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Ammonia Production from Clean Hydrogen and the Implications for Global Natural Gas Demand
Jan 2023
Publication
Non-energy use of natural gas is gaining importance. Gas used for 183 million tons annual ammonia production represents 4% of total global gas supply. 1.5-degree pathways estimate an ammonia demand growth of 3–4-fold until 2050 as new markets in hydrogen transport shipping and power generation emerge. Ammonia production from hydrogen produced via water electrolysis with renewable power (green ammonia) and from natural gas with CO2 storage (blue ammonia) is gaining attention due to the potential role of ammonia in decarbonizing energy value chains and aiding nations in achieving their net-zero targets. This study assesses the technical and economic viability of different routes of ammonia production with an emphasis on a systems level perspective and related process integration. Additional cost reductions may be driven by optimum sizing of renewable power capacity reducing losses in the value chain technology learning and scale-up reducing risk and a lower cost of capital. Developing certification and standards will be necessary to ascertain the extent of greenhouse gas emissions throughout the supply chain as well as improving the enabling conditions including innovative finance and de-risking for facilitating international trade market creation and large-scale project development.
Reforming Processes for Syngas Production: A Mini-review on the Current Status, Challenges, and Prospects for Biomass Conversion to Fuels
Mar 2022
Publication
Dedicated bioenergy combined with carbon capture and storage are important elements for the mitigation scenarios to limit the global temperature rise within 1.5 °C. Thus the productions of carbon-negative fuels and chemicals from biomass is a key for accelerating global decarbonisation. The conversion of biomass into syngas has a crucial role in the biomass-based decarbonisation routes. Syngas is an intermediate product for a variety of chemical syntheses to produce hydrogen methanol dimethyl ether jet fuels alkenes etc. The use of biomass-derived syngas has also been seen as promising for the productions of carbon negative metal products. This paper reviews several possible technologies for the production of syngas from biomass especially related to the technological options and challenges of reforming processes. The scope of the review includes partial oxidation (POX) autothermal reforming (ATR) catalytic partial oxidation (CPO) catalytic steam reforming (CSR) and membrane reforming (MR). Special attention is given to the progress of CSR for biomass-derived vapours as it has gained significant interest in recent years. Heat demand and efficiency together with properties of the reformer catalyst were reviewed more deeply in order to understand and propose solutions to the problems that arise by the reforming of biomass-derived vapours and that need to be addressed in order to implement the technology on a big scale.
The Use of Strontium Ferrite in Chemical Looping Systems
May 2020
Publication
This work reports a detailed chemical looping investigation of strontium ferrite (SrFeO3−δ) a material with the perovskite structure type able to donate oxygen and stay in a nonstoichiometric form over a broad range of oxygen partial pressures starting at temperatures as low as 250°C (reduction in CO measured in TGA). SrFeO3−δ is an economically attractive simple but remarkably stable material that can withstand repeated phase transitions during redox cycling. Mechanical mixing and calcination of iron oxide and strontium carbonate was evaluated as an effective way to obtain pure SrFeO3−δ. In–situ XRD was performed to analyse structure transformations during reduction and reoxidation. Our work reports that much deeper reduction from SrFeO3−δ to SrO and Fe is reversible and results in oxygen release at a chemical potential suitable for hydrogen production. Thermogravimetric experiments with different gas compositions were applied to characterize the material and evaluate its available oxygen capacity. In both TGA and in-situ XRD experiments the material was reduced below δ=0.5 followed by reoxidation either with CO2 or air to study phase segregation and reversibility of crystal structure transitions. As revealed by in-situ XRD even deeply reduced material regenerates at 900°C to SrFeO3−δ with a cubic structure. To investigate the catalytic behaviour of SrFeO3−δ in methane combustion experiments were performed in a fluidized bed rig. These showed SrFeO3−δ donates O2 into the gas phase but also assists with CH4 combustion by supplying lattice oxygen. To test the material for combustion and hydrogen production long cycling experiments in a fluidized bed rig were also performed. SrFeO3−δ showed stability over 30 redox cycles both in experiments with a 2-step oxidation performed in CO2 followed by air as well as a single step oxidation in CO2 alone. Finally the influence of CO/CO2 mixtures on material performance was tested; a fast and deep reduction in elevated pCO2 makes the material susceptible to carbonation but the process can be reversed by increasing the temperature or lowering pCO2.
Approaches and Methods to Demonstrate Repurposing of the UK's Local Transmission System (LTS) Pipelines for Transportation of Hydrogen
Sep 2021
Publication
Hydrogen has the potential as an energy solution to contribute to decarbonisation targets as it has the capability to deliver low-carbon energy at the scale required. For this to be realised the suitability of the existing natural gas pipeline networks for transporting hydrogen must be established. The current paper describes a feasibility study that was undertaken to assess the potential for repurposing the UK’s Local Transmission System (LTS) natural gas pipelines for hydrogen service. The analysis focused on SGN’s network which includes 3000 km of LTS pipelines in Scotland and the south of England. The characteristics of the LTS pipelines in terms of materials of construction and operation were first evaluated. This analysis showed that a significant percentage of SGN’s LTS network consists of lower strength grades of steel pipeline that operate at low stresses which are factors conducive to a pipeline’s suitability for hydrogen service. An assessment was also made of where existing approaches in pipeline operation may require modifications for hydrogen. The effects of changes in mechanical properties of steel pipelines on integrity and lifetime as a result of potential hydrogen degradation were demonstrated using fitness-for-purpose analysis. A review of pipeline risk assessment and Land-Use Planning (LUP) zone calculations for hydrogen was undertaken to identify any required changes. Case studies on selected sections of the LTS pipeline were then carried out to illustrate the potential changes to LUP zones. The work concluded with a summary of identified gaps that require addressing to ensure safe pipeline repurposing for hydrogen which cover materials performance inspection risk assessment land use planning and procedures.
Advanced Hydrogen Production through Methane Cracking: A Review
Jul 2015
Publication
Hydrogen is widely produced and used for our day-to-day needs. It has also the potential to be used as fuel for industry or can be used as an energy carrier for stationary power. Hydrogen can be produced by different processes like from fossil fuels (Steam methane reforming coal gasification cracking of natural gas); renewable resources (electrolysis wind etc.); nuclear energy (thermochemical water splitting). In this paper few processes have been discussed briefly. Cracking of methane has been given special emphasis in this review for production of hydrogen. There are mainly two types of cracking non-catalytic and catalytic. Catalytic cracking of methane is governed mainly by finding a suitable catalyst; its generation deactivation activation and filament formation for the adsorption of carbon particles (deposited on metal surface); study of metallic support which helps in finding active sites of the catalyst for the reaction to proceed easily. Non-catalytic cracking of methane is mainly based on thermal cracking. Moreover several thermal cracking processes with their reactor configurations have been discussed.
Techno-economic Evaluation on a Hybrid Technology for Low Hydrogen Concentration Separation and Purification from Natural Gas Grid
Jul 2020
Publication
Hydrogen can be stored and distributed by injecting into existing natural grids then at the user site separated and used in different applications. The conventional technology for hydrogen separation is pressure swing adsorption (PSA). The recent NREL study showed the extraction cost for separating hydrogen from a 10% H2 stream with a recovery of 80% is around 3.3e8.3 US$/kg. In this document new system configurations for low hydrogen concentration separation from the natural gas grid by combining novel membrane-based hybrid technologies will be described in detail. The focus of the manuscript will be on the description of different configurations for the direct hydrogen separation which comprises a membrane module a vacuum pump and an electrochemical hydrogen compressor. These technological combinations bring substantial synergy effect of one another while improving the total hydrogen recovery purity and total cost of hydrogen. Simulation has been carried out for 17 different configurations; according to the results a configuration of two-stage membrane modules (in series) with a vacuum pump and an electrochemical hydrogen compressor (EHC) shows highest hydrogen purity (99.9997%) for 25 kg/day of hydrogen production for low-pressure grid. However this configuration shows a higher electric consumption (configuration B) due to the additional mechanical compressor between the two-stage membrane modules and the EHC. Whereas when the compressor is excluded and a double skin Pd membrane (PdDS) module is used in a single stage while connected to a vacuum pump (configuration A5) the hydrogen purity (99.92%) slightly decreases yet the power consumption considerably improves (1.53 times lower). Besides to these two complementary configurations the combination of a single membrane module a vacuum pump and the electrochemical compressor has been also carried out (configuration A) and results show that relatively higher purity can be achieved. Based on four master configurations this document presents a different novel hybrid system by integrating two to three technologies for hydrogen purification combined in a way that enhances the strengths of each of them.
Experimental Investigation on the Burning Behavior of Homogenous H2-CO-Air Mixtures in an Obstructed Semi-confined Channel
Sep 2021
Publication
In the current work the combustion behavior of hydrogen-carbon monoxide-air mixtures in semiconfined geometries is investigated in a large horizontal channel facility (dimensions 9 m x 3 m x 0.6 m (L x W x H)) as a part of a joint German nuclear safety project. In the channel with evenly distributed obstacles (blockage ratio 50%) and an open to air ground face homogeneous H2-CO-air mixtures are ignited at one end. The combustion behavior of the mixture is analyzed using the signals of pressure sensors modified thermocouples and ionization probes for flame front detection that are distributed along the channel ceiling. In the experiments various fuel concentrations (cH2 + cCO = 14 to 22 Vol%) with different H2:CO ratios (75:25 50:50 and 25:75) are used and the transition regions for a significant flame acceleration to sonic speed (FA) as well as to a detonation (DDT) are investigated. The conditions for the onset of these transitions are compared with earlier experiments performed in the same facility with H2-air mixtures. The results of this work will help to allow a more realistic estimation of the pressure loads generated by the combustion of H2-CO-air mixtures in obstructed semi-confined geometries.
Demonstration of Green Hydrogen Production Using Solar Energy at 28% Efficiency and Evaluation of its Economic Viability
Jan 2021
Publication
The solar to hydrogen (STH) efficiency of photovoltaic-electrolysis (PV-E) setups is a key parameter to lower the cost of green hydrogen produced. Commercial c-Si solar cells have neared saturation with respect to their efficiency which warrants the need to look at alternative technologies. In this work we report a concentrator photovoltaic-electrolysis (CPV-E) setup with a STH efficiency of 28% at 41 suns (without the use of Fresnel lenses) the highest reported efficiency using an alkaline system to date. Using this as a base case we carried out a detailed techno-economic (TEA) analysis which showed that despite the high cost associated with CPV cells the levelized cost of hydrogen (LCOH) is at $5.9 kg1 close to that from c-Si solar farms ($4.9 kg1 ) primarily due to the high STH efficiency. We also report sensitivity analysis of factors affecting both CPV and alkaline electrolyser systems such as the CPV module efficiency and installed capacity electrolyser stack lifetime operating current density and working hours. Our results indicate that in a scenario where the installed capacity of CPV technology matches that of silicon and with an electrolyser operating current density of 0.7 A cm2 the LCOH from CPV electrolysis systems can be.
CO2 Emissions Reduction through Increasing H2 Participation in Gaseous Combustible—Condensing Boilers Functional Response
Apr 2022
Publication
Considering the imperative reduction in CO2 emissions both from household heating and hot water producing facilities one of the mainstream directions is to reduce hydrocarbons in combustibles by replacing them with hydrogen. The authors analyze condensing boilers operating when hydrogen is mixed with standard gaseous fuel (CH4 ). The hydrogen (H2 ) volumetric participation in the mixture is considered to vary in the range of 0 to 20%. The operation of the condensing boilers will be numerically modeled by computational programs and prior validated by experimental studies concluded in a European Certified Laboratory. The study concluded that an increase in the combustible flow with 16% will compensate the maximum H2 concentration situation with no other implications on the boiler’s thermal efficiency together with a decrease in CO2 emissions by approximately 7%. By assuming 0.9 (to/year/boiler) the value of CO2 emissions reduction for the condensing boiler determined in the paper and extrapolating it for the estimated number of boilers to be sold for the period 2019–2024 a 254700-ton CO2/year reduction resulted.
Present and Projected Developments in Hydrogen Production: A Technological Review
Mar 2022
Publication
Energy supplies that are safe environmentally friendly dependable and cost-effective are important for society's long-term growth and improved living standards though political social and economic barriers may inhibit their availability. Constantly increasing energy demand is induced by substantial population growth and economic development putting an increasing strain on fossil fuel management and sustainability which account for a major portion of this rising energy demand and moreover creates difficulties because of greenhouse gas emissions growth and the depletion of resources. Such impediments necessitate a global shift away from traditional energy sources and toward renewables. Aside from its traditional role is viewed as a promising energy vector and is gaining international attention as a promising fuel path as it provides numerous benefits in use case scenarios and unlike other synthesized carbon-based fuels could be carbon-free or perhaps even negative on a life-cycle criterion. Hydrogen ( ) is one of the most significant chemical substances on earth and can be obtained as molecular dihydrogen through various techniques from both non-renewable and renewable sources. The drive of this paper is to deliver a technological overview of hydrogen production methods. The major challenges development and research priorities and potential prospects for production was discussed.
Techno-Economic Analysis of a Novel Hydrogen-Based Hybrid Renewable Energy System for Both Grid-Tied and Off-Grid Power Supply in Japan: The Case of Fukushima Prefecture
Jun 2020
Publication
After the Great East Japan Earthquake energy security and vulnerability have become critical issues facing the Japanese energy system. The integration of renewable energy sources to meet specific regional energy demand is a promising scenario to overcome these challenges. To this aim this paper proposes a novel hydrogen-based hybrid renewable energy system (HRES) in which hydrogen fuel can be produced using both the methods of solar electrolysis and supercritical water gasification (SCWG) of biomass feedstock. The produced hydrogen is considered to function as an energy storage medium by storing renewable energy until the fuel cell converts it to electricity. The proposed HRES is used to meet the electricity demand load requirements for a typical household in a selected residential area located in Shinchi-machi in Fukuoka prefecture Japan. The techno-economic assessment of deploying the proposed systems was conducted using an integrated simulation-optimization modeling framework considering two scenarios: (1) minimization of the total cost of the system in an off-grid mode and (2) maximization of the total profit obtained from using renewable electricity and selling surplus solar electricity to the grid considering the feed-in-tariff (FiT) scheme in a grid-tied mode. As indicated by the model results the proposed HRES can generate about 47.3 MWh of electricity in all scenarios which is needed to meet the external load requirement in the selected study area. The levelized cost of energy (LCOE) of the system in scenarios 1 and 2 was estimated at 55.92 JPY/kWh and 56.47 JPY/kWh respectively
Future Electricity Series Part 1 - Power from Fossil Fuels
Apr 2013
Publication
Power from Fossil Fuels analyses the role of coal and gas power generation in the UK's future power generation mix. It is the first of three reports in Carbon Connect's 2013 research inquiry the Future Electricity Series which examines what role fossil fuels renewables and nuclear can play in providing secure sustainable and affordable electricity in the UK. The report finds that significantly decarbonising the power sector by 2030 will prove the most successful strategy on energy sustainability security and affordability grounds and that switching the UK’s reliance on coal to gas generation - while using fossil fuel power stations increasingly for backup purposes - will be the most viable method of achieving this. The independent report chaired by former energy minister Charles Hendry MP and Opposition Energy and Climate Change Spokesperson in the House of Lords Baroness Worthington was compiled between January and April 2013 and received contributions from over 30 experts in academia industry Parliament and Government and was launched in Parliament on the 22nd April 2013. This independent inquiry was sponsored by the Institution of Gas Engineers and Managers
Building Hydrogen Competence, a Technology Aligned Skills and Knowledge Approach
Sep 2021
Publication
There is a pressing need for a framework and strategic approach to be taken to workforce safety training requirements of new hydrogen projects. It is apparent that organisations embarking on projects utilizing or producing green hydrogen need to implement a program of training for their workforce in order to ensure that all personnel within their organisation understand not only the environmental benefits of green hydrogen but also the safety considerations that come with either producing or using hydrogen as a fuel. Energy Transition must be safe to be successful. If such an approach is taken by industry and stakeholders it is also possible to use the high level content as a vehicle and basis to offer public audiences which also require a basic level of understanding in order to fully accept the transition to using hydrogen more widely as a fuel. This will be crucial to the success of national hydrogen strategies. Coeus Energy has developed an innovative framework of training following engagement with operators keen to ensure their duty of care responsibilities have been met. Whilst having highly skilled personnel already employed within their organisations specific hydrogen content is still required for workforce competence. This is where the framework need arises as the knowledge is required at all levels of an organisation.
CFD Simulation of Pressure Reduction Inside Large-scale Liquefied Hydrogen Tank
Sep 2021
Publication
Building the international hydrogen supply chain requires the large-scale liquefied hydrogen(LH2) carrier. During shipping LH2 with LH2 Carrier the tank is pressurized by LH2 evaporation due to heat ingress from outside. Before unloading LH2 at the receiving terminal reducing the tank pressure is essential for the safe tank operation. However pressure reduction might cause flashing leading to rapid vaporization of liquefied hydrogen liquid leakage. Moreover it was considered that pressure recovery phenomenon which was not preferred in terms of tank pressure management occurred at the beginning of pressure reduction. Hence the purpose of our research is to clarify the phenomenon inside the cargo tank during pressure reduction. The CFD analysis of the pressure reduction phenomenon was conducted with the VOF based in-house CFD code utilizing the C-CUP scheme combined with the hybrid Level Set and MARS method. In our previous research the pressure reduction experiments with the 30 m³ LH2 tank were simulated and the results showed that the pressure recovery was caused by the boiling delay and the tank pressure followed the saturation pressure after the liquid was fully stirred. In this paper the results were re-evaluated in terms of temperature. While pressure reduction was dominant the temperature of vapor-liquid interface decreased. Once the boiling bubble stirred the interface its temperature reached the saturation temperature after pressure recovery occurred. Moreover it was found that the liquid temperature during pressure reduction could not be measured because of the boiling from the wall of the thermometer. The CFD analysis on pressure reduction of 1250 m³ tank for the LH2 Carrier was also very could occur in the case of the 1250 m³ tank in a certain condition. These results provide new insight into the development of the LH2 carrier.
Outlook of Fermentative Hydrogen Production Techniques: An Overview of Dark, Photo and Integrated Dark-photo Fermentative Approach to Biomass
Jan 2019
Publication
Biomass can be a sustainable choice for bioenergy production worldwide. Biohydrogen production using fermentative conversion of biomass has gained great interest during the last decade. Besides being an efficient transportation fuel biohydrogen can also be also be a low-carbon source of heat and electricity. Microbes assisted conversion (bioconversion) can be take place either in presence or absence of light. This is called photofermentation or dark-fermentation respectively. This review provides an overview of approaches of fermentative hydrogen production. This includes: dark photo and integrated fermentative modes of hydrogen production; the molecular basis behind its production and diverse range of its applicability industrially. Mechanistic understanding of the metabolic pathways involved in biomass-based fermentative hydrogen production are also reviewed.
Energy Management Strategies for a Zero-emission Hybrid Domestic Ferry
Oct 2021
Publication
The paper presents three approaches for the sizing and control of a maritime hybrid power-plant equipped with proton exchange membrane fuel cells and batteries. The study focuses on three different power-plant configurations including the energy management strategy and the power-plant component sizing. The components sizing is performed following the definition of the energy management strategy using the sequential optimization approach. These configurations are tested using a dynamic model developed in Simulink. The simulations are carried out to validate the technical feasibility of each configuration for maritime use. Each energy management strategy is developed to allow for the optimization of a chosen set of parameters such as hydrogen consumption and fuel cell degradation. It is observed that in the hybrid power-plant optimization there are always trade-offs and the optimization should be carried out by prioritizing primary factors the ship owner considers most important for day-to-day operations.
Influence of Non-equilibrium Conditions on Liquid Hydrogen Storage Tank Behavior
Sep 2021
Publication
In a liquid hydrogen storage tank hydrogen vapor exists above the cryogenic liquid. A common modeling assumption of a liquid hydrogen tank is thermodynamic equilibrium. However this assumption may not hold in all conditions. A non-equilibrium storage tank with a pressure relief valve and a burst disc in parallel was modeled in this work. The model includes different boiling regimes to handle scenarios with high heat transfer. The model was first validated with a scenario where normal boil-off from an unused tank was compared to experimental data. Then four abnormal tank scenarios were explored: a loss of vacuum in the insulation layer a high ambient temperature (to simulate an engulfing fire) a high ambient temperature with a simultaneous loss of vacuum and high conduction through the insulation layer. The burst disc of the tank opened only in the cases with extreme heat transfer to the tank (i.e. fire with a loss of vacuum and high insulation conductivity) quickly releasing the hydrogen. In the cases with only a loss of vacuum or only external heat from fire the pressure relief valve on the tank managed to moderate the pressure below the burst disc activation pressure. The high insulation conductivity case highlights differences between the equilibrium and non-equilibrium tank models. The mass loss from the tank through the burst disc is slower using a non-equilibrium model because mass transfer from the liquid to gas phase within the tank becomes limiting. The implications of this model and how it can be used to help inform safety codes and standards are discussed.
Preliminary Design of a Self-Sufficient Electrical Storage System Based on Electrolytic Hydrogen for Power Supply in a Residential Application
Oct 2021
Publication
The use of renewable energy and hydrogen technology is a sustainable solution for the intermittent feature of renewable energies. Hence the aim of the present work is to design a self-sufficient system for a one-family house by coupling a solar photovoltaic array and an anion exchange membrane water electrolyzer (AEMWE). The first step is the selection of the photovoltaic panel by using PV-SYST 7.0 software. Then the hydrogen production system is calculated by coupling the electrolyzer and photovoltaic panel current–potential curves. A fuel cell is selected to use the hydrogen produced when solar energy is not available. Finally the hydrogen storage tank is also estimated to store hydrogen for a design basis of four consecutive cloudy days according to the hydrogen consumption of the fuel cell. The whole system is designed by a simple procedure for a specific location in Ciudad Real (Spain) for January which is known as the coldest month of the year. The simple procedure described in this work could be used elsewhere and demonstrated that the hydrogen production at low scale is a suitable technology to use renewable energy for self-energy supporting in a residential application without any connection to the grid.
Recent Developments of Membranes and Electrocatalysts for the Hydrogen Production by Anion Exchange Membrane Water Electrolysers: A Review
Nov 2022
Publication
Hydrogen production using anion exchange membrane water electrolysis (AEMWE) offers hope to the energy crisis faced by humanity. AEM electrolysis can be coupled with intermittent and renewable energy sources as well as with the use of low-cost electrocatalysts and other low-cost stack components. In AEM water electrolysis one of the biggest advantages is the use of low-cost transition metal catalysts instead of traditional noble metal electrocatalysts. AEMWE is still in its infancy despite irregular research on catalysts and membranes. In order to generate commercially viable hydrogen AEM water electrolysis technology must be further developed including energy efficiency membrane stability stack feasibility robustness ion conductivity and cost reduction. An overview of studies that have been conducted on electrocatalysts membranes and ionomers used in the AEMWEs is here reported with the aim that AEMWE research may be made more practical by this review report by bridging technological gaps and providing practical research recommendations leading to the production of scalable hydrogen.
Hydrogen Sensing Properties of UV Enhanced Pd-SnO2 Nano-Spherical Composites at Low Temperature
Sep 2021
Publication
Metal oxide semiconductor (MOS) is promising in developing hydrogen detectors. However typical MOS materials usually work between 200-500°C which not only restricts their application in flammable and explosive gases detection but also weakens sensor stability and causes high power consumption. This paper studies the sensing properties of UV enhanced Pd-SnO2 nano-spherical composites at 80-360 ℃. In the experiment Pd of different molar ratios (0.5 2.5 5.0 10.0) was doped into uniform spherical SnO2 nanoparticles by a hydrothermal synthesis method. A xenon lamp with a filter was used as the ultraviolet excitation light source to examine the response of the spherical Pd- SnO2 nanocomposite to 50-1000 ppm H2 gas. The influence of different intensities of ultraviolet light on the gas-sensing properties of composite materials compared with dark condition was analyzed. The experiments show that the conductivity of the composites can be greatly stabilized and the thermal excitation temperature can be reduced to 180 ℃ under the effect of UV enhancement. A rapid response (4.4/ 17.4 s) to 200 ppm of H2 at 330 °C can be achieved by the Pd-SnO2 nanocomposites with UV assistance. The mechanism may be attributed to light motivated electron-hole pairs due to built-in electric fields under UV light illumination which can be captured by target gases and lead to UV controlled gas sensing performance. Catalytic active sites of hydrogen are provided on the surface of the mixed material by Pd. The results in this study can be helpful in reducing the response temperature of MOS materials and improving the performance of hydrogen detectors."
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