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Techno-economic Analysis of Underground Hydrogen Storage in Europe
Dec 2023
Publication
Hydrogen storage is crucial to developing secure renewable energy systems to meet the European Union’s 2050 carbon neutrality objectives. However a knowledge gap exists concerning the site-specific performance and economic viability of utilizing underground gas storage (UGS) sites for hydrogen storage in Europe. We compile information on European UGS sites to assess potential hydrogen storage capacity and evaluate the associated current and future costs. The total hydrogen storage potential in Europe is 349 TWh of working gas energy (WGE) with site-specific capital costs ranging from $10 million to $1 billion. Porous media and salt caverns boasting a minimum storage capacity of 0.5 TWh WGE exhibit levelized costs of $1.5 and $0.8 per kilogram of hydrogen respectively. It is estimated that future levelized costs associated with hydrogen storage can potentially decrease to as low as $0.4 per kilogram after three experience cycles. Leveraging these techno-economic considerations we identify suitable storage sites.
Environmental-economic Sustainability of Hydrogen and Ammonia Fuels for Short Sea Shipping Operations
Jan 2024
Publication
Alternative fuels of low or zero carbon content can decarbonise the shipping operations. This study aims at assessing the lifetime environmental-economic sustainability of ammonia and hydrogen as alternatives to diesel fuel for short sea shipping cargo vessels. A model is employed to calculate key performance indicators representing the lifetime financial sustainability and environmental footprint of the case ship using a realistic operating profile and considering several scenarios with different diesel substitution rates. Scenarios meeting the carbon emissions reduction targets set by the International Maritime Organisation (IMO) for 2030 are identified whereas policy measures for their implementation including the emissions taxation are discussed. The derived results demonstrate that the future implementation of carbon emissions taxation in the ranges of 136–965 €/t for hydrogen and 356–2647 €/t for ammonia can support these fuels financial sustainability in shipping. This study provides insights for adopting zero-carbon fuels and as such impacts the de-risking of shipping decarbonisation.
Experimental Investigation of Hydrogen-Air Flame Propagation in Fire Extinguishing Foam
Sep 2023
Publication
An important element of modern firefighting is sometimes the use of foam. After the use of extinguishing foam on vehicles or machinery operated by compressed gases it is conceivable that masses of foam were enriched by escaping fuel gas. Furthermore new foam creation enriched with a high level of fuel gas from the deposed foam solution becomes theoretically possible. The aim of this study was to carry out basic experimental investigations on the combustion of water-based H2/air foam. Ignition tests were carried out in a transparent and vertically oriented cylindrical tube (d = 0.09 m; 1.5 m length) and a rectangular thin layer channel (0.02 m x 0.2 m; 2 m length). Additionally results from larger scale tests performed inside a pool (0.30 m x 1 m x 2 m) are presented. All ducts are semi-confined and a foam generator fills the ducts from below with the defined foam. The foams vary in type and concentration of the foaming agent and hydrogen concentration. The expansion ratio of the combustible foam is in the range of 20 to 50 and the investigated H2-concentrations vary from 8 to 70 % H2 in air. High-speed imaging is used to observe the combustion and determine flame velocities. The study shows that foam is flammable over a wide range of H2-concentrations from 9 to 65 % H2 in air. For certain H2/air-mixtures an abrupt flame acceleration is observed. The velocity of combustion increases rapidly by an order of magnitude and reaches velocities of up to 80 m/s.
Numerical Simulation of the Transport and the Thermodynamic Properties of Imported Natural Gas Inected with Hydrogen in the Manifold
Nov 2023
Publication
Blending hydrogen with natural gas (NG) is an efficient method for transporting hydrogen on a large scale at a low cost. The manifold at the NG initial station is an important piece of equipment that enables the blending of hydrogen with NG. However there are differences in the components and component contents of imported NG from different countries. The components of hydrogen-blended NG can affect the safety and efficiency of transportation through pipeline systems. Therefore numerical simulations were performed to investigate the blending process and changes in the thermodynamic properties of four imported NGs and hydrogen in the manifold. The higher the heavy hydrocarbon content in the imported NG the longer the distance required for the gas to mix uniformly with hydrogen in the pipeline. Hydrogen blending reduces the temperature and density of NG. The gas composition is the main factor affecting the molar calorific value of a gas mixture and hydrogen blending reduces the molar calorific value of NG. The larger the content of high-molar calorific components in the imported NG the higher the molar calorific value of the gas after hydrogen blending. Increasing both the temperature and hydrogen mixing ratio reduces the Joule-Thomson coefficient of the hydrogen-blended NG. The results of this study provide technical references for the transport of hydrogen-blended NG.
An Overview of Hydrogen’s Application for Energy Purposes in Lithuania
Nov 2023
Publication
Hydrogen has emerged as a promising climate-neutral energy carrier able to facilitate the processes of the European Union (EU) energy transition. Green hydrogen production through the electrolysis process has gained increasing interest recently for application in various sectors of the economy. As a result of the increasing renewable energy developments in the EU hydrogen is seen as one of the most promising solutions for energy storage challenges; therefore the leading countries in the energy sector are heavily investing in research of the technical obstacles for hydrogen applications and assessment of the current hydrogen market which in turn leads to the acceleration of the upscaling of hydrogen production. The main objective of this article was to provide a comprehensive overview of various green hydrogen production transportation and industrial application technologies and challenges in Europe with a separate analysis of the situation in Lithuania. Various water electrolysis technologies and their production costs are investigated along with recent developments in storage and transportation solutions. In addition the performances and limitations of electrochemical processes are presented and analysed research trends in the field are discussed and possible solutions for performance and cost improvements are overviewed. This paper proposes a discussion of perspectives in terms of future applications and research directions.
Some Inconvenient Truths about Decarbonization, the Hydrogen Economy, and Power to X Technologies
May 2024
Publication
The decarbonization of the energy sector has been a subject of research and of political discussions for several decades gaining significant attention in the last years. It is commonly acknowledged that the most obvious way to achieve decarbonization is the use of renewable energy sources. Within the context of the energy sector decarbonization many mainly industrialized countries recently started developing national plans to establish a hydrogen-based economy in the very near future. The plans for green hydrogen initially try to (a) target sectors that are difficult to decarbonize and (b) address issues related to the storage and transportation of CO2-free energy. To achieve almost complete decarbonization electric power must be generated exclusively from renewable sources. In so-called Power-to-X (PtX) technologies green hydrogen is generated from electricity and subsequently converted to another energy carrier which can be further stored transported and used. In PtX X stands for example for liquid hydrogen methanol or ammonia. The challenges associated with decarbonization include those associated with (a) the expansion of renewable energies (e.g. high capital demand political and social issues) (b) the production transportation and storage of hydrogen and the energy carriers denoted by X in PtX (e.g. high cost and low overall efficiency) and (c) the expected significant increase in the demand for electrical energy. The paper discusses whether and under which conditions the current national and international hydrogen plans of many industrialized countries could lead to a maximization of decarbonization in the world. It concludes that in general as long as the conditions for generating large excess amounts of green electricity are not met the quick establishment of a hydrogen economy could not only be very expensive but also counterproductive to the worldwide decarbonization efforts.
Hydrogen Station Prognostics and Health Monitoring Model
Aug 2023
Publication
Hydrogen fuel has shown promise as a clean alternative fuel aiding in the reduction of fossil fuel dependence within the transportation sector. However hydrogen refueling stations and infrastructure remains a barrier and are a prerequisite for consumer adoption of low-cost and low-emission fuel cell electric vehicles (FCEVs). The costs for FCEV fueling include both station capital costs and operation and maintenance (O&M) costs. Contributing to these O&M costs unscheduled maintenance is presently more costly and more frequent than for similar gasoline fueling infrastructure and is asserted to be a limiting factor in achieving FCEV customer acceptance and cost parity. Unscheduled maintenance leads to longer station downtime therefore causing an increase in missed fueling opportunities which forces customers to seek refueling at other operable stations that may be significantly farther away. This research proposes a framework for a hydrogen station prognostics health monitoring (H2S PHM) model that can minimize unexpected downtime by predicting the remaining useful life for primary hydrogen station components within the major station subsystems. The H2S PHM model is a data-driven statistical model based on O&M data collected from 34 retail hydrogen stations located in the U.S. The primary subcomponents studied are the dispenser compressor and chiller. The remaining useful life calculations are used to decide whether or not maintenance should be completed based on the prediction and expected future station use. This paper presents the background method and results for the H2S PHM model as for a means for improving station availability and customer confidence in FCEVs and hydrogen infrastructure
Hydrogen as a Deep Sea Shipping Fuel: Modelling the Volume Requirements
May 2024
Publication
Recent targets have increased pressure for the maritime sector to accelerate the uptake of clean fuels. A potential future fuel for shipping is hydrogen however there is a common perception that the volume requirements for this fuel are too large for deep sea shipping. This study has developed a range of techniques to accurately simulate the fuel requirements of hydrogen for a case study vessel. Hydrogen can use fuel cells which achieve higher efficiencies than combustion methods but may require a battery hybrid system to meet changes in demand. A series of novel models for different fuel cell types and other technologies have been developed. The models have been used to run dynamic simulations for different energy system setups. Simulations tested against power profiles from real-world shipping data to establish the minimum viable setup capable of meeting all the power demand for the case study vessel to a higher degree of accuracy than previously achieved. Results showed that the minimum viable setup for hydrogen was with liquid storage a 105.6 MW PEM fuel cell stack and 6.9 MWh of batteries resulting in a total system size of 8934 m3 . Volume requirement results could then be compared to other concepts such as systems using ammonia and methanol 8970 m3 and 6033 m3 respectively.
The Use of Hydrogen for Traction in Freight Transport: Estimating the Reduction in Fuel Consumption and Emissions in a Regional Context
Jan 2023
Publication
The Italian National Recovery and Resilience Plan (NRRP) includes among other measures investments in hydrogen vehicle refuelling stations intending to promote the use of fuel cell electric vehicles (FCEVs) for long-haul freight transport. This paper evaluates the impact that this action could have on CO2 emissions and fuel consumption focusing on a case study of the Campania region. The proposed approach which can also be transferred to other geographical contexts requires the implementation of a freight road transport simulation model; this model is based on the construction of a supply model the estimation of road freight demand and an assignment procedure for computing traffic flows. This study covers the period from 2025 to 2040 according to the forecasts of the NRRP and some assumptions on the action effects; moreover it is assumed that hydrogen is entirely produced from renewable sources (green hydrogen). The key findings from three different scenarios show that savings between 423832 and 778538 tonnes of CO2 and between 144 and 264 million litres of diesel could be obtained.
Green Energy Revolution and Substitution of Hydrocarbons with Hydrogen: Distribution Network Infrastructure Materials
Dec 2023
Publication
Global warming is an accepted fact of life on Earth posing grave consequences in the form of weather patterns with life-threatening outcomes for inhabitants and their cultures especially those of island countries. These wild and unpredictable weather patterns have persuaded authorities governments and industrial leaders to adapt a range of solutions to combat the temperature rise on Earth. One such solution is to abandon fossil fuels (hydrocarbons) for energy generation and employ renewable energy sources or at least use energy sources that do not generate greenhouse gases. One such energy carrier is hydrogen which is expected to slowly replace natural gas and will soon be pumped into the energy distribution pipeline network. Since the current energy distribution network was designed for hydrocarbons its use for hydrogen may pose some threat to the safety of urban society. This is the first time an overview article has examined the replacement of hydrocarbons by hydrogen from a totally different angle by incorporating material science viewpoints. This article discusses hydrogen properties and warns about the issue of hydrogen embrittlement in the current pipeline network if hydrogen is to be pumped through the current energy distribution network i.e. pipelines. It is recommended that sufficient study and research be planned and carried out to ensure the safety of using the current energy distribution network for hydrogen distribution and to set the necessary standards and procedures for future design and construction.
An Overview of the Efficiency and Long-Term Viability of Powered Hydrogen Production
Jun 2024
Publication
This work studies the efficiency and long-term viability of powered hydrogen production. For this purpose a detailed exploration of hydrogen production techniques has been undertaken involving data collection information authentication data organization and analysis. The efficiency trends environmental impact and hydrogen production costs in a landscape marked by limited data availability were investigated. The main contribution of this work is to reduce the existing data gap in the field of hydrogen production by compiling and summarizing dispersed data. The findings are expected to facilitate the decision-making process by considering regional variations energy source availability and the potential for technological advancements that may further enhance the economic viability of electrolysis. The results show that hydrogen production methods can be identified that do not cause significant harm to the environment. Photolysis stands out as the least serious offender producing 0 kg of CO2 per kg of H2 while thermolysis emerges as the major contributor to emissions with 20 kg of CO2 per kg of H2 produced.
Safety Calculations for Emerging Technologies
Sep 2023
Publication
As part of executing 25 hydrogen-based Power to X (PtX) projects our team of Safety consultants has completed safety and risk assessments for a number of hydrogen production developments. Drawing on this experience we will present the importance of making comparisons between hydrogen specific data sources such as HyRAM and conventional oil and gas data sets and calculation methods to ensure that project design is carried out to the most appropriate data and provides a robust solution to demonstrate risks are managed. This presentation will be based on case studies where Fire and Explosion Risk Assessments (FERA) and Quantitative Risk Assessments (QRA) were conducted. The frequency calculations for these assessments used the release frequencies and ignition probabilities provided in HyRAM. However it is noted that the HyRAM ignition probabilities are derived from a correlation from oil and gas assessments in the 1990s. The oil and gas approach has moved on from this data source and now derives ignition probabilities based on the type of facility and fluid characteristics. To address this evolution a comparison was made between the leak frequencies for equipment in hydrogen service and established oil and gas release frequencies from IOGP. In addition a comparison between the HyRAM recommended ignition probabilities and the correlations used for oil and gas (from OEUK formerly UKOOA) was conducted. By taking this approach it was confirmed that the UKOOA data was more conservative and sensitivity calculations were carried out. It was also noted that as hydrogen technologies are emerging there is a level of uncertainty around the data and comparisons must be regularly made to ensure the most appropriate basis for calculations is used.
Risk Sensitivity Study as the Basis for Risk-informed Consequence-based Setback Distances for Liquid Hydrogen Storage Systems
Sep 2023
Publication
A quantitative risk assessment on a representative liquid hydrogen storage system was performed to identify the main drivers of individual risk and provide a technical basis for revised separation distances for bulk liquid hydrogen storage systems in regulations codes and standards requirements. The framework in the Hydrogen Plus Other Alternative Fuels Risk Assessment Models (HyRAM+) toolkit was used and multiple relevant inputs to the risk assessment (e.g. system pipe size ignition probabilities) were individually varied. For each set of risk assessment inputs the individual risk as a function of the distance away from the release point was determined and the risk-based separation distance was determined from an acceptable risk criterion. These risk-based distances were then converted to equivalent leak size using consequence models that would result in the same distance to selected hazard criteria (i.e. extent of flammable cloud heat flux and peak overpressure). The leak sizes were normalized to a fraction of the flow area of the source piping. The resulting equivalent fractional hole sizes for each sensitivity case were then used to inform selection of a conservative fractional flow area leak size of 5% that serves as the basis for consequence-based separation distance calculations. This work demonstrates a method for using a quantitative risk assessment sensitivity study to inform the selection of a basis for determining consequence-based separation distances.
Quantitative Risk Assessment for Hydrogen Systems: Model Development and Validation
Sep 2023
Publication
Quantitative Risk Assessment (QRA) is a risk-informed approach that considers past performances and the likelihood of events and distinguishes must-haves from nice-to-haves. Following the approach applied for the HyRAM code developed by the Sandia National Laboratories a QRA toolkit for hydrogen systems was developed using MATLAB by Canadian Nuclear Laboratories (CNL). Based on user inputs for system components and their operating parameters the toolkit calculates the consequence of a hydrogen leak from the system. The fatality likelihood can be estimated from the severity of a person’s exposure to radiant heat flux (from a jet fire) and overpressure (from an explosion). This paper presents a verification and validation exercise by comparing the CNL model predictions with the HyRAM code and available experimental data including a QRA case study for a locomotive. The analysis produces risk contours recommending personnel (employees/public) numbers time spent and safe separation distances near the incident (during maintenance or an accident). The case study demonstrated the importance of hydrogen leak sensors’ reliability for leak detection and isolation. The QRA toolkit calculates a more practical value of the safe separation distance for hydrogen installations and provides evidence to support communication with authorities and other stakeholders for decision-making.
Instances of Safety-Related Advances in Hydrogen as Regards Its Gaseous Transport and Buffer Storage and Its Solid-State Storage
Jul 2024
Publication
As part of the ongoing transition from fossil fuels to renewable energies advances are particularly expected in terms of safe and cost-effective solutions. Publicising instances of such advances and emphasising global safety considerations constitute the rationale for this communication. Knowing that high-strength steels can prove economically relevant in the foreseeable future for transporting hydrogen in pipelines by limiting the pipe wall thickness required to withstand high pressure one advance relates to a bench designed to assess the safe transport or renewableenergy-related buffer storage of hydrogen gas. That bench has been implemented at the technology readiness level TRL 6 to test initially intact damaged or pre-notched 500 mm-long pipe sections with nominal diameters ranging from 300 to 900 mm in order to appropriately validate or question the use of reputedly satisfactory predictive models in terms of hydrogen embrittlement and potential corollary failure. The other advance discussed herein relates to the reactivation of a previously fruitful applied research into safe mass solid-state hydrogen storage by magnesium hydride through a new public–private partnership. This latest development comes at a time when markets have started driving the hydrogen economy bearing in mind that phase-change materials make it possible to level out heat transfers during the absorption/melting and solidification/desorption cycles and to attain an overall energy efficiency of up to 80% for MgH2 -based compacts doped with expanded natural graphite.
Evaluating the Offshore Wind Business Case and Green Hydrogen Production: A Case Study of a Future North Sea Offshore Grid
Jun 2024
Publication
The European Union aims to increase its climate ambition and achieve climate neutrality by 2050. This necessitates expanding offshore wind energy and green hydrogen production especially for hard-to-abate industrial sectors. A study examines the impact of green hydrogen on offshore wind projects specifically focusing on a potential future North Sea offshore grid. The study utilizes data from the TYNDP 2020 Global Ambition scenario 2040 considering several European countries. It aims to assess new transmission and generation capacity utilization and understand the influencing factors. The findings show that incorporating green hydrogen production increases offshore wind utilization and capture prices. The study estimates that by 2040 the levelized cost of hydrogen could potentially decrease to e1.2-1.6/kg H2 assuming low-cost electricity supply and declining capital costs of electrolysers. These results demonstrate the potential benefits and cost reductions of integrating green hydrogen production into North Sea offshore wind projects.
Carbon Footprint Enhancement of an Agricultural Telehandler through the Application of a Fuel Cell Powertrain
Mar 2024
Publication
The growing awareness about climate change and environmental pollution is pushing the industrial and academic world to investigate more sustainable solutions to reduce the impact of anthropic activities. As a consequence a process of electrification is involving all kind of vehicles with a view to gradually substitute traditional powertrains that emit several pollutants in the exhaust due to the combustion process. In this context fuel cell powertrains are a more promising strategy with respect to battery electric alternatives where productivity and endurance are crucial. It is important to replace internal combustion engines in those vehicles such as the those in the sector of NonRoad Mobile Machinery. In the present paper a preliminary analysis of a fuel cell powertrain for a telehandler is proposed. The analysis focused on performance fuel economy durability applicability and environmental impact of the vehicle. Numerical models were built in MATLAB/Simulink and a simple power follower strategy was developed with the aim of reducing components degradation and to guarantee a charge sustaining operation. Simulations were carried out regarding both peak power conditions and a typical real work scenario. The simulations’ results showed that the fuel cell powertrain was able to achieve almost the same performances without excessive stress on its components. Indeed a degradation analysis was conducted showing that the fuel cell system can achieve satisfactory durability. Moreover a Well-to-Wheel approach was adopted to evaluate the benefits in terms of greenhouse gases of adopting the fuel cell system. The results of the analysis demonstrated that even if considering grey hydrogen to feed the fuel cell system the proposed powertrain can reduce the equivalent CO2 emissions of 69%. This reduction can be further enhanced using hydrogen from cleaner production processes. The proposed preliminary analysis demonstrated that fuel cell powertrains can be a feasible solution to substitute traditional systems on off-road vehicles even if a higher investment cost might be required.
Hydrogen Liquefaction: A Review of the Fundamental Physics, Engineering Practice and Future Opportunities
Apr 2022
Publication
Hydrogen is emerging as one of the most promising energy carriers for a decarbonised global energy system. Transportation and storage of hydrogen are critical to its large-scale adoption and to these ends liquid hydrogen is being widely considered. The liquefaction and storage processes must however be both safe and efficient for liquid hydrogen to be viable as an energy carrier. Identifying the most promising liquefaction processes and associated transport and storage technologies is therefore crucial; these need to be considered in terms of a range of interconnected parameters ranging from energy consumption and appropriate materials usage to considerations of unique liquid-hydrogen physics (in the form of ortho–para hydrogen conversion) and boil-off gas handling. This study presents the current state of liquid hydrogen technology across the entire value chain whilst detailing both the relevant underpinning science (e.g. the quantum behaviour of hydrogen at cryogenic temperatures) and current liquefaction process routes including relevant unit operation design and efficiency. Cognisant of the challenges associated with a projected hydrogen liquefaction plant capacity scale-up from the current 32 tonnes per day to greater than 100 tonnes per day to meet projected hydrogen demand this study also reflects on the next-generation of liquid-hydrogen technologies and the scientific research and development priorities needed to enable them.
Off-grid Wind/Hydrogen Systems with Multi-electrolyzers: Optimized Operational Strategies
Sep 2023
Publication
Optimized operation of wind/hydrogen systems can increase the system efficiency and further reduce the hydrogen production cost. In this regard extensive research has been done but there is a lack of detailed electrolyzer models and effective management of multiple electrolyzers considering their physical restrictions. This work proposes electrolyzer models that integrate the efficiency variation caused by load level change start–stop cycle (including hot and cold start) thermal management and degradation caused by frequent starts. Based on the proposed models three operational strategies are considered in this paper: two traditionally utilized methods simple start–stop and cycle rotation strategies and a newly proposed rolling optimizationbased strategy. The results from daily operation show that the new strategy results in a more balanced load level among the electrolyzers and a more stable temperature. Besides from a yearly operation perspective it is found that the proposed rolling optimization method results in more hydrogen production higher system efficiency and lower LCOH. The new method leads to hydrogen production of 311297 kg compared to 289278 kg and 303758 kg for simple start–stop and cycle rotation methods. Correspondingly the system efficiencies for the new simple start–stop and cycle rotation methods are 0.613 0.572 and 0.587. The resulting LCOH from the new method is 3.89 e/kg decreasing by 0.35 e/kg and 0.21 e/kg compared to the simple start–stop and cycle rotation methods. Finally the proposed model is compared with two conventional models to show its effectiveness in revealing more operational details and reliable results.
Which Is Preferred between Electric or Hydrogen Cars for Carbon Neutrality in the Commercial Vehicle Transportation Sector of South Korea? Implications from a Public Opinion Survey
Feb 2024
Publication
South Korea has drawn up plans to reduce greenhouse gases by 29.7 million tons by supplying 4.5 million electric and hydrogen cars by 2030 to implement the “2050 carbon neutrality” goal. This article gathers data on public preferences for electric cars (ECs) over hydrogen cars (HCs) in the commercial vehicle transportation sector through a survey of 1000 people. Moreover the strength of the preference was evaluated on a five-point scale. Of all respondents 60.0 percent preferred ECs and 21.0 percent HCs the former being 2.86 times greater than the latter. On the other hand the strength of the preference for HCs was 1.42 times greater than that for ECs. Factors influencing the preference for ECs over HCs were also explored through adopting the ordered probit model which is useful in examining ordinal preference rather than cardinal preference. The analyzed factors which are related to respondents’ characteristics experiences and perceptions can be usefully employed for developing strategies of promoting carbon neutrality in the commercial vehicle transportation sector and preparing policies to improve public acceptance thereof.
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