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Quantitive Risk Assessment of the Model Representing Latest Japanese Hydrogen Refuelling Stations
Sep 2021
Publication
Current safety codes and technical standards related to Japanese hydrogen refueling stations (HRSs) have been established based on qualitative risk assessment and quantitative effectiveness validation of safety measures for more than ten years. In the last decade there has been significant development in the technologies and significant increment in operational experience related to HRSs. We performed a quantitative risk assessment (QRA) of the HRS model representing Japanese HRSs with the latest information in the previous study. The QRA results were obtained by summing risk contours derived from each process unit. They showed that the risk contours of 10-3 and 10-4 per year were confined within the HRS boundaries whereas those of 10-5 and 10-6 per year are still present outside the HRS boundaries. Therefore we analyzed the summation of risk contours derived from each unit and identified the largest risk scenarios outside the station. The HRS model in the previous study did not consider fire and blast protection walls which could reduce the risks outside the station. Therefore we conducted a detailed risk analysis of the identified scenarios using 3D structure modeling. The heat radiation and temperature rise of jet fire scenarios that pose the greatest risk to the physical surroundings in the HRS model were estimated in detail based on computational fluid dynamics with 3D structures including fire protection walls. Results show that the risks spreading outside the north- west- and east-side station boundaries are expected to be acceptable by incorporating the fire protection wall into the Japanese HRS model.
Strategies for the Sampling of Hydrogen at Refuelling Stations for Purity Assessment
Aug 2021
Publication
Hydrogen delivered at hydrogen refuelling station must be compliant with requirements stated in different standards which require specialized sampling device and personnel to operate it. Currently different strategies are implemented in different parts of the world and these strategies have already been used to perform 100s of hydrogen fuel sampling in USA EU and Japan. However these strategies have never been compared on a large systematic study. The purpose of this paper is to describe and compare the different strategies for sampling hydrogen at the nozzle and summarize the key aspects of all the existing hydrogen fuel sampling including discussion on material compatibility with the impurities that must be assessed. This review highlights the fact it is currently difficult to evaluate the impact or the difference these strategies would have on the hydrogen fuel quality assessment. Therefore comparative sampling studies are required to evaluate the equivalence between the different sampling strategies. This is the first step to support the standardization of hydrogen fuel sampling and to identify future research and development area for hydrogen fuel sampling.
The Potential Role of Flying Vehicles in Progressing the Energy Transition
Oct 2022
Publication
An energy transition is in progress around the globe notably led by an increase in the deployment of renewable energy and a shift toward less emissions-intense options notably in the transportation sector. This research investigates the potential role that new transportation options namely flying vehicles may play toward progressing the energy transition. As flying vehicles are a relatively new technology yet to penetrate the market it is also prudent to consider the ethical legal and social issues (ELSI) associated with their implementation alongside the potential energy and environmental impacts. Through a review of ELSI and energy and environmental literature we identify research gaps and identify how flying vehicles may impact upon the energy transition over time. Our research identifies several critical aspects of both ELSI and energy and environmental academia relevant to the future deployment of flying vehicles and describes a deployment timeline and the resultant societal outcomes. We find that flying vehicles could drive the energy transition and the hydrogen economy and that their widespread adoption could engender shared socio-environmental benefits. Our findings are relevant to transportation and environmental policymakers and identify critical considerations for the planned introduction of new shared transportation options to the market conducive to a sustainable energy transition.
Combined Hydrogen Production and Electricity Storage using a Vanadium Manganese Redox Dual-flow Battery
Aug 2021
Publication
A redox dual-flow battery is distinct from a traditional redox flow battery (RFB) in that the former includes a secondary energy platform in which the pre-charged electrolytes can be discharged in external catalytic reactors through decoupled redox-mediated hydrogen evolution reaction (HER) and oxygen evolution reaction (OER). The concept offers several advantages over conventional electrolysis in terms of safety durability modularity and purity. In this work we demonstrate a vanadium-manganese redox-flow battery in which Mn3+/Mn2+ and V3+/V2+ respectively mediate the OER and the HER in Mo2C-based and RuO2-based catalysts. The flow battery demonstrates an average energy efficiency of 68% at a current density of 50 mA ⋅ cm−2 (cell voltage = 1.92 V) and a relative energy density 45% higher than the conventional all-vanadium RFB. Both electrolytes are spontaneously discharged through redox-mediated HER and OER with a faradic efficiency close to 100%.
Everything About Hydrogen Podcast: Why the Fuel Cell World is Different This Time
Aug 2019
Publication
The fuel cell game is not new and for many it is has been a long time coming. Few know this better than Ballard Power Systems the third ever founded Fuel Cell company that has operated since the 1970s. On the show we ask Nicolas Pocard about Ballards history and why this time the market is different for fuel cell companies.
The podcast can be found on their website
The podcast can be found on their website
Thermodynamic Assessment of a Hybrid Methane Cracking System for Liquified Hydrogen Production and Enhanced Oil Recovery Using CO2
Oct 2022
Publication
Hydrogen fuel production from methane cracking is a cleaner process compared to steam methane reforming due to zero greenhouse gas emissions. Carbon black that is co-produced is valuable and can be marketed to other industries. As this is a high-temperature process using solar energy can further improve its sustainability. In this study an integrated solar methane cracking system is proposed and the efficient utilization of the hydrogen and carbon products is explored. The carbon by-product is used in a direct carbon fuel cell and oxy- combustion. These processes eliminate the need for carbon capture technologies as they produce pure CO2 exhaust streams. The CO2 produced from the systems is used for enhanced oil recovery to produce crude oil. The produced turquoise hydrogen is liquified to make it suitable for exportation. The process is simulated on Aspen Plus® and its energy and exergy efficiencies are evaluated by carrying out a detailed thermodynamic analysis. A reservoir simulation is used to study the amount of oil that can be produced using the captured CO2. The overall system is studied for oil production over 20 years and energy and exergy of efficiencies 42.18% and 40.18% respectively were found. Enhanced oil recovery improves the recovery rate from 24.8% to 64.3%.
A Statistical Assessment of Blending Hydrogen into Gas Networks
Aug 2021
Publication
The deployment of low-carbon hydrogen in gas grids comes with strategic benefits in terms of energy system integration and decarbonization. However hydrogen thermophysical properties substantially differ from natural gas and pose concerns of technical and regulatory nature. The present study investigates the blending of hydrogen into distribution gas networks focusing on the steady-state fluid dynamic response of the grids and gas quality compliance issues at increasing hydrogen admixture levels. Two blending strategies are analyzed the first of which involves the supply of NG–H2 blends at the city gate while the latter addresses the injection of pure hydrogen in internal grid locations. In contrast with traditional case-specific analyses results are derived from simulations executed over a large number (i.e. one thousand) of synthetic models of gas networks. The responses of the grids are therefore analyzed in a statistical fashion. The results highlight that lower probabilities of violating fluid dynamic and quality restrictions are obtained when hydrogen injection occurs close to or in correspondence with the system city gate. When pure hydrogen is injected in internal grid locations even very low volumes (1% vol of the total) may determine gas quality violations while fluid dynamic issues arise only in rare cases of significant hydrogen injection volumes (30% vol of the total).
Hydrogen Production Methods Based on Solar and Wind Energy: A Review
Jan 2023
Publication
Several research works have investigated the direct supply of renewable electricity to electrolysis particularly from photovoltaic (PV) and wind generator (WG) systems. Hydrogen (H2 ) production based on solar energy is considered to be the newest solution for sustainable energy. Different technologies based on solar energy which allow hydrogen production are presented to study their benefits and inconveniences. The technology of water decomposition based on renewable energy sources to produce hydrogen can be achieved by different processes (photochemical systems; photocatalysis systems photo-electrolysis systems bio-photolysis systems thermolysis systems thermochemical cycles steam electrolysis hybrid processes and concentrated solar energy systems). A comparison of the different methods for hydrogen production based on PV and WG systems was given in this study. A comparative study of different types of electrolyzers was also presented and discussed. Finally an economic assessment of green hydrogen production is given. The hydrogen production cost depends on several factors such as renewable energy sources electrolysis type weather conditions installation cost and the productivity of hydrogen per day. PV/H2 and wind/H2 systems are both suitable in remote and arid areas. Minimum maintenance is required and a power cycle is not needed to produce electricity. The concentrated CSP/H2 system needs a power cycle. The hydrogen production cost is higher if using wind/H2 rather than PV/H2 . The green energy sources are useful for multiple applications such as hydrogen production cooling systems heating and water desalination.
Hydrogen Production, Distribution, Storage and Power Conversion in a Hydrogen Economy - A Technology Review
Aug 2021
Publication
To meet ambitious targets for greenhouse gas emissions reduction in the 2035-2050 timeframe hydrogen has been identified as a clean “green” fuel of interest. In comparison to fossil fuel use the burning of hydrogen results in zero CO2 emissions and it can be obtained from renewable energy sources. In addition to zero CO2 emissions hydrogen has several other attractive properties such as higher gravimetric energy content and wider flammability limits than most fossil fuels. However there are practical limitations to its widespread use at present which include low volumetric energy density in the gaseous state and high well-to-wheel costs when compared to fossil fuel production and distribution. In this paper a review is undertaken to identify the current state of development of key areas of the hydrogen network such as production distribution storage and power conversion technology. At present high technology costs still are a barrier to widespread hydrogen adoption but it is envisioned that as scale of production increases then costs are likely to fall. Technical barriers to a hydrogen economy adoption are not as significant as one might think as key technologies in the hydrogen network are already mature with working prototypes already developed for technologies such as liquid hydrogen composite cryotanks and proton exchange membrane fuel cells. It is envisioned that with continuous investment to achieve requisite scale that a hydrogen economy could be realised sooner rather than later with novel concepts such as turboelectric distributed propulsion enabled by a shift to hydrogen-powered network.
Operation of Power-to-X-Related Processes Based on Advanced Data-Driven Methods: A Comprehensive Review
Oct 2022
Publication
This study is a systematic analysis of selected research articles about power-to-X (P2X)- related processes. The relevance of this resides in the fact that most of the world’s energy is produced using fossil fuels which has led to a huge amount of greenhouse gas emissions that are the source of global warming. One of the most supported actions against such a phenomenon is to employ renewable energy resources some of which are intermittent such as solar and wind. This brings the need for large-scale longer-period energy storage solutions. In this sense the P2X process chain could play this role: renewable energy can be converted into storable hydrogen chemicals and fuels via electrolysis and subsequent synthesis with CO2. The main contribution of this study is to provide a systematic articulation of advanced data-driven methods and latest technologies such as the Internet of Things (IoT) big data analytics and machine learning for the efficient operation of P2X-related processes. We summarize our findings into different working architectures and illustrate them with a numerical result that employs a machine learning model using historic data to define operational parameters for a given P2X process.
On-Board Cold Thermal Energy Storage System for Hydrogen Fueling Process
Feb 2019
Publication
The hydrogen storage pressure in fuel cell vehicles has been increased from 35 MPa to 70 MPa in order to accommodate longer driving range. On the downside such pressure increase results in significant temperature rise inside the hydrogen tank during fast filling at a fueling station which may pose safety issues. Installation of a chiller often mitigates this concern because it cools the hydrogen gas before its deposition into the tank. To address both the energy efficiency improvement and safety concerns this paper proposed an on-board cold thermal energy storage (CTES) system cooled by expanded hydrogen. During the driving cycle the proposed system uses an expander instead of a pressure regulator to generate additional power and cold hydrogen gas. Moreover CTES is equipped with phase change materials (PCM) to recover the cold energy of the expanded hydrogen gas which is later used in the next filling to cool the high-pressure hydrogen gas from the fueling station.
Solar Power and Energy Storage for Decarbonization of Land Transport in India
Dec 2021
Publication
By considering the weight penalty of batteries on payload and total vehicle weight this paper shows that almost all forms of land-based transport may be served by battery electric vehicles (BEV) with acceptable cost and driving range. Only long-distance road freight is unsuitable for battery electrification. The paper models the future Indian electricity grid supplied entirely by low-carbon forms of generation to quantify the additional solar PV power required to supply energy for transport. Hydrogen produced by water electrolysis for use as a fuel for road freight provides an inter-seasonal energy store that accommodates variations in renewable energy supply. The advantages and disadvantages are considered of midday electric vehicle charging vs. overnight charging considering the temporal variations in supply of renewable energy and demand for transport services. There appears to be little to choose between these two options in terms of total system costs. The result is an energy scenario for decarbonized surface transport in India based on renewable energy that is possible realistically achievable and affordable in a time frame of year 2050.
Investigation on the Effects of Blending Hydrogen-rich Gas in the Spark-ignition Engine
May 2022
Publication
In order to improve the energy efficiency of the internal combustion engine and replace fossil fuel with alternative fuels a concept of the methanol-syngas engine was proposed and the prototype was developed. Gasoline and dissociated methanol gas (GDM) were used as dual fuels and the engine performance was investigated by simulation and experiments. Dissociated methanol gas is produced by recycling the exhaust heat. The performance and combustion process was studied and compared with the gasoline engine counterpart. There is 1.9% energy efficiency improvement and 5.5% fuel consumption reduction under 2000r/min 100 N · m working condition with methanol substitution ratio of 10%. In addition the engine efficiency further improves with an increase of dissociated methanol gas substitution ratio because of the increased heating value of the fuel and effects of hydrogen. The peak pressure in the cylinder and the peak heat release rate of the GDM engine are higher than that of the original gasoline engine with a phase closer to the top dead center (TDC). Therefore blending hydrogen-rich gas in the spark-ignition engine can recycle the exhaust heat and improve the thermal efficiency of the engine.
Optimal Energy Management for Hydrogen Economy in a Hybrid Electric Vehicle
Feb 2023
Publication
Fuel cell hybrid electric vehicles (FCEVs) are mainly electrified by the fuel cell (FC) system. As a supplementary power source a battery or supercapacitor (SC) is employed (besides the FC) to enhance the power response due to the slow dynamics of the FC. Indeed the performance of the hybrid power system mainly depends on the required power distribution manner among the sources which is managed by the energy management strategy (EMS). This paper considers an FCEV based on the proton exchange membrane FC (PEMFC)/battery/SC. The energy management strategy is designed to ensure optimum power distribution between the sources considering hydrogen consumption. Its main objective is to meet the electric motor’s required power with economic hydrogen consumption and better electrical efficiency. The proposed EMS combines the external energy maximization strategy (EEMS) and the bald eagle search algorithm (BES). Simulation tests for the Extra-Urban Driving Cycle (EUDC) and New European Driving Cycle (NEDC) profiles were performed. The test is supposed to be performed in typical conditions t = 25 ◦C on a flat road without no wind effect. In addition this strategy was compared with the state machine control strategy classic PI and equivalent consumption minimization strategy. In terms of optimization the proposed approach was compared with the original EEMS particle swarm optimization (PSO)-based EEMS and equilibrium optimizer (EO)-based EEMS. The results confirm the ability of the proposed strategy to reduce fuel consumption and enhance system efficiency. This strategy provides 26.36% for NEDC and 11.35% for EUDC fuel-saving and efficiency enhancement by 6.74% for NEDC and 36.19% for EUDC.
Boron Hydrogen Compounds: Hydrogen Storage and Battery Applications
Dec 2021
Publication
About 25 years ago Bogdanovic and Schwickardi (B. Bogdanovic M. Schwickardi: J. Alloys Compd. 1–9 253 (1997) discovered the catalyzed release of hydrogen from NaAlH4 . This discovery stimulated a vast research effort on light hydrides as hydrogen storage materials in particular boron hydrogen compounds. Mg(BH4 )2 with a hydrogen content of 14.9 wt % has been extensively studied and recent results shed new light on intermediate species formed during dehydrogenation. The chemistry of B3H8 − which is an important intermediate between BH4 − and B12H12 2− is presented in detail. The discovery of high ionic conductivity in the high-temperature phases of LiBH4 and Na2B12H12 opened a new research direction. The high chemical and electrochemical stability of closo-hydroborates has stimulated new research for their applications in batteries. Very recently an all-solid-state 4 V Na battery prototype using a Na4 (CB11H12)2 (B12H12) solid electrolyte has been demonstrated. In this review we present the current knowledge of possible reaction pathways involved in the successive hydrogen release reactions from BH4 − to B12H12 2− and a discussion of relevant necessary properties for high-ionic-conduction materials.
Water Electrolysis and Hydrogen in the European Union
Nov 2022
Publication
Renewable and low carbon hydrogen is both an energy carrier able to produce other fuels and downstream products such as the e-fuels or e-ammonia and a decarbonised gas produced through renewable electricity. It has the potential to decarbonise hard to abate sectors which are difficult to directly electrify and play a crucial role in achieving net zero emissions target in 2050. The European Commission has recently outlined the policy context and necessary actions for the development and deployment of renewable and low carbon hydrogen within the 2030 time horizon with the Hydrogen Strategy for a Climate Neutral Europe Communication (the Hydrogen Strategy). The REPowerEU Communication4 has further addressed the joint EU and Member State actions needed in the context of the crisis triggered by the invasion of Ukraine in February 2022 and the necessity to phase out dependence on Russian supplies. The EC has strengthened the policy narrative around hydrogen and increased objectives for a pan European framework accelerating and upscaling the production of RES and low-carbon hydrogen. The main objectives and actions of the REPowerEU Plan which build on the Hydrogen Strategy are the deployment of several tens of GW of electrolyser capacity and the production and imports of 10 Mt and 10 Mt respectively of renewable hydrogen by 2030. Currently the most mature and promising green hydrogen production technology is water electrolysis. The main technologies5 considered in this report are: Alkaline electrolysis Polymer Exchange Membrane (PEM) electrolysis Solid Oxide electrolysis and Anion Exchange Membrane electrolysers (AEM).
An Evaluation of Turbocharging and Supercharging Options for High-Efficiency Fuel Cell Electric Vehicles
Dec 2018
Publication
Mass-produced off-the-shelf automotive air compressors cannot be directly used for boosting a fuel cell vehicle (FCV) application in the same way that they are used in internal combustion engines since the requirements are different. These include a high pressure ratio a low mass flow rate a high efficiency requirement and a compact size. From the established fuel cell types the most promising for application in passenger cars or light commercial vehicle applications is the proton exchange membrane fuel cell (PEMFC) operating at around 80 ◦C. In this case an electric-assisted turbocharger (E-turbocharger) and electric supercharger (single or two-stage) are more suitable than screw and scroll compressors. In order to determine which type of these boosting options is the most suitable for FCV application and assess their individual merits a co-simulation of FCV powertrains between GT-SUITE and MATLAB/SIMULINK is realised to compare vehicle performance on the Worldwide Harmonised Light Vehicle Test Procedure (WLTP) driving cycle. The results showed that the vehicle equipped with an E-turbocharger had higher performance than the vehicle equipped with a two-stage compressor in the aspects of electric system efficiency (+1.6%) and driving range (+3.7%); however for the same maximal output power the vehicle’s stack was 12.5% heavier and larger. Then due to the existence of the turbine the E-turbocharger led to higher performance than the single-stage compressor for the same stack size. The solid oxide fuel cell is also promising for transportation application especially for a use as range extender. The results show that a 24-kWh electric vehicle can increase its driving range by 252% due to a 5 kW solid oxide fuel cell (SOFC) stack and a gas turbine recovery system. The WLTP driving range depends on the charge cycle but with a pure hydrogen tank of 6.2 kg the vehicle can reach more than 600 km.
Scientific Assessment in Support of the Materials Roadmap enabling Low Carbon Energy Technologies Hydrogen and Fuel Cells
Apr 2014
Publication
A group experts from European research organisations and industry have assessed the state of the art and future needs for materials' R&D for hydrogen and fuel cell technologies. The work was performed as input to the European Commission's roadmapping exercise on materials for the European Strategic Energy Technology Plan. The report summarises the results including key targets identified for medium term (2020/2030) and long term (2050) timescales.
Roadmap Towards Zero Emissions, BEVs and FCEVs
Oct 2021
Publication
A “combined world” of fuel cell electric vehicles (FCEVs) and battery electric vehicles (BEVs) will create a greener transportation sector faster and cheaper than one of the solutions alone. Hydrogen Council with analytical support from McKinsey and Company published a report that highlights the complementary roles of FCEVs and BEVs in a decarbonised transportation sector.
The analysis found that each solution has comparable systemic efficiencies and similar CO2 life cycle intensity. From the vehicle user perspective FCEVs and BEVs will provide the flexibility and convenience to meet their specific context of use and geographic location. Additionally the costs of two supporting infrastructure for FCEVs and BEVs is cheaper than one infrastructure network primarily due to the reduced peak loads and avoidance of costly upgrades on the electricity grid. The report’s messages were developed in dialogue with the Observatory Group which consisted of representatives of government agencies and academia as well as associations and companies active in sectors like regenerative electricity generation electricity grid equipment manufacturing electric vehicle charging fleet management.
The paper can be found on their website.
The analysis found that each solution has comparable systemic efficiencies and similar CO2 life cycle intensity. From the vehicle user perspective FCEVs and BEVs will provide the flexibility and convenience to meet their specific context of use and geographic location. Additionally the costs of two supporting infrastructure for FCEVs and BEVs is cheaper than one infrastructure network primarily due to the reduced peak loads and avoidance of costly upgrades on the electricity grid. The report’s messages were developed in dialogue with the Observatory Group which consisted of representatives of government agencies and academia as well as associations and companies active in sectors like regenerative electricity generation electricity grid equipment manufacturing electric vehicle charging fleet management.
The paper can be found on their website.
Hydrogen Storage Assessment in Depleted Oil Reservoir and Saline Aquifer
Oct 2022
Publication
Hydrogen (H2 ) is an attractive energy carrier to move store and deliver energy in a form that can be easily used. Field proven technology for underground hydrogen storage (UHS) is essential for a successful hydrogen economy. Options for this are manmade caverns salt domes/caverns saline aquifers and depleted oil/gas fields where large quantities of gaseous hydrogen have been stored in caverns for many years. The key requirements intrinsic of a porous rock formation for seasonal storage of hydrogen are: adequate capacity ability to contain H2 capability to inject/extract high volumes of H2 and a reliable caprock to prevent leakage. We have carefully evaluated a commercial non-isothermal compositional gas reservoir simulator and its suitability for hydrogen storage and withdrawal from saline aquifers and depleted oil/gas reservoirs. We have successfully calibrated the gas equation of state model against published laboratory H2 density and viscosity data as a function of pressure and temperature. Comparisons between the H2 natural gas and CO2 storage in real field models were also performed. Our numerical models demonstrated more lateral spread of the H2 when compared to CO2 and natural gas with a need for special containment in H2 projects. It was also observed that the experience with CO2 and natural gas storage cannot be simply replicated with H2 .
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