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Effects of Hot Stamping and Tempering on Hydrogen Embrittlement of a Low-Carbon Boron-Alloyed Steel
Dec 2018
Publication
The effects of hot stamping (HS) and tempering on the hydrogen embrittlement (HE) behavior of a low-carbon boron-alloyed steel were studied by using slow strain rate tensile (SSRT) tests on notched sheet specimens. It was found that an additional significant hydrogen desorption peak at round 65–80 °C appeared after hydrogen-charging the corresponding hydrogen concentration (CHr) of the HS specimen was higher than that of the directed quenched (DQ) specimen and subsequent low-temperature tempering gave rise to a decrease of CHr. The DQ specimen exhibited a comparatively high HE susceptibility while tempering treatment at 100 °C could notably alleviate it by a relative decrease of ~24% at no expanse of strength and ductility. The HS specimen demonstrated much lower HE susceptibility compared with the DQ specimen and tempering at 200 °C could further alleviate its HE susceptibility. SEM analysis of fractured SSRT surfaces revealed that the DQ specimen showed a mixed transgranular-intergranular fracture while the HS and low-temperature tempered specimens exhibited a predominant quasi-cleavage transgranular fracture. Based on the obtained results we propose that a modified HS process coupled with low-temperature tempering treatment is a promising and feasible approach to ensure a low HE susceptibility for high-strength automobile parts made of this type of steel.
Nonlinear Model Predictive Control of an Autonomous Power System Based on Hydrocarbon Reforming and High Temperature Fuel Cell
Mar 2021
Publication
The integration and control of energy systems for power generation consists of multiple heterogeneous subsystems such as chemical electrochemical and thermal and contains challenges that arise from the multi-way interactions due to complex dynamic responses among the involved subsystems. The main motivation of this work is to design the control system for an autonomous automated and sustainable system that meets a certain power demand profile. A systematic methodology for the integration and control of a hybrid system that converts liquefied petroleum gas (LPG) to hydrogen which is subsequently used to generate electrical power in a high-temperature fuel cell that charges a Li-Ion battery unit is presented. An advanced nonlinear model predictive control (NMPC) framework is implemented to achieve this goal. The operational objective is the satisfaction of power demand while maintaining operation within a safe region and ensuring thermal and chemical balance. The proposed NMPC framework based on experimentally validated models is evaluated through simulation for realistic operation scenarios that involve static and dynamic variations of the power load.
Can Industry Keep Gas Distribution Networks Alive? Future Development of the Gas Network in a Decarbonized World: A German Case Study
Dec 2022
Publication
With the growing need for decarbonization the future gas demand will decrease and the necessity of a gas distribution network is at stake. A remaining industrial gas demand on the distribution network level could lead to industry becoming the main gas consumer supplied by the gas distribution network leading to the question: can industry keep the gas distribution network alive? To answer this research question a three-stage analysis was conducted starting from a rough estimate of average gas demand per production site and then increasing the level of detail. This paper shows that about one third of the German industry sites investigated are currently supplied by the gas distribution network. While the steel industry offers new opportunities the food and tobacco industry alone cannot sustain the gas distribution network by itself.
Energy Innovation Needs Assessment: Overview
Nov 2019
Publication
This project provides evidence to identify the key innovation needs across the UK’s energy system to inform the prioritisation of public sector investment in low-carbon innovation including any future phases of the Department for Business Energy & Industrial Strategy (BEIS) Energy Innovation1 Programme. The BEIS Energy Innovation Programme aims to accelerate the commercialisation of innovative clean energy technologies and processes into the 2020s and 2030s. The current Programme with a budget of £505 million from 2015-2021 consists of six themes and invests in smart systems industry & CCS (Carbon Capture and Storage) the built environment nuclear renewables and support for energy entrepreneurs and green financing.
Vivid Economics was contracted to lead a consortium with technical expertise in each of the Energy Innovation Needs Assessment (EINA) priority areas. The programme relied on evidence from a programme of workshops with over 180 participants energy system modelling and detailed technical advice. Partners include the Carbon Trust E4tech Imperial College London and Fraser-Nash. The Energy Systems Catapult (ESC) provided analytical evidence using their Energy System Modelling Environment (ESME) to support an early pre-screening of technologies.
Innovations have been prioritised where there is a strong case for UK Government investment. The prioritisation in this report is based on evidence of the potential benefits to the UK via a lower cost energy system and larger export markets. We also consider whether there is a need for UK Government intervention in addition to private and international efforts.
A distinctive feature of this project is its focus on innovation that benefits the whole energy system. Internationally there are other efforts attempting to answer the question of where to target resources to maximise benefits from innovation2. In selecting priorities we identify innovations that can unlock value across electricity heat transport sectors and the rest of the economy.
Vivid Economics was contracted to lead a consortium with technical expertise in each of the Energy Innovation Needs Assessment (EINA) priority areas. The programme relied on evidence from a programme of workshops with over 180 participants energy system modelling and detailed technical advice. Partners include the Carbon Trust E4tech Imperial College London and Fraser-Nash. The Energy Systems Catapult (ESC) provided analytical evidence using their Energy System Modelling Environment (ESME) to support an early pre-screening of technologies.
Innovations have been prioritised where there is a strong case for UK Government investment. The prioritisation in this report is based on evidence of the potential benefits to the UK via a lower cost energy system and larger export markets. We also consider whether there is a need for UK Government intervention in addition to private and international efforts.
A distinctive feature of this project is its focus on innovation that benefits the whole energy system. Internationally there are other efforts attempting to answer the question of where to target resources to maximise benefits from innovation2. In selecting priorities we identify innovations that can unlock value across electricity heat transport sectors and the rest of the economy.
Hydrogen for a Net Zero GB An Integrated Energy Market Perspective
Jul 2020
Publication
Our new independent report finds that hydrogen can play an important role in UK’s ambitious decarbonisation plan and boost its global industrial competitiveness.
Key insights from this new analysis include:
Key insights from this new analysis include:
- New independent report from Aurora Energy Research shows that hydrogen can meet up to half of Great Britain’s (GB) final energy demand by 2050 providing an important pathway to reaching UK’s ambitious Net Zero targets.
- The report concludes that both blue hydrogen (produced from natural gas after reforming to remove carbon content) and green hydrogen (produced by using power to electrolyse water) are expected to play an important role providing up to 480TWh of hydrogen or c.45% of GB’s final energy demand by 2050.
- All Net Zero scenarios require substantial growth in low-carbon generation such as renewables and nuclear. Large-scale hydrogen adoption could help to integrate renewables into the power system by reducing the power sector requirement for flexibility during peak winter months and boosting revenues for clean power generators by c. £3bn per year by 2050.
- The rollout of hydrogen could accelerate green growth and enable the development of globally competitive low-carbon industrial clusters while utilising UK’s competitive advantage on carbon capture.
- In facilitating the identification of a cost-effective hydrogen pathway there are some low-regret options for Government to explore including the stimulation of hydrogen demand in key sectors the deployment of CCS in strategic locations and the standardisation of networks. These initiatives could form an important part of the UK Government’s post-COVID stimulus plan.
Progress in Catalytic Hydrogen Production from Formic Acid over Supported Metal Complexes
Mar 2021
Publication
Formic acid is a liquid organic hydrogen carrier giving hydrogen on demand using catalysts. Metal complexes are known to be used as efficient catalysts for the hydrogen production from formic acid decomposition. Their performance could be better than those of supported catalysts with metal nanoparticles. However difficulties to separate metal complexes from the reaction mixture limit their industrial applications. This problem can be resolved by supporting metal complexes on the surface of different supports which may additionally provide some surface sites for the formic acid activation. The review analyzes the literature on the application of supported metal complexes in the hydrogen production from formic acid. It shows that the catalytic activity of some stable Ru and Ir supported metal complexes may exceed the activity of homogeneous metal complexes used for deposition. Non-noble metal-based complexes containing Fe demonstrated sufficiently high performance in the reaction; however they can be poisoned by water present in formic acid. The proposed review could be useful for development of novel catalysts for the hydrogen production.
Hydrogen Embrittlement Susceptibility of R4 and R5 High-Strength Mooring Steels in Cold and Warm Seawater
Sep 2018
Publication
Hydrogen embrittlement susceptibility ratios calculated from slow strain rate tensile tests have been employed to study the response of three high-strength mooring steels in cold and warm synthetic seawater. The selected nominal testing temperatures have been 3 °C and 23 °C in order to resemble sea sites of offshore platform installation interest such as the North Sea and the Gulf of Mexico respectively. Three scenarios have been studied for each temperature: free corrosion cathodic protection and overprotection. An improvement on the hydrogen embrittlement tendency of the steels has been observed when working in cold conditions. This provides a new insight on the relevance of the seawater temperature as a characteristic to be taken into account for mooring line design in terms of hydrogen embrittlement assessment.
Hydrogen for Cooking: A Review of Cooking Technologies, Renewable Hydrogen Systems and Techno-Economics
Dec 2022
Publication
About 3 billion people use conventional carbon-based fuels such as wood charcoal and animal dung for their daily cooking needs. Cooking with biomass causes deforestation and habitat loss emissions of greenhouse gases and smoke pollution that affects people’s health and well-being. Hydrogen can play a role in enabling clean and safe cooking by reducing household air pollution and reducing greenhouse gas emissions. This first-of-a-kind review study on cooking with hydrogen assessed existing cooking technologies and hydrogen systems in developing country contexts. Our critical assessment also included the modelling and experimental studies on hydrogen. Renewable hydrogen systems and their adoptability in developing countries were analysed. Finally we presented a scenario for hydrogen production pathways in developing countries. Our findings indicated that hydrogen is attractive and can be safely used as a cooking fuel. However radical and disruptive models are necessary to transform the traditional cooking landscape. There is a need to develop global south-based hydrogen models that emphasize adoptability and capture the challenges in developing countries. In addition the techno-economic assumptions of the models vary significantly leading to a wide-ranging levelized cost of electricity. This finding underscored the necessity to use comprehensive techno-economic assumptions that can accurately predict hydrogen costs.
Technical Feasibility of Low Carbon Heating in Domestic Buildings
Dec 2020
Publication
Scotland’s Climate Change Plan set an ambition for emissions from buildings to be near zero by 2050 and targets 35% of domestic and 70% of non-domestic buildings’ heat to be supplied using low carbon technologies by 2032. The Climate Change (Emissions Reduction Targets) (Scotland) Act 2019 set a new target for emissions to be net zero by 2045 with interim targets of 75% by 2030 and 90% by 2040. The update to the Climate Change Plan will be published at the end of 2020 to reflect these new targets. The Energy Efficient Scotland programme launched in May 2018 sets out a wide range of measures to promote low carbon heating alongside energy efficiency improvements in Scotland’s buildings. Meeting these targets will require almost all households in Scotland to change the way they heat their homes. It is therefore imperative to advance our understanding of the suitability of the available low carbon heating options across Scotland’s building stock.<br/><br/>The aim of this work is to assess the suitability of low carbon heating technologies in residential buildings in Scotland. The outputs generated through this work will form a key part of the evidence base on low carbon heat which the Scottish Government will use to further develop and strengthen Scotland’s low carbon heat policy in line with the increased level of ambition of achieving Net Zero by 2045.
Carbon Capture, Usage and Storage: An Update on Business Models for Carbon Capture, Usage and Storage
Dec 2020
Publication
An update on the proposed commercial frameworks for transport and storage power and industrial carbon capture business models.
Five Minute Guide to Hydrogen
Feb 2016
Publication
Hydrogen is an emerging energy vector many components of which are mature technologies. Current hydrogen technology is already able to provide advantages over other energy vectors and many of its challenges are being actively addressed by research and development.<br/><br/>Hydrogen can be derived stored and converted through various processes each of which represents different levels of carbon intensity efficiency and end use functionality. Our latest five minute guide looks at this energy vector in brief including public perception transportation and storage as well as using hydrogen as a solution.
Hydrogen Trapping Behavior in Vanadium Microalloyed TRIP-Assisted Annealed Martensitic Steel
Jun 2019
Publication
Transformation induced plasticity (TRIP)-assisted annealed martensitic (TAM) steel combines higher tensile strength and elogangtion and has been increasingly used but appears to bemore prone to hydrogen embrittlement (HE). In this paper the hydrogen trapping behavior and HE of TRIP-assisted annealed martensitic steels with different vanadium additions had been investigated by means of hydrogen charging and slow strain rate tensile tests (SSRT) microstructral observartion and thermal desorption mass spectroscope (TDS). Hydrogen charging test results indicates that apparent hydrogen diffusive index Da is 1.94 × 10−7/cm2·s−1 for 0.21 wt.% vanadium steel while the value is 8.05 × 10−7/cm2·s−1 for V-free steel. SSRT results show that the hydrogen induced ductility loss ID is 76.2% for 0.21 wt.%V steel compared with 86.5% for V-free steel. The trapping mechanism of the steel containing different V contents is analyzed by means of TDS and Transmission electron microscope (TEM) observations. It is found out that the steel containing 0.21 wt.%V can create much more traps for hydrogen trapping compared with lower V steel which is due to vanadium carbide (VC) precipitates acting as traps capturing hydrogen atoms.The relationship between hydrogen diffusion and hydrogentrapping mechanism is discussed in details.
Fuel Cell Electric Vehicles and Hydrogen Balancing 100 Percent Renewable and Integrated National Transportation and Energy Systems
Feb 2021
Publication
Future national electricity heating cooling and transport systems need to reach zero emissions. Significant numbers of back-up power plants as well as large-scale energy storage capacity are required to guarantee the reliability of energy supply in 100 percent renewable energy systems. Electricity can be partially converted into hydrogen which can be transported via pipelines stored in large quantities in underground salt caverns to overcome seasonal effects and used as electricity storage or as a clean fuel for transport. The question addressed in this paper is how parked and grid-connected hydrogen-fuelled Fuel Cell Electric Vehicles might balance 100 per cent renewable electricity heating cooling and transport systems at the national level in Denmark Germany Great Britain France and Spain? Five national electricity heating cooling and transport systems are modeled for the year 2050 for the five countries assuming only 50 percent of the passenger cars to be grid-connected Fuel Cell Electric Vehicles the remaining Battery Electric Vehicles. The grid-connected Fuel Cell Electric Vehicle fleet can always balance the energy systems and their usage is low having load factors of 2.1–5.5 percent corresponding to an average use of 190–480 h per car per year. At peak times occurring only a few hours per year 26 to 43 percent of the grid-connected Fuel Cell Electric Vehicle are required and in particular for energy systems with high shares of solar energy such as Spain balancing by grid-connected Fuel Cell Electric Vehicles is mainly required during the night which matches favorably with driving usage.
Hydrogen Embrittlement Behavior of 18Ni 300 Maraging Steel Produced by Selective Laser Melting
Jul 2019
Publication
A study was performed to investigate the hydrogen embrittlement behavior of 18-Ni 300 maraging steel produced by selective laser melting and subjected to different heat treatment strategies. Hydrogen was pre-charged into the tensile samples by an electro-chemical method at the constant current density of 1 A m−2 and 50 A m−2 for 48 h at room temperature. Charged and uncharged specimens were subjected to tensile tests and the hydrogen concentration was eventually analysed using quadrupole mass spectroscopy. After tensile tests uncharged maraging samples showed fracture surfaces with dimples. Conversely in H-charged alloys quasi-cleavage mode fractures occurred. A lower concentration of trapped hydrogen atoms and higher elongation at fracture were measured in the H-charged samples that were subjected to solution treatment prior to hydrogen charging compared to the as-built counterparts. Isothermal aging treatment performed at 460 °C for 8 h before hydrogen charging increased the concentration of trapped hydrogen giving rise to higher hydrogen embrittlement susceptibility.
Mapping Australia's Hydrogen Future and release of the Hydrogen Economic Fairways Tool
Apr 2021
Publication
Hydrogen can be used for a variety of domestic and industrial purposes such as heating and cooking (as a replacement for natural gas) transportation (replacing petrol and diesel) and energy storage (by converting intermittent renewable energy into hydrogen). The key benefit of using hydrogen is that it is a clean fuel that emits only water vapour and heat when combusted.
To support implementation of the National Hydrogen Strategy Geoscience Australia in collaboration with Monash University are releasing the Hydrogen Economic Fairways Tool (HEFT). HEFT is a free online tool designed to support decision making by policymakers and investors on the location of new infrastructure and development of hydrogen hubs in Australia. It considers both hydrogen produced from renewable energy and from fossil fuels with carbon capture and storage.
This seminar demonstrates HEFT’s capabilities its potential to attract worldwide investment into Australia’s hydrogen industry and what’s up next for hydrogen at Geoscience Australia.
You can use the Hydrogen Economic Fairways Tool (HEFT) on the Website of the Australian government at the link here
To support implementation of the National Hydrogen Strategy Geoscience Australia in collaboration with Monash University are releasing the Hydrogen Economic Fairways Tool (HEFT). HEFT is a free online tool designed to support decision making by policymakers and investors on the location of new infrastructure and development of hydrogen hubs in Australia. It considers both hydrogen produced from renewable energy and from fossil fuels with carbon capture and storage.
This seminar demonstrates HEFT’s capabilities its potential to attract worldwide investment into Australia’s hydrogen industry and what’s up next for hydrogen at Geoscience Australia.
You can use the Hydrogen Economic Fairways Tool (HEFT) on the Website of the Australian government at the link here
HYDRIDE4MOBILITY: An EU HORIZON 2020 Project on Hydrogen Powered Fuel Cell Utility Vehicles Using Metal Hydrides in Hydrogen Storage and Refuelling Systems
Feb 2021
Publication
Volodymyr A. Yartys,
Mykhaylo V. Lototskyy,
Vladimir Linkov,
Sivakumar Pasupathi,
Moegamat Wafeeq Davids,
Gojmir Radica,
Roman V. Denys,
Jon Eriksen,
José Bellosta von Colbe,
Klaus Taube,
Giovanni Capurso,
Martin Dornheim,
Fahmida Smith,
Delisile Mathebula,
Dana Swanepoel,
Suwarno Suwarno and
Ivan Tolj
The goal of the EU Horizon 2020 RISE project 778307 “Hydrogen fuelled utility vehicles and their support systems utilising metal hydrides” (HYDRIDE4MOBILITY) is in addressing critical issues towards a commercial implementation of hydrogen powered forklifts using metal hydride (MH) based hydrogen storage and PEM fuel cells together with the systems for their refuelling at industrial customers facilities. For these applications high specific weight of the metallic hydrides has an added value as it allows counterbalancing of a vehicle with no extra cost. Improving the rates of H2 charge/discharge in MH on the materials and system level simplification of the design and reducing the system cost together with improvement of the efficiency of system “MH store-FC” is in the focus of this work as a joint effort of consortium uniting academic teams and industrial partners from two EU and associated countries Member States (Norway Germany Croatia) and two partner countries (South Africa and Indonesia).<br/>The work within the project is focused on the validation of various efficient and cost-competitive solutions including (i) advanced MH materials for hydrogen storage and compression (ii) advanced MH containers characterised by improved charge-discharge dynamic performance and ability to be mass produced (iii) integrated hydrogen storage and compression/refuelling systems which are developed and tested together with PEM fuel cells during the collaborative efforts of the consortium.<br/>This article gives an overview of HYDRIDE4MOBILITY project focused on the results generated during its first phase (2017–2019).
Investigation on System for Renewable Electricity Storage in Small Scale Integrating Photovoltaics, Batteries, and Hydrogen Generator
Nov 2020
Publication
In this article the solution based on hydrogen generation to increase the flexibility of energy storage systems is proposed. Operating characteristics of a hydrogen generator with integrated electrical energy storage and a photovoltaic installation were determined. The key role of the electricity storage in the proposed system was to maintain the highest operating efficiency related to the nominal parameters of the hydrogen generator. The hydrogen generators achieved the highest energy efficiency for the nominal operating point at the highest power output. Lead-acid batteries were used to ensure the optimal operating conditions for the hydrogen generator supplied with renewable energy throughout the day. The proposed system reduces significantly the hydrogen generator nominal power and devices in system operate in such a way to improve their efficiency and durability. The relations between individual components and their constraints were determined. The proposed solution is fully in-line with previously investigated technologies for improving grid stability and can help incorporate renewable energy sources to increase the sustainability of the energy sector and green hydrogen production.
Hydrogen from Natural Gas – The Key to Deep Decarbonisation
Jul 2019
Publication
This Discussion Paper was commissioned by Zukunft ERDGAS to contribute to the debate concerning the deep decarbonisation of the European energy sector required to meet the Paris Agreement targets. Previous discussion papers have put forward decarbonisation pathways that rely heavily on ‘All-Electric’ solutions. These depend predominantly on renewable electricity to deliver decarbonisation of all sectors. This paper offers an alternative to an ‘All-Electric’ solution by building an alternative pathway that allows the inclusion of gas based technologies alongside the ‘All-Electric’ pathway technologies. The new pathway demonstrates that hydrogen from natural gas can be an essential complement to renewable electricity. The pathway also considers the benefits of utilising methane pyrolysis technology in Europe to produce zero carbon hydrogen.
Read the full report at this link
Read the full report at this link
Scottish Offshore Wind to Green Hydrogen Opportunity Assessment
Dec 2020
Publication
Initial assessment of Scotland’s opportunity to produce green hydrogen from offshore wind
Summary of Key Findings
Summary of Key Findings
- Scotland has an abundant offshore wind resource that has the potential to be a vital component in our net zero transition. If used to produce green hydrogen offshore wind can help abate the emissions of historically challenging sectors such as heating transport and industry.
- The production of green hydrogen from offshore wind can help overcome Scotland’s grid constraints and unlock a massive clean power generation resource creating a clean fuel for Scottish industry and households and a highly valuable commodity to supply rapidly growing UK and European markets.
- The primary export markets for Scottish green hydrogen are expected to be in Northern Europe (Germany Netherlands & Belgium). Strong competition to supply these markets is expected to come from green hydrogen produced from solar energy in Southern Europe and North Africa.
- Falling wind and electrolyser costs will enable green hydrogen production to be cost-competitive in the key transport and heat sectors by 2032. Strategic investment in hydrogen transportation and storage is essential to unlocking the economic opportunity for Scotland.
- Xodus’ analysis supports a long-term outlook of LCoH falling towards £2/kg with an estimated reference cost of £2.3 /kg in 2032 for hydrogen delivered to shore.
- Scotland has extensive port and pipeline infrastructure that can be repurposed for hydrogen export to the rest of UK and to Europe. Pipelines from the ‘90s are optimal for this purpose as they are likely to retain acceptable mechanical integrity and have a metallurgy better suited to hydrogen service. A more detailed assessment of export options should be performed to provide a firm foundation for early commercial green hydrogen projects.
- There is considerable hydrogen supply chain overlap with elements of parallel sectors most notably the oil and gas offshore wind and subsea engineering sectors. Scotland already has a mature hydrocarbon supply chain which is engaged in supporting green hydrogen. However a steady pipeline of early projects supported by a clear financeable route to market will be needed to secure this supply chain capability through to widescale commercial deployment.
- There are gaps in the Scottish supply chain in the areas of design manufacture and maintenance of hydrogen production storage and transportation systems. Support including apprenticeships will be needed to develop indigenous skills and capabilities in these areas.
- The development of green hydrogen from offshore wind has the potential to create high value jobs a significant proportion which are likely to be in remote rural/coastal communities located close to offshore wind resources. These can serve as an avenue for workers to redeploy and develop skills learned from oil and gas in line with Just Transition principles.
Global Energy Transformation: A Roadmap to 2050
Apr 2019
Publication
Dolf Gielen,
Ricardo Gorini,
Nicholas Wagner,
Rodrigo Leme,
Laura Gutierrez,
Gayathri Prakash,
Elisa Asmelash,
Luis Janeiro,
Giacomo Gallina,
Guilia Vale,
Lorenzo Sani,
Xavier Garcia Casals,
Rabia Ferroukhi,
Bishal Parajuli,
Jinlei Feng,
Eva Alexandri,
Unnada Chewpreecha,
Mary Goldman,
Sophie Heald,
Jon Stenning,
Hector Pollitt,
Celia García-Baños and
Michael Renner
Increased use of renewable energy combined with intensified electrification could prove decisive for the world to meet key climate goals by 2050. This study from the International Renewable Energy Agency (IRENA) highlights immediately deployable cost-effective options for countries to fulfil climate commitments and limit the rise of global temperatures. The envisaged energy transformation would also reduce net costs and bring significant socio-economic benefits such as increased economic growth job creation and overall welfare gains.<br/>The report – the second under the Global Energy Transformation banner – expands IRENA’s comprehensive roadmap which examines technology pathways and policy implications to ensure a sustainable energy future. Ramping up electricity to over half of the global energy mix (up from one-fifth currently) in combination with renewables would reduce the use of fossil fuels responsible for most greenhouse-gas emissions.
The European Green Deal
Dec 2019
Publication
Climate change and environmental degradation are an existential threat to Europe and the world. To overcome these challenges Europe needs a new growth strategy that will transform the Union into a modern resource-efficient and competitive economy where
The European Green Deal is our plan to make the EU's economy sustainable. We can do this by turning climate and environmental challenges into opportunities and making the transition just and inclusive for all
The European Green Deal provides an action plan to
The EU aims to be climate neutral in 2050. We proposed a European Climate Law to turn this political commitment into a legal obligation.
Reaching this target will require action by all sectors of our economy including
The EU will also provide financial support and technical assistance to help those that are most affected by the move towards the green economy. This is called the Just Transition Mechanism. It will help mobilise at least €100 billion over the period 2021-2027 in the most affected regions.
- there are no net emissions of greenhouse gases by 2050
- economic growth is decoupled from resource use
- no person and no place is left behind
The European Green Deal is our plan to make the EU's economy sustainable. We can do this by turning climate and environmental challenges into opportunities and making the transition just and inclusive for all
The European Green Deal provides an action plan to
- boost the efficient use of resources by moving to a clean circular economy
- restore biodiversity and cut pollution
The EU aims to be climate neutral in 2050. We proposed a European Climate Law to turn this political commitment into a legal obligation.
Reaching this target will require action by all sectors of our economy including
- investing in environmentally-friendly technologies
- supporting industry to innovate
- rolling out cleaner cheaper and healthier forms of private and public transport
- decarbonising the energy sector
- ensuring buildings are more energy efficient
- working with international partners to improve global environmental standards
The EU will also provide financial support and technical assistance to help those that are most affected by the move towards the green economy. This is called the Just Transition Mechanism. It will help mobilise at least €100 billion over the period 2021-2027 in the most affected regions.
Hydrogen Generation by Photocatalytic Reforming of Potential Biofuels: Polyols, Cyclic Alcohols, and Saccharides
Jan 2018
Publication
We have studied hydrogen gas production using photocatalysis from C2-C5 carbon chain polyols cyclic alcohols and mono and di-saccharides using palladium nanoparticles supported on a TiO2 catalyst. For many of the polyols the hydrogen evolution rate is found to be dictated by the number of hydroxyl groups and available a-hydrogens in the structure. However the rule only applies to polyols and cyclic alcohols while the sugar activity is limited by the bulky structure of those molecules. There was also evidence of ring opening in photocatalytic reforming of cyclic alcohols that involved dehydrogenation and decarbonylation of a CC bond.
UK Hydrogen Economy: Debate Pack
Dec 2020
Publication
A Westminster Hall debate on the UK hydrogen economy has been scheduled for Thursday 17 December 2020 at 3.00pm. The debate will be led by Alexander Stafford MP. This House of Commons Library debate pack provides background information and press and parliamentary coverage of the issues.<br/><br/>The Government has legally binding targets under the Climate Change Act 2008 to reach ‘net zero’ carbon emissions by 2050. Background information is available from the Library webpage on Climate Change: an overview.<br/><br/>In order to meet the net zero target the use of fossil fuels (without abatement such as carbon capture usage and storage) across the economy will need to be almost entirely phased out by 2050. Hydrogen gas is regarded as an energy option to help decarbonisation especially in relation to applications that may be more challenging to decarbonise. These applications include heating transport (including heavy goods shipping and aviation) and some industrial processes.<br/><br/>The Government has legally binding targets under the Climate Change Act 2008 to reach ‘net zero’ carbon emissions by 2050. Background information is available from the Library webpage on Climate Change: an overview.<br/><br/>In order to meet the net zero target the use of fossil fuels (without abatement such as carbon capture usage and storage) across the economy will need to be almost entirely phased out by 2050. Hydrogen gas is regarded as an energy option to help decarbonisation especially in relation to applications that may be more challenging to decarbonise. These applications include heating transport (including heavy goods shipping and aviation) and some industrial processes.
Role of batteries and fuel cells in achieving Net Zero: Session 2
Mar 2021
Publication
The House of Lords Science and Technology Committee will hear from leading researchers about anticipated developments in batteries and fuel cells over the next ten years that could contribute to meeting the net-zero target.
The Committee continues its inquiry into the Role of batteries and fuel cells in achieving Net Zero. It will ask a panel of experts about batteries hearing about the current state-of-the-art in technologies that are currently in deployment primarily lithium-ion batteries. It will also explore the potential of next generation technologies currently in development and the challenges in scaling them up to manufacture.
The Committee will then question a second panel about fuel cells hearing about the different types available and their applications. It will explore challenges that need to be overcome in the development of the technology and will consider the UK’s international standing in the sector.
Meeting details
At 10.00am: Oral evidence
Professor Serena Corr Chair in Functional Nanomaterials and Director of Research Department of Chemical and Biological Engineering at University of Sheffield
Professor Paul Shearing Professor in Chemical Engineering at University College London
Dr Jerry Barker Founder and Chief Technology Officer at Faradion Limited
Dr Melanie Loveridge Associate Professor Warwick Manufacturing Group at University of Warwick
At 11.00am: Oral evidence
Professor Andrea Russell Professor of Physical Electrochemistry at University of Southampton
Professor Anthony Kucernak Professor of Physical Chemistry Faculty of Natural Sciences at Imperial College London
Professor John Irvine Professor School of Chemistry at University of St Andrews
Possible questions
Parliament TV video of the meeting
This is part two of a three part enquiry.
Part one can be found here and part three can be found here.
The Committee continues its inquiry into the Role of batteries and fuel cells in achieving Net Zero. It will ask a panel of experts about batteries hearing about the current state-of-the-art in technologies that are currently in deployment primarily lithium-ion batteries. It will also explore the potential of next generation technologies currently in development and the challenges in scaling them up to manufacture.
The Committee will then question a second panel about fuel cells hearing about the different types available and their applications. It will explore challenges that need to be overcome in the development of the technology and will consider the UK’s international standing in the sector.
Meeting details
At 10.00am: Oral evidence
Professor Serena Corr Chair in Functional Nanomaterials and Director of Research Department of Chemical and Biological Engineering at University of Sheffield
Professor Paul Shearing Professor in Chemical Engineering at University College London
Dr Jerry Barker Founder and Chief Technology Officer at Faradion Limited
Dr Melanie Loveridge Associate Professor Warwick Manufacturing Group at University of Warwick
At 11.00am: Oral evidence
Professor Andrea Russell Professor of Physical Electrochemistry at University of Southampton
Professor Anthony Kucernak Professor of Physical Chemistry Faculty of Natural Sciences at Imperial College London
Professor John Irvine Professor School of Chemistry at University of St Andrews
Possible questions
- What contribution are battery and fuel cell technologies currently making towards decarbonization in the UK?
- What advances do we expect to see in battery and fuel cell technologies and over what timeframes?
- How quickly can UK battery and fuel cell manufacture be scaled up to meet electrification demands?
- What are the challenges facing technological innovation and deployment in heavy transport?
- Are there any sectors where battery and fuel cell technologies are not currently used but could contribute to decarbonisation?
- What are the life cycle environmental impacts of batteries and fuel cells?
Parliament TV video of the meeting
This is part two of a three part enquiry.
Part one can be found here and part three can be found here.
The Role of κ-Carbides as Hydrogen Traps in High-Mn Steels
Jul 2017
Publication
Since the addition of Al to high-Mn steels is known to reduce their sensitivity to hydrogen-induced delayed fracture we investigate possible trapping effects connected to the presence of Al in the grain interior employing density-functional theory (DFT). The role of Al-based precipitates is also investigated to understand the relevance of short-range ordering effects. So-called E21-Fe3AlC κ-carbides are frequently observed in Fe-Mn-Al-C alloys. Since H tends to occupy the same positions as C in these precipitates the interaction and competition between both interstitials is also investigated via DFT-based simulations. While the individual H–H/C–H chemical interactions are generally repulsive the tendency of interstitials to increase the lattice parameter can yield a net increase of the trapping capability. An increased Mn content is shown to enhance H trapping due to attractive short-range interactions. Favorable short-range ordering is expected to occur at the interface between an Fe matrix and the E21-Fe3AlC κ-carbides which is identified as a particularly attractive trapping site for H. At the same time accumulation of H at sites of this type is observed to yield decohesion of this interface thereby promoting fracture formation. The interplay of these effects evident in the trapping energies at various locations and dependent on the H concentration can be expressed mathematically resulting in a term that describes the hydrogen embrittlement
Ammonia for Power
Sep 2018
Publication
A potential enabler of a low carbon economy is the energy vector hydrogen. However issues associated with hydrogen storage and distribution are currently a barrier for its implementation. Hence other indirect storage media such as ammonia and methanol are currently being considered. Of these ammonia is a carbon free carrier which offers high energy density; higher than compressed air. Hence it is proposed that ammonia with its established transportation network and high flexibility could provide a practical next generation system for energy transportation storage and use for power generation. Therefore this review highlights previous influential studies and ongoing research to use this chemical as a viable energy vector for power applications emphasizing the challenges that each of the reviewed technologies faces before implementation and commercial deployment is achieved at a larger scale. The review covers technologies such as ammonia in cycles either for power or CO2 removal fuel cells reciprocating engines gas turbines and propulsion technologies with emphasis on the challenges of using the molecule and current understanding of the fundamental combustion patterns of ammonia blends.
Direct Ammonia Low-temperature Symmetrical Solid Oxide Fuel Cells with Composite Semiconductor Electrolyte
Jan 2022
Publication
In this work a low-temperature symmetrical solid oxide fuel cell with Ni-NCAL|SDC/NCAL|Ni-NCAL (70 SDC:30 NCAL) configuration was successfully constructed by a simple dry press method. At 500 and 550 ◦C the peak power densities of the cell in ammonia were 501 and 755 mW cm− 2 and in hydrogen were 670 and 895 mW cm− 2 respectively. EIS data showed that the Rp values of the cell in ammonia and hydrogen at 550 ◦C were 0.250 and 0.246 Ω cm− 2 respectively indicating the excellent catalytic activity of the Ni-NCAL electrode toward ammonia decomposition and hydrogen oxidation. The different cell output can be ascribed to additional ammonia decomposition steps compared to hydrogen. The noticeable reaction product on the surface of the Ni foam was detrimental to ammonia decomposition. In summary a symmetrical cell with SDC/NCAL semi-conductor electrolyte and Ni-NCAL electrodes exhibited higher electrochemical performance at low temperature than the results reported to date. Therefore higher electrochemical performance can be expected from this cell configuration with more efficient ammonia decomposition catalysts.
2x40GW Green Hydrogen Initiative
Mar 2020
Publication
Hydrogen will play a pivotal role in achieving an affordable clean and prosperous economy. Hydrogen allows for cost-efficient bulk transport and storage of renewable energy and can decarbonise energy use in all sectors.
The European Union together with North Africa Ukraine and other neighbouring countries have a unique opportunity to realise a green hydrogen system. Europe including Ukraine has good renewable energy resources while North Africa has outstanding and abundant resources. Europe can re-use its gas infrastructure with interconnections to North-Africa and other countries to transport and store hydrogen. And Europe has a globally leading industry for clean hydrogen production especially in electrolyser manufacturing.
If the European Union in close cooperation with its neighbouring countries wants to build on these unique assets and create a world leading industry for renewable hydrogen production the time to act is now. Dedicated and integrated multi GW green hydrogen production plants will thereby unlock the vast renewable energy potential.
We the European hydrogen industry are committed to maintaining a strong and world-leading electrolyser industry and market and to producing renewable hydrogen at equal and eventually lower cost than low-carbon (blue) hydrogen. A prerequisite is that a 2x40 GW electrolyser market in the European Union and its neighbouring countries (e.g. North Africa and Ukraine) will develop as soon as possible.
A roadmap for 40 GW electrolyser capacity in the EU by 2030 shows a 6 GW captive market (hydrogen production at the demand location) and 34 GW hydrogen market (hydrogen production near the resource). A roadmap for 40 GW electrolyser capacity in North Africa and Ukraine by 2030 includes 7.5 GW hydrogen production for the domestic market and a 32.5 GW hydrogen production capacity for export.
If a 2x40 GW electrolyser market in 2030 is realised alongside the required additional renewable energy capacity renewable hydrogen will become cost competitive with fossil (grey) hydrogen. GW-scale electrolysers at wind and solar hydrogen production sites will produce renewable hydrogen cost competitively with low-carbon hydrogen production (1.5-2.0 €/kg) in 2025 and with grey hydrogen (1.0-1.5 €/kg) in 2030.
By realizing 2x40 GW electrolyser capacity producing green hydrogen about 82 million ton CO2 emissions per year could be avoided in the EU. The total investments in electrolyser capacity will be 25-30 billion Euro creating 140000- 170000 jobs in manufacturing and maintenance of 2x40 GW electrolysers.
The industry needs the European Union and its member states to design create and facilitate a hydrogen market infrastructure and economy. Crucial is the design and realisation of new unique and long-lasting mutual co-operation mechanisms on political societal and economic levels between the EU and North Africa Ukraine and other neighbouring countries.
The unique opportunity for the EU and its neighbouring countries to develop a green hydrogen economy will contribute to economic growth the creation of jobs and a sustainable affordable and fair energy system. Building on this position Europe and its neighbours can become world market leaders for green hydrogen production technologies.
The European Union together with North Africa Ukraine and other neighbouring countries have a unique opportunity to realise a green hydrogen system. Europe including Ukraine has good renewable energy resources while North Africa has outstanding and abundant resources. Europe can re-use its gas infrastructure with interconnections to North-Africa and other countries to transport and store hydrogen. And Europe has a globally leading industry for clean hydrogen production especially in electrolyser manufacturing.
If the European Union in close cooperation with its neighbouring countries wants to build on these unique assets and create a world leading industry for renewable hydrogen production the time to act is now. Dedicated and integrated multi GW green hydrogen production plants will thereby unlock the vast renewable energy potential.
We the European hydrogen industry are committed to maintaining a strong and world-leading electrolyser industry and market and to producing renewable hydrogen at equal and eventually lower cost than low-carbon (blue) hydrogen. A prerequisite is that a 2x40 GW electrolyser market in the European Union and its neighbouring countries (e.g. North Africa and Ukraine) will develop as soon as possible.
A roadmap for 40 GW electrolyser capacity in the EU by 2030 shows a 6 GW captive market (hydrogen production at the demand location) and 34 GW hydrogen market (hydrogen production near the resource). A roadmap for 40 GW electrolyser capacity in North Africa and Ukraine by 2030 includes 7.5 GW hydrogen production for the domestic market and a 32.5 GW hydrogen production capacity for export.
If a 2x40 GW electrolyser market in 2030 is realised alongside the required additional renewable energy capacity renewable hydrogen will become cost competitive with fossil (grey) hydrogen. GW-scale electrolysers at wind and solar hydrogen production sites will produce renewable hydrogen cost competitively with low-carbon hydrogen production (1.5-2.0 €/kg) in 2025 and with grey hydrogen (1.0-1.5 €/kg) in 2030.
By realizing 2x40 GW electrolyser capacity producing green hydrogen about 82 million ton CO2 emissions per year could be avoided in the EU. The total investments in electrolyser capacity will be 25-30 billion Euro creating 140000- 170000 jobs in manufacturing and maintenance of 2x40 GW electrolysers.
The industry needs the European Union and its member states to design create and facilitate a hydrogen market infrastructure and economy. Crucial is the design and realisation of new unique and long-lasting mutual co-operation mechanisms on political societal and economic levels between the EU and North Africa Ukraine and other neighbouring countries.
The unique opportunity for the EU and its neighbouring countries to develop a green hydrogen economy will contribute to economic growth the creation of jobs and a sustainable affordable and fair energy system. Building on this position Europe and its neighbours can become world market leaders for green hydrogen production technologies.
Recent Advances in Biomass Pretreatment Technologies for Biohydrogen Production
Jan 2022
Publication
Hydrogen is an economical source of clean energy that has been utilized by industry for decades. In recent years demand for hydrogen has risen significantly. Hydrogen sources include water electrolysis hydrocarbon steam reforming and fossil fuels which emit hazardous greenhouse gases and therefore have a negative impact on global warming. The increasing worldwide population has created much pressure on natural fuels with a growing gap between demand for renewable energy and its insufficient supply. As a result the environment has suffered from alarming increases in pollution levels. Biohydrogen is a sustainable energy form and a preferable substitute for fossil fuel. Anaerobic fermentation photo fermentation microbial and enzymatic photolysis or combinations of such techniques are new approaches for producing biohydrogen. For cost-effective biohydrogen production the substrate should be cheap and renewable. Substrates including algal biomass agriculture residue and wastewaters are readily available. Moreover substrates rich in starch and cellulose such as plant stalks or agricultural waste or food industry waste such as cheese whey are reported to support dark- and photo-fermentation. However their direct utilization as a substrate is not recommended due to their complex nature. Therefore they must be pretreated before use to release fermentable sugars. Various pretreatment technologies have been established and are still being developed. This article focuses on pretreatment techniques for biohydrogen production and discusses their efficiency and suitability including hybrid-treatment technology
Closing the Low-carbon Material Loop Using a Dynamic Whole System Approach
Feb 2017
Publication
The transition to low carbon energy and transport systems requires an unprecedented roll-out of new infrastructure technologies containing significant quantities of critical raw materials. Many of these technologies are based on general purpose technologies such as permanent magnets and electric motors that are common across different infrastructure systems. Circular economy initiatives that aim to institute better resource management practices could exploit these technological commonalities through the reuse and remanufacturing of technology components across infrastructure systems. In this paper we analyze the implementation of such processes in the transition to low carbon electricity generation and transport on the Isle of Wight UK. We model two scenarios relying on different renewable energy technologies with the reuse of Lithium-ion batteries from electric vehicles for grid-attached storage. A whole-system analysis that considers both electricity and transport infrastructure demonstrates that the optimal choice of renewable technology can be dependent on opportunities for component reuse and material recycling between the different infrastructure systems. Hydrogen fuel cell based transport makes use of platinum from obsolete catalytic converters whereas lithium-ion batteries can be reused for grid-attached storage when they are no longer useful in vehicles. Trade-offs exist between the efficiency of technology reuse which eliminates the need for new technologies for grid attached storage completely by 2033 and the higher flexibility afforded by recycling at the material level; reducing primary material demand for Lithium by 51% in 2033 compared to 30% achieved by battery reuse. This analysis demonstrates the value of a methodology that combines detailed representations of technologies and components with a systemic approach that includes multiple interconnected infrastructure systems.
A Dynamic Performance Diagnostic Method Applied to Hydrogen Powered Aero Engines Operating under Transient Conditions
Apr 2022
Publication
At present aero engine fault diagnosis is mainly based on the steady-state condition at the cruise phase and the gas path parameters in the entire flight process are not effectively used. At the same time high quality steady-state monitoring measurements are not always available and as a result the accuracy of diagnosis might be affected. There is a recognized need for real-time performance diagnosis of aero engines operating under transient conditions which can improve their condition-based maintenance. Recent studies have demonstrated the capability of the sequential model-based diagnostic method to predict accurately and efficiently the degradation of industrial gas turbines under steady-state conditions. Nevertheless incorporating real-time data for fault detection of aero engines that operate in dynamic conditions is a more challenging task. The primary objective of this study is to investigate the performance of the sequential diagnostic method when it is applied to aero engines that operate under transient conditions while there is a variation in the bypass ratio and the heat soakage effects are taken into consideration. This study provides a novel approach for quantifying component degradation such as fouling and erosion by using an adapted version of the sequential diagnostic method. The research presented here confirms that the proposed method could be applied to aero engine fault diagnosis under both steady-state and dynamic conditions in real-time. In addition the economic impact of engine degradation on fuel cost and payload revenue is evaluated when the engine under investigation is using hydrogen. The proposed method demonstrated promising diagnostic results where the maximum prediction errors for steady state and transient conditions are less than 0.006% and 0.016% respectively. The comparison of the proposed method to a benchmark diagnostic method revealed a 15% improvement in accuracy which can have great benefit when considering that the cost attributed to degradation can reach up to $702585 for 6000 flight cycles of a hydrogen powered aircraft fleet. This study provides an opportunity to improve our understanding of aero engine fault diagnosis in order to improve engine reliability availability and efficiency by online health monitoring.
Establishing a Hydrogen Economy: The Future of Energy 2035
May 2019
Publication
The next few decades are expected to be among the most transformative the energy sector has ever seen. Arup envisages a world with a much more diverse range of heating sources and with significantly lower emissions and renewable energy powering transport.<br/>As part of this the establishment of a strong hydrogen economy is a very real opportunity and is within reaching distance. Our report uses the UK as a case study example and explores the challenges and opportunities for hydrogen in the context of the whole energy system.<br/>Read about the progress already being made in using hydrogen for transport and heat. And the need to progress policy and collaboration between government the private sector and other stakeholders to shape future demand change consumer perception and create the strong supply chains needed to allow the hydrogen economy to thrive.
HyNet North West: Delivering Clean Growth
Jan 2018
Publication
HyNet North West is a significant clean growth opportunity for the UK. It is a low cost deliverable project which meets the major challenges of reducing carbon emissions from industry domestic heat and transport.<br/>HyNet North West is based on the production of hydrogen from natural gas. It includes the development of a new hydrogen pipeline; and the creation of the UK’s first carbon capture and storage (CCS) infrastructure. CCS is a vital technology to achieve the widespread emissions savings needed to meet the 2050 carbon reduction targets.<br/>Accelerating the development and deployment of hydrogen technologies and CCS through HyNet North West positions the UK strongly for skills export in a global low carbon economy.<br/>The North West is ideally placed to lead HyNet. The region has a history of bold innovation and today clean energy initiatives are thriving. On a practical level the concentration of industry existing technical skill base and unique geology means the region offers an unparalleled opportunity for a project of this kind.<br/>The new infrastructure built by HyNet is readily extendable beyond the initial project and provides a replicable model for similar programmes across the UK<br/>Contains Vision statement 2 leaflets a presentation and a summary report which are all stored as supplements.
Towards Climate Resilient Urban Energy Systems: A Review
Jun 2020
Publication
Climate change and increased urban population are two major concerns for society. Moving towards more sustainable energy solutions in the urban context by integrating renewable energy technologies supports decarbonizing the energy sector and climate change mitigation. A successful transition also needs adequate consideration of climate change including extreme events to ensure the reliable performance of energy systems in the long run. This review provides an overview of and insight into the progress achieved in the energy sector to adapt to climate change focusing on the climate resilience of urban energy systems. The state-of-the-art methodology to assess impacts of climate change including extreme events and uncertainties on the design and performance of energy systems is described and discussed. Climate resilience is an emerging concept that is increasingly used to represent the durability and stable performance of energy systems against extreme climate events. However it has not yet been adequately explored and widely used as its definition has not been clearly articulated and assessment is mostly based on qualitative aspects. This study reveals that a major limitation in the state-of-the-art is the inadequacy of climate change adaptation approaches in designing and preparing urban energy systems to satisfactorily address plausible extreme climate events. Furthermore the complexity of the climate and energy models and the mismatch between their temporal and spatial resolutions are the major limitations in linking these models. Therefore few studies have focused on the design and operation of urban energy infrastructure in terms of climate resilience. Considering the occurrence of extreme climate events and increasing demand for implementing climate adaptation strategies the study highlights the importance of improving energy system models to consider future climate variations including extreme events to identify climate resilient energy transition pathways.
Linking Ab Initio Data on Hydrogen and Carbon in Steel to Statistical and Continuum Descriptions
Mar 2018
Publication
We present a selection of scale transfer approaches from the electronic to the continuum regime for topics relevant to hydrogen embrittlement. With a focus on grain boundary related hydrogen embrittlement we discuss the scale transfer for the dependence of the carbon solution behavior in steel on elastic effects and the hydrogen solution in austenitic bulk regions depending on Al content. We introduce an approximative scheme to estimate grain boundary energies for varying carbon and hydrogen population. We employ this approach for a discussion of the suppressing influence of Al on the substitution of carbon with hydrogen at grain boundaries which is an assumed mechanism for grain boundary hydrogen embrittlement. Finally we discuss the dependence of hydride formation on the grain boundary stiffness
Power Generation Analysis of Terrestrial Ultraviolet-Assisted Solid Oxide Electrolyzer Cell
Jan 2022
Publication
This paper presents a novel system design that considerably improves the entrapment of terrestrial ultraviolet (UV) irradiance in a customized honeycomb structure to produce hydrogen at a standard rate of 7.57 slpm for places with a UV index > 11. Thermolysis of high salinity water is done by employing a solid oxide electrolyzer cell (SOEC) which comprises three customized novel active optical subsystems to filter track and concentrate terrestrial UV solar irradiance by Fresnel lenses. The output of systems is fed to a desalinator a photovoltaic system to produce electrical energy and a steam generator with modified surface morphology to generate the required superheated steam for the SOEC. A simulation in COMSOL Multiphysics ver. 5.6 has shown that a customized honeycomb structure when incorporated on the copper–nickel surface of a steam generator improves its absorptance coefficient up to 93.43% (48.98%—flat case). This results in generating the required superheated steam of 650 ◦C with a designed active optical system comprising nine Fresnel lenses (7 m2 ) that offer the concentration of 36 suns on the honeycomb structure of the steam generator as input. The required 1.27 kW of electrical power is obtained by concentrating the photovoltaic system using In0.33Ga0.67N/Si/InN solar cells. This production of hydrogen is sustainable and cost effective as the estimated cost over 5 years by the proposed system is 0.51 USD/kg compared to the commercially available system which costs 3.18 USD/kg.
Opportunities and Challenges of Low-Carbon Hydrogen via Metallic Membranes
Jun 2020
Publication
Today electricity & heat generation transportation and industrial sectors together produce more than 80% of energy-related CO2 emissions. Hydrogen may be used as an energy carrier and an alternative fuel in the industrial residential and transportation sectors for either heating energy production from fuel cells or direct fueling of vehicles. In particular the use of hydrogen fuel cell vehicles (HFCVs) has the potential to virtually eliminate CO2 emissions from tailpipes and considerably reduce overall emissions from the transportation sector. Although steam methane reforming (SMR) is the dominant industrial process for hydrogen production environmental concerns associated with CO2 emissions along with the process intensification and energy optimization are areas that still require improvement. Metallic membrane reactors (MRs) have the potential to address both challenges. MRs operate at significantly lower pressures and temperatures compared with the conventional reactors. Hence the capital and operating expenses could be considerably lower compared with the conventional reactors. Moreover metallic membranes specifically Pd and its alloys inherently allow for only hydrogen permeation making it possible to produce a stream of up to 99.999+% purity.
For smaller and emerging hydrogen markets such as the semiconductor and fuel cell industries Pd-based membranes may be an appropriate technology based on the scales and purity requirements. In particular at lower hydrogen production rates in small-scale plants MRs with CCUS could be competitive compared to centralized H2 production. On-site hydrogen production would also provide a self-sufficient supply and further circumvent delivery delays as well as issues with storage safety. In addition hydrogen-producing MRs are a potential avenue to alleviate carbon emissions. However material availability Pd cost and scale-up potential on the order of 1.5 million m3/day may be limiting factors preventing wider application of Pd-based membranes.
Regarding the economic production of hydrogen the benchmark by the year 2020 has been determined and set in place by the U.S. DOE at less than $2.00 per kg of produced hydrogen. While the established SMR process can easily meet the set limit by DOE other carbon-free processes such as water electrolysis electron beam radiolysis and gliding arc technologies do not presently meet this requirement. In particular it is expected that the cost of hydrogen produced from natural gas without CCUS will remain the lowest among all of the technologies while the hydrogen cost produced from an SMR plant with solvent-based carbon capture could be twice as expensive as the conventional SMR without carbon capture. Pd-based MRs have the potential to produce hydrogen at competitive prices with SMR plants equipped with carbon capture.
Despite the significant improvements in the electrolysis technologies the cost of hydrogen produced by electrolysis may remain significantly higher in most geographical locations compared with the hydrogen produced from fossil fuels. The cost of hydrogen via electrolysis may vary up to a factor of ten depending on the location and the electricity source. Nevertheless due to its modular nature the electrolysis process will likely play a significant role in the hydrogen economy when implemented in suitable geographical locations and powered by renewable electricity.
This review provides a critical overview of the opportunities and challenges associated with the use of the MRs to produce high-purity hydrogen with low carbon emissions. Moreover a technoeconomic review of the potential methods for hydrogen production is provided and the drawbacks and advantages of each method are presented and discussed.
For smaller and emerging hydrogen markets such as the semiconductor and fuel cell industries Pd-based membranes may be an appropriate technology based on the scales and purity requirements. In particular at lower hydrogen production rates in small-scale plants MRs with CCUS could be competitive compared to centralized H2 production. On-site hydrogen production would also provide a self-sufficient supply and further circumvent delivery delays as well as issues with storage safety. In addition hydrogen-producing MRs are a potential avenue to alleviate carbon emissions. However material availability Pd cost and scale-up potential on the order of 1.5 million m3/day may be limiting factors preventing wider application of Pd-based membranes.
Regarding the economic production of hydrogen the benchmark by the year 2020 has been determined and set in place by the U.S. DOE at less than $2.00 per kg of produced hydrogen. While the established SMR process can easily meet the set limit by DOE other carbon-free processes such as water electrolysis electron beam radiolysis and gliding arc technologies do not presently meet this requirement. In particular it is expected that the cost of hydrogen produced from natural gas without CCUS will remain the lowest among all of the technologies while the hydrogen cost produced from an SMR plant with solvent-based carbon capture could be twice as expensive as the conventional SMR without carbon capture. Pd-based MRs have the potential to produce hydrogen at competitive prices with SMR plants equipped with carbon capture.
Despite the significant improvements in the electrolysis technologies the cost of hydrogen produced by electrolysis may remain significantly higher in most geographical locations compared with the hydrogen produced from fossil fuels. The cost of hydrogen via electrolysis may vary up to a factor of ten depending on the location and the electricity source. Nevertheless due to its modular nature the electrolysis process will likely play a significant role in the hydrogen economy when implemented in suitable geographical locations and powered by renewable electricity.
This review provides a critical overview of the opportunities and challenges associated with the use of the MRs to produce high-purity hydrogen with low carbon emissions. Moreover a technoeconomic review of the potential methods for hydrogen production is provided and the drawbacks and advantages of each method are presented and discussed.
Prospects and Challenges for Green Hydrogen Production and Utilization in the Philippines
Apr 2022
Publication
The Philippines is exploring different alternative sources of energy to make the country less dependent on imported fossil fuels and to reduce significantly the country's CO2 emissions. Given the abundance of renewable energy potential in the country green hydrogen from renewables is a promising fuel because it can be utilized as an energy carrier and can provide a source of clean and sustainable energy with no emissions. This paper aims to review the prospects and challenges for the potential use of green hydrogen in several production and utilization pathways in the Philippines. The study identified green hydrogen production routes from available renewable energy sources in the country including geothermal hydropower wind solar biomass and ocean. Opportunities for several utilization pathways include transportation industry utility and energy storage. From the analysis this study proposes a roadmap for a green hydrogen economy in the country by 2050 divided into three phases: green hydrogen as industrial feedstock green hydrogen as fuel cell technology and commercialization of green hydrogen. On the other hand the analysis identified several challenges including technical economic and social aspects as well as the corresponding policy implications for the realization of a green hydrogen economy that can be applied in the Philippines and other developing countries.
Comparative Life Cycle Assessment of Hydrogen-fuelled Passenger Cars
Feb 2021
Publication
In order to achieve gradual but timely decarbonisation of the transport sector it is essential to evaluate which types of vehicles provide a suitable environmental performance while allowing the use of hydrogen as a fuel. This work compares the environmental life-cycle performance of three different passenger cars fuelled by hydrogen: a fuel cell electric vehicle an internal combustion engine car and a hybrid electric vehicle. Besides two vehicles that use hydrogen in a mixture with natural gas or gasoline were considered. In all cases hydrogen produced by wind power electrolysis was assumed. The resultant life-cycle profiles were benchmarked against those of a compressed natural gas car and a hybrid electric vehicle fed with natural gas. Vehicle infrastructure was identified as the main source of environmental burdens. Nevertheless the three pure hydrogen vehicles were all found to be excellent decarbonisation solutions whereas vehicles that use hydrogen mixed with natural gas or gasoline represent good opportunities to encourage the use of hydrogen in the short term while reducing emissions compared to ordinary vehicles.
Comparative Technical and Economic Analyses of Hydrogen-Based Steel and Power Sectors
Mar 2024
Publication
Decarbonizing the current steel and power sectors through the development of the hydrogen direct-reduction iron ore–electric arc furnace route and the 100% hydrogen-fired gas turbine cycle is crucial. The current study focuses on three clusters of research works. The first cluster covers the investigation of the mass and energy balance of the route and the subsequent application of these values in experiments to optimize the reduction yield of iron ore. In the second cluster the existing gas turbine unit was selected for the complete replacement of natural gas with hydrogen and for finding the most optimal mass and energy balance in the cycle through an Aspen HYSYS model. In addition the chemical kinetics in the hydrogen combustion process were simulated using Ansys Chemkin Pro to research the emissions. In the last cluster a comparative economic analysis was conducted to identify the levelized cost of production of the route and the levelized cost of electricity of the cycle. The findings in the economic analysis provided good insight into the details of the capital and operational expenditures of each industrial sector in understanding the impact of each kg of hydrogen consumed in the plants. These findings provide a good basis for future research on reducing the cost of hydrogen-based steel and power sectors. Moreover the outcomes of this study can also assist ongoing large-scale hydrogen and ammonia projects in Uzbekistan in terms of designing novel hydrogen-based industries with cost-effective solutions.
Voltammetric and Galvanostatic Methods for Measuring Hydrogen Crossover in Fuel Cell
Dec 2021
Publication
Hydrogen crossover rate is an important indicator for characterizing the membrane degradation and failure in proton exchange membrane fuel cell. Several electrochemical methods have been applied to quantify it. But most of established methods are too rough to support follow-up applications. In this paper a systematic and consistent theoretical foundation for electrochemical measurements of hydrogen crossover is established for the first time. Different electrochemical processes occurring throughout the courses of applying potentiostatic or galvanostatic excitations on fuel cell are clarified and the linear current–voltage behavior observed in the steady-state voltammogram is reinterpreted. On this basis we propose a modified galvanostatic charging method with high practicality to achieve accurate electrochemical measurement of hydrogen crossover and the validity of this method is fully verified. This research provides an explicit framework for implementation of galvanostatic charging method and offers deeper insights into the principles of electrochemical methods for measuring hydrogen crossover.
MELCOR Analysis of a SPARC Experiment for Spray-PAR Interaction During a Hydrogen Release
Oct 2020
Publication
A series of experiments were performed in the SPARC (spray-aerosol-recombiner-combustion) test facility to simulate a hydrogen mitigation system with the actuation of a PAR (passive auto-catalytic re-combiner) and spray system. In this study the SPARC-SPRAY-PAR (SSP1) experiment is chosen to benchmark the MELCOR (a lumped-parameter code for severe accident analysis) predictions against test data. For this purpose firstly we prepared the base input model of the SPARC test vessel and tested it by a simple verification problem with well-defined boundary conditions. The implementation of a currently used PAR correlation in MELCOR is shown to be appropriate for the simulation of a PAR actuation experiment. In an SSP1 experiment the PAR is reacting with hydrogen and the spray actuation starts as soon as hydrogen injection is complete. The MELCOR simulation well predicts the pressure behavior and the gas flow affected by operating both a PAR and spray system. However the local hydrogen concentration measurement near the inlet nozzle is much higher than the volume average-value by MELCOR since high jet flow from the nozzle is dispersed in the corresponding cell volume. The experimental reproduction of the phenomena we expect or conversely the identification of phenomena we do not understand will continue to support the verification of analytical models using experimental data and to analyze the impact of spray on PAR operations in severe accident conditions.
Effect of the Strain Rate on the Fracture Behaviour of High Pressure Pre-Charged Samples
Dec 2018
Publication
The aim of this work is to study the effect of the displacement rate on the hydrogen embrittlement of two different structural steels grades used in energetic applications. With this purpose samples were pre-charged with gaseous hydrogen at 19.5 MPa and 450 °C for 21 h. Then fracture tests of the pre-charged specimens were performed using different displacement rates. It is showed that the lower is the displacement rate and the largest is the steel strength the strongest is the reduction of the fracture toughness due to the presence of internal hydrogen.
Establishing a Regional Hydrogen Economy: Accelerating the Carbon Transition in South Yorkshire, UK
May 2019
Publication
The establishment of a strong hydrogen economy nationally and locally is a very real opportunity and one that is rapidly becoming within reach.<br/>This report presents a vision for the role that hydrogen could play specifically in South Yorkshire (UK) to help meet carbon reduction targets and contribute to the health and economic prosperity of the region.<br/>It also highlights five themes as levers of growth and explores potential actions and collaborations as well as a list of ambitions for future hydrogen projects. Hydrogen can be used in transport industry and heating. Synergies need exploring for example the by-product of oxygen from hydrogen production can be used by industry. Aggregating opportunities is important in developing a hydrogen economy.<br/>The report concludes with a call to action to build momentum for the South Yorkshire hydrogen economy and accelerate the drive to net zero emissions particularly in the most challenging sectors.<br/>This South Yorkshire specific report supports our global thought piece Establishing a Hydrogen Economy: The future of energy 2035
Hydrogen Generation from Methanol at Near-room Temperature
Sep 2017
Publication
As a promising hydrogen storage medium methanol has many advantages such as a high hydrogen content (12.5 wt%) and low-cost. However conventional methanol–water reforming methods usually require a high temperature (>200 °C). In this research we successfully designed an effective strategy to fully convert methanol to hydrogen for at least 1900 min (∼32 h) at near-room temperature. The strategy involves two main procedures which are CH3OH →HCOOH → H2 and CH3OH → NADH → H2. HCOOH and the reduced form of nicotinamide adenine dinucleotide (NADH) are simultaneously produced through the dehydrogenation of methanol by the cooperation of alcohol dehydrogenase (ADH) and aldehyde dehydrogenase (ALDH). Subsequently HCOOH is converted to H2 by a new iridium polymer complex catalyst and an enzyme mimic is used to convert NADH to H2 and nicotinamide adenine dinucleotide (NAD+). NAD+ can then be reconverted to NADH by repeating the dehydrogenation of methanol. This strategy and the catalysts invented in this research can also be applied to hydrogen production from other small organic molecules (e.g. ethanol) or biomass (e.g. glucose) and thus will have a high impact on hydrogen storage and applications.
Hydrogen or Batteries for Grid Storage? A Net Energy Analysis
Apr 2015
Publication
Energy storage is a promising approach to address the challenge of intermittent generation from renewables on the electric grid. In this work we evaluate energy storage with a regenerative hydrogen fuel cell (RHFC) using net energy analysis. We examine the most widely installed RHFC configuration containing an alkaline water electrolyzer and a PEM fuel cell. To compare RHFC's to other storage technologies we use two energy return ratios: the electrical energy stored on invested (ESOIe) ratio (the ratio of electrical energy returned by the device over its lifetime to the electrical-equivalent energy required to build the device) and the overall energy efficiency (the ratio of electrical energy returned by the device over its lifetime to total lifetime electrical-equivalent energy input into the system). In our reference scenario the RHFC system has an ESOIeratio of 59 more favorable than the best battery technology available today (Li-ion ESOIe= 35). (In the reference scenario RHFC the alkaline electrolyzer is 70% efficient and has a stack lifetime of 100 000 h; the PEM fuel cell is 47% efficient and has a stack lifetime of 10 000 h; and the round-trip efficiency is 30%.) The ESOIe ratio of storage in hydrogen exceeds that of batteries because of the low energy cost of the materials required to store compressed hydrogen and the high energy cost of the materials required to store electric charge in a battery. However the low round-trip efficiency of a RHFC energy storage system results in very high energy costs during operation and a much lower overall energy efficiency than lithium ion batteries (0.30 for RHFC vs. 0.83 for lithium ion batteries). RHFC's represent an attractive investment of manufacturing energy to provide storage. On the other hand their round-trip efficiency must improve dramatically before they can offer the same overall energy efficiency as batteries which have round-trip efficiencies of 75–90%. One application of energy storage that illustrates the trade-off between these different aspects of energy performance is capturing overgeneration (spilled power) for later use during times of peak output from renewables. We quantify the relative energetic benefit of adding different types of energy storage to a renewable generating facility using [EROI]grid. Even with 30% round-trip efficiency RHFC storage achieves the same [EROI]grid as batteries when storing overgeneration from wind turbines because its high ESOIeratio and the high EROI of wind generation offset the low round-trip efficiency.
PEM Fuel Cell Performance with Solar Air Preheating
Feb 2020
Publication
Proton Exchange Membrane Fuel Cells (PEMFC) have proven to be a promising energy conversion technology in various power applications and since it was developed it has been a potential alternative over fossil fuel-based engines and power plants all of which produce harmful by-products. The inlet air coolant and reactants have an important effect on the performance degradation of the PEMFC and certain power outputs. In this work a theoretical model of a PEM fuel cell with solar air heating system for the preheating hydrogen of PEM fuel cell to mitigate the performance degradation when the fuel cell operates in cold environment is proposed and evaluated by using energy analysis. Considering these heating and energy losses of heat generation by hydrogen fuel cells the idea of using transpired solar collectors (TSC) for air preheating to increase the inlet air temperature of the low-temperature fuel cell could be a potential development. The aim of the current article is applying solar air preheating for the hydrogen fuel cells system by applying TSC and analyzing system performance. Results aim to attention fellow scholars as well as industrial engineers in the deployment of solar air heating together with hydrogen fuel cell systems that could be useful for coping with fossil fuel-based power supply systems.
Control of Electrons’ Spin Eliminates Hydrogen Peroxide Formation During Water Splitting
Jul 2017
Publication
The production of hydrogen through water splitting in a photoelectrochemical cell suffers from an overpotential that limits the efficiencies. In addition hydrogen-peroxide formation is identified as a competing process affecting the oxidative stability of photoelectrodes. We impose spin-selectivity by coating the anode with chiral organic semiconductors from helically aggregated dyes as sensitizers; Zn-porphyrins and triarylamines. Hydrogen peroxide formation is dramatically suppressed while the overall current through the cell correlating with the water splitting process is enhanced. Evidence for a strong spin-selection in the chiral semiconductors is presented by magnetic conducting (mc-)AFM measurements in which chiral and achiral Zn-porphyrins are compared. These findings contribute to our understanding of the underlying mechanism of spin selectivity in multiple electron-transfer reactions and pave the way toward better chiral dye-sensitized photoelectrochemical cells.
Large Scale Experiments and Model Validation of Pressure Peaking Phenomena-ignited Hydrogen Releases
Jan 2021
Publication
The Pressure Peaking Phenomena (PPP) is the effect of introducing a light gas into a vented volume of denser gas. This will result in a nonequilibrium pressure as the light gas pushes the dense gas out at the vent. Large scale experiments have been performed to produce relevant evidence. The results were used to validate an analytical model. Pressure and temperature were measured inside a constant volume while the mass flow and vent area were varied. The analytical model was based on the conservation of mass and energy. The results showed that increasing the mass flow rate the peak pressure increases and with increasing the ventilation area the peak pressure decreases. Peak pressure was measured above 45 kPa. Longer combustion time resulted in higher temperatures increasing an underpressure effect. The experimental results showed agreement with the analytical model results. The model predicts the pressures within reasonable limits of+/-2 kPa. The pressure peaking phenomena could be very relevant for hydrogen applications in enclosures with limited ventilation. This could include car garages ship hull compartments as well as compressor shielding. This work shows that the effect can be modeled and results can be used in design to reduce the consequences.
Large Transition State Stabilization From a Weak Hydrogen Bond
Jul 2020
Publication
A series of molecular rotors was designed to study and measure the rate accelerating effects of an intramolecular hydrogen bond. The rotors form a weak neutral O–H⋯O[double bond length as m-dash]C hydrogen bond in the planar transition state (TS) of the bond rotation process. The rotational barrier of the hydrogen bonding rotors was dramatically lower (9.9 kcal mol−1) than control rotors which could not form hydrogen bonds. The magnitude of the stabilization was significantly larger than predicted based on the independently measured strength of a similar O–H⋯O[double bond length as m-dash]C hydrogen bond (1.5 kcal mol−1). The origins of the large transition state stabilization were studied via experimental substituent effect and computational perturbation analyses. Energy decomposition analysis of the hydrogen bonding interaction revealed a significant reduction in the repulsive component of the hydrogen bonding interaction. The rigid framework of the molecular rotors positions and preorganizes the interacting groups in the transition state. This study demonstrates that with proper design a single hydrogen bond can lead to a TS stabilization that is greater than the intrinsic interaction energy which has applications in catalyst design and in the study of enzyme mechanisms.
Clean Hydrogen Production by Ultrasound (Sonochemistry): The Effect of Noble Gases
Feb 2022
Publication
Power ultrasonic (> 100 kHz) splits water into free radicals and hydrogen. As a result water sonochemistry is considered as an alternative clean and fossil-fuel-free hydrogen production technique. In this research work the impact of rare gases (Xe Ar and He) on the sonochemical production of hydrogen as well as the population of active bubbles has been investigated computationally for various sonicated frequencies (213-515 kHz) and intensities (1-2 W/cm²). It has been found that both the H2 yielding and the bubble population size for H2 yielding are in the order Xe>Ar>He whatever the imposed sonolytic parameters (i.e. frequency and power). These findings were principally ascribed to the thermal conductivity of the saturating gases which is in the reverse order (He>Ar>Xe). Besides the difference between Ar and Xe is condensed in comparison with the He gas. For wave frequencies larger than 213 kHz however all saturating gases (Xe Ar and He) behave identically with the influence of thermal conductivity of these gases on the optimal radius muted. At 213 kHz however this impact is plainly visible (Ropt (Ar and Xe)>Ropt (He)). As per the results obtained helium's inefficiency as a saturating gas for hydrogen production is verified but xenon's maximal efficacy is reached when water is saturated with it. These results support the fewer experimental data reported in this emerging branch of sonochemistry while the discussed results in the present (i.e. noble gases effect on sono-hydrogen production) are treated for the first time consequently our work is considered as a guideline for increasing the efficacy of hydrogen production in a sonochemical reactor.
Recent Advances in Seawater Electrolysis
Jan 2022
Publication
Hydrogen energy as a clean and renewable energy has attracted much attention in recent years. Water electrolysis via the hydrogen evolution reaction at the cathode coupled with the oxygen evolution reaction at the anode is a promising method to produce hydrogen. Given the shortage of freshwater resources on the planet the direct use of seawater as an electrolyte for hydrogen production has become a hot research topic. Direct use of seawater as the electrolyte for water electrolysis can reduce the cost of hydrogen production due to the great abundance and wide availability. In recent years various high-efficiency electrocatalysts have made great progress in seawater splitting and have shown great potential. This review introduces the mechanisms and challenges of seawater splitting and summarizes the recent progress of various electrocatalysts used for hydrogen and oxygen evolution reaction in seawater electrolysis in recent years. Finally the challenges and future opportunities of seawater electrolysis for hydrogen and oxygen production are presented.
Methane Emissions from Natural Gas and LNG Imports: An Increasingly Urgent Issue for the Future of Gas in Europe
Nov 2020
Publication
Pressure is mounting on the natural gas and LNG community to reduce methane emissions and this is most urgent in EU countries following the adoption of much tougher greenhouse gas reduction targets of 2030 and the publication of the European Commission’s Methane Strategy. With rapidly declining indigenous EU production and therefore rising import dependence there are increasing calls for emissions from imported pipeline gas and LNG to be quantified and based on actual measurements as opposed to standard emission factors. The Methane Strategy promises to be a significant milestone in that process. Companies which are supplying (or intending to supply) natural gas to the EU – the largest global import market for pipeline gas and a very significant market for LNG – would be well advised to pay close attention to how the regulation of methane emissions is unfolding and to make an immediate and positive response. Failure to do so could accelerate the demise of natural gas in European energy balances faster than would otherwise have been the case and shorten the time available for transition to decarbonised gases – specifically hydrogen – using existing natural gas infrastructure.<br/>This EU initiative will (and arguably already has) attracted attention from non-EU governments and companies involved in global gas and LNG trade. We have already seen deliveries of `carbon neutral’ LNG cargos to Asia as well as a long-term LNG contract in which the greenhouse gas content of cargos will be measured reported and verified (MRV) according to an agreed methodology. Natural gas and LNG exports if based on these standards or those set out in the EU Methane Strategy may be able to command premium prices from buyers eager to demonstrate their own GHG reduction credentials to governments customers and civil society.
Research on Carbide Characteristics and Their Influence on the Properties of Welding Joints for 2.25Cr1Mo0.25V Steel
Feb 2021
Publication
The carbide characteristics of 2.25Cr1Mo0.25V steel have an extremely important influence on the mechanical properties of welding joints. In addition hydrogen resistance behavior is crucial for steel applied in hydrogenation reactors. The carbide morphology was observed by scanning electron microscopy (SEM) and the carbide microstructure was characterized by transmission electron microscopy (TEM). Tensile and impact tests were carried out and the influence of carbides on properties was studied. A hydrogen diffusion test was carried out and the hydrogen brittleness resistance of welding metal and base metal was studied by tensile testing of hydrogenated samples to evaluate the influence of hydrogen on the mechanical properties. The research results show that the strength of the welding metal was slightly higher and the Charpy impact value was significantly lower compared to the base metal. The hydrogen embrittlement resistance of the welding metal was stronger than that of the base metal. The presence of more carbides and inclusions was the main cause of the decreased impact property and hydrogen brittleness resistance of the welding metal. These conclusions have certain reference value for designing and manufacturing hydrogenation reactors. View Full-Text
Alloy Optimization for Reducing Delayed Fracture Sensitivity of 2000 MPa Press Hardening Steel
Jun 2020
Publication
Press hardening steel (PHS) is widely applied in current automotive body design. The trend of using PHS grades with strengths above 1500 MPa raises concerns about sensitivity to hydrogen embrittlement. This study investigates the hydrogen delayed fracture sensitivity of steel alloy 32MnB5 with a 2000 MPa tensile strength and that of several alloy variants involving molybdenum and niobium. It is shown that the delayed cracking resistance can be largely enhanced by using a combination of these alloying elements. The observed improvement appears to mainly originate from the obstruction of hydrogen-induced damage incubation mechanisms by the solutes as well as the precipitates of these alloying elements.
Offshore Wind and Hydrogen: Solving the Integration Challenge
Sep 2020
Publication
The combination of offshore wind and green hydrogen provides major opportunities for job creation economic growth and regional regeneration as well as attracting inward investment alongside delivering the emission reductions needed to achieve climate neutrality. In order to get to Net Zero emissions in 2050 the UK is likely to need a minimum of 75GW of offshore wind (OSW) and modelling of the energy system indicates that hydrogen will play a major role in integrating the high levels of OSW on the electricity grid.<br/><br/>Some of the key findings from report are listed below:<br/><br/>The UK has vast resources of offshore wind with the potential for over 600GW in UK waters and potentially up to 1000GW. This is well above the he figure of 75-100GW likely to be needed for UK electricity generation by 2050.<br/>The universities in the UK provide the underpinning science and engineering for electrolysers fuel cells and hydrogen and are home to world-leading capability in these areas.<br/>In order to achieve cost reduction and growing a significant manufacturing and export industry it will be crucial to develop green hydrogen in the next 5 years<br/>By 2050 green hydrogen can be cheaper than blue hydrogen. With accelerated deployment green hydrogen costs can be competitive with blue hydrogen by the eary 2030s.<br/>The combination of additional OSW deployment and electrolyser manufacture alone could generate over 120000 new jobs. These are are expected to be based mainly in manufacturing OSW-related activity shipping and mobility<br/>By 2050 it is estimated that the cumulative gross value added (GVA) from supply of electrolysers and additional OSW farm could be up to £320bn where the majority will come from exports of electrolysers to overseas markets.<br/>The report also calls for immediate government intervention and a new national strategy to support the creation of supply and demand in the new industry.<br/><br/>This study was jointly supported by the Offshore Wind Industry Council (OWIC) and ORE Catapult.
Remarkable Visible-light Induced Hydrogen Generation with ZnIn2S4 Microspheres/CuInS2 Quantum Dots Photocatalytic System
Oct 2020
Publication
A new and active material in the form of ZnIn2S4 microspheres decorated by CuInS2 quantum dots have been obtained by hydrothermal method for the first time. The optimum amount of CuInS2 quantum dots (1.13 wt.%) introduced into rection medium during ZnIn2S4 microspheres synthesis increased the photocatalytic H2 generation rate by 2.5 times than that of bare ZnIn2S4 photocatalysis under visible light irradiation. This sample exhibited strong photoactivity in the extended visible range up to 540 nm with 30.6% apparent quantum efficiency (λ = 420 nm).
Green Hydrogen in the UK: Progress and Prospects
Apr 2022
Publication
Green hydrogen has been known in the UK since Robert Boyle described flammable air in 1671. This paper describes how green hydrogen has become a new priority for the UK in 2021 beginning to replace fossil hydrogen production exceeding 1 Mte in 2021 when the British Government started to inject significant funding into green hydrogen sources though much less than the USA Germany Japan and China. Recent progress in the UK was initiated in 2008 when the first UK green hydrogen station opened in Birmingham University refuelling 5 hydrogen fuel cell battery electric vehicles (HFCBEVs) for the 50 PhD chemical engineering students that arrived in 2009. Only 10 kg/day were required in contrast to the first large green ITM power station delivering almost 600 kg/day of green hydrogen that opened in the UK in Tyseley in July 2021. The first question asked in this paper is: ‘What do you mean Green?’. Then the Clean Air Zone (CAZ) in Birmingham is described with the key innovations defined. Progress in UK green hydrogen and fuel cell introduction is then recounted. The remarks of Elon Musk about this ‘Fool Cell; Mind bogglingly stupid’ technology are analysed to show that he is incorrect. The immediate deployment of green hydrogen stations around the UK has been planned. Another century may be needed to make green hydrogen dominant across the country yet we will be on the correct path once a profitable supply chain is established in 2022.
Wax: A Benign Hydrogen-storage Material that Rapidly Releases H2-rich Gases Through Microwave-assisted Catalytic Decomposition
Oct 2016
Publication
Hydrogen is often described as the fuel of the future especially for application in hydrogen powered fuel-cell vehicles (HFCV’s). However its widespread implementation in this role has been thwarted by the lack of a lightweight safe on-board hydrogen storage material. Here we show that benign readily available hydrocarbon wax is capable of rapidly releasing large amounts of hydrogen through microwave-assisted catalytic decomposition. This discovery offers a new material and system for safe and efficient hydrogen storage and could facilitate its application in a HFCV. Importantly hydrogen storage materials made of wax can be manufactured through completely sustainable processes utilizing biomass or other renewable feedstocks.
Validation of Leading Point Concept in RANS Simulations of Highly Turbulent Lean Syngas-air Flames with Well-pronounced Diffusional-thermal Effects
Jan 2021
Publication
While significant increase in turbulent burning rate in lean premixed flames of hydrogen or hydrogen-containing fuel blends is well documented in various experiments and can be explained by highlighting local diffusional-thermal effects capabilities of the vast majority of available models of turbulent combustion for predicting this increase have not yet been documented in numerical simulations. To fill this knowledge gap a well-validated Turbulent Flame Closure (TFC) model of the influence of turbulence on premixed combustion which however does not address the diffusional-thermal effects is combined with the leading point concept which highlights strongly perturbed leading flame kernels whose local structure and burning rate are significantly affected by the diffusional-thermal effects. More specifically within the framework of the leading point concept local consumption velocity is computed in extremely strained laminar flames by adopting detailed combustion chemistry and subsequently the computed velocity is used as an input parameter of the TFC model. The combined model is tested in RANS simulations of highly turbulent lean syngas-air flames that were experimentally investigated at Georgia Tech. The tests are performed for four different values of the inlet rms turbulent velocities different turbulence length scales normal and elevated (up to 10 atm) pressures various H2/CO ratios ranging from 30/70 to 90/10 and various equivalence ratios ranging from 0.40 to 0.80. All in all the performed 33 tests indicate that the studied combination of the leading point concept and the TFC model can predict well-pronounced diffusional-thermal effects in lean highly turbulent syngas-air flames with these results being obtained using the same value of a single constant of the combined model in all cases. In particular the model well predicts a significant increase in the bulk turbulent consumption velocity when increasing the H2/CO ratio but retaining the same value of the laminar flame speed.
Towards Non-Mechanical Hybrid Hydrogen Compression for Decentralized Hydrogen Facilities
Jun 2020
Publication
The cost of the hydrogen value chain needs to be reduced to allow the widespread development of hydrogen applications. Mechanical compressors widely used for compressing hydrogen to date account for more than 50% of the CAPEX (capital expenditure) in a hydrogen refuelling station. Moreover mechanical compressors have several disadvantages such as the presence of many moving parts hydrogen embrittlement and high consumption of energy. Non-mechanical hydrogen compressors have proven to be a valid alternative to mechanical compressors. Among these electrochemical compressors allow isothermal and therefore highly efficient compression of hydrogen. On the other hand adsorption-desorption compressors allow hydrogen to be compressed through cooling/heating cycles using highly microporous materials as hydrogen adsorbents. A non-mechanical hybrid hydrogen compressor consisting of a first electrochemical stage followed by a second stage driven by adsorption-desorption of hydrogen on activated carbons allows hydrogen to be produced at 70 MPa a value currently required for the development of hydrogen automotive applications. This system has several advantages over mechanical compressors such as the absence of moving parts and high compactness. Its use in decentralized hydrogen facilities such as hydrogen refuelling stations can be considered
Quantitative Risk Analysis of a Hazardous Jet Fire Event for Hydrogen Transport in Natural Gas Transmission Pipelines
Jan 2021
Publication
With the advent of large-scale application of hydrogen transportation becomes crucial. Reusing the existing natural gas transmission system could serve as catalyst for the future hydrogen economy. However a risk analysis of hydrogen transmission in existing pipelines is essential for the deployment of the new energy carrier. This paper focuses on the individual risk (IR) associated with a hazardous hydrogen jet fire and compares it with the natural gas case. The risk analysis adopts a detailed flame model and state of the art computational software to provide an enhanced physical description of flame characteristics.<br/>This analysis concludes that hydrogen jet fires yield lower lethality levels that decrease faster with distance than natural gas jet fires. Consequently for large pipelines hydrogen transmission is accompanied by significant lower IR. Howbeit ignition effects increasingly dominate the IR for decreasing pipeline diameters and cause hydrogen transmission to yield increased IR in the vicinity of the pipeline when compared to natural gas.
How EU Legislation Can Drive an Uptake of Sustainable Advanced Fuels in Aviation
Jul 2020
Publication
The report calls for a focus on new advanced alternative fuels in particular synthetic kerosene (efuels) which have the capacity to substantially reduce emissions and be scaled up to meet the fuel demands of the sector.
For aviation to reach zero emissions sustainable advanced fuels are needed to replace fossil kerosene currently used by the sector. The European Green Deal (EGD) includes a legislative proposal which would bring about a long overdue development and uptake of such fuels for the sector that legislative proposal is now being developed under the EU’s ReFuelEU initiative. However this initiative will only succeed if its support is limited to those fuels which can truly deliver emission reductions and which can be scaled up sustainably to meet the demand from the aviation sector. The paper recommends how such objectives can be achieved.
The ReFuelEU proposal should focus on these fuels with an ambitious programme combining mandates with financial support so that Europe's aviation sector is put on a pathway to net zero emissions.
Link to document download on Transport & Environment Website
For aviation to reach zero emissions sustainable advanced fuels are needed to replace fossil kerosene currently used by the sector. The European Green Deal (EGD) includes a legislative proposal which would bring about a long overdue development and uptake of such fuels for the sector that legislative proposal is now being developed under the EU’s ReFuelEU initiative. However this initiative will only succeed if its support is limited to those fuels which can truly deliver emission reductions and which can be scaled up sustainably to meet the demand from the aviation sector. The paper recommends how such objectives can be achieved.
The ReFuelEU proposal should focus on these fuels with an ambitious programme combining mandates with financial support so that Europe's aviation sector is put on a pathway to net zero emissions.
Link to document download on Transport & Environment Website
Optimal Operation of a Hydrogen Storage and Fuel Cell Coupled Integrated Energy System
Mar 2021
Publication
Integrated energy systems have become an area of interest as with growing energy demand globally means of producing sustainable energy from flexible sources is key to meet future energy demands while keeping carbon emissions low. Hydrogen is a potential solution for providing flexibility in the future energy mix as it does not emit harmful gases when used as an energy source. In this paper an integrated energy system including hydrogen as an energy vector and hydrogen storage is studied. The system is used to assess the behaviour of a hydrogen production and storage system under different renewable energy generation profiles. Two case studies are considered: a high renewable energy generation scenario and a low renewable energy generation scenario. These provide an understanding of how different levels of renewable penetration may affect the operation of an electrolyser and a fuel cell against an electricity import/export pricing regime. The mathematical model of the system under study is represented using the energy hub approach with system optimisation through linear programming conducted via MATLAB to minimise the total operational cost. The work undertaken showcases the unique interactions the fuel cell has with the hydrogen storage system in terms of minimising grid electricity import and exporting stored hydrogen as electricity back to the grid when export prices are competitive.
Carbon Capture and Storage (CCS): The Way Forward
Mar 2018
Publication
Mai Bui,
Claire S. Adjiman,
André Bardow,
Edward J. Anthony,
Andy Boston,
Solomon Brown,
Paul Fennell,
Sabine Fuss,
Amparo Galindo,
Leigh A. Hackett,
Jason P. Hallett,
Howard J. Herzog,
George Jackson,
Jasmin Kemper,
Samuel Krevor,
Geoffrey C. Maitland,
Michael Matuszewski,
Ian Metcalfe,
Camille Petit,
Graeme Puxty,
Jeffrey Reimer,
David M. Reiner,
Edward S. Rubin,
Stuart A. Scott,
Nilay Shah,
Berend Smit,
J. P. Martin Trusler,
Paul Webley,
Jennifer Wilcox and
Niall Mac Dowell
Carbon capture and storage (CCS) is broadly recognised as having the potential to play a key role in meeting climate change targets delivering low carbon heat and power decarbonising industry and more recently its ability to facilitate the net removal of CO2 from the atmosphere. However despite this broad consensus and its technical maturity CCS has not yet been deployed on a scale commensurate with the ambitions articulated a decade ago. Thus in this paper we review the current state-of-the-art of CO2 capture transport utilisation and storage from a multi-scale perspective moving from the global to molecular scales. In light of the COP21 commitments to limit warming to less than 2 °C we extend the remit of this study to include the key negative emissions technologies (NETs) of bioenergy with CCS (BECCS) and direct air capture (DAC). Cognisant of the non-technical barriers to deploying CCS we reflect on recent experience from the UK's CCS commercialisation programme and consider the commercial and political barriers to the large-scale deployment of CCS. In all areas we focus on identifying and clearly articulating the key research challenges that could usefully be addressed in the coming decade.
Treatment of Dark Fermentative H2 Production Effluents by Microbial Fuel Cells: A Tutorial Review on Promising Operational Strategies and Practices
Nov 2020
Publication
Deriving biohydrogen from dark fermentation is a practically suitable pathway for scaling-up and envisaged mass production. However a common issue with these systems is the incomplete conversion of feedstock as a result of which a process effluent with notable organic strength is left behind. The main components of dark fermentation effluents are volatile fatty acids that can be utilized by integrated applications involving bioelectrochemical systems particularly microbial fuel cells (MFCs) to generate electrical energy. In this work MFCs deployed to treat dark fermentative H2 production effluents are assessed to take a look into the current standing of this specific research area and address what MFC design and operating features (reactor configuration mode of operation anode surface and reactor size) seem favorable towards improved working efficiency (e.g. power density Coulombic efficiency COD removal). Furthermore promising technological implementations are outlined and suggestions conclusions for future studies for this field are given.
Analysis of Samples Cleaning Methods Prior to Hydrogen Content Determination in Steel
May 2020
Publication
There are multiple references to sample cleaning methods prior to hydrogen content determination or hydrogen spectroscopy analysis but there is still no unified criteria; different authors use their own “know-how” to perform this task. The aim of this paper is to solve or at least clarify this issue. In this work the most commonly used sample cleaning methods are compared. Then five different methodologies are applied on certified hydrogen content calibration pins and on high strength steel concrete-prestressing strands and the three main situations regarding hydrogen content in the microstructural net (non-charged charged and charged and uncharged) are studied. It was concluded that the HCl solution C-3.5 cleaning method recommended by ASTM G1 introduces large amounts of hydrogen in the samples; but can be useful for eliminating superficial oxides if necessary. The rest of the methods had similar results; but the more complete ones that involve ultrasounds and last longer than 8 min are not appropriated when important diffusion may occur on the samples during their application. Simple methods that involve acetone or trichloroethylene and last around 1 min are preferable for almost all situations as these are faster easier and cheaper. As a final recommendation as trichloroethylene is toxic the simple acetone method is in general the most convenient one for regular hydrogen content analysis.
Magneto-Electronic Hydrogen Gas Sensors: A Critical Review
Jan 2022
Publication
Devices enabling early detection of low concentrations of leaking hydrogen and precision measurements in a wide range of hydrogen concentrations in hydrogen storage systems are essential for the mass-production of fuel-cell vehicles and more broadly for the transition to the hydrogen economy. Whereas several competing sensor technologies are potentially suitable for this role ultralow fire-hazard contactless and technically simple magneto-electronic sensors stand apart because they have been able to detect the presence of hydrogen gas in a range of hydrogen concentrations from 0.06% to 100% at atmospheric pressure with the response time approaching the industry gold standard of one second. This new kind of hydrogen sensors is the subject of this review article where we inform academic physics chemistry material science and engineering communities as well as industry researchers about the recent developments in the field of magneto-electronic hydrogen sensors including those based on magneto-optical Kerr effect anomalous Hall effect and Ferromagnetic Resonance with a special focus on Ferromagnetic Resonance (FMR)-based devices. In particular we present the physical foundations of magneto-electronic hydrogen sensors and we critically overview their advantages and disadvantages for applications in the vital areas of the safety of hydrogen-powered cars and hydrogen fuelling stations as well as hydrogen concentration meters including those operating directly inside hydrogen-fuelled fuel cells. We believe that this review will be of interest to a broad readership also facilitating the translation of research results into policy and practice.
Review of Solid State Hydrogen Storage Methods Adopting Different Kinds of Novel Materials
Aug 2015
Publication
Overview of advances in the technology of solid state hydrogen storage methods applying different kinds of novel materials is provided. Metallic and intermetallic hydrides complex chemical hydride nanostructured carbon materials metal-doped carbon nanotubes metal-organic frameworks (MOFs) metal-doped metal organic frameworks covalent organic frameworks (COFs) and clathrates solid state hydrogen storage techniques are discussed. The studies on their hydrogen storage properties are in progress towards positive direction. Nevertheless it is believed that these novel materials will offer far-reaching solutions to the onboard hydrogen storage problems in near future. The review begins with the deficiencies of current energy economy and discusses the various aspects of implementation of hydrogen energy based economy.
Is Hydrogen the Fuel of the Future?
Jul 2019
Publication
Global warming and melting of the ice on both poles of the Earth is caused by the greenhouse effect which is the result of CO2 production. This gas is considered as the main gas causing the greenhouse effect although not the only one. To reduce the total amount of CO2 emitted to the atmosphere mankind looks for an alternative fuel with no carbon present in its molekules. Hydrogen is such a fuel although emissions are produced also during the fuel production process. To compare hydrogen fuel with fossil fuels more aspects have to be considered.
A Multi‐input and Single‐output Voltage Control for a Polymer Electrolyte Fuel Cell System Using Model Predictive Control Method
Mar 2021
Publication
Efficient and robust control strategies can greatly contribute to the reliability of fuel cell systems and a stable output voltage is a key criterion for evaluating a fuel cell system's reliability as a power source. In this study a polymer electrolyte fuel cell (PEFC) system model is developed and its performances under different operating conditions are studied. Then two different novel controllers—a proportional integral derivative (PID) controller and a model predictive control (MPC) controller—are proposed and applied in the PEFC system to control its output voltage at a desired value by regulating the hydrogen and air flow rates at the same time which features a multi‐input and single‐output control problem. Simulation results demonstrate that the developed PEFC system model is qualified to capture the system's behaviour. And both the developed PID and MPC controllers are effective at controlling the PEFC system's output voltage. While the MPC controller presents superior performance with faster response and smaller overshoot. The proposed MPC controller can be easily employed in various control applications for fuel cell systems.
Power-to-Gas: Electrolysis and Methanation Status Review
Jun 2019
Publication
This review gives a worldwide overview on Power-to-Gas projects producing hydrogen or renewable substitute natural gas focusing projects in central Europe. It deepens and completes the content of previous reviews by including hitherto unreviewed projects and by combining project names with details such as plant location. It is based on data from 153 completed recent and planned projects since 1988 which were evaluated with regards to plant allocation installed power development plant size shares and amounts of hydrogen or substitute natural gas producing examinations and product utilization phases. Cost development for electrolysis and carbon dioxide methanation was analyzed and a projection until 2030 is given with an outlook to 2050.<br/>The results show substantial cost reductions for electrolysis as well as for methanation during the recent years and a further price decline to less than 500 euro per kilowatt electric power input for both technologies until 2050 is estimated if cost projection follows the current trend. Most of the projects examined are located in Germany Denmark the United States of America and Canada. Following an exponential global trend to increase installed power today's Power-to-Gas applications are operated at about 39 megawatt. Hydrogen and substitute natural gas were investigated on equal terms concerning the number of projects.
Crack Size Dependency of Shear-mode Fatigue Threshold in Bearing Steel Subjected to Continuous Hydrogen Charging
Jun 2019
Publication
Premature delamination failure characterized by the white structure flaking (WSF) or the white etching crack (WEC) often occurs in rolling element bearings and it deteriorates the durability of bearing substantially. It is known that this failure is caused by shear-mode (Mode II and Mode III) crack growth in conjunction with evolution and invasion of hydrogen into material during operation. To ensure the structural integrity associated with rolling element bearing it is important to clarify the effect of hydrogen on the shear-mode fatigue crack growth behavior near the threshold level.<br/>In our previous study the effect of hydrogen on the shear-mode fatigue crack growth behavior in a bearing steel of JIS SUJ2 was examined near the threshold level. Consequently it was shown that the threshold stress intensity factor (SIF) range for shear-mode fatigue crack growth decreased significantly by action of hydrogen. However the investigation was made only for a crack with a surface length of about 900 mm. To thoroughly understand the critical condition for delamination failure it is important to investigate the crack size dependency of the threshold level for a shear-mode small fatigue crack in the presence of hydrogen. In the present study correspondingly the threshold SIF ranges for a shear-mode crack with different length were additionally measured in the same material by using a novel technique that enables continuous charging of hydrogen in a specimen during long-term fatigue test. Then a clear reduction in crack growth rate and a crack size dependency of the threshold SIF range were observed under the environmental condition of continuous hydrogen charging.
Effect of Wind on Cryogenic Hydrogen Dispersion from Vent Stacks
Sep 2021
Publication
Liquid hydrogen vent stacks often release hydrogen for example due to pressure relief from an underutilized tank boiling off hydrogen or after hydrogen delivery and transfer (trucks often depressurize through the tank vent stack to meet pressure regulations for on-road transport).<br/>A rapid release of cryogenic hydrogen through a vent stack will condense moisture from the entrained air forming a visible cloud. It is often assumed that the extent of the cold hydrogen is concurrent with the cloud. In this work a laser-based Raman scattering diagnostic was used to map out the hydrogen location during a series of vent stack release experiments. A description of the diagnostic instrument is given followed by a comparison of hydrogen signals to the visible cloud for releases through a liquid hydrogen vent stack. A liquid hydrogen pump was used to vary the flowrate of hydrogen through the vent stack and tests were performed under low and high wind conditions as well as low and high humidity conditions. The hydrogen was observed only where the condensed moisture was located regardless of the humidity level or wind. These measurements are being used to validate models such as those included in Sanda’s HyRAM toolkit and inform safety codes and standards.
Hydrogen Production from Offshore Wind Parks: Current Situation and Future Perspectives
Jun 2021
Publication
With the increase in renewable energy connected to the grid new challenges arise due to its variable supply of power. Therefore it is crucial to develop new methods of storing energy. Hydrogen can fulfil the role of energy storage and even act as an energy carrier since it has a much higher energetic density than batteries and can be easily stored. Considering that the offshore wind sector is facing significant growth and technical advances hydrogen has the potential to be combined with offshore wind energy to aid in overcoming disadvantages such as the high installation cost of electrical transmission systems and transmission losses. This paper aims to outline and discuss the main features of the integration of hydrogen solutions in offshore wind power and to offer a literature review of the current state of hydrogen production from offshore wind. The paper provides a summary of the technologies involved in hydrogen production along with an analysis of two possible hydrogen producing systems from offshore wind energy. The analysis covers the system components including hydrogen storage the system configuration (i.e. offshore vs. onshore electrolyzer) and the potential uses of hydrogen e.g. Power to Mobility Power to Power and Power to Gas.
Formation Criterion of Hydrogen-Induced Cracking in Steel Based on Fracture Mechanics
Nov 2018
Publication
A new criterion for hydrogen-induced cracking (HIC) that includes both the embrittlement effect and the loading effect of hydrogen was obtained theoretically. The surface cohesive energy and plastic deformation energy are reduced by hydrogen atoms at the interface; thus the fracture toughness is reduced according to fracture mechanics theory. Both the pressure effect and the embrittlement effect mitigate the critical condition required for crack instability extension. During the crack instability expansion the hydrogen in the material can be divided into two categories: hydrogen atoms surrounding the crack and hydrogen molecules in the crack cavity. The loading effect of hydrogen was verified by experiments and the characterization methods for the stress intensity factor under hydrogen pressure in a linear elastic model and an elastoplastic model were analyzed using the finite-element simulation method. The hydrogen pressure due to the aggregation of hydrogen molecules inside the crack cavity regularly contributed to the stress intensity factor. The embrittlement of hydrogen was verified by electrolytic charging hydrogen experiments. According to the change in the atomic distribution during crack propagation in a molecular dynamics simulation the transition from ductile to brittle fracture and the reduction in the fracture toughness were due to the formation of crack tip dislocation regions suppressed by hydrogen. The HIC formation mechanism is both the driving force of crack propagation due to the hydrogen gas pressure and the resisting force reduced by hydrogen atoms.
Effect of Defects and Hydrogen on the Fatigue Limit of Ni-based Superalloy 718
Dec 2019
Publication
Tension-compression fatigue tests were performed on two types of Ni-based superalloy 718 with different microstructures to which small artificial defects of various shapes and sizes were introduced. Similar tests were also conducted on hydrogen-charged specimens with defects with a solute hydrogen content ranging from 26.3 to 91.0 mass ppm. In the non-charged specimens in particular the fatigue strength susceptibility to defects varied significantly according to the type of microstructural morphology i.e. a smaller grain size made the alloy more vulnerable to defects. The fatigue limit as a small-crack threshold was successfully predicted using the √area parameter model. Depending on the size of defects the fatigue limit was calculated in relation to three phases: (i) harmless-defect regime (ii) small-crack regime and (iii) large-crack regime. Such a classification enabled comprehensive fatigue limit evaluation in a wide array of defects taking into consideration (a) the defect size over a range of small crack and large crack and (b) the characteristics of the matrix represented by grain size and hardness. In addition the effect of defects and hydrogen on fatigue strength will be comprehensively discussed based on a series of experimental results.
Sustainability Assessment of Fuel Cell Buses in Public Transport
May 2018
Publication
Hydrogen fuel cell (H2FC) buses operating in every day public transport services around Europe are assessed for their sustainability against environmental economic and social criteria. As part of this assessment the buses are evaluated against diesel buses both in terms of sustainability and in terms of meeting real world requirements with respect to operational performance. The study concludes that H2FC buses meet operability and performance criteria and are sustainable environmentally when ‘green’ hydrogen is used. The economic sustainability of the buses in terms of affordability achieves parity with their fossil fuel equivalent by 2030 when the indirect costs to human health and climate change are included. Societal acceptance by those who worked with and used the buses supports the positive findings of earlier studies although satisfactory operability and performance are shown to be essential to positive attitudes. Influential policy makers expressed positive sentiments only if ‘green’ hydrogen is used and the affordability issues can be addressed. No “show-stopper” is identified that would prevent future generations from using H2FC buses in public transport on a broad scale due to damage to the environment or to other factors that impinge on quality of life.
Evaluation of Strength and Fracture Toughness of Ferritic High Strength Steels Under Hydrogen Environments
Sep 2017
Publication
The susceptibility of high strength ferritic steels to hydrogen-assisted fracture in hydrogen gas is usually evaluated by mechanical testing in high-pressure hydrogen gas or testing in air after pre-charging the specimens with hydrogen. We have used this second methodology conventionally known as internal hydrogen. Samples were pre-charged in an autoclave under 195 bar of pure hydrogen at 450ºC for 21 hours.<br/>Different chromium-molybdenum steels submitted to diverse quenching and tempering heat treatments were employed. Diverse specimens were also used: small cylindrical samples to measure hydrogen contents and the kinetics of hydrogen egression at room temperature tensile specimens notched tensile specimens with a sharp notch and also compact fracture toughness specimens. Fractographic examination in SEM was finally performed in order to know the way hydrogen modify fracture micromechanisms.<br/>The presence of hydrogen barely affects the conventional tensile properties of the steels but it clearly alters their notched tensile strength and fracture toughness. This is due to the strong effect that stress triaxiality (dependent also on the steel yield strength) has on the accumulation of hydrogen on the notch/crack front region being the displacement rate used in the test another important variable to be controlled due to its influence on hydrogen diffusion to the embrittled process zone. Moreover the modification of fracture micromechanisms was finally determined being ductile (initiation growth and coalescence of microvoids) in the absence of hydrogen and brittle and intergranular under the material conditions of maximum embrittlement.
Flame Characteristics of Ignited under-expanded Cryogenic Hydrogen Jets
Sep 2021
Publication
The anticipated upscaling of hydrogen energy applications will involve the storage and transport of hydrogen in a cryogenic state. Understanding the potential hazard arising from small leaks in pressurized storage and transport systems is needed to assist safety analysis and development of mitigation measures. The current knowledge of the ignited pressurized cryogenic hydrogen jet flame is limited. Large eddy simulation (LES) with detailed hydrogen chemistry is applied for the reacting flow. The effects of ignition locations are considered and the initial development of the transient flame kernel from the ignition hot spots is analysed. The flame structures namely side flames and envelop flames are observed in the study which are due to the complex interactions between turbulence fuel-air mixing at cryogenic temperature and chemical reactions.
Renewable Energy Policies in a Time of Transition: Heating and Cooling
Nov 2020
Publication
Heating and cooling accounts for almost half of global energy consumption. With most of this relying fossil fuels however it contributes heavily to greenhouse gas emissions and air pollution. In parts of the world lacking modern energy access meanwhile inefficient biomass use for cooking also harms people’s health damages the environment and reduces social well-being.
The transition to renewable-based energy-efficient heating and cooling could follow several possible pathways depending on energy demand resource availability and the needs and priorities of each country or region. Broad options include electrification with renewable power renewable-based gases (including “green” hydrogen) sustainable bioenergy use and the direct use of solar and geothermal heat.
This report developed jointly by the International Renewable Energy Agency (IRENA) the International Energy Agency (IEA) and the Renewable Energy Policy Network for the 21st Century (REN21) outlines the infrastructure and policies needed with each transition pathway. This edition focused on renewable-based heating and cooling follows a broader initial study Renewable Energy Policies in a Time of Transition (IRENA IEA and REN21 2018).
The shift to renewables for heating and cooling requires enabling infrastructure (e.g. gas grids district heating and cooling networks) as well as various combinations of deployment integrating and enabling policies. The policy framework can demonstrate a country’s commitment to the energy transition level the playing field with fossil fuels and create the necessary enabling conditions to attract investments.
Along with highlighting country experiences and best practices the study identifies barriers and highlights policy options for renewable heating and cooling.
Key recommendations include:
The transition to renewable-based energy-efficient heating and cooling could follow several possible pathways depending on energy demand resource availability and the needs and priorities of each country or region. Broad options include electrification with renewable power renewable-based gases (including “green” hydrogen) sustainable bioenergy use and the direct use of solar and geothermal heat.
This report developed jointly by the International Renewable Energy Agency (IRENA) the International Energy Agency (IEA) and the Renewable Energy Policy Network for the 21st Century (REN21) outlines the infrastructure and policies needed with each transition pathway. This edition focused on renewable-based heating and cooling follows a broader initial study Renewable Energy Policies in a Time of Transition (IRENA IEA and REN21 2018).
The shift to renewables for heating and cooling requires enabling infrastructure (e.g. gas grids district heating and cooling networks) as well as various combinations of deployment integrating and enabling policies. The policy framework can demonstrate a country’s commitment to the energy transition level the playing field with fossil fuels and create the necessary enabling conditions to attract investments.
Along with highlighting country experiences and best practices the study identifies barriers and highlights policy options for renewable heating and cooling.
Key recommendations include:
- Setting specific targets and developing an integrated long-term plan for the decarbonisation of heating and cooling in all end-uses including buildings industry and cooking and productive uses in areas with limited energy access.
- Creating a level playing field by phasing out fossil-fuel subsidies and introducing other fiscal policies to internalise environmental and socio-economic costs.
- Combining the electrification of heating and cooling with increasingly cost-competitive renewable power generation scaling up solar and wind use and boosting system flexibility via energy storage heat pumps and efficient electric appliances.
- Harnessing existing gas networks to accommodate renewable gases such as biogas and green hydrogen.
- Introducing standards certification and testing policies to promote the sustainable use of biomass combining efficient systems and bioenergy solutions such as pellets briquettes bioethanol or anaerobic digestion.
- Reducing investment risks for geothermal exploration and scaling up direct use of geothermal heat.
- Improving district heating and cooling networks through energy efficiency measures and the integration of low-temperature solar thermal geothermal and other renewable-based heat sources.
- Supporting clean cooking and introducing renewable-based food drying in areas lacking energy access with a combination of financing mechanisms capacity building and quality standards aimed at improving livelihoods and maximising socio-economic benefits.
Polymer Electrolyte Membrane Fuel Cell and Hydrogen Station Networks for Automobiles: Status, Technology, and Perspectives
Feb 2021
Publication
The U.S. transportation sector accounts for 37% of total energy consumption. Automobiles are a primary application of polymer electrolyte membrane (PEM) fuel cells which operate under low temperature and high efficiency to reduce fossil fuel consumption and CO2 emissions. Using hydrogen fuel PEM fuel cells can reach a practical efficiency as high as 65% with water as the only byproduct. Almost all the major automakers are involved in fuel cell electric vehicle (FCEV) development. Toyota and Hyundai introduced FCEVs (the Mirai and NEXO respectively) to consumers in recent years with a driving range between 312 and 402 miles and cold-start capacity from -30 °C. About 50 fuel cell electric buses (FCEB) are operating in California and most of them have achieved the durability target i.e. 25000 h in real-world driving conditions. As of September 2020 over 8573 FCEVs have been sold or leased in the U.S. More than 3521 FCEVs and 22 FCEBs have been sold or leased in Japan as of September 2019. An extensive hydrogen station network is required for the successful deployment of FCEVs and FCEBs. The U.S. currently has over 44 hydrogen fuelling stations (HFSs) nearly all located in California. Europe has over 139 HFSs with ~1500 more stations planned by 2025. This review has three primary objectives: 1) to present the current status of FCEV/FCEB commercialization and HFS development; 2) to describe the PEM fuel cell research/development in automobile applications and the significance of HFS networks; and 3) to outline major challenges and opportunities.
Hydrogen Embrittlement of Steel Pipelines During Transients
May 2021
Publication
Blending hydrogen into natural gas pipelines is a recent alternative adopted for hydrogen transportation as a mixture with natural gas. In this paper hydrogen embrittlement of steel pipelines originally designed for natural gas transportation is investigated. Solubility permeation and diffusion phenomena of hydrogen molecules into the crystalline lattice structure of the pipeline material are followed up based on transient evolution of internal pressure applied on the pipeline wall. The transient regime is created through changes of gas demand depending on daily consumptions. As a result the pressure may reach excessive values that lead to the acceleration of hydrogen solubility and its diffusion through the pipeline wall. Furthermore permeation is an important parameter to determine the diffusion amount of hydrogen inside the pipeline wall resulting in the embrittlement of the material. The numerical obtained results have shown that using pipelines designed for natural gas conduction to transport hydrogen is a risky choice. Actually added to overpressure and great fluctuations during transients that may cause fatigue and damage the structure also the latter pressure evolution is likely to induce the diffusion phenomena of hydrogen molecules into the lattice of the structure leading to brittle the pipe material. The numerical simulation reposes on solving partial differential equations describing transient gas flow in pipelines coupled with the diffusion equation for mass transfer. The model is built using the finite elements based software COMSOL Multiphysics considering different cases of pipe material; API X52 (base metal and nutrided) and API X80 steels. Obtained results allowed tracking the evolution with time of hydrogen concentration through the pipeline internal wall based on the pressure variation due to transient gas flow. Such observation permits to estimate the amount of hydrogen diffused in the metal to avoid leakage of this flammable gas. Thus precautions may be taken to prevent explosive risks due to hydrogen embrittlement of steel pipelines among other effects that can lead to alter safe conditions of gas conduction.
Role of batteries and fuel cells in achieving Net Zero- Session 3
Mar 2021
Publication
The House of Lords Science and Technology Committee will hear from officials research funders and leading research consortia about the UK’s strategy for research and development of batteries and fuel cells to help meet the net-zero target.
The Committee will question officials from government departments and research councils about the UK’s increased support for battery development and how the initiatives and funding will evolve. The Committee will compare the support given to fuel cell research and ask how this technology will be developed for applications such as heavy transport. For both technologies it will ask how training will be delivered to provide a skilled workforce.
The Committee will also hear from leaders of research consortia asking them about support for their research sectors and how this compares with countries leading the development of the technologies. The Committee will explore coordination between research into batteries fuel cells and wider strategies such as for hydrogen and whether research for transport can be transferred to applications in other sectors such as power grids and heating.
At 10.00am: Oral evidence
Mr Tony Harper Industrial Strategy Challenge Director Faraday Battery Challenge at UK Research and Innovation (UKRI) at University of Central Lancashire
Dr Lucy Martin Deputy Director of Cross-Council Programmes and lead for Net Zero at University of Central Lancashire
Dr Bob Moran Deputy Director Head of Environment Strategy at University of Central Lancashire
Professor Paul Monks Chief Scientific Adviser at University of Central Lancashire
At 11.00am: Oral evidence
Professor Philip Taylor Director at EPSRC Supergen Energy Networks Hub and Pro-Vice Chancellor for Research and Enterprise at University of Bristol
Professor David Greenwood CEO High Value Manufacturing Catapult at University of Central Lancashire Director Industrial Engagement at University of Central Lancashire and Professor of Advanced Propulsion Systems at University of Warwick
Professor Paul Dodds Professor of Energy Systems at University of Central Lancashire
Possible questions
Parliament TV video of the meeting
This is part three of a three part enquiry.
Part one can be found here and part two can be found here.
The Committee will question officials from government departments and research councils about the UK’s increased support for battery development and how the initiatives and funding will evolve. The Committee will compare the support given to fuel cell research and ask how this technology will be developed for applications such as heavy transport. For both technologies it will ask how training will be delivered to provide a skilled workforce.
The Committee will also hear from leaders of research consortia asking them about support for their research sectors and how this compares with countries leading the development of the technologies. The Committee will explore coordination between research into batteries fuel cells and wider strategies such as for hydrogen and whether research for transport can be transferred to applications in other sectors such as power grids and heating.
At 10.00am: Oral evidence
Mr Tony Harper Industrial Strategy Challenge Director Faraday Battery Challenge at UK Research and Innovation (UKRI) at University of Central Lancashire
Dr Lucy Martin Deputy Director of Cross-Council Programmes and lead for Net Zero at University of Central Lancashire
Dr Bob Moran Deputy Director Head of Environment Strategy at University of Central Lancashire
Professor Paul Monks Chief Scientific Adviser at University of Central Lancashire
At 11.00am: Oral evidence
Professor Philip Taylor Director at EPSRC Supergen Energy Networks Hub and Pro-Vice Chancellor for Research and Enterprise at University of Bristol
Professor David Greenwood CEO High Value Manufacturing Catapult at University of Central Lancashire Director Industrial Engagement at University of Central Lancashire and Professor of Advanced Propulsion Systems at University of Warwick
Professor Paul Dodds Professor of Energy Systems at University of Central Lancashire
Possible questions
- On which aspects of battery and fuel cell research and development is the UK focusing and why?
- How successful have the UK’s new research initiatives been in advancing battery science and application?
- Does battery research receive greater public funding than fuel cell research? If so why?
- What technologies are seen as the most likely options for heavy transport i.e. HGVs buses and trains?
- What is the Government’s strategy for supporting the growth of skilled workers for battery and fuel cell research and development?
- To what extent is battery and fuel cell research and development coordinated in the UK? If so who is responsible for this coordination?
Parliament TV video of the meeting
This is part three of a three part enquiry.
Part one can be found here and part two can be found here.
Hydrogen Embrittlement and Notch Tensile Strength of Pearlitic Steel: A Numerical Approach
Dec 2020
Publication
This paper offers a numerical approach to the problem of hydrogen embrittlement and notch tensile strength of sharply notched specimens of high-strength pearlitic steel supplied in the form of hot rolled bars by using the finite element method in order to determine how the notch depth influences the concentration of hydrogen in the steady-state regime for different loading values. Numerical results show that the point of maximum hydrostatic stress (towards which hydrogen is transported by a mechanism of stress-assisted diffusion) shifts from the notch tip to the inner points of the specimen under increasing load with numerical evidence of an elevated inwards gradient of hydrostatic stress “pumping” hydrogen inside the sample.
Hydrogen Embrittlement in Advanced High Strength Steels and Ultra High Strength Steels: A New Investigation Approach
Dec 2018
Publication
In order to reduce CO2 emissions and fuel consumption and to respect current environmental norms the reduction of vehicles weight is a primary target of the automotive industry. Advanced High Strength Steels (AHSS) and Ultra High Strength Steel (UHSS) which present excellent mechanical properties are consequently increasingly used in vehicle manufacturing. The increased strength to mass ratio compensates the higher cost per kg and AHSS and UHSS are proving to be cost-effective solutions for the body-in-white of mass market products.
In particular aluminized boron steel can be formed in complex shapes with press hardening processes acquiring high strength without distortion and increasing protection from crashes. On the other hand its characteristic martensitic microstructure is sensitive to hydrogen delayed fracture phenomena and at the same time the dew point in the furnace can produce hydrogen consequently to the high temperature reaction between water and aluminum. The high temperature also promotes hydrogen diffusion through the metal lattice under the aluminum-silicon coating thus increasing the diffusible hydrogen content. However after cooling the coating acts as a strong barrier preventing the hydrogen from going out of the microstructure. This increases the probability of delayed fracture. As this failure brings to the rejection of the component during production or even worse to the failure in its operation diffusible hydrogen absorbed in the component needs to be monitored during the production process.
For fast and simple measurements of the response to diffusible hydrogen of aluminized boron steel one of the HELIOS innovative instruments was used HELIOS II. Unlike the Devanathan cell that is based on a double electrochemical cell HELIOS II is based on a single cell coupled with a solid-state sensor. The instrument is able to give an immediate measure of diffusible hydrogen content in sheet steels semi-products or products avoiding time-consuming specimen palladium coating with a guided procedure that requires virtually zero training.
Two examples of diffusible hydrogen analyses are given for Usibor®1500-AS one before hot stamping/ quenching and one after hot stamping suggesting that the increase in the number of dislocations during hot stamping could be the main responsible for the lower apparent diffusivity of hydrogen.
In particular aluminized boron steel can be formed in complex shapes with press hardening processes acquiring high strength without distortion and increasing protection from crashes. On the other hand its characteristic martensitic microstructure is sensitive to hydrogen delayed fracture phenomena and at the same time the dew point in the furnace can produce hydrogen consequently to the high temperature reaction between water and aluminum. The high temperature also promotes hydrogen diffusion through the metal lattice under the aluminum-silicon coating thus increasing the diffusible hydrogen content. However after cooling the coating acts as a strong barrier preventing the hydrogen from going out of the microstructure. This increases the probability of delayed fracture. As this failure brings to the rejection of the component during production or even worse to the failure in its operation diffusible hydrogen absorbed in the component needs to be monitored during the production process.
For fast and simple measurements of the response to diffusible hydrogen of aluminized boron steel one of the HELIOS innovative instruments was used HELIOS II. Unlike the Devanathan cell that is based on a double electrochemical cell HELIOS II is based on a single cell coupled with a solid-state sensor. The instrument is able to give an immediate measure of diffusible hydrogen content in sheet steels semi-products or products avoiding time-consuming specimen palladium coating with a guided procedure that requires virtually zero training.
Two examples of diffusible hydrogen analyses are given for Usibor®1500-AS one before hot stamping/ quenching and one after hot stamping suggesting that the increase in the number of dislocations during hot stamping could be the main responsible for the lower apparent diffusivity of hydrogen.
Renewable Hydrogen Production from the Organic Fraction of Municipal Solid Waste through a Novel Carbon-negative Process Concept
Apr 2022
Publication
Bioenergy with carbon capture and storage (BECCS) is one of the prevailing negative carbon emission technologies. Ensuring a hydrogen economy is essential to achieving the carbon-neutral goal. In this regard the present study contributed by proposing a carbon negative process for producing high purity hydrogen from the organic fraction of municipal solid waste (OFMSW). This integrated process comprises anaerobic digestion pyrolysis catalytic reforming water-gas shift and pressure swing adsorption technologies. By focusing on Sweden the proposed process was developed and evaluated through sensitivity analysis mass and energy balance calculations techno-economic assessment and practical feasibility analysis. By employing the optimum operating conditions from the sensitivity analysis 72.2 kg H2 and 701.47 kg negative CO2 equivalent emissions were obtained by treating 1 ton of dry OFMSW. To achieve these results 6621.4 MJ electricity and 325 kg of steam were utilized during this process. Based on this techno-economic assessment of implementing the proposed process in Stockholm when the negative CO2 equivalent emissions are recognized as income the internal rate of return and the discounted payback period can be obtained as 26% and 4.3 years respectively. Otherwise these values will be 13% and 7.2 years.
Study of the Effects of Changes in Gas Composition as Well as Ambient and Gas Temperature on Errors of Indications of Thermal Gas Meters
Oct 2020
Publication
Thermal gas meters represent a promising technology for billing customers for gaseous fuels however it is essential to ensure that measurement accuracy is maintained in the long term and in a broad range of operating conditions. The effect of hydrogen addition to natural gas will change the physicochemical properties of the mixture of natural gas and hydrogen. Such a mixture will be supplied through the gas system to consumers including households where the amounts of received gas will be metered. The physicochemical properties of hydrogen including the specific density or viscosity differ significantly from those of the natural gas components such as methane ethane propane nitrogen etc. Therefore it is of utmost importance to establish the impact of the changes in the gas composition caused by the addition of hydrogen to natural gas on the metrological properties of household gas meters including thermal gas meters. Furthermore since household gas meters can be installed outdoors and taking into account the fact that household gas meters are good heat exchangers the influence of ambient and gas temperature on the metrological properties of those meters should be investigated. This article reviews a test bench and a testing method concerning errors of thermal gas meter indicators using air and natural gas including the type containing hydrogen. The indication errors for thermal gas meters using air natural gas and natural gas with an addition of 2% 4% 5% 10% and 15% hydrogen were determined and then subjected to metrological analysis. Moreover the test method and test bench are discussed and the results of tests on the impact of ambient and gas temperatures (-25 ◦C and 55 ◦C respectively) on the errors of indications of thermal gas meters are presented. Conclusions for distribution system operators in terms of gas meter selection were drawn based on the test results.
New Integrated Process for the Efficient Production of Methanol, Electrical Power, and Heating
Jan 2022
Publication
In this paper a novel process is developed to cogenerate 4741 kg/h of methanol 297.7 kW of electricity and 35.73 ton/h of hot water including a hydrogen purification system an absorption– compression refrigeration cycle (ACRC) a regenerative Organic Rankine Cycle (ORC) and parabolic solar troughs. The heat produced in the methanol reactor is recovered in the ORC and ACRC. Parabolic solar troughs provide thermal power to the methanol distillation tower. Thermal efficiencies of the integrated structure and the liquid methanol production cycle are 78.14% and 60.91% respectively. The process’s total exergy efficiency and irreversibility are 89.45% and 16.89 MW. The solar thermal collectors take the largest share of exergy destruction (34%) followed by heat exchangers (30%) and mixers (19%). Based on the sensitivity analysis D17 (mixture of H2 and low-pressure fuel gas before separation) was the most influential stream affecting the performance of the process. With the temperature decline of stream D17 from −139 to −149 °C the methanol production rate and the total thermal efficiency rose to 4741.2 kg/h and 61.02% respectively. Moreover the growth in the hydrogen content from 55% to 80% molar of the feed gas the flow rate of liquid methanol and the total exergy efficiency declined to 4487 kg/h and 86.05%.
Hydrogen-assisted Cracking Paths in Oriented Pearlitic Microstructures: Resembling Donatello Wooden Sculpture Texture (DWST) & Mantegna’s Dead Christ Perspective (MDCP)
Jun 2020
Publication
Progressive cold drawing in eutectoid steel produces a preferential orientation of pearlitic colonies and ferrite/cementite lamellae thus inducing strength anisotropy in the steel and mixed mode propagation. While in the hot rolled steel (not cold drawn) the pearlitic microstructure is randomly oriented and the crack progresses in hydrogen by breaking the ferrite/cementite lamellae in heavily drawn steels the pearlitic microstructure is fully oriented and the predominant mechanism of hydrogen assisted cracking is the delamination (or decohesion) at the ferrite/cementite interface.
Hydrogen an Enabler of the Grand Transition Future Energy Leader Position Paper
Jan 2018
Publication
A major transformation and redesign of the global energy system is required towards decarbonisation and to achieve the Paris Agreement targets. This Grand Transition is a complex pressing issue where global joint efforts and system solutions are essential; with hydrogen being one of them.<br/>Hydrogen has the potential to be a powerful effective accelerator towards a low-carbon energy system capable of addressing multiple energy challenges: from facilitating the massive integration of renewables and decarbonisation of energy production to energy transportation in a zero-carbon energy economy to electrification of end uses.
The Merit and the Context of Hydrogen Production from Water and Its Effect on Global CO2 Emission
Feb 2022
Publication
For a green economy to be possible in the near future hydrogen production from water is a sought-after alternative to fossil fuels. It is however important to put things into context with respect to global CO2 emission and the role of hydrogen in curbing it. The present world annual production of hydrogen is about 70 million metric tons of which almost 50% is used to make ammonia NH3 (that is mostly used for fertilizers) and about 15% is used for other chemicals [1]. The hydrogen produced worldwide is largely made by steam CH4 reforming (SMR) which is one of the most energy-intensive processes in the chemical industry [2]. It releases based on reaction stoichiometry 5.5 kg of CO2 per 1 kg of H2 (CH4+ 2 H2O → CO2 + 4 H2). When the process itself is taken into account in addition the production [3] becomes about 9 kg of CO2 per kg of H2 and this ratio can be as high as 12 [4]. This results in the production of about one billion tons/year of CO2. The world annual CO2 emission from fossil fuels is however much larger: it is about 36 billion tons of which roughly 25% is emitted while generating electricity and heat 20% due to transport activity and 20% from other industrial processes. Because of the link between global warming and CO2 emissions there is an increasing move towards finding alternative approaches for energy vectors and their applications.
Ordered Clustering of Single Atomic Te Vacancies in Atomically Thin PtTe2 Promotes Hydrogen Evolution Catalysis
Apr 2021
Publication
Exposing and stabilizing undercoordinated platinum (Pt) sites and therefore optimizing their adsorption to reactive intermediates offers a desirable strategy to develop highly efficient Pt-based electrocatalysts. However preparation of atomically controllable Pt-based model catalysts to understand the correlation between electronic structure adsorption energy and catalytic properties of atomic Pt sites is still challenging. Herein we report the atomically thin two-dimensional PtTe2 nanosheets with well-dispersed single atomic Te vacancies (Te-SAVs) and atomically well-defined undercoordinated Pt sites as a model electrocatalyst. A controlled thermal treatment drives the migration of the Te-SAVs to form thermodynamically stabilized ordered Te-SAV clusters which decreases both the density of states of undercoordinated Pt sites around the Fermi level and the interacting orbital volume of Pt sites. As a result the binding strength of atomically defined Pt active sites to H intermediates is effectively reduced which renders PtTe2 nanosheets highly active and stable in hydrogen evolution reaction.
Requirements for Hydrogen Resistance of Materials in CI Engine Toxic Substances Powered by Biofuels
Aug 2019
Publication
It has been described the conception of using platinum catalytic layer in multi hole fuel injector atomizer. The catalytic layer has been placed on not working part of atomizer needle. The aim of modification was activation of dehydrogenation reaction paraffin to olefin hydrocarbons with escape hydrogen molecule in CI engine bio fuel. The modification of atomizer with catalytic layer and reaction process leads to the presence of hydrogen and its influence on structural materials properties after the catalysis which requires the high hydrogen and crack resistance of used materials. There is used high speed steel as material. Article describes how hydrogen and combustion gases influence on thermal friction processes on this material. First of all the investigations were conduct 359 engine with biodiesel. During test had been observed nitrogen oxides carbon monoxide and particles emission. The obtained results show that there is possibility to lower toxic substances emission in exhaust gases CI engine powered by biodiesel. On the second it has been described the influence of biodiesel (including hydrogen) on fuel injector components and their influence on structural materials characteristics. There has been presented how biodiesel with hydrogen influences on precision elements and injection and return discharges. The investigation has been made by using engine test bench and fuel injector and pumps test equipment.
Perspectives on Cathodes for Protonic Ceramic Fuel Cells
Jun 2021
Publication
Protonic ceramic fuel cells (PCFCs) are promising electrochemical devices for the efficient and clean conversion of hydrogen and low hydrocarbons into electrical energy. Their intermediate operation temperature (500–800 °C) proffers advantages in terms of greater component compatibility unnecessity of expensive noble metals for the electrocatalyst and no dilution of the fuel electrode due to water formation. Nevertheless the lower operating temperature in comparison to classic solid oxide fuel cells places significant demands on the cathode as the reaction kinetics are slower than those related to fuel oxidation in the anode or ion migration in the electrolyte. Cathode design and composition are therefore of crucial importance for the cell performance at low temperature. The different approaches that have been adopted for cathode materials research can be broadly classified into the categories of protonic–electronic conductors oxide-ionic–electronic conductors triple-conducting oxides and composite electrodes composed of oxides from two of the other categories. Here we review the relatively short history of PCFC cathode research discussing trends highlights and recent progress. Current understanding of reaction mechanisms is also discussed.
Hydrogen-induced Failure of TiNi Based Alloy with Coarse-grained and Ultrafine-grained Structure
Jul 2016
Publication
The objective of this work is to investigate the effect of hydrogen-induced fracture of TiNi-based alloy. In this report we performed the first studies comparing inelastic properties and fracture of the specimens of the binary alloy of TiNi wire under the action of hydrogen with coarse-grained (CG) and ultrafine-grained (UFG) microstructure. It is shown that hydrogen embrittlement (HE) occurs irrespective of the grain size in the studied specimens at approximately equal strain values. However compared to the specimens with CG structure those with UFG structure accumulate two to three times more hydrogen for the same hydrogenation time. It is found that hydrogen has a much smaller effect on the inelastic properties of specimens with UFG structure as compared to those with CG structure.
Patterned Membranes for Proton Exchange Membrane Fuel Cells Working at Low Humidity
Jun 2021
Publication
High performing proton exchange membrane fuel cells (PEMFCs) that can operate at low relative humidity is a continuing technical challenge for PEMFC developers. In this work micro-patterned membranes are demonstrated at the cathode side by solution casting techniques using stainless steel moulds with laser-imposed periodic surface structures (LIPSS). Three types of patterns lotus lines and sharklet are investigated for their influence on the PEMFC power performance at varying humidity conditions. The experimental results show that the cathode electrolyte pattern in all cases enhances the fuel cell power performance at 100% relative humidity (RH). However only the sharklet pattern exhibits a significant improvement at 25% RH where a peak power density of 450 mW cm−2 is recorded compared with 150 mW cm−2 of the conventional flat membrane. The improvements are explored based on high-frequency resistance electrochemically active surface area (ECSA) and hydrogen crossover by in situ membrane electrode assembly (MEA) testing.
Effect of α′ Martensite Content Induced by Tensile Plastic Prestrain on Hydrogen Transport and Hydrogen Embrittlement of 304L Austenitic Stainless Steel
Aug 2018
Publication
Effects of microstructural changes induced by prestraining on hydrogen transport and hydrogen embrittlement (HE) of austenitic stainless steels were studied by hydrogen precharging and tensile testing. Prestrains higher than 20% at 20 °C significantly enhance the HE of 304L steel as they induce severe α′ martensite transformation accelerating hydrogen transport and hydrogen entry during subsequent hydrogen exposure. In contrast 304L steel prestrained at 50 and 80 °C and 316L steel prestrained at 20 °C exhibit less HE due to less α′ after prestraining. The increase of dislocations after prestraining has a negligible influence on apparent hydrogen diffusivity compared with pre-existing α′. The deformation twins in heavily prestrained 304L steel can modify HE mechanism by assisting intergranular (IG) fracture. Regardless of temperature and prestrain level HE and apparent diffusivity ( Dapp ) increase monotonously with α′ volume fraction ( fα′ ). Dapp can be described as log Dapp=log(Dα′sα′/sγ)+log[fα′/(1−fα′)] for 10%<fα′<90% with Dα′ is diffusivity in α′ sα′ and sγ are solubility in α′ and austenite respectively. The two equations can also be applied to these more typical duplex materials containing both BCC and FCC phases.
Hydrogen Assisted Cracking in Pearlitic Steel Rods: The Role of Residual Stresses Generated by Fatigue Precracking
May 2017
Publication
Stress corrosion cracking (SCC) of metals is an issue of major concern in engineering since this phenomenon causes many catastrophic failures of structural components in aggressive environments. SCC is even more harmful under cathodic conditions promoting the phenomenon known as hydrogen assisted cracking (HAC) hydrogen assisted fracture (HAF) or hydrogen embrittlement (HE). A common way to assess the susceptibility of a given material to HAC HAF or HE is to subject a cracked rod to a constant extension rate tension (CERT) test until it fractures in this harsh environment. This paper analyzes the influence of a residual stress field generated by fatigue precracking on the sample’s posterior susceptibility to HAC. To achieve this goal numerical simulations were carried out of hydrogen diffusion assisted by the stress field. Firstly a mechanical simulation of the fatigue precracking was developed for revealing the residual stress field after diverse cyclic loading scenarios and posterior stress field evolution during CERT loading. Afterwards a simulation of hydrogen diffusion assisted by stress was carried out considering the residual stresses after fatigue and the superposed rising stresses caused by CERT loading. Results reveal the key role of the residual stress field after fatigue precracking in the HAC phenomena in cracked steel rods as well as the beneficial effect of compressive residual stress.
Environmentally-Assisted Cracking of Type 316L Austenitic Stainless Steel in Low Pressure Hydrogen Steam Environments
Aug 2019
Publication
A low pressure superheated hydrogen-steam system has been used to accelerate the oxidation kinetics while keeping the electrochemical conditions similar to those of the primary water in a pressurized water reactor. The initiation has been investigated using a Constant Extension Rate Tensile (CERT) test. Tests were performed on flat tapered specimens made from Type 316L austenitic stainless steel with strain rates of 2×10-6 and 2×10-8 ms-1 at room temperature and at an elevated temperature of 350 °C. R = 1/6 was chosen as a more oxidizing environment and R = 6 was selected as a more reducing environment where the parameter R represents the ratio between the oxygen partial pressure at the Ni/NiO transition and the oxygen partial pressure. Different exposures (1 day and 5 days) prior to loading were investigated post-test evaluation by scanning electron microscopy.
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