nitrogen separated from air. Furthermore thermal properties of ammonia are similar to those of propane in terms of boiling temperature and condensation pressure making it attractive as a hydrogen and energy carrier. Ammonia has been produced and utilized for the past 100 years as a fertilizer chemical raw material and refrigerant. Ammonia can be used as a fuel but there are several challenges in ammonia combustion such as low flammability high NOx emission and low radiation intensity. Overcoming these challenges requires further research into ammonia flame dynamics and chemistry. This paper discusses recent successful applications of ammonia fuel in gas turbines co-fired with pulverize coal and in industrial furnaces. These applications have been implemented under the Japanese ‘Cross-ministerial Strategic Innovation Promotion Program (SIP): Energy Carriers’. In addition fundamental aspects of ammonia combustion are discussed including characteristics of laminar premixed flames counterflow twin-flames and turbulent premixed flames stabilized by a nozzle burner at high pressure. Furthermore this paper discusses details of the chemistry of ammonia combustion related to NOx production processes for reducing NOx and validation of several ammonia oxidation kinetics models. Finally LES results for a gas-turbine-like swirl-burner are presented for the purpose of developing low-NOx single-fuelled ammonia gas turbine combustors.
An Integrated Demand Response Dispatch Strategy for Low-carbon Energy Supply Park Considering Electricity-Hydrogen-Carbon Coordination
Apr 2023
Publication
Driven by the goal of ‘carbon peak carbon neutrality’ an integrated demand response strategy for integrated electricity– hydrogen energy systems is proposed for low-carbon energy supply parks considering the multi-level and multi-energy characteristics of campus-based microgrids. Firstly considering the spatial and temporal complementary nature of wind and photovoltaic generation and energy utilization the energy flow framework of the park is built based on the electricity and hydrogen energy carriers. Clean energy is employed as the main energy supply and power heat cooling and gas loads are considered energy consumption. Secondly the operation mechanism of coupled hydrogen storage hydrogen fuel cell and carbon capture equipment is analyzed in the two-stage power-to-gas conversion process. Thirdly considering the operating costs and environmental costs of the park an integrated demand response dispatch model is constructed for the coupled electricity– hydrogen–carbon system while satisfying the system equipment constraints network constraints and energy balance constraints of the park system. Finally Case study in an energy supply park system is implemented. The dispatch results of the integrated demand response with customer participation in the conventional electricity–hydrogen and electricity–hydrogen–carbon modes are compared to verify the effectiveness of the proposed strategy in renewable accommodation environmental protection and economic benefits.
Assessment of Hydrogen Energy Industry Chain Based on Hydrogen Production Methods, Storage, and Utilization
Apr 2024
Publication
To reach climate neutrality by 2050 a goal that the European Union set itself it is necessary to change and modify the whole EU’s energy system through deep decarbonization and reduction of greenhouse-gas emissions. The study presents a current insight into the global energy-transition pathway based on the hydrogen energy industry chain. The paper provides a critical analysis of the role of clean hydrogen based on renewable energy sources (green hydrogen) and fossil-fuels-based hydrogen (blue hydrogen) in the development of a new hydrogen-based economy and the reduction of greenhouse-gas emissions. The actual status costs future directions and recommendations for low-carbon hydrogen development and commercial deployment are addressed. Additionally the integration of hydrogen production with CCUS technologies is presented.
Perspectives on the Development of Technologies for Hydrogen as a Carrier of Sustainable Energy
Aug 2023
Publication
Hydrogen is a prospective energy carrier because there are practically no gaseous emissions of greenhouse gases in the atmosphere during its use as a fuel. The great benefit of hydrogen being a practically inexhaustible carbon-free fuel makes it an attractive alternative to fossil fuels. I.e. there is a circular process of energy recovery and use. Another big advantage of hydrogen as a fuel is its high energy content per unit mass compared to fossil fuels. Nowadays hydrogen is broadly used as fuel in transport including fuel cell applications as a raw material in industry and as an energy carrier for energy storage. The mass exploitation of hydrogen in energy production and industry poses some important challenges. First there is a high price for its production compared to the price of most fossil fuels. Next the adopted traditional methods for hydrogen production like water splitting by electrolysis and methane reforming lead to the additional charging of the atmosphere with carbon dioxide which is a greenhouse gas. This fact prompts the use of renewable energy sources for electrolytic hydrogen production like solar and wind energy hydropower etc. An important step in reducing the price of hydrogen as a fuel is the optimal design of supply chains for its production distribution and use. Another group of challenges hindering broad hydrogen utilization are storage and safety. We discuss some of the obstacles to broad hydrogen application and argue that they should be overcome by new production and storage technologies. The present review summarizes the new achievements in hydrogen application production and storage. The approach of optimization of supply chains for hydrogen production and distribution is considered too.
PEM Water Electrolysis for Hydrogen Production: Fundamentals, Advances, and Prospects
Jun 2022
Publication
Hydrogen as a clean energy carrier is of great potential to be an alternative fuel in the future. Proton exchange membrane (PEM) water electrolysis is hailed as the most desired technology for high purity hydrogen production and self-consistent with volatility of renewable energies has ignited much attention in the past decades based on the high current density greater energy efficiency small mass-volume characteristic easy handling and maintenance. To date substantial efforts have been devoted to the development of advanced electrocatalysts to improve electrolytic efficiency and reduce the cost of PEM electrolyser. In this review we firstly compare the alkaline water electrolysis (AWE) solid oxide electrolysis (SOE) and PEM water electrolysis and highlight the advantages of PEM water electrolysis. Furthermore we summarize the recent progress in PEM water electrolysis including hydrogen evolution reaction (HER) and oxygen evolution reaction (OER) electrocatalysts in the acidic electrolyte. We also introduce other PEM cell components (including membrane electrode assembly current collector and bipolar plate). Finally the current challenges and an outlook for the future development of PEM water electrolysis technology for application in future hydrogen production are provided.
Thermal Design of a Biohydrogen Production System Driven by Integrated Gasification Combined Cycle Waste Heat Using Dynamic Simulation
Apr 2022
Publication
Utilizing biological processes for hydrogen production via gasification is a promising alternative method to coal gasification. The present study proposes a dynamic simulation model that uses a one-dimensional heat-transfer analysis method to simulate a biohydrogen production system. The proposed model is based on an existing experimental design setup. It is used to simulate a biohydrogen production system driven by the waste heat from an integrated gasification combined cycle (IGCC) power plant equipped with carbon capture and storage technologies. The data from the simulated results are compared with the experimental measurement data to validate the developed model’s reliability. The results show good agreement between the experimental data and the developed model. The relative root-mean-square error for the heat storage feed-mixing and bioreactor tanks is 1.26% 3.59% and 1.78% respectively. After the developed model’s reliability is confirmed it is used to simulate and optimize the biohydrogen production system inside the IGCC power plant. The bioreactor tank’s time constant can be improved when reducing the operating volume of the feed-mixing tank by the scale factors of 0.75 and 0.50 leading to a 15.76% and 31.54% faster time constant respectively when compared with the existing design.
Small-Scale High-Pressure Hydrogen Storage Vessels: A Review
Feb 2024
Publication
Nowadays high-pressure hydrogen storage is the most commercially used technology owing to its high hydrogen purity rapid charging/discharging of hydrogen and low-cost manufacturing. Despite numerous reviews on hydrogen storage technologies there is a relative scarcity of comprehensive examinations specifically focused on high-pressure gaseous hydrogen storage and its associated materials. This article systematically presents the manufacturing processes and materials used for a variety of high-pressure hydrogen storage containers including metal cylinders carbon fiber composite cylinders and emerging glass material-based hydrogen storage containers. Furthermore it introduces the relevant principles and theoretical studies showcasing their advantages and disadvantages compared to conventional high-pressure hydrogen storage containers. Finally this article provides an outlook on the future development of high-pressure hydrogen storage containers.
Investigation of a Community-based Clean Energy System Holistically with Renewable and Hydrogen Energy Options for Better Sustainable Development
Jan 2024
Publication
This study develops a novel community-based integrated energy system where hydrogen and a combination of renewable energy sources are considered uniquely for implementation. In this regard three different communities situated in Kenya the United States and Australia are studied for hydrogen production and meeting the energy demands. To provide a variety of energy demands this study combines a multigenerational geothermal plant with a hybrid concentrated solar power and photovoltaic solar plant. Innovations in hydrogen production and renewable energy are essential for reducing carbon emissions. By combining the production of hydrogen with renewable energy sources this system seeks to move away from the reliance on fossil fuels and toward sustainability. The study investigates various research subjects using a variety of methods. The performance of the geothermal source is considered through energetic and exergetic thermodynamic analysis. The software System Advisor Model (SAM) and RETscreen software packages are used to analyze the other sub-systems including Concentrate Solar PV solar and Combined Heat and Power Plant. Australian American and Kenyan communities considered for this study were found to have promising potential for producing hydrogen and electricity from renewable sources. The geothermal output is expected to be 35.83 MW 122.8 MW for space heating 151.9 MW for industrial heating and 64.25 MW for hot water. The overall geothermal energy and exergy efficiencies are reported as 65.15% and 63.54% respectively. The locations considered are expected to have annual solar power generation and hydrogen production capacities of 158MW 237MW 186MW 235 tons 216 tons and 313 tons respectively.
Renewable Hydrogen Requirements and Impacts for Network Balancing: A Queensland Cae Study
Dec 2023
Publication
Hydrogen is the gas of the moment: an abundant element that can be created using renewable energy transported in gaseous or liquid form and offering the ability to provide energy with only water vapour as an emission. Hydrogen can also be used in a fuel blend in electricity generation gas turbines providing a low carbon option for providing the peak electricity to cover high demand and firming.<br/>While the electricity grid is itself transforming to decarbonising hard-to-abate industries such as cement and bauxite refineries are slower to reduce emissions constrained by their high temperature process requirements. Hydrogen offers a solution allowing onsite production process heat with waste heat recovery supporting blended gas turbine generation for onsite electricity supply.<br/>This article builds on decarbonisation pathway simulation results from an ANEM model of the electricity grid identifying the amount of peak demand energy required from gas turbines. The research then examines the quantity flow rate storage requirements and emissions reduction if this peak generation were supplied by open cycle hydrogen capable gas turbines.
Decarbonizing the European Energy System in the Absence of Russian Gas: Hydrogen Uptake and Carbon Capture Developments in the Power, Heat and Industry Sectors
Dec 2023
Publication
Hydrogen and carbon capture and storage are pivotal to decarbonize the European energy system in a broad range of pathway scenarios. Yet their timely uptake in different sectors and distribution across countries are affected by supply options of renewable and fossil energy sources. Here we analyze the decarbonization of the European energy system towards 2060 covering the power heat and industry sectors and the change in use of hydrogen and carbon capture and storage in these sectors upon Europe’s decoupling from Russian gas. The results indicate that the use of gas is significantly reduced in the power sector instead being replaced by coal with carbon capture and storage and with a further expansion of renewable generators. Coal coupled with carbon capture and storage is also used in the steel sector as an intermediary step when Russian gas is neglected before being fully decarbonized with hydrogen. Hydrogen production mostly relies on natural gas with carbon capture and storage until natural gas is scarce and costly at which time green hydrogen production increases sharply. The disruption of Russian gas imports has significant consequences on the decarbonization pathways for Europe with local energy sources and carbon capture and storage becoming even more important. Given the highlighted importance of carbon capture and storage in reaching the climate targets it is essential that policymakers ameliorate regulatory challenges related to these value chains.
Prospectivity Analysis for Underground Hydrogen Storage, Taranaki Basin, Aotearoa New Zealand: A Multi-criteria Decision-making Approach
May 2024
Publication
Seasonal underground hydrogen storage (UHS) in porous media provides an as yet untested method for storing surplus renewable energy and balancing our energy demands. This study investigates the technical suitability for UHS in depleted hydrocarbon fields and one deep aquifer site in Taranaki Basin Aotearoa New Zealand. Prospective sites are assessed using a decision tree approach providing a “fast-track” method for identifying potential sites and a decision matrix approach for ranking optimal sites. Based on expert elicitation the most important factors to consider are storage capacity reservoir depth and parameters that affect hydrogen injectivity/withdrawal and containment. Results from both approaches suggest that Paleogene reservoirs from gas (or gas cap) fields provide the best option for demonstrating UHS in Aotearoa New Zealand and that the country’s projected 2050 hydrogen storage demand could be exceeded by developing one or two high ranking sites. Lower priority is assigned to heterolithic and typically finer grained labile and clay-rich Miocene oil reservoirs and to deep aquifers that have no proven hydrocarbon containment.
Recent Advances in Power-to-X Technology for the Production of Fuels and Chemicals
Jun 2019
Publication
Environmental issues related to greenhouse gas emissions are progressively pushing the transition toward fossil-free energy scenario in which renewable energies such as solar and wind power will unavoidably play a key role. However for this transition to succeed significant issues related to renewable energy storage have to be addressed. Power-to-X (PtX) technologies have gained increased attention since they actually convert renewable electricity to chemicals and fuels that can be more easily stored and transported. H2 production through water electrolysis is a promising approach since it leads to the production of a sustainable fuel that can be used directly in hydrogen fuel cells or to reduce carbon dioxide (CO2) in chemicals and fuels compatible with the existing infrastructure for production and transportation. CO2 electrochemical reduction is also an interesting approach allowing the direct conversion of CO2 into value-added products using renewable electricity. In this review attention will be given to technologies for sustainable H2 production focusing on water electrolysis using renewable energy as well as on its remaining challenges for large scale production and integration with other technologies. Furthermore recent advances on PtX technologies for the production of key chemicals (formic acid formaldehyde methanol and methane) and fuels (gasoline diesel and jet fuel) will also be discussed with focus on two main pathways: CO2 hydrogenation and CO2 electrochemical reduction.
Storage Integrity During Underground Hydrogen Storage in Depleted Gas Reservoirs
Nov 2023
Publication
The transition from fossil fuels to renewable energy sources particularly hydrogen has emerged as a central strategy for decarbonization and the pursuit of net-zero carbon emissions. Meeting the demand for large-scale hydrogen storage a crucial component of the hydrogen supply chain has led to the exploration of underground hydrogen storage as an economically viable solution to global energy needs. In contrast to other subsurface storage options such as salt caverns and aquifers which are geographically limited depleted gas reservoirs have garnered increasing attention due to their broader distribution and higher storage capacity. However the safe storage and cycling of hydrogen in depleted gas reservoirs require the preservation of high stability and integrity in the caprock reservoir and wellbore. Nevertheless there exists a significant gap in the current research concerning storage integrity in underground hydrogen storage within depleted gas reservoirs and a systematic approach is lacking. This paper aims to address this gap by reviewing the primary challenges associated with storage integrity including geochemical reactions microbial activities faults and fractures and perspectives on hydrogen cycling. The study comprehensively reviews the processes and impacts such as abiotic and biotic mineral dissolution/precipitation reactivation and propagation of faults and fractures in caprock and host-rock wellbore instability due to cement degradation and casing corrosion and stress changes during hydrogen cycling. To provide a practical solution a technical screening tool has been developed considering controlling variables risks and consequences affecting storage integrity. Finally this paper highlights knowledge gaps and suggests feasible methods and pathways to mitigate these risks facilitating the development of large-scale underground hydrogen storage in depleted gas reservoirs.
The Fuel Flexibility of Gas Turbines: A Review and Retrospective Outlook
May 2023
Publication
Land-based gas turbines (GTs) are continuous-flow engines that run with permanent flames once started and at stationary pressure temperature and flows at stabilized load. Combustors operate without any moving parts and their substantial air excess enables complete combustion. These features provide significant space for designing efficient and versatile combustion systems. In particular as heavy-duty gas turbines have moderate compression ratios and ample stall margins they can burn not only high- and medium-BTU fuels but also low-BTU ones. As a result these machines have gained remarkable fuel flexibility. Dry Low Emissions combustors which were initially confined to burning standard natural gas have been gradually adapted to an increasing number of alternative gaseous fuels. The paper first delivers essential technical considerations that underlie this important fuel portfolio. It then reviews the spectrum of alternative GT fuels which currently extends from lean gases (coal bed coke oven blast furnace gases . . . ) to rich refinery streams (LPG olefins) and from volatile liquids (naphtha) to heavy hydrocarbons. This “fuel diet” also includes biogenic products (biogas biodiesel and ethanol) and especially blended and pure hydrogen the fuel of the future. The paper also outlines how historically land-based GTs have gradually gained new fuel territories thanks to continuous engineering work lab testing experience extrapolation and validation on the field.
Energy Storage Strategy - Phase 2
Feb 2023
Publication
This document is phase 2 of the energy storage strategy study and it covers the storage challenges of the energy transition. We start in section 3 by covering historical and current natural gas imports into the UK and what these could look like in the future. In section 4 we explore what demand for hydrogen could look like – this has a high level of uncertainty and future policy decisions will have significant impacts on hydrogen volumes and annual variations. We generated two hydrogen storage scenarios based on National Grid’s Future Energy Scenarios and the Climate Change Committee’s Sixth Carbon Budget to assess the future need for hydrogen storage in the UK. We also looked at an extreme weather scenario resulting from an area of high-pressure settled over the British Isles resulting in very low ambient temperatures an unusually high demand for heating and almost no wind generation. In section 5 we investigate options for hydrogen storage and build on work previously carried out by SGN. We discuss the differences between the properties of hydrogen and natural gas and how this affects line pack and depletion of line pack. We discuss flexibility on the supply and demand side and how this can impact on hydrogen storage. We provide a summary table which compares the various options for storage. In section 5 we explore hydrogen trade and options for import and export. Using information from other innovation projects we also discuss production of hydrogen from nuclear power and the impact of hybrid appliances on gas demand for domestic heat. In section 7 we discuss the outputs from a stakeholder workshop with about 40 stakeholders across industry academia and government. The workshop covered UK gas storage strategy to date hydrogen demand and corresponding storage scenarios to 2050 including consideration of seasonal variation and storage options.
The Effect of Natural Ventilation through Roof Vents Following Hydrogen Leaks in Confined Spaces
Sep 2023
Publication
Hydrogen energy is gaining global popularity as a green energy source and its use is increasing. However hydrogen has a rapid diffusion rate and a broad combustion range; thus it is vital to take safety precautions during its storage. In this study we examined the change of hydrogen concentration in a confined space exposed to a hydrogen leak according to the size of the leakage hole and the leakage flow rate assuming an extreme situation. In addition we investigated rectangular vents (that serve as explosion panels in the event of an explosion) to assess their ventilation performance according to the area of the vent when used for emergency natural ventilation. The vent areas tested represented 12% 24% and 36% of the floor area and they were installed in the ceiling of the test enclosure. When exposed to a simulated hydrogen leak the enclosure acquired a hydrogen concentration of 1% which is 25% of the lower flammability limit (LFL) in less than 6 s across all test cases. The time to LFL varied from approximately 4–81 s. In an assessment of the emergency ventilation duration the ventilation time required to reach safe hydrogen concentrations decreased and showed less deviation as the vent size was increased. For the largest vent size tested the LFL was reached in <1 min; it took 145.6 s to acquire a 1 vol% of hydrogen which is relatively fast. However there were no significant differences between the performance of large and medium-sized vent areas. Therefore through the results we found that it is reasonable to apply the area Kv = 3.31 (24% of the floor area) or less when considering the design of a roof vent that can serve as both an emergency ventilation and an explosion vent. This suggests that it is difficult to expect an improvement in ventilation performance by simply increasing the area of the vent beyond a certain area. Through these results this study proposes a practical and novel method for future design and parameters of safety functions that protect areas where hydrogen is present.
Populating the Hydrogen Component Reliability Database (HYCRED) with Incident Data from Hydrogen Dispensing
Sep 2023
Publication
Safety risk and reliability issues are vital to ensure the continuous and profitable operation of hydrogen technologies. Quantitative risk assessment (QRA) has been used to enable the safe deployment of engineering systems especially hydrogen fueling stations. However QRA studies require reliability data which are essential to collect to make the studies as realistic and relevant as possible. These data are currently lacking and data from other industries such as oil and gas are used in hydrogen system QRAs. This may lead to inaccurate results since hydrogen fueling stations have differences in physical properties system design and operational parameters when compared to other fueling stations thus necessitating new data sources are necessary to capture the effects of these differences. To address this gap we developed a structure for a hydrogen component reliability database (HyCReD) [1] which could be used to generate reliability data to be used in QRA studies. In this paper we demonstrate populating the HyCReD database with information extracted from new narrative reports on hydrogen fueling station incidents specifically focused on the dispensing processes. We analyze five new events and demonstrate the feasibility of populating the database and types of meaningful insights that can be obtained at this stage.
CFD Analysis of Hydrogen Leakage from a Small Hole in a Sloping Roof Hydrogen Refueling Station
Sep 2023
Publication
As a key link in the application of hydrogen energy hydrogen refueling stations are significant for their safe operation. This paper established a three-dimensional 1:1 model for a seaport hydrogen refueling station in Ningbo City. In this work the CFD software FLUENT was used to study the influence of leakage angles on the leakage of high-pressure hydrogen through a small hole. Considering the calculation accuracy and efficiency this paper adopted the pseudo-diameter model. When the obstacle was far from the leakage hole it had almost no obstructive effect on the jet's main body. Still it affected the hydrogen whose momentum in the outer layer of the jet has been significantly decayed. In this condition there would be more hydrogen in stagnation. Thus the volume of the flammable hydrogen cloud was hardly affected while there was a significant increase in the volume of the hazardous hydrogen cloud. When the obstacle was close to the leakage hole it directly affected the jet's main body. Therefore the volume of the flammable hydrogen cloud increased. However the air impeded the hydrogen jet relatively less because the hydrogen jet contacted the obstacle more quickly. The hydrogen jet blocked by the obstacle still has some momentum. Therefore there was no more hydrogen in stagnation and no significant increase in the volume of the hazardous hydrogen cloud.
The NREL Sensor Laboratory: Hydrogen Leak Detection for Large Scale Deployments
Sep 2023
Publication
The NREL Hydrogen Sensor Laboratory was commissioned in 2010 as a resource for sensor developers end-users and regulatory agencies within the national and international hydrogen community. The Laboratory continues to provide as its core capability the unbiased verification of hydrogen sensor performance to assure sensor availability and their proper use. However the mission and strategy of the NREL Sensor Laboratory has evolved to meet the needs of the growing hydrogen market. The Sensor Laboratory program has expanded to support research in conventional and alternative detection methods as hydrogen use expands to large-scale markets as envisioned by the DOE National Clean Hydrogen Strategy and Roadmap. Current research encompasses advanced methods of hydrogen leak detection including stand-off and wide area monitoring approaches for large scale and distributed applications. In addition to safety applications low-level detection strategies to support the potential environmental impacts of hydrogen and hydrogen product losses along the value chain are being explored. Many of these applications utilize detection strategies that supplement and may supplant the use of traditional point sensors. The latest results of the hydrogen detection strategy research at NREL will be presented.
Detailed Assessment of Dispersion for High-pressure H2 in Multi-fuel Environment
Sep 2023
Publication
The MultHyFuel project notably aims to produce the data missing for usable risk analysis and mitigation activity for Hydrogen Refuelling Stations (HRS) in a multi-fuel context. In this framework realistic releases of hydrogen that could occur in representative multi-fuel forecourts were studied. These releases can occur inside or outside fuel dispensers and they can interact with a complex environment notably made of parked cars and trucks. This paper is focused on the most critical scenarios that were addressed by a sub-group through the use of Computational Fluid Dynamics (CFD) modelling. Once the corresponding source terms for hydrogen releases were known two stages are followed:<br/>♦ Model Validation – to evaluate the CFD models selected by the task partners and to evaluate their performance through comparison to experimental data.<br/>♦ Realistic Release Modelling – to perform demonstration simulations of a range of critical scenarios.<br/>The CFD models selected for the Model Validation have been tested against measured data for a set of experiments involving hydrogen releases. Each experiment accounts for physical features that are encountered in the realistic cases. The selected experiments include an under-expanded hydrogen jet discharging into the open atmosphere with no obstacles or through an array of obstacles. Additionally a very different set-up was studied with buoyancy-driven releases inside a naturally ventilated enclosure. The results of the Model Validation exercise show that the models produce acceptable solutions when compared to measured data and give confidence in the ability of the models and the modellers to capture the behaviour of the realistic releases adequately. The Realistic Release Modelling phase will provide estimation of the flammable gas cloud volume for a set of critical scenarios and will be described at the second stage.
Gas Crossover Predictive Modelling Using Artificial Neural Networks Based on Original Dataset Through Aspen Custom Modeler for Proton Exchange Membrane Electrolyte System
Sep 2023
Publication
Proton exchange membrane electrolyzer cell (PEMEC) will play a central role in future power-to-H2 plants. Current research focuses on the materials and operation parameters. Setting up experiments to explore operational accident scenarios about safety feasibility is not always practical. This paper focuses on building mathematical and prediction models of hydrogen and oxygen mixing scenarios of PEMEC. A mathematical model of the PEMEC device was customized in the Aspen Custom Model (ACM) software and integrated various critical Physico-chemical phenomena as the original data set for the prediction model. The results of the mathematical simulation verified the experimental results. The prediction model proposes an artificial neural network (ANN) framework to predict component distribution in the gas stream to prevent hydrogen-oxygen explosion scenarios. The presented approach by training ANN to 1000 sets of hydrogen-oxygen mixing simulation data from ACM is applicable to bypass tedious and non-smooth systems of equations for PEMEC.
Hydrogen Jet Fires in a Full-scale Road Tunnel: Experimental Results
Sep 2023
Publication
Hydrogen Fuel Cell Electric Vehicles (HFC EVs) represent an alternative to replace current internal combustion engine vehicles. The use of these vehicles with storage of compressed gaseous hydrogen (CGH2) or cryogenic liquid hydrogen (LH2) in confined spaces such as tunnels underground car parks etc. creates new challenges to ensure the protection of people and property and to keep the risk at an acceptable level. Several studies have shown that confinement or congestion can lead to severe accidental consequences compared to accidents in an open atmosphere. It is therefore necessary to develop validated hazard and risk assessment tools for the behaviour of hydrogen in tunnels. The HYTUNNEL-CS project sponsored by the FCH-JU pursues this objective. Among the experiments carried out in support of the validation of the hydrogen safety tools the CEA conducted tests on large-scale jet fires in a full-scale tunnel geometry.<br/>The tests were performed in a decommissioned road tunnel in two campaigns. The first one with 50 liters type II tanks under a pressure of 20 MPa and the second one with 78 liters type IV tanks under 70 MPa. In both cases a flate plate was used to simulate the vehicle. Downward and upward gas discharges to simulate a rollover have been investigated with various release diameters. For the downward discharge the orientation varied from normal to the road to a 45° rearward inclination. The first campaign took place under a concrete vault while the second under a rocky vault. Additional tests with the presence of a propane fire simulating a hydrocarbon powered vehicle fire were performed to study the interaction between the two reactive zones.<br/>In the paper all the results obtained during the second campaign for the evolution of the hydrogen jet-fire size the radiated heat fluxes and the temperature of the hot gases released in the tunnel are reported. Comparisons with the classical correlations from open field tests used in engineering models are also presented and conclusions are given as to their applicability.
Explosion Free in Fire Self-venting (TPRD-less) Composite Tanks: Performance Under Fire Intervention Conditions
Sep 2023
Publication
This paper describes the performance of explosion free in fire self-venting (TPRD-less) composite tanks of Type IV in fires of realistic intensity HRR/A=1 MW/m2 in conditions of first responders’ intervention. This breakthrough safety technology does not require the use of thermally activated pressure relief devices (TPRD). It provides microleaks-no-burst (LNB) performance of high-pressure hydrogen storage tanks in a fire. Two fire intervention strategies are investigated one is the removal of a vehicle with LNB tank from the fire and another is the extinction of the fire. The removal from the fire scenario is investigated for one carbon-carbon and one carbon-basalt double-composite wall tank prototype. The fire extinction scenario is studied for four carbon-basalt prototypes. All six prototypes of 7.5 L volume and nominal working pressure of 70 MPa demonstrated safe release of hydrogen through microchannels of the composite wall after melting a liner. The technology allows fire brigades to apply standard intervention strategies and tactics at the fire scene with hydrogen vehicles if LNB tanks are used in the vehicle.
Deflagrations of Non-uniform Hydrogen/Air Clouds in a Tunnel
Sep 2023
Publication
This paper presents work undertaken by the HSE as part of the Hytunnel-CS project a consortium investigating safety considerations for fuel cell hydrogen (FCH) vehicles in tunnels and similar confined spaces.<br/>Hydrogen vehicles typically have a Thermally activated Pressure Release Device (TPRD) providing protection to the on-board storage of the vehicle. Upon activation the content of the vessel is released in a blowdown. The release of this hydrogen gas poses a significant hazard of ignition. The consequences of such an ignition could also be compounded by confinement or congestion.<br/>HSE undertook a series of experiments investigating the consequences of these events by releasing hydrogen into a tunnel and causing ignitions. A sub-section of these tests involved steel structures providing congestion in the tunnel. The mass of hydrogen released into the tunnel prior to ignition was varied by storage pressure (up to 59 MPa) release diameter and ignition delay. The ignition delays were set based on the expected worst-case predicted by pre-simulation models. To assess the consequences overpressure measurements were made down the tunnel walls and for the tests with congestion at the face and rear of the congestion structures. The flame arrival time was also measured using exposed-tip thermocouples resulting in an estimate for flame speed down the tunnel. The measured overpressure and flame extent results are presented and compared against overpressure levels of concern.
Numerical Simulation of Pressure Recovery Phenomenon in Liquid Ammonia Tank
Sep 2023
Publication
A phase transition develops when a pressurised ammonia vessel is vented through a relieve valve or as a result of shell cracking. Significant pressure recovery in the vessel can occur as a consequence of this phase transition following initial depressurisation and may lead to complete vessel failure. It is critical for safety engineering to predict the flash boiling behaviour and pressure dynamics during the depressurization of liquid ammonia tank. This research aims to develop and compare against available experimental data a CFD model that can predict two-phase behaviour of ammonia and resulting pressure dynamics in the storage tank during its venting to the atmosphere. The CFD model is based on the Volume-of-Fluid (VOF) method and Lee evaporation/condensation approach. The numerical simulation demonstrated that liquid ammonia which is initially at equilibrium state begins to boil throughout due to the decrease of its saturation temperature with the pressure drop during tank venting. In order to understand phenomena underlying the pressure recovery this paper analyses dynamics of superheated ammonia formation its swelling vaporisation contribution to gaseous ammonia mass and volume in ullage space and gaseous ammonia venting. Performed in the study quantitative analysis demonstrated that the flash boiling and gaseous ammonia produced by this phase change were the major reasons behind the pressure recovery. The simulation results of flash boiling delay accurately matched the analytical calculation of bubble rise time. The developed CFD model can be used as a contemporary tool for inherently safer design of ammonia tanks and their depressurisation process.
Hydrogen Equipment Enclosure Risk Reduction through Earlier Detection of Component Failures
Sep 2023
Publication
Hydrogen component reliability and the hazard associated with failure rates is a critical area of research for the successful implementation and growth of hydrogen technology across the globe. The research team has partnered to quantify system risk reduction through earlier detection of hydrogen component failures. A model of hydrogen dispersion in a hydrogen equipment enclosure has been developed utilizing experimentally quantified hydrogen component leak rates as inputs. This model provides insight into the impact of hydrogen safety sensors and ventilation on the flammable mass within a hydrogen equipment enclosure. This model also demonstrates the change in safety sensor response time due to detector placement under various leak scenarios. The team looks to improve overall hydrogen system safety through an improved understanding of hydrogen component reliability and risk mitigation methods. This collaboration fits under the work program of IEA Hydrogen Task 43 Subtask E Hydrogen System Safety.
Experimental Investigation of Fluid-structure Interaction in the Case of Hydrogen/Air Detonation Impacting a Thin Plate
Sep 2023
Publication
In recent years the use and development of hydrogen as a carbon-free energy carrier have grown. However as hydrogen is flammable with air safety issues are raised. In the case of ignition especially in confined space the flame can accelerate and reach the detonation regime causing severe structural damage [1].<br/>To assess these safety issues it is required to understand the fluid-structure interaction in the case of a detonation impacting a deformable structure and to quantify and model this interaction [2]. At the CEA (Commissariat à l’énergie atomique et aux energies alternatives) a combustion tube experimental facility [3] for studying the fluid-structure interaction in the case of hydrogen combustion has been developed. Several Photomultipliers and Pressure sensors are placed along the tube to monitor the flame acceleration and the detonation location. A fluid-structure interaction (FSI) module or a non-deformable flange can be placed at the end of the tube. Post-processing of the sensor’s signal will provide insight into the occurring phenomena inside the tube.<br/>Several experimental campaigns have been conducted with various initial conditions and configurations at the end of the tube. In this contribution the experiments resulting in a detonation are presented. First the recorded pressure and velocities will be compared to theoretical values coming from combustion models [4] [5]. Secondly the impulse before and after reflection for thin plate and non-deformable flange will be compared to quantify the energy transmitted to the plate and the influence of the fluid-structure interaction on the reflected shock.
Hydrogen Behavior and Mitigation Measures: State of Knowledge and Database from Nuclear Community
Sep 2023
Publication
Hydrogen has become a key enabler for decarbonization as countries pledge to reach net zero carbon emissions by 2050. With hydrogen infrastructure expanding rapidly beyond its established applications there is a requirement for robust safety practices solutions and regulations. Since the 1980s considerable efforts have been undertaken by the nuclear community to address hydrogen safety issues because in severe accidents of water-cooled nuclear reactors a large amount of hydrogen can be produced from the oxidation of metallic components with steam. As evidenced in the Fukushima accident hydrogen combustion can cause severe damage to reactor building structures promoting the release of radioactive fission products to the environment. A number of large-scale experiments were conducted in the framework of national and international projects to understand the hydrogen dispersion and combustion behaviour under postulated accidental conditions. Empirical engineering models and numerical codes were developed and validated for safety analysis. Hydrogen recombiners known as Passive Autocatalytic Recombiner (PAR) were developed and have been widely installed in nuclear containments to mitigate hydrogen risk. Complementary actions and strategies were established as part of severe accident management guidelines to prevent or limit the consequences of hydrogen explosions. In addition hydrogen monitoring systems were developed and implemented in nuclear power plants. The experience and knowledge gained from the nuclear community on hydrogen safety is valuable and applicable for other industries involving hydrogen production transport storage and use.
AMHYCO Project - Advances in H2/CO Combustion, Recombination and Containment Modelling
Sep 2023
Publication
During a severe accident in a nuclear power plant one of the potential threats to the containment is the occurrence of energetic combustion events. In modern plants Severe Accident Management Guidelines (SAMG) as well as dedicated mitigation hardware are in place to minimize/mitigate this combustion risk and thus avoid the release of radioactive material into the environment. Advancements in SAMGs are in the focus of AMHYCO an EU-funded Horizon 2020 project officially launched on October 1st 2020. The project consortium consists of 12 organizations (from six European countries and one from Canada) and is coordinated by the Universidad Politécnica de Madrid (UPM). The progress made in the first two years of the AMHYCO project is here presented. A comprehensive bibliographic review has been conducted providing a common foundation to build the knowledge gained during the project. After an extensive set of accident transients simulated both for phases occurring inside and outside the reactor pressure vessel a set of challenging sequences from the combustion risk perspective for different power plant types were identified. At the same time three generic containment models for the three considered reactor designs have been created to provide the full containment analysis simulations with lumped parameter models 3-dimensional containment codes and CFD codes. In order to further consolidate the model base combustion experiments and performance tests on passive auto-catalytic recombiners under explosion prone H2/CO atmospheres were performed at CNRS (France) and FZJ (Germany). Finally it is worth saying that the experimental data and engineering models generated from the AMHYCO project are useful for other industries outside the nuclear one.
European Hydrogen Train the Trainer Framework for Responders: Outcomes of the Hyresponder Project
Sep 2023
Publication
Síle Brennan,
Didier Bouix,
Christian Brauner,
Dominic Davis,
Natalie DeBacker,
Alexander Dyck,
André Vagner Gaathaug,
César García Hernández,
Laurence Grand-Clement,
Etienne Havret,
Deborah Houssin-Agbomson,
Petr Kupka,
Laurent Lecomte,
Eric Maranne,
Vladimir V. Molkov,
Pippa Steele,
Adolfo Pinilla,
Paola Russo and
Gerhard Schoepf
HyResponder is a European Hydrogen Train the Trainer programme for responders. This paper describes the key outputs of the project and the steps taken to develop and implement a long-term sustainable train the trainer programme in hydrogen safety for responders across Europe and beyond. This FCH2 JU (now Clean Hydrogen Joint Undertaking) funded project has built on the successful outcomes of the previous HyResponse project. HyResponder has developed further and updated educational operational and virtual reality training for trainers of responders to reflect the state-of-the-art in hydrogen safety including liquid hydrogen and expand the programme across Europe and specifically within the 10 countries represented directly within the project consortium: Austria Belgium the Czech Republic France Germany Italy Norway Spain Switzerland and the United Kingdom. For the first time four levels of educational materials from fire fighter through to specialist have been developed. The digital training resources are available on the e-Platform (https://hyresponder.eu/e-platform/). The revised European Emergency Response Guide is now available to all stakeholders. The resources are intended to be used to support national training programs. They are available in 8 languages: Czech Dutch English French German Italian Norwegian and Spanish. Through the HyResponder activities trainers from across Europe have undertaken joint actions which are in turn being used to inform the delivery of regional and national training both within and beyond the project. The established pan-European network of trainers is shaping the future in the important for inherently safer deployment of hydrogen systems and infrastructure across Europe and enhancing the reach and impact of the programme.
A Priority-based Failure Mode and Effects Analysis (FMEA) Method for Risk Assessment of Hydrogen Applications Onboard Maritime Vessels
Sep 2023
Publication
The maritime industry is gaining momentum towards a more decarbonized and sustainable path. However most of the worldwide fleet still relies on fossil fuels for power producing harmful environmental emissions. Hydrogen as a clean fuel is a promising alternative but its unique properties pose significant safety challenges. For instance hydrogen has a wide flammability range inherently increasing the risk of ignition. Moreover its comparatively low volumetric energy density necessitates faster filling rates and larger volumes for bunkering and onboard storage leading to higher risk rates. Therefore the use of hydrogen for maritime applications requires the development of specialized riskbased approaches according to safety engineering principles and techniques. The key safety implications are discussed and reviewed with focus on onboard hydrogen storage handling and refueling while a priority-based Failure Mode and Effects Analysis (FMEA) method for risk assessment is proposed based on the revised guidelines of Automotive Industry Action Group (AIAG) and German Association of the Automotive Industry (VDA). The revised AIAG-VDA FMEA method replaces the conventional Risk Priority Number (RPN) with a new Action Priority (AP) rating enabling the prioritization of recommended actions for risk reduction. The paper aims to a more profound understanding of the safety risks associated with hydrogen as a maritime fuel and to provide an effective risk assessment method for hydrogen applications onboard maritime vessels.
The Global Shift to Hydrogen and Lessons from Outside Industry
Sep 2023
Publication
The recognition of hydrogen as a technically viable combustion fuel and as an alternative to more carbon intensive technologies for all forms of industrial applications has resulted in significant global interest leading to both public and private investment. As with most shifts in technology public acceptance and its safe production and handling will be key to its growth as a widespread energy vector. Specific properties of hydrogen that may prompt concern from the public and that need to be considered in terms of its use and safe handling include the following:<br/>• Hydrogen in its natural state is a colourless odourless and tasteless gas that is combustible with very low ignition energy burns nearly invisibly and is explosive at a very wide range of concentrations with an oxidate.<br/>• Hydrogen as any other gas except oxygen is an asphyxiant in a confined space.<br/>• Hydrogen is an extremely small molecule and interacts with many materials which over time can alter the physical properties and can lead to embrittlement and failure. Additionally due to the small molecular size its permeation and diffusion characteristics make it more difficult to contain compared to other gases.<br/>As hydrogen production use and storage increases these properties will come under greater scrutiny and may raise questions surrounding the cost/benefit of the technology. Understanding how the public sees this technology in relation to their safety and daily lives is important in hydrogen’s adoption as a low carbon alternative. A review of deployable experience relevant to the handling of hydrogen in other industries will help us to understand the technology and experience necessary for ensuring the success of the scaling up of a hydrogen economy. The social considerations of the impacts should also be examined to consider acceptance of the technology as it moves into the mainstream.
Numerical Simulation of Liquid Hydrogen Evaporation in the Pressurized Tank During Venting
Sep 2023
Publication
CFD modelling of liquified hydrogen boiling and evaporation during the pressurised tank venting is presented. The model is based on the volume-of-fluid method for tracking liquid and gas phases and Lee’s model for phase change. The simulation results are compared against the liquid hydrogen evaporation experiment performed by Tani et al. (2021) in a large-scale pressurised storage tank using experimental pressure dynamics and temperatures measured in gas and liquid phases. The study focuses on tank pressure decrease and recovery phenomena during the first 15 s of the venting process. The model sensitivity have been studied applying different Lee’s model evaporisation-condensation coefficients. The CFD model provided reasonable agreement with the observed pressure and gas phase temperature dynamics during the liquid hydrogen storage depressurisation using Lee’s model coefficient =0.05 s-1. Experimentalists’ hypothesis about particularly intensive boiling in the proximity of thermocouples was supported by close agreement between simulated and experimental saturation temperatures obtained from pressure dynamics.
Visualisation and Quantification of Wind-induced Variability in Hydrogen Clouds Following Releases of Liquid Hydrogen
Sep 2023
Publication
Well characterized experimental data for consequence model validation is important in progressing the use of liquid hydrogen as an energy carrier. In 2019 the Health and Safety Executive (HSE) undertook a series of liquid hydrogen dispersion and combustion experiments as a part of the Pre-normative Research for Safe Use of Liquid Hydrogen (PRESLHY) project. In partnership between the National Renewable Energy Laboratory (NREL) and HSE time and spatially varying hydrogen concentration measurements were made in 25 dispersion experiments and 23 congested ignition experiments associated with PRESLHY WP3 and WP5 respectively. These measurements were undertaken using the hydrogen wide area monitoring system developed by NREL. During the 23 congested ignition experiments high variability was observed in the measured explosion severity during experiments with similar initial conditions. This led to the conclusion that wind including localized gusts had a large influence on the dispersion of the hydrogen and therefore the quantity of hydrogen that was present in the congested region of the explosions. Using the hydrogen concentration measurements taken immediately prior to ignition the hydrogen clouds were visualized in an attempt to rationalize the variability in overpressure between the tests. Gaussian process regression was applied to quantify the variability of the measured hydrogen concentrations. This analysis could also be used to guide modifications in experimental designs for future research on hydrogen combustion behavior.
Application of Passive Autocatalytic Recombiners for Hydrogen Mitigation: 2D Numerical Modeling and Experimental Validation
Sep 2023
Publication
The widespread production and use of hydrogen (H2) requires safe handling due to its wide range of flammability and low ignition energy. In confined and semi-confined areas such as garages and tunnels a hydrogen leak will create a potential accumulation of flammable gases. Hence forced ventilation is required in such confined spaces to prevent hydrogen hazards. However this practice may incur higher operating costs and could become ineffective during a power outage. Passive Autocatalytic Recombiners (PARs) are defined as safety devices for preventing hydrogen accumulation in confined spaces. PARs have been widely adopted for hydrogen mitigation in nuclear containment buildings in worst case accident scenarios where forced ventilation is not feasible. PARs are equipped with catalyst plates that self-start due to hydrogen reacting with oxygen at relatively low concentrations (<2 vol. % H2 in air). The heat generated from the reaction creates a self-sustained flow continuously supplying the catalyst surface with fresh hydrogen and oxygen. In this study a 2D transient numerical model has been developed in COMSOL Multiphysics to simulate the operation of PARs. The model was used to analyze the effect of surface reactions on the catalyst temperature flow dynamics self-start behaviour forced versus natural convective flow and steady-state hydrogen recombination rates. The model was also used to simulate carbon monoxide poisoning and its influence on the catalyst performance. Experimental data were used for model calibration and validation showing good agreement for different conditions. Overall the model provides novel insights into PARs operation such as radiation and poisoning effects on the catalyst plate. As a next step assessment of the effectiveness of PARs is underway to mitigate hydrogen hazards in selected confined and semi-confined areas including nuclear and non-nuclear applications.
Methodology for Consequence-based Setback Distance Calculations for Bulk Liquid Hydrogen Storage Systems
Sep 2023
Publication
Updates to the separation distances between different exposures and bulk liquid hydrogen systems are included in the 2023 version of NFPA 2: Hydrogen Technologies Code. This work details the models and calculations leading to those distances. The specific models used including the flow of liquid hydrogen through an orifice within the Hydrogen Plus Other Alternative Fuels Risk Assessment Models (HyRAM+) toolkit are described and discussed to emphasize challenges specific to liquid hydrogen systems. Potential hazards and harm affecting individual exposures (e.g. ignition sources air intakes) for different unignited concentrations overpressures and heat flux levels were considered and exposures were grouped into three bins. For each group the distances to a specific hazard criteria (e.g. heat flux level) for a characteristic leak size informed by a risk-analysis led to a hazard distance. The maximum hazard distance within each group was selected to determine a table of separation distances based on internal pressure and pipe size rather than storage volume similar to the bulk gaseous separation distance tables in NFPA 2. The new separation distances are compared to the previous distances and some implications of the updated distances are given.
Effect of Wall Friction on Shock-flame Interactions in a Hydrogen-air Mixture
Sep 2023
Publication
Shock-flame interactions (SFI) occur in a variety of combustion scenarios of scientific and engineering interest which can distort the flame extend the flame surface area and subsequently enhance heat release. This process is dominated by Richtmyer-Meshkov instability (RMI) that features the perturbation growth of a density-difference interface (flame) after the shock passage. The main mechanism of RMI is the vorticity deposition results from a misalignment between pressure and density gradients. This paper focuses on the multi-dimensional interactions between shock wave and flame in a hydrogen-air mixture. The simulations of this work were conducted by solving three-dimensional fully-compressible reactive Navier-Stokes equations using a high-order numerical method on a dynamically adapting mesh. The effect of wall friction on the SFI was examined by varying wall boundary condition (free-slip/no-slip) on sidewall. The results show that the global flame perturbation grows faster with the effect of wall friction in the no-slip case than that in the free-slip case in the process of SFI. Two effects of wall friction on SFI were found: (1) flame stretching close to the no-slip wall and (2) damping of local flame perturbation at the no-slip wall. The flame stretch effect leads to a significantly higher growth rate in the global flame perturbation. By contrast the damping effect locally moderates the flame perturbation induced by RMI in close proximity to the no-slip wall because less vorticity is deposited on this part of flame during SFI.
Flame Visibility in Hydrogen Appliances
Sep 2023
Publication
One of the benefits of the direct use of hydrogen is its ability to be burned in a similar way to natural gas using appliances with which the community is already familiar. This is particularly true for applications where electrification is neither practicable nor desirable. One common example is domestic cooking stoves where the open flame offers numerous real and perceived benefits to the chef. Similarly many commercial and industrial appliances rely on the unique properties of combustion to achieve a desired purpose that cannot readily be replaced by an alternative to an open flame. Despite the enormous decarbonisation potential of the direct replacement of natural gas with hydrogen there are some operational constraints due to the different burning characteristics of hydrogen. One of the challenges is the low visible light emission from hydrogen flames. The change in visible radiation from the combustion of hydrogen compared with natural gas is a safety concern whereby visual observation of a flame may be difficult. This paper aims to provide clarity on the visual appearance of hydrogen flames via a series of measurements of flame visibility and emission spectra accompanied by the assessment of strategies to improve the safe use of hydrogen.
Lessons Learned from Large Scale Hydrogen Production Project
Sep 2023
Publication
In August 2022 Shell started construction of Holland Hydrogen I (HH I) a 200 MW electrolyser plant in the port of Rotterdam’s industrial zone on Maasvlakte II in the Netherlands. HH I will produce up to 60000 kg of renewable hydrogen per day. The development and demonstration of a safe layout and plant design had been challenging due to ambitious HH I project premises many technical novelties common uncertainties in hydrogen leak effect prediction a lack of large-scale water electrolyzer operating history and limited standardization in this industry sector. This paper provides an industry perspective of the major challenges in commercial electrolyzer plant HSSE risk assessment and risk mitigation work processes required to develop and demonstrate a safe design and it describes lessons learned in this area during the HH I project. Furthermore the paper lists major common gaps in relevant knowledge engineering tools standards and OEM deliverables that need closure to enable future commercial electrolyzer plant projects to develop an economically viable and plant design and layout more efficiently and cost-effectively.
The Latest Voyage of Discovery - Quantifying the Consequences of LH2 Releases for the Marine Industry
Sep 2023
Publication
Following a desktop study undertaken in 2021 to identify hazard scenarios associated with the use of liquid and compressed hydrogen on commercial shipping Shell has started a programme of large-scale experiments on the consequences of a release of liquid hydrogen. This work will compliment on-going research Shell has sponsored within several joint industry projects but will also address immediate concerns that the maritime industry has for the transportation of liquid hydrogen (LH2). This paper will describe the first phase of experiments involving the release of LH2 onto various substrates as well as dispersion across an instrumented test pad. These results will be used to address the following uncertainties in risk assessments within the hydrogen economy such as (1) Quantify the impact of low wind speed and high humidity on the buoyancy of both a passive and momentum jet dispersion cloud (2) Gather additional data on liquid hydrogen jet fires (3) Understand the likelihood for the formation of a sustained pool of hydrogen (4) Characterise materials especially passive fire protective coatings that are exposed to LH2. Not only will these experiments generate validation data to provide confidence in the Shell consequence tool FRED but they will also be used by Shell to support updates and new regulations developed by the International Maritime Organisation as it seeks to reduce CO2 intensity in the maritime industry.
Heat and Mass Transfer Modeling of Vacuum Insulated Vessel Storing Cryogenic Liquid in Loss of Vacuum Accident
Sep 2023
Publication
Cryogenic liquid is often stored in a vacuum insulated Dewar vessel for a high efficiency of thermal insulation. Multi-layer insulation (MLI) can be further applied in the double-walled vacuum space to reduce the heat transfer from the environment to the stored cryogenic fluid. However in loss-of-vacuum accident (LOVA) scenarios heat flux across the MLI will raise to orders of magnitudes larger than with an intact vacuum shield. The cryogenic liquid will boil intensively and pressurize the vessel due to the heat ingress. The pressurization endangers the integrity of the vessel and poses an extra catastrophic risk if the vapor is flammable e.g. hydrogen. Therefore safety valves have to be designed and installed appropriately to make sure the pressure is limited to acceptable levels. In this work the dynamic process of the heat and mass transfers in the LOVA scenarios is studied theoretically. The mass deposition - desublimation of gaseous nitrogen on cryogenic surfaces is modeled as it provides the dominant contribution of the thermal load to the cryogenic fluid. The conventional heat convection and radiation are modeled too although they play only secondary roles as realized in the course of the study. The temperature dependent thermal properties of e.g. gaseous and solid nitrogen and stainless steel are used to improve the accuracy of calculation in the cryogenic temperature range. Presented methodology enabling the computation of thermodynamic parameters in the cryogenic storage system during LOVA scenarios provides further support for the future risk assessment and safety system design.
Accidental Releases of Hydrogen in Maintenance Garages: Modelling and Assessment
Sep 2023
Publication
This study investigates the light gas dispersion behaviour in a maintenance garage with natural or forced ventilation. A scaled-down garage model (0.71 m high 3.07 m long and 3.36 m wide) equipped with gas and velocity sensors was used in the experiments. The enclosure had four rectangular vents at the ceiling and four at the bottom on two opposing side walls. The experiments were performed by injecting helium continuously through a 1-mm downward-facing nozzle until a steady state was reached. The sensitivity parameters included helium injection rate the elevation of the injection nozzle and forced flow speeds. Exhaust fans were placed at one or all of the top vent(s) to mimic forced ventilation. Numerical simulations conducted using GOTHIC a general-purpose thermal-hydraulic code and calculations with engineering models were compared with experimental measurements to determine the relative suitability of each approach to predict the light gas transport behaviour. The GOTHIC simulations captured the trends of the helium distribution gas movement in the enclosure and the passive vent flows reasonably well. Lowesmith’s model predictions for the helium transients in the upper uniform layer were also in good agreement with the natural venting experiments.
Experimental Study on the Ignition of Hydrogen Containing Atmospheres by Mechanical Impacts
Sep 2023
Publication
In international regulations on explosion protection mechanical friction impact or abrasion is usually named as one of 13 ignition sources that must be avoided in hazardous zones with explosive atmospheres. In different studies it is even identified as one of the most frequent ignition sources in practice. The effectiveness of mechanical impacts as ignition source is dependent from several parameters including the minimum ignition energy of the explosive atmosphere the properties of the material pairing the kinetic impact energy or the impact velocity. By now there is no standard procedure to determine the effectiveness of mechanical impacts as ignition source. In some previous works test procedures with poor reproducibility or undefined kinetic impact energy were applied for this purpose. In other works only homogeneous material pairings were considered. In this work the effectiveness of mechanical impacts with defined and reproducible kinetic impact energy as ignition source for hydrogen containing atmospheres was studied systematically in dependence from the inhomogeneous material pairing considering materials with practical relevance like stainless steel low alloy steel concrete and non-iron-metals. It was found that ignition can be avoided if non-iron metals are used in combination with different metallic materials but in combination with concrete even the impact of non-iron-metals can be an effective ignition source if the kinetic impact energy is not further limited. Moreover the consequence of hydrogen admixture to natural gas on the effectiveness of mechanical impacts as ignition source was studied. In many cases ignition of atmospheres containing natural gas by mechanical impacts is rather unlikely. No influence could be observed for admixtures up to 25% hydrogen and even more. The results are mainly relevant in the context of repurposing the natural gas grid or adding hydrogen to the natural gas grid. Based on the test results it can be evaluated under which circumstances the use of tools made of non-iron-metals or other non-sparking materials can be an effective measure to avoid ignition sources in hazardous zones containing hydrogen for example during maintenance work.
Numerical Investigations of Hydrogen Release and Dispersion Due to Silane Decomposition in a Ventilated Container
Sep 2023
Publication
In recent years new chemical release agents based on silane are being used in the tire industry. Silane is an inorganic chemical compound consisting of a silicon backbone and hydrogen. Silanes can be thermally decomposed into high-purity silicon and hydrogen. If silane is stored and transported in Intermediate Bulk Containers (IBCs) equipped with safety valves in vented semi-confined spaces such as ISO-Containers hydrogen can be accumulated and become explosive mixture with air. A conservative CFD analysis using the GASFLOW-MPI code has been carried out to assess the hydrogen risk inside the vented containers. Two types of containers with different natural ventilation systems were investigated under various hypothetical accident scenarios. A continuous release of hydrogen due to the chemical decomposition of silane from IBCs was studied as the reference case. The effect of the safety valves on hydrogen accumulation in the container which results in small pulsed releases of hydrogen was investigated. The external effects of the sun and wind on hydrogen distribution and ventilation were also evaluated. The results can provide detailed information on hydrogen dispersion and mixing within the vented enclosures and used to evaluate the hydrogen risks such as flammability. Based on the assumptions used in this study it indicates that the geometry of ventilation openings plays a key role in the efficiency of the indoor air exchange process. In addition the use of safety valves makes it possible to reduce the concentration of hydrogen by volume in air compared to the reference case. The effect of the sun which results in a temperature difference between two container walls allows a strong mixing of hydrogen and air which helps to obtain a concentration lower than both the base case and the case of the pulsed releases. But the best results for the venting process are obtained with the wind that can drive the mixture to the downwind wall vent holes.
A Multi-Zone Model for Hydrogen Accumulation and Ventilation in Enclosures
Sep 2023
Publication
Due to the small characteristic molecular size of hydrogen small leaks are more common in hydrogen systems compared to similar systems with hydrocarbons. This together with the high reactivity makes an efficient ventilation system very important in hydrogen applications. There are several models available for ventilation sizing that are based on either a well-mixed assumption or a fully stratified situation. However experiments show that many realistic releases will be neither and therefore additional models are needed. One possibility is to use CFD-models but the small release sizes for pinhole releases (<<1 mm) make it difficult to find an appropriate mesh without excessive computational time (especially since the simulations need to be iterated to find the optimum ventilation size). An alternative approach which is described and benchmarked in the current paper is to use a multi-zone model where the domain is divided into several large cells where the mass exchange is simplified compared to CFD and thus simulation time is reduced. The flow in the model is governed by mass conservation and density differences due to concentration gradients using the Bernoulli equation. The release of gas generates a plume which is modelled based on an empirical plume model which gives the entrainment and hydrogen source term for each cell. The model has a short run time and will therefore allow optimization in a short time frame. The model is benchmarked against five experiments with helium at the Canadian Nuclear Laboratories (CNL) in Canada and one hydrogen experiment performed at Lodz University of Technology in Poland. The result shows that the model can reasonably well reproduce accumulation in the experiments with small release without ventilation but appears to slightly underestimate the level of stratification and the interface height for ventilated cases where the source is elevated from the floor level.
Towards the Simulation of Hydrogen Leakage Scenarios in Closed Buildings Using ContainmentFOAM
Sep 2023
Publication
The increase of using hydrogen as a replacement for fossil fuels in power generation and mobility is expected to witness a huge leap in the next decades. However several safety issues arise due to the physical and chemical properties of hydrogen especially its wide range of flammability. In case of Hydrogen leakage in confined areas Hydrogen clouds can accumulate in the space and their concentration can build up quickly to reach the lower flammability limit (LFL) in case of not applying a proper ventilation system. As a part of the Living Lab Energy Campus (LLEC) project at Jülich Research Centre the use of hydrogen mixed with natural gas as a fuel for the central heating system of the campus is being studied. The current research aims to investigate the release dispersion and formation and the spread of a hydrogen cloud inside the central utility building at the campus of Jülich Research Centre in case of hypothetical accidental leakage. Such a leakage is simulated using the opensource containmentFoam package base on OpenFOAM CFD code to numerically simulate the behavior of the air-hydrogen mixture. The critical locations where hydrogen concentrations can reach the LFL values are shown.
Analytical Model of Cryogenic Hydrogen Releases
Sep 2023
Publication
Hydrogen is one of the most promising alternative sources to relieve the energy crisis and environmental pollution. Hydrogen can be stored as cryogenic compressed hydrogen (CcH2) to achieve high volumetric energy densities. Reliable safety codes and standards are needed for hydrogen production delivery and storage to promote hydrogen commercialization. Unintended hydrogen releases from cryogenic storage systems are potential accident scenarios that are of great interest for updating safety codes and standards. This study investigated the behavior of CcH2 releases and dispersion. The extremely low-temperature CcH2 jets can cause condensation of the air components including water vapor nitrogen and oxygen. An integral model considering the condensation effects was developed to predict the CcH2 jet trajectories and concentration distributions. The thermophysical properties were obtained from the COOLPROP database. The model divides the CcH2 jet into the underexpanded initial entrainment and heating flow establishment and established flow zones. The condensation effects on the heat transfer and flow were included in the initial entrainment and heating zones. The empirical coefficients in the integral model were then modified based on measured concentration results. Finally the analytical model predictions are shown to compare well with measured data to verify the model accuracy. The present study can be used to develop quantitative risk assessment models and update safety codes and standards for cryogenic hydrogen facilities.
Numerical Simulation of Underexpanded Cryogenic Hydrogen Jets
Sep 2023
Publication
As a clean and renewable energy carrier hydrogen is one of the most promising alternative fuels. Cryogenic compressed hydrogen can achieve high storage density without liquefying hydrogen which has good application prospects. Investigation of the safety problems of cryogenic compressed hydrogen is necessary before massive commercialization. The present study modeled the instantaneous flow field using the Large Eddy Simulation (LES) for cryogenic (50 and 100 K) underexpanded hydrogen jets released from a round nozzle of 1.5 mm diameter at pressures of 0.5-5.0 MPa. The simulation results were compared with the experimental data for validation. The axial and radial concentration and velocity distributions were normalized to show the self-similar characteristics of underexpanded cryogenic jets. The shock structures near the nozzle were quantified to correlate the shock structure sizes to the source pressure and nozzle diameter. The present study on the concentration and velocity distributions of underexpanded cryogenic hydrogen jets is useful for developing safety codes and standards.
Simulations of Hydrogen Dispersion from Fuel Cell Vehicles' Leakages Inside Full-scale Tunnel
Sep 2023
Publication
In this work real scale experiments involving hydrogen dispersion inside a road tunnel have been modelled using the Computational Fluid Dynamics (CFD) methodology. The aim is to assess the performance of the ADREA-HF CFD tool against full-scale tunnel dispersion data resulting from high-pressure hydrogen leakage through Thermal Pressure Relief Device (TPRD) of a vehicle. The assessment was performed with the help of experiments conducted by the French Alternative Energies and Atomic Energy Commission (CEA) in a real inclined tunnel in France. In the experiments helium as hydrogen surrogate has been released from 200 bar storage pressure. Several tests were carried out examining different TPRD sizes and release directions (upwards and downwards). For the CFD evaluation two tests were considered: one with downwards and one with upwards release both through a TPRD with a diameter of 2 mm. The comparison between the CFD results and the experiments shows the good predictive capabilities of the ADREA-HF code that can be used as a safety tool in hydrogen dispersion studies. The comparison reveals some of the strengths and weaknesses of both the CFD and the experiments. It is made clear that CFD can contribute to the design of the experiments and to the interpretation of the experimental results.
Numerical Simulation of Transition to Detonation in a Hydrogen-air Mixture Due to Shock Wave Focusing on a 90-Deg Wedge
Sep 2023
Publication
The interaction of a shock wave with a specific angle or concave wall due to its reflection and focusing is a way to onset the detonation provided sufficiently strong shock wave. In this work we present numerical simulation results of the detonation initiation due to the shock reflection and focusing in a 90-degree wedge for mixtures of H2 and air. The code used was ddtFoam [1–3] that is a component of the larger OpenFOAM open-source CFD package of density-based code for solving the unsteady compressible Navier-Stokes equations. The numerical model represents the 2-D geometry of the experiments performed by Rudy [4]. The numerical results revealed three potential scenarios in the corner after reflection: shock wave reflection without ignition deflagrative ignition with intermediate transient regimes with a delayed transition to detonation in lagging combustion zone at around 1.8 mm from the apex of the wedge and ignition with an instantaneous transition to detonation with the formation of the detonation wave in the corner tip. In the experimental investigation the transition velocity for the stoichiometric mixture was approximately 715 m/s while in the numerical simulation the transition velocity for the stoichiometric mixture was 675.65 m/s 5.5% decrease in velocity.
Experimental Study of the Mitigation of Hydrogen-Air Explosions by Inhibiting Powder
Sep 2023
Publication
The development of hydrogen production technologies and new uses represents an opportunity to accelerate the ecological transition and create a new industrial sector. However the risks associated with the use of hydrogen must be considered. Mitigation of a hydrogen explosion in an enclosure is partly based on prevention strategies such as detection and ventilation and protection strategies such as explosion venting. Even if applications involving hydrogen probably are most interesting for vented explosions in weak structures the extreme reactivity of hydrogen-air mixtures often excludes the use of regular venting devices such as in highly constrained urban environments. Thus having alternative mitigation solutions can make the effects of the explosion acceptable by reducing the flame speed and the overpressure loading or suppressing the secondary explosion. The objective of this paper is to present experimental studies of the mitigation of hydrogen-air deflagration in a 4 m3 vented enclosure by injection of inhibiting powder (NaHCO₃). After describing the experimental set-up the main experimental results are presented for several trial configurations showing the influence of inhibiting powder in the flammable cloud on flame propagation. An interpretation of the mitigating effect of inhibiting powder on the explosion effects is proposed based on the work of Proust et al.
Experimental Study of the Mitigation of Hydrogen-Air Explosions by Aqueous Foam
Sep 2023
Publication
The development of hydrogen production technologies as well as new uses represents an opportunity both to accelerate the ecological transition and to create an industrial sector. However the risks associated with the use of hydrogen must not be overlooked. The mitigation of a hydrogen explosion in an enclosure is partly based on prevention strategies such as detection and ventilation but also on protection strategies such as explosion venting. However in several situations such as in highly constrained urban environments the discharge of the explosion through blast walls could generate significant overpressure effects outside the containment which are unacceptable. Thus having alternative mitigation solutions can make the effects of the explosion acceptable by reducing the flame speed and the overpressure loading or suppressing the secondary explosion. The objective of this paper is to present the experimental study of the mitigation of hydrogen-air deflagration in a 4 m3 vented enclosure by injection of aqueous foam. After a description of the experimental set-up the main experimental results are presented showing the influence of aqueous foam on flame propagation (Fig. 1). Different foam expansion ratios were investigated. An interpretation of the mitigating effect of foam on the explosion effects is proposed based on the work of Kichatov [5] and Zamashchikov [2].
Hydrogen Release Modelling for Analysis Using Data-driven Autoencoder with Convolutional Neural Networks
Sep 2023
Publication
High-accuracy gas dispersion models are necessary for predicting hydrogen movement and for reducing the damage caused by hydrogen release accidents in chemical processes. In urban areas where obstacles are large and abundant computational fluid dynamics (CFD) would be the best choice for simulating and analyzing scenarios of the accidental release of hydrogen. However owing to the large computation time required for CFD simulation it is inappropriate in emergencies and real-time alarm systems. In this study a non-linear surrogate model based on deep learning is proposed. Deep convolutional layer data-driven autoencoder and batch normalized deep neural network is used to analyze the effects of wind speed wind direction and release degree on hydrogen concentration in real-time. The typical parameters of hydrogen diffusion accidents at hydrogen refuelling stations were acquired by CFD numerical simulation approach and a database of hydrogen diffusion accident parameters is established. By establishing an appropriate neural network structure and associated activation function a deep learning framework is created and then a deep learning model is constructed. The accuracy and timeliness of the model are assessed by comparing the results of the CFD simulation with those of the deep learning model. To develop a dynamic reconfiguration prediction model for the hydrogen refuelling station diffusion scenario the algorithm is continuously enhanced and the model is improved. After training is finished the model's prediction time is measured in seconds which is 105 times quicker than field CFD simulations. The deep learning model of hydrogen release in hydrogen refuelling stations is established to realize timely and accurate prediction and simulation of accident consequences and provide decision-making suggestions for emergency rescue and personnel evacuation which is of great significance for the protection of human life health and property safety.
LES of Turbulent Under-expanded Hydrogen Jet Flames
Sep 2023
Publication
In the frame of hydrogen-powered aircraft Airbus wants to understand all the H2 physics and explore every scenario in order to develop and manufacture safe products operated in a safe environment. Within the framework of a Large Eddy Simulation (LES) methodology for modeling turbulence a comparative numerical study of free under-expanded jet H2/AIR flame is conducted. The investigated geometry consists of straight nozzles with a millimetric diameter fed with pure H2 at upstream pressures ranging from 2 to 10 bar. Numerical results are compared with available experimental measurements such as; temperature signals using thermocouples. LES confirms its prediction capability in terms of shock jet structure and flame length. A particular attention is paid for capturing experimental unstable flame when upstream pressure decreases. Furthermore flame stabilization and flame anchoring are analyzed. Mechanisms of flame stabilization are highlighted for case 1 and stabilization criteria are tested. Finally an ignition map to reach flame stabilization is proposed for each case regarding the literature.
Performance Comparison of Hydrogen Dispersion Models in Enclosure Adapted to Forced Ventilation
Sep 2023
Publication
In confined spaces hydrogen released with low momentum tends to accumulate in a layer below the ceiling; the concentration in this layer rises and can rapidly enter the flammability range. In this context ventilation is a key safety equipment to prevent the formation of such flammable volumes. To ensure its well-sizing to each specific industrial context it is necessary to dispose of reliable engineering models. Currently the existing engineering models dealing with the buoyancy-driven H2 dispersion in a ventilated enclosure mainly focus on the natural-ventilation phenomenon. However forced ventilation is in some situations more adapted to the industrial context as the wind direction and intensity remains constant and under control. Therefore two existing wind-assisted ventilation models elaborated by Hunt and Linden [1] and Lowesmith et al. [2] were tested on forced ventilation applications. The main assumption consists in assuming a blowing ventilation system rather than a suction system as the composition and velocity of the entering air are known. The fresh air enters the down opening and airhydrogen mixture escapes through the upper one. The adapted models are then validated with experimental data releasing helium rather than hydrogen. Experiments are conducted on a 1-m3 ventilated box controlling the release and ventilation rates. The agreement between both analytical and experimental results is discussed from the different comparisons performed.
Numerical Study of Highly Turbulent Under-expanded Hydrogen Jet Flames Impinging Walls
Sep 2023
Publication
Heat flux on walls from under-expanded H2/AIR jet flames have been numerically investigated. The thermal behaviour of a plate close to different under-expanded jet flames has been compared with rear-face plate temperature measurements. In this study two straight nozzles with millimetric diameter were selected with H2 reservoir pressure in a range from 2 to 10 bar. The CFD study of these two quite different horizontal jet flames employs the Large Eddy Simulation (LES) formalism to capture the turbulent flame-wall interaction. The results demonstrated a good agreement with experimental wall heat fluxes computed from plate temperature measurements. The present study assesses the prediction capability of LES for flame-wall heat transfer.
Dispersion, Ignition and Combustion Characteristics of Low-pressure Hydrogen-Methane Blends
Sep 2023
Publication
In this paper we study the dispersion ignition and flame characteristics of blended jets of hydrogen and methane (as a proxy for natural gas) at near-atmospheric pressure for a fixed volumetric flow rate which mimics the scenario of a small-scale unintended leak. A reduction in flame height is observed with increasing hydrogen concentration. A laser is tightly focused to generate a spark with sufficient energy to ignite the fuel. The light-up boundary defined as the delineating location at which a spark ignites into a jet flame or extinguishes is determined as a contour. The light-up boundary increases in both width and length as the hydrogen content increases up to 75% hydrogen at which point the axial ignition boundary decreases slightly for pure hydrogen relative to 75% hydrogen. Ignition probability a key parameter regarding safety is computed at various axial locations and is also shown to be higher near the nozzle as well as non-zero at further downstream locations as the hydrogen content in the blend increases. Planar laser Raman scattering is used in separate experiments to determine the concentration of both fuel species. Mean fuel concentrations well below the lower flammability limit are both within the light-up boundary and have non-zero ignition probabilities.
Dispersion of Under-expanded Hydrogen-methane Blended Jets through a Circular Orifice
Sep 2023
Publication
Blending hydrogen into natural gas and using existing natural gas infrastructure provides energy storage greenhouse gas emission reduction from combustion and other benefits as the world transitions to a hydrogen economy. Though this seems to be a simple and attractive technique there is a dearth of existing safety codes and standards and understanding the safety implications is warranted before implementation. In this paper we present some preliminary findings on the dispersion characteristics of hydrogen-methane blends performed under controlled conditions inside a laboratory. Experiments were performed at two different upstream pressures of 5 and 10 bar as the blends dispersed into air through a 1 mm diameter orifice. Blends of 25 50 and 75 vol-% hydrogen in methane were tested. Spatially resolved Raman signals from hydrogen methane and nitrogen were acquired simultaneously at 10 Hz using separate ICCD cameras from which the individual concentrations and jet boundaries could be determined. Finally a comparison between dispersion characteristics of blended fuel jets with pure hydrogen and pure methane jets was made.
Validation of a Hydrogen Jet Fire Model in FDS
Sep 2023
Publication
Hydrogen jet fire occurs with high probability when hydrogen leaks from high-pressure equipment. The hydrogen jet fire is characterized by its high velocity and energy. Computational Fluid Dynamics (CFD) numerical analysis is a prominent way to predict the potential hazards associated with hydrogen jet fire. Validation of the CFD model is essential to ensure and quantify the accuracy of numerical results. This study focuses on the validation of the hydrogen jet fire model using Fire Dynamic Simulation (FDS). Hydrogen release is modeled using high-speed Lagrangian particles released from a virtual nozzle thus avoiding the modeling of the actual nozzle. The mesh size sensitivity analysis of the model is carried out in a container-size domain with 0.04m – 0.08m resolution of the jet. The model is validated by comparing gas temperatures and heat fluxes with test data. The promising results demonstrated that the model could predict the hazardous influence of the jet fire.
QRA of Hydrogen Vehicles in a Road Tunnel
Sep 2023
Publication
Hydrogen energy is recognized by many European governments as an important part of the development to achieve a more sustainable energy infrastructure. Great efforts are spent to build up a hydrogen supply chain to support the increasing number of hydrogen-powered vehicles. Naturally these vehicles will use the common traffic infrastructure. Thus it has to be ensured these infrastructures are capable to withstand the hazards and associated risks that may arise from these new technologies. In order to have an appropriate assessment tool for hydrogen vehicles transport through tunnels a new QRA methodology is developed and presented here. In Europe the PIARC is a very common approach. It is therefore chosen as a starting point for the new methodology. It provides data on traffic statistics accident frequencies tunnel geometries including certain prevention and protection measures. This approach is enhanced by allowing better identification of hazards and their respective sources for hydrogen vehicles. A detailed analysis of the accident scenarios that are unique for hydrogen vehicles hereunder the initiating events severity of collision types that may result in a release of hydrogen gas in a tunnel and the location of such an accident are included. QRA enables the assessment and evaluation of scenarios involving external fires or vehicles that burst into fire because of an accident or other fire sources. Event Tree Analysis is the technique used to estimate the event frequencies. The consequence analysis includes the hazards from blast waves hydrogen jet fires DDT.
Quantitative Risk Assessment for Hydrogen Systems: Model Development and Validation
Sep 2023
Publication
Quantitative Risk Assessment (QRA) is a risk-informed approach that considers past performances and the likelihood of events and distinguishes must-haves from nice-to-haves. Following the approach applied for the HyRAM code developed by the Sandia National Laboratories a QRA toolkit for hydrogen systems was developed using MATLAB by Canadian Nuclear Laboratories (CNL). Based on user inputs for system components and their operating parameters the toolkit calculates the consequence of a hydrogen leak from the system. The fatality likelihood can be estimated from the severity of a person’s exposure to radiant heat flux (from a jet fire) and overpressure (from an explosion). This paper presents a verification and validation exercise by comparing the CNL model predictions with the HyRAM code and available experimental data including a QRA case study for a locomotive. The analysis produces risk contours recommending personnel (employees/public) numbers time spent and safe separation distances near the incident (during maintenance or an accident). The case study demonstrated the importance of hydrogen leak sensors’ reliability for leak detection and isolation. The QRA toolkit calculates a more practical value of the safe separation distance for hydrogen installations and provides evidence to support communication with authorities and other stakeholders for decision-making.
Risk Sensitivity Study as the Basis for Risk-informed Consequence-based Setback Distances for Liquid Hydrogen Storage Systems
Sep 2023
Publication
A quantitative risk assessment on a representative liquid hydrogen storage system was performed to identify the main drivers of individual risk and provide a technical basis for revised separation distances for bulk liquid hydrogen storage systems in regulations codes and standards requirements. The framework in the Hydrogen Plus Other Alternative Fuels Risk Assessment Models (HyRAM+) toolkit was used and multiple relevant inputs to the risk assessment (e.g. system pipe size ignition probabilities) were individually varied. For each set of risk assessment inputs the individual risk as a function of the distance away from the release point was determined and the risk-based separation distance was determined from an acceptable risk criterion. These risk-based distances were then converted to equivalent leak size using consequence models that would result in the same distance to selected hazard criteria (i.e. extent of flammable cloud heat flux and peak overpressure). The leak sizes were normalized to a fraction of the flow area of the source piping. The resulting equivalent fractional hole sizes for each sensitivity case were then used to inform selection of a conservative fractional flow area leak size of 5% that serves as the basis for consequence-based separation distance calculations. This work demonstrates a method for using a quantitative risk assessment sensitivity study to inform the selection of a basis for determining consequence-based separation distances.
IEA TCP Task 43 - Subtask Safety Distances: State of the Art
Sep 2023
Publication
The large deployment of hydrogen technologies for new applications such as heat power mobility and other emerging industrial utilizations is essential to meet targets for CO2 reduction. This will lead to an increase in the number of hydrogen installations nearby local populations that will handle hydrogen technologies. Local regulations differ and provide different safety and/or separation distances in different geographies. The purpose of this work is to give an insight on different methodologies and recommendations developed for hydrogen (mainly) risk management and consequences assessment of accidental scenarios. The first objective is to review available methodologies and to identify the divergent points on the methodology. For this purpose a survey has been launched to obtain the needed inputs from the subtask participants. The current work presents the outcomes of this survey highlighting the gaps and suggesting the prioritization of the actions to take to bridge these gaps.
Thermocouple Thermal Inertia During Refuelling of Hydrogen Tanks: CFD Validation
Sep 2023
Publication
Fueling and defueling of hydrogen composite tanks is an important issue for the safe handling of hydrogen. To prevent temperature rise during refuelling (maximum allowed T=+85°C) the rate of fueling must be carefully controlled. Using Computational Fluid Dynamics (CFD) we simulate the temperature and velocity distribution inside the tank during these processes including cases where thermal stratification occurs. Simulations of two tank configurations with tilted injectors are presented along with experimental data validation. A model is proposed to account for the thermal inertia of the thermocouples making it possible to compare more reliably CFD results with experimental measurements.
Explosion Mitigation Techniques in Tunnels and their Applicability to Scenarios of Hydrogen Tank Rupture in a Fire
Sep 2023
Publication
This paper presents a comprehensive review of existing explosion mitigation techniques for tunnels and evaluates their applicability in scenarios of hydrogen tank rupture in a fire. The study provides an overview of the current state of the art in tunnel explosion mitigation and discusses the challenges associated with hydrogen explosions in the context of fire incidents. The review shows that there are several approaches available to decrease the effects of explosions including wrapping the tunnel with a flexible and compressible barrier and introducing energy-absorbing flexible honeycomb elements. However these methods are limited to the mitigation of the action and do not consider either the mitigation of the structural response or the effects on the occupants. The study highlights how the structural response is affected by the duration of the action and the natural period of the structural elements and how an accurate design of the element stiffness can be used in order to mitigate the structural vulnerability to the explosion. The review also presents various passive and active mitigation techniques aimed at mitigating the explosion effects on the occupants. Such techniques include tunnel branching ventilation openings evacuation lanes right-angled bends drop-down perforated plates or high-performance fibre-reinforced cementitious composite (HPFRCC) panels for blast shielding. While some of these techniques can be introduced during the tunnel's construction phase others require changes to the already working tunnels. To simulate the effect of blast wave propagation and evaluate the effectiveness of these mitigation techniques a CFD-FEM study is proposed for future analysis. The study also highlights the importance of considering these mitigation techniques to ensure the safety of the public and first responders. Finally the study identifies the need for more research to understand blast wave mitigation by existing structural elements in the application for potential accidents associated with hydrogen tank rupture in a tunnel.
A New Method to Quantify the Leakage Scenarios (Frequencies and Flowrates) on Hydrogen High Pressure Components
Sep 2023
Publication
This work is part of the MULTHYFUEL E.U. research program [1] aiming at enabling the implementation of hydrogen dispersers in refuelling stations. One important challenge is the severity of accidents due to a leakage of hydrogen from a dispenser in the forecourt. The work presented in this paper deals with the quantification of the leakage scenarios in terms of frequencies and severities. The risk analysis exercise although performed by experts showed very large discrepancies between the frequencies of leakages of the same categories and even between the consequences. A large part of the disagreement comes from the failure databases chosen as shown in the paper. The mismatch between the components on which the databases have been settled and the actual hydrogen components may be responsible for this situation. However as it stands limited confidence can be laid on the outcome of the risk analysis.<br/>A new method is being developed to calculate the frequencies of the leakage and the flowrate based on an accurate description of each component and of each hazardous situation. For instance the possibility for a fitting to become untight due to pressure cycling is modelled based on the contact mechanics. Human errors can also be introduced by describing the tasks. In addition of the description of the method the application to a disperser is proposed with some comparison to experiments. One of the outcomes is that leakage cross sections can be much larger than expected.
CFD Dispersion Simulations of Compressed Hydrogen Releases through TPRD Inside Scaled Tunnel
Sep 2023
Publication
To achieve the net zero carbon emissions goals by 2050 the transition to cleaner forms and carriers of energy should be accelerated without though jeopardizing the public safety. Although hydrogen has been deemed to play significant role in the energy transition for years now there are still concerns for its risks that hamper its widespread implementation in several applications like for instance automobile applications. Hydrogen-powered vehicles raise concerns about their safety especially inside confined spaces like tunnels and thus research on that topic has been intensified during the last years. In this context experiments have been conducted by UK HSE within the EU-funded project HyTunnel-CS to examine hydrogen dispersion and deflagration inside a scaled tunnel resulting from fuel cell car bus and train release.<br/>In this work that was also carried out within the HyTunnel-CS we present the Computational Fluid Dynamics (CFD) simulations of the HSE unignited experiments. Blowdown tests related to high-pressure hydrogen releases through Thermal Pressure Relief Device (TPRD) installed in car and in train were modeled using the ADREA-HF code. The scope of these simulations was two-fold: a) contribute to the design of the experiments (e.g. indicate sensor positioning ignition point etc.) and the interpretation of hydrogen behavior and b) validate the CFD code. For the former pre-test simulations preceded the experiments to provide design recommendations. When the experiments were conducted the measurements were used for the code validation. Overall the CFD results are in satisfactory agreement with the experiments. Finally simulations with different ventilation rates and with model vehicles inside the tunnel were conducted to examine their effect on mixture dispersion and tunnel safety.
Hydrogen Dispersion in a Full-scale Road Tunnel: Experimental Results and CFD Analysis
Sep 2023
Publication
Hydrogen Fuel Cell Electric Vehicles (HFC EVs) represent an alternative to replace current internal combustion engine vehicles. The use of these vehicles with storage of compressed gaseous hydrogen (CGH2) in confined spaces such as tunnels underground car parks etc. creates new challenges to ensure the protection of people and property and to keep the risk at an acceptable level. The HYTUNNEL-CS project sponsored by the FCH-JU was launched to develop validated hazard and risk assessment tools for the behavior of hydrogen leaks in tunnels. Among the experiments carried out in support of the validation tools the CEA has conducted tests on gas dispersion in a full-scale tunnel geometry. In the tests carried out hydrogen is replaced by helium under a pressure of 70 MPa in a 78 liter tank. The car is simulated by a flat plate called chassis and the discharges are made either downwards under the chassis or upwards to take into account a rollover of the car during the accident. Different thermally activated pressure relief device (TPRD) diameters are examined as well as different orientations of the discharge. Finally the mixing transient of helium with air is measured for distances between -50 and +50m from the release. Performing CFD simulations of such an under-expanded jet in an environment as large as a road tunnel demands a compressible flow solver and so a large computational cost. To optimize this cost a notional nozzle approach is generally used to replace the under-expanded jet by a subsonic jet that has the same concentration dilution behavior. The physics at the injection point is then not resolved and a model of these boundary conditions has to be implemented. This article first reviews the main experimental results. Then a model of boundary conditions is proposed to have a subsonic hydrogen jet that matches the dilution characteristics of an under-expanded jet. Furthermore this model is implemented in the TRUST LES computer code and in the Neptune-CFD RANS computer code in order to simulate some helium dispersion experiments. Finally results from the CFD simulations are compared to the experimental results and the effect of the exact shape of the tunnel is also assessed by comparing simulations with idealized flat walls and real scanned walls.
CFD Analysis of Delayed Ignition Hydrogen Releases from a Train Inside a Tunnel
Sep 2023
Publication
In the present work we present the results of numerical simulations involving the dispersion and combustion of a hydrogen cloud released in an empty tunnel. The simulations were conducted with the use of ADREA-HF CFD code and the results are compared with measurements from experiments conducted by HSE in a tunnel with the exact same geometry. The length of the tunnel is equal to 70 m and the maximum height from the floor is equal to 3.25 m. Hydrogen release is considered to occur from a train containing pressurized hydrogen stored at 580 bars. The release diameter is equal to 4.7 mm and the release direction is upwards. Initially dispersion simulation was performed in order to define the initial conditions for the deflagration simulations. The effect of the initial wind speed and the effect of the ignition delay time were investigated. An extensive grid sensitivity study was conducted in order to achieve grid independent results. The CFD model takes into account the flame instabilities that are developed as the flame propagates inside the tunnel and turbulence that exists in front of the flame front. Pressure predictions are compared against experimental measurements revealing a very good performance of the CFD model.
Designing an Inherently Safe H2 Infrastructure: Combining Analytical, Experimental, and Numerical Investigations to Optimize H2 Refuelling Stations Safety by Passive Mitigation
Sep 2023
Publication
Natural ventilation is a well-known passive mitigation method to limit hydrogen build-up in confined spaces in case of accidental release [1-3]. In most cases a basic design of H2 infrastructure is adopted and vents installed for natural ventilation are adjusted according to safety targets and constraints of the considered structure. With the growing H2 mobility market the demand for H2 refueling infrastructure in our urban environment is on the rise. In order to meet both safety requirements and societal acceptance the design of such infrastructure is becoming more important. In this study a novel design concept is proposed for the hydrogen refueling station (HRS) by modifying physical structure while keeping safety consideration as the top priority of the concept. In this collaborative project between Air Liquide and the University of Delaware an extensive evaluation was performed on new structures of the processing container and dispenser of HRS by integrating safety protocols via passive means. Through a SWOT analysis combined with the most relevant approaches including analytical engineering models numerical simulations [4] and dedicated experimental trials an optimized design was obtained and its safety enhancement was fully evaluated. A small-scale processing container and an almost full-scale dispenser were built and tested to validate the design concepts by simulating accidental H2 release scenarios and assessing the associated consequences in terms of accumulation and potential flammable volumes formation. A conical dispenser and a V-shaped roof-top processing container which were easy to build and implement were designed and tested for this proof-of-concept study. This unique methodology from conception fundamental analysis investigation and validation through experimental design execution and evaluation is fully described in this study.
Strength of Knowledge and Uncertainties in Safety Regulation of Hydrogen as an Energy Carrier
Sep 2023
Publication
Ahead of a potential large-scale implementation of hydrogen as an energy carrier in society safety regulation systems should be in place to provide a systematic consideration of safety related concerns. Knowledge is essential for regulatory activities. At the same time it is challenging to obtain sufficient information when regulating emerging technologies – it may be difficult to address informational shortcomings in regulatory matters as analysts can be prone to under-communicate the significance of uncertainties. Furthermore Strength of Knowledge (SoK) has been developed to address the quality of background knowledge in risk analyses. An example of a SoK framework is based on the following four conditions that is used to assess whether knowledge can be considered weak or strong: the issue of simplifications availability and reliability of data consensus among experts and general understanding of the phenomena in question. In theory this concept seems relevant for the introduction of hydrogen as an energy carrier mainly because there is little historical data to develop sound analyses creating uncertainties. However there are no clear-cut guidelines as to how knowledge gaps should be handled in the development of regulatory requirements. In this paper we consider the relevance of a specific approach for SoK assessment in the context of safety and security regulation of hydrogen as an energy carrier in society. We conclude that there are some challenges with the proposed framework and argue that further research should be conducted to identify or develop a method for handling uncertainties in regulatory processes regarding hydrogen systems as energy carriers in societies.
Examining the Nature of Two-dimensional Transverse Waves in Marginal Hydrogen Detonations using Boundary Layer Loss Modeling with Detailed Chemistry
Sep 2023
Publication
Historically it has been a challenge to simulate the experimentally observed cellular structures and marginal behavior of multidimensional hydrogen-oxygen detonations in the presence of losses even with detailed chemistry models. Very recently a quasi-two-dimensional inviscid approach was pursued where losses due to viscous boundary layers were modeled by the inclusion of an equivalent mass divergence in the lateral direction using Fay’s source term formulation with Mirels’ compressible boundary layer solutions. The same approach was used for this study along with the inclusion of thermally perfect detailed chemistry in order to capture the correct ignition sensitivity of the gas to dynamic changes in the thermodynamic state behind the detonation front. In addition the strength of transverse waves and their impact on the detonation front was investigated. Here the detailed San Diego mechanism was applied and it has been found that the detonation cell sizes can be accurately predicted without the need to prescribe specific parameters for the combustion model. For marginal cases where the detonation waves approach their failure limit quasi-stable mode behavior was observed where the number of transverse waves monotonically decreased to a single strong wave over a long enough distance. The strong transverse waves were also found to be slightly weaker than the detonation front indicating that they are not overdriven in agreement with recent studies.
Overview of International Activities in Hydrogen System Safety in IEA Hydrogen TCP Task 43
Sep 2023
Publication
Safety and reliability have long been recognized as key issues for the development commercialization and implementation of new technologies and infrastructure and hydrogen systems are no exception to this rule. Reliability engineering quantitative risk assessment (QRA) and knowledge exchange each play a key role in proactive addressing safety – before problems happen – and help us learn from problems if they happen. Many international research activities are focusing on both reliability and risk assessment for hydrogen systems. However the element of knowledge exchange is sometimes less visible. To support international collaboration and knowledge exchange the International Energy Agency (IEA) convened a new Technology Collaboration Program “Task 43: Safety and Regulatory Aspects of Emerging Large Scale Hydrogen Energy Applications” started in June 2022. Within Task 43 Subtask E focuses on Hydrogen Systems Safety. This paper discusses the structure of the Hydrogen Systems Safety subtask and the aligned activities and introduces opportunities for future work.
The Regulatory Framework of Geological Storage of Hydrogen in Salt Caverns
Sep 2023
Publication
A growing share of renewable energy production in the energy supply systems is key to reaching the European political goal of zero CO2 emission in 2050 highlighted in the green deal. Linked to the irregular production of solar and wind energies which have the highest potential for development in Europe massive energy storage solutions are needed as energy buffers. The European project HyPSTER [1] (Hydrogen Pilot STorage for large Ecosystem Replication) granted by the Clean Hydrogen Partnership addresses this topic by demonstrating a cyclic test in an experimental salt cavern filled with hydrogen up to 3 tons using hydrogen that is produced onsite by a 1 MW electrolyser. One specific objective of the project is the assessment of the risks and environmental impacts of cyclic hydrogen storage in salt caverns and providing guidelines for safety regulations and standards. This paper highlights the first outcome of the task WP5.5 of the HyPSTER project addressing the regulatory and normative frameworks for the safety of hydrogen storage in salt caverns from some selected European Countries which is dedicated to defining recommendations for promoting the safe development of this industry within Europe.
Simulation of DDT in Obstructed Channels: Wavy Channels vs. Fence-type Obstacles
Sep 2023
Publication
The capabilities of an OpenFOAM solver to reproduce the transition of stoichiometric H2-air mixtures to detonation in obstructed 2-D channels were tested. The process is challenging numerically as it involves the ignition of a flame kernel its subsequent propagation and acceleration interaction with obstacles formation of shock waves ahead and detonation onset (DO). Two different obstacle configurations were considered in 10-mm high × 1-m long channels: (i) wavy walls (WW) that mimic the behavior of fencetype obstacles but prevent abrupt area changes. In this case flame acceleration (FA) is strongly affected by shock-flame interactions and DO often results from the compression of the gas present between the accelerating flame front and a converging section of the channel. (ii) Fence-type (FT) obstacles. In this case FA is driven by the increase in flame surface area as a result of the interaction of the flame front with the unburned gas flow field ahead particularly downstream of obstacles; shock-flame interactions play a role at the later stages of FA and DO takes place upon reflection of precursor shocks from obstacles. The effect of initial pressure p0 = 25 50 and 100 kPa at constant blockage ratio (BR = 0.6) was investigated and compared for both configurations. Results show that for the same initial pressure (p0 = 50 kPa) the obstacle configurations could lead to different final propagation regimes: a quasi-detonation for WW and a choked-flame for FT due to the increased losses for the latter. At p0 = 25 kPa however while both configurations result in choked flames WW seem to exhibit larger velocity deficits than FT due to longer flame-precursor shock distances during quasi-steady propagation and to the increased presence of unburnt mixture downstream of the tip of the flame that homogeneously explodes providing additional support to the propagation of the flame.
Social Risk Approach for Assessing Public Safety of Large-scale Hydrogen Systems
Sep 2023
Publication
Social risk is a comprehensive concept that considers not only internal/external physical risks but also risks (which are multiple varied and diverse) associated with social activity. It should be considered from diverse perspectives and requires a comprehensive evaluation framework that takes into account the synergistic impact of each element on others rather than evaluating each risk individually. Social risk assessment is an approach that is not limited to internal system risk from an engineering perspective but also considers the stakeholders development stage and societal readiness and resilience to change. This study aimed to introduce a social risk approach to assess the public safety of large-scale hydrogen systems. Guidelines for comprehensive social risk assessment were developed to conduct appropriate risk assessments for advanced science and technology activities with high uncertainties to predict major impacts on society before an accident occurs and to take measures to mitigate the damage and to ensure good governance are in place to facilitate emergency response and recovery in addition to preventive measures. In a case study this approach was applied to a hydrogen refueling station in Japan and risk-based multidisciplinary approaches were introduced. These approaches can be an effective supporting tool for social implementation with respect to large-scale hydrogen systems such as liquefied hydrogen storage tanks. The guidelines for social risk assessment of large-scale hydrogen systems are under the International Energy Agency Technology Collaboration Program Hydrogen Safety Task 43. This study presents potential case studies of social risk assessment for large-scale hydrogen systems for future.
Analysis and Comparison of Hydrogen Generators Safety Measures According to International Regulations, Codes and Standards (RCS)
Sep 2023
Publication
Climate change has prompted the international community to invest heavily in renewable energy sources in order to gradually replace fossil fuels. Whilst energy systems will be increasingly based on non-programmable renewable sources hydrogen is the main player when it comes to the role of energy reserve. This change has triggered a fast development of hydrogen production technologies with increasing use and installation of hydrogen generators (electrolyzers) in both the civil and industrial sector. The implementation of such investments requires the need for accurate design and verification of hydrogen systems with particular attention on fire safety. Due to its chemical-physical characteristics hydrogen is highly flammable and is often stored at very high-pressure levels. ISO 22734 and NFPA 2 are the main international standards which are currently available for the design of hydrogen generators and systems both of which include fire safety requirements. This paper analyses the main existing Regulations Codes and Standards (RCS) for hydrogen generators with the purpose of evaluating and comparing fire safety measures with focus on both active protection (detection systems extinguishing systems) and passive protection (safety distances separation walls). The scope of the paper is to identify safety measures which can be considered generally applicable and provide a reference for further fire safety regulations. The analysis carried out identifies potential gaps in RCS and suggests areas for potential future research.
A Non-dimensional Surrogate Model of Stratified Filling During Indoor, Plume-look Hydrogen Releases
Sep 2023
Publication
Hydrogen is commonly used as feedstock in industrial processes and is regarded as a potential future energy carrier. However its reactivity and low density make it difficult to handle and store safely. Indoor hydrogen dispersion can cause a fire or explosion hazard if encountering an ignition source. Safety practices often use time expensive modelling techniques to estimate risk associated with hydrogen. A neural network based surrogate model could efficiently replace Computational Fluid Dynamics (CFD) modelling in safety studies. To lower the dimensionality of this surrogate model a dimensional analysis based on Buckingham’s Pi-theorem is proposed. The dimensional analysis examines stratified filling and highlights the functional parameters involved in the process. Stratified filling occurs for buoyancy dominated releases and is characterized by layers of decreasing concentration starting at the ceiling of the enclosure and developing towards the bottom. The study involves four dimensional cases that were simulated using Computational Fluid Dynamics (CFD) to demonstrate the usefulness of the proposed dimensionless time and dimensionless volume. The setup considered in this paper consists of a parallelepiped enclosure with standard atmospheric conditions a single release source and one pressure outlet to ensure constant pressure during the release. The results of the CFD simulations show a distinct pattern in the relation of hydrogen molar fraction and dimensionless time. The pattern depends on the dimensionless height of the measurement location. A five-parameter logistic (5PL) function is proposed to fit the data from the CFD models. Overall the paper provides insights into the functional parameters involved in the evolution of hydrogen mass fractions during stratified filling. It provides a nondimensional surrogate model to compute the evolution of the local concentrations of hydrogen during the development of stratification layers.
Nuclear Enabled Hydrogen CO-generation: Safety and Regulatory Insight
Sep 2023
Publication
National Nuclear Laboratory (NNL) is aiming to demonstrate through a research and development programme that nuclear enabled hydrogen can be used to support future clean energy systems. Demonstrating the safe operation of hydrogen facilities co-generating with a nuclear reactor will be key to enabling the deployment and success of nuclear enabled hydrogen technologies in the future. During the deployment continuity of supply will be paramount and possibly requires inter-seasonal storage. Co-generation is a means of using a source of energy in this case a nuclear reactor to efficiently produce power and thermal energy. Since a great deal of the heat energy is lost to the environment in a power plant making use of wasted energy for other useful output like the production of hydrogen and direct heating would be advantageous to plant economics and energy system flexibility. The civil nuclear industry is regulated around the world. This approach ensures that all the activities related to the production of power from nuclear and the hazards associated with ionising radiation are controlled in a manner which protects workers members of the public property and the environment. Nuclear safety assessments follow a rigorous process and are required as part of the Nuclear Site Licence. A fundamental requirement which is cited in the UK legislation is that the risks associated with all activities at the licensed site be reduced to As Low As Reasonably Practicable (ALARP). The principle places a requirement on duty holders to implement measures to reduce risk where doing so is considered reasonable and proportionate. The inclusion of risks for hazardous materials associated with the hydrogen production facilities need to be considered and this requires harmonisation of two different safety and regulatory governance regimes which have not previously interacted in this way. The safety demonstration for nuclear facilities is provided through the Safety Case.
Safety Calculations for Emerging Technologies
Sep 2023
Publication
As part of executing 25 hydrogen-based Power to X (PtX) projects our team of Safety consultants has completed safety and risk assessments for a number of hydrogen production developments. Drawing on this experience we will present the importance of making comparisons between hydrogen specific data sources such as HyRAM and conventional oil and gas data sets and calculation methods to ensure that project design is carried out to the most appropriate data and provides a robust solution to demonstrate risks are managed. This presentation will be based on case studies where Fire and Explosion Risk Assessments (FERA) and Quantitative Risk Assessments (QRA) were conducted. The frequency calculations for these assessments used the release frequencies and ignition probabilities provided in HyRAM. However it is noted that the HyRAM ignition probabilities are derived from a correlation from oil and gas assessments in the 1990s. The oil and gas approach has moved on from this data source and now derives ignition probabilities based on the type of facility and fluid characteristics. To address this evolution a comparison was made between the leak frequencies for equipment in hydrogen service and established oil and gas release frequencies from IOGP. In addition a comparison between the HyRAM recommended ignition probabilities and the correlations used for oil and gas (from OEUK formerly UKOOA) was conducted. By taking this approach it was confirmed that the UKOOA data was more conservative and sensitivity calculations were carried out. It was also noted that as hydrogen technologies are emerging there is a level of uncertainty around the data and comparisons must be regularly made to ensure the most appropriate basis for calculations is used.
Case Study: Quantitative Risk Assessment of Hydrogen Blended Natural Gas for an Existing Distribution Network and End-use Equipment in Fort Saskatchewan, Alberta
Sep 2023
Publication
In a first-of-its-kind project for Alberta ATCO Gas and Pipelines Ltd. (ATCO) began delivering a 5% blend of hydrogen (H2) in natural gas into a subsection of the existing Fort Saskatchewan natural gas distribution system (approximately 2100 customers). The project was commissioned in October 2022 with the intention of increasing the blend to 20% H₂ in 2023. As part of project due diligence ATCO in partnership with DNV undertook Quantitative Risk Assessments (QRAs) to understand any risks associated with the introduction of blended gas into its existing distribution system and to its customers. This paper describes key findings from the QRAs through the comparison of risks associated with H2 blended natural gas at concentrations of 5% and 20% H₂ and the current natural gas configuration. The impact of operating pressure and hydrogen blend composition formed a sensitivity study completed as part of this work. To provide context and to help interpret the results an individual risk (IR) level of 1 × 10-6 per year was utilised as a reference threshold for the limit of the ‘broadly acceptable’ risk level and juxtaposed against comparable risk scenarios. Although adding hydrogen increases the IR of ignited releases from mains services meters regulators and end user appliances the ignited release IR was always well below the broadly acceptable reference criterion for all operating pressures and blend cases considered as part of the project. The IR associated with carbon monoxide poisoning dominates the overall IR and the results demonstrate that the reduction in carbon monoxide poisoning associated with the introduction of H₂ blended natural gas negates any incremental risk associated with ignited releases due to H₂ blended gas. The paper also explains how the results of the QRA were incorporated into Engineering Assessments as per the requirements of CSA Z662:19 [1] to justify the conversion of existing natural gas infrastructure to H₂ blended gas infrastructure.
Unconfined Hydrogen Detonations: Experiments, Modelling, Scaling
Sep 2023
Publication
A series of unconfined hydrogen detonation bench-mark experiments are analyzed with respect to CFD code validation and safety measures development. 1-Dimensional in-house code COM1D was applied for validation against experimental data for unconfined detonation of a hemispherical envelope of about 3- and 5-m radius with hydrogen-air mixtures from 20 to 30% hydrogen in air. The code demonstrates a very good agreement with experimental data and allows an adequate simulation of the unconfined hydrogen detonation. All calculated data were scaled in Sachs coordinates to compare with experimental data and to approximate the data for practical evaluation of safety distances. Numerical experiments with different hydrogen inventories from 50 g to 50 kg and different sizes of the cloud from 1 to 2 m radius of the same amount of hydrogen 50g were carried out to clarify the problem of energy of gaseous explosion responsible for the strength of blast wave. Additionally a comparison of hydrogen-air explosion pressure with blast wave properties from the hypothetical cloud of hot compressed combustion products (P=Picc; T=Ticc) and simply a hot air of the same initial pressure and temperature as combustion products showed very good agreement of shock wave strength at far distances beyond the cloud. This confirms the governing role of energy of combustion on blast wave propagation and its ability to scale the strength of blast waves. The dynamics of the explosion process and combustion product expansion were also analyzed experimentally and numerically to evaluate the dimension of the heat radiation zone and heat flux from combustion products. To demonstrate the capability of tested COM1D code the modeling and analysis of high-pressure hydrogen tanks rupture at 350 and 700 bar were conducted to investigate blast wave strength and evaluate the safety distances.
Zone Negligible Extent: Example of Specific Detailed Risk Assessment for Low Pressure Equipment in a Hydrogen Refuelling Station
Sep 2023
Publication
The MultHyFuel project aims to develop evidence-based guidelines for the safe implementation of Hydrogen Refueling Stations (HRS) in a multi-fuel context. As a part of the generation of good practice guidelines for HRS Hazardous Area Classification (HAC) methodologies were analyzed and applied to case studies representing example configurations of HRS. It has been anticipated that Negligible Extent (NE) classifications might be applicable for sections of the HRS for instance a hydrogen generator. A NE zone requires that an ignition of a flammable cloud would result in negligible consequences. In addition depending on the pressure of the system IEC 60079-10-1:2020 establishes specific requirements in order to classify the hazardous area as being of NE. One such requirement is that a zone of NE shall not be applied for releases from flammable gas systems at pressures above 2000 kPag (20 barg) unless a specific detailed risk assessment is documented. However there is no definition within the standard as to the requirements of the specific detailed risk assessment. In this work an example for a specific detailed risk assessment for the NE classification is presented:<br/>• Firstly the requirements of cloud volume dilution and background concentration for a zone of NE classification from IEC 60079-10-1:2020 are analyzed for hydrogen releases from equipment placed in a mechanically ventilated enclosure.<br/>• Secondly the consequences arising from the ignition of the localized cloud are estimated and compared to acceptable harm criteria in order to assess if negligible consequences are obtained from the scenario.<br/>• In addition a specific qualitative risk assessment for the ignition of the cloud in the enclosure was considered incorporating the estimated consequences and analyzing the available safeguards in the example system.<br/>Recommendations for the specific detailed risk assessment are proposed for this scenario with the intention to support improved definition of the requirement in future revisions of IEC 60079-10-1.
Role of Flame-expansion Wave Interactions on Burning Rate Enhancement and Flame Acceleration in Hydrogen-air Mixtures
Sep 2023
Publication
Hydrogen flames are much thinner than hydrocarbon flames. They have a higher propensity to wrinkle and are subject to thermo-diffusive instabilities in lean conditions. The large scale experiments of Sherman under partially vented conditions have shown that the transition to detonation is possible with only modest flame acceleration to approximately 200 m/s which is much lower than the commonly accepted limits corresponding to choked flames. At present the reason for this transition is not known. Vented H2-air explosions have also demonstrated the role played by expansion/flame interactions in deforming the flame. The state of the art on flame burning rate enhancement by expansion waves will be provided along with the recent experimental and numerical results of head on interaction of flames with an expansion wave conducted in our group. We show that the expansion wave interaction can generate local burning rate increases by more than an order of magnitude. The role of thermo-diffusive instability is also assessed. The mechanism of flame deformation is via the vorticity generation by the misaligned pressure gradient controlled by the expansion wave and the density gradient of the flame. Expansion waves originating from the unburned gas severely elongate the cells until the flame folds burn out. Expansion waves originating from the burned gas side first invert the flames then elongate them by the same mechanism. The rate of elongation is controlled by the volumetric expansion of the gas and the curvature-enhanced growth.
Developing a Generalized Framework for Assessing Safety of Hydrogen Vehicles in Tunnels
Sep 2023
Publication
For widespread adoption of hydrogen fuel cell powered vehicles such vehicles need to be able to provide similar transportation capabilities as their gasoline/diesel powered counterparts. Meeting this requirement in many regions will necessitate access to tunnels. Previous work completed at Sandia National Laboratories provided high-fidelity consequence modeling of hydrogen vehicle tunnel crashes for a specific fire scenario in selected Massachusetts tunnels. To consider additional tunnels a generalized tunnel safety analysis framework is being developed. This framework aims to be broader than specific fire scenarios in specific tunnels allowing it to be applied to a range of tunnel geometries vehicle types and crash scenarios. Initial steps in the development of the generalized framework are reported within this work. Representative tunnel characteristics are derived based on data for tunnels in the U.S. Tunnel dimensions shapes and traffic levels are among the many characteristics reported within the data that can be used to inform crash scenario specification. Various crash scenario parameters are varied using lower-fidelity consequence modeling to quantify the impact on resulting safety hazards for time-dependent releases. These lower-fidelity models consider the unignited dispersion of hydrogen gas the thermal effects of jet fires and potential impacts of overpressures. Different sizes/classes of vehicles are considered as the total amount of hydrogen onboard may greatly affect scenario-specific consequences. The generalized framework will allow safety assessments to be both more agile and consistent when applied to different types of tunnels.
Identification of Safety Critical Scenarios of Hydrogen Refueling Stations in a Multifuel Context
Sep 2023
Publication
The MultHyFuel Project funded by the Clean Hydrogen Partnership aims to achieve the effective and safe deployment of hydrogen as a carbon-neutral fuel by developing a common strategy for implementing Hydrogen Refueling Stations (HRS) in a multifuel context. The project hopes to contribute to the harmonisation of existing regulations codes and standards (RCS) by generating practical theoretical and experimental data related to HRS.<br/>This paper presents how a set of safety critical scenarios have been identified from the initial preliminary as well as detailed risk analysis of three different hydrogen refueling station configurations. To achieve this a detailed examination of each potential hazardous phenomenon (DPh) or major accident event at or near the hydrogen dispenser was carried out. Particular attention is paid to the scenarios which could affect third parties external to the refueling station.<br/>The paper presents a methodology subdivided into the following steps:<br/>♦ determination of the consequence level and likelihood of each hazardous phenomenon<br/>♦ the classification of major hazard scenarios for the 3 HRS configurations specifically those arising on the dispensing forecourt;<br/>♦ proposal of example preventative control and/or mitigation barriers that could potentially reduce the probability of occurrence and/ or consequences of safety critical scenarios and hence reducing risks to a tolerable level or to as low as reasonably practicable.
Erosive Effects of Hydrogen Jet Fires on Tunnel Structural Materials
Sep 2023
Publication
This paper presents work undertaken as part of the Hytunnel-CS project a consortium investigating safety considerations for fuel cell hydrogen (FCH) vehicles in tunnels and similar confined spaces. This test programme investigated erosive effects of an ignited high pressure hydrogen jet impinging onto tunnel structural materials specifically concrete as used for tunnel linings and asphalt road surfacing for the road itself. The chosen test conditions mimicked a high-pressure release (700 bar) from an FCH car as a result of activation of the thermal pressure relief device (TPRD) on the fuel tank. These devices typically have a release opening of 2 mm and thus a nozzle diameter of approximately 2 mm was used. The resultant releases were ignited using a propane pilot light and test samples were placed in the jet path at varying standoff distances from the release nozzle.<br/>An initial characterization test of a free unimpeded ignited jet demonstrated a rapid and intense temperature increase up to 1650 °C lasting in the order of 3 - 5 minutes for that fuel inventory (4 kg hydrogen). Five tests were carried out where the ignited jet was impinged onto five structural samples. It was found that erosion occurred in the concrete samples where no fire mitigation namely addition of polypropylene fibres was applied. The road-surface sample was found to become molten but did not progress to combustion.<br/>Post-test material analysis including compressive strength and thermal conductivity measurements was carried out on some of the concrete samples to investigate whether structural deformities had occurred within the sample microstructure. The results suggested that the erosive damage caused by the hydrogen jet was mostly superficial and as such did not present an increased fire risk to the structural integrity to that of conventional hydrocarbon fires i.e. those that would result from petrol or diesel fuel tank releases. In terms of fire resistance standards it is suggested that current fire mitigation strategies and structural testing standards would be adequate for hydrogen vehicles on the road network.
Large Eddy Simulations of a Hydrogen-Air Explosion in an Obstructed Chamber Using Adaptive Mesh Refinement
Sep 2023
Publication
Following the growing use of hydrogen in the industry gas explosions have become a critical safety issue. Computational Fluid Dynamic (CFD) and in particular the Large Eddy Simulation (LES) approach have already shown their great potential to reproduce such scenarios with high fidelity. However the computational cost of this approach is an obvious limiting factor since fine grid resolutions are often required in the whole computational domain to ensure a correct numerical resolution of the deflagration front all along its propagation. In this context Adaptive Mesh Refinement (AMR) is of great interest to reduce the computational cost as it allows to dynamically refine the mesh throughout the explosion scenario only in regions where Quantities of Interest (QoI) are detected. This study aims to demonstrate the strong potential of AMR for the LES of explosions. The target scenario is a hydrogen-air explosion in the GraVent explosion channel [1]. Using the massively parallel Navier- Stokes compressible solver AVBP a reference simulation is first obtained on a uniform and static unstructured mesh. The comparison with the experiments shows a good agreement in terms of absolute flame front speed overpressure and flow visualisation. Then an AMR simulation is performed targeting the same resolution as the reference simulation only in regions where QoI are detected i.e. inside the reaction zones and vortical structures. Results show that the accuracy of the reference simulation is recovered with AMR for only 12% of its computational cost.
A Thermodynamically Consistent Methodology to Develop Predictive Simplified Kinetics for Detonation Simulations
Sep 2023
Publication
The number of species and elementary reactions needed for describing the oxidation of fuels increases with the size of the molecule and in turn the complexity of detailed mechanisms. Although the kinetics for conventional fuels (H2 CH4 C3H8...) are somewhat well-established chemical integration in detonation applications remains a major challenge. Significant efforts have been made to develop reduction techniques that aim to keep the predictive capabilities of detailed mechanisms intact while minimizing the number of species and reactions required. However as their starting point of development is based on homogeneous reactors or ZND profiles reduced mechanisms comprising a few species and reactions are not predictive. The methodology presented here relies on defining virtual chemical species such that the thermodynamic equilibrium of the ZND structure is properly recovered thereby circumventing the need to account for minor intermediate species. A classical asymptotic expression relating the ignition delay time with the reaction rate constant is then used to fit the Arrhenius coefficients targeting computations carried out with detailed kinetics. The methodology was extended to develop a three-step mechanism in which the Arrhenius coefficients were optimized to accurately reproduce the one-dimensional laminar ZND structure and the D−κ curves for slightly-curved quasi-steady detonation waves. Two-dimensional simulations performed with the three-step mechanism successfully reproduce the spectrum of length scales present in soot foils computed with detailed kinetics (i.e. cell regularity and size). Results attest for the robustness of the proposed methodology/approximation and its flexibility to be adapted to different configurations.
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