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Economic and Environmental Assessment of Different Hydrogen Production and Transportation Modes
Apr 2024
Publication
Hydrogen is widely considered as the energy carrier of the future but the rather high energy losses for its production are often neglected. The major current hydrogen production technology is steam methane reforming of fossil gas but there is a growing interest in producing hydrogen sustainably from water using electrolysis. This article examines four main hydrogen production chains and two transportation options (pipeline and ship) from North Africa to Europe analyzing the costs and environmental impacts of each. The core objective is to determine the most promising hydrogen provision method and location from an economic and ecological point of view including the required transport. An important finding of this analysis is that both options importing green hydrogen and producing it in Europe may be relevant for a decarbonized energy system. The emphasis should be on green hydrogen to achieve carbon emission reductions. If blue hydrogen is also considered attention should be paid to the often-neglected methane emissions upstream.
Assessing the Pressure Losses during Hydrogen Transport in the Current Natural Gas Infrastructure Using Numerical Modelling
May 2023
Publication
The UK government aims to transition its modern natural gas infrastructure towards Hydrogen by 2035. Since hydrogen is a much lighter gas than methane it is important to understand the change in parameters when transporting it. While most modern work in this topic looks at the transport of hydrogen-methane mixtures this work focuses on pure hydrogen transport. The aim of this paper is to highlight the change in gas distribution parameters when natural gas is replaced by hydrogen in the existing infrastructure. This study uses analytical models and computational models to compare the flow of hydrogen and methane in a pipe based on pressure loss. The Darcy-Weisbach and Colebrook-White equations were used for the analytical models and the k- ε model was used for the computational approach. The variables considered in the comparison were the pipe material (X52 Steel and MDPE) and pipe diameters (0.01m–1m). It was observed that hydrogen had to be transported 250–270% the velocity of methane to replicate flow for a fixed length of pipe. Furthermore it was noted that MDPE pipes has 2–31% lower pressure losses compared to X52 steel for all diameters when transporting hydrogen at a high velocity. Lastly it was noted that the analytical model and computational model were in agreement with 1–5% error in their findings.
Hydrogen Export Competitiveness Index for a Sustainable Hydrogen Economy
May 2023
Publication
The transition to cleaner energy sources including renewables introduces the need for versatile and transportable energy carriers such as hydrogen. This paper aims to quantify the hydrogen export competitiveness of all countries using a newly developed comprehensive index. The developed competitiveness index includes 21 indicators under four main categories: resource availability and potential economic and financial potential political and regulatory status and industrial knowledge. Expert interviews and surveys are conducted to properly identify choose and modify the categories and indicators and to calculate the appropriate weight for each. Top-ranking countries include the United States Australia Canada United Kingdom China Norway India Russia Netherlands and Germany and they are poised to be significant players in the hydrogen market. Policy recommendations for growing the hydrogen production and export sector are given based on each category.
Linking Geological and Infrastructural Requirements for Large-scale Underground Hydrogen Storage in Germany
Jun 2023
Publication
Hydrogen storage might be key to the success of the hydrogen economy and hence the energy transition in Germany. One option for cost-effective storage of large quantities of hydrogen is the geological subsurface. However previous experience with underground hydrogen storage is restricted to salt caverns which are limited in size and space. In contrast pore storage facilities in aquifers -and/or depleted hydrocarbon reservoirs- could play a vital role in meeting base load needs due to their wide availability and large storage capacity but experiences are limited to past operations with hydrogen-bearing town gas. To overcome this barrier here we investigate hydrogen storage in porous storage systems in a two-step process: 1) First we investigate positive and cautionary indicators for safe operations of hydrogen storage in pore storage systems. 2) Second we estimate hydrogen storage capacities of pore storage systems in (current and decommissioned) underground natural gas storage systems and saline aquifers. Our systematic review highlights that optimal storage conditions in terms of energy content and hydrogen quality are found in sandstone reservoirs in absence of carbonate and iron bearing accessory minerals at a depth of approx. 1100 m and a temperature of at least 40°C. Porosity and permeability of the reservoir formation should be at least 20% and 5 × 10−13 m2 (~500 mD) respectively. In addition the pH of the brine should fall below 6 and the salinity should exceed 100 mg/L. Based on these estimates the total hydrogen storage capacity in underground natural gas storages is estimated to be up to 8 billion cubic meters or (0.72 Mt at STP) corresponding to 29 TWh of energy equivalent of hydrogen. Saline aquifers may offer additional storage capacities of 81.6–691.8 Mt of hydrogen which amounts to 3.2 to 27.3 PWh of energy equivalent of hydrogen the majority of which is located in the North German basin. Pore storage systems could therefore become a crucial element of the future German hydrogen infrastructure especially in regions with large industrial hydrogen (storage) demand and likely hydrogen imports via pipelines and ships.
Two-Layer Optimization Planning Model for Integrated Energy Systems in Hydrogen Refueling Original Station
May 2023
Publication
With the aggravation of global environmental pollution problems and the need for energy restructuring hydrogen energy as a highly clean resource has gradually become a hot spot for research in countries around the world. Facing the requirement of distributed hydrogen in refueling the original station for hydrogen transportation and other usage this paper proposes a comprehensive energy system planning model for hydrogen refueling stations to obtain the necessary devices construction the devices’ capacity decisions and the optimal operation behaviors of each device. Comparing to traditional single hydrogen producing technics in the traditional planning model the proposed model in this paper integrates both water-electrolysis-based and methanol-based manufacturing technics. A two-level optimization model is designed for this comprehensive system. The result of the numerical study shows that the proposed model can achieve a better optimal solution for distributed hydrogen production. Also it considers the single producing situation when price of one primary resource is sufficient higher than the other.
Expert Perceptions of Game-changing Innovations towards Net Zero
Dec 2022
Publication
Current technological improvements are yet to put the world on track to net-zero which will require the uptake of transformative low-carbon innovations to supplement mitigation efforts. However the role of such innovations is not yet fully understood; some of these ‘miracles’ are considered indispensable to Paris Agreement-compliant mitigation but their limitations availability and potential remain a source of debate. We evaluate such potentially game-changing innovations from the experts’ perspective aiming to support the design of realistic decarbonisation scenarios and better-informed net-zero policy strategies. In a worldwide survey 260 climate and energy experts assessed transformative innovations against their mitigation potential at-scale availability and/or widescale adoption and risk of delayed diffusion. Hierarchical clustering and multi-criteria decision-making revealed differences in perceptions of core technological innovations with next generation energy storage alternative building materials iron-ore electrolysis and hydrogen in steelmaking emerging as top priorities. Instead technologies highly represented in well-below-2◦C scenarios seemingly feature considerable and impactful delays hinting at the need to re-evaluate their role in future pathways. Experts’ assessments appear to converge more on the potential role of other disruptive innovations including lifestyle shifts and alternative economic models indicating the importance of scenarios including non-technological and demand-side innovations. To provide insights for expert elicitation processes we finally note caveats related to the level of representativeness among the 260 engaged experts the level of their expertise that may have varied across the examined innovations and the potential for subjective interpretation to which the employed linguistic scales may be prone to.
Review of the Planning and Distribution Methodologies to Locate Hydrogen Infrastructure in the Territory
Jan 2024
Publication
The member countries of the European Union (EU) have prioritized the incorporation of hydrogen as a key component of their energy objectives. As the world moves towards reducing its dependence on fossil fuels alternative sources of energy have gained prominence. With the growing development of Fuel Cell Electric Vehicles (FCEVs) the establishment of an infrastructure for hydrogen production and the creation of a network of service stations have become essential. This article’s purpose is to conduct a methodical review of literature regarding the use of green hydrogen for transportation and the planning of imperative infrastructure in the territory of the EU specifically Hydrogen Refueling Stations (HRS). In order to increase the acceptance of fuel cell vehicles a comprehensive network of hydrogen refueling stations (HRS) must be built that enable drivers to refuel their vehicles quickly and easily similar to gasoline or diesel vehicles. The literature review on this topic was conducted using the Web of Science database (WOS) with a variety of search terms proposed to cover all the key components of green hydrogen production and refueling infrastructure. The implementation of HRS powered by renewable energy sources is an important step in the adoption of fuel cell vehicles and overcoming the obstacles that come with their implementation will require cooperation and innovation from governments private businesses and other stakeholders.
Distributionally Robust Optimal Scheduling of Integrated Energy Systems Including Hydrogen Fuel Cells Considering Uncertainties
Aug 2023
Publication
The economic operation of the integrated energy system faces the problems of coupling between energy production and conversion equipment in the system and the imbalance of various energy demands. Therefore taking system safety as the constraint and minimum economic cost as the objective function including fuel cost operation and maintenance cost this paper proposes the operation dispatching model of the integrated energy system based on hydrogen fuel cell (HFC) including HFC photovoltaic wind turbine electric boiler electric chiller absorption chiller electric energy storage and thermal energy storage equipment. On this basis a distributionally robust optimization (DRO) model is introduced to deal with the uncertainty of wind power and photovoltaic output. In the distributionally robust optimization model Kullback–Leibler (KL) divergence is used to construct an ambiguity set which is mainly used to describe the prediction errors of renewable energy output. Finally the DRO economic dispatching model of the HFC integrated energy system (HFCIES) is established. Besides based on the same load scenario the economic benefits of hybrid energy storage equipment are discussed. The dispatching results show that compared with the scenario of only electric energy storage and only thermal energy storage the economic cost of the scenario of hybrid electric and thermal storage can be reduced by 3.92% and 7.55% respectively and the use of energy supply equipment can be reduced and the stability of the energy storage equipment can be improved.
Material Challenges and Hydrogen Embrittlement Assessment for Hydrogen Utilisation in Industrial Scale
Sep 2023
Publication
Hydrogen has been studied extensively as a potential enabler of the energy transition from fossil fuels to renewable sources. It promises a feasible decarbonisation route because it can act as an energy carrier a heat source or a chemical reactant in industrial processes. Hydrogen can be produced via renewable energy sources such as solar hydro or geothermic routes and is a more stable energy carrier than intermittent renewable sources. If hydrogen can be stored efficiently it could play a crucial role in decarbonising industries. For hydrogen to be successfully implemented in industrial systems its impact on infrastructure needs to be understood quantified and controlled. If hydrogen technology is to be economically feasible we need to investigate and understand the retrofitting of current industrial infrastructure. Currently there is a lack of comprehensive knowledge regarding alloys and components performance in long-term hydrogen-containing environments at industrial conditions associated with high-temperature hydrogen processing/production. This review summarises insights into the gaps in hydrogen embrittlement (HE) research that apply to high-temperature high-pressure systems in industrial processes and applications. It illustrates why it is still important to develop characterisation techniques and methods for hydrogen interaction with metals and surfaces under these conditions. The review also describes the implications of using hydrogen in large-scale industrial processes.
HyDeploy2 Project: Winlaton Trial Report
Sep 2022
Publication
The HyDeploy project seeks to address a key issue for UK customers and UK energy policy makers: how to reduce the carbon emitted from heating homes. The UK has a world class gas distribution grid delivering heat conveniently and safely to over 83% of homes. Emissions can be reduced by lowering the carbon content of gas through blending with hydrogen. This delivers carbon savings without customers requiring disruptive and expensive changes in their homes. It also provides the platform for deeper carbon savings by enabling wider adoption of hydrogen across the energy system. HyDeploy has previously delivered a successful trial demonstrations of repurposing existing UK distribution gas networks (Keele University) to operate on a blend of natural gas and hydrogen (up to 20% mol/mol) showing that carbon savings can be made through the gas networks today whilst continuing to meet the needs of gas consumers without introducing any disruptions.<br/>The ultimate objective of the HyDeploy programme is to see the roll-out of hydrogen blends across the GB gas distribution network unlocking 35 TWh pa of low carbon heat - the equivalent of removing 2.5 million fossil-fuelled cars off the roads. To achieve this the next phase of the programme is to address the remaining evidence gaps that had not been covered by the trial demonstration programmes.<br/>The demonstrations have focussed on the low and medium pressure tiers of the gas distribution network (i.e. injecting into a 2 bar gauge pressure network and distributing the blended gas down to the low pressure network and into people’s homes and commercial buildings and businesses) and predominantly serving domestic appliances.<br/>The remainder of the HyDeploy2 programme will generate an evidence base for GB’s gas distribution network which includes demonstrating the suitability of using hydrogen blended gas in the fields of industrial and commercial users and the performance of materials assets and procedures on the higher pressure tiers (i.e. 7 bar gauge operation and above).<br/>This report captures the details of the Winlaton trial and provides a future look to how the UK can transition from successful hydrogen blending trials to roll-out.
On the Way to Utilizing Green Hydrogen as an Energy Carrier—A Case of Northern Sweden
Mar 2024
Publication
Low or even zero carbon dioxide emissions will be an essential requirement for energy supplies in the near future. Besides transport and electricity generation industry is another large carbon emitter. Hydrogen produced by renewable energy provides a flexible way of utilizing that energy. Hydrogen as an energy carrier could be stored in a large capacity compared to electricity. In Sweden hydrogen will be used to replace coal for steel production. This paper discusses how the need for electricity to produce hydrogen will affect the electricity supply and power flow in the Swedish power grid and whether it will result in increased emissions in other regions. Data of the Swedish system will be used to study the feasibility of implementing the hydrogen system from the power system viewpoint and discuss the electricity price and emission issues caused by the hydrogen production in different scenarios. This paper concludes that the Swedish power grid is feasible for accommodating the additional electricity capacity requirement of producing green hydrogen for the steel industry. The obtained results could be references for decision makers investors and power system operators.
A Review of the Research Progress and Application of Key Components in the Hydrogen Fuel Cell System
Jan 2024
Publication
The hydrogen cycle system one of the main systems used for hydrogen fuel cells has many advantages. It can improve the efficiency the water capacity and the management of thermal fuel cells. It can also enhance the safety of the system. Therefore it is widely used in hydrogen fuel cell vehicles. We introduce the structure and principles of hydrogen cycle pumps ejectors and steam separators and analyze and summarize the advantages of the components as well as reviewing the latest research progress and industrialization status of hydrogen cycle pumps and ejectors. The technical challenges in hydrogen circulation systems and the development direction of key technologies in the future are discussed. This paper aims to provide a reference for research concerning hydrogen energy storage application technology in hydrogen fuel cell systems.
Research on Multi-market Strategies for Virtual Power Plants with Hydrogen Energy Storage
Oct 2023
Publication
As the main body of resource aggregation Virtual Power Plant (VPP) not only needs to participate in the external energy market but also needs to optimize the management of internal resources. Different from other energy storage hydrogen energy storage systems can participate in the hydrogen market in addition to assuming the backup supplementary function of electric energy. For the Virtual Power Plant Operator (VPPO) it needs to optimize the scheduling of internal resources and formulate bidding strategies for the electric-hydrogen market based on external market information. In this study a two-stage model is constructed considering the internal and external interaction mechanism. The first stage model optimizes the operation of renewable energy flexible load extraction storage and hydrogen energy storage system based on the complementary characteristics of internal resources; the second stage model optimizes the bidding strategy to maximize the total revenue of the electricity energy market auxiliary service market and hydrogen market. Finally a typical scenario is constructed and the rationality and effectiveness of the strategy are verified. The results show that the hybrid VPP with hydrogen storage has better economic benefits resource benefits and reliability.
Optimal Energy Management of an Integrated Energy System with Multiple Hydrogen Sources
Sep 2023
Publication
Hydrogen is considered a promising alternative to fossil fuels in an integrated energy system (IES). In order to reduce the cost of hydrogen energy utilization and the carbon emissions of the IES this paper proposes a low-carbon dispatching strategy for a coordinated integrated energy system using green hydrogen and blue hydrogen. The strategy takes into account the economic and low-carbon complementarity between hydrogen production by water electrolysis and hydrogen production from natural gas. It introduces the green hydrogen production–storage–use module (GH-PSUM) and the blue hydrogen production–storage–use module (BH-PSUM) to facilitate the refined utilization of different types of hydrogen energy. Additionally the flexibility in hydrogen load supply is analyzed and the dynamic response mechanism of the hydrogen load supply structure (DRM-HLSS) is proposed to further reduce operating costs and carbon emissions. Furthermore a carbon trading mechanism (CTM) is introduced to constrain the carbon emissions of the integrated energy system. By comprehensively considering the constraints of each equipment the proposed model aims to minimize the total economic cost which includes wind power operation and curtailment penalty costs energy purchase costs blue hydrogen purification costs and carbon transaction costs. The rationality of the established scheduling model is verified through a comparative analysis of the scheduling results across multiple operating scenarios.
Two-stage Optimization of Hydrogen and Storage Coordination for a Multi-region Flexible Intermodal Multi-energy Port System
Jan 2024
Publication
To address the issue of imbalanced electricity and hydrogen supply and demand in the flexible multi-energy port area system a multi-regional operational optimization and energy storage capacity allocation strategy considering the working status of flexible multi-status switches is proposed. Firstly based on the characteristics of the port area system models for system operating costs generation equipment energy storage devices flexible multi-status switches and others are established. Secondly the system is subjected to a first-stage optimization where different regions are optimized individually. The working periods of flexible multi-status switches are determined based on the results of this first-stage optimization targeting the minimization of the overall daily operating costs while ensuring 100% integration of renewable energy in periods with electricity supply-demand imbalances. Subsequently additional constraints are imposed based on the results of the first-stage optimization to optimize the entire system obtaining power allocation during system operation as well as power and capacity requirements for energy storage devices and flexible multi-status switches. Finally the proposed approach is validated through simulation examples demonstrating its advantages in terms of economic efficiency reduced power and capacity requirements for energy storage devices and carbon reduction.
Prospective Assessment of Transformation Pathways Toward Low-carbon Steelmaking: Evaluating Economic and Climate Impacts in Germany
Jan 2024
Publication
Due to climate change there is an urgent need to decarbonize high-emission industries. As coal-based operations predominate in primary steelmaking the steel industry offers an exceptionally high potential for reducing greenhouse gas emissions. Alternative processes for almost fully decarbonized primary steelmaking exist but require substantial investments by steelmakers for their implementation while maintaining desired production levels during the transformation periods. In this context the energy carriers required change such that the transformation of the steelmaking processes is deeply intertwined with the transformation of the background system. For the first time we evaluate potential transformation pathways from the steelmakers’ perspective using a prospective life cycle assessment approach. We find that hydrogen may facilitate a reduction of direct emissions by around 96 % compared to conventional steelmaking in 2050. However indirect emissions remain at a high level throughout the transformation period unless the upstream stages of the value chain are transformed accordingly.
On the Future Relevance of Green Hydrogen in Europe
Jan 2024
Publication
Hydrogen is among the energy carriers which are most often considered for bringing about a sustainable energy system. Yet so far hydrogen has not delivered as an energy carrier. The core objective of this paper is to provide a comprehensive analysis of the state-of-the-art and the future prospects of green hydrogen in the European energy system from economic energetic and CO2 emissions point-of-view. The analysis shows that there are some increasing opportunities for hydrogen use in industry and in the transport sector when electrification is not possible or is too expensive as well as a storage in the European electricity system. However a hydrogen-based energy system will remain a vision at least over the next decades. The major reason for this is the unfavorable economics mostly due to high investment costs in the whole supply chain. In addition the overall efficiencies in the hydrogen chains are moderate in general. The full environmental benignity of hydrogen as an energy carrier is only provided when renewable energy sources are used for hydrogen production. However in Europe the potentials for green hydrogen are very limited due to the insufficient expansion of renewable electricity generation. For this reason many European countries are considering options for green hydrogen import. The future of hydrogen is highly dependent on the supporting policy framework. To reduce the risk in the investment in hydrogen infrastructure as well as to justify the promotion of green hydrogen it is very important that Europe works out a very clear and realistic long-term implementation strategy.
Full Load Optimization of a Hydrogen Fuelled Industrial Engine
Jun 2024
Publication
There are a large number of applications in which hydrogen internal combustion engines represent a sensible alternative to battery electric propulsion systems and to fuel cell electric propulsion systems. The main advantages of combustion engines are their high degree of robustness and low manufacturing costs. No critical raw materials are required for production and there are highly developed production plants worldwide. A CO2-free operation is possible when using hydrogen as a fuel. The formation of nitrogen oxides during hydrogen combustion in the engine can be effectively mitigated by a lean-burn combustion process. However achieving low NOx raw emissions conflicts with achieving high power yields. In this work a series industrial diesel engine was converted for hydrogen operation and comprehensive engine tests were carried out. Various measures to improve the trade-off between NOx emissions and performance were investigated and evaluated. The rated power output and the maximum torque of the series diesel engine could be exceeded while maintaining an indicated specific NOx emission of 1 g/kWh along the entire full load curve. In the low-end-torque range however the gap to the full load curve of the series diesel engine could not be fully closed with the hardware used.
Hydrogen Storage as a Key Energy Vector for Car Transportation: A Tutorial Review
Oct 2023
Publication
Hydrogen storage is a key enabling technology for the extensive use of hydrogen as energy carrier. This is particularly true in the widespread introduction of hydrogen in car transportation. Indeed one of the greatest technological barriers for such development is an efficient and safe storage method. So in this tutorial review the existing hydrogen storage technologies are described with a special emphasis on hydrogen storage in hydrogen cars: the current and the ongoing solutions. A particular focus is given on solid storage and some of the recent advances on plasma hydrogen ion implantation which should allow not only the preparation of metal hydrides but also the imagination of a new refluing circuit. From hydrogen discovery to its use as an energy vector in cars this review wants to be as exhaustive as possible introducing the basics of hydrogen storage and discussing the experimental practicalities of car hydrogen fuel. It wants to serve as a guide for anyone wanting to undertake such a technology and to equip the reader with an advanced knowledge on hydrogen storage and hydrogen storage in hydrogen cars to stimulate further researches and yet more innovative applications for this highly interesting field.
Study on the Inherent Safety of On-board Methanol Reforming Hydrogen Production Fuel Cell System
Sep 2023
Publication
Methanol as a liquid phase hydrogen storage carrier has broad prospects. Although the on-board methanol reforming hydrogen fuel cell system (MRFC) has long been proposed to replace the traditional hydrogen fuel cell vehicle the inherent safety of the system itself has rarely been studied. This paper adopted the improved method of Inherently Safer Process Piping (ISPP) to evaluate the pipeline inherent safety of MRFC. The process data such as temperature pressure viscosity and density were obtained by simulating the MRFC in ASPEN HYSYS. The Process Stream Characteristic Index (PSCI) and risk assessment of jet fire and vapor cloud explosion was carried out for the key streams with those simulated data. The results showed the risk ranks of different pipelines in the MRFC and the countermeasures were given according to different risk ranks. Through the in-depth study of the evaluation results this paper demonstrates the risk degree of the system in more detail and reduces the fuzziness of risk rating. By applying ISPP to the small integrated system of MRFC this paper realizes the leap of inherent safety assessment method in the object and provides a reference for the inherent safety assessment of relevant objects in the future.
Energy Performance Assessment of a Solar-driven Thermochemical Cycle Device for Green Hydrogen Production
Sep 2023
Publication
This paper presents a novel dynamic simulation model for assessing the energy performance of solar-driven systems employed in green hydrogen production. The system consists of a parabolic dish collector that focuses solar radiation on two cerium-based thermochemical reactors. The model is based on a transient finitedifference method to simulate the thermal behaviour of the system and it integrates a theoretical analysis of materials and operating principles. Different empirical data were considered for experimentally validating it: a good agreement between experimental and simulated results was obtained for the temperatures calculated inside the thermochemical reactor (R2 = 0.99 MAPE = 6.3%) and the hourly flow rates of hydrogen oxygen and carbon monoxide (R2 = 0.96 MAPE = 10%) inside the thermochemical reactor. The model was implemented in a MatLab tool for the system dynamic analysis under different boundary conditions. Subsequently to explore the capability of this approach the developed tool was used for analysing the examined device operating in twelve different weather zones. The obtained results comprise heat maps of specific crucial instants and hourly dynamic trends showing redox reaction cycles occurring into the thermochemical reactors. The yearly hydrogen production ranges from 1.19 m3 /y to 1.64 m3 /y according to the hourly incident solar radiations outdoor air temperatures and wind speeds. New graphic tools for rapid feasibility studies are presented. The developed tools and the obtained results can be useful to the basic design of this technology and for the multi-objective optimization of its layout and main design/operating parameters.
Parametric Study and Optimization of Hydrogen Production Systems Based on Solar/Wind Hybrid Renewable Energies: A Case Study in Kuqa, China
Jan 2024
Publication
Based on the concept of sustainable development to promote the development and application of renewable energy and enhance the capacity of renewable energy consumption this paper studies the design and optimization of renewable energy hydrogen production systems. For this paper six different scenarios for grid-connected and off-grid renewable energy hydrogen production systems were designed and analyzed economically and technically and the optimal grid-connected and off-grid systems were selected. Subsequently the optimal system solution was optimized by analyzing the impact of the load data and component capacity on the grid dependency of the grid-connected hydrogen production system and the excess power rate of the off-grid hydrogen production system. Based on the simulation results the most matched load data and component capacity of different systems after optimization were determined. The grid-supplied power of the optimized grid-connected hydrogen production system decreased by 3347 kWh and the excess power rate of the off-grid hydrogen production system decreased from 38.6% to 10.3% resulting in a significant improvement in the technical and economic performance of the system.
Simulations of Hydrogen Dispersion from Fuel Cell Vehicles' Leakages Inside Full-scale Tunnel
Sep 2023
Publication
In this work real scale experiments involving hydrogen dispersion inside a road tunnel have been modelled using the Computational Fluid Dynamics (CFD) methodology. The aim is to assess the performance of the ADREA-HF CFD tool against full-scale tunnel dispersion data resulting from high-pressure hydrogen leakage through Thermal Pressure Relief Device (TPRD) of a vehicle. The assessment was performed with the help of experiments conducted by the French Alternative Energies and Atomic Energy Commission (CEA) in a real inclined tunnel in France. In the experiments helium as hydrogen surrogate has been released from 200 bar storage pressure. Several tests were carried out examining different TPRD sizes and release directions (upwards and downwards). For the CFD evaluation two tests were considered: one with downwards and one with upwards release both through a TPRD with a diameter of 2 mm. The comparison between the CFD results and the experiments shows the good predictive capabilities of the ADREA-HF code that can be used as a safety tool in hydrogen dispersion studies. The comparison reveals some of the strengths and weaknesses of both the CFD and the experiments. It is made clear that CFD can contribute to the design of the experiments and to the interpretation of the experimental results.
Economic Assessment of Clean Hydrogen Production from Fossil Fuels in the Intermountain-west Region, USA
Jan 2024
Publication
The transition from fossil fuels to carbon-neutral energy sources is necessary to reduce greenhouse gas (GHG) emissions and combat climate change. Hydrogen (H2) provides a promising path to harness fossil fuels to reduce emissions in sectors such as transportation. However regional economic analyses of various H2 production techniques are still lacking. We selected a well-known fossil fuel-exporting region the USA’s Intermountain-West (I-WEST) to analyze the carbon intensity of H2 production and demonstrate regional tradeoffs. Currently 78 % of global H2 production comes from natural gas and coal. Therefore we considered steam methane reforming (SMR) surface coal gasification (SCG) and underground coal gasification (UCG) as H2 production methods in this work. We developed the cost estimation frameworks of SMR SCG and UCG with and without carbon capture utilization and sequestration (CCUS). In addition we identified optimal sites for H2 hubs by considering the proximity to energy sources energy markets storage sites and CO2 sequestration sites. We included new production tax credits (PTCs) in the cost estimation to quantify the economic benefit of CCUS. Our results suggest that the UCG has the lowest levelized cost of H2 production due to the elimination of coal production cost. H2 production using the SMR process with 99 % carbon capture is profitable when the PTCs are considered. We also analyzed carbon utilization opportunities where CO2 conversion to formic acid is a promising profitable option. This work quantifies the potential of H2 production from fossil fuels in the I-WEST region a key parameter for designing energy transition pathways.
Energy Management of Hydrogen Hybrid Electric Vehicles - A Potential Analysis
Jan 2024
Publication
The hydrogen combustion engine (H2 ICE) is known to be able to burn H2 producing no CO2 emissions and extremely low engine-out NOeo emissions. In this work the potential to reduce the NOeo emissions through the implementation of electric hybridization of an H2 ICE-equipped passenger car (H2 -HEV) combined with a dedicated energy management system (EMS) is discussed. Achieving a low H2 consumption and low NOeo emissions are conflicting objectives the trade-off of which depends on the EMS and can be represented as a Pareto front. The dynamic programming algorithm is used to calculate the Pareto-optimal EMS calibrations for various driving missions. Through the utilization of a dedicated energy management calibration H2 -HEVs exhibit the potential to decrease the NOeo x emissions by more than 90% while decreasing the H2 consumption by over 16% compared to a comparable non-hybridized H2 -vehicle. The present paper represents the initial potential analysis suggesting that H2 -HEVs are a viable option towards a CO2 -free mobility with extremely low NOeo emissions.
A Review of Liquid Hydrogen Aircraft and Propulsion Technologies
Jan 2024
Publication
Sustainable aviation is a key part of achieving Net Zero by 2050 and is arguably one of the most challenging sectors to decarbonise. Hydrogen has gained unprecedented attention as a future fuel for aviation for use within fuel cell or hydrogen gas turbine propulsion systems. This paper presents a survey of the literature and industrial projects on hydrogen aircraft and associated enabling technologies. The current and predicted technology capabilities are analysed to identify important trends and to assess the feasibility of hydrogen propulsion. Several key enabling technologies are discussed in detail and gaps in knowledge are identified. It is evident that hydrogen propelled aircraft are technologically viable by 2050. However convergence of a number of critical factors is required namely: the extent of industrial collaboration the understanding of environmental science and contrails green hydrogen production and its availability at the point of use and the safety and certification of the aircraft and supporting infrastructure.
Natural Hydrogen in the Energy Transition: Fundamentals, Promise, and Enigmas
Oct 2023
Publication
Beyond its role as an energy vector a growing number of natural hydrogen sources and reservoirs are being discovered all over the globe which could represent a clean energy source. Although the hydrogen amounts in reservoirs are uncertain they could be vast and they could help decarbonize energy-intensive economic sectors and facilitate the energy transition. Natural hydrogen is mainly produced through a geochemical process known as serpentinization which involves the reaction of water with low-silica ferrous minerals. In favorable locations the hydrogen produced can become trapped by impermeable rocks on its way to the atmosphere forming a reservoir. The safe exploitation of numerous natural hydrogen reservoirs seems feasible with current technology and several demonstration plants are being commissioned. Natural hydrogen may show variable composition and require custom separation purification storage and distribution facilities depending on the location and intended use. By investing in research in the mid-term more hydrogen sources could become exploitable and geochemical processes could be artificially stimulated in new locations. In the long term it may be possible to leverage or engineer the interplay between microorganisms and geological substrates to obtain hydrogen and other chemicals in a sustainable manner.
AMHYCO Project - Advances in H2/CO Combustion, Recombination and Containment Modelling
Sep 2023
Publication
During a severe accident in a nuclear power plant one of the potential threats to the containment is the occurrence of energetic combustion events. In modern plants Severe Accident Management Guidelines (SAMG) as well as dedicated mitigation hardware are in place to minimize/mitigate this combustion risk and thus avoid the release of radioactive material into the environment. Advancements in SAMGs are in the focus of AMHYCO an EU-funded Horizon 2020 project officially launched on October 1st 2020. The project consortium consists of 12 organizations (from six European countries and one from Canada) and is coordinated by the Universidad Politécnica de Madrid (UPM). The progress made in the first two years of the AMHYCO project is here presented. A comprehensive bibliographic review has been conducted providing a common foundation to build the knowledge gained during the project. After an extensive set of accident transients simulated both for phases occurring inside and outside the reactor pressure vessel a set of challenging sequences from the combustion risk perspective for different power plant types were identified. At the same time three generic containment models for the three considered reactor designs have been created to provide the full containment analysis simulations with lumped parameter models 3-dimensional containment codes and CFD codes. In order to further consolidate the model base combustion experiments and performance tests on passive auto-catalytic recombiners under explosion prone H2/CO atmospheres were performed at CNRS (France) and FZJ (Germany). Finally it is worth saying that the experimental data and engineering models generated from the AMHYCO project are useful for other industries outside the nuclear one.
Review of the Production of Turquoise Hydrogen from Methane Catalytic Decomposition: Optimising Reactors for Sustainable Hydrogen Production
May 2024
Publication
Hydrogen is gaining prominence in global efforts to combat greenhouse gas emissions and climate change. While steam methane reforming remains the predominant method of hydrogen production alternative approaches such as water electrolysis and methane cracking are gaining attention. The bridging technology – methane cracking – has piqued scientific interest with its lower energy requirement (74.8 kJ/mol compared to steam methane reforming 206.278 kJ/mol) and valuable by-product of filamentous carbon. Nevertheless challenges including coke formation and catalyst deactivation persist. This review focuses on two main reactor types for catalytic methane decomposition – fixed-bed and fluidised bed. Fixed-bed reactors excel in experimental studies due to their operational simplicity and catalyst characterisation capabilities. In contrast fluidised-bed reactors are more suited for industrial applications where efforts are focused on optimising the temperature gas flow rate and particle characterisation. Furthermore investigations into various fluidised bed regimes aim to identify the most suitable for potential industrial deployment providing insights into the sustainable future of hydrogen production. While the bubbling regime shows promise for upscaling fluidised bed reactors experimental studies on turbulent fluidised-bed reactors especially in achieving high hydrogen yield from methane cracking are limited highlighting the technology’s current status not yet reaching commercialisation.
Performance Evaluation of a Fuel Cell mCHP System under Different Configurations of Hydrogen Origin and Heat Recovery
Sep 2023
Publication
Motivated by the growing importance of fuel cell systems as the basis for distributed energy generation systems this work considers a micro-combined heat and power (mCHP) generation system based on a fuel cell integrated to satisfy the (power and thermal) energy demands of a residential application. The main objective of this work is to compare the performance of several CHP configurations with a conventional alternative in terms of primary energy consumption greenhouse gas (GHG) emissions and economic viability. For that a simulation tool has been developed to easily estimate the electrical and thermal energy generated by a hydrogen fuel cell and all associated results related to the hydrogen production alternatives: excess or shortfall of electrical and thermal energy CO2 emission factor overall performance operating costs payback period etc. A feasibility study of different configuration possibilities of the micro-CHP generation system has been carried out considering different heat-to-power ratios (HPRs) in the possible demands and analyzing primary energy savings CO2 emissions savings and operating costs. An extensive parametric study has been performed to analyze the effect of the fuel cell’s electric power and number of annual operation hours as parameters. Finally a study of the influence of the configuration parameters on the final results has been carried out. Results show that in general configurations using hydrogen produced from natural gas save more primary energy than configurations with hydrogen production from electricity. Furthermore it is concluded that the best operating points are those in which the generation system and the demand have similar HPR. It has also been estimated that a reduction in renewable hydrogen price is necessary to make these systems profitable. Finally it has been determined that the most influential parameters on the results are the fuel cell electrical efficiencies hydrogen production efficiency and hydrogen cost.
Predicting Power and Hydrogen Generation of a Renewable Energy Converter Utilizing Data-Driven Methods: A Sustainable Smart Grid Case Study
Jan 2023
Publication
This study proposes a data-driven methodology for modeling power and hydrogen generation of a sustainable energy converter. The wave and hydrogen production at different wave heights and wind speeds are predicted. Furthermore this research emphasizes and encourages the possibility of extracting hydrogen from ocean waves. By using the extracted data from the FLOW-3D software simulation and the experimental data from the special test in the ocean the comparison analysis of two data-driven learning methods is conducted. The results show that the amount of hydrogen production is proportional to the amount of generated electrical power. The reliability of the proposed renewable energy converter is further discussed as a sustainable smart grid application.
Impact of Hydrogen Injection on Thermophysical Properties and Measurement Reliability in Natural Gas Networks
Oct 2021
Publication
In the context of the European decarbonization strategy hydrogen is a key energy carrier in the medium to long term. The main advantages deriving from a greater penetration of hydrogen into the energy mix consist in its intrinsic characteristics of flexibility and integrability with alternative technologies for the production and consumption of energy. In particular hydrogen allows to: i) decarbonise end uses since it is a zero-emission energy carrier and can be produced with processes characterized by the absence of greenhouse gases emissions (e.g. water electrolysis); ii) help to balancing electricity grid supporting the integration of non-programmable renewable energy sources; iii) exploit the natural gas transmission and distribution networks as storage systems in overproduction periods. However the hydrogen injection into the natural gas infrastructures directly influences thermophysical properties of the gas mixture itself such as density calorific value Wobbe index speed of sound etc [1]. The change of the thermophysical properties of gaseous mixture in turn directly affects the end use service in terms of efficiency and safety as well as the metrological performance and reliability of the volume and gas quality measurement systems. In this paper the authors present the results of a study about the impact of hydrogen injection on the properties of the natural gas mixture. In detail the changes of the thermodynamic properties of the gaseous mixtures with different hydrogen content have been analysed. Moreover the theoretical effects of the aforementioned variations on the accuracy of the compressibility factor measurement have been also assessed.
Visualisation and Quantification of Wind-induced Variability in Hydrogen Clouds Following Releases of Liquid Hydrogen
Sep 2023
Publication
Well characterized experimental data for consequence model validation is important in progressing the use of liquid hydrogen as an energy carrier. In 2019 the Health and Safety Executive (HSE) undertook a series of liquid hydrogen dispersion and combustion experiments as a part of the Pre-normative Research for Safe Use of Liquid Hydrogen (PRESLHY) project. In partnership between the National Renewable Energy Laboratory (NREL) and HSE time and spatially varying hydrogen concentration measurements were made in 25 dispersion experiments and 23 congested ignition experiments associated with PRESLHY WP3 and WP5 respectively. These measurements were undertaken using the hydrogen wide area monitoring system developed by NREL. During the 23 congested ignition experiments high variability was observed in the measured explosion severity during experiments with similar initial conditions. This led to the conclusion that wind including localized gusts had a large influence on the dispersion of the hydrogen and therefore the quantity of hydrogen that was present in the congested region of the explosions. Using the hydrogen concentration measurements taken immediately prior to ignition the hydrogen clouds were visualized in an attempt to rationalize the variability in overpressure between the tests. Gaussian process regression was applied to quantify the variability of the measured hydrogen concentrations. This analysis could also be used to guide modifications in experimental designs for future research on hydrogen combustion behavior.
Assessing Sizing Optimality of OFF-GRID AC-Linked Solar PV-PEM Systems for Hydrogen Production
Jul 2023
Publication
Herein a novel methodology to perform optimal sizing of AC-linked solar PV-PEM systems is proposed. The novelty of this work is the proposition of the solar plant to electrolyzer capacity ratio (AC/AC ratio) as optimization variable. The impact of this AC/AC ratio on the Levelized Cost of Hydrogen (LCOH) and the deviation of the solar DC/AC ratio when optimized specifically for hydrogen production are quantified. Case studies covering a Global Horizontal Irradiation (GHI) range of 1400e2600 kWh/m2 -year are assessed. The obtained LCOHs range between 5.9 and 11.3 USD/kgH2 depending on sizing and location. The AC/AC ratio is found to strongly affect cost production and LCOH optimality while the optimal solar DC/AC ratio varies up to 54% when optimized to minimize the cost of hydrogen instead of the cost of energy only. Larger oversizing is required for low GHI locations; however H2 production is more sensitive to sizing ratios for high GHI locations.
Blue Hydrogen and Industrial Base Products: The Future of Fossil Fuel Exporters in a Net-zero World
May 2022
Publication
Is there a place for today’s fossil fuel exporters in a low-carbon future? This study explores trade channels between energy exporters and importers using a novel electricity-hydrogen-steel energy systems model calibrated to Norway a major natural gas producer and Germany a major energy consumer. Under tight emission constraints Norway can supply Germany with electricity (blue) hydrogen or natural gas with re-import of captured CO2. Alternatively it can use hydrogen to produce steel through direct reduction and supply it to the world market an export route not available to other energy carriers due to high transport costs. Although results show that natural gas imports with CO2 capture in Germany is the least-cost solution avoiding local CO2 handling via imports of blue hydrogen (direct or embodied in steel) involves only moderately higher costs. A robust hydrogen demand would allow Norway to profitably export all its natural gas production as blue hydrogen. However diversification into local steel production as one example of easy-to-export industrial base products offers an effective hedge against the possibility of lower European blue hydrogen demand. Looking beyond Europe the findings of this study are also relevant for the world’s largest energy exporters (e.g. OPEC+) and importers (e.g. developing Asia). Thus it is recommended that large hydrocarbon exporters consider a strategic energy export transition to a diversified mix of blue hydrogen and climate-neutral industrial base products.
Capacity Configuration Optimization for Green Hydrogen Generation by Solar-wind Hybrid Power Based on Comprehensive Performance Criteria
Aug 2023
Publication
Green hydrogen generation driven by solar-wind hybrid power is a key strategy for obtaining the low-carbon energy while by considering the fluctuation natures of solar-wind energy resource the system capacity configuration of power generation hydrogen production and essential storage devices need to be comprehensively optimized. In this work a solar-wind hybrid green hydrogen production system is developed by combining the hydrogen storage equipment with the power grid the coordinated operation strategy of solar-wind hybrid hydrogen production is proposed furthermore the NSGA-III algorithm is used to optimize the system capacity configuration with the comprehensive performance criteria of economy environment and energy efficiency. Through the implemented case study with the hydrogen production capacity of 20000 tons/year the abandoned energy power rate will be reduced to 3.32% with the electrolytic cell average load factor of 64.77% and the system achieves the remarkable carbon emission reduction. In addition with the advantage of connect to the power grid the generated surplus solar/wind power can be readily transmitted with addition income when the sale price of produced hydrogen is suggested to 27.80 CNY/kgH2 the internal rate of return of the system reaches to 8% which present the reasonable economic potential. The research provides technical and methodological suggestions and guidance for the development of solar-wind hybrid hydrogen production schemes with favorable comprehensive performance.
Numerical Research on Leakage Characteristics of Pure Hydrogen/Hydrogen-Blended Natural Gas in Medium- and Low-Pressure Buried Pipelines
Jun 2024
Publication
To investigate the leakage characteristics of pure hydrogen and hydrogen-blended natural gas in medium- and low-pressure buried pipelines this study establishes a three-dimensional leakage model based on Computational Fluid Dynamics (CFD). The leakage characteristics in terms of pressure velocity and concentration distribution are obtained and the effects of operational parameters ground hardening degree and leakage parameters on hydrogen diffusion characteristics are analyzed. The results show that the first dangerous time (FDT) for hydrogen leakage is substantially shorter than for natural gas emphasizing the need for timely leak detection and response. Increasing the hydrogen blending ratio accelerates the diffusion process and decreases the FDT posing greater risks for pipeline safety. The influence of soil hardening on gas diffusion is also examined revealing that harder soils can restrict gas dispersion thereby increasing localized concentrations. Additionally the relationship between gas leakage time and distance is determined aiding in the optimal placement of gas sensors and prediction of leakage timing. To ensure the safe operation of hydrogen-blended natural gas pipelines practical recommendations include optimizing pipeline operating conditions improving leak detection systems increasing pipeline burial depth and selecting materials with higher resistance to hydrogen embrittlement. These measures can mitigate risks associated with hydrogen leakage and enhance the overall safety of the pipeline infrastructure.
The Role of Negative Emissions Technologies in the UK's Net-zero Strategy
Jun 2024
Publication
The role of negative emissions technologies (NETs) in climate change mitigation remains contentious. Although numerous studies indicate significant carbon dioxide removal (CDR) requirements for Paris Agreement mitigation goals to be achieved others point out challenges and risks associated with high CDR strategies. Using a multiscale modeling approach we explore NETs’ potential for a single country the United Kingdom (UK). Here we report that the UK has cost-effective potential to remove 79 MtCO2 per year by 2050 rising to 126–134 MtCO2 per year with well-integrated NETs in industrial clusters. Results highlight that biomass gasification for hydrogen generation with CCS is emerging as a key NET despite biomass availability being a limiting factor. Moreover solid DACCS systems utilizing industrial waste heat integration offer a solution to offsetting increases in demand from transportation and industrial sectors. These results emphasize the importance of a multiscale whole-systems assessment for integrating NETs into industrial strategies.
Impact of Grid Gas Requirements on Hydrogen Blending Levels
Oct 2021
Publication
The aim of the article is to determine what amount of hydrogen in %mol can be transferred/stored in the Estonian Latvian and Lithuanian grid gas networks based on the limitations of chemical and physical requirements technical requirements of the gas network and quality requirements. The main characteristics for the analysis of mixtures of hydrogen and natural gas are the Wobbe Index relative density methane number and calorific value. The calculation of the effects of hydrogen blending on the above main characteristics of a real grid gas is based on the principles described in ISO 6976:2016 and the distribution of the grid gas mole fraction components from the grid gas quality reports. The Wärtsila methane number calculator was used to illustrate the effects of hydrogen blending on the methane number of the grid gas. The calculation results show that the maximum hydrogen content in the grid gas (hydrogen and natural gas mix) depending on the grid gas quality parameters (methane number gross heat of combustion specific gravity and the Wobbe Index) is in the range of 5–23 %mol H2. The minimum hydrogen content (5 %mol H2) is limited by specific gravity (>0.55). The next limitation is at 12 %mol H2 and is related to the gross heat of combustion (>9.69 kWh/m3). It is advisable to explore the readiness of gas grids and consumers in Estonia Latvia and Lithuania before switching to higher hydrogen blend levels. If the applicability and safety of hydrogen blends above 5 %mol is approved then it is necessary to analyse the possible reduction of the minimum requirements for the quality of the grid gas and evaluate the associated risks (primarily related to specific gravity).
Profitability of Hydrogen-Based Microgrids: A Novel Economic Analysis in Terms of Electricity Price and Equipment Costs
Oct 2023
Publication
The current need to reduce carbon emissions makes hydrogen use essential for selfconsumption in microgrids. To make a profitability analysis of a microgrid the influence of equipment costs and the electricity price must be known. This paper studies the cost-effective electricity price (EUR/kWh) for a microgrid located at ‘’La Rábida Campus” (University of Huelva south of Spain) for two different energy-management systems (EMSs): hydrogen-priority strategy and batterypriority strategy. The profitability analysis is based on one hand on the hydrogen-systems’ cost reduction (%) and on the other hand considering renewable energy sources (RESs) and energy storage systems (ESSs) on cost reduction (%). Due to technological advances microgrid-element costs are expected to decrease over time; therefore future profitable electricity prices will be even lower. Results show a cost-effective electricity price ranging from 0.61 EUR/kWh to 0.16 EUR/kWh for hydrogen-priority EMSs and from 0.4 EUR/kWh to 0.17 EUR/kWh for battery-priority EMSs (0 and 100% hydrogen-system cost reduction respectively). These figures still decrease sharply if RES and ESS cost reductions are considered. In the current scenario of uncertainty in electricity prices the microgrid studied may become economically competitive in the near future
Hydrogen Storage in Unlined Rock Caverns: An Insight on Opportunities and Challenges
Jun 2024
Publication
Transitioning to a sustainable energy future necessitates innovative storage solutions for renewable energies where hydrogen (H₂) emerges as a pivotal energy carrier for its low emission potential. This paper explores unlined rock caverns (URCs) as a promising alternative for underground hydrogen storage (UHS) overcoming the geographical and technical limitations of UHS methods like salt rock caverns and porous media. Drawing from the experiences of natural gas (NG) and compressed air energy storage (CAES) in URCs we explore the viability of URCs for storing hydrogen at gigawatt-hour scales (>100 GWh). Despite challenges such as potential uplift failures (at a depth of approximately less than 1000 m) and hydrogen reactivity with storage materials at typical conditions (below temperatures of 100◦C and pressures of 15 MPa) URCs present a flexible scalable option closely allied with green hydrogen production from renewable sources. Our comprehensive review identifies critical design considerations including hydraulic containment and the integrity of fracture sealing materials under UHS conditions. Addressing identified knowledge gaps particularly around the design of hydraulic containment systems and the interaction of hydrogen with cavern materials will be crucial for advancing URC technology. The paper underscores the need for further experimental and numerical studies to refine URC suitability for hydrogen storage highlighting the role of URCs in enhancing the compatibility of renewable energy sources with the grid.
Optimal Scheduling of Power Systems with High Proportions of Renewable Energy Accounting for Operational Flexibility
Jul 2023
Publication
Yi Lin,
Wei Lin,
Wei Wu and
Zhenshan Zhu
The volatility and uncertainty of high-penetration renewable energy pose significant challenges to the stability of the power system. Current research often fails to consider the insufficient system flexibility during real-time scheduling. To address this issue this paper proposes a flexibility scheduling method for high-penetration renewable energy power systems that considers flexibility index constraints. Firstly a quantification method for flexibility resources and demands is introduced. Then considering the constraint of the flexibility margin index optimization scheduling strategies for different time scales including day-ahead scheduling and intra-day scheduling are developed with the objective of minimizing total operational costs. The intra-day optimization is divided into 15 min and 1 min time scales to meet the flexibility requirements of different time scales in the power system. Finally through simulation studies the proposed strategy is validated to enhance the system’s flexibility and economic performance. The daily operating costs are reduced by 3.1% and the wind curtailment rate is reduced by 4.7%. The proposed strategy not only considers the economic efficiency of day-ahead scheduling but also ensures a sufficient margin to cope with the uncertainty of intra-day renewable energy fluctuations.
Risk Management in a Containerized Metal Hydride Storage System
Sep 2023
Publication
HyCARE project supported by the Clean Hydrogen Partnership of the European Union deals with a prototype of hydrogen storage tank using a solid-state hydrogen carrier. Up to 40 kilograms of hydrogen are stored in twelve tanks at less than 50 barg and less than 100 °C. The innovative design is based on a standard twenty-foot container including twelve TiFe-based metal hydride (MH) hydrogen storage tanks coupled with a thermal energy storage in phase change materials (PCM). This article aims at showing the main risks related to hydrogen storage in a MH system and the safety barriers considered based on HyCARE’s specific risk analysis.<br/>Regarding the TiFe MH material used to store hydrogen experimental tests showed that the exposure of the MH to air or water did not cause spontaneous ignition. Furthermore an explosion within the solid MH cannot propagate due to internal pore size. Additionally in case of leakage the speed of hydrogen desorption from the MH is self-limited which is an important safety characteristic since it reduces the potential consequences from the hydrogen release scenario.<br/>Regarding the integrated system the critical scenarios identified during the risk analysis were: explosion due to release of hydrogen inside or outside the container internal explosion inside MH tanks due to accidental mix of hydrogen and air and asphyxiation due to inert gas accumulation in the container. This identification phase of the risk analysis allowed to pinpoint the most relevant safety barriers already in place and recommend additional ones if needed to further reduce the risk that were later implemented.<br/>The main safety barriers identified were: material and component selection (including the MH selected) safety interlocks safety valves ventilation gas detection and safety distances.<br/>The risk management process based on risk identification and assessment contributed to coherently integrate inherently safe design features and safety barriers.
Liquefied Hydrogen Value Chain: A Detailed Techno-economic Evaluation for its Application in the Industrial and Mobility Sectors
Oct 2023
Publication
Green hydrogen can be efficiently produced in regions rich in renewable sources far from the European largeproduction sites and delivered to the continent for utilization in the industrial and mobility sectors. In this work the transportation of hydrogen from North Africa to North Italy in its liquefied form is considered. A technoeconomic assessment is performed on its value chain which includes liquefaction storage maritime transport distribution regasification and compression. The calculated transport cost for the industrial application (delivery to a hydrogen valley) ranges from 6.14 to 9.16 €/kg while for the mobility application (delivery to refueling stations) the range is 10.96–17.71 €/kg. In the latter case the most cost-effective configuration involves the distribution of liquefied hydrogen and regasification at the refueling stations. The liquefaction process is the cost driver of the value chain in all the investigated cases suggesting the importance of its optimization to minimize the overall transport cost.
Towards the Simulation of Hydrogen Leakage Scenarios in Closed Buildings Using ContainmentFOAM
Sep 2023
Publication
The increase of using hydrogen as a replacement for fossil fuels in power generation and mobility is expected to witness a huge leap in the next decades. However several safety issues arise due to the physical and chemical properties of hydrogen especially its wide range of flammability. In case of Hydrogen leakage in confined areas Hydrogen clouds can accumulate in the space and their concentration can build up quickly to reach the lower flammability limit (LFL) in case of not applying a proper ventilation system. As a part of the Living Lab Energy Campus (LLEC) project at Jülich Research Centre the use of hydrogen mixed with natural gas as a fuel for the central heating system of the campus is being studied. The current research aims to investigate the release dispersion and formation and the spread of a hydrogen cloud inside the central utility building at the campus of Jülich Research Centre in case of hypothetical accidental leakage. Such a leakage is simulated using the opensource containmentFoam package base on OpenFOAM CFD code to numerically simulate the behavior of the air-hydrogen mixture. The critical locations where hydrogen concentrations can reach the LFL values are shown.
European Hydrogen Train the Trainer Framework for Responders: Outcomes of the Hyresponder Project
Sep 2023
Publication
Síle Brennan,
Didier Bouix,
Christian Brauner,
Dominic Davis,
Natalie DeBacker,
Alexander Dyck,
André Vagner Gaathaug,
César García Hernández,
Laurence Grand-Clement,
Etienne Havret,
Deborah Houssin-Agbomson,
Petr Kupka,
Laurent Lecomte,
Eric Maranne,
Vladimir V. Molkov,
Pippa Steele,
Adolfo Pinilla,
Paola Russo and
Gerhard Schoepf
HyResponder is a European Hydrogen Train the Trainer programme for responders. This paper describes the key outputs of the project and the steps taken to develop and implement a long-term sustainable train the trainer programme in hydrogen safety for responders across Europe and beyond. This FCH2 JU (now Clean Hydrogen Joint Undertaking) funded project has built on the successful outcomes of the previous HyResponse project. HyResponder has developed further and updated educational operational and virtual reality training for trainers of responders to reflect the state-of-the-art in hydrogen safety including liquid hydrogen and expand the programme across Europe and specifically within the 10 countries represented directly within the project consortium: Austria Belgium the Czech Republic France Germany Italy Norway Spain Switzerland and the United Kingdom. For the first time four levels of educational materials from fire fighter through to specialist have been developed. The digital training resources are available on the e-Platform (https://hyresponder.eu/e-platform/). The revised European Emergency Response Guide is now available to all stakeholders. The resources are intended to be used to support national training programs. They are available in 8 languages: Czech Dutch English French German Italian Norwegian and Spanish. Through the HyResponder activities trainers from across Europe have undertaken joint actions which are in turn being used to inform the delivery of regional and national training both within and beyond the project. The established pan-European network of trainers is shaping the future in the important for inherently safer deployment of hydrogen systems and infrastructure across Europe and enhancing the reach and impact of the programme.
Research Progress and Prospects on Hydrogen Damage in Welds of Hydrogen-Blended Natural Gas Pipelines
Nov 2023
Publication
Hydrogen energy represents a crucial pathway towards achieving carbon neutrality and is a pivotal facet of future strategic emerging industries. The safe and efficient transportation of hydrogen is a key link in the entire chain development of the hydrogen energy industry’s “production storage and transportation”. Mixing hydrogen into natural gas pipelines for transportation is the potential best way to achieve large-scale long-distance safe and efficient hydrogen transportation. Welds are identified as the vulnerable points in natural gas pipelines and compatibility between hydrogen-doped natural gas and existing pipeline welds is a critical technical challenge that affects the global-scale transportation of hydrogen energy. Therefore this article systematically discusses the construction and weld characteristics of hydrogen-doped natural gas pipelines the research status of hydrogen damage mechanism and mechanical property strengthening methods of hydrogen-doped natural gas pipeline welds and points out the future development direction of hydrogen damage mechanism research in hydrogen-doped natural gas pipeline welds. The research results show that: 1 Currently there is a need for comprehensive research on the degradation of mechanical properties in welds made from typical pipe materials on a global scale. It is imperative to systematically elucidate the mechanism of mechanical property degradation due to conventional and hydrogeninduced damage in welds of high-pressure hydrogen-doped natural gas pipelines worldwide. 2 The deterioration of mechanical properties in welds of hydrogen-doped natural gas pipelines is influenced by various components including hydrogen carbon dioxide and nitrogen. It is necessary to reveal the mechanism of mechanical property deterioration of pipeline welds under the joint participation of multiple damage mechanisms under multi-component gas conditions. 3 Establishing a fundamental database of mechanical properties for typical pipeline steel materials under hydrogen-doped natural gas conditions globally is imperative to form a method for strengthening the mechanical properties of typical high-pressure hydrogen-doped natural gas pipeline welds. 4 It is essential to promptly develop relevant standards for hydrogen blending transportation welding technology as well as weld evaluation testing and repair procedures for natural gas pipelines.
Flashback Propensity due to Hydrogen Blending in Natural Gas: Sensitivity to Operating and Geometrical Parameters
Jan 2024
Publication
Hydrogen has emerged as a promising option for promoting decarbonization in various sectors by serving as a replacement for natural gas while retaining the combustion-based conversion system. However its higher reactivity compared to natural gas introduces a significant risk of flashback. This study investigates the impact of operating and geometry parameters on flashback phenomena in multi-slit burners fed with hydrogenmethane-air mixtures. For this purpose transient numerical simulations which take into account conjugate heat transfer between the fluid and the solid walls are coupled with stochastic sensitivity analysis based on Generalized Polynomial Chaos. This allows deriving comprehensive maps of flashback velocities and burner temperatures within the parameter space of hydrogen content equivalence ratio and slit width using a limited number of numerical simulations. Moreover we assess the influence of different parameters and their interactions on flashback propensity. The ranges we investigate encompass highly H2 -enriched lean mixtures ranging from 80% to 100% H2 by volume with equivalence ratios ranging from 0.5 to 1.0. We also consider slit widths that are typically encountered in burners for end-user devices ranging from 0.5 mm to 1.2 mm. The study highlights the dominant role of preferential diffusion in affecting flashback physics and propensity as parameters vary including significant enrichment close to the burner plate due to the Soret effect. These findings hold promise for driving the design and optimization of perforated burners enabling their safe and efficient operation in practical end-user applications.
Methanol, a Plugin Marine Fuel for Green House Gas Reduction—A Review
Jan 2024
Publication
The escalating global demand for goods transport via shipping has heightened energy consumption impacting worldwide health and the environment. To mitigate this international organizations aim to achieve complete fuel desulphurization and decarbonization by 50% by 2050. Investigating eco-friendly fuels is crucial particularly those with a reduced carbon and zero sulfur content. Methanol derived mainly from renewable sources and produced by carbon dioxide’s hydrogenation method stands out as an effective solution for GHG reduction. Leveraging its favorable properties global scalability and compatibility with the existing infrastructure especially LNGs methanol proves to be a cost-efficient and minimally disruptive alternative. This review explores methanol’s role as a hybrid maritime fuel emphasizing its ecological production methods advantages and challenges in the shipping industry’s green transition. It discusses the environmental impacts of methanol use and analyzes economic factors positioning methanol not only as an ecofriendly option but also as a financially prudent choice for global shipping. Methanol is efficient and cost-effective and excels over MGO especially in new ships. It is economically advantageous with decreasing investment costs compared to LNG while providing flexibility without specialized pressure tanks. Global marine fuel trends prioritize fuel traits accessibility and environmental considerations incorporating factors like policies emissions bunkering and engine adaptability during transitions.
Assessing the Feasibility of Hydrogen and Electric Buses for Urban Public Transportation using Rooftop Integrated Photovoltaic Energy in Cuenca Ecuador
Jul 2023
Publication
A main restriction of renewables from intermittent sources is the mismatch between energy resource availability and energy requirements especially when extensive power plants are producing at their highest potential causing huge energy surpluses. In these cases excess power must be stored or curtailed. One alternative is increasing urban solar potential which could be integrated to feed electric buses directly or alternatively through hydrogen (H2 ) as an energy vector. H2 from renewable electricity can be stored and used directly or through fuel cells. This study aims to determine the H2 capability that could be achieved when integrating large-scale photovoltaic (PV) generation in urban areas. This analysis was carried out by determining the PV energy potentially generated by installing PV in Cuenca City downtown (Ecuador). Cuenca is in the process of adopting renewal of the public transport vehicle fleet introducing a new model with an electric tram main network combined with “clean type buses”. The conventional diesel urban transport could be replaced establishing a required vehicle fleet of 475 buses spread over 29 routes emitting 112 tons of CO2 and burning 11175 gallons of diesel daily. Between the main findings we concluded that the electricity that could be produced in the total roof area exceeds the actual demand in the study area by 5.5 times. Taking into account the energy surplus it was determined that the available PV power will cover from 97% to 127% of the total demand necessary to mobilize the city bus fleet. The novelty of this work is the proposal of a combined methodology to find the potential to feed urban transport with urban solar power in cities close to the equatorial line.
Clean Hydrogen Roadmap: Is Greater Realism Leading to more Credible Paths Forward?
Sep 2023
Publication
"The Oxford Institute for Energy Studies started researching the role of hydrogen in the energy transition in 2020. Since then the interest in hydrogen has continued to grow globally across the energy industry. A key research question has been the extent to which clean hydrogen can be scaled up at reasonable cost and whether it can play a significant role in the global energy system. In April 2022 OIES launched a new Hydrogen Research Programme under the overarching theme of ’building business cases for a hydrogen economy’. This overarching theme was selected based on the observation that most clean hydrogen developments to date had been relatively small-scale pilot or demonstration projects typically funded by government grants or subsidies. For clean hydrogen to play a significant role there will need to be business cases developed in order to attract the many hundreds of billions of dollars of investment required most of which will need to come from the private sector albeit ultimately underpinned by government-backed decarbonisation policies. Just over a year has passed since the start of the Hydrogen Research Programme and the intention of this paper is to pull together key themes which have emerged from the research so far and which can form a useful framework for further research both by OIES and others.<br/>The six key themes in this paper listed below are intended to create a framework to at least start to address the challenges:<br/>Hydrogen is in competition with other decarbonisation alternatives.<br/>The business case for clean hydrogen relies on government policy to drive decarbonisation.<br/>It is essential to understand emissions associated with potential hydrogen investments.<br/>Hydrogen investments need to consider the full value chain and its geopolitics.<br/>Transport of hydrogen is expensive and so should be minimised.<br/>Storage of hydrogen is an essential part of the value chain and requires more focus.
CFD Simulation of a Hybrid Solar/Electric Reactor for Hydrogen and Carbon Production from Methane Cracking
Jan 2023
Publication
Methane pyrolysis is a transitional technology for environmentally benign hydrogen production with zero greenhouse gas emissions especially when concentrated solar energy is the heating source for supplying high-temperature process heat. This study is focused on solar methane pyrolysis as an attractive decarbonization process to produce both hydrogen gas and solid carbon with zero CO2 emissions. Direct normal irradiance (DNI) variations arising from inherent solar resource variability (clouds fog day-night cycle etc.) generally hinder continuity and stability of the solar process. Therefore a novel hybrid solar/electric reactor was designed at PROMES-CNRS laboratory to cope with DNI variations. Such a design features electric heating when the DNI is low and can potentially boost the thermochemical performance of the process when coupled solar/electric heating is applied thanks to an enlarged heated zone. Computational fluid dynamics (CFD) simulations through ANSYS Fluent were performed to investigate the performance of this reactor under different operating conditions. More particularly the influence of various process parameters including temperature gas residence time methane dilution and hybridization on the methane conversion was assessed. The model combined fluid flow hydrodynamics and heat and mass transfer coupled with gas-phase pyrolysis reactions. Increasing the heating temperature was found to boost methane conversion (91% at 1473 K against ~100% at 1573 K for a coupled solar-electric heating). The increase of inlet gas flow rate Q0 lowered methane conversion since it affected the gas space-time (91% at Q0 = 0.42 NL/min vs. 67% at Q0 = 0.84 NL/min). A coupled heating also resulted in significantly better performance than with only electric heating because it broadened the hot zone (91% vs. 75% methane conversion for coupled heating and only electric heating respectively). The model was further validated with experimental results of methane pyrolysis. This study demonstrates the potential of the hybrid reactor for solar-driven methane pyrolysis as a promising route toward clean hydrogen and carbon production and further highlights the role of key parameters to improve the process performance.
Design of an Innovative System for Hydrogen Production by Electrolysis Using Waste Heat Recovery Technology in Natural Gas Engines
May 2024
Publication
This research proposes designing and implementing a system to produce hydrogen utilizing the thermal energy from the exhaust gases in a natural gas engine. For the construction of the system a thermoelectric generator was used to convert the thermal energy from the exhaust gases into electrical power and an electrolyzer bank to produce hydrogen. The system was evaluated using a natural gas engine which operated at a constant speed (2400 rpm) and six load conditions (20 % 40 % 60 % 80 % and 100 %). The effect of hydrogen on the engine was evaluated with fuel mixtures (NG + 10 % HEF and NG + 15 % HEF). The results demonstrate that the NG + 10 % HEF and NG + 15 % HEF mixtures allow for a decrease of 1.84 % and 2.33 % in BSFC and an increase of 1.88 % and 2.38 % in BTE. Through the NG + 15 % HEF mixture the engine achieved an energy efficiency of 34.15 % and an exergetic efficiency of 32.84 %. Additionally the NG + 15 % HEF mixture reduces annual CO CO2 and HC emissions by 9.52 % 15.48 % and 13.39 % respectively. The addition of hydrogen positively impacts the engine’s economic cost allowing for a decrease of 1.56 % in the cost of useful work and a reduction of 3.32 % in the cost of exergy loss. In general the proposed system for hydrogen production represents an alternative for utilizing the residual energy from exhaust gases resulting in better performance parameters reduced annual pollutant emissions and lower economic costs.
A Model for Assessing the Potential Impact Radius of Hydrogen Pipelines Based on Jet Fire Radiation
Jan 2024
Publication
The accurate determination of the potential impact radius is crucial for the design and risk assessment of hydrogen pipelines. The existing methodologies employ a single point source model to estimate radiation and the potential impact radius. However these approaches overlook the jet fire shape resulting from high-pressure leaks leading to discrepancies between the calculated values and real-world incidents. This study proposes models that account for both the mass release rate while considering the pressure drop during hydrogen pipeline leakage and the radiation while incorporating the flame shape. The analysis encompasses 60 cases that are representative of hydrogen pipeline scenarios. A simplified model for the potential impact radius is subsequently correlated and its validity is confirmed through comparison with actual cases. The proposed model for the potential impact radius of hydrogen pipelines serves as a valuable reference for the enhancement of the precision of hydrogen pipeline design and risk assessment.
Green Hydrogen as a Clean Energy Resource and Its Applications as an Engine Fuel
Jan 2024
Publication
The world’s economy heavily depends on the energy resources used by various countries. India is one of the promising developing nations with very low crude reserves actively looking for new renewable energy resources to power its economy. Higher energy consumption and environmental pollution are two big global challenges for our sustainable development. The world is currently facing a dual problem of an energy crisis as well as environmental degradation. So there is a strong need to reduce our dependency on fossil fuels and greenhouse gas emissions. This can be achieved to a great extent by universally adopting clean fuels for all daily life uses like ethanol or liquified natural gas (LNG) as these burn very clean and do not emit many pollutants. Nowadays green hydrogen has emerged as a new clean energy source which is abundantly available and does not pollute much. This article explores the various benefits of green hydrogen with respect to fossil fuels various techniques of producing it and its possible use in different sectors such as industry transport and aviation as well as in day-to-day life. Finally it explores the use of green hydrogen as fuel in automobile engines its blending with CNG gas and its benefits in reducing emissions compared to fossil fuels. On combustion green hydrogen produces only water vapours and is thus a highly clean fuel. Thus it can potentially help humanity preserve the environment due to its ultra-low emissions and can be a consistent and reliable source of energy for generations to come thereby ending the clean energy security debate forever.
Deploying Green Hydrogen to Decarbonize China's Coal Chemical Sector
Dec 2023
Publication
China’s coal chemical sector uses coal as both a fuel and feedstock and its increasing greenhouse gas (GHG) emissions are hard to abate by electrification alone. Here we explore the GHG mitigation potential and costs for onsite deployment of green H2 and O2 in China’s coal chemical sector using a lifecycle assessment and techno-economic analyses. We estimate that China’s coal chemical production resulted in GHG emissions of 1.1 gigaton CO2 equivalent (GtCO2eq) in 2020 equal to 9% of national emissions. We project GHG emissions from China’s coal chemical production in 2030 to be 1.3 GtCO2eq ~50% of which can be reduced by using solar or wind power-based electrolytic H2 and O2 to replace coal-based H2 and air separation-based O2 at a cost of 10 or 153 Chinese Yuan (CNY)/tCO2eq respectively. We suggest that provincial regions determine whether to use solar or wind power for water electrolysis based on lowest cost options which collectively reduce 53% of the 2030 baseline GHG emissions at a cost of 9 CNY/tCO2eq. Inner Mongolia Shaanxi Ningxia and Xinjiang collectively account for 52% of total GHG mitigation with net cost reductions. These regions are well suited for pilot policies to advance demonstration projects.
Hydrogen Embrittlement Characteristics in Cold-drawn High-strength Stainless Steel Wires
Mar 2023
Publication
Hydrogen uptake and embrittlement characteristics of a cold-drawn austenitic stainless steel wire were investigated. Slow strain rate testing and fracture surface analysis were applied to determine the hydrogen embrittlement resistance providing an apparent decrease in resistance to hydrogen embrittlement for a 50% degree of cold deformation. The hydrogen content was assessed by thermal desorption and laser-induced breakdown spectroscopy establishing a correlation between the total absorbed hydrogen and the intensity of near-surface hydrogen. The sub-surface hydrogen content of the hot-rolled specimen was determined to be 791 wt.ppm.
Investigation of an Intensified Thermo-Chemical Experimental Set-Up for Hydrogen Production from Biomass: Gasification Process Integrated to a Portable Purification System—Part II
Jun 2022
Publication
Biomass gasification is a versatile thermochemical process that can be used for direct energy applications and the production of advanced liquid and gaseous energy carriers. In the present work the results are presented concerning the H2 production at a high purity grade from biomass feedstocks via steam/oxygen gasification. The data demonstrating such a process chain were collected at an innovative gasification prototype plant coupled to a portable purification system (PPS). The overall integration was designed for gas conditioning and purification to hydrogen. By using almond shells as the biomass feedstock from a product gas with an average and stable composition of 40%-v H2 21%-v CO 35%-v CO2 2.5%-v CH4 the PPS unit provided a hydrogen stream with a final concentration of 99.99%-v and a gas yield of 66.4%.
Hydrogen Consumption and Durability Assessment of Fuel Cell Vehicles in Realistic Driving
Jan 2024
Publication
This study proposes a predictive equivalent consumption minimization strategy (P-ECMS) that utilizes velocity prediction and considers various dynamic constraints to mitigate fuel cell degradation assessed using a dedicated sub-model. The objective is to reduce fuel consumption in real-world conditions without prior knowledge of the driving mission. The P-ECMS incorporates a velocity prediction layer into the Energy Management System. Comparative evaluations with a conventional adaptive-ECMS (A-ECMS) a standard ECMS with a well-tuned constant equivalence factor and a rule-based strategy (RBS) are conducted across two driving cycles and three fuel cell dynamic restrictions (|∕| ≤ 0.1 0.01 and 0.001 A∕cm2 ). The proposed strategy achieves H2 consumption reductions ranging from 1.4% to 3.0% compared to A-ECMS and fuel consumption reductions of up to 6.1% when compared to RBS. Increasing dynamic limitations lead to increased H2 consumption and durability by up to 200% for all tested strategies.
Renewable Heating and Cooling Pathways - Towards Full Decarbonisation by 2050
Feb 2023
Publication
With the adoption of the EU Climate Law in 2021 the EU has set itself a binding target to achieve climate neutrality by 2050 and to reduce greenhouse gas emissions by 55 percent compared to 1990 levels by 2030. To support the increased ambition the EU Commission adopted proposals for revising the key directives and regulations addressing energy efficiency renewable energies and greenhouse gas emissions in the Fit for 55 package. The heating and cooling (H&C) sector plays a key role for reaching the EU energy and climate targets. H&C accounts for about 50 percent of the final energy consumption in the EU and the sector is largely based on fossil fuels. In 2021 the share of renewable energies in H&C reached 23%.
Particle Swarm Optimisation for a Hybrid Freight Train Powered by Hydrogen or Ammonia Solid Oxide Fuel Cells
May 2024
Publication
All diesel-only trains in the UK will be phased out by 2040. Hydrogen and ammonia emerge as alternative zerocarbon fuel for greener railway. Solid Oxide Fuel Cells (SOFCs) provide an alternative prime mover option which efficiently convert zero-carbon fuels into electricity without emitting nitrogen oxides (NOx) unlike traditional engines. Superior to Proton Exchange Membrane Fuel Cells (PEMFCs) in efficiency SOFCs fulfil MW-scale power needs and can use ammonia directly. This study investigates innovative strategies for integrating SOFCs into hybrid rail powertrains using hydrogen or ammonia. Utilizing an optimization framework incorporating Particle Swarm Optimization (PSO) the study aims to minimize operational costs while considering capital and replacement expenditures powertrain performance and component sizing. The findings suggest that hybrid powertrains based on ammonia-fueled SOFCs may potentially reduce costs by 30% compared to their hydrogen counterparts albeit requiring additional space for engine compartments. Ammonia-fueled SOFCs trains also exhibit a 5% higher efficiency at End-of-Life (EoL) showing less performance degradation than those powered by hydrogen. The State of Charge (SoC) of the batteries in range of 30–70% for both cases is identified as most costeffective.
Hydrogen, A Less Disruptive Pathway for Domestic Heat? Exploratory Findings from Public Perception Research
Aug 2023
Publication
The disruption associated with heat decarbonisation has been identified as a key opportunity for hydrogen technologies in temperate countries and regions where established distribution infrastructure and familiarity with natural gas boilers predominate. A key element of such claims is the empirically untested belief that citizens will prefer to minimise disruption and perceive hydrogen to be less disruptive than the network upgrades and retrofit measures needed to support electric and other low carbon heating technologies. This article reports on exploratory deliberative research with residents of Cardiff Wales which examined public perceptions of heating disruptions. Our findings suggest that concerns over public responses to disruption may be overstated particularly as they relate to construction and road excavation for network upgrade. Disruptions arising from permanent changes to building fabric may be more problematic for heat pump retrofit however these may be greatly overshadowed by anxieties over the cost implications of moving to hydrogen fuel. Furthermore the biographical patterning of citizen preferences raises significant questions for hydrogen roll-out strategies relying on regionalised network conversion. We conclude by arguing that far from a non-disruptive alternative to electrification hydrogen risks being seen as posing substantial disruptions to precarious household finances and lifestyles.
Grid-supported Electrolytic Hydrogen Production: Cost of Climate Impact Using Dynamic Emission Factors
Aug 2023
Publication
Hydrogen production based on a combination of intermittent renewables and grid electricity is a promising approach for reducing emissions in hard-to-decarbonise sectors at lower costs. However for such a configuration to provide climate benefits it is crucial to ensure that the grid electricity consumed in the process is derived from low-carbon sources. This paper examined the use of hourly grid emission factors (EFs) to more accurately determine the short-term climate impact of dynamically operated electrolysers. A model of the interconnected northern European electricity system was developed and used to calculate average grid-mix and marginal EFs for the four bidding zones in Sweden. Operating a 10 MW electrolyser using a combination of onshore wind and grid electricity was found to decrease the levelised cost of hydrogen (LCOH) to 2.40–3.63 €/kgH2 compared with 4.68 €/kgH2 for wind-only operation. A trade-off between LCOH and short-term climate impact was revealed as specific marginal emissions could exceed 20 kgCO2eq/kgH2 at minimum LCOH. Both an emission-minimising operating strategy and an increased wind-to-electrolyser ratio was found to manage this trade-off by enabling simultaneous cost and emission reductions lowering the marginal carbon abatement cost (CAC) from 276.8 €/tCO2eq for wind-only operation to a minimum of 222.7 and 119.3 €/tCO2eq respectively. Both EF and LCOH variations were also identified between the bidding zones but with no notable impact on the marginal CAC. When using average grid-mix emission factors the climate impact was low and the CAC could be reduced to 71.3–200.0 €/tCO2eq. In relation to proposed EU policy it was demonstrated that abiding by hourly renewable temporal matching principles could ensure low marginal emissions at current levels of fossil fuels in the electricity mix.
Methane Pyrolysis in a Liquid Metal Bubble Column Reactor for CO2-Free Production of Hydrogen
Oct 2023
Publication
In light of the growing interest in hydrogen as an energy carrier and reducing agent various industries including the iron and steel sector are considering the increased adoption of hydrogen. To meet the rising demand in energy-intensive industries the production of hydrogen must be significantly expanded and further developed. However current hydrogen production heavily relies on fossil-fuel-based methods resulting in a considerable environmental burden with approximately 10 tons of CO2 emissions per ton of hydrogen. To address this challenge methane pyrolysis offers a promising approach for producing clean hydrogen with reduced CO2 emissions. This process involves converting methane (CH4 ) into hydrogen and solid carbon significantly lowering the carbon footprint. This work aims to enhance and broaden the understanding of methane pyrolysis in a liquid metal bubble column reactor (LMBCR) by utilizing an expanded and improved experimental setup based on the reactor concept previously proposed by authors from Montanuniversitaet in 2022 and 2023. The focus is on investigating the process parameters’ temperature and methane input rate with regard to their impact on methane conversion. The liquid metal temperature exhibits a strong influence increasing methane conversion from 35% at 1150 ◦C to 74% at 1250 ◦C. In contrast the effect of the methane flow rate remains relatively small in the investigated range. Moreover an investigation is conducted to assess the impact of carbon layers covering the surface of the liquid metal column. Additionally a comparative analysis between the LMBCR and a blank tube reactor (BTR) is presented.
Modelling of Hydrogen Blending into the UK Natural Gas Network Driven by a Solid Oxide Fuel Cell for Electricity and District Heating System
Aug 2023
Publication
A thorough investigation of the thermodynamics and economic performance of a cogeneration system based on solid oxide fuel cells that provides heat and power to homes has been carried out in this study. Additionally different percentages of green hydrogen have been blended with natural gas to examine the techno-economic performance of the suggested cogeneration system. The energy and exergy efficiency of the system rises steadily as the hydrogen blending percentage rises from 0% to 20% then slightly drops at 50% H2 blending and then rises steadily again until 100% H2 supply. The system’s minimal levelised cost of energy was calculated to be 4.64 £/kWh for 100% H2. Artificial Neural Network (ANN) model was also used to further train a sizable quantity of data that was received from the simulation model. Heat power and levelised cost of energy estimates using the ANN model were found to be extremely accurate with coefficients of determination of 0.99918 0.99999 and 0.99888 respectively.
Optimizing the Operational Efficiency of the Underground Hydrogen Storage Scheme in a Deep North Sea Aquifer through Compositional Simulations
Aug 2023
Publication
In this study we evaluate the technical viability of storing hydrogen in a deep UKCS aquifer formation through a series of numerical simulations utilising the compositional simulator CMG-GEM. Effects of various operational parameters such as injection and production rates number and length of storage cycles and shut-in periods on the performance of the underground hydrogen storage (UHS) process are investigated in this study. Results indicate that higher H2 operational rates degrade both the aquifer's working capacity and H2 recovery during the withdrawal phase. This can be attributed to the dominant viscous forces at higher rates which lead to H2 viscous fingering and gas gravity override of the native aquifer water resulting in an unstable displacement of water by the H2 gas. Furthermore analysis of simulation results shows that longer and less frequent storage cycles lead to higher storage capacity and decreased H2 retrieval. We conclude that UHS in the studied aquifer is technically feasible however a thorough evaluation of the operational parameters is necessary to optimise both storage capacity and H2 recovery efficiency.
A New Generation of Hydrogen-Fueled Hybrid Propulsion Systems for the Urban Mobility of the Future
Dec 2023
Publication
The H2-ICE project aims at developing through numerical simulation a new generation of hybrid powertrains featuring a hydrogen-fueled Internal Combustion Engine (ICE) suitable for 12 m urban buses in order to provide a reliable and cost-effective solution for the abatement of both CO2 and criteria pollutant emissions. The full exploitation of the potential of such a traction system requires a substantial enhancement of the state of the art since several issues have to be addressed. In particular the choice of a more suitable fuel injection system and the control of the combustion process are extremely challenging. Firstly a high-fidelity 3D-CFD model will be exploited to analyze the in-cylinder H2 fuel injection through supersonic flows. Then after the optimization of the injection and combustion process a 1D model of the whole engine system will be built and calibrated allowing the identification of a “sweet spot” in the ultra-lean combustion region characterized by extremely low NOx emissions and at the same time high combustion efficiencies. Moreover to further enhance the engine efficiency well above 40% different Waste Heat Recovery (WHR) systems will be carefully scrutinized including both Organic Rankine Cycle (ORC)-based recovery units as well as electric turbo-compounding. A Selective Catalytic Reduction (SCR) aftertreatment system will be developed to further reduce NOx emissions to near-zero levels. Finally a dedicated torque-based control strategy for the ICE coupled with the Energy Management Systems (EMSs) of the hybrid powertrain both optimized by exploiting Vehicle-To-Everything (V2X) connection allows targeting H2 consumption of 0.1 kg/km. Technologies developed in the H2-ICE project will enhance the know-how necessary to design and build engines and aftertreatment systems for the efficient exploitation of H2 as a fuel as well as for their integration into hybrid powertrains.
Operation Optimization of Wind/Battery Storage/Alkaline Electrolyzer System Considering Dynamic Hydrogen Production Efficiency
Aug 2023
Publication
Hydrogen energy is regarded as a key path to combat climate change and promote sustainable economic and social development. The fluctuation of renewable energy leads to frequent start/stop cycles in hydrogen electrolysis equipment. However electrochemical energy storage with its fast response characteristics helps regulate the power of hydrogen electrolysis enabling smooth operation. In this study a multi-objective constrained operation optimization model for a wind/battery storage/alkaline electrolyzer system is constructed. Both profit maximization and power abandonment rate minimization are considered. In addition some constraints such as minimum start/stop times upper and lower power limits and input fluctuation limits are also taken into account. Then the non-dominated sorting genetic algorithm II (NSGA-II) algorithm and the entropy method are used to optimize the operation strategy of the hybrid energy system by considering dynamic hydrogen production efficiency and through optimization to obtain the best hydrogen production power of the system under the two objectives. The change in dynamic hydrogen production efficiency is mainly related to the change in electrolyzer power and the system can be better adjusted according to the actual supply of renewable energy to avoid the waste of renewable energy. Our results show that the distribution of Pareto solutions is uniform which indicates the suitability of the NSGA-II algorithm. In addition the optimal solution indicates that the battery storage and alkaline electrolyzer can complement each other in operation and achieve the absorption of wind power. The dynamic hydrogen production efficiency can make the electrolyzer operate more efficiently which paves the way for system optimization. A sensitivity analysis reveals that the profit is sensitive to the price of hydrogen energy.
Transitioning towards Net-Zero Emissions in Chemical and Process Industries: A Holistic Perspective
Sep 2023
Publication
Given the urgency to combat climate change and ensure environmental sustainability this review examines the transition to net-zero emissions in chemical and process industries. It addresses the core areas of carbon emissions reduction efficient energy use and sustainable practices. What is new however is that it focuses on cutting-edge technologies such as biomass utilization biotechnology applications and waste management strategies that are key drivers of this transition. In particular the study addresses the unique challenges faced by industries such as cement manufacturing and highlights the need for innovative solutions to effectively reduce their carbon footprint. In particular the role of hydrogen as a clean fuel is at the heart of revolutionizing the chemical and process sectors pointing the way to cleaner and greener operations. In addition the manuscript explores the immense importance of the European Green Deal and the Sustainable Development Goals (SDGs) for the chemical industry. These initiatives provide a clear roadmap and framework for advancing sustainability driving innovation and reducing the industry’s environmental impact and are a notable contribution to the existing body of knowledge. Ultimately alignment with the European Green Deal and the SDGs can bring numerous benefits to the chemical industry increasing its competitiveness promoting societal well-being and supporting cross-sector collaboration to achieve shared sustainability goals. By highlighting the novelty of integrating cutting-edge technologies addressing unique industrial challenges and positioning global initiatives this report offers valuable insights to guide the chemical and process industries on their transformative path to a sustainable future.
Exploring Hydrogen Storage Potentital in Depleted Western Australian Hydrocarbon Reservoirs: A Petrophysical and Petrographic Analysis
Oct 2023
Publication
Hydrogen recognised as a clean and sustainable energy carrier with excellent transportation fuel properties drives numerous countries towards a hydrogen-based economy due to its high utilisation efficiency and minimal environmental impact. However the gaseous nature of hydrogen necessitates larger storage surface areas. Underground Hydrogen Storage (UHS) has emerged as a promising and efficient method to overcome this challenge. Currently only a handful of UHS locations exist globally due to the novelty of this field. With its abundant depleted hydrocarbon reservoirs boasting significant storage capacity Western Australia presents a suitable region for hydrogen storage. This paper comprehensively analyses petrophysical and petrographic characteristics employing XRD MIP and Micro-CT techniques on sandstone and claystone samples obtained from several fields in Western Australia. The suitability of these samples for hydrogen storage is evaluated based on mineral composition and porosity. The analysis reveals that more than 96% of Quartz is present in the sandstone samples. The claystone samples exhibit a mineral composition comprising Quartz Calcite K-feldspar Kaolinite Pyrite Albite and Muscovite. The study suggests that hydrogen storage in formation rock is favourable due to the low reactivity of hydrogen with silicate minerals but interactions with cap rock minerals should be considered. Micro-CT results indicate the connected porosity in the 17.23–4.67% range. Pore distribution in sandstones ranges from nanometers to millimetres with a substantial proportion of connected pores in the intermediate range which is conducive to hydrogen storage. This is particularly advantageous as the hydrogen-water system is highly water-wet with hydrogen primarily occupying medium and larger pores minimising hydrogen trapping. In claystone most pores were below 3 nm but instrumental constraints limited their quantification. In conclusion the petrophysical and petrographic analysis underscores the potential of Western Australian depleted hydrocarbon reservoirs for hydrogen storage. Understanding the mineralogical reactions with cap rock minerals is crucial while the favourable pore distribution in sandstones further supports the viability of hydrogen storage.
Operation Strategy for an Integrated Energy System Considering the Slow Dynamic Response Characteristics of Power-to-Gas Conversion
Jun 2024
Publication
Power-to-gas technology provides an emerging pathway for promoting green and lowcarbon transformation of energy systems. Through the processes of electrolyzing water and the methanation reaction it converts surplus renewable energy into hydrogen and natural gas offering an effective approach for large-scale integration of renewable energy sources. However the optimization of existing integrated energy systems has yet to finely model the operational characteristics of power-to-gas technology severely limiting the energy conversion efficiency of systems. To address this issue this paper proposes an integrated energy system operation strategy considering the slow dynamic response characteristics of power-to-gas. Firstly based on the technical features of power-to-gas an operational model for electrolyzing water to produce hydrogen is constructed considering the transition relationships among cold start-up hot start-up and production states of a methanation reaction thereby building a power-to-gas operation model considering slow dynamic response characteristics. This model finely reflects the impact of power-to-gas operational states on methanation facilitating accurate representation of the operational states of methanation. Then considering the energy conversion constraints and power balance of various coupled devices within integrated energy systems an optimization model for the operation of the integrated energy system is constructed with the total daily operation cost of the system as the optimization objective. Finally simulation comparisons are conducted to demonstrate the necessity of considering the slow dynamic response characteristics of power-to-gas technology for integrated energy system operation. The case study results indicate that the proposed power-to-gas operation model can accurately simulate the methanation process facilitating the rational conversion of surplus renewable energy into natural gas energy and avoiding misjudgments in system operation costs and energy utilization efficiency.
Hydrogen Related Accidents and Lesson Learned from Events Reported in the East Continental Asia
Sep 2023
Publication
Hydrogen as an energy carrier plays an important role in carbon neutrality and energy transition. Hydrogen is the lightest element with a density of only 0.08375 kg/m3 in gaseous form at standard temperature and pressure (STP); as a result hydrogen is usually stored and transported in a highly compressed form. It is prone to leakage and has a very low ignition energy of 0.017 mJ. Safety remains a challenge in the use of hydrogen as an energy source. This paper examines approximately 20 hydrogen-related accidents in China over a 20-year period focusing on the root causes consequences of the accidents and responses to them. These accidents occurred in the production storage transport and application of hydrogen with different causes in different locations and resulting in losses at different scales. Some statistical evaluations were conducted to learn lessons from the accidents. The main objective of this paper is (i) to retrieve a set of hydrogen related incidents from a region which is under-represented in incident repositories (ii) to contribute to a generalised lesson learned from them and (iii) to assist the definition of realistic scenarios for commonly occurring hydrogen accidents.
Hydrogen Production by Water Electrolysis Technologies: A Review
Sep 2023
Publication
Hydrogen as an energy source has been identified as an optimal pathway for mitigating climate change by combining renewable electricity with water electrolysis systems. Proton exchange membrane (PEM) technology has received a substantial amount of attention because of its ability to efficiently produce high-purity hydrogen while minimising challenges associated with handling and maintenance. Another hydrogen generation technology alkaline water electrolysis (AWE) has been widely used in commercial hydrogen production applications. Anion exchange membrane (AEM) technology can produce hydrogen at relatively low costs because the noble metal catalysts used in PEM and AWE systems are replaced with conventional low-cost electrocatalysts. Solid oxide electrolyzer cell (SOEC) technology is another electrolysis technology for producing hydrogen at relatively high conversion efficiencies low cost and with low associated emissions. However the operating temperatures of SOECs are high which necessitates long startup times. This review addresses the current state of technologies capable of using impure water in water electrolysis systems. Commercially available water electrolysis systems were extensively discussed and compared. The technical barriers of hydrogen production by PEM and AEM were also investigated. Furthermore commercial PEM stack electrolyzer performance was evaluated using artificial river water (soft water). An integrated system approach was recommended for meeting the power and pure water demands using reversible seawater by combining renewable electricity water electrolysis and fuel cells. AEM performance was considered to be low requiring further developments to enhance the membrane’s lifetime.
Research on Energy Management of Hydrogen Fuel Cell Bus Based on Deep Reinforcement Learning Considering Velocity Control
Aug 2023
Publication
In the vehicle-to-everything scenario the fuel cell bus can accurately obtain the surrounding traffic information and quickly optimize the energy management problem while controlling its own safe and efficient driving. This paper proposes an energy management strategy (EMS) that considers speed control based on deep reinforcement learning (DRL) in complex traffic scenarios. Using SUMO simulation software (Version 1.15.0) a two-lane urban expressway is designed as a traffic scenario and a hydrogen fuel cell bus speed control and energy management system is designed through the soft actor–critic (SAC) algorithm to effectively reduce the equivalent hydrogen consumption and fuel cell output power fluctuation while ensuring the safe efficient and smooth driving of the vehicle. Compared with the SUMO–IDM car-following model the average speed of vehicles is kept the same and the average acceleration and acceleration change value decrease by 10.22% and 11.57% respectively. Compared with deep deterministic policy gradient (DDPG) the average speed is increased by 1.18% and the average acceleration and acceleration change value are decreased by 4.82% and 5.31% respectively. In terms of energy management the hydrogen consumption of SAC–OPT-based energy management strategy reaches 95.52% of that of the DP algorithm and the fluctuation range is reduced by 32.65%. Compared with SAC strategy the fluctuation amplitude is reduced by 15.29% which effectively improves the durability of fuel cells.
Underground Hydrogen Storage: Integrated Surface Facilities and Fluid Flow Modelling for Depleted Gas Reservoirs
Aug 2023
Publication
We report a new techno-economic model to assess performance and capital costs for large-scale underground hydrogen storage in depleted gas reservoirs. A simulation toolbox is developed to model surface facilities and to simulate the hydrogen flow in geological formations in an integrated fashion.<br/>Integrated modelling revealed the following key insights: 1) A buffer system is highly desirable to absorb inherent variability in upstream hydrogen production; 2) hydrogen mixing with existing gases in the reservoir together with gravity segregation and diffusion results in a decline in hydrogen purity at the wellhead over time and can require increased purification; 3) the capital cost is dominated by the cost of cushion gas (hydrogen) and the compression system where about 9% of the total energy content of the hydrogen is consumed for compression. The scenarios modelled in our study result in a levelized cost of storage in Australia ranging from 2.3 to 4.29 A$/(kg).
Industrial Waste Gases as a Resource for Sustainable Hydrogen Production: Resource Availability, Production Potential, Challenges, and Prospects
May 2024
Publication
Industrial sectors pivotal for the economic prosperity of nations rely heavily on affordable reliable and environmentally friendly energy sources. Industries like iron and steel oil refineries and coal-fired power plants while instrumental to national economies are also the most significant contributors to waste gases that contain substantial volumes of carbon monoxide (CO). CO can be converted to a highly efficient and carbon free fuel hydrogen (H2) through a well-known water gas shift reaction. However the untapped potential of H2 from waste industrial streams is yet to be explored. This is the first article that investigates the potential of H2 production from industrial waste gases. The available resource (i.e. CO) and its H2 production potential are estimated. The article also provides insights into the principal challenges and potential avenues for long-term adoption. The results showed that 249.14 MTPY of CO are available to produce 17.44 MTPY of H2 annually. This suggests a significant potential for H2 production from waste gases to revolutionize industrial waste management and contribute significantly towards Sustainable Development Goals 7 9 and 13ensuring access to affordable reliable sustainable and modern energy for all and taking decisive climate action respectively.
Analysis of a Distributed Green Hydrogen Infrastructure Designed to Support the Sustainable Mobility of a Heavy-duty Fleet
Aug 2023
Publication
Clean hydrogen is a key pillar for the net zero economy which can be deployed by consistent utilization on heavy-duty transport. This study investigates a distributed green hydrogen infrastructure (DHI) for heavy-duty transportation consisting of on-site hydrogen production storage compression and refueling systems in Italy. Two options for energy supply are analyzed: grid connection using green energy via Power Purchasing Agreements (PPAs) and direct connection to the photovoltaic field respectively. Radiation data are representative of the three main Italian areas namely South (Catania) Center (Roma) and North (Milano). The sensitivity analysis varies the PPA value between 50 V/MWh and 200 V/MWh and the water electrolysis capacity factor between 20% and 100%. The study finds that the LCOH ranges from 7.4 V/kgH2 to 67.8 V/kgH2 for the first option and 5.5 V/kgH2 to 27.5 V/kgH2 for the second option with Southern Italy having the lowest LCOH due to higher solar irradiation. The research shows that a DHI can offer economic and technical benefits for heavy-duty mobility. However the performance is highly influenced by external conditions such as hydrogen demand and electricity prices. This study provides valuable insights into designing and operating a DHI for heavy-duty mobility promoting a carbon-free society.
Techno-economic Investigation of Hybrid Peaker Plant and Hydrogen Refuelling Station
Sep 2023
Publication
The power and transport sectors are responsible for significant emissions of greenhouse gases. Therefore it is imperative that substantial efforts are directed towards the decarbonisation of these industries. This study establishes a combined-solar-wind system's economic and technical practicality for producing hydrogen for an onsite hydrogen refuelling station (HRS) and electricity to meet peak demand. To minimise the levelised cost of electricity and maximise the system's reliability at different commercial locations in South Africa the dual-objective optimisation sizing is carried out using Mixed Integer Quadratic Constrained Programming (MICQP) model and was executed with an Advanced Multi-dimensional Modelling System (AIMMS) [61] [62]. The levelised costs of electricity and hydrogen at Johannesburg Pretoria and Cape Town for 2 MW grid export benchmark are 74.2 $/MWh/5.85 $/kg 76.3 $/MWh/5.97 $/kg and 50 $/MWh/4.45 $/kg respectively. The CO₂ equivalent emissions (tonnes) are 54000 55800 59000 and the corresponding carbon taxes ($) avoided for the locations are 432100 446200 and 472000 for Johannesburg Pretoria and Cape Town respectively. The results of the framework show that it can be adopted as a viable and fossil-free replacement for conventional peaking generators.
Hydrogen Pipelines vs. HVDC Lines: Should We Transfer Green Molecules or Electrons?
Nov 2023
Publication
As the world races to decarbonize its energy systems the choice between transmitting green energy as electrons through high-voltage direct current (HVDC) lines or as molecules via hydrogen pipelines emerges as a critical decision. This paper considers this pivotal choice and compares the technoeconomic characteristics of these two transmission technologies. Hydrogen pipelines offer the advantage of transporting larger energy volumes but existing projects are dwarfed by the vast networks of HVDC transmission lines. Advocates for hydrogen pipelines see potential in expanding these networks capitalizing on hydrogen’s physical similarities to natural gas and the potential for cost savings. However hydrogen’s unique characteristics such as its small molecular size and compression requirements present construction challenges. On the other hand HVDC lines while less voluminous excel in efficiently transmitting green electrons over long distances. They already form an extensive global network and their efficiency makes them suitable for various applications. Yet intermittent renewable energy sources pose challenges for both hydrogen and electricity systems necessitating solutions like storage and blending. Considering these technologies as standalone competitors belies their complementary nature. In the emerging energy landscape they will be integral components of a complex system. Decisions on which technology to prioritize depend on factors such as existing infrastructure adaptability risk assessment and social acceptance. Furthermore while both HVDC lines and hydrogen pipelines are expected to proliferate other factors such as market maturity of the relevant energy vector government policies and regulatory frameworks around grid development and utilization are also expected to play a crucial role. Energy transition is a multifaceted challenge and accommodating both green molecules and electrons in our energy infrastructure may be the key to a sustainable future. This paper’s insights underline the importance of adopting a holistic perspective and recognising the unique strengths of each technology in shaping a resilient and sustainable energy ecosystem.
Refuelling Tests of a Hydrogen Tank for Heavy-duty Applications
Sep 2023
Publication
A transition towards zero-emission fuels is required in the mobility sector in order to reach the climate goals. Here (green) renewable hydrogen for use in fuel cells will play an important role especially for heavy duty applications such as trucks. However there are still challenges to overcome regarding efficient storage infrastructure integration and optimization of the refuelling process. A key aspect is to reduce the refuelling duration as much as possible while staying below the maximum allowed temperature of 85 C. Experimental tests for the refuelling of a 320 l type III tank were conducted at different operating conditions and the tank gas temperature measured at the front and back ends. The results indicate a strongly inhomogeneous temperature field where measuring and verifying the actual maximum temperatures proves difficult. Furthermore a simulation approach is provided to calculate the average tank gas temperature at the end of the refuelling process.
Safety Aspects Related to the Underground Hydrogen Storage
Sep 2023
Publication
The transition from fossil fuels to the renewable energies (wind solar) is a key factor to face climate change and build a sustainable reliable and secure energy system. To balance the intermittent energy demand and supply affecting the renewable sources the surplus of electrical energy may be converted in hydrogen and then storage in geological formations. While the risks associated to the natural gas storage in the sub-surface are well known from decades those associated with hydrogen underground storage (UHS) are relatively underexplored. This paper presents an inventory of risks related to large H2-storage in depleted gas and oil fields salt caverns and aquifers. Different issues such as integrity and durability of materials H2 leakages and interaction with the reservoir H2 uncontrolled outflow from the wellhead with potential combustion of air-hydrogen mixture (fire and explosion) soil subsidence and induced seismicity are analyzed.
Decarbonization Pathways, Strategies, and Use Cases to Achieve Net-Zero CO2 Emissions in the Steelmaking Industry
Oct 2023
Publication
The steelmaking industry is responsible for 7% of global CO2 emissions making decarbonization a significant challenge. This review provides a comprehensive analysis of current steel-production processes assessing their environmental impact in terms of CO2 emissions at a global level. Limitations of the current pathways are outlined by using objective criteria and a detailed review of the relevant literature. Decarbonization strategies are rigorously evaluated across various scenarios emphasizing technology feasibility. Focusing on three pivotal areas—scrap utilization hydrogen integration and electricity consumption—in-depth assessments are provided backed by notable contributions from both industrial and scientific fields. The intricate interplay of technical economic and regulatory considerations substantially affects CO2 emissions particularly considering the EU Emissions Trading System. Leading steel producers have established challenging targets for achieving carbon neutrality requiring a thorough evaluation of industry practices. This paper emphasizes tactics to be employed within short- medium- and long-term periods. This article explores two distinct case studies: One involves a hot rolling mill that utilizes advanced energy techniques and uses H2 for the reheating furnace resulting in a reduction of 229 kt CO2 -eq per year. The second case examines DRI production incorporating H2 and achieves over 90% CO2 reduction per ton of DRI.
OIES Podcast - Hydrogen Pipelines vs. HVDC Lines
Nov 2023
Publication
In this podcast David Ledesma talks to Aliaksei Patonia and Veronika Lenivova about Hydrogen pipelines and high-voltage direct current (HVDC) transmission lines and how Hydrogen pipelines offer the advantage of transporting larger energy volumes but existing projects are dwarfed by the vast networks of HVDC transmission lines. The podcast discusses how advocates for hydrogen pipelines see potential in expanding these networks capitalizing on hydrogen’s physical similarities to natural gas and the potential for cost savings. However hydrogen’s unique characteristics such as its small molecular size and compression requirements present construction challenges. On the other hand HVDC lines while less voluminous excel in efficiently transmitting green electrons over long distances. They already form an extensive global network and their efficiency makes them suitable for various applications. Yet intermittent renewable energy sources pose challenges for both hydrogen and electricity systems necessitating solutions like storage and blending.
The podcast can be found on their website.
The podcast can be found on their website.
Literature Review of Hydrogen Energy Systems and Renewable Energy Sources
Nov 2023
Publication
The role of hydrogen as a clean energy source is a promising but also a contentious issue. The global energy production is currently characterized by an unprecedented shift to renewable energy sources (RES) and their technologies. However the local and environmental benefits of such RES-based technologies show a wide variety of technological maturity with a common mismatch to local RES stocks and actual utilization levels of RES exploitation. In this literature review the collected documents taken from the Scopus database using relevant keywords have been organized in homogeneous clusters and are accompanied by the registration of the relevant studies in the form of one figure and one table. In the second part of this review selected representations of typical hydrogen energy system (HES) installations in realistic in-field applications have been developed. Finally the main concerns challenges and future prospects of HES against a multi-parametric level of contributing determinants have been critically approached and creatively discussed. In addition key aspects and considerations of the HES-RES convergence are concluded.
Carbon-negative Hydrogen Production (HyBECCS): An Exemplary Techno-economic and Environmental Assessment
Sep 2023
Publication
An exemplary techno-economic and environmental assessment of carbon-negative hydrogen (H2) production is carried out in this work. It is based on the so-called “dark photosynthesis” with carbon dioxide (CO2) capture and geological storage. As a special feature of the assessment the economic consequences due to the impact on the global climate are taken into account. The results indicate that the example project would be capable of generating negative GHG emissions under the assumptions made. The amount is estimated to be 17.72 kgCO2 to be removed from the atmosphere per kilogram of H2 produced. The levelized costs of carbon-negative hydrogen are obtained considering the economic impact of greenhouse gas emissions and removals. They are estimated to be 0.013 EUR/kWhH2. Compared to grey hydrogen from natural gas (0.12 EUR/kWhH2) and green hydrogen from electrolysis using renewable electricity (0.18 EUR/kWhH2) this shows a potential environmental-economic advantage of the considered example. Even without internalization of GHG impacts an economic advantage of the project (0.12 EUR/kWhH2) over green hydrogen (0.17 EUR/kWhH2) is indicated. Compared to other NETs the GHG removal efficiency is at the lower end of both BECCS and DACCS approaches.
Design Investigation of Potential Long-Range Hydrogen Combustion Blended Wing Body Aircraft with Future Technologies
Jun 2023
Publication
Present work investigates the potential of a long-range commercial blended wing body configuration powered by hydrogen combustion engines with future airframe and propulsion technologies. Future technologies include advanced materials load alleviation techniques boundary layer ingestion and ultra-high bypass ratio engines. The hydrogen combustion configuration was compared to the configuration powered by kerosene with respect to geometric properties performance characteristics energy demand equivalent CO2 emissions and Direct Operating Costs. In addition technology sensitivity studies were performed to assess the potential influence of each technology on the configuration. A multi-fidelity sizing methodology using low- and mid-fidelity methods for rapid configuration sizing was created to assess the configuration and perform robust analyses and multi-disciplinary optimizations. To assess potential uncertainties of the fidelity of aerodynamic analysis tools high-fidelity aerodynamic analysis and optimization framework MACHAero was used for additional verification. Comparison of hydrogen and kerosene blended wing body aircraft showed a potential reduction of equivalent CO2 emission by 15% and 81% for blue and green hydrogen compared to the kerosene blended wing body and by 44% and 88% with respect to a conventional B777-300ER aircraft. Advancements in future technologies also significantly affect the geometric layout of aircraft. Boundary layer ingestion and ultra-high bypass ratio engines demonstrated the highest potential for fuel reduction although both technologies conflict with each other. However operating costs of hydrogen aircraft could establish a significant problem if pessimistic and base hydrogen price scenarios are achieved for blue and green hydrogen respectively. Finally configurational problems featured by classical blended wing body aircraft are magnified for the hydrogen case due to the significant volume requirements to store hydrogen fuel.
Future Green Energy: A Global Analysis
Jun 2024
Publication
The main problem confronting the world is human-caused climate change which is intrinsically linked to the need for energy both now and in the future. Renewable (green) energy has been proposed as a future solution and many renewable energy technologies have been developed for different purposes. However progress toward net zero carbon emissions by 2050 and the role of renewable energy in 2050 are not well known. This paper reviews different renewable energy technologies developed by different researchers and their potential and challenges to date and it derives lessons for world and especially African policymakers. According to recent research results the mean global capabilities for solar wind biogas geothermal hydrogen and ocean power are 325 W 900 W 300 W 434 W 150 W and 2.75 MWh respectively and their capacities for generating electricity are 1.5 KWh 1182.5 KWh 1.7 KWh 1.5 KWh 1.55 KWh and 3.6 MWh respectively. Securing global energy leads to strong hope for meeting the Sustainable Development Goals (SDGs) such as those for hunger health education gender equality climate change and sustainable development. Therefore renewable energy can be a considerable contributor to future fuels.
Hydrogen for Harvesting the Potential of Offshore Wind: A North Sea Case Study
Dec 2023
Publication
Economical offshore wind developments depend on alternatives for cost-efficient transmission of the generated energy to connecting markets. Distance to shore availability of an offshore power grid and scale of the wind farm may impede export through power cables. Conversion to H2 through offshore electrolysis may for certain offshore wind assets be a future option to enable energy export. Here we analyse the cost sensitivity of offshore electrolysis for harvesting offshore wind in the North Sea using a technology-detailed multi-carrier energy system modelling framework for analysis of energy export. We include multiple investment options for electric power and hydrogen export including HVDC cables new hydrogen pipelines tie-in to existing pipelines and pipelines with linepacking. Existing hydropower is included in the modelling and the effect on offshore electrolysis from increased pumping capacity in the hydropower system is analysed. Considering the lack of empirical cost data on offshore electrolysis as well as the high uncertainty in future electricity and H2 prices we analyse the cost sensitivity of offshore electrolysis in the North Sea by comparing costs relative to onshore electrolysis and energy prices relative to a nominal scenario. Offshore electrolysis is shown to be particularly sensitive to the electricity price and an electricity price of 1.5 times the baseline assumption was needed to provide sufficient offshore energy for any significant offshore electrolysis investments. On the other hand too high electricity prices would have a negative impact on offshore electrolysis because the energy is more valuable as electricity even at the cost of increased wind power curtailment. This shows that there is a window-of-opportunity in terms of onshore electricity where offshore electrolysis can play a significant role in the production of H2 . Pumped hydropower increases the maximum installed offshore electrolysis at the optimal electricity and H2 prices and makes offshore electrolysis more competitive at low electricity prices. Linepacking can make offshore electrolysis investments more robust against low H2 and high electricity prices as it allow for more variable H2 production through storing excess energy from offshore. The increased electrolysis capacity needed for variable electrolyser operation and linepacking is installed onshore due to its lower CAPEX compared to offshore installations.
Power Cost and CO2 Emissions for a Microgrid with Hydrogen Storage and Electric Vehicles
Nov 2023
Publication
Hydrogen is considered the primary energy source of the future. The best use of hydrogen is in microgrids that have renewable energy sources (RES). These sources have a small impact on the environment when it comes to carbon dioxide (CO2 ) emissions and a power generation cost close to that of conventional power plants. Therefore it is important to study the impact on the environment and the power cost. The proposed microgrid comprises loads RESs (micro-hydro and photovoltaic power plants) a hydrogen storage tank an electric battery and fuel cell vehicles. The power cost and CO2 emissions are calculated and compared for various scenarios including the four seasons of the year compared with the work of other researchers. The purpose of this paper is to continuously supply the loads and vehicles. The results show that the microgrid sources and hydrogen storage can supply consumers during the spring and summer. For winter and autumn the power grid and steam reforming of natural gas must be used to cover the demand. The highest power costs and CO2 emissions are for winter while the lowest are for spring. The power cost increases during winter between 20:00 and 21:00 by 336%. The CO2 emissions increase during winter by 8020%.
The Industry Transformation from Fossil Fuels to Hydrogen will Reorganize Value Chains: Big Picture and Case Studies for Germany
Jan 2024
Publication
In many industries low-carbon hydrogen will substitute fossil fuels in the course of the transformation to climate neutrality. This paper contributes to understanding this transformation. This paper provides an overview of energy- and emission-intensive industry sectors with great potential to defossilize their production processes with hydrogen. An assessment of future hydrogen demand for various defossilization strategies in Germany that rely on hydrogen as a feedstock or as an energy carrier to a different extent in the sectors steel chemicals cement lime glass as well as pulp and paper is carried out. Results indicate that aggregate industrial hydrogen demand in those industries would range between 197 TWh and 298 TWh if production did not relocate abroad for any industry sector. The range for hydrogen demand is mainly due to differences in the extent of hydrogen utilization as compared to alternative transformation paths for example based on electrification. The attractiveness of production abroad is then assessed based on the prospective comparative cost advantage of relocating parts of the value chain to excellent production sites for low-carbon hydrogen. Case studies are provided for the steel industry as well as the chemical industry with ethylene production through methanol and the production of urea on the basis of ammonia. The energy cost of the respective value chains in Germany is then compared to the case of value chains partly located in regions with excellent conditions for renewable energies and hydrogen production. The results illustrate that at least for some processes – as ammonia production – relocation to those favorable regions may occur due to substantial comparative cost advantages.
Hydrogen Production from Low-temperature Geothermal Energy - A Review of Opportunities, Challenges, and Mitigating Solutions
Jun 2024
Publication
This study aims to provide a comprehensive review of the potential of geothermal energy for producing hydrogen with a focus on the Australian context where low-temperature geothermal reservoirs particularly hot sedimentary aquifers (HSAs) are prevalent. The work includes an overview of various geothermal technologies and hydrogen production routes and evaluates potential alternatives for hydrogen production in terms of energy and exergy efficiency economic performance and hydrogen production rate. Values for energy efficiency are reported in the literature to range from 3.51 to 47.04% 7.4–67.5% for exergy efficiency a cost ranging from 0.59 to 5.97 USD/kg of hydrogen produced and a hydrogen production rate ranging from 0.11 to 5857 kg/h. In addition the article suggests and evaluates multiple metrics to appraise the feasibility of HSAs geothermal reservoirs with results tailored to Australia but that can be extended to jurisdictions with similar conditions worldwide. Furthermore the performance of various hydrogen production systems is investigated by considering important operating conditions. Lastly the key factors and possible solutions associated with the hydrogeological and financial conditions that must be considered in developing hydrogen production using lowtemperature geothermal energy are summarised. This study shows that low-temperature HSAs (~100 ◦C) can still be used for hydrogen generation via supplying power to conventional electrolysis processes by implementing several improvements in heat source temperature and energy conversion efficiency of Organic Rankine Cycle (ORC) power plants. Geothermal production from depleted or even active oilfields can reduce the capital cost of a hydrogen production system by up to 50% due to the use of pre-existing wellbores under the right operating conditions. Thus the results of this study bring novel insights in terms of both the opportunities and the challenges in producing clean hydrogen from geothermal energy applicable not only to the hydro-geological and socio-economic conditions in Australia but also worldwide exploring the applicability of geothermal energy for clean hydrogen production with similar geothermal potential.
Numerical Simulation of Pressure Recovery Phenomenon in Liquid Ammonia Tank
Sep 2023
Publication
A phase transition develops when a pressurised ammonia vessel is vented through a relieve valve or as a result of shell cracking. Significant pressure recovery in the vessel can occur as a consequence of this phase transition following initial depressurisation and may lead to complete vessel failure. It is critical for safety engineering to predict the flash boiling behaviour and pressure dynamics during the depressurization of liquid ammonia tank. This research aims to develop and compare against available experimental data a CFD model that can predict two-phase behaviour of ammonia and resulting pressure dynamics in the storage tank during its venting to the atmosphere. The CFD model is based on the Volume-of-Fluid (VOF) method and Lee evaporation/condensation approach. The numerical simulation demonstrated that liquid ammonia which is initially at equilibrium state begins to boil throughout due to the decrease of its saturation temperature with the pressure drop during tank venting. In order to understand phenomena underlying the pressure recovery this paper analyses dynamics of superheated ammonia formation its swelling vaporisation contribution to gaseous ammonia mass and volume in ullage space and gaseous ammonia venting. Performed in the study quantitative analysis demonstrated that the flash boiling and gaseous ammonia produced by this phase change were the major reasons behind the pressure recovery. The simulation results of flash boiling delay accurately matched the analytical calculation of bubble rise time. The developed CFD model can be used as a contemporary tool for inherently safer design of ammonia tanks and their depressurisation process.
Parameterization Proposal to Determine the Feasibility of Geographic Areas for the Green Hydrogen Industry under Socio-environmental and Technical Constraints in Chile
Oct 2023
Publication
Chile abundant in solar and wind energy resources presents significant potential for the production of green hydrogen a promising renewable energy vector. However realizing this potential requires an understanding of the most suitable locations for the installation of green hydrogen industries. This study proposes a quantitative methodology that identifies and ranks potential public lands for industrial use based on a range of technical parameters (such as solar and wind availability) and socio-environmental considerations (including land use restrictions and population density). The results reveal optimal locations that can facilitate informed sustainable decision-making for large-scale green hydrogen implementation in Chile. While this methodology does not replace project-specific technical or environmental impact studies it provides a flexible general classification to guide initial site selection. Notably this approach can be applied to other regions worldwide with abundant solar and wind resources such as Australia and Northern Africa promoting more effective and sustainable global decision-making for green hydrogen production.
Influence of Natural Gas and Hydrogen Properties on Internal Combustion Engine Performance, Combustion, and Emissions: A Review
Jan 2024
Publication
This paper provides a comprehensive overview of the physical properties and applications of natural gas (NG) and hydrogen as fuels in internal combustion (IC) engines. The paper also meticulously examines the use of both NG and hydrogen as a fuel in vehicles their production physical characteristics and combustion properties. It reviews the current experimental studies in the literature and investigates the results of using both fuels. It further covers the challenges associated with injectors needle valves lubrication spark plugs and safety requirements for both fuels. Finally the challenges related to the storage production and safety of both fuels are also discussed. The literature review reveals that NG in spark ignition (SI) engines has a clear and direct positive impact on fuel economy and certain emissions notably reducing CO2 and non-methane hydrocarbons. However its effect on other emissions such as unburnt hydrocarbons (UHC) nitrogen oxides (NOx) and carbon monoxide (CO) is less clear. NG which is primarily methane has a lower carbon-to-hydrogen ratio than diesel fuel resulting in lower CO2 emissions per unit of energy released. In contrast hydrogen is particularly well-suited for use in gasoline engines due to its high self-ignition temperature. While increasing the hydrogen content of NG engines reduces torque and power output higher hydrogen input results in reduced fuel consumption and the mitigation of toxic exhaust emissions. Due to its high ignition temperature hydrogen is not inherently suitable for direct use in diesel engines necessitating the exploration of alternative methods for hydrogen introduction into the cylinder. The literature review suggests that hydrogen in diesel engines has shown a reduction in specific exhaust emissions and fuel consumption and an increase in NOx emissions. Overall the paper provides a valuable and informative overview of the challenges and opportunities associated with using hydrogen and NG as fuels in IC engines. It highlights the need for further research and development to address the remaining challenges such as the development of more efficient combustion chambers and the reduction of NOx emissions.
Optimized Design and Control of an Off Grid solar PV/hydrogen Fuel Cell Power System for Green Buildings
Sep 2017
Publication
Modelling simulation optimization and control strategies are used in this study to design a stand-alone solar PV/Fuel Cell/Battery/Generator hybrid power system to serve the electrical load of a commercial building. The main objective is to design an off grid energy system to meet the desired electric load of the commercial building with high renewable fraction low emissions and low cost of energy. The goal is to manage the energy consumption of the building reduce the associate cost and to switch from grid-tied fossil fuel power system to an off grid renewable and cleaner power system. Energy audit was performed in this study to determine the energy consumption of the building. Hourly simulations modelling and optimization were performed to determine the performance and cost of the hybrid power configurations using different control strategies. The results show that the hybrid off grid solar PV/Fuel Cell/Generator/Battery/Inverter power system offers the best performance for the tested system architectures. From the total energy generated from the off grid hybrid power system 73% is produced from the solar PV 24% from the fuel cell and 3% from the backup Diesel generator. The produced power is used to meet all the AC load of the building without power shortage (<0.1%). The hybrid power system produces 18.2% excess power that can be used to serve the thermal load of the building. The proposed hybrid power system is sustainable economically viable and environmentally friendly: High renewable fraction (66.1%) low levelized cost of energy (92 $/MWh) and low carbon dioxide emissions (24 kg CO2/MWh) are achieved.
Hydrogen Combustion: Features and Barriers to Its Exploitation in the Energy Transition
Oct 2023
Publication
The aim of this article is to review hydrogen combustion applications within the energy transition framework. Hydrogen blends are also included from the well-known hydrogen enriched natural gas (HENG) to the hydrogen and ammonia blends whose chemical kinetics is still not clearly defined. Hydrogen and hydrogen blends combustion characteristics will be firstly summarized in terms of standard properties like the laminar flame speed and the adiabatic flame temperature but also evidencing the critical role of hydrogen preferential diffusion in burning rate enhancement and the drastic reduction in radiative emission with respect to natural gas flames. Then combustion applications in both thermo-electric power generation (based on internal combustion engines i.e. gas turbines and piston engines) and hard-to-abate industry (requiring high-temperature kilns and furnaces) sectors will be considered highlighting the main issues due to hydrogen addition related to safety pollutant emissions and potentially negative effects on industrial products (e.g. glass cement and ceramic).
A Review on Metal Hydride Materials for Hydrogen Storage
Jul 2023
Publication
To achieve the shift to renewable energies efficient energy storage is of the upmost importance. Hydrogen as a chemical energy storage represents a promising technology due to its high gravimetric energy density. However the most efficient form of hydrogen storage still remains an open question. Absorption-based storage of hydrogen in metal hydrides offers high volumetric energy densities as well as safety advantages. In this work technical economic and environmental aspects of different metal hydride materials are investigated. An overview of the material properties production methods as well as possibilities for enhancement of properties are presented. Furthermore impacts on material costs abundance of raw materials and dependency on imports are discussed. Advantages and disadvantages of selected materials are derived and may serve as a decision basis for material selection based on application. Further research on enhancement of material properties as well as on the system level is required for widespread application of metal hydrides.
Green Hydrogen Production through Ammonia Decomposition Using Non-Thermal Plasma
Sep 2023
Publication
Liquid hydrogen carriers will soon play a significant role in transporting energy. The key factors that are considered when assessing the applicability of ammonia cracking in large-scale projects are as follows: high energy density easy storage and distribution the simplicity of the overall process and a low or zero-carbon footprint. Thermal systems used for recovering H2 from ammonia require a reaction unit and catalyst that operates at a high temperature (550–800 ◦C) for the complete conversion of ammonia which has a negative effect on the economics of the process. A non-thermal plasma (NTP) solution is the answer to this problem. Ammonia becomes a reliable hydrogen carrier and in combination with NTP offers the high conversion of the dehydrogenation process at a relatively low temperature so that zero-carbon pure hydrogen can be transported over long distances. This paper provides a critical overview of ammonia decomposition systems that focus on non-thermal methods especially under plasma conditions. The review shows that the process has various positive aspects and is an innovative process that has only been reported to a limited extent.
Macroeconomic Analysis of a New Green Hydrogen Industry using Input-output Analysis: The Case of Switzerland
Sep 2023
Publication
Hydrogen is receiving increasing attention to decarbonize hard-to-abate sectors such as carbon intensive industries and long-distance transport with the ultimate goal of reducing greenhouse gas (GHG) emissions to net-zero. However limited knowledge exists so far on the socio-economic and environmental impacts for countries moving towards green hydrogen. Here we analyse the macroeconomic impacts both direct and indirect in terms of GDP growth employment generation and GHG emissions of green hydrogen production in Switzerland. The results are first presented in gross terms for the construction and operation of a new green hydrogen industry considering that all the produced hydrogen is allocated to passenger cars (final demand). We find that for each kg of green hydrogen produced the operational phase creates 6.0 5.9 and 9.5 times more GDP employment and GHG emissions respectively compared to the construction phase (all values in gross terms). Additionally the net impacts are calculated by assuming replacement of diesel by green hydrogen as fuel for passenger cars. We find that green hydrogen contributes to a higher GDP and employment compared to diesel while reducing GHG emissions. For instance in all the three cases namely ‘Equal Cost’ ‘Equal Energy’ and ‘Equal Service’ we find that a green hydrogen industry generates around 106% 28% and 45% higher GDP respectively; 163% 43% and 65% more full-time equivalent jobs respectively; and finally 45% 18% and 29% lower GHG emissions respectively compared to diesel and other industries. Finally the methodology developed in this study can be extended to other countries using country-specific data.
What Does the Public Know About Technological Solutions for Achieving Carbon Neutrality? Citizens' Knowledge of Energy Transition and the Role of Media
Aug 2023
Publication
The present study explores the relation between media use and knowledge in the context of the energy transition. To identify relevant knowledge categories we relied on the expertise of an interdisciplinary research team. Based on this expertise we identified awareness-knowledge of changes in the energy system and principles-knowledge of hydrogen as important knowledge categories. With data obtained from a nationwide online survey of the German-speaking population (n = 2025) conducted in August 2021 we examined the level of knowledge concerning both categories in the German population. Furthermore we studied its associations with exposure to journalistic media and direct communication from non-media actors (e.g. scientists). Our results revealed a considerable lack of knowledge for both categories. Considering the media variables we found only weak and in some cases even negative relations with the use of journalistic media or other actors that spread information online. However we found comparably strong associations between both knowledge categories and the control variables of sex education and personal interest. We use these results to open up a general discussion of the role of the media in knowledge acquisition processes.
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