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Balancing GHG Mitigation and Land-use Conflicts: Alternative Northern European Energy System Scenarios
Jan 2022
Publication
Long-term power market outlooks suggest a rapid increase in renewable energy deployment as a main solution to greenhouse gas mitigation in the Northern European energy system. However the consequential area requirement is a non-techno-economic aspect that currently is omitted by many energy system optimization models. This study applies modeling to generate alternatives (MGA) technique to the Balmorel energy system model to address spatial conflicts related to increased renewable energy deployment. The approach searches for alternative solutions that minimize land-use conflicts while meeting the low-carbon target by allowing a 1% to 15% increase in system costs compared to the least-cost solution. Two alternative objectives are defined to reflect various aspects of spatial impact. The results show that the least-cost solution requires 1.2%–3.6% of the land in the modeled countries in 2040 for onshore wind and solar PV installations. A 10% increase in costs can reduce the required land area by 58% by relying more on offshore wind. Nuclear energy may also be an option if both onshore and offshore areas are to be reduced or in a less flexible system. Both offshore wind and nuclear energy technologies are associated with higher risks and pose uncertainties in terms of reaching the climate targets in time. The changes in costs and required land areas imply significantly higher annual costs ranging from 200 to 750 kEUR/km2 to avoid land use for energy infrastructure. Overall this study confirms that the energy transition strategies prioritizing land savings from energy infrastructure are feasible but high risks and costs of averted land are involved.
Anionic Structural Effect in Liquid–liquid Separation of Phenol from Model Oil by Choline Carboxylate Ionic Liquid
Feb 2019
Publication
The synthesis of low-cost and highly active electrodes for both oxygen evolution reaction (OER) and hydrogen evolution reaction (HER) is very important for water splitting. In this work the novel amorphous iron-nickel phosphide (FeP-Ni) nanocone arrays as efficient bifunctional electrodes for overall water splitting have been in-situ assembled on conductive three-dimensional (3D) Ni foam via a facile and mild liquid deposition process. It is found that the FeP-Ni electrode demonstrates highly efficient electrocatalytic performance toward overall water splitting. In 1 M KOH electrolyte the optimal FeP-Ni electrode drives a current density of 10 mA/cm2 at an overpotential of 218 mV for the OER and 120 mV for the HER and can attain such current density for 25 h without performance regression. Moreover a two-electrode electrolyzer comprising the FeP-Ni electrodes can afford 10 mA/cm2 electrolysis current at a low cell voltage of 1.62 V and maintain long-term stability as well as superior to that of the coupled RuO2/NF‖Pt/C/NF cell. Detailed characterizations confirm that the excellent electrocatalytic performances for water splitting are attributed to the unique 3D morphology of nanocone arrays which could expose more surface active sites facilitate electrolyte diffusion benefit charge transfer and also favorable bubble detachment behavior. Our work presents a facile and cost-effective pathway to design and develop active self-supported electrodes with novel 3D morphology for water electrolysis.
Continuous Synthesis of Few-layer MoS2 with Highly Electrocatalytic Hydrogen Evolution
Apr 2020
Publication
As one of the most promising alternative fuels hydrogen is expected with high hopes. The electrolysis of water is regarded as the cleanest and most efficient method of hydrogen production. Molybdenum disulfide (MoS2) is deemed as one of the most promising alternatives HER catalysts owing to its high catalytic activity and low cost. Its continuous production and efficient preparation become the key problems in future industrial production. In this work we first developed a continuous micro-reaction approach with high heat and mass transfer rates to synthesize few-layer MoS2 nanoplates with abundant active sites. The defective MoS2 ultrathin nanoplates exhibit excellent HER performance with an overpotential of 260 mV at a current density of 10 mA cm-2 small Tafel slope (53.6 mV dec-1) and prominent durability which are comparable to most reported MoS2 based catalysts. Considering the existence of continuous devices it’s suitable for the synthesis of MoS2 as high-performance electrocatalysts for the industrial water electrolysis. The novel preparation method may open up a new way to synthesize all two-dimension materials toward HER.
Fabrication of CdS/β-SiC/TiO2 Tri-composites That Exploit Hole- and Electron-transfer Processes for Photocatalytic Hydrogen Production Under Visible Light
Dec 2017
Publication
In this work CdS/SiC/TiO2 tri-composite photocatalysts that exploit electron- and hole-transfer processes were fabricated using an easy two-step method in the liquid phase. The photocatalyst with a 1:1:1 M ratio of CdS/SiC/TiO2 exhibited a rate of hydrogen evolution from an aqueous solution of sodium sulfite and sodium sulfide under visible light of 137 μmol h−1 g−1 which is 9.5 times that of pure CdS. β-SiC can act as a sink for the photogenerated holes because the valence band level of β-SiC is higher than the corresponding bands in CdS and TiO2. In addition the level of the conduction band of TiO2 is lower than those of CdS and β-SiC so TiO2 can act as the acceptor of the photogenerated electrons. Our results demonstrate that hole transfer and absorption in the visible light region lead to an effective hydrogen-production scheme.
Fuel Cells and Hydrogen: Joint Undertaking Programme Review 2019 Final Report
Nov 2020
Publication
The 2019 Programme Review Report presents the findings of a review into activities supported by the FCH 2 JU under the EU’s Seventh Framework Programme and Horizon 2020 by the European Commission’s Joint Research Centre (JRC ). It pays particular attention to the added value effectiveness and techno-economic efficiency of FCH 2 JU projects assigned to six review panels under two main pillars:<br/>Transport and Energy (TRANSPORT: a.trials and deployment of fuel cell applications and b.the next generation of products) (ENERGY: a.trials and deployment of fuel cell applications b.next generation of products and c.hydrogen for sectoral integration)<br/>Support for market uptake (cross-cutting activities such as standards and consumer awareness)<br/>This report covers all 81 projects that were ongoing for any time between April and October 2018 and assesses the strengths and accomplishments of each panel and areas that would benefit from further attention.
A Comparative Technoeconomic Analysis of Renewable Hydrogen Production Using Solar Energy
May 2016
Publication
A technoeconomic analysis of photoelectrochemical (PEC) and photovoltaic-electrolytic (PV-E) solar-hydrogen production of 10 000 kg H2 day−1 (3.65 kilotons per year) was performed to assess the economics of each technology and to provide a basis for comparison between these technologies as well as within the broader energy landscape. Two PEC systems differentiated primarily by the extent of solar concentration (unconcentrated and 10× concentrated) and two PV-E systems differentiated by the degree of grid connectivity (unconnected and grid supplemented) were analyzed. In each case a base-case system that used established designs and materials was compared to prospective systems that might be envisioned and developed in the future with the goal of achieving substantially lower overall system costs. With identical overall plant efficiencies of 9.8% the unconcentrated PEC and non-grid connected PV-E system base-case capital expenses for the rated capacity of 3.65 kilotons H2 per year were $205 MM ($293 per m2 of solar collection area (mS−2) $14.7 WH2P−1) and $260 MM ($371 mS−2 $18.8 WH2P−1) respectively. The untaxed plant-gate levelized costs for the hydrogen product (LCH) were $11.4 kg−1 and $12.1 kg−1 for the base-case PEC and PV-E systems respectively. The 10× concentrated PEC base-case system capital cost was $160 MM ($428 mS−2 $11.5 WH2P−1) and for an efficiency of 20% the LCH was $9.2 kg−1. Likewise the grid supplemented base-case PV-E system capital cost was $66 MM ($441 mS−2 $11.5 WH2P−1) and with solar-to-hydrogen and grid electrolysis system efficiencies of 9.8% and 61% respectively the LCH was $6.1 kg−1. As a benchmark a proton-exchange membrane (PEM) based grid-connected electrolysis system was analyzed. Assuming a system efficiency of 61% and a grid electricity cost of $0.07 kWh−1 the LCH was $5.5 kg−1. A sensitivity analysis indicated that relative to the base-case increases in the system efficiency could effect the greatest cost reductions for all systems due to the areal dependencies of many of the components. The balance-of-systems (BoS) costs were the largest factor in differentiating the PEC and PV-E systems. No single or combination of technical advancements based on currently demonstrated technology can provide sufficient cost reductions to allow solar hydrogen to directly compete on a levelized cost basis with hydrogen produced from fossil energy. Specifically a cost of CO2 greater than ∼$800 (ton CO2)−1 was estimated to be necessary for base-case PEC hydrogen to reach price parity with hydrogen derived from steam reforming of methane priced at $12 GJ−1 ($1.39 (kg H2)−1). A comparison with low CO2 and CO2-neutral energy sources indicated that base-case PEC hydrogen is not currently cost-competitive with electrolysis using electricity supplied by nuclear power or from fossil-fuels in conjunction with carbon capture and storage. Solar electricity production and storage using either batteries or PEC hydrogen technologies are currently an order of magnitude greater in cost than electricity prices with no clear advantage to either battery or hydrogen storage as of yet. Significant advances in PEC technology performance and system cost reductions are necessary to enable cost-effective PEC-derived solar hydrogen for use in scalable grid-storage applications as well as for use as a chemical feedstock precursor to CO2-neutral high energy-density transportation fuels. Hence such applications are an opportunity for foundational research to contribute to the development of disruptive approaches to solar fuels generation systems that can offer higher performance at much lower cost than is provided by current embodiments of solar fuels generators. Efforts to directly reduce CO2 photoelectrochemically or electrochemically could potentially produce products with higher value than hydrogen but many as yet unmet challenges include catalytic efficiency and selectivity and CO2 mass transport rates and feedstock cost. Major breakthroughs are required to obtain viable economic costs for solar hydrogen production but the barriers to achieve cost-competitiveness with existing large-scale thermochemical processes for CO2 reduction are even greater.
Trends in Investments, Jobs and Turnover in the Fuel Cells and Hydrogen Sector
Mar 2013
Publication
The Fuel Cells and Hydrogen Joint Undertaking (FCH JU) commissioned this report to a consultancy to get a better understanding of the past and future evolution of the European Fuel Cell and Hydrogen (FC&H) sector and the role that public support has in that evolution.
The results of this report are based on three data sources:
The results of this report are based on three data sources:
- Survey results: A survey was sent out to 458 companies that are liaised to the FCH JU. 154 people responded. (see list in annex)
- Desk research: A wide range of industry reports was consulted to supplement and cross check the results of the survey. However given the still nascent state of the industry the information gathered with this exercise was limited.
- Interviews: Key stakeholders in the European FC&H sector were interviewed to get the qualitative story behind the results from the survey and the desk research. These stakeholders varied from fuel cell manufacturers to government officials from energy companies to automotive OEMs
Hydrogen Refuelling Stations in the Netherlands: An Intercomparison of Quantitative Risk Assessments Used for Permitting
May 2018
Publication
As of 2003 15 hydrogen refuelling stations (HRSs) have been deployed in the Netherlands. To become established the HRS has to go through a permitting procedure. An important document of the permitting dossier is the quantitative risk assessment (QRA) as it assesses the risks of the HRS associated to people and buildings in the vicinity of the HRS. In the Netherlands a generic prescribed approach exists on how to perform a QRA however specific guidelines for HRSs do not exist. An intercomparison among the QRAs of permitted HRSs has revealed significant inconsistencies on various aspects of the QRA: namely the inclusion of HRS sub-systems and components the HRS sub-system and component considerations as predefined components the application of failure scenarios the determination of failure frequencies the application of input parameters the consideration of preventive and mitigation measures as well as information provided regarding the HRS surroundings and the societal risk. It is therefore recommended to develop specific QRA guidelines for HRSs.
Exploring Possible Transition Pathways for Hydrogen Energy: A Hybrid Approach Using Socio-technical Scenarios and Energy System Modelling
Jul 2014
Publication
Hydrogen remains an important option for long-term decarbonisation of energy and transport systems. However studying the possible transition paths and development prospects for a hydrogen energy system is challenging. The long-term nature of technological transitions inevitably means profound uncertainties diverging perspectives and contested priorities. Both modelling approaches and narrative storyline scenarios are widely used to explore the possible future of hydrogen energy but each approach has shortcomings.<br/>This paper presents a hybrid approach to assessing hydrogen transitions in the UK by confronting qualitative socio-technical scenarios with quantitative energy systems modelling through a process of ‘dialogue’ between scenario and model. Three possible transition pathways are explored each exploring different uncertainties and possible decision points. Conclusions are drawn for both the future of hydrogen and on the value of an approach that brings quantitative formal models and narrative scenario techniques into dialogue.
Thermodynamic, Economic and Environmental Assessment of Renewable Natural Gas Production Systems
May 2020
Publication
One of the options to reduce the dependence on fossil fuels is to produce gas with the quality of natural gas but based on renewable energy sources. It can encompass among other biogas generation from various types of biomass and its subsequent upgrading. The main aim of this study is to analyze under a combined technical economic and environmental perspective three of the most representative technologies for the production of biomethane (bio-based natural gas): (i) manure fermentation and its subsequent upgrading by CO2 removal (ii) manure fermentation and biogas methanation using renewable hydrogen from electrolysis and (iii) biomass gasification in the atmosphere of oxygen and methanation of the resulted gas. Thermodynamic economic and environmental analyses are conducted to thoroughly compare the three cases. For these purposes detailed models in Aspen Plus software were built while environmental analysis was performed using the Life Cycle Assessment methodology. The results show that the highest efficiency (66.80%) and the lowest break-even price of biomethane (19.2 €/GJ) are reached for the technology involving fermentation and CO2 capture. Concerning environmental assessment the system with the best environmental performance varies depending on the impact category analyzed being the system with biomass gasification and methanation a suitable trade-off solution for biomethane production.
Seasonal Energy Storage for Zero-emissions Multi-energy Systems Via Underground Hydrogen Storage
Jan 2020
Publication
The deployment of diverse energy storage technologies with the combination of daily weekly and seasonal storage dynamics allows for the reduction of carbon dioxide (CO2) emissions per unit energy provided. In particular the production storage and re-utilization of hydrogen starting from renewable energy has proven to be one of the most promising solutions for offsetting seasonal mismatch between energy generation and consumption. A realistic possibility for large-scale hydrogen storage suitable for long-term storage dynamics is presented by salt caverns. In this contribution we provide a framework for modelling underground hydrogen storage with a focus on salt caverns and we evaluate its potential for reducing the CO2 emissions within an integrated energy systems context. To this end we develop a first-principle model which accounts for the transport phenomena within the rock and describes the dynamics of the stored energy when injecting and withdrawing hydrogen. Then we derive a linear reduced order model that can be used for mixed-integer linear program optimization while retaining an accurate description of the storage dynamics under a variety of operating conditions. Using this new framework we determine the minimum-emissions design and operation of a multi-energy system with H2 storage. Ultimately we assess the potential of hydrogen storage for reducing CO2 emissions when different capacities for renewable energy production and energy storage are available mapping emissions regions on a plane defined by storage capacity and renewable generation. We extend the analysis for solar- and wind-based energy generation and for different energy demands representing typical profiles of electrical and thermal demands and different CO2 emissions associated with the electric grid.
Concept of Hydrogen Fired Gas Turbine Cycle with Exhaust Gas Recirculation: Assessment of Process Performance
Nov 2019
Publication
High hydrogen content fuels can be used in gas turbine for power generation with CO2 capture IGCC plants or with hydrogen from renewables. The challenge for the engine is the high reactive combustion properties making dilution necessary to mitigate NOx emissions at the expense of a significant energy cost. In the concept analysed in this study high Exhaust Gas Recirculation (EGR) rate is applied to the gas turbine to generate oxygen depleted air. As a result combustion temperature is inherently limited keeping NOx emissions low without the need for dilution or unsafe premixing. The concept is analysed by process simulation based on a reference IGCC plant with CO2 Capture. Results with dry and wet EGR options are presented as a function EGR rate. Efficiency performance is assessed against the reference power cycle with nitrogen dilution. All EGR options are shown to represent an efficiency improvement. Nitrogen dilution is found to have a 1.3% efficiency cost. Although all EGR options investigated offer an improvement dry EGR is considered as the preferred option despite the need for higher EGR rate as compared with the wet EGR. The efficiency gain is calculated to be of 1% compared with the reference case.
Freeze-dried Ammonia Borane-polyethylene Oxide Composites: Phase Behaviour and Hydrogen Release
Feb 2018
Publication
A solid-state hydrogen storage material comprising ammonia borane (AB) and polyethylene oxide (PEO) has been produced by freeze-drying from aqueous solutions from 0% to 100% AB by mass. The phase mixing behaviour of AB and PEO has been investigated using X-ray diffraction which shows that a new ‘intermediate’ crystalline phase exists different from both AB and PEO as observed in our previous work (Nathanson et al. 2015). It is suggested that hydrogen bonding interactions between the ethereal oxygen atom (–O–) in the PEO backbone and the protic hydrogen atoms attached to the nitrogen atom (N–H) of AB molecules promote the formation of a reaction intermediate leading to lowered hydrogen release temperatures in the composites compared to neat AB. PEO also acts to significantly reduce the foaming of AB during hydrogen release. A temperature-composition phase diagram has been produced for the AB-PEO system to show the relationship between phase mixing and hydrogen release.
Achieving High-rate Hydrogen Recovery from Wastewater Using Customizable Alginate Polymer Gel Matrices Encapsulating Biomass
Jul 2018
Publication
In addition to methane gas higher-value resources such as hydrogen gas are produced during anaerobic wastewater treatment. They are however immediately consumed by other organisms. To recover these high-value resources not only do the desired phenotypes need to be retained in the anaerobic reactor but the undesired ones need to be washed out. In this study a well-established alginate-based polymer gel with and without a coating layer was used to selectively encapsulate hydrogen-producing biomass in beads to achieve high-rate recovery of hydrogen during anaerobic wastewater treatment. The effect of cross-linking agents Ca2+ Sr2+ and Ba2+ as well as a composite coating on the beads consisting of alternating layers of polyethylenimine and silica hydrogel were investigated with respect to their performance specifically their mass transfer characteristics and their differential ability to retain the encapsulated biomass. Although the coating reduced the escape rate of encapsulated biomass from the beads all alginate polymer matrices without coating effectively retained biomass. Fast diffusion of dissolved organic carbon (DOC) through the polymer gel was observed in both Ca-alginate and Sr-alginate without coating. The coating however decreased either the diffusivity or the permeability of the DOC depending on whether the DOC was from synthetic wastewater (more lipids and proteins) or real brewery wastewater (more sugars). Consequently the encapsulation system with coating became diffusion limited when brewery wastewater with high chemical oxygen demand was fed resulting in a lower hydrogen production rate than the uncoated encapsulation systems. In all cases the encapsulated biomass was able to produce hydrogen even at a hydraulic residence time of 45 min. Although there are limitations to this system the used of encapsulated biomass for resource recovery from wastewater shows promise particularly for high-rate systems in which the retention of specific phenotypes is desired.
Fuel Cell and Hydrogen Technology- Europe's Journey to a Greener World
Nov 2017
Publication
On the occasion of its 10th Stakeholder forum the FCH JU published a unique and exclusive book. This book sets out the story behind both the FCH JU and fuel cell and hydrogen technology in Europe. It reviews the events leading to its creation and examines the achievements that have allowed Europe to take a leading role in fuel cell and hydrogen excellence. It also looks at what this investment in fuel cell technology will mean for the EU in the coming years
Aqueous Phase Reforming in a Microchannel Reactor: The Effect of Mass Transfer on Hydrogen Selectivity
Aug 2013
Publication
Aqueous phase reforming of sorbitol was carried out in a 1.7 m long 320 mm ID microchannel reactor with a 5 mm Pt-based washcoated catalyst layer combined with nitrogen stripping. The performance of this microchannel reactor is correlated to the mass transfer properties reaction kinetics hydrogen selectivity and product distribution. Mass transfer does not affect the rate of sorbitol consumption which is limited by the kinetics of the reforming reaction. Mass transfer significantly affects the hydrogen selectivity and the product distribution. The rapid consumption of hydrogen in side reactions at the catalyst surface is prevented by a fast mass transfer of hydrogen from the catalyst site to the gas phase in the microchannel reactor. This results in a decrease of the concentration of hydrogen at the catalyst surface which was found to enhance the desired reforming reaction rate at the expense of the undesired hydrogen consuming reactions. Compared to a fixed bed reactor the selectivity to hydrogen in the microchannel reactor was increased by a factor of 2. The yield of side products (mainly C3 and heavier hydrodeoxygenated species) was suppressed while the yield of hydrogen was increased from 1.4 to 4 moles per mole of sorbitol fed.
Hydrogen Powered Aviation: A Fact-based Study of Hydrogen Technology, Economics, and Climate Impact by 2050
Jul 2020
Publication
This report assesses the potential of hydrogen (H2) propulsion to reduce aviation’s climate impact. To reduce climate impact the industry will have to introduce further levers such as radically new technology significantly scale sustainable aviation fuels (SAF) such as synthetic fuel (synfuel) temporarily rely on offsets in large quantities or rely on a combination thereof. H2 propulsion is one such technology and this report assesses its potential in aviation. Developed with input from leading companies and research institutes it projects the technological development of H2 combustion and fuel cell-powered propulsion evaluates their technical and economic feasibility compares them to synfuel and considers implications on aircraft design airport infrastructure and fuel supply chains.
Hydrogen: The Future Energy Carrier
Jul 2010
Publication
Since the beginning of the twenty-first century the limitations of the fossil age with regard to the continuing growth of energy demand the peaking mining rate of oil the growing impact of CO2 emissions on the environment and the dependency of the economy in the industrialized world on the availability of fossil fuels became very obvious. A major change in the energy economy from fossil energy carriers to renewable energy fluxes is necessary. The main challenge is to efficiently convert renewable energy into electricity and the storage of electricity or the production of a synthetic fuel. Hydrogen is produced from water by electricity through an electrolyser. The storage of hydrogen in its molecular or atomic form is a materials challenge. Some hydrides are known to exhibit a hydrogen density comparable to oil; however these hydrides require a sophisticated storage system. The system energy density is significantly smaller than the energy density of fossil fuels. An interesting alternative to the direct storage of hydrogen are synthetic hydrocarbons produced from hydrogen and CO2 extracted from the atmosphere. They are CO2 neutral and stored like fossil fuels. Conventional combustion engines and turbines can be used in order to convert the stored energy into work and heat.
Link to document download on Royal Society Website
Link to document download on Royal Society Website
Application of Natural Ventilation Engineering Models to Hydrogen Build Up in Confined Zones
Sep 2013
Publication
Correlative engineering models (Linden 1994) are compared to recent published (Cariteau et al. (2009) Pitts et al. (2009) Barley and Gawlick (2009) Swain et al. (1999) Merilo et al. (2010)) and unpublished (CEA experiments in a 1 m3 with two openings) experimental hydrogen or helium distribution in enclosures (with one and two openings). The modelling-experiments comparison is carried out in transient and in steady state conditions. On this basis recommendations and limits of use of these models are proposed.
Hydrogen Effects in Corrosion: Discussion
Jun 2017
Publication
This session contained talks on the characterization of hydrogen-enhanced corrosion of steels and nickel-based alloys emphasizing the different observations across length scales from atomic-scale spectrographic to macro-scale fractographic examinations.
This article is the transcription of the recorded discussion of the session ‘Hydrogen Effects in Corrosion’ at the Royal Society discussion meeting Challenges of Hydrogen and Metals 16–18 January 2017. The text is approved by the contributors. M.A.S. transcribed the session and E.L.S. assisted in the preparation of the manuscript.
Link to document download on Royal Society Website
This article is the transcription of the recorded discussion of the session ‘Hydrogen Effects in Corrosion’ at the Royal Society discussion meeting Challenges of Hydrogen and Metals 16–18 January 2017. The text is approved by the contributors. M.A.S. transcribed the session and E.L.S. assisted in the preparation of the manuscript.
Link to document download on Royal Society Website
Numerical Solution for Thermodynamic Model of Charge-discharge Cycle in Compressed Hydrogen Tank
Mar 2019
Publication
The safety and convenience of hydrogen storage are significant for fuel cell vehicles. Based on mass conservation equation and energy conservation equation two thermodynamic models (single zone model and dual zone model) have been established to study the hydrogen gas temperature and tank wall temperature for compressed hydrogen storage tank. With two models analytical solution and Euler solution for single zone (gas zone) charge-discharge cycle have been compared Matlab/Simulink solution and Euler solution for dual zone (gas zone wall zone) charge-discharge cycle have been compared. Three charge-discharge cycle cases (Case 1 constant inflow temperature; Case 2 variable inflow temperature; Case 3 constant inflow temperature variable outflow temperature) and two compressed hydrogen tanks (Type III 25L Type IV 99L) charge-discharge cycle are studied by Euler method. Results show Euler method can well predict hydrogen temperature and tank wall temperature.
Combustion and Exhaust Emission Characteristics, and In-cylinder Gas Composition, of Hydrogen Enriched Biogas Mixtures in a Diesel Engine
Feb 2017
Publication
This paper presents a study undertaken on a naturally aspirated direct injection diesel engine investigating the combustion and emission characteristics of CH4-CO2 and CH4-CO2 -H2 mixtures. These aspirated gas mixtures were pilot-ignited by diesel fuel while the engine load was varied between 0 and 7 bar IMEP by only adjusting the flow rate of the aspirated mixtures. The in-cylinder gas composition was also investigated when combusting CH4-CO2 and CH4-CO2-H2 mixtures at different engine loads with in cylinder samples collected using two different sampling arrangements. The results showed a longer ignition delay period and lower peak heat release rates when the proportion of CO2 was increased in the aspirated mixture. Exhaust CO2 emissions were observed to be higher for 60 CH4:40CO2 mixture but lower for the 80CH4:20CO2 mixture as compared to diesel fuel only combustion at all engine loads. Both exhaust and in-cylinder NOx levels were observed to decrease when the proportion of CO2 was increased; NOx levels increased when the proportion of H2 was increased in the aspirated mixture. In-cylinder NOx levels were observed to be higher in the region between the sprays as compared to within the spray core attributable to higher gas temperatures reached post ignition in that region.
Challenges in the Use of Hydrogen for Maritime Applications
Jan 2021
Publication
Maritime shipping is a key factor that enables the global economy however the pressure it exerts on the environment is increasing rapidly. In order to reduce the emissions of harmful greenhouse gasses the search is on for alternative fuels for the maritime shipping industry. In this work the usefulness of hydrogen and hydrogen carriers is being investigated as a fuel for sea going ships. Due to the low volumetric energy density of hydrogen under standard conditions the need for efficient storage of this fuel is high. Key processes in the use of hydrogen are discussed starting with the production of hydrogen from fossil and renewable sources. The focus of this review is different storage methods and in this work we discuss the storage of hydrogen at high pressure in liquefied form at cryogenic temperatures and bound to liquid or solid-state carriers. In this work a theoretical introduction to different hydrogen storage methods precedes an analysis of the energy-efficiency and practical storage density of the carriers. In the final section the major challenges and hurdles for the development of hydrogen storage for the maritime industry are discussed. The most likely challenges will be the development of a new bunkering infrastructure and suitable monitoring of the safety to ensure safe operation of these hydrogen carriers on board the ship.
Renewable Power and Heat for the Decarbonisation of Energy-Intensive Industries
Dec 2022
Publication
The present review provides a catalogue of relevant renewable energy (RE) technologies currently available (regarding the 2030 scope) and to be available in the transition towards 2050 for the decarbonisation of Energy Intensive Industries (EIIs). RE solutions have been classified into technologies based on the use of renewable electricity and those used to produce heat for multiple industrial processes. Electrification will be key thanks to the gradual decrease in renewable power prices and the conversion of natural-gas-dependent processes. Industrial processes that are not eligible for electrification will still need a form of renewable heat. Among them the following have been identified: concentrating solar power heat pumps and geothermal energy. These can supply a broad range of needed temperatures. Biomass will be a key element not only in the decarbonisation of conventional combustion systems but also as a biofuel feedstock. Biomethane and green hydrogen are considered essential. Biomethane can allow a straightforward transition from fossil-based natural gas to renewable gas. Green hydrogen production technologies will be required to increase their maturity and availability in Europe (EU). EIIs’ decarbonisation will occur through the progressive use of an energy mix that allows EU industrial sectors to remain competitive on a global scale. Each industrial sector will require specific renewable energy solutions especially the top greenhouse gas-emitting industries. This analysis has also been conceived as a starting point for discussions with potential decision makers to facilitate a more rapid transition of EIIs to full decarbonisation.
Influence of Thermal Treatment on SCC and HE Susceptibility of Supermartensitic Stainless Steel 16Cr5NiMo
Apr 2020
Publication
A 16Cr5NiMo supermartensitic stainless steel was subjected to different tempering treatments and analyzed by means of permeation tests and slow strain rate tests to investigate the effect of different amounts of retained austenite on its hydrogen embrittlement susceptibility. The 16Cr5NiMo steel class is characterized by a very low carbon content. It is the new variant of 13Cr4Ni. These steels are used in many applications for example compressors for sour environments offshore piping naval propellers aircraft components and subsea applications. The typical microstructure is a soft-tempered martensite very close to a body-centered cubic with a retained austenite fraction and limited δ ferrite phase. Supermartensitic stainless steels have high mechanical properties together with good weldability and corrosion resistance. The amount of retained austenite is useful to increase low temperature toughness and stress corrosion cracking resistance. Experimental techniques allowed us to evaluate diffusion coefficients and the mechanical behaviour of metals in stress corrosion cracking (SCC) conditions.
Integration of Chemical Looping Combustion for Cost-effective CO2 Capture from State-of-the-art Natural Gas Combined Cycles
May 2020
Publication
Chemical looping combustion (CLC) is a promising method for power production with integrated CO2 capture with almost no direct energy penalty. When integrated into a natural gas combined cycle (NGCC) plant however CLC imposes a large indirect energy penalty because the maximum achievable reactor temperature is far below the firing temperature of state-of-the-art gas turbines. This study presents a techno-economic assessment of a CLC plant that circumvents this limitation via an added combustor after the CLC reactors. Without the added combustor the energy penalty amounts to 11.4%-points causing a high CO2 avoidance cost of $117.3/ton which is more expensive than a conventional NGCC plant with post-combustion capture ($93.8/ton) with an energy penalty of 8.1%-points. This conventional CLC plant would also require a custom gas turbine. With an added combustor fired by natural gas a standard gas turbine can be deployed and CO2 avoidance costs are reduced to $60.3/ton mainly due to a reduction in the energy penalty to only 1.4%-points. However due to the added natural gas combustion after the CLC reactor CO2 avoidance is only 52.4%. Achieving high CO2 avoidance requires firing with clean hydrogen instead increasing the CO2 avoidance cost to $96.3/ton when a hydrogen cost of $15.5/GJ is assumed. Advanced heat integration could reduce the CO2 avoidance cost to $90.3/ton by lowering the energy penalty to only 0.6%-points. An attractive alternative is therefore to construct the plant for added firing with natural gas and retrofit the added combustor for hydrogen firing when CO2 prices reach very high levels.
Catalytic Effect of MoS2 on Hydrogen Storage Thermodynamics and Kinetics of an As-milled YMg11Ni Alloy
Jul 2017
Publication
In this study YMg11Ni and YMg11Ni + 5 wt% MoS2 (named YMg11Ni–MoS2) alloys were prepared by mechanical milling to examine the effect of adding MoS2 on the hydrogen storage performance of a Y–Mg–Ni-based alloy. The as-cast and milled alloys were tested to identify their structures by X-ray diffraction and transmission electron microscopy. The isothermal hydrogen storage thermodynamics and dynamics were identified through an automatic Sieverts apparatus and the non-isothermal dehydrogenation performance was investigated by thermogravimetry and differential scanning calorimetry. The dehydrogenation activation energy was calculated by both Arrhenius and Kissinger methods. Results revealed that adding MoS2produces a very slight effect on hydrogen storage thermodynamics but causes an obvious reduction in the hydrogen sorption and desorption capacities because of the deadweight of MoS2. The addition of MoS2significantly enhances the dehydrogenation performance of the alloy such as lowering dehydrogenation temperature and enhancing dehydrogenation rate. Specifically the initial desorption temperature of the alloy hydride lowers from 549.8 K to 525.8 K. The time required to desorb hydrogen at 3 wt% H2 is 1106 456 363 and 180 s corresponding to hydrogen desorption temperatures at 593 613 633 and 653 K for the YMg11Ni alloy and 507 208 125 and 86 s at identical conditions for the YMg11Ni–5MoS2 alloy. The dehydrogenation activation energy (Ea) values with and without added MoS2are 85.32 and 98.01 kJ mol−1. Thus a decrease in Ea value by 12.69 kJ mol−1 occurs and is responsible for the amelioration of the hydrogen desorption dynamics by adding a MoS2 catalyst.
Hydrogen Jet Fires in a Passively Ventilated Enclosure
Oct 2015
Publication
This paper describes a combined experimental analytical and numerical modelling investigation into hydrogen jet fires in a passively ventilated enclosure. The work was funded by the EU Fuel Cells and Hydrogen Joint Undertaking project Hyindoor. It is relevant to situations where hydrogen is stored or used indoors. In such situations passive ventilation can be used to prevent the formation of a flammable atmosphere following a release of hydrogen. Whilst a significant amount of work has been reported on unignited releases in passively ventilated enclosures and on outdoor hydrogen jet fires very little is known about the behaviour of hydrogen jet fires in passively ventilated enclosures. This paper considers the effects of passive ventilation openings on the behaviour of hydrogen jet fires. A series of hydrogen jet fire experiments were carried out using a 31 m3 passively ventilated enclosure. The test programme included subsonic and chocked flow releases with varying hydrogen release rates and vent configurations. In most of the tests the hydrogen release rate was sufficiently low and the vent area sufficiently large to lead to a well-ventilated jet fire. In a limited number of tests the vent area was reduced allowing under-ventilated conditions to be investigated. The behaviour of a jet fire in a passively ventilated enclosure depends on the hydrogen release rate the vent area and the thermal properties of the enclosure. An analytical model was used to quantify the relative importance of the hydrogen release rate and vent area whilst the influence of the thermal properties of the enclosure were investigated using a CFD model. Overall the results indicate that passive ventilation openings that are sufficiently large to safely ventilate an unignited release will tend to be large enough to prevent a jet fire from becoming under-ventilated.
Methane Cracking as a Bridge Technology to the Hydrogen Economy
Nov 2016
Publication
Shifting the fossil fuel dominated energy system to a sustainable hydrogen economy could mitigate climate change through reduction of greenhouse gas emissions. Because it is estimated that fossil fuels will remain a significant part of our energy system until mid-century bridge technologies which use fossil fuels in an environmentally cleaner way offer an opportunity to reduce the warming impact of continued fossil fuel utilization. Methane cracking is a potential bridge technology during the transition to a sustainable hydrogen economy since it produces hydrogen with zero emissions of carbon dioxide. However methane feedstock obtained from natural gas releases fugitive emissions of methane a potent greenhouse gas that may offset methane cracking benefits. In this work a model exploring the impact of methane cracking implementation in a hydrogen economy is presented and the impact on global emissions of carbon dioxide and methane is explored. The results indicate that the hydrogen economy has the potential to reduce global carbon dioxide equivalent emissions between 0 and 27% when methane leakage from natural gas is relatively low methane cracking is employed to produce hydrogen and a hydrogen fuel cell is applied. This wide range is a result of differences between the scenarios and the CH4 leakage rates used in the scenarios. On the other hand when methane leakage from natural gas is relatively high methane steam reforming is employed to produce hydrogen and an internal combustion engine is applied the hydrogen economy leads to a net increase in global carbon dioxide equivalent emissions between 19 and 27%.
Experimental Investigation on Helium Jet Release and Distribution in a Vented Cylindrical Enclosure – Effect of Wall Temperature Conditions
Oct 2015
Publication
Hydrogen generated during core meltdown accidents in nuclear reactors can cause serious threat to the structural integrity of the containment and safe operation of nuclear power plants. The study of hydrogen release and mixing within the containments is an important area of safety research as hydrogen released during such accidents in nuclear power plants can lead to hydrogen explosions and catastrophic consequences. A small scale experimental setup called the AERB-IIT Madras Hydrogen Mixing Studies (AIHMS) facility is setup at IIT Madras to study the distribution of hydrogen subsequent to release as a jet followed by its response to various wall thermal conditions. The present paper gives details of the design fabrication and instrumentation of the AIHMS facility and a comparison of features of the facility with respect to other facilities existing for hydrogen mitigation studies. Then it gives details of the experiments conducted and the results of the preliminary experiments on concentration build-up as a result of injection of gases (air and helium) and effect of thermally induced natural convection on gas mixing performed in this experimental facility.
Photocatalytic Hydrogen Production by Biomimetic Indium Sulfide Using Mimosa Pudica Leaves as Template
Jan 2019
Publication
Biomimetic sulfur-deficient indium sulfide (In2.77S4) was synthesized by a template-assisted hydrothermal method using leaves of Mimosa pudica as a template for the first time. The effect of this template in modifying the morphology of the semiconductor particles was determined by physicochemical characterization revealing an increase in surface area decrease in microsphere size and pore size and an increase in pore volume density in samples synthesized with the template. X-ray photoelectron spectroscopy (XPS) analysis showed the presence of organic sulfur (Ssingle bondO/Ssingle bondC/Ssingle bondH) and sulfur oxide species (single bondSO2 SO32− SO42−) at the surface of the indium sulfide in samples synthesized with the template. Biomimetic indium sulfide also showed significant amounts of Fe introduced as a contaminant present on the Mimosa pudica leaves. The presence of these sulfur and iron species favors the photocatalytic activity for hydrogen production by their acting as a sacrificial reagent and promoting water oxidation on the surface of the templated particles respectively. The photocatalytic hydrogen production rates over optimally-prepared biomimetic indium sulfide and indium sulfide synthesized without the organic template were 73 and 22 μmol g−1 respectively indicating an improvement by a factor of three in the templated sample.
Influence of the Location of a Buoyant Gas Release in Several Configurations Varying the Height of the Release and the Geometry of the Enclosure
Sep 2013
Publication
The present work proposes a parametric study on the influence of the height of the release source on the helium dispersion regimes inside a naturally ventilated enclosure. Several configurations were experimentally addressed in order to improve knowledge on dispersion considering conditions close to hydrogen energy systems in terms of operating characteristics and design. Thus the varying parameters of the study were mainly the height of the release and also the releasing flow rate the volume and the geometry of the enclosure. Experimental results were compared to existing analytical models and considered through model improvements allowing a better approach of these specific cases for hydrogen systems risk assessment.
Simulation of Hydrogen Dispersion under Cryogenic Release Conditions
Sep 2013
Publication
The use of hydrogen as fuel should always be accompanied by a safety assessment in case of an accidental release. To evaluate the potential hazards in a spill accident both experiments and simulations are performed. In the present work the CFD code ADREA-HF is used to simulate the liquefied hydrogen (LH2) spill experiments (test 5 6 7) conducted by the Health and Safety Laboratory (HSL). In these tests LH2 was spilled at a fixed rate of 60lt/min in several directions and for several durations. The factors that influence the vapor dispersion under cryogenic release conditions that were examined in this study are: the air humidity the wind direction and the slip effect of droplets formed by both the cryogenic liquid and the condensation of air humidity. The numerical results were compared with the experimental measurements and the effect of each abovementioned factors in the vapor dispersion is being discussed.
Production of H2-rich Syngas from Excavated Landfill Waste through Steam Co-gasification with Biochar
Jun 2020
Publication
Gasification of excavated landfill waste is one of the promising options to improve the added-value chain during remediation of problematic old landfill sites. Steam gasification is considered as a favorable route to convert landfill waste into H2-rich syngas. Co-gasification of such a poor quality landfill waste with biochar or biomass would be beneficial to enhance the H2 concentration in the syngas as well as to improve the gasification performance. In this work steam co-gasification of landfill waste with biochar or biomass was carried out in a lab-scale reactor. The effect of the fuel blending ratio was investigated by varying the auxiliary fuel content in the range of 15e35 wt%. Moreover co-gasification tests were carried out at temperatures between 800 and 1000°C. The results indicate that adding either biomass or biochar enhances the H2 yield where the latter accounts for the syngas with the highest H2 concentration. At 800°C the addition of 35 wt% biochar can enhance the H2 concentration from 38 to 54 vol% and lowering the tar yield from 0.050 to 0.014 g/g-fuel-daf. No apparent synergetic effect was observed in the case of biomass co-gasification which might cause by the high Si content of landfill waste. In contrast the H2 production increases non-linearly with the biochar share in the fuel which indicates that a significant synergetic effect occurs during co-gasification due to the reforming of tar over biochar. Increasing the temperature of biochar co-gasification from 800 to 1000°C elevates the H2 concentration but decreases the H2/CO ratio and increases the tar yield. Furthermore the addition of biochar also enhances the gasification efficiency as indicated by increased values of the energy yield ratio.
Numerical investigation of hydrogen leakage from a high pressure tank and pipeline
Sep 2017
Publication
We numerically investigated high-pressure hydrogen leakage from facilities in storage and transportation phases. In storage phase assuming a tank placed in a hydrogen station we examined unsteady diffusion distance up to 100 ms after leakage. A series of simulations led us to develop an equation of unsteady hydrogen diffusion distance as a function of mass flow rate leakage opening diameter and tank pressure. These results helped us develop a safety standard for unsteady hydrogen diffusion. In transportation phase we simulated (in three dimensions) the dominant factor of steady mass flow rate from a square opening of a rectangular pipeline and the pressure distribution in the pipeline after leakage. The mass flow rate was smaller than the maximum mass flow rate and the pressure distribution converged to a steady state that was 16% higher than the pressure after the passage of expansion waves in a shock tube model. We introduced a theoretical model by dividing the flow with the leakage opening into two phases of the unsteady expansion waves’ propagation and acceleration. The simulation results showed good agreement with the modeling equation when the shrink coefficient was set to 0.8. When the leakage opening was rectangular the simulation results again showed good agreement with the modelling equation suggesting that our simulated results are independent of the leakage opening shape.
Seasonal Energy Storage in Aluminium for 100 Percent Solar Heat and Electricity Supply
Sep 2019
Publication
In order to reduce anthropogenic global warming governments around the world have decided to reduce CO2 emissions from fossil fuels dramatically within the next decades. In moderate and cold climates large amounts of fossil fuels are used for space heating and domestic hot water production in winter. Although on an annual base solar energy is available in large quantities in these regions least of the solar resource is available in winter when most of the energy is needed. Therefore solutions are needed to store and transfer renewable energy from summer to winter. In this paper a seasonal energy storage based on the aluminium redox cycle (Al3+→Al→ Al3+) is proposed. For charging electricity from solar or other renewable sources is used to convert aluminium oxide or aluminium hydroxide to elementary aluminium (Al3+→Al). In the discharging process aluminium is oxidized (Al→Al3+) releasing hydrogen heat and aluminium hydroxide or aluminium oxide as a by-product. Hydrogen is used in a fuel cell to produce electricity. Heat produced from the aluminium oxidation process and by the fuel cell is used for domestic hot water production and space heating. The chemical reactions and energy balances are presented and simulation results are shown for a system that covers the entire energy demand for electricity space heating and domestic hot water of a new multi-family building with rooftop photovoltaic energy in combination with the seasonal Al energy storage cycle. It shows that 7–11 kWp of photovoltaic installations and 350–530 kg Al would be needed per apartment for different Swiss climates. Environmental life cycle data shows that the global warming potential and non-renewable primary energy consumption can be reduced significantly compared to today's common practice of heating with natural gas and using electricity from the ENTSO-E network. The presumptive cost were estimated and indicate a possible cost-competitiveness for this system in the near future.
Numerical Simulation of the Helium Dispersion in a Semi-confined Air-filled Cavity
Sep 2013
Publication
This paper deals with the build-up of concentration when a continuous source of helium is supplied in an air-filled enclosure. Our aim is to reproduce the results of a small-scale experimental study. To begin with the size of the experiment is reduced from 1/10 to 3/5 for the present analysis. Hypotheses are made in order to reduce the dimension of the real problem. Numerical simulations are carried out on fine grids without any turbulence modelling. The flow structure and the concentration profile of the resulting flow are analyzed and compared with theoretical results.
The Impact of Disruptive Powertrain Technologies on Energy Consumption and Carbon Dioxide Emissions from Heavy-duty Vehicles
Jan 2020
Publication
Minimising tailpipe emissions and the decarbonisation of transport in a cost effective way remains a major objective for policymakers and vehicle manufacturers. Current trends are rapidly evolving but appear to be moving towards solutions in which vehicles which are increasingly electrified. As a result we will see a greater linkage between the wider energy system and the transportation sector resulting in a more complex and mutual dependency. At the same time major investments into technological innovation across both sectors are yielding rapid advancements into on-board energy storage and more compact/lightweight on-board electricity generators. In the absence of sufficient technical data on such technology holistic evaluations of the future transportation sector and its energy sources have not considered the impact of a new generation of innovation in propulsion technologies. In this paper the potential impact of a number of novel powertrain technologies are evaluated and presented. The analysis considers heavy duty vehicles with conventional reciprocating engines powered by diesel and hydrogen hybrid and battery electric vehicles and vehicles powered by hydrogen fuel cells and freepiston engine generators (FPEGs). The benefits are compared for each technology to meet the expectations of representative medium and heavy-duty vehicle drivers. Analysis is presented in terms of vehicle type vehicle duty cycle fuel economy greenhouse gas (GHG) emissions impact on the vehicle etc.. The work shows that the underpinning energy vector and its primary energy source are the most significant factor for reducing primary energy consumption and net CO2 emissions. Indeed while an HGV with a BEV powertrain offers no direct tailpipe emissions it produces significantly worse lifecycle CO2 emissions than a conventional diesel powertrain. Even with a de-carbonised electricity system (100 g CO2/kWh) CO2 emissions are similar to a conventional Diesel fuelled HGV. For the HGV sector range is key to operator acceptability of new powertrain technologies. This analysis has shown that cumulative benefits of improved electrical powertrains on-board storage efficiency improvements and vehicle design in 2025 and 2035 mean that hydrogen and electric fuelled vehicles can be competitive on gravimetric and volumetric density. Overall the work demonstrates that presently there is no common powertrain solution appropriate for all vehicle types but how subtle improvements at a vehicle component level can have significant impact on the design choices for the wider energy system.
Numerical Investigation of Hydrogen Leakage from a High Pressure Tank and its Explosion
Oct 2015
Publication
We numerically investigated the initial behaviour of leakage and diffusion from high-pressure hydrogen storage tank assumed in hydrogen station. First calculations are carried out to validate the present numerical approach and compare with the theoretical distribution of hydrogen mass fraction to the direction which is vertical to the jet direction in the case of hydrogen leaking out from the circular injection port whose diameter is 0.25 mm. Then performing calculations about hydrogen leakage and diffusion behaviour on different tank pressures the effects are examined to reduce damage by gas explosion assumed in the hydrogen station. There is no significant difference in the diffusion distance to the jet direction from a start to 0.2 ms. After 0.2 ms it is seen the difference in the diffusion distance to the jet direction in different pressure. As tank pressures become large the hydrogen diffusion not only to the jet direction but also to the direction which is vertical to the jet direction is remarkably seen. Then according to histories of the percentage of the flammable mass to total one in the space it drastically increases up to 30%2between 0 and 0.05 ms. After 0.05 ms it uniformly increases so it is shown that the explosion risk becomes high over time. The place where mass within flammability range distributes at a certain time is shown. Hydrogen widely diffuses to jet direction and distributes in each case and time. Therefore it is found that when it is assumed that ignition occurs by some sources in place where high-pressure hydrogen is leaked and diffused the magnitude of the explosion damage can be predicted when and where ignition occurs.
Electrocatalysts Based on Metal@carbon Core@shell Nanocomposites: An Overview
Aug 2018
Publication
Developing low-cost high-performance catalysts is of fundamental significance for electrochemical energy conversion and storage. In recent years metal@carbon core@shell nanocomposites have emerged as a unique class of functional nanomaterials that show apparent electrocatalytic activity towards a range of reactions such as hydrogen evolution reaction oxygen evolution reaction oxygen reduction reaction and CO2 reduction reaction that are important in water splitting fuel cells and metal-air batteries. The activity is primarily attributed to interfacial charge transfer from the metal core to the carbon shell that manipulate the electronic interactions between the catalyst surface and reaction intermediates and varies with the structures and morphologies of the metal core (elemental composition core size etc.) and carbon shell (doping layer thickness etc.). Further manipulation can be achieved by the incorporation of a third structural component. A perspective is also included highlighting the current gap between theoretical modeling and experimental results and technical challenges for future research.
Study on Hydrogen from Renewable Resources in the EU
Feb 2016
Publication
Hydrogen can be produced from a broad range of renewable energy sources acting as a unique energy hub providing low or zero emission energy to all energy consuming sectors. Technically and efficiently producing hydrogen from renewable sources is a key enabler for these developments.<br/>Traditionally hydrogen has been produced from fossil sources by steam methane reforming of natural gas. At present the technology of choice to produce renewable ‘green’ hydrogen is water electrolysis using renewable electricity. The FCH JU has been supporting research and development of electrolyser technology and application projects aiming to increase the energy efficiency of electrolytic hydrogen production from renewable sources and to reduce costs.<br/>This study complements these activities by focusing on renewable hydrogen generation other than electrolysis. In this report these alternative hydrogen generation technologies are described characterized by their technical capabilities maturity and economic performance and assessed for their future potential.<br/>A methodology has been devised to first identify and structure a set of relevant green hydrogen pathways (eleven pathways depicted in the figure below) analyse them at a level of detail allowing a selection of those technologies which fit into and promise early commercialization in the framework of FCH 2 JU’s funding program.<br/>These originally proposed eleven pathways use solar thermal energy sunlight or biomass as major energy input.
Hydrogen-diesel Fuel Co-combustion Strategies in Light Duty and Heavy Duty CI Engines
Apr 2018
Publication
The co-combustion of diesel fuel with H2 presents a promising route to reduce the adverse effects of diesel engine exhaust pollutants on the environment and human health. This paper presents the results of H2-diesel co-combustion experiments carried out on two different research facilities a light duty and a heavy duty diesel engine. For both engines H2 was supplied to the engine intake manifold and aspirated with the intake air. H2 concentrations of up to 20% vol/vol and 8% vol/vol were tested in the light duty and heavy duty engines respectively. Exhaust gas circulation (EGR) was also utilised for some of the tests to control exhaust NOx emissions.<br/>The results showed NOx emissions increase with increasing H2 in the case of the light duty engine however in contrast for the heavy duty engine NOx emissions were stable/reduced slightly with H2 attributable to lower in-cylinder gas temperatures during diffusion-controlled combustion. CO and particulate emissions were observed to reduce as the intake H2 was increased. For the light duty H2 was observed to auto-ignite intermittently before diesel fuel injection had started when the intake H2 concentration was 20% vol/vol. A similar effect was observed in the heavy duty engine at just over 8% H2 concentration.
Efficient Hydrogen Production with CO2 Capture Using Gas Switching Reforming
Jul 2019
Publication
Hydrogen is a promising carbon-neutral energy carrier for a future decarbonized energy sector. This work presents process simulation studies of the gas switching reforming (GSR) process for hydrogen production with integrated CO2 capture (GSR-H2 process) at a minimal energy penalty. Like the conventional steam methane reforming (SMR) process GSR combusts the off-gas fuel from the pressure swing adsorption unit to supply heat to the endothermic reforming reactions. However GSR completes this combustion using the chemical looping combustion mechanism to achieve fuel combustion with CO2 separation. For this reason the GSR-H2 plant incurred an energy penalty of only 3.8 %-points relative to the conventional SMR process with 96% CO2 capture. Further studies showed that the efficiency penalty is reduced to 0.3 %-points by including additional thermal mass in the reactor to maintain a higher reforming temperature thereby facilitating a lower steam to carbon ratio. GSR reactors are standalone bubbling fluidized beds that will be relatively easy to scale up and operate under pressurized conditions and the rest of the process layout uses commercially available technologies. The ability to produce clean hydrogen with no energy penalty combined with this inherent scalability makes the GSR-H2 plant a promising candidate for further research.
Results of the HySafe CFD Validation Benchmark SBEPV5
Sep 2007
Publication
The different CFD tools used by the NoE HySafe partners are applied to a series of integral complex Standard Benchmark Exercise Problems (SBEPs). All benchmarks cover complementarily physical phenomena addressing application relevant scenarios and refer to associated experiments with an explicit usage of hydrogen. After the blind benchmark SBEPV1 and SBEPV3 with subsonic vertical release in a large vessel and in a garage like facility SBEPV4 with a horizontal under-expanded jet release through a small nozzle SBEPV5 covers the scenario of a subsonic horizontal jet release in a multi-compartment room.<br/>As the associated dispersion experiments conducted by GEXCON Norsk Hydro and STATOIL were disclosed to the participants the whole benchmark was conducted openly. For the purpose of validation only the low momentum test D27 had to be simulated.<br/>The experimental rig consists of a 1.20 m x 0.20 m x 0.90 m (Z vertical) vessel divided into 12 compartments partially even physically by four baffle plates. In each compartment a hydrogen concentration sensor is mounted. There is one vent opening at the wall opposite the release location centrally located about 1 cm above floor with dimensions 0.10 m (Y) times 0.20 m (Z). The first upper baffle plate close to the release point is on a sensitive location as it lies nearly perfectly in the centre of the buoyant jet and thus separates the flow into the two compartments. The actual release was a nominally constant flow of 1.15 norm liters for 60 seconds. With a 12mm nozzle diameter this corresponds to an average exit velocity of 10.17 m/s.<br/>6 CFD packages have been applied by 7 HySafe partners to simulate this experiment: ADREAHF by NCSRD FLACS by GexCon and DNV KFX by DNV FLUENT by UPM and UU CFX by HSE/HSL and GASFLOW by FZK. The results of the different participants are compared against the experimental data. Sensitivity studies were conducted by FZK using GASFLOW and by DNV applying KFX.<br/>Conclusions based on the comparisons and the sensitivity studies related to the performance of the applied turbulence models and discretisation schemes in the release and diffusion phase are proposed. These are compared to the findings of the previous benchmark exercises.
Project Cavendish - National Grid Gas Transmission
Sep 2020
Publication
The Isle of Grain (IoG) presents a technically feasible commercially viable strategic location to build and operate a hydrogen production facility which would be a key enabler to the UK meeting the Net Zero 2050 target.
As highlighted in the ‘Net Zero – The UK’s contribution to stopping global warming’ report published by The Committee on Climate Change in May 2019 hydrogen is set to have a major part to play in reducing UK carbon dioxide emissions. Carbon Capture and Storage (CCS) is also seen as essential to support those supplies.
The report further recognises that this will involve increased investments and that CCS and hydrogen will require both capital funding and revenue support.
For hydrogen to have a part to play in the decarbonisation of London and the south east of England a large-scale hydrogen production facility will be required which will provide a multi vector solution through the decarbonisation of the gas grid.
This report and any attachment is freely available on the ENA Smarter Networks Portal here. IGEM Members can download the report and any attachment directly by clicking on the pdf icon above.
As highlighted in the ‘Net Zero – The UK’s contribution to stopping global warming’ report published by The Committee on Climate Change in May 2019 hydrogen is set to have a major part to play in reducing UK carbon dioxide emissions. Carbon Capture and Storage (CCS) is also seen as essential to support those supplies.
The report further recognises that this will involve increased investments and that CCS and hydrogen will require both capital funding and revenue support.
For hydrogen to have a part to play in the decarbonisation of London and the south east of England a large-scale hydrogen production facility will be required which will provide a multi vector solution through the decarbonisation of the gas grid.
This report and any attachment is freely available on the ENA Smarter Networks Portal here. IGEM Members can download the report and any attachment directly by clicking on the pdf icon above.
Fast Turbulent Deflagration and DDT of Hydrogen-Air Mixtures in Small Obstructed Channel
Sep 2007
Publication
An experimental study of flame propagation acceleration and transition to detonation in hydrogen-air mixture in 2 m long rectangular cross section channel filled with obstacles located at the bottom wall was performed. The initial conditions of the hydrogen-air mixture were 0.1 MPa and 293 K. Three different cases of obstacle height (blockage ratio 0.25 0.5 and 0.75) and four cases of obstacle density were studied with the channel height equal to 0.08 m. The channel width was 0.11 m in all experiments. The propagation of flame and pressure waves was monitored by four pressure transducers and four in house ion probes. The pairs of transducers and probes were placed at various locations along the channel in order to get information about the progress of the phenomena along the channel. To examine the influence of mixture composition on flame propagation and DDT the experiments were performed for the compositions of 20% 25% and 29.6% of H2 in air by volume. As a result of the experiments the deflagration and detonation regimes and velocities of flame propagation in the obstructed channel were determined.
Hy4Heat Hydrogen Odorant - Work Package 2
Nov 2020
Publication
This work programme was focused on identifying a suitable odorant for use in a 100% hydrogen gas grid (domestic use such as boilers and cookers). The research involved a review of existing odorants (used primarily for natural gas) and the selection of five suitable odorants based on available literature. One odorant was selected based on possible suitability with a Polymer Electrolyte Membrane (PEM) based fuel cell vehicle which could in future be a possible end-user of grid hydrogen. NPL prepared Primary Reference Materials containing the five odorants in hydrogen at the relevant amount fraction levels (as would be found in the grid) including ones provided by Robinson Brothers (the supplier of odorants for natural gas in the UK). These mixtures were used by NPL to perform tests to understand the effects of the mixtures on pipeline (metal and plastic) appliances (a hydrogen boiler provided by Worcester Bosch) and PEM fuel cells. HSE investigated the health and environmental impact of these odorants in hydrogen. Olfactory testing was performed by Air Spectrum to characterise the ‘smell’ of each odorant. Finally an economic analysis was performed by E4tech. The results confirm that Odorant NB would be a suitable odorant for use in a 100% hydrogen gas grid for combustion applications but further research would be required if the intention is to supply grid hydrogen to stationery fuel cells or fuel cell vehicles. In this case further testing would need to be performed to measure the extent of fuel cell degradation caused by the non-sulphur odorant obtained as part of this work programme and also other UK projects such as the Hydrogen Grid to Vehicle (HG2V) project[1] would provide important information about whether a purification step would be required regardless of the odorant before the hydrogen purity would be suitable for a PEM fuel cell vehicle. If purification was required it would be fine to use Odorant NB as this would be removed during the purification step.
This report and any attachment is freely available on the Hy4Heat website here. The report can also be downloaded directly by clicking on the pdf icon above
This report and any attachment is freely available on the Hy4Heat website here. The report can also be downloaded directly by clicking on the pdf icon above
Review of Methods For Estimating the Overpressure and Impulse Resulting From a Hydrogen Explosion in a Confined/Obstructed Volume
Sep 2009
Publication
This study deals with the TNO Multi-Energy and Baker-Strehlow-Tang (BST) methods for estimating the positive overpressures and positive impulses resulting from hydrogen-air explosions. With these two methods positive overpressure and positive impulse results depend greatly on the choice of the class number for the TNO Multi-Energy method or the Mach number for the BST methods. These two factors permit the user to read the reduced parameters of the blast wave from the appropriate monographs for each of these methods i.e. positive overpressure and positive duration phase for the TNO Multi-Energy method and positive overpressure and positive impulse for the BST methods. However for the TNO Multi-Energy method the determination of the class number is not objective because it is the user who makes the final decision in choosing the class number whereas with the BST methods the user is strongly guided in their choice of an appropriate Mach number. These differences in the choice of these factors can lead to very different results in terms of positive overpressure and positive impulse. Therefore the objective of this work was to compare the positive overpressures and positive impulses predicted with the TNO Multi-Energy and BST methods with data available from large-scale experiments.
Experimental Study of Hydrogen-Air Deflagrations in Flat Layer
Sep 2007
Publication
In the present paper the results of experiments on study of high-speed deflagrations in flat layer of hydrogen-air mixtures unconfined from below are presented. The experiments were performed in two different rectangular channels: small-scale with mixture volume up to 0.4 m3 and large-scale with volume up to 5.5 m3. The main goal of the experiments was to examine the possibility of the layer geometries to maintain high-speed deflagration and detonation. With the aim to study a range of combustion regimes the experiments were performed varying degree of channel obstruction hydrogen concentration and thickness of the layer. Depending on the experimental conditions all major combustion regimes were observed: slow flame fast – ‘choked’ flame and steady-state detonation. It was found that minimum layer layer thickness in the range of 8 to 15 detonation cell widths is required for sustainable detonations.
Application of DFT Simulation to the Investigation of Hydrogen Embrittlement Mechanism and Design of High Strength Low Alloy Steel
Dec 2022
Publication
In this work first-principles methods were performed to simulate interactions between hydrogen and common alloying elements of high strength low alloy (HSLA) steel. The world has been convinced that hydrogen could be one of the future clean energy sources. HSLA steel with a balance of strength toughness and hydrogen embrittlement susceptibility is expected for application in large-scale hydrogen storage and transportation. To evaluate the property deterioration under a hydrogen atmosphere hydrogen embrittlement (HE) of HSLA steel attracts attention. However due to the small size of hydrogen atoms the mechanism of HE is challenging to observe directly by current experimental methods. To understand the HE mechanism at an atomic level DFT methods were applied to simulate the effects of alloying elements doping in bcc-Fe bulk structure and grain boundary structure. Furthermore the potential application of DFT to provide theoretical advice for HSLA steel design is discussed.
Simulation of Detonation after an Accidental Hydrogen Release in Enclosed Environments
Sep 2007
Publication
An accidental hydrogen release in equipment enclosures may result in the presence of a detonable mixture in a confined environment. Numerical simulation is potentially a useful tool for damage assessment in these situations. To assess the value of CFD techniques numerical simulation of detonation was performed for two realistic scenarios. The first scenario starts with a pipe failure in an electrolyzer resulting in a leak of 42 g of hydrogen. The second scenario deals with a failure in a reformer where 84 g of hydrogen is released. In both cases dispersion patterns were first obtained from separate numerical simulation and were then used as initial condition in a detonation simulation based upon the reactive Euler's equations. Energy was artificially added in a narrow region to simulate detonative ignition. In the electrolyzer ignition was assumed to occur 500 ms after beginning of the release. Results show a detonation failing on the top and bottom side but propagating left and right before eventually failing also. Average impulse was 500 Ns/m². For the reformer three cases were simulated with ignition 1.0 1.4 and 2.0 seconds after the beginning of the release. In two cases the detonation wave failed everywhere except in the direction of the release in which it continued propagating until reaching the side wall. In the third the detonation failed everywhere at first but later a deflagration to detonation transition occurred resulting in a strong wave that propagated rapidly toward the side wall. In all three cases the consequences are more serious than in the electrolyzer.
Comparative Study of Embrittlement of Quenched and Tempered Steels in Hydrogen Environments
Mar 2022
Publication
The study of steels which guarantee safety and reliability throughout their service life in hydrogen-rich environments has increased considerably in recent years. Their mechanical behavior in terms of hydrogen embrittlement is of utmost importance. This work aims to assess the effects of hydrogen on the tensile properties of quenched and tempered 42CrMo4 steels. Tensile tests were performed on smooth and notched specimens under different conditions: pre-charged in high pressure hydrogen gas electrochemically pre-charged and in-situ hydrogen charged in an acid aqueous medium. The influence of the charging methodology on the corresponding embrittlement indexes was assessed. The role of other test variables such as the applied current density the electrolyte composition and the displacement rate was also studied. An important reduction of the strength was detected when notched specimens were subjected to in-situ charging. When the same tests were performed on smooth tensile specimens the deformation results were reduced. This behavior is related to significant changes in the operative failure micromechanisms from ductile (microvoids coalescence) in absence of hydrogen or under low hydrogen contents to brittle (decohesion of martensite lath interfaces) under the most stringent conditions.
Assessing the Durability and Integrity of Natural Gas Infrastructures for Transporting and Distributing Mixtures of Hydrogen and Natural Gas
Sep 2005
Publication
Extensive infrastructure exists for the transport of natural gas and it is an obvious step to assess its use for the movement of hydrogen. The Naturalhy project’s objective is to prepare the European natural gas industry for the introduction of hydrogen by assessing the capability of the natural gas infrastructure to accept mixtures of hydrogen and natural gas. This paper presents the ongoing work within both Durability and Integrity Work Packages of the Naturalhy project. This work covers a gap in knowledge on risk assessment required for delivering H2+natural gas blends by means of the existing natural gas grids in safe operation.<br/>Experiments involving several parts of the existing infrastructure will be described that are being carried out to re-examine the major risks previously studied for natural gas including: effect of H2 on failure behaviour and corrosion of transmission pipes and their burst resistance (link to the Work Package Safety) on permeability and ageing of distribution pipes on reliability and ageing of domestic gas meters tightness to H2 of domestic appliances and their connexions. The information will be integrated into existing Durability assessment methodologies originally developed for natural gas.<br/>An Integrity Management Tool will be developed taking account of the effect of hydrogen on the materials properties. The tool should enable a cost effective selection of appropriate measures to control the structural integrity and maintaining equipment. The main measures considered are monitoring non destructive examination (pigging and non pigging) and repair strategies. The tool will cover a number of parameters e.g.: percentage of hydrogen in the gas mixture material of construction operating conditions and condition of cathodic protection. Thus the Integrity Management Tool will yield an inspection and maintenance plan based on the specific circumstances.
Molecular Transport Effects of Hydrocarbon Addition on Turbulent Hydrogen Flame Propagation
Sep 2007
Publication
We analytically investigated the influence of light hydrocarbons on turbulent premixed H2/air atmospheric flames under lean conditions in view of safe handling of H2 systems applications in H2 powered IC engines and gas turbines and also with an orientation towards modelling of H2 combustion. For this purpose an algebraic flame surface wrinkling model included with pressure and fuel type effects is used. The model predictions of turbulent premixed flames are compared with the set of corresponding experimental data of Kido et al. (Kido Nakahara et al. 2002). These expanding spherical flame data include H2–air mixtures doped with CH4 and C3H8 while the overall equivalence ratio of all the fuel/air mixtures is fixed at 0.8 for constant unstretched laminar flame speed of 25 cm/s by varying N2 composition. The model predictions show that there is little variation in turbulent flame speed ST for C3H8 additions up to 20-vol%. However for 50 vol% doping flame speed decreases by as much as 30 % from 250 cm/s that of pure H2–air mixtures for turbulence intensity of 200 cm/s. With respect to CH4 for 50 vol% doping ST reduces by only 6 % cf. pure H2/air mixture. In the first instance the substantial decrease of ST with C3H8 addition may be attributed to the increase in the Lewis number of the dual-fuel mixture and proportional restriction of molecular mobility of H2. That is this decrease in flame speed can be explained using the concept of leading edges of the turbulent flame brush (Lipatnikov and Chomiak 2005). As these leading edges have mostly positive curvature (convex to the unburned side) preferential-diffusive-thermal instabilities cause recognizable impact on flame speed at higher levels of turbulence with the effect being very strong for lean H2 mixtures. The lighter hydrocarbon substitutions tend to suppress the leading flame edges and possibly transition to detonation in confined structures and promote flame front stability of lean turbulent premixed flames. Thus there is a necessity to develop a predictive reaction model to quantitatively show the strong influence of molecular transport coefficients on ST.
Hy4Heat Conversion of Industrial Heating Equipment to Hydrogen - Work Package 6
Jan 2020
Publication
The study focuses on converting current industrial natural gas heating technologies to use 100% hydrogen considering the evidence which must be available before a decision on the UK’s decarbonisation pathway for heating could be made. The aim of the study is to assess the technical requirements and challenges associated with industrial hydrogen conversion and estimate the associated costs and timeframes.
This report and any attachment is freely available on the Hy4Heat website here. IGEM Members can download the report and any attachment directly by clicking on the pdf icon above.
This report and any attachment is freely available on the Hy4Heat website here. IGEM Members can download the report and any attachment directly by clicking on the pdf icon above.
Micro-wrinkled Pd Surface for Hydrogen Sensing and Switched Detection of Lower Explosive Limit
Sep 2011
Publication
We report the development and testing of a novel hydrogen sensor that shows a very peculiar response to hydrogen exposure due to its micro-structured palladium surface. The fabrication of the wrinkled Pd surface is obtained using an innovative fast and cheap technique based on the deposition of a thin Pd film on to a thermo-retractable polystyrene sheet that shrinks to 40% of its original size when heated. The buckling of the Pd surface induced by shrinking of the substrate produces nano and micro-wrinkles on the sensor surface. The micro-structured sensor surface is very stable even after repeated hydrogen sorption/desorption cycles. The hydrogen sensing mechanism is based on the transitory absorption of hydrogen atoms into the Pd layer leading to the reversible change of its electrical resistance. Interestingly depending on hydrogen concentration the proposed sensor shows the concurrent effect of both the usually described behaviors of increase or decrease of resistance related to different phenomena occurring upon hydrogen exposure and formation of palladium hydride. The study reports and discusses evidences for an activation threshold of hydrogen concentration in air switching the behavior of sensor performances from e.g. poor negative to large positive sensitivity and from slow to fast detection.
Sustainable Power Supply Solutions for Off-Grid Base Stations
Sep 2015
Publication
The telecommunication sector plays a significant role in shaping the global economy and the way people share information and knowledge. At present the telecommunication sector is liable for its energy consumption and the amount of emissions it emits in the environment. In the context of off-grid telecommunication applications off-grid base stations (BSs) are commonly used due to their ability to provide radio coverage over a wide geographic area. However in the past the off-grid BSs usually relied on emission-intensive power supply solutions such as diesel generators. In this review paper various types of solutions (including in particular the sustainable solutions) for powering BSs are discussed. The key aspects in designing an ideal power supply solution are reviewed and these mainly include the pre-feasibility study and the thermal management of BSs which comprise heating and cooling of the BS shelter/cabinets and BS electronic equipment and power supply components. The sizing and optimization approaches used to design the BSs’ power supply systems as well as the operational and control strategies adopted to manage the power supply systems are also reviewed in this paper.
Decarbonization of the Iron and Steel Industry with Direct Reduction of Iron Ore with Green Hydrogen
Feb 2020
Publication
Production of iron and steel releases seven percent of the global greenhouse gas (GHG) emissions. Incremental changes in present primary steel production technologies would not be sufficient to meet the emission reduction targets. Replacing coke used in the blast furnaces as a reducing agent with hydrogen produced from water electrolysis has the potential to reduce emissions from iron and steel production substantially. Mass and energy flow model based on an open-source software (Python) has been developed in this work to explore the feasibility of using hydrogen direct reduction of iron ore (HDRI) coupled with electric arc furnace (EAF) for carbon-free steel production. Modeling results show that HDRI-EAF technology could reduce specific emissions from steel production in the EU by more than 35% at present grid emission levels (295 kgCO2/MWh). The energy consumption for 1 ton of liquid steel (tls) production through the HDRI-EAF route was found to be 3.72 MWh which is slightly more than the 3.48 MWh required for steel production through the blast furnace (BF) basic oxygen furnace route (BOF). Pellet making and steel finishing processes have not been considered. Sensitivity analysis revealed that electrolyzer efficiency is the most important factor affecting the system energy consumption while the grid emission factor is strongly correlated with the overall system emissions.
Mathematical Description of Energy Transition Scenarios Based on the Latest Technologies and Trends
Dec 2021
Publication
This work dedicated to a mathematical description of energy transition scenarios consists of three main parts. The first part describes modern trends and problems of the energy sector. A large number of charts reflecting the latest updates in energy are provided. The COVID-2019 pandemic’s impacts on the energy sector are also included. The second part of the paper is dedicated to the analysis of energy consumption and the structure of the world fuel and energy balance. Furthermore a detailed description of energy-efficient technologies is given. Being important and low-carbon hydrogen is discussed including its advantages and disadvantages. The last part of the work describes the mathematical tool developed by the authors. The high availability of statistical data made it possible to identify parameters used in the algorithm with the least squares method and verify the tool. Performing several not complicated steps of the algorithm the tool allows calculating the deviation of the average global temperature of the surface atmosphere from preindustrial levels in the 21st century under different scenarios. Using the suggested mathematical description the optimal scenario that makes it possible to keep global warming at a level below 1.7 ◦C was found.
Effects of Purity and Pressure on the Hydrogen Embrittlement of Steels and Other Metallic Materials
Sep 2009
Publication
A study of open literature was performed to determine the effects of high hydrogen purity and gas pressure (in the range of 700-1000 bar) on the hydrogen embrittlement of several metallic materials. A particular focus was given to carbon low-alloy and stainless steels but information on embrittlement of aluminum and copper was included in the study. Additionally the most common test methods were studied and results from similar tests are presented in a manner so as to simplify comparisons of materials. Finally suggestions are provided for future testing necessary to ensure the safety of hydrogen storage at 700 bar.
Comparison of Numerical and Algebraic Models of Low and High Pressure Hydrogen Jet Flows with Ideal and Real Gas Models
Sep 2013
Publication
Hydrogen transportation systems require very high pressure hydrogen storage containers to enable sufficient vehicle range for practical use. Current proposed designs have pressures up to 70 MPa with leakage due to damage or deterioration at such high pressures a great safety concern. Accurate models are needed to predict the flammability envelopes around such leaks which rapidly vary with time. This paper compares CFD predictions of jet flows for low pressure jets with predictions using the integral turbulent buoyant jet model. The results show that the CFD model predicts less entrainment and that the turbulent Schmidt number should be smaller with 0.55 giving better results. Then CFD predictions for very high pressure flows are compared with analytical models for choked flows that generate underexpanded jets into the ambient to evaluate the effects of the model assumptions and the effects of real exit geometries. Real gas effects are shown to accelerate the blowdown process and that real flow effects in the CFD model slow the flow rate and increase the exit temperature.
Hydrogen–methane Mixtures: Dispersion and Stratification Studies
Sep 2011
Publication
The study of hydrogen as an alternative fuel clean and “environment friendly” has been in the last years and continues to be object of many studies international projects and standard development. Hydrogen is a fundamental energy carrier to be developed together with other renewable resources for the transition to a sustainable energy system.<br/>But experience has shown how often the introduction and establishment of a new technology does not necessarily pass through radical changes but can be stimulated by slight modifications to the “present situation”.<br/>So the worldwide experience with natural gas as industrial automotive and domestic fuel has been the incentive to the present interest towards hydrogen–methane mixtures. The possible use of existing pipeline networks for mixtures of natural gas and hydrogen offers a unique and cost-effective opportunity to initiate the progressive introduction of hydrogen as part of the development of a full hydrogen system.<br/>The aim of the work presented in this paper is the investigation of the dispersion and stratification properties of hydrogen and methane mixtures. Experimental activities have been carried out in a large scale closed apparatus characterized by a volume of about 25 m3 both with and without natural ventilation. Mixtures of 10%vol. hydrogen – 90%vol. methane and 30%vol. hydrogen – 70%vol. methane have been studied with the help of oxygen sensors and gas chromatography.
The Correlation Method to Analyze the Gas Mixing Process On The Basis Of BOS Method
Sep 2011
Publication
Structures formed during gas mixing following an injection of a gas into atmosphere are analyzed using optic methods based on the detection of density non-uniformities. Methods for determination of fractal parameters for a random distribution of these non-uniformities are described and information revealed on the gas mixing structure is analyzed. The BOS (background oriented schlieren) technique is utilized to obtain the optical image of the forming structures which afterward is processed using the correlation procedure allowing to extract the quantitative information on the mixing. Additionally a possibility to link the characteristics of the injected gas source and the system fractal parameters was demonstrated. The method can be used in the development of the non-contact methods for the evaluation of the gaseous system parameters based on the optical diagnostics and potentially for the obtaining more detailed information of the gaseous turbulence.
Model-based Determination of Hydrogen System Emissions of Motor Vehicles Using Climate-Chamber Test Facilities
Sep 2007
Publication
Because of air quality problems the problem of CO2 related greenhouse gas emissions and shortage of fossil fuels many vehicles with gaseous fuels (CNG biogas hydrogen etc.) are under research and development. Such vehicles have to prove that as well as their exhaust emissions their overall system emissions (including running loss) remain below certain safety limits before they can be used in practice. This paper presents a cost-effective way of monitoring such system emissions from hydrogen or other gaseous fuel powered vehicles within an air-conditioned chassis dynamometer test cell as commonly used for low ambient emission tests on gasoline vehicles. The only additional equipment needed is a low-concentration sensor for the gas of interest (e.g hydrogen). The method is based on concentration measurements and a dynamic mass balance model. This method is based on the fact that atoms cannot vanish. Applied to a room containing a gas mixture this means that the change of mass of a gaseous matter (called gas G subsequently) inside the chamber is the difference of all mass of G flowing into the chamber and all mass of G flowing out of the chamber. This assumes that no chemical reactions of the gas in mind with other matter take place. By measuring the flow rates and concentrations of ventilation-in flow and ventilation-out flow as well as room concentration the emissions of G of a source i.e. the vehicle to be tested can be calculated. These concentrations need to be measured as functions of time to be able to give values of emissions per time unit. It is shown by a real experiment that very low emissions can be recorded. Additionally error bounds and sensitivities on different parameters such as air exchange ratio are quantified.
H2 High Pressure On-board Storage Considering Safety Issues
Sep 2007
Publication
The present paper reviews the state-of-the-art of integrated structural integrity monitoring systems applicable to hydrogen on-board applications. Storage safety and costs are key issues for the success of the hydrogen technology considered for replacing the conventional fuel systems in transport applications. An in-service health monitoring procedure for high pressure vessels would contribute to minimize the risks associated to high pressure hydrogen storage and to improve the public acceptance. Such monitoring system would also enable a reduction on design burst criteria enabling savings in material costs and weight. This paper reviews safety and maintenance requirements based on present standards for high pressure vessels. A state-of-the-art of storage media and materials for onboard storage tank is presented as well as of current European programmes on hydrogen storage technologies for transport applications including design safety and system reliability. A technological road map is proposed for the development and validation of a prototype within the framework of the Portuguese EDEN project. To ensure safety an exhaustive test procedure is proposed. Furthermore requirements of a safety on-board monitoring system is defined for filament wound hydrogen tanks.
Comparison of Solutions for a Liquid Pool Spreading Model with Continuous and Instantaneous Spills
Sep 2013
Publication
In this study a solution for a liquid pool spreading model with a continuous spill is compared with that for a liquid pool spreading model with an instantaneous spill under the same total release volume. As reducing spill time in completely releasing liquid from a tank it is evaluated whether the solution for a continuous spill approaches to that for an instantaneous spill or not. Also effects of the viscous term in the liquid pool spreading model with continuous and instantaneous spills on the liquid pool spreading behaviour are investigated.
Experiments with Release and Ignition of Hydrogen Gas in a 3m Long Channel
Sep 2007
Publication
This paper presents results from laboratory experiments with hydrogen dispersions and explosions in a 3 m long channel. Our objective is to get a better understanding of the phenomena and to develop tools that can analyse hydrogen dispersions and explosions. A total of 5 test series were performed with flow rates of hydrogen from 1.8 dm³/min to 75 dm³/min. The propagation of the combustible hydrogen-air cloud in the channel was observed from high-speed video recordings. The hydrogen-air cloud in the channel behaves as a gravity current and the flow appears to be well described by Froude scaling with a length scale corresponding to the height of a layer of 100 % hydrogen. The Froude numbers observed in the experiments are in good agreement with the theory of "light-fluid intrusion" for gravity currents found in the literature. Numerical simulations with the Flacs code correlate well with the experimental results. The flame propagation indicated that approximately half the height of the channel was filled with combustible mixture. We believe that this Froude scaling can be useful as a tool to analyse the consequences of hydrogen release in buildings channels and tunnels.
Ignition Experiments of Hydrogen Mixtures by Different Methods and Description of the DRDC Test Facilities
Sep 2009
Publication
The paper will present results of hydrogen/oxygen mixtures ignited by using electric sparks electrostatic discharges a heating element and a flame. Measurements of the lower flammability limit (LFL) was done for each ignition method. The hydrogen mixtures of different concentrations were ignited at the bottom of a combustion chamber leading to an upward propagation of the resulting flame. At some level of concentration the combustion was partial due to the limited upward propagation. The complete combustion of the whole mixture was observed at concentration limits higher than the known LFL of 4% vol. for hydrogen in air. The paper will describe the test facilities and the resulting ignition probabilities for different ignition methods.
Design of Clean Steel Production with Hydrogen: Impact of Electricity System Composition
Dec 2021
Publication
In Europe electrification is considered a key option to obtain a cleaner production of steel at the same time as the electricity system production portfolio is expected to consist of an increasing share of varying renewable electricity (VRE) generation mainly in the form of solar PV and wind power. We investigate cost-efficient designs of hydrogen-based steelmaking in electricity systems dominated by VRE. We develop and apply a linear cost-minimization model with an hourly time resolution which determines cost-optimal operation and sizing of the units in hydrogen-based steelmaking including an electrolyser direct reduction shaft electric arc furnace as well as storage for hydrogen and hot-briquetted iron pellets. We show that the electricity price following steelmaking leads to savings in running costs but to increased capital cost due to investments in the overcapacity of steel production units and storage units for hydrogen and hot-briquetted iron pellets. For two VRE-dominated regions we show that the electricity price following steel production reduces the total steel production cost by 23% and 17% respectively as compared to continuous steel production at a constant level. We also show that the cost-optimal design of the steelmaking process is dependent upon the electricity system mix.
Hy4Heat Hydrogen Purity - Work Package 2
Feb 2020
Publication
The report makes a recommendation for a minimum hydrogen purity standard to be used by manufacturers developing prototype hydrogen appliances and during their subsequent demonstration as part of the Hy4Heat programme. It makes a recommendation for a hydrogen purity level with the aim that it is reasonable and practicable and considers implications related to hydrogen production the gas network and cost.
This report and any attachment is freely available on the Hy4Heat website here. The report can also be downloaded directly by clicking on the pdf icon above
This report and any attachment is freely available on the Hy4Heat website here. The report can also be downloaded directly by clicking on the pdf icon above
Lessons Learned from Safety Events
Sep 2011
Publication
The Hydrogen Incident Reporting and Lessons Learned website (www.h2incidents.org) was launched in 2006 as a database-driven resource for sharing lessons learned from hydrogen-related safety events to raise safety awareness and encourage knowledge-sharing. The development of this database its first uses and subsequent enhancements have been described at the Second and Third International Conferences on Hydrogen Safety [1] [2]. Since 2009 continuing work has not only highlighted the value of safety lessons learned but enhanced how the database provides access to another safety knowledge tool Hydrogen Safety Best Practices (http://h2bestpractices.org). Collaborations with the International Energy Agency (IEA) Hydrogen Implementing Agreement (HIA) Task 19 – Hydrogen Safety and others have enabled the database to capture safety event learning’s from around the world. This paper updates recent progress highlights the new “Lessons Learned Corner” as one means for knowledge-sharing and examines the broader potential for collecting analyzing and using safety event information.
Let’s Go Green With Hydrogen! The General Public’s Perspective
Sep 2011
Publication
It is well known in socio-economics that the success of an innovation process depends to a great extent on public acceptance. The German HyTrust project analyzes the current state of public acceptance in hydrogen technology in the mobility sector. This paper focuses on cutting-edge results of interviews focus groups and a representative survey. Based on these results almost 80% of the Germans are in favor of introducing hydrogen vehicles. But from the perspective of the general public it is important that hydrogen is produced in an environmentally friendly way. HyTrust is the socio-scientific research project that accompanies the German Federal Government's National Innovation Programme.
Single Step Compact Steam Methane Reforming Process for Hydrogen-Cng (H-Cng) Production from Natural Gas
Sep 2011
Publication
Compressed natural gas (CNG) is being increasingly used as a clean transportation fuel. However for further reduction in emissions particularly NOx H-CNG mixture with ~ 20 % hydrogen is recommended. Presently most of the H-CNG mixture is produced by blending hydrogen with CNG. For hydrogen production Steam Methane Reforming (SMR) is a major process accounting for more than 90% of hydrogen production by various industries. In this process natural gas is first reformed to syn gas under severe operating conditions (Pressure 20-30 bar temperature 850-950 deg C) followed by conversion of CO to hydrogen in the shift reactor. Other method of hydrogen production such as electrolysis of water is more expensive. Further there are issues of safety with handling of hydrogen its storage and transportation for blending. In order to overcome these problems a single step compact process for the production of H-CNG gaseous mixture through low severity steam methane reforming of natural gas has been developed. It employs a catalyst containing nickel nickel oxide magnesium oxide and silica and has the capability of producing H-CNG mixture in the desired proportion containing 15-20 vol % hydrogen with nil CO production. The process is flexible and rugged allowing H-CNG production as per the demand. The gaseous H-CNG product mixture can directly be used as automobile fuel after compression. The process can help as important step in safe transition towards hydrogen economy. A demonstration unit is being set up at IOC R&D Centre.
Testing Safety of Hydrogen Components
Sep 2007
Publication
Hydrogen as a new and ecologic energy source is tempting though it creates the challenge of ensuring the safe use of hydrogen for all future consumers. Making sure that a hydrogen vehicle can be simply and safely used by anyone while performing as expected requires that the car be light with built-in safety features. This is achieved by combining high pressure composite cylinders with strict test procedures. Composite cylinders of up to 150 L operated to a maximum of 700 bar are required for vehicle applications. Air Liquide has developed test benches to hydraulically cycle such cylinders at 1400 bar and up to 3500 bar for burst tests. These tests are performed under controlled temperature conditions at ambient and extreme temperatures in order to simulate cylinder aging. Components in gas service such as valves hoses and other pressure devices are tested up to 1400 bars with hydrogen to simulate actual usage conditions. Hydrogen is used as a testing gas instead of nitrogen which is commonly used for such tests because hydrogen interacts with materials (e.g. hydrogen embrittlement) and because hydrogen has a special thermodynamic behaviour ( pressure drop velocity heat exchange…)
Hydrogen Storage – Industrial Prospectives
Sep 2011
Publication
The topic of this paper is to give an historical and technical overview of hydrogen storage vessels and to detail the specific issues and constraints of hydrogen energy uses. Hydrogen as an industrial gas is stored either as a compressed or as a refrigerated liquefied gas. Since the beginning of the last century hydrogen is stored in seamless steel cylinders. At the end of the 60 s tubes also made of seamless steels were used; specific attention was paid to hydrogen embrittlement in the 70 s. Aluminum cylinders were also used for hydrogen storage since the end of the 60 s but their cost was higher compared to steel cylinders and smaller water capacity. To further increase the service pressure of hydrogen tanks or to slightly decrease the weight metallic cylinders can be hoop-wrapped. Then with specific developments for space or military applications fully-wrapped tanks started to be developed in the 80 s. Because of their low weight they started to be used in for portable applications: for vehicles (on-board storages of natural gas) for leisure applications (paint-ball) etc… These fully-wrapped composite tanks named types III and IV are now developed for hydrogen energy storage; the requested pressure is very high (from 700 to 850 bar) leads to specific issues which are discussed. Each technology is described in term of materials manufacturing technologies and approval tests. The specific issues due to very high pressure are depicted. Hydrogen can also be stored in liquid form (refrigerated liquefied gases). The first cryogenic vessels were used in the 60s. In the following the main characteristics of this type of storage will be indicated.
Non-stoichiometric Methanation as Strategy to Overcome the Limitations of Green Hydrogen Injection into the Natural Gas Grid
Jan 2022
Publication
The utilization of power to gas technologies to store renewable electricity surpluses in the form of hydrogen enables the integration of the gas and electricity sectors allowing the decarbonization of the natural gas network through green hydrogen injection. Nevertheless the injection of significant amounts of hydrogen may lead to high local concentrations that may degrade materials (e.g. hydrogen embrittlement of pipelines) and in general be not acceptable for the correct and safe operation of appliances. Most countries have specific regulations to limit hydrogen concentration in the gas network. The methanation of hydrogen represents a potential option to facilitate its injection into the grid. However stoichiometric methanation will lead to a significant presence of carbon dioxide limited in gas networks and requires an accurate design of several reactors in series to achieve relevant concentrations of methane. These requirements are smoothed when the methanation is undertaken under non-stoichiometric conditions (high H/C ratio). This study aims to assess to influence of nonstoichiometric methanation under different H/C ratios on the limitations presented by the pure hydrogen injection. The impact of this injection on the operation of the gas network at local level has been investigated and the fluid-dynamics and the quality of gas blends have been evaluated. Results show that non-stoichiometric methanation could be an alternative to increase the hydrogen injection in the gas network and facilitates the gas and electricity sector coupling.
Effect of Temperature on Laminar Flame Velocity for Hydrogen-air Mixtures at Reduced Pressures
Sep 2013
Publication
The work was done with respect to hydrogen safety of ITER vacuum vessel in cases of loss of cooling and loss of vacuum accidents. Experiments were conducted at sub-atmospheric pressures from 1 bar to 200 mbar and elevated temperatures up to 300 oC. Hydrogen concentration was changed from lower to upper flammability limits in all the range of pressures and temperatures. The experiments were performed in a spherical explosion bomb equipped with two quartz windows. The flame propagation velocity was measured using pressure method and high speed shadow cinematography. The theoretical flame velocities were calculated by Cantera code using Lutz and Mueller mechanisms. The influence of the initial temperature and pressure conditions on the laminar flame speed SL overall reaction order n and Markstein length LM are presented in this work and compared with the results of a theoretical model.
Forecasting the Hydrogen Demand in China: A System Dynamics Approach
Jan 2022
Publication
Many countries including China have implemented supporting policies to promote the commercialized application of green hydrogen and hydrogen fuel cells. In this study a system dynamics (SD) model is proposed to study the evolution of hydrogen demand in China from the petroleum refining industry the synthetic ammonia industry and the vehicle market. In the model the impact from the macro-environment hydrogen fuel supply and construction of hydrogen facilities is considered to combine in incentives for supporting policies. To further formulate the competitive relationship in the vehicle market the Lotka–Volterra (LV) approach is adopted. The model is verified using published data from 2003 to 2017. The model is also used to forecast China’s hydrogen demand up to the year of 2030 under three different scenarios. Finally some forward-looking guidance is provided to policy makers according to the forecasting results.
Introduction to Hydrogen Safety Engineering
Sep 2011
Publication
The viability and public acceptance of the hydrogen and fuel cell (HFC) systems and infrastructure depends on their robust safety engineering design education and training of the workforce regulators and other stakeholders in the state-of-the-art in the field. This can be provided only through building up and maturity of the hydrogen safety engineering (HSE) profession. HSE is defined as an application of scientific and engineering principles to the protection of life property and environment from adverse effects of incidents/accidents involving hydrogen. This paper describes a design framework and overviews a structure and contents of technical sub-systems for carrying out HSE. The approach is similar to British standard BS7974 for application of fire safety engineering to the design of buildings and expanded to reflect on specific for hydrogen safety related phenomena including but not limited to high pressure under-expanded leaks and dispersion spontaneous ignition of sudden hydrogen releases to air deflagrations and detonations etc. The HSE process includes three main steps. Firstly a qualitative design review is undertaken by a team that can incorporate owner hydrogen safety engineer architect representatives of authorities having jurisdiction e.g. fire services and other stakeholders. The team defines accident scenarios suggests trial safety designs and formulates acceptance criteria. Secondly a quantitative safety analysis of selected scenarios and trial designs is carried out by qualified hydrogen safety engineer(s) using the state-of-the-art knowledge in hydrogen safety science and engineering and validated models and tools. Finally the performance of a HFC system and/or infrastructure under the trial safety designs is assessed against predefined by the team acceptance criteria. This performance-based methodology offers the flexibility to assess trial safety designs using separately or simultaneously three approaches: deterministic comparative or combined probabilistic/deterministic.
Uncertainties in Explosion Risk Assessment for a Hydrogen Refuelling Station
Sep 2011
Publication
The project “Towards a Hydrogen Refuelling Infrastructure for Vehicles” (THRIVE) aimed at the determination of conditions to stimulate the building of a sustainable infrastructure for hydrogen as a car fuel in The Netherlands. Economic scenarios were constructed for the development of such an infrastructure for the next one to four decades. The eventual horizon will require the erection of a few hundred to more than a thousand hydrogen refuelling stations (HRS) in The Netherlands. The risk acceptability policy in The Netherlands implemented in the External Safety Establishments decree requires the assessment and management of safety risks imposed on the public by car fuelling stations. In the past a risk-informed policy has been developed for the large scale introduction of liquefied petroleum gas (LPG) as a car fuel and a similar policy will also be required if hydrogen is introduced in the public domain. A risk assessment methodology dedicated to cope with accident scenarios relevant for hydrogen applications is to be developed. Within the THRIVE project a demo risk assessment was conducted for the possible implementation of an HRS within an existing station for conventional fuels. The studied station is located in an urban area occupied with housing and commercial activities. The HRS is based on delivery and on-site storage of liquid hydrogen and dispensing of high pressure gaseous hydrogen into vehicles. The main challenges in the risk assessment were in the modelling of release and dispersion of liquid hydrogen. Definition of initial conditions for computational fluid dynamics (CFD) modelling to evaluate dispersion of a cold hydrogen air mixture appears rather complex and is not always fully understood. The modelling assumptions in the initial conditions determine to a large extent the likelihood and severity of potential explosion effects. The paper shows the results of the investigation and the sensitivity to the basic assumptions in the model input.
HIAD – Hydrogen Incident and Accident Database
Sep 2011
Publication
The Hydrogen Incident and Accident Database (HIAD) is being developed as a repository of systematic data describing in detail hydrogen-related undesired events (incidents or accidents). It is an open web-based information system serving various purposes such as a data source for lessons learnt risk communication and partly risk assessment. The paper describes the features of the three HIAD modules – the Data Entry Module (DEM) the Data Retrieval Module (DRM) and the Data Analysis Module (DAM) – and the potential impact the database may have on hydrogen safety. The importance of data quality assurance process is also addressed.
Hydrogen Economy Roadmap of Korea
Jan 2019
Publication
Hydrogen economy" refers to an economy where hydrogen is an important environmentally-friendly energy source brings out radical changes to the national economy and society as a whole and is a driving force behind economic growth.<br/>As hydrogen is not only a driver of innovative growth but also a means of using energy in a more eco-friendly way a hydrogen economy refers to the pursuit of a society that realizes the unlimited potential of hydrogen.<br/>This document summarises Korea's roadmap towards a hydrogen economy the expected benefits for both economic and environmental factors and the potential limitations. It also emphasises Korea's vision going forward on fuel cells hydrogen production hydrogen storage and transport and the hydrogen ecosystem as a whole.
The Spread of Fire from Adjoining Vehicles to a Hydrogen Fuel Cell Vehicle
Sep 2011
Publication
Two vehicle fire tests were conducted to investigate the spread of fire to adjacent vehicles from a hydrogen fuel cell vehicle (HFCV) equipped with a thermal pressure relief device (TPRD) : – 1) an HFCV fire test involving an adjacent gasoline vehicle 2) a fire test involving three adjoining HFCV assuming their transportation in a carrier ship. The test results indicated that the adjacent vehicles were ignited by flames from the interior and exterior materials of the fire origin HFCV but not by the hydrogen flames generated through the activation of TPRD.
An Analysis of Emerging Renewable Hydrogen Policy through an Energy Democracy Lens: The Case of Australia
Mar 2024
Publication
As part of reducing carbon emissions governments across the world are working on measures to transition sectors of the economy away from fossil fuels. The socio-technical regimes being constructed around the energy transition can encourage energy centralisation and constrain actor engagement without proper policy and planning. The energy transition is liable to have significant impacts across all of society but less attention has been given to the role of democratic participation and decision-making in the energy system during this time. Using the energy democracy framework developed by Kacper Szulecki we employ content analysis to investigate how Australia’s renewable hydrogen strategies at the Commonwealth and state levels engage with the broader objective of democratising energy systems. Based on our findings we recommend ways to support a renewable hydrogen regime in Australia in line with the principles of energy democracy such as community engagement built-in participation popular sovereignty community-level agency and civic ownership. This study provides a perspective on the energy transition that is often overlooked and a reminder to policymakers that the topology of an energy transition can take many forms.
Effect of Plastic Deformation at Room Temperature on Hydrogen Diffusion of Hot-rolled S30408
Sep 2017
Publication
The influence of plastic deformation on hydrogen diffusion is of critical significance for hydrogen embrittlement (HE) studies. In this work thermal desorption spectroscope (TDS) slow strain rate test (SSRT) feritscope transmission electron microscope (TEM) and TDS model are used to establish the relationship between plastic deformation and hydrogen diffusion aiming at unambiguously elucidating the effect of pre-existing traps on hydrogen diffusion of hot-rolled S30408. An effective way is developed to deduce hydrogen apparent diffusivity in this paper. Results indicate apparent diffusivities decrease firstly and then increase with increasing plastic strain at room temperature. Hydrogen diffusion changing with plastic deformation is a complicated process involving multiple factors. It is suggested to be divided into two processes controlled by dislocations and strain-induced martensite respectively and the transformation strain is about 20% demonstrated by experiments.
The Global Status of CCS 2020: Vital to Achieve Net Zero
Dec 2020
Publication
The Global Status of CCS Report 2020 demonstrates the vital role of carbon capture and storage technologies (CCS) in reducing emissions to net-zero by 2050 as well as documenting the current status and important milestones for the technology over the past 12 months.<br/>The report provides detailed information on and analyses of the global CCS facility pipeline international policy perspectives CO2 storage and the CCS legal and regulatory environment.<br/>In addition four regional updates provide further detail about CCS progress across the Americas Europe Asia Pacific and the Gulf Cooperation Council States and a Technology section provides updates on key innovations and applications of CCS.
Review and Assessment of the Effect of Hydrogen Gas Pressure on the Embrittlement of Steels in Gaseous Hydrogen Environment
Apr 2021
Publication
Hydrogen gas pressure is an important test parameter when considering materials for high-pressure hydrogen applications. A large set of data on the effect of hydrogen gas pressure on mechanical properties in gaseous hydrogen experiments was reviewed. The data were analyzed by converting pressures into fugacities (f) and by fitting the data using an f|n| power law. For 95% of the data sets |n| was smaller than 0.37 which was discussed in the context of (i) rate-limiting steps in the hydrogen reaction chain and (ii) statistical aspects. This analysis might contribute to defining the appropriate test fugacities (pressures) to qualify materials for gaseous hydrogen applications.
Role of Batteries and Fuel Cells in Achieving Net Zero- Session 1
Mar 2021
Publication
The House of Lords Science and Technology Committee will question experts on the role of batteries and fuel cells for decarbonisation and how much they can contribute to meeting the net-zero target.
Tuesday’s evidence session will be the first of the committee’s new decarbonisation inquiry which was launched on Wednesday 3 March and is currently accepting written evidence submissions.
The session will give an overview of battery and fuel cell technologies and their applications in transport and other sectors. The Committee will ask how battery manufacture can be scaled up to meet wide-scale deployment of electric vehicles and whether technical challenges can be overcome to allow batteries and fuel cells to be used in HGVs and trains. The Committee will also investigate the wider use of batteries and fuel cells in various sectors including integration into power grids and heating systems.
Inquiry Role of batteries and fuel cells in achieving Net Zero
Professor Nigel Brandon Dean of the Faculty of Engineering at Imperial College London
Professor Mauro Pasta Associate Professor of Materials at University of Oxford
Professor Pam Thomas CEO at Faraday Institution and Pro Vice Chancellor for Research at University of Warwick
Mr Amer Gaffar Director of Manchester Fuel Cell Innovation Centre at Manchester Metropolitan University
Possible questions
What contribution are battery and fuel cell technologies currently making towards decarbonization in the UK?
What advances do we expect to see in battery and fuel cell technologies and over what timeframes?
How quickly can UK battery and fuel cell manufacture be scaled up to meet electrification demands?
What are the challenges facing technological innovation and deployment in heavy transport?
Are there any sectors where battery and fuel cell technologies are not currently used but could contribute to decarbonisation?
What are the life cycle environmental impacts of batteries and fuel cells?
Parliament TV video of the meeting
This is part one of a three part enquiry.
Part two can be found here and part three can be found here.
Tuesday’s evidence session will be the first of the committee’s new decarbonisation inquiry which was launched on Wednesday 3 March and is currently accepting written evidence submissions.
The session will give an overview of battery and fuel cell technologies and their applications in transport and other sectors. The Committee will ask how battery manufacture can be scaled up to meet wide-scale deployment of electric vehicles and whether technical challenges can be overcome to allow batteries and fuel cells to be used in HGVs and trains. The Committee will also investigate the wider use of batteries and fuel cells in various sectors including integration into power grids and heating systems.
Inquiry Role of batteries and fuel cells in achieving Net Zero
Professor Nigel Brandon Dean of the Faculty of Engineering at Imperial College London
Professor Mauro Pasta Associate Professor of Materials at University of Oxford
Professor Pam Thomas CEO at Faraday Institution and Pro Vice Chancellor for Research at University of Warwick
Mr Amer Gaffar Director of Manchester Fuel Cell Innovation Centre at Manchester Metropolitan University
Possible questions
What contribution are battery and fuel cell technologies currently making towards decarbonization in the UK?
What advances do we expect to see in battery and fuel cell technologies and over what timeframes?
How quickly can UK battery and fuel cell manufacture be scaled up to meet electrification demands?
What are the challenges facing technological innovation and deployment in heavy transport?
Are there any sectors where battery and fuel cell technologies are not currently used but could contribute to decarbonisation?
What are the life cycle environmental impacts of batteries and fuel cells?
Parliament TV video of the meeting
This is part one of a three part enquiry.
Part two can be found here and part three can be found here.
Path to Hydrogen Competitiveness: A Cost Perspective
Jan 2020
Publication
This latest Hydrogen Council report shows that the cost of hydrogen solutions will fall sharply within the next decade – and sooner than previously expected. As scale up of hydrogen production distribution equipment and component manufacturing continues cost is projected to decrease by up to 50% by 2030 for a wide range of applications making hydrogen competitive with other low-carbon alternatives and in some cases even conventional options.
Significant cost reductions are expected across different hydrogen applications. For more than 20 of them such as long-distance and heavy-duty transportation industrial heating and heavy industry feedstock which together comprise roughly 15% of global energy consumption the hydrogen route appears the decarbonisation option of choice – a material opportunity.
The report attributes this trajectory to scale-up that positively impacts the three main cost drivers:
To deliver on this opportunity supporting policies will be required in key geographies together with investment support of around $70 billion in the lead up to 2030 in order to scale up and achieve hydrogen competitiveness. While this figure is sizable it accounts for less than 5% of annual global spending on energy. For comparison support provided to renewables in Germany totalled roughly $30 billion in 2019.
The study is based on real industry data with 25000 data points gathered and analysed from 30 companies using a rigorous methodology. The data was collected and analytical support provided by McKinsey & Company and it represents the entire hydrogen value chain across four key geographies (US Europe Japan/Korea and China). Data was also reviewed by an independent advisory group comprised of recognised hydrogen and energy transition experts.
You can download the full report from the Hydrogen Council website here
The executive summary can be found here
Significant cost reductions are expected across different hydrogen applications. For more than 20 of them such as long-distance and heavy-duty transportation industrial heating and heavy industry feedstock which together comprise roughly 15% of global energy consumption the hydrogen route appears the decarbonisation option of choice – a material opportunity.
The report attributes this trajectory to scale-up that positively impacts the three main cost drivers:
- Strong fall in the cost of producing low carbon and renewable hydrogen;
- Lower distribution and refuelling costs thanks to higher load utilisation and scale effect on infrastructure utilisation; and
- Dramatic drop in the cost of components for end-use equipment under scaling up of manufacturing.
To deliver on this opportunity supporting policies will be required in key geographies together with investment support of around $70 billion in the lead up to 2030 in order to scale up and achieve hydrogen competitiveness. While this figure is sizable it accounts for less than 5% of annual global spending on energy. For comparison support provided to renewables in Germany totalled roughly $30 billion in 2019.
The study is based on real industry data with 25000 data points gathered and analysed from 30 companies using a rigorous methodology. The data was collected and analytical support provided by McKinsey & Company and it represents the entire hydrogen value chain across four key geographies (US Europe Japan/Korea and China). Data was also reviewed by an independent advisory group comprised of recognised hydrogen and energy transition experts.
You can download the full report from the Hydrogen Council website here
The executive summary can be found here
Test Methodologies for Hydrogen Sensor Performance Assessment: Chamber vs. Flow-through Test Apparatus
Sep 2017
Publication
Certification of hydrogen sensors to meet standards often prescribes using large-volume test chambers. However feedback from stakeholders such as sensor manufacturers and end-users indicates that chamber test methods are often viewed as too slow and expensive for routine assessment. Flow-through test methods are potentially an efficient and cost-effective alternative for sensor performance assessment. A large number of sensors can be simultaneously tested in series or in parallel with an appropriate flow-through test fixture. The recent development of sensors with response times of less than 1s mandates improvements in equipment and methodology to properly capture the performance of this new generation of fast sensors; flow methods are a viable approach for accurate response and recovery time determinations but there are potential drawbacks. According to ISO 26142 flow-through test methods may not properly simulate ambient applications. In chamber test methods gas transport to the sensor is dominated by diffusion which is viewed by some users as mimicking deployment in rooms and other confined spaces. Conversely in flow-through methods forced flow transports the gas to the sensing element. The advective flow dynamics may induce changes in the sensor behaviour relative to the quasi-quiescent condition that may prevail in chamber test methods. The aim of the current activity in the JRC and NREL sensor laboratories is to develop a validated flow-through apparatus and methods for hydrogen sensor performance testing. In addition to minimizing the impact on sensor behaviour induced by differences in flow dynamics challenges associated with flow-through methods include the ability to control environmental parameters (humidity pressure and temperature) during the test and changes in the test gas composition induced by chemical reactions with upstream sensors. Guidelines on flow-through test apparatus design and protocols for the evaluation of hydrogen sensor performance have been developed. Various commercial sensor platforms (e.g. thermal conductivity catalytic and metal semiconductor) were used to demonstrate the advantages and issues with the flow-through methodology.
Toward a Fossil Free Future with HYBRIT: Development of Iron and Steelmaking Technology in Sweden and Finland
Jul 2020
Publication
The Swedish and Finnish steel industry has a world-leading position in terms of efficient blast furnace operations with low CO2 emissions. This is a result of a successful development work carried out in the 1980s at LKAB (Luossavaara-Kiirunavaara Aktiebolag mining company) and SSAB (steel company) followed by the closing of sinter plants and transition to 100% pellet operation at all of SSAB’s five blast furnaces. However to further reduce CO2 emission in iron production a new breakthrough technology is necessary. In 2016 SSAB teamed up with LKAB and Vattenfall AB (energy company) and launched a project aimed at investigating the feasibility of a hydrogen-based sponge iron production process with fossil-free electricity as the primary energy source: HYBRIT (Hydrogen Breakthrough Ironmaking Technology). A prefeasibility study was carried out in 2017 which concluded that the proposed process route is technically feasible and economically attractive for conditions in northern Sweden/Finland. A decision was made in February 2018 to build a pilot plant and construction started in June 2018 with completion of the plant planned in summer 2020 followed by experimental campaigns the following years. Parallel with the pilot plant activities a four-year research program was launched from the autumn of 2016 involving several research institutes and universities in Sweden to build knowledge and competence in several subject areas.
Influence of Microstructural Morphology on Hydrogen Embrittlement in a Medium-Mn Steel Fe-12Mn-3Al-0.05C
Aug 2019
Publication
The ultrafine-grained (UFG) duplex microstructure of medium-Mn steel consists of a considerable amount of austenite and ferrite/martensite achieving an extraordinary balance of mechanical properties and alloying cost. In the present work two heat treatment routes were performed on a cold-rolled medium-Mn steel Fe-12Mn-3Al-0.05C (wt.%) to achieve comparable mechanical properties with different microstructural morphologies. One heat treatment was merely austenite-reverted-transformation (ART) annealing and the other one was a successive combination of austenitization (AUS) and ART annealing. The distinct responses to hydrogen ingression were characterized and discussed. The UFG martensite colonies produced by the AUS + ART process were found to be detrimental to ductility regardless of the amount of hydrogen which is likely attributed to the reduced lattice bonding strength according to the H-enhanced decohesion (HEDE) mechanism. With an increase in the hydrogen amount the mixed microstructure (granular + lamellar) in the ART specimen revealed a clear embrittlement transition with the possible contribution of HEDE and H-enhanced localized plasticity (HELP) mechanisms.
Minimum Emissions Configuration of a Green Energy–Steel System: An Analytical Model
May 2022
Publication
The need to significantly reduce emissions from the steelmaking sector requires effective and ready-to-use technical solutions. With this aim different decarbonization strategies have been investigated by both researchers and practitioners. To this concern the most promising pathway is represented by the replacement of natural gas with pure hydrogen in the direct reduced iron (DRI) production process to feed an electric arc furnace (EAF). This solution allows to significantly reduce direct emissions of carbon dioxide from the DRI process but requires a significant amount of electricity to power electrolyzers adopted to produce hydrogen. The adoption of renewable electricity sources (green hydrogen) would reduce emissions by 95–100% compared to the blast furnace–basic oxygen furnace (BF–BOF) route. In this work an analytical model for the identification of the minimum emission configuration of a green energy–steel system consisting of a secondary route supported by a DRI production process and a renewable energy conversion system is proposed. In the model both technological features of the hydrogen steel plant and renewable energy production potential of the site where it is to be located are considered. Compared to previous studies the novelty of this work consists of the joint modeling of a renewable energy system and a steel plant. This allows to optimize the overall system from an environmental point of view considering the availability of green hydrogen as an inherent part of the model. Numerical experiments proved the effectiveness of the model proposed in evaluating the suitability of using green hydrogen in the steelmaking process. Depending on the characteristics of the site and the renewable energy conversion system adopted decreases in emissions ranging from 60% to 91% compared to the BF–BOF route were observed for the green energy–steel system considered It was found that the environmental benefit of using hydrogen in the secondary route is strictly related to the national energy mix and to the electrolyzers’ technology. Depending on the reference context it was found that there exists a maximum value of the emission factor from the national electricity grid below which is environmentally convenient to produce DRI by using only hydrogen. It was moreover found that the lower the electricity consumption of the electrolyzer the higher the value assumed by the emission factor from the electricity grid which makes the use of hydrogen convenient.
Mechanism of Action of Polytetrafluoroethylene Binder on the Performance and Durability of High-temperature Polymer Electrolyte Fuel Cells
Feb 2021
Publication
In this work new insights into impacts of the polytetrafluoroethylene (PTFE) binder on high temperature polymer electrolyte fuel cells (HT-PEFCs) are provided by means of various characterizations and accelerated stress tests. Cathodes with PTFE contents from 0 wt% to 60 wt% were fabricated and compared using electrochemical measurements. The results indicate that the cell with 10 wt% PTFE in the cathode catalyst layer (CCL) shows the best performance due to having the lowest mass transport resistance and cathode protonic resistance. Moreover cyclic voltammograms show that Pt (100) edge and corner sites are significantly covered by PTFE and phosphate anions when the PTFE content is higher than 25 wt%. Open-circuit and low load-cycling conditions are applied to accelerate degradation processes of the HT-PEFCs. The PTFE binder shows a network structure in the pores of the catalyst layer which reduces phosphoric acid leaching during the aging tests. In addition the high binder HT-PEFCs more easily suffer from a mass transport problem leading to more severe performance degradation.
A Numerical Performance Study of a Fixed-bed Reactor for Methanol Synthesis by CO2 Hydrogenation
Mar 2021
Publication
Synthetic fuels are needed to replace their fossil counterparts for clean transport. Presently their production is still inefficient and costly. To enhance the process of methanol production from CO2 and H2 and reduce its cost a particle-resolved numerical simulation tool is presented. A global surface reaction model based on the Langmuir-Hinshelwood-Hougen-Watson kinetics is utilized. The approach is first validated against standard benchmark problems for non-reacting and reacting cases. Next the method is applied to study the performance of methanol production in a 2D fixed-bed reactor under a range of parameters. It is found that methanol yield enhances with pressure catalyst loading reactant ratio and packing density. The yield diminishes with temperature at adiabatic conditions while it shows non-monotonic change for the studied isothermal cases. Overall the staggered and the random catalyst configurations are found to outperform the in-line system.
Recent Progress in Hydrogen Storage
Nov 2008
Publication
The ever-increasing demand for energy coupled with dwindling fossil fuel resources make the establishment of a clean and sustainable energy system a compelling need. Hydrogen-based energy systems offer potential solutions. Although in the long-term the ultimate technological challenge is large-scale hydrogen production from renewable sources the pressing issue is how to store hydrogen efficiently on board hydrogen fuel-cell vehicles.
The Limitations of Hydrogen Blending in the European Gas Grid
Jan 2022
Publication
In recent years various studies have put forward the prospect of relying on low-carbon or renewable gases such as green hydrogen (H2) or biomethane to replace the supply of natural gas. Hydrogen in particular is receiving much attention as a versatile energy carrier that could complement direct electrification in a plethora of end-uses and questions over its production and deployment play an important part in the ongoing discussions around the energy chapters of the European Commission’s Green Deal agenda.
The aim of the short study was to assess the technical feasibility emission savings and cost impacts of the addition of hydrogen to the existing gas transport network the so-called practice of “hydrogen blending” which is currently being discussed as a deployment pathway in the context of the review of the EU Gas Market Regulation (GMR) and the Trans-European Networks for Energy (TEN-E) regulation.
The document can be downloaded from their website
The aim of the short study was to assess the technical feasibility emission savings and cost impacts of the addition of hydrogen to the existing gas transport network the so-called practice of “hydrogen blending” which is currently being discussed as a deployment pathway in the context of the review of the EU Gas Market Regulation (GMR) and the Trans-European Networks for Energy (TEN-E) regulation.
The document can be downloaded from their website
Great Expectations: Asia, Australia and Europe Leading Emerging Green Hydrogen Economy, but Project Delays Likely
Aug 2020
Publication
In July 2020 the European Union unveiled its new Hydrogen Strategy a visionary plan to accelerate the adoption of green hydrogen to meet the EU’s net-zero emissions goal by 2050. Combined with smaller-scale plans in South Korea and Japan IEEFA believes this could form the beginnings of a global green hydrogen economy.
Green hydrogen produced exclusively with renewable energy has been acclaimed for decades but ever lower solar electricity costs mean this time really is different.
We expect the EU’s initiative to find strong support as the proposed investment of €430bn by 2030 places it in pole position to develop a world-class green energy manufacturing industry and provides a vital bridge for energy transition by repurposing existing ‘natural’ gas pipelines and fossil-fuel dependent ports.
In the past year numerous green hydrogen projects have been proposed primarily in Asia Europe Australia.
We estimate there are 50 viable projects globally announced in the past year with a total hydrogen production capacity of 4 million tons per annum and renewable power capacity of 50 gigawatts (GW) requiring capex of US$75bn.
The paper can be download on the IEEFA website
Green hydrogen produced exclusively with renewable energy has been acclaimed for decades but ever lower solar electricity costs mean this time really is different.
We expect the EU’s initiative to find strong support as the proposed investment of €430bn by 2030 places it in pole position to develop a world-class green energy manufacturing industry and provides a vital bridge for energy transition by repurposing existing ‘natural’ gas pipelines and fossil-fuel dependent ports.
In the past year numerous green hydrogen projects have been proposed primarily in Asia Europe Australia.
We estimate there are 50 viable projects globally announced in the past year with a total hydrogen production capacity of 4 million tons per annum and renewable power capacity of 50 gigawatts (GW) requiring capex of US$75bn.
The paper can be download on the IEEFA website
Numerical Simulations of Cryogenic Hydrogen Cooling in Vortex Tubes with Smooth Transitions
Mar 2021
Publication
Improving efficiency of hydrogen cooling in cryogenic conditions is important for the wider applications of hydrogen energy systems. The approach investigated in this study is based on a Ranque-Hilsch vortex tube (RHVT) that generates temperature separation in a working fluid. The simplicity of RHVT is also a valuable characteristic for cryogenic systems. In the present work novel shapes of RHVT are computationally investigated with the goal to raise efficiency of the cooling process. Specifically a smooth transition is arranged between a vortex chamber where compressed gas is injected and the main tube with two exit ports at the tube ends. Flow simulations have been carried out using STAR-CCM+ software with the real-gas Redlich-Kwong model for hydrogen at temperatures near 70 K. It is determined that a vortex tube with a smooth transition of moderate size manifests about 7% improvement of the cooling efficiency when compared vortex tubes that use traditional vortex chambers with stepped transitions and a no-chamber setup with direct gas injection.
Metastable Metal Hydrides for Hydrogen Storage
Oct 2012
Publication
The possibility of using hydrogen as a reliable energy carrier for both stationary and mobile applications has gained renewed interest in recent years due to improvements in high temperature fuel cells and a reduction in hydrogen production costs. However a number of challenges remain and new media are needed that are capable of safely storing hydrogen with high gravimetric and volumetric densities. Metal hydrides and complex metal hydrides offer some hope of overcoming these challenges; however many of the high capacity “reversible” hydrides exhibit a large endothermic decomposition enthalpy making it difficult to release the hydrogen at low temperatures. On the other hand the metastable hydrides are characterized by a low reaction enthalpy and a decomposition reaction that is thermodynamically favorable under ambient conditions. The rapid low temperature hydrogen evolution rates that can be achieved with these materials offer much promise for mobile PEM fuel cell applications. However a critical challenge exists to develop new methods to regenerate these hydrides directly from the reactants and hydrogen gas. This spotlight paper presents an overview of some of the metastable metal hydrides for hydrogen storage and a few new approaches being investigated to address the key challenges associated with these materials.
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