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Economic Analysis on Hydrogen Pipeline Infrastructure Establishment Scenarios: Case Study of South Korea
Sep 2022
Publication
South Korea has a plan to realize a hydrogen economy and it is essential to establish a main hydrogen pipeline for hydrogen transport. This study develops a cost estimation model applicable to the construction of hydrogen pipelines and conducts an economic analysis to evaluate various scenarios for hydrogen pipeline construction. As a result the cost of modifying an existing natural gas to a hydrogen pipeline is the lowest however there are issues with the safety of the modified hydrogen pipes from natural gas and the necessity of the existing natural gas pipelines. In the case of a short-distance hydrogen pipeline the cost is about 1.8 times that of the existing natural gas pipeline modification but it is considered a transitional scenario before the construction of the main hydrogen pipeline nationwide. Lastly in the case of long-distance main hydrogen pipeline construction it takes about 3.7 times as much cost as natural gas pipeline modification however it has the advantage of being the ultimate hydrogen pipeline network. In this study various hydrogen pipeline establishment scenarios ware compared. These results are expected to be utilized to establish plans for building hydrogen pipelines and to evaluate their economic feasibility.
Mathematical Modeling of Unstable Transport in Underground Hydrogen Storage
Apr 2015
Publication
Within the framework of energy transition hydrogen has a great potential as a clean energy carrier. The conversion of electricity into hydrogen for storage and transport is an efficient technological solution capable of significantly reducing the problem of energy shortage. Underground hydrogen storage (UHS) is the best solution to store the large amount of excess electrical energy arising from the excessive over-production of electricity with the objective of balancing the irregular and intermittent energy production typical of renewable sources such as windmills or solar. Earlier studies have demonstrated that UHS should be qualitatively identical to the underground storage of natural gas. Much later however it was revealed that UHS is bound to incur peculiar difficulties as the stored hydrogen is likely to be used by the microorganisms present in the rocks for their metabolism which may cause significant losses of hydrogen. This paper demonstrates that besides microbial activities the hydrodynamic behavior of UHS is very unique and different from that of a natural gas storage.
Hydrogen as an Energy Vector to Optimize the Energy Exploitation of a Self-consumption Solar Photovoltaic Facility in a Dwelling House
Nov 2019
Publication
Solar photovoltaic (PV) plants coupled with storage for domestic self-consumption purposes seem to be a promising technology in the next years as PV costs have decreased significantly and national regulations in many countries promote their installation in order to relax the energy requirements of power distribution grids. However electrochemical storage systems are still unaffordable for many domestic users and thus the advantages of self-consumption PV systems are reduced. Thus in this work the adoption of hydrogen systems as energy vectors between a PV plant and the energy user is proposed. As a preliminary study in this work the design of a PV and hydrogen-production self-consumption plant for a single dwelling is described. Then a technical and economic feasibility study conducted by modeling the facility within the Homer Energy Pro energy systems analysis tool is reported. The proposed system will be able to provide back not only electrical energy but also thermal energy through a fuel cell or refined water covering the fundamental needs of the householders (electricity heat or cooling and water). Results show that although the proposed system effectively increases the energy local use of the PV production and reduces significantly the energy injections or demands into/from the power grid avoiding power grid congestions and increasing the nano-grid resilience operation and maintenance costs may reduce its economic attractiveness for a single dwelling.
Overview of First Outcomes of PNR Project HYTUNNEL-CS
Sep 2021
Publication
Dmitry Makarov,
Donatella Cirrone,
Volodymyr V. Shentsov,
Sergii Kashkarov,
Vladimir V. Molkov,
Z. Xu,
Mike Kuznetsov,
Alexandros G. Venetsanos,
Stella G. Giannissi,
Ilias C. Tolias,
Knut Vaagsaether,
André Vagner Gaathaug,
Mark R. Pursell,
Wayne M. Rattigan,
Frank Markert,
Luisa Giuliani,
L.S. Sørensen,
A. Bernad,
Mercedes Sanz Millán,
U. Kummer,
Christian Brauner,
Paola Russo,
J. van den Berg,
F. de Jong,
Tom Van Esbroeck,
M. Van De Veire,
Didier Bouix,
Gilles Bernard-Michel,
Sergey Kudriakov,
Etienne Studer,
Domenico Ferrero,
Joachim Grüne and
G. Stern
The paper presents the first outcomes of the experimental numerical and theoretical studies performed in the funded by Fuel Cell and Hydrogen Joint Undertaking (FCH2 JU) project HyTunnel-CS. The project aims to conduct pre-normative research (PNR) to close relevant knowledge gaps and technological bottlenecks in the provision of safety of hydrogen vehicles in underground transportation systems. Pre normative research performed in the project will ultimately result in three main outputs: harmonised recommendations on response to hydrogen accidents recommendations for inherently safer use of hydrogen vehicles in underground traffic systems and recommendations for RCS. The overall concept behind this project is to use inter-disciplinary and inter-sectoral prenormative research by bringing together theoretical modelling and experimental studies to maximise the impact. The originality of the overall project concept is the consideration of hydrogen vehicle and underground traffic structure as a single system with integrated safety approach. The project strives to develop and offer safety strategies reducing or completely excluding hydrogen-specific risks to drivers passengers public and first responders in case of hydrogen vehicle accidents within the currently available infrastructure.
Research on Motor Rotor Loss of High-Speed Air Compressor in the Application of Hydrogen Fuel Cell Vehicle
Feb 2023
Publication
As an important component of hydrogen fuel cell vehicles the air compressor with an air foil bearing rotates at tens of thousands of revolutions per minute. The heat generation concentration problem caused by the high-speed motor loss seriously affects the safe and normal operation of the motor so it is very important to clarify the loss distribution of the high-speed motor and adopt a targeted loss reduction design for air compressor heat dissipation. In this paper for an air compressor with a foil bearing with a rated speed of 80000 rpm an empirical formula and a three-dimensional transient magnetic field finite element model are used to model and calculate the air friction loss stator core loss winding loss and permanent magnet eddy current loss. The accuracy of the analytical calculation method is verified by torque test experiments under different revolutions and the average simulation accuracy can reach 91.1%. Then the distribution of the air friction loss stator core loss winding loss and eddy current loss of the air compressor motor at different revolutions is obtained by using this method. The results show that the proposed method can effectively calculate the motor rotor loss of a high-speed air compressor with air foil bearing. Although the motor efficiency increases with the increase in motor speed the absolute value of loss also increases with the increase in motor speed. Stator core loss and air friction loss are the main sources of loss accounting for 55.64% and 29% of the total motor loss respectively. The electromagnetic loss of winding the eddy current and other alloys account for a relatively small proportion which is 15% in total. The conclusions obtained in this paper can effectively guide calculations of motor loss the motor heat dissipation design of a high-speed air compressor with an air foil bearing.
Sizing and Performance Analysis of Hydrogen- and Battery-Based Powertrains, Integrated into a Passenger Train for a Regional Track, Located in Calabria (Italy)
Aug 2022
Publication
In order to decarbonize the rail industry the development of innovative locomotives with the ability to use multiple energy sources constituting hybrid powertrains plays a central role in transitioning from conventional diesel trains. In this paper four configurations based on suitable combinations of fuel cells and/or batteries are designed to replace or supplement a diesel/overhead line powertrain on a real passenger train (the Hitachi Blues) tested on an existing regional track the Catanzaro Lido–Reggio Calabria line (Italy) managed by Trenitalia SpA. (Italy). The configurations (namely battery–electrified line full-battery fuel cell–battery–electrified line and fuel cell–battery) are first sized with the intention of completing a round trip then integrated on board with diesel engine replacement in mind and finally occupy a portion of the passenger area within two locomotives. The achieved performance is thoroughly examined in terms of fuel cell efficiency (greater than 47%) hydrogen consumption (less than 72 kg) braking energy recovery (approximately 300 kWh) and battery interval SOC.
Distinct facets to enhance the process of hydrogen production via methanol steam reforming—A review
Jan 2022
Publication
Methanol steam reforming manifests great potential for generating hydrogen owing to its lower reaction temperature (200–300 °C) and higher hydrogen/carbon ratio comparing with ethanol and methane reforming. In this case methanol steam reforming is applied in various renewable energy systems to assist the energy conversion and improve the system efficiency. The performance of methanol steam reforming reaction strongly depends on the catalysts and reactor structure. In this paper the development of the copper-based the noble metal–based and the nanomaterial catalysts were summarized by analyzing the effects of different modification methods which indicates that cutting the cost and simplifying the manufacturing process are the future goal of catalyst modification. Moreover the reaction mechanism of different catalyst type was discussed. For the reactor performance conventional miniature micro and membrane reactors were discussed and compared where conventional reactor with high CO tolerance is more suitable for industrial application while membrane reactor with high H2 purity and compact structure is ideal for fuel cell technology. The integration of the methanol steam reforming system into renewable power systems was reviewed as well. Methanol steam reforming technology is of great potential in exhaust heat recovery cogeneration system and other renewable energy field where more comprehensive research should be performed.
Storage Batteries in Photovoltaic-electrochemical Device for Solar Hydrogen Production
Aug 2021
Publication
Hydrogen produced by water electrolysis and electrochemical batteries are widely considered as primary routes for the long- and short-term storage of photovoltaic (PV) energy. At the same time fast power ramps and idle periods in PV power generation may cause degradation of water splitting electrochemical (EC) cells. Implementation of batteries in PV-EC systems is a viable option for smoothening out intermittence of PV power. Notably the spreading of PV energy over the diurnal cycle reduces power of the EC cell and thus its overpotential loss. We study these potential advantages theoretically and experimentally for a simple parallel connected combination of PV EC and battery cells (PV-EC-B) operated without power management electronics. We show feasibility of the unaided operation of PV-EC-B device in a relevant duty cycle and explore how PV-EC-B system can operate at higher solar-to-hydrogen efficiency than the equivalent reference PV-EC system despite the losses caused by the battery.
Numerical Modeling for Rapid Charging of Hydrogen Gas Vessel in Fuel Cell Vehicle
Feb 2023
Publication
As a fuel for power generation high-pressure hydrogen gas is widely used for transportation and its efficient storage promotes the development of fuel cell vehicles (FCVs). However as the filling process takes such a short time the maximum temperature in the storage tank usually undergoes a rapid increase which has become a thorny problem and poses great technical challenges to the steady operation of hydrogen FCVs. For security reasons SAE J2601/ISO 15869 regulates a maximum temperature limit of 85 ◦C in the specifications for refillable hydrogen tanks. In this paper a two-dimensional axisymmetric and a three-dimensional numerical model for fast charging of Type III 35 MPa and 70 MPa hydrogen vehicle cylinders are proposed in order to effectively evaluate the temperature rise within vehicle tanks. A modified standard k-ε turbulence model is utilized to simulate hydrogen gas charging. The equation of state for hydrogen gas is adopted with the thermodynamic properties taken from the National Institute of Standards and Technology (NIST) database taking into account the impact of hydrogen gas’ compressibility. To validate the numerical model three groups of hydrogen rapid refueling experimental data are chosen. After a detailed comparison it is found that the simulated results calculated by the developed numerical model are in good agreement with the experimental results with average temperature differences at the end time of 2.56 K 4.08 K and 4.3 K. The present study provides a foundation for in-depth investigations on the structural mechanics analysis of hydrogen gas vessels during fast refueling and may supply some technical guidance on the design of charging experiments.
Exploring the Australian Public's Response to Hydrogen
Sep 2021
Publication
Over the past three years there has been a rapid increase in discussions across the different levels of Australia's governments about the role that hydrogen might play in helping the world transition to a low carbon future. While those working in the energy industry are aware of the opportunities and challenges that lay ahead the general public is less engaged. However we know from the introduction of previous technologies that public attitudes towards technologies including whether they view them to be safe can severely impact overall acceptance. Understanding how the public perceives hydrogen both for domestic and export use and the potential benefits it brings to Australia is critical for the industry to progress. In this paper we present the initial findings of a national survey of the Australian public conducted in March 2021 which builds on the results of a previous survey conducted in 2018. The 2021 respondents were drawn from all Australian states and territories (n=3020) and quotas were used to ensure adequate representation of age groups and gender. Overall the respondents have favorable views about using hydrogen for energy in Australia with caveats about production-related environmental impacts and issues such as safety. While there has been a slight increase in support for hydrogen as a possible solution for energy and environmental challenges since the 2018 survey the effect size is very small. This suggests that while hydrogen discussions have increased at a policy level little has been done to improve public understanding of hydrogen in communication strategies will be needed as the Australian hydrogen industry continues to develop and gain more widespread media attention.
Economic Operation Strategy of Integrated Hydrogen Energy System Considering the Uncertainty of PV Power Output
Jan 2023
Publication
To address the negative influence caused by power randomness of distributed PV output on energy system’s economic operation in this work an economic operation strategy considering the uncertainty features of PV output has been designed and applied on an integrated hydrogen energy system. First the thermal system operation model and the thermoelectric output control model are precisely built for the integrated hydrogen energy system and the hydrogen-based fuel cell respectively. Then referring to the PV output prediction data the uncertainty of light intensity variation is analyzed to correct the PV output prediction curve. Finally a cost–benefit model for the optimal economic operation of the integrated hydrogen energy system including PV hydrogen fuel cell and cogeneration unit is designed with an objective function of achieving an optimal economic operation of the multi-energy coupling devices. The simulation tests validate that considering the influence of PV output uncertainty on hydrogen fuel cell output can make the system operation more reasonable which ensures the economic and reliable operation of hydrogen energy systems.
Everything About Hydrogen Podcast: Hydrogen on a Global Scale
Aug 2022
Publication
On today’s episode of Everything About Hydrogen we are speaking with Dan Sadler Vice President for UK Low Carbon Solutions at Equinor. Equinor is of course a giant in the global energy sector and is taking a prominent role in the development of the international hydrogen economy with high-profile investments in a number of large-scale production projects in major markets such as the UK. Dan has spent the better part of a decade focused on how to leverage hydrogen’s potential as a fuel for the energy transition and we are excited to have him with us to discuss how Equinor is deploying hydrogen technologies and how he and Equinor expect hydrogen to play a role in a decarbonized energy future.
The podcast can be found on their website.
The podcast can be found on their website.
Powertrain Design and Energy Management Strategy Optimization for a Fuel Cell Electric Intercity Coach in an Extremely Cold Mountain Area
Sep 2022
Publication
Facing the challenge that the single-motor electric drive powertrain cannot meet the continuous uphill requirements in the cold mountainous area of the 2022 Beijing Winter Olympics the manuscript adopted a dual-motor coupling technology. Then according to the operating characteristics and performance indicators of the fuel cell (FC)–traction battery hybrid power system the structure design and parameter matching of the vehicle power system architecture were carried out to improve the vehicle’s dynamic performance. Furthermore considering the extremely cold conditions in the Winter Olympics competition area and the poor low-temperature tolerance of core components of fuel cell electric vehicles (FCEV) under extremely cold conditions such as the reduced capacity and service life of traction batteries caused by the rapid deterioration of charging and discharging characteristics the manuscript proposed a fuzzy logic control-based energy management strategy (EMS) optimization method for the proton exchange membrane fuel cell (PEMFC) to reduce the power fluctuation hydrogen consumption and battery charging/discharging times and at the same time to ensure the hybrid power system meets the varying demand under different conditions. In addition the performance of the proposed approach was investigated and validated in an intercity coach in real-world driving conditions. The experimental results show that the proposed powertrain with an optimal control strategy successfully alleviated the fluctuation of vehicle power demand reduced the battery charging/discharging times of traction battery and improved the energy efficiency by 20.7%. The research results of this manuscript are of great significance for the future promotion and application of fuel cell electric coaches in all climate environments especially in an extremely cold mountain area.
Economic Optima for Buffers in Direct Reduction Steelmaking Under Increasing Shares of Renewable Hydrogen
Oct 2021
Publication
While current climate targets demand substantial reductions in greenhouse gas (GHG) emissions the potentials to further reduce carbon dioxide emissions in traditional primary steel-making are limited. One possible solution that is receiving increasing attention is the direct reduction (DR) technology operated either with renewable hydrogen (H2) from electrolysis or with conventional natural gas (NG). DR technology makes it possible to decouple steel and hydrogen production by temporarily using overcapacities to produce and store intermediary products during periods of low renewable electricity prices or by switching between H2 and NG. This paper aims to explore the impact of this decoupling on overall costs and the corresponding dimensioning of production and storage capacities. An optimization model is developed to determine the least-cost operation based on perfect-foresight. This model can determine the minimum costs for optimal production and storage capacities under various assumptions considering fluctuating H2 and NG prices and increasing H2 shares. The model is applied to a case study for Germany and covers the current situation the medium term until 2030 and the long term until 2050. Under the assumptions made the role of using direct reduced iron (DRI) storage as a buffer seems less relevant. DRI mainly serves as long-term storage for several weeks similar to usual balancing storage capacities. Storing H2 on the contrary is used for short-term fluctuations and could balance H2 demand in the hourly range until 2050. From an economic perspective DRI production using NG tends to be cheaper than using H2 in the short term and potential savings from the flexible operation with storages are small at first. However in the long term until 2050 NG and H2 could achieve similar total costs if buffers are used. Otherwise temporarily occurring electricity price spikes imply substantial increases in total costs if high shares of H2 need to be achieved.
Hydrogen Production from Surplus Electricity Generated by an Autonomous Renewable System: Scenario 2040 on Grand Canary Island, Spain
Sep 2022
Publication
The electrification of final energy uses is a key strategy to reach the desired scenario with zero greenhouse gas emissions. Many of them can be electrified with more or less difficulty but there is a part that is difficult to electrify at a competitive cost: heavy road transport maritime and air transport and some industrial processes are some examples. For this reason the possibility of using other energy vectors rather than electricity should be explored. Hydrogen can be considered a real alternative especially considering that this transition should not be carried out immediately because initially the electrification would be carried out in those energy uses that are considered most feasible for this conversion. The Canary Islands’ government is making considerable efforts to promote a carbon-free energy mix starting with renewable energy for electricity generation. Still in the early–mid 2030s it will be necessary to substitute heavy transport fossil fuel. For this purpose HOMER software was used to analyze the feasibility of hydrogen production using surplus electricity produced by the future electricity system. The results of previous research on the optimal generation MIX for Grand Canary Island based exclusively on renewable sources were used. This previous research considers three possible scenarios where electricity surplus is in the range of 2.3–4.9 TWh/year. Several optimized scenarios using demand-side management techniques were also studied. Therefore based on the electricity surpluses of these scenarios the optimization of hydrogen production and storage systems was carried out always covering at least the final hydrogen demand of the island. As a result it is concluded that it would be possible to produce 3.5 × 104 to 7.68 × 104 t of H2/year. In these scenarios 3.15 × 105 to 6.91 × 105 t of water per year would be required and there could be a potential production of 2.8 × 105 to 6.14 × 105 t of O2 per year.
Recent Progress in Ammonia Fuel Cells and their Potential Applications
Nov 2020
Publication
Conventional technologies are largely powered by fossil fuel exploitation and have ultimately led to extensive environmental concerns. Hydrogen is an excellent carbon-free energy carrier but its storage and long-distance transportation remain big challenges. Ammonia however is a promising indirect hydrogen storage medium that has well-established storage and transportation links to make it an accessible fuel source. Moreover the notion of ‘green ammonia’ synthesised from renewable energy sources is an emerging topic that may open significant markets and provide a pathway to decarbonise a variety of applications reliant on fossil fuels. Herein a comparative study based on the chosen design working principles advantages and disadvantages of direct ammonia fuel cells is summarised. This work aims to review the most recent advances in ammonia fuel cells and demonstrates how close this technology type is to integration with future applications. At present several challenges such as material selection NOx formation CO2 tolerance limited power densities and long-term stability must still be overcome and are also addressed within the contents of this review
Challenges and Outlines of Steelmaking toward the Year 2030 and Beyond—Indian Perspective
Oct 2021
Publication
In FY-20 India’s steel production was 109 MT and it is the second-largest steel producer on the planet after China. India’s per capita consumption of steel was around 75 kg which has risen from 59 kg in FY-14. Despite the increase in consumption it is much lower than the average global consumption of 230 kg. The per capita consumption of steel is one of the strongest indicators of economic development across the nation. Thus India has an ambitious plan of increasing steel production to around 250 MT and per capita consumption to around 160 kg by the year 2030. Steel manufacturers in India can be classified based on production routes as (a) oxygen route (BF/BOF route) and (b) electric route (electric arc furnace and induction furnace). One of the major issues for manufacturers of both routes is the availability of raw materials such as iron ore direct reduced iron (DRI) and scrap. To achieve the level of 250 MT steel manufacturers have to focus on improving the current process and product scenario as well as on research and development activities. The challenge to stop global warming has forced the global steel industry to strongly cut its CO2 emissions. In the case of India this target will be extremely difficult by ruling in the production duplication planned by the year 2030. This work focuses on the recent developments of various processes and challenges associated with them. Possibilities and opportunities for improving the current processes such as top gas recycling increasing pulverized coal injection and hydrogenation as well as the implementation of new processes such as HIsarna and other CO2 -lean iron production technologies are discussed. In addition the eventual transition to hydrogen ironmaking and “green” electricity in smelting are considered. By fast-acting improvements in current facilities and brave investments in new carbon-lean technologies the CO2 emissions of the Indian steel industry can peak and turn downward toward carbon-neutral production.
New Liquid Chemical Hydrogen Storage Technology
Aug 2022
Publication
The liquid chemical hydrogen storage technology has great potentials for high-density hydrogen storage and transportation at ambient temperature and pressure. However its commercial applications highly rely on the high-performance heterogeneous dehydrogenation catalysts owing to the dehydrogenation difficulty of chemical hydrogen storage materials. In recent years the chemists and materials scientists found that the supported metal nanoparticles (MNPs) can exhibit high catalytic activity selectivity and stability for the dehydrogenation of chemical hydrogen storage materials which will clear the way for the commercial application of liquid chemical hydrogen storage technology. This review has summarized the recent important research progress in the MNP-catalyzed liquid chemical hydrogen storage technology including formic acid dehydrogenation hydrazine hydrate dehydrogenation and ammonia borane dehydrogenation discussed the urgent challenges in the key field and pointed out the future research trends.
The Hydrogen Fuel Cell Battery: Replacing the Combustion Engine in Heavy Vehicles
Nov 2022
Publication
This opinion piece describes how the optimal integration of hydrogen-fuel-cell with battery in a heavy highly-utilised vehicle can extend vehicle range while cutting refuelling time and reducing cost compared to a pure battery electric vehicle.
Experiment and Numerical Study of the Combustion Behavior of Hydrogen-blended Natural Gas in Swirl Burners
Oct 2022
Publication
Hydrogen production from renewable energy is gaining increasing attention to enhance energy consumption structure and foster a more eco-friendly and sustainable society. At the same time mixing hydrogen with natural gas and supplying it to civilians is one of the best ways to reduce carbon emissions and increase the reliability of technology while reducing the costs of storing and transporting hydrogen. Even though numerous researchers have conducted experimental and simulation studies on hydrogen-doped natural gas most of these studies have focused on the effects of hydrogen-doped ratio equivalence ratio and fuel combustion mode. The impact of burner structure on hydrogen-enriched natural gas has not received much attention. Compared with conventional direct-flow combustion swirl combustion can improve the mixing effect of the fuel mixture during combustion and the use of regions of reversed flow due to swirl can make the fuel burn more fully to achieve the reduction of pollutant emissions. Swirling flames are widely used in gas turbines and industrial furnaces because of their high stability. However the application of swirl combustion in domestic equipment is still in its infancy which deserves more researchers to explore and enhance the working conditions of domestic combustion equipment. In this paper a three-dimensional swirl burner model is utilized to examine the effect of swirl angle θ and swirl length L of the swirler on the combustion behavior of hydrogen-enriched natural gas in a swirl burner. The results indicate that the swirl angle θ and swirl length L play an essential role in the combustion of natural gas containing hydrogen. As the swirl angle θ increases the flame temperature decreases more slowly the combustion becomes more stable and the length of the flame is slightly increased. Simultaneously CO and NO emissions will gradually decrease and the combustion effect is enhanced when the swirl angle is 45◦. With increased swirl length L the flame length grows the high-temperature region expands and CO and NO emissions decrease. Meanwhile the change in swirl length has little effect on the increase of flame peak temperature when the fuel is thoroughly mixed. When the swirl length is 12 mm CO and NO emissions are lower and NO emissions are reduced by 36.11% compared to a swirl length of 6 mm. This work is a reference point for applying hydrogen-mixed natural gas in the swirl burner but it must be studied and optimized further in future research.
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