- Home
- A-Z Publications
- Publications
Publications
H2-powered Aviation at Airports – Design and Economics of LH2 Refueling Systems
Feb 2022
Publication
In this paper the broader perspective of green hydrogen (H2) supply and refueling systems for aircraft is provided as an enabling technology brick for more climate friendly H2-powered aviation. For this two H2 demand scenarios at exemplary airports are determined for 2050. Then general requirements for liquid hydrogen (LH2) refueling setups in an airport environment are derived and techno-economic models for LH2 storage liquefaction and transportation to the aircraft are designed. Finally a cost tradeoff study is undertaken for the design of the LH2 setup including LH2 refueling trucks and a LH2 pipeline and hydrant system. It is found that for airports with less than 125 ktLH2 annual demand a LH2 refueling truck setup is the more economic choice. At airports with higher annual LH2 demands a LH2 pipeline & hydrant system can lead to slight cost reductions and enable safer and faster refueling. However in all demand scenarios the refueling system costs only mark 3 to 4% of the total supply costs of LH2. The latter are dominated by the costs for green H2 produced offsite followed by the costs for liquefaction of H2 at an airport. While cost reducing scaling effects are likely to be achieved for H2 liquefaction plants other component capacities would already be designed at maximum capacities for medium-sized airports. Furthermore with annual LH2 demands of 100 ktLH2 and more medium and larger airports could take a special H2 hub role by 2050 dominating regional H2 consumption. Finally technology demonstrators are required to reduce uncertainty around major techno-economic parameters such as the investment costs for LH2 pipeline & hydrant systems.
Reducing the Cost of Low-carbon Hydrogen Production via Emerging Chemical Looping Process
Jan 2023
Publication
A thorough techno-economic analysis where inherent carbon capture is examined against state-of-the-art blue hydrogen production configurations for large (100000 Nm3 /h) and very large (333000 Nm3 /h) capacities. Advanced solvent-based technologies based on post-combustion capture and auto-thermal reformer combined with a gas heated reformer are simulated with process flowsheet software and compared with the emerging chemical looping process. A network of dynamically operated packed bed reactors has been designed and modelled using an in-house code and key parameters generating uncertainties in the results have been examined in a sensitivity analysis. The chemical looping reforming process presents a higher net reforming efficiency than the benchmark cases (8.2 % higher at large scale and 1.5 % higher at very large scale) ranged 75.4–75.7 % while the specific energy for CO2 avoidance is negative in the range of − 0.78 to − 0.85 MJ/kgCO2. In the carbon capture cases the chemical looping reforming in packed beds technology generated a levelised cost of hydrogen of 168.9 £/kNm3 H2 for the large scale and 159.1 £/kNm3 H2 for the very large scale with the values for the benchmark cases being higher at 196.4 and 166.6 £/kNm3 H2 respectively while the levelised cost of hydrogen values are 1 % higher in the benchmark cases where carbon emission price is accounted for. The carbon capture ratio is 99.9 % for the chemical looping reforming cases compared to 90–91 % for the benchmark ones thus providing a significant foreground for the scale-up and implementation of chemical looping reforming technologies for hydrogen production.
Cost Minimisation of Renewable Hydrogen in a Dutch Neighbourhood While Meeting European Union Sustainability Targets
Jun 2022
Publication
Decentralised renewable energy production in the form of fuels or electricity can have large scale deployment in future energy systems but the feasibility needs to be assessed. The novelty of this paper is in the design and implementation of a mixed integer linear programming optimisation model to minimise the net present cost of decentralised hydrogen production for different energy demands on neighbourhood urban scale while simultaneously adhering to European Union targets on greenhouse gas emission reductions. The energy system configurations optimised were assumed to possibly consist of a variable number or size of wind turbines solar photovoltaics grey grid electricity usage battery storage electrolyser and hydrogen storage. The demands served are hydrogen for heating and mobility and electricity for the households. A hydrogen residential heating project currently being developed in Hoogeveen The Netherlands served as a case study. Six scenarios were compared each taking one or multiple energy demand services into question. For each scenario the levelised cost of hydrogen was calculated. The lowest levelised cost of hydrogen was found for the combined heating and mobility scenario: 8.36 € kg− 1 for heating and 9.83 € kg− 1 for mobility. The results support potential cost reductions of combined demand patterns of different energy services. A sensitivity analysis showed a strong influence of electrolyser efficiency wind turbine parameters and emission reduction factor on levelised cost. Wind energy was strongly preferred because of the lower cost and the low greenhouse gas emissions compared to solar photovoltaics and grid electricity. Increasing electrolyser efficiency and greenhouse gas emission reduction of the used technologies deserve further research.
A Case Study Using Hydrogen Fuel Cell as Range Extender for Lithium Battery Electric Vehicle
Mar 2024
Publication
This paper presents a case study of a lithium battery and fuel cell integrated powertrain system for a renewable energy vehicle. The performance analysis includes evaluating the energy consumption of the vehicle and the efficiency of the power generation components. When driven solely by the lithium battery at average speeds of 15 km/h and 20 km/h it was observed that speed significantly influences the travel distance of the vehicle with higher speeds resulting in lower mileage. The energy efficiency rates were found to be 89.3% and 85.7% at speeds of 15 km/h and 20 km/h respectively indicating an 18.1% decrease in efficiency from low to higher speeds. When the lithium battery is solely charged by the hydrogen fuel cell the efficiency under test conditions reaches approximately 32.5%. In the “FC + B + SC” driving mode which combines the use of the lithium battery fuel cell and solar panel to power the vehicle the travel range can be extended to 50.62 km and 42.05 km respectively representing an increase of over 50% with overall efficiencies of 63.8% and 60.7% respectively. This hybrid powertrain system exhibits rapid dynamic response high energy and power density and enables longer travel distances for the renewable energy vehicle.
Techno-economic Assessment of Electrolytic Hydrogen in China Considering Wind-solar-load Characteristic
Jan 2023
Publication
Hydrogen production by electrolysis is considered an essential means of consuming renewable energy in the future. However the current assessment of the potential of renewable energy electrolysis for hydrogen production is relatively simple and the perspective is not comprehensive. Here we established a Combined Wind and Solar Electrolytic Hydrogen system considering the influence of regional wind-solar-load characteristics and transmission costs to evaluate the hydrogen production potential of 31 provincial-level regions in China in 2050. The results show that in 2050 the levelized cost of hydrogen (LCOH) in China’s provincial regions will still be higher than 10 ¥/kg which is not cost-competitive compared to the current hydrogen production from fossil fuels. It is more cost-effective to deploy wind turbines than photovoltaic in areas with similar wind and solar resources or rich in wind resources. Wind-solar differences impact LCOH equipment capacity configuration and transmission cost composition while load fluctuation significantly impacts LCOH and electricity storage configuration. In addition the sensitivity analysis of 11 technical and economic parameters showed differences in the response performance of LCOH changes to different parameters and the electrolyzer conversion efficiency had the most severe impact. The analysis of subsidy policy shows that for most regions (except Chongqing and Xizang) subsidizing the unit investment cost of wind turbines can minimize LCOH. Nevertheless from the perspective of comprehensive subsidy effect subsidy cost and hydrogen energy development it is more cost-effective to take subsidies for electrolysis equipment with the popularization of hydrogen
Techno-Economic Analysis of Low Carbon Hydrogen Production from Offshore Wind Using Battolyser Technology
Aug 2022
Publication
A battolyser is a combined battery electrolyser in one unit. It is based on flow battery technology and can be adapted to produce hydrogen at a lower efficiency than an electrolyser but without the need for rare and expensive materials. This paper presents a method of determining if a battolyser connected to a wind farm makes economic sense based on stochastic modelling. A range of cost data and operational scenarios are used to establish the impact on the NPV and LCOE of adding a battolyser to a wind farm. The results are compared to adding a battery or an electrolyser to a wind farm. Indications are that it makes economic sense to add a battolyser or battery to a wind farm to use any curtailed wind with calculated LCOE at £56/MWh to £58/MWh and positive NPV over a range of cost scenarios. However electrolysers are still too expensive to make economic sense.
Numerical Prediction of Lean Premixed Hydrogen Deflagrations in Vented Vessels
Sep 2021
Publication
In water-cooled nuclear power plants hydrogen gas can be generated by various mechanisms during an accident. In case combustion of the resulting hydrogen-air mixture within the facility occurs existing containment structures may be compromised and excessive radio-active material can be released to the environment. Thus an improved understanding of the propagation of lean hydrogen deflagrations within buildings and structures is essential for the development of appropriate accident management strategies associated with these scenarios. Following the accident in Fukushima Japan the application of three-dimensional computational fluid dynamics methods to high-fidelity detailed analysis of hydrogen combustion processes in both closed and vented vessels has become more widespread. In this study a recently developed large-eddy-simulation (LES) capability is applied to the prediction of lean premixed hydrogen deflagrations in vented vessels. The LES methodology makes use of a flamelet- or progress-variable-based combustion model coupled with an empirical burning velocity model (BVM) an anisotropic block-based adaptive mesh refinement (AMR) strategy an accurate finite-volume numerical scheme and a mesh independent subfilter-scale (SFS) model. Several different vessel and vent sizes and configurations are considered herein. The LES predictions are compared to experimental data obtained from the Large-Scale Vented Combustion Test Facility (LSVCTF) of the Canadian Nuclear Laboratories (CNL) with both quiescent and turbulent initial conditions. Following descriptions of the LES models LES results for both variable chamber sizes and single- and double-vent cases are presented to illustrate the capabilities of the proposed computational approach. In particular the predicted time histories of pressure as well as the maximum overpressure achieved within the vessels and combustion compartments are compared to those from the LSVCTF experiments. The influences of the modelled ignition process initial turbulence and mesh resolution on the LES results are also discussed. The findings highlight the potential and limitations of the proposed LES approach for accurately describing lean premixed hydrogen deflagrations within vented vessels.
Energy-Efficient Distributed Carbon Capture in Hydrogen Production from Natural Gas
Apr 2011
Publication
Lowering the energy penalty associated with CO2 capture is one of the key issues of Carbon Capture and Storage (CCS) technologies. The efficiency of carbon capture must be improved to reduce the energy penalty because capture stage is the most energy-consuming stage in the entire process of CCS. Energy-efficient distributed carbon capture in hydrogen production has been demonstrated with an advanced membrane reformer system. We have already developed and operated an advanced 40 Nm3 /h-class membrane reformer system and demonstrated its high hydrogen production efficiency of 81.4% (HHV) which is the world highest efficiency in terms of hydrogen production from natural gas. The system has another significant feature that the CO2 concentration in the reactor off-gas is as high as 70~90% and CO2 can be liquefied and separated easily with little energy loss. An apparatus for CO2 capture was combined to the membrane reformer system and over 90% of CO2 in the reactor off-gas was captured by cryogenic separation. The total energy efficiency of hydrogen production even with CO2 capture was still as high as 78.6% (HHV) which is 510% higher than the conventional reforming technologies. The total CO2 emission from hydrogen production was decreased by 50% with only a 3% energy loss. A sensitivity analysis was also carried out to evaluate the effects of the operating conditions of the system on hydrogen production efficiency and CO2 reduction rate.
Current Status and Development Trend of Wind Power Generation-based Hydrogen Production Technology
Jan 2019
Publication
The hydrogen production technology by wind power is an effective mean to improve the utilization of wind energy and alleviate the problem of wind power curtailment. First the basic principles and technical characteristics of the hydrogen production technology by wind power are briefly introduced. Then the history of the hydrogen production technology is reviewed and on this basis the hydrogen production system by wind power is elaborated in detail. In addition the prospect of the application of the hydrogen production technology by wind power is analyzed and discussed. In the end the key technology of the hydrogen production by wind power and the problems to be solved are comprehensively reviewed. The development of hydrogen production technology by wind power is analyzed from many aspects which provides reference for future development of hydrogen production technology by wind power
Aluminium Redox Cycle in Comparison to Pressurized Hydrogen for the Energy Supply of Multi-family Houses
Nov 2022
Publication
Power-to-X technologies that convert renewable electricity to chemically stored energy in “X” may provide a gaseous liquid or solid fuel that can be used in winter to provide both heat and electricity and thus replace fossil fuels that are currently used in many countries with cold winters. This contribution compares two options for power-to-X technologies for providing heat and electricity supply of buildings with high solar photovoltaic coverage at times of low solar availability. The option “compressed hydrogen” is based on water electrolysis that produces hydrogen on-site. This hydrogen is subsequently compressed and stored at high pressure (350 bar) for use in winter by a fuel cell. The option “aluminium redox-cycle” includes an inert electrode high temperature electrolysis process that is carried out at industrial scale. Produced aluminium is subseqeuntly transported to the site of use and converted to hydrogen and heat – and finally to electricity and heat - by aluminium-water reaction in combination with a fuel cell. Results of cost and LCA analysis show that the overall energetic efficiency of the compressed hydrogen process is slightly higher than for the aluminium redox cycle. However the aluminium redox-cycles needs far less on-site storage volume and is likely to become available at lower investment cost for the end user. Total annual cost of ownership and global warming potential of the two options are quite similar.
Discharge Modeling of Large Scale LH2 Experiments with an Engineering Tool
Sep 2021
Publication
Accurate estimation of mass flow rate and release conditions is important for the design of dispersion and combustion experiments for the subsequent validation of CFD codes/models for consequence assessment analysis within related risk assessment studies and for associated Regulation Codes and Standards development. This work focuses on the modelling of the discharge phase of the recent large scale LH2 release and dispersion experiments performed by HSE within the framework of PRESLHY project. The experimental conditions covered sub-cooled liquid stagnation conditions at two pressures (2 and 6 bara) and 3 release nozzle diameters (1 ½ and ¼ inches). The simulations were performed using a 1d engineering tool which accounts for discharge line effects due to friction extra resistance due to fittings and area change. The engineering tool uses the Possible Impossible Flow (PIF) algorithm for choked flow calculations and the Helmholtz Free Energy (HFE) EoS formulation. Three different phase distribution models were applied. The predictions are compared against measured and derived data from the experiments and recommendations are given both regarding engineering tool applicability and future experimental design.
Machine Learning Approach for Prediction of Hydrogen Environment Embrittlement in Austenitic Steels
Jun 2022
Publication
This study introduces a machine learning approach to predict the effect of alloying elements and test conditions on the hydrogen environment embrittlement (HEE) index of austenitic steels for the first time. The correlation between input features and the HEE index was analyzed with Pearson's correlation coefficient (PCC) and Maximum Information Coefficient (MIC) algorithms. The correlation analysis results identified Ni and Mo as dominant features influencing the HEE index of austenitic steels. Based on the analysis results the performance of the four representative machine learning models as a function of the number of top-ranked features was evaluated: random forest (RF) linear regression (LR) Bayesian ridge (BR) and support vector machine (SVM). Regardless of the type and the number of top-ranking features the RF model had the highest accuracy among various models. The machine learning-based approach is expected to be useful in designing new steels having mechanical properties required for hydrogen applications.
A Parametric Approach for Conceptual Integration and Performance Studies of Liquid Hydrogen Short–Medium Range Aircraft
Jul 2022
Publication
The present paper deals with the investigation at conceptual level of the performance of short–medium-range aircraft with hydrogen propulsion. The attention is focused on the relationship between figures of merit related to transport capability such as passenger capacity and flight range and the parameters which drive the design of liquid hydrogen tanks and their integration with a given aircraft geometry. The reference aircraft chosen for such purpose is a box-wing short–mediumrange airplane the object of study within a previous European research project called PARSIFAL capable of cutting the fuel consumption per passenger-kilometre up to 22%. By adopting a retrofitting approach non-integral pressure vessels are sized to fit into the fuselage of the reference aircraft under the assumption that the main aerodynamic flight mechanic and structural characteristics are not affected. A parametric model is introduced to generate a wide variety of fuselage-tank cross-section layouts from a single tank with the maximum diameter compatible with a catwalk corridor to multiple tanks located in the cargo deck and an assessment workflow is implemented to perform the structural sizing of the tanks and analyse their thermodynamic behaviour during the mission. This latter is simulated with a time-marching approach that couples the fuel request from engines with the thermodynamics of the hydrogen in the tanks which is constantly subject to evaporation and depending on the internal pressure vented-out in gas form. Each model is presented in detail in the paper and results are provided through sensitivity analyses to both the technologic parameters of the tanks and the geometric parameters influencing their integration. The guidelines resulting from the analyses indicate that light materials such as the aluminium alloy AA2219 for tanks’ structures and polystyrene foam for the insulation should be selected. Preferred values are also indicted for the aspect ratios of the vessel components i.e. central tube and endcaps as well as suggestions for the integration layout to be adopted depending on the desired trade-off between passenger capacity as for the case of multiple tanks in the cargo deck and achievable flight ranges as for the single tank in the section.
A Brief History of Process Safety Management
Sep 2021
Publication
Common root causes are often to be found in many if not most process safety incidents. Whilst largescale events are relatively rare such events can have devastating consequences. The subsequent investigations often uncover that the risks are rarely visible the direct causes are often hidden and that a ‘normalization of deviation’ is a common human characteristic. Process Safety Management (PSM) builds on the valuable lessons learned from past incidents to help prevent future recurrences. An understanding of how PSM originated and has evolved as a discipline over the past 200 years can be instructive when considering the safety implications of emerging technologies. An example is hydrogen production where risks must be effectively identified mitigated and addressed to provide safe production transportation storage and use .
Recent Application of Nanomaterials to Overcome Technological Challenges of Microbial Electrolysis Cells
Apr 2022
Publication
Microbial electrolysis cells (MECs) have attracted significant interest as sustainable green hydrogen production devices because they utilize the environmentally friendly biocatalytic oxidation of organic wastes and electrochemical proton reduction with the support of relatively lower external power compared to that used by water electrolysis. However the commercialization of MEC technology has stagnated owing to several critical technological challenges. Recently many attempts have been made to utilize nanomaterials in MECs owing to the unique physicochemical properties of nanomaterials originating from their extremely small size (at least <100 nm in one dimension). The extraordinary properties of nanomaterials have provided great clues to overcome the technological hurdles in MECs. Nanomaterials are believed to play a crucial role in the commercialization of MECs. Thus understanding the technological challenges of MECs the characteristics of nanomaterials and the employment of nanomaterials in MECs could be helpful in realizing commercial MEC technologies. Herein the critical challenges that need to be addressed for MECs are highlighted and then previous studies that used nanomaterials to overcome the technological difficulties of MECs are reviewed.
Deployment of Fuel Cell Vehicles and Hydrogen Refueling Station Infrastructure: A Global Overview and Perspectives
Jul 2022
Publication
Hydrogen fuel cell vehicles can complement other electric vehicle technologies as a zeroemission technology and contribute to global efforts to achieve the emission reduction targets. This article spotlights the current deployment status of fuel cells in road transport. For this purpose data collection was performed by the Advanced Fuel Cells Technology Collaboration Programme. Moreover the available incentives for purchasing a fuel cell vehicle in different countries were reviewed and future perspectives summarized. Based on the collected information the development trends in the last five years were analyzed and possible further trends that could see the realization of the defined goals derived. The number of registered vehicles was estimated to be 51437 units with South Korea leading the market with 90% of the vehicles being concentrated in four countries. A total of 729 hydrogen refueling stations were in operation with Japan having the highest number of these. The analysis results clearly indicate a very positive development trend for fuel cell vehicles and hydrogen refueling stations in 2021 with the highest number of new vehicles and stations in a single year paralleling the year’s overall economic recovery. Yet a more ambitious ramp-up in the coming years is required to achieve the set targets.
Hydrogen Bubble Growth in Alkaline Water Electrolysis: An Immersed Boundary Simulation Study
Nov 2022
Publication
Enhancing the efficiency of industrial water electrolysis for hydrogen production is important for the energy transition. In electrolysis hydrogen is produced at the cathode which forms bubbles due to the diffusion of dissolved hydrogen in the surrounding supersaturated electrolyte. Hydrogen (and oxygen) bubbles play an important role in the achievable electrolysis efficiency. The growth of the bubbles is determined by diffusive and convective mass transfer. In turn the presence and the growth of the hydrogen bubbles affect the electrolysis process at the cathode.<br/>In the present study we simulate the growth of a single hydrogen bubble attached to a vertical cathode in a 30 wt KOH solution in a cathodic compartment represented by a narrow channel. We solve the Navier-Stokes equations mass transport equations and potential equation for a tertiary current distribution. A sharp interface immersed boundary method with an artificial compressibility method for the pressure is employed. To verify the numerical accuracy of the method we performed a grid refinement study and checked the global momentum and hydrogen mass balances. We investigate the effects of flow rate and operation pressure upon bubble growth behaviour species concentrations potential and current density. We compare different cases in two ways: for the same time and for the same bubble radius. We observe that increasing the flow velocity leads to a small increase in efficiency. Increasing the operation pressure causes higher hydrogen density which slows down the bubble growth. It is remarkable that for a given bubble radius increasing the pressure leads to a small decrease in efficiency.
Recent Advances in Hybrid Water Electrolysis for Energy-saving Hydrogen Production
Nov 2022
Publication
Electricity-driven water splitting to convert water into hydrogen (H2) has been widely regarded as an efficient approach for H2 production. Nevertheless the energy conversion efficiency of it is greatly limited due to the disadvantage of the sluggish kinetic of oxidation evolution reaction (OER). To effectively address the issue a novel concept of hybrid water electrolysis has been developed for energy– saving H2 production. This strategy aims to replace the sluggish kinetics of OER by utilizing thermodynamically favorable organics oxidation reaction to replace OER. Herein recent advances in such water splitting system for boosting H2 evolution under low cell voltage are systematically summarized. Some notable progress of different organics oxidation reactions coupled with hydrogen evolution reaction (HER) are discussed in detail. To facilitate the development of hybrid water electrolysis the major challenges and perspectives are also proposed.
Permeability Modeling and Estimation of Hydrogen Loss through Polymer Sealing Liners in Underground Hydrogen Storage
Apr 2022
Publication
Fluctuations in renewable energy production especially from solar and wind plants can be solved by large‐scale energy storage. One of the possibilities is storing energy in the form of hydrogen or methane–hydrogen blends. A viable alternative for storing hydrogen in salt caverns is Lined Rock Cavern (LRC) underground energy storage. One of the most significant challenges in LRC for hydrogen storage is sealing liners which need to have satisfactory sealing and mechanical properties. An experimental study of hydrogen permeability of different kinds of polymers was conducted followed by modeling of hydrogen permeability of these materials with different additives (graphite halloysite and fly ash). Fillers in polymers can have an impact on the hydrogen permeability ratio and reduce the amount of polymer required to make a sealing liner in the reservoir. Results of this study show that hydrogen permeability coefficients of polymers and estimated hydrogen leakage through these materials are similar to the results of salt rock after the salt creep process. During 60 days of hydrogen storage in a tank of 1000 m2 inner surface 1 cm thick sealing liner and gas pressure of 1.0 MPa only approx. 1 m3STP of hydrogen will diffuse from the reservoir. The study also carries out the modeling of the hydrogen permeability of materials using the Max‐ well model. The difference between experimental and model results is up to 17% compared to the differences exceeding 30% in some other studies.
Hydrogen Blowdown Release Experiments at Different Temperatures in the Discha-facility
Sep 2021
Publication
In this work experiments on horizontal hydrogen jet releases from a 2.815 dm³ volume tank to the ambience are described. For the main experimental series tank valve and release line were cooled down to a temperature of approx. 80 K in a bath of liquid nitrogen. As a reference similar experiments were also performed with the uncooled tank at ambient temperature. The releases were carried out through four nozzles with different circular orifice diameters from 0.5 to 4 mm and started from initial tank pressures from 0.5 to 20 MPa (rel.). During the releases pressures and temperatures inside the vessel as well as inside the release line were measured. Outside the nozzle further temperature and hydrogen concentration measurements were performed along and besides the jet axis. The electrostatic field builtup in the jet was monitored using two field meters in different distances from the release nozzle and optical observation via photo and video-cameras was performed for the visualization of the H2-jet via the BOS-method. The experiments were performed in the frame of the EU-funded project PRESHLY in which several tests of this program were selected for a comparative computational study the results of which will also be presented at this conference. So on the one hand the paper gives a comprehensive description of the facility on the other hands it also describes the experimental procedure and the main findings.
No more items...