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Energy Innovation Needs Assessment: Hydrogen & Fuel Cells
Nov 2019
Publication
The Energy Innovation Needs Assessment (EINA) aims to identify the key innovation needs across the UK’s energy system to inform the prioritisation of public sector investment in low-carbon innovation. Using an analytical methodology developed by the Department for Business Energy & Industrial Strategy (BEIS) the EINA takes a system level approach and values innovations in a technology in terms of the system-level benefits a technology innovation provides. This whole system modelling in line with BEIS’s EINA methodology was delivered by the Energy Systems Catapult (ESC) using the Energy System Modelling Environment (ESMETM) as the primary modelling tool.
To support the overall prioritisation of innovation activity the EINA process analyses key technologies in more detail. These technologies are grouped together into sub-themes according to the primary role they fulfil in the energy system. For key technologies within a sub-theme innovations and business opportunities are identified. The main findings at the technology level are summarised in sub-theme reports. An overview report will combine the findings from each sub-theme to provide a broad system-level perspective and prioritisation.
This EINA analysis is based on a combination of desk research by a consortium of economic and engineering consultants and stakeholder engagement. The prioritisation of innovation and business opportunities presented is informed by a workshop organised for each sub-theme assembling key stakeholders from the academic community industry and government.
This report was commissioned prior to advice being received from the CCC on meeting a net zero target and reflects priorities to meet the previous 80% target in 2050. The newly legislated net zero target is not expected to change the set of innovation priorities rather it will make them all more valuable overall. Further work is required to assess detailed implications.
To support the overall prioritisation of innovation activity the EINA process analyses key technologies in more detail. These technologies are grouped together into sub-themes according to the primary role they fulfil in the energy system. For key technologies within a sub-theme innovations and business opportunities are identified. The main findings at the technology level are summarised in sub-theme reports. An overview report will combine the findings from each sub-theme to provide a broad system-level perspective and prioritisation.
This EINA analysis is based on a combination of desk research by a consortium of economic and engineering consultants and stakeholder engagement. The prioritisation of innovation and business opportunities presented is informed by a workshop organised for each sub-theme assembling key stakeholders from the academic community industry and government.
This report was commissioned prior to advice being received from the CCC on meeting a net zero target and reflects priorities to meet the previous 80% target in 2050. The newly legislated net zero target is not expected to change the set of innovation priorities rather it will make them all more valuable overall. Further work is required to assess detailed implications.
Rechargeable Proton Exchange Membrane Fuel Cell Containing an Intrinsic Hydrogen Storage Polymer
Oct 2020
Publication
Proton exchange membrane fuel cells (PEMFCs) are promising clean energy conversion devices in residential transportation and portable applications. Currently a high-pressure tank is the state-of-the-art mode of hydrogen storage; however the energy cost safety and portability (or volumetric hydrogen storage capacity) presents a major barrier to the widespread dissemination of PEMFCs. Here we show an ‘all-polymer type’ rechargeable PEMFC (RCFC) that contains a hydrogen-storable polymer (HSP) which is a solid-state organic hydride as the hydrogen storage media. Use of a gas impermeable SPP-QP (a polyphenylenebased PEM) enhances the operable time reaching up to ca. 10.2 s mgHSP −1 which is more than a factor of two longer than that (3.90 s mgHSP −1) for a Nafion NRE-212 membrane cell. The RCFCs are cycleable at least up to 50 cycles. The features of this RCFC system including safety ease of handling and light weight suggest applications in mobile light-weight hydrogen-based energy devices.
Power-to-gas for Injection into the Gas Grid: What Can We Learn from Real-life Projects, Economic Assessments and Systems Modelling
Sep 2018
Publication
Power-to-gas is a key area of interest for decarbonisation and increasing flexibility in energy systems as it has the potential both to absorb renewable electricity at times of excess supply and to provide backup energy at times of excess demand. By integrating power-to-gas with the natural gas grid it is possible to exploit the inherent linepack flexibility of the grid and shift some electricity variability onto the gas grid. Furthermore provided the gas injected into the gas grid is low-carbon such as hydrogen from renewable power-to-gas then overall greenhouse gas emissions from the gas grid can be reduced.<br/>This work presents the first review of power-to-gas to consider real-life projects economic assessments and systems modelling studies and to compare them based on scope assumptions and outcomes. The review focuses on power-to-gas for injection into the gas grid as this application has specific economic technical and modelling opportunities and challenges.<br/>The review identified significant interest in and potential for power-to-gas in combination with the gas grid however there are still challenges to overcome to find profitable business cases and manage local and system-wide technical issues. Whilst significant modelling of power-to-gas has been undertaken more is needed to fully understand the impacts of power-to-gas and gas grid injection on the operational behaviour of the gas grid taking into account dynamic and spatial effects.
Research on the Concept of Hydrogen Supply Chains and Power Grids Powered by Renewable Energy Sources: A Scoping Review with the Use of Text Mining
Jan 2022
Publication
The key direction of political actions in the field of sustainable development of the energy sector and economy is the process of energy transformation (decarbonization) and increasing the share of renewable energy sources (RES) in the supply of primary energy. Regardless of the indisputable advantages RES are referred to as unstable energy sources. A possible solution might be the development of the concept of hydrogen supply chains especially the so-called green hydrogen obtained in the process of electrolysis from electricity produced from RES. The aim of the research undertaken in the article is to identify the scope of research carried out in the area of hydrogen supply chains and to link this research with the issues of the operation of electricity distribution networks powered by RES. As a result of the scoping review and the application of the text-mining method using the IRaMuTeQ tool which includes the analysis of the content of 12 review articles presenting the current research achievements in this field over the last three years (2016–2020) it was established that the issues related to hydrogen supply chains including green hydrogen are still not significantly associated with the problem of the operation of power grids. The results of the conducted research allow formulating recommendations for further research areas.
A Manganese Hydride Molecular Sieve for Practical Hydrogen Storage Under Ambient Conditions
Dec 2018
Publication
A viable hydrogen economy has thus far been hampered by the lack of an inexpensive and convenient hydrogen storage solution meeting all requirements especially in the areas of long hauls and delivery infrastructure. Current approaches require high pressure and/or complex heat management systems to achieve acceptable storage densities. Herein we present a manganese hydride molecular sieve that can be readily synthesized from inexpensive precursors and demonstrates a reversible excess adsorption performance of 10.5 wt% and 197 kgH2 m-3 at 120 bar at ambient temperature with no loss of activity after 54 cycles. Inelastic neutron scattering and computational studies confirm Kubas binding as the principal mechanism. The thermodynamically neutral adsorption process allows for a simple system without the need for heat management using moderate pressure as a toggle. A storage material with these properties will allow the DOE system targets for storage and delivery to be achieved providing a practical alternative to incumbents such as 700 bar systems which generally provide volumetric storage values of 40 kgH2 m-3 or less while retaining advantages over batteries such as fill time and energy density. Reasonable estimates for production costs and loss of performance due to system implementation project total energy storage costs roughly 5 times cheaper than those for 700 bar tanks potentially opening doors for increased adoption of hydrogen as an energy vector.
Recovery Through Reform: Assessing the climate compatibility of Canada’s COVID-19 response in 2020
Feb 2021
Publication
Governments around the world are leveraging unprecedented amounts of capital to respond to the pandemic and bailing out struggling industries. Trends in energy-related spending indicate that despite the green push the world’s largest economies have still favoured fossil energy over clean energy.<br/><br/>We evaluate energy-related spending in Canada in 2020 (since the onset of COVID-19) using data from the Energy Policy Tracker. Trends in Canada are then compared to flagship policies in key jurisdictions with recent progressive climate policy announcements including France Germany and the United Kingdom. The brief ends with broad recommendations on how Canada can better align its recovery funding with climate action and fossil fuel subsidy reform.<br/><br/>This brief is one of three International Institute for Sustainable Development (IISD) policy briefs in its Recovery Through Reform series which assesses how efforts to achieve a green recovery from COVID-19 in Canada rely on—and can contribute to—fossil fuel subsidy reform.
Energy Saving Technologies and Mass-thermal Network Optimization for Decarbonized Iron and Steel Industry: A Review
Jul 2020
Publication
The iron and steel industry relies significantly on primary energy and is one of the largest energy consumers in the manufacturing sector. Simultaneously numerous waste heat is lost and discharged directly into the environment in the process of steel production. Thus considering conservation of energy energy-efficient improvement should be a holistic target for iron and steel industry. The research gap is that almost all the review studies focus on the primary energy saving measures in iron and steel industry whereas few work summarize the secondary energy saving technologies together with former methods. The objective of this paper is to develop the concept of mass-thermal network optimization in iron and steel industry which unrolls a comprehensive map to consider current energy conservation technologies and low grade heat recovery technologies from an overall situation. By presenting an overarching energy consumption in the iron and steel industry energy saving potentials are presented to identify suitable technologies by using mass-thermal network optimization. Case studies and demonstration projects around the world are also summarized. The general guideline is figured out for the energy optimization in iron and steel industry while the improved mathematical models are regarded as the future challenge.
Comprehensive Review on Fuel Cell Technology for Stationary Applications as Sustainable and Efficient Poly-Generation Energy Systems
Aug 2021
Publication
Fuel cell technologies have several applications in stationary power production such as units for primary power generation grid stabilization systems adopted to generate backup power and combined-heat-and-power configurations (CHP). The main sectors where stationary fuel cells have been employed are (a) micro-CHP (b) large stationary applications (c) UPS and IPS. The fuel cell size for stationary applications is strongly related to the power needed from the load. Since this sector ranges from simple backup systems to large facilities the stationary fuel cell market includes few kWs and less (micro-generation) to larger sizes of MWs. The design parameters for the stationary fuel cell system differ for fuel cell technology (PEM AFC PAFC MCFC and SOFC) as well as the fuel type and supply. This paper aims to present a comprehensive review of two main trends of research on fuel-cell-based poly-generation systems: tracking the market trends and performance analysis. In deeper detail the present review will list a potential breakdown of the current costs of PEM/SOFC production for building applications over a range of production scales and at representative specifications as well as broken down by component/material. Inherent to the technical performance a concise estimation of FC system durability efficiency production maintenance and capital cost will be presented.
Performing While Transforming: The Role of Transmission Companies in the Energy Transition
Jun 2020
Publication
As the world prepares to exit from the COVID-19 crisis the pace of the global power revolution is expected to accelerate. A new publication from the World Energy Council in collaboration with PwC underscores the imperative for electricity grid owners and operators to fundamentally transform themselves to secure a role in a more integrated flexible and smarter electricity system in the energy transition to a low carbon future.
“Performing While Transforming: The Role of Transmission Companies in the Energy Transition” is based on in-depth interviews with CEOs and senior leaders from 37 transmission companies representing 35 countries and over 4 million kilometres – near global coverage - of the transmission network. While their roles will evolve transmission companies will remain at the heart of the electricity grid and need to balance the challenges of keeping the lights on while transforming themselves for the future.
The publication explores the various challenges affecting how transmission companies prepare and re-think their operations and business models and leverages the insights from interviewees to highlight four recommendations for transmission companies to consider in their journey:
“Performing While Transforming: The Role of Transmission Companies in the Energy Transition” is based on in-depth interviews with CEOs and senior leaders from 37 transmission companies representing 35 countries and over 4 million kilometres – near global coverage - of the transmission network. While their roles will evolve transmission companies will remain at the heart of the electricity grid and need to balance the challenges of keeping the lights on while transforming themselves for the future.
The publication explores the various challenges affecting how transmission companies prepare and re-think their operations and business models and leverages the insights from interviewees to highlight four recommendations for transmission companies to consider in their journey:
- Focus on the future through enhanced forecasting and scenario planning
- Shape the ecosystem by collaborating with new actors and enhancing interconnectivity
- Embrace automation and technology to optimise processes and ensure digital delivery
- Transform organisation to attract new talent and maintain social licence with consumers
Investigation of the Influence of Pre-Charged Hydrogen on Fracture Toughness of As-Received 2.25Cr1Mo0.25V Steel and Weld
Jun 2018
Publication
Fracture failure caused by hydrogen embrittlement (HE) is a major concern for the system reliability and safety of hydrogen storage vessels which are generally made of 2.25Cr1Mo0.25V steel. Thus study of the influence of pre-charged hydrogen on fracture toughness of as-received 2.25Cr1Mo0.25V steel and weld is of significant importance. In the current work the influence of hydrogen on fracture toughness of as-received 2.25Cr1Mo0.25V steel and weld was systematically studied. Base metal (BM) and weld metal (WM) specimens under both hydrogen-free and hydrogen-charged conditions were tested using three-point bending tests. Hydrogen was pre-charged inside specimens by the immersion charging method. The J-integral values were calculated for quantitatively evaluating the fracture toughness. In order to investigate the HE mechanisms optical microscopy (OM) and scanning electron microscopy (SEM) were used to characterize the microstructure of BM and WM specimens. The results revealed that the presence of pre-charged hydrogen caused a significant decrease of the fracture toughness for both BM and WM specimens. Moreover the pre-charged hydrogen led to a remarkable transition of fracture mode from ductile to brittle pattern in 2.25Cr1Mo0.25V steel.
The Path to Net Zero and Progress on Reducing Emissions in Wales
Dec 2020
Publication
These two joint reports required under the Environment (Wales) Act 2016 provide ministers with advice on Wales’ climate targets between now and 2050 and assess progress on reducing emissions to date. Our advice to the Welsh Government is set out in two parts:
Advice Report: The path to a Net Zero Wales provides recommendations on the actions that are needed in Wales including the legislation of a Net Zero target and package of policies to deliver it.
Progress Report: Reducing emissions in Wales looks back at the progress made in Wales since the 2016 Environment (Wales) Act was passed and assesses whether Wales is on track to meet its currently legislated emissions reductions targets.
This work is based on an extensive programme of analysis consultation and consideration by the Committee and its staff building on the evidence published last year for our Net Zero report. It is compatible with our advice on the UK’s Sixth Carbon Budget. In support of the advice in this report we have also published:
Advice Report: The path to a Net Zero Wales provides recommendations on the actions that are needed in Wales including the legislation of a Net Zero target and package of policies to deliver it.
Progress Report: Reducing emissions in Wales looks back at the progress made in Wales since the 2016 Environment (Wales) Act was passed and assesses whether Wales is on track to meet its currently legislated emissions reductions targets.
This work is based on an extensive programme of analysis consultation and consideration by the Committee and its staff building on the evidence published last year for our Net Zero report. It is compatible with our advice on the UK’s Sixth Carbon Budget. In support of the advice in this report we have also published:
- All the charts and data behind the report as well as a separate dataset for the scenarios which sets out more details and data on the pathways than can be included in this report.
- A public Call for Evidence several new research projects three expert advisory groups and deep dives into the roles of local authorities and businesses.
Experimental Investigation of the Effect of Hydrogen on Fracture Toughness of 2.25Cr-1Mo-0.25V Steel and Welds after Annealing
Mar 2018
Publication
Hydrogen embrittlement (HE) is a critical issue that hinders the reliability of hydrogenation reactors. Hence it is of great significance to investigate the effect of hydrogen on fracture toughness of 2.25Cr-1Mo-0.25V steel and weld. In this work the fracture behavior of 2.25Cr-1Mo-0.25V steel and welds was studied by three-point bending tests under hydrogen-free and hydrogen-charged conditions. The immersion charging method was employed to pre-charge hydrogen inside specimen and the fracture toughness of these joints was evaluated quantitatively. The microstructure and grain size of the specimens were observed by scanning electron microscopy (SEM) and by metallurgical microscopy to investigate the HE mechanisms. It was found that fracture toughness for both the base metal (BM) and the weld zone (WZ) significantly decreased under hydrogen-charged conditions due to the coexistence of the hydrogen-enhanced decohesion (HEDE) and hydrogen-enhanced localized plasticity (HELP) mechanisms. Moreover the formation and growth of primary voids were observed in the BM leading to a superior fracture toughness. In addition the BM compared to the WZ shows superior resistance to HE because the finer grain size in the BM leads to a larger grain boundary area thus distributing more of the diffusive hydrogen trapped in the grain boundary and reducing the hydrogen content.
Numerical Analysis of VPSA Technology Retrofitted to Steam Reforming Hydrogen Plants to Capture CO2 and Produce Blue H2
Feb 2022
Publication
The increasing demand for energy and commodities has led to escalating greenhouse gas emissions the chief of which is represented by carbon dioxide (CO2). Blue hydrogen (H2) a lowcarbon hydrogen produced from natural gas with carbon capture technologies applied has been suggested as a possible alternative to fossil fuels in processes with hard-to-abate emission sources including refining chemical petrochemical and transport sectors. Due to the recent international directives aimed to combat climate change even existing hydrogen plants should be retrofitted with carbon capture units. To optimize the process economics of such retrofit it has been proposed to remove CO2 from the pressure swing adsorption (PSA) tail gas to exploit the relatively high CO2 concentration. This study aimed to design and numerically investigate a vacuum pressure swing adsorption (VPSA) process capable of capturing CO2 from the PSA tail gas of an industrial steam methane reforming (SMR)-based hydrogen plant using NaX zeolite adsorbent. The effect of operating conditions such as purge-to-feed ratio and desorption pressure were evaluated in relation to CO2 purity CO2 recovery bed productivity and specific energy consumption. We found that conventional cycle configurations namely a 2-bed 4-step Skarstrom cycle and a 2-bed 6-step modified Skarstrom cycle with pressure equalization were able to concentrate CO2 to a purity greater than 95% with a CO2 recovery of around 77% and 90% respectively. Therefore the latter configuration could serve as an efficient process to decarbonize existing hydrogen plants and produce blue H2.
Evaluation of Corrosion, Mechanical Properties and Hydrogen Embrittlement of Casing Pipe Steels with Different Microstructure
Dec 2021
Publication
In the research the corrosion and mechanical properties as well as susceptibility to hydrogen embrittlement of two casing pipe steels were investigated in order to assess their serviceability in corrosive and hydrogenating environments under operation in oil and gas wells. Two carbon steels with different microstructures were tested: the medium carbon steel (MCS) with bainitic microstructure and the medium-high carbon steel (MHCS) with ferrite–pearlite microstructure. The results showed that the corrosion resistance of the MHCS in CO2-containing acid chloride solution simulating formation water was significantly lower than that of the MCS which was associated with microstructure features. The higher strength MCS with the dispersed microstructure was less susceptible to hydrogen embrittlement under preliminary electrolytic hydrogenation than the lower strength MHCS with the coarse-grained microstructure. To estimate the embrittlement of steels the method of the FEM load simulation of the specimens with cracks was used. The constitutive relations of the true stress–strain of the tested steels were defined. The stress and strain dependences in the crack tip were calculated. It was found that the MHCS was characterized by the lower plasticity on the stage of the neck formation of the specimen and the lower fracture toughness than the other one. The obtained results demonstrating the limitations of the usage of casing pipes made of the MHCS with the coarse-grained ferrite/pearlite microstructure in corrosive and hydrogenating environments were discussed.
Magnesium Based Materials for Hydrogen Based Energy Storage: Past, Present and Future
Jan 2019
Publication
Volodymyr A. Yartys,
Mykhaylo V. Lototskyy,
Etsuo Akiba,
Rene Albert,
V. E. Antonov,
Jose-Ramón Ares,
Marcello Baricco,
Natacha Bourgeois,
Craig Buckley,
José Bellosta von Colbe,
Jean-Claude Crivello,
Fermin Cuevas,
Roman V. Denys,
Martin Dornheim,
Michael Felderhoff,
David M. Grant,
Bjørn Christian Hauback,
Terry D. Humphries,
Isaac Jacob,
Petra E. de Jongh,
Jean-Marc Joubert,
Mikhail A. Kuzovnikov,
Michel Latroche,
Mark Paskevicius,
Luca Pasquini,
L. Popilevsky,
Vladimir M. Skripnyuk,
Eugene I. Rabkin,
M. Veronica Sofianos,
Alastair D. Stuart,
Gavin Walker,
Hui Wang,
Colin Webb,
Min Zhu and
Torben R. Jensen
Magnesium hydride owns the largest share of publications on solid materials for hydrogen storage. The “Magnesium group” of international experts contributing to IEA Task 32 “Hydrogen Based Energy Storage” recently published two review papers presenting the activities of the group focused on magnesium hydride based materials and on Mg based compounds for hydrogen and energy storage. This review article not only overviews the latest activities on both fundamental aspects of Mg-based hydrides and their applications but also presents a historic overview on the topic and outlines projected future developments. Particular attention is paid to the theoretical and experimental studies of Mg-H system at extreme pressures kinetics and thermodynamics of the systems based on MgH2 nanostructuring new Mg-based compounds and novel composites and catalysis in the Mg based H storage systems. Finally thermal energy storage and upscaled H storage systems accommodating MgH2 are presented.
Hydrogen for Transport Prospective Australian Use Cases
Oct 2019
Publication
The Australian transport sector is under increasing pressure to reduce carbon emissions whilst also managing a fuel supply chain that relies heavily on foreign import partners.
Transport in Australia equates to a significant proportion (approximately 18%) of the country’s total greenhouse gas emissions. Due to ongoing population growth these emissions have been steadily rising with the increase of cars on our roads and freight trucks in transit. Coupled with this the transport fuel supply chain is highly reliant on overseas partners – Australia currently imports 90% of its liquid fuel. These two challenges present an interesting dichotomy for the industry incentivising research and development into new technologies that can address one or both of these issues.
Hydrogen is one technology that has the potential to provide a reduction in greenhouse gas emissions as well as a more reliable domestic fuel supply. Hydrogen fuel cell electric vehicles (FCEVs) are an emerging zero-emission alternative for the transport sector which offer a variety of benefits.
You can read the full report on the Aurecon Australasia website at this link
Transport in Australia equates to a significant proportion (approximately 18%) of the country’s total greenhouse gas emissions. Due to ongoing population growth these emissions have been steadily rising with the increase of cars on our roads and freight trucks in transit. Coupled with this the transport fuel supply chain is highly reliant on overseas partners – Australia currently imports 90% of its liquid fuel. These two challenges present an interesting dichotomy for the industry incentivising research and development into new technologies that can address one or both of these issues.
Hydrogen is one technology that has the potential to provide a reduction in greenhouse gas emissions as well as a more reliable domestic fuel supply. Hydrogen fuel cell electric vehicles (FCEVs) are an emerging zero-emission alternative for the transport sector which offer a variety of benefits.
You can read the full report on the Aurecon Australasia website at this link
Comparison of Conventional vs. Modular Hydrogen Refuelling Stations and On-Site Production vs. Delivery
Mar 2017
Publication
To meet the needs of public and private stakeholders involved in the development construction and operation of hydrogen fuelling stations needed to support the widespread roll-out of hydrogen fuel cell electric vehicles this work presents publicly available station templates and analyses. These ‘Reference Stations’ help reduce the cost and speed the deployment of hydrogen stations by providing a common baseline with which to start a design enable quick assessment of potential sites for a hydrogen station identify contributors to poor economics and suggest areas of research. This work presents layouts bills of materials piping and instrumentation diagrams and detailed analyses of five new station designs. In the near term delivered hydrogen results in a lower cost of hydrogen compared to on-site production via steam methane reforming or electrolysis although the on-site production methods have other advantages. Modular station concepts including on-site production can reduce lot sizes from conventional assemble-on-site stations.
Hydrogen Assisted Macrodelamination in Gas Lateral Pipe
Jul 2016
Publication
Hydrogen assisted macrodelamination in the pipe elbows of 40-year exploited lateral pipelines located behind the compressor station was studied. The crack on the external surface of the pipe elbow was revealed. Macrodelamination was occurred in the steel being influenced by the joined action of working loads and hydrogen absorbed by metal during long-term operation. The causes of the material degradation were investigated by non-destructive testing using ultrasound thickness meter observing microstructure hydrostatic pressure testing and mechanical properties testing of pipe steel.<br/>Intensive degradation of steel primarily essential reduction of plasticity was revealed. The degradation degree of the pipe elbow steel was higher than of the straight pipe steel regardless of a section was tensioned or compressed. Basing on the tensile tests carried out on cylindrical smooth and notched specimens from the pipe elbow steel it was established that the plasticity of the damaged steel could be measured correctly only on the specimens with a circular notch due to concentration of deformation in the cross section location only. The limitations in using elongation and reduction in area for characterisation of plasticity of the pipe steel with extensive delamination were defined. The diagnostic features of macrodelamination namely an abnormal thickness meter readings and a sharp decrease in hardness and plasticity of the pipe elbow steel were established.
From Coal Ashes to Solid Sorbents for Hydrogen Storage
Jun 2020
Publication
The purpose of this work is the literature review in the field of hydrogen storage in solid sorbents. The best solid sorbents for hydrogen storage were selected with the possibility of synthesis them from coal fly ash. In addition the on-board hydrogen storage analysis was carried out. The review method consists of two parts. The first part based on research questions included types of the best sorbents for hydrogen storage the possibility to obtain them from coal fly ash and practical use in hydrogen storage system on-board. The second part was the selection of publications from The Web of Science and Elsevier Scopus databases and the analysis as well as available reports on the websites at this scope. After searching the relevant articles in the databases abstracts were analysed in terms of the questions asked. The links between references and research were checked. The search procedure was repeated several times. Finally articles with high Impact Factor index published by authors recognized on a global scale were selected for the presented review. The collected information proved that carbon materials are suited to hydrogen storage because of their high porosity large specific surface area and thermal stability. Besides solid sorbents such as zeolites metal-organic frameworks activated carbons or zeolite template carbons can be obtained from coal fly ash. Thanks to silicon aluminium and unburned carbon content fly ash is a good material for the synthesis of hydrogen sorbents. Under cryogenic conditions and high pressure it is possible to adsorb as much as 8.5 wt% of hydrogen. Although the Department of Energy (DOE) requirements for the hydrogen storage system on-board vehicles are not met the review of scientific publications shows that research in this area is developing and better parameters are being obtained.
Combustion Characteristics of Premixed Hydrogen/Air in an Undulate Microchannel
Jan 2022
Publication
This work reports a numerical investigation of microcombustion in an undulate microchannel using premixed hydrogen and air to understand the effect of the burner design on the flame in order to obtain stability of the flame. The simulations were performed for a fixed equivalence ratio and a hyperbolic temperature profile imposed at the microchannel walls in order to mimic the heat external losses occurred in experimental setups. Due to the complexity of the flow dynamics combined with the combustion behavior the present study focuses on understanding the effect of the fuel inlet rate on the flame characteristics keeping other parameters constant. The results presented stable flame structure regardless of the inlet velocity for this type of design meaning that a significant reduction in the heat flux losses through the walls occurred allowing the design of new simpler systems. The increase in inlet velocity increased the flame extension with the flame being stretched along the microchannel. For higher velocities flame separation was observed with two detected different combustion zones and the temperature profiles along the burner centerline presented a non-monotonic decrease due to the dynamics of the vortices observed in the convex regions of the undulated geometry walls. The geometry effects on the flame structure flow field thermal evolution and species distribution for different inlet velocities are reported and discussed.
World Energy Transitions Outlook: 1.5°C Pathway
Mar 2021
Publication
Dolf Gielen,
Ricardo Gorini,
Rodrigo Leme,
Gayathri Prakash,
Nicholas Wagner,
Luis Janeiro,
Sean Collins,
Maisarah Kadir,
Elisa Asmelash,
Rabia Ferroukhi,
Ulrike Lehr,
Xavier Garcia Casals,
Diala Hawila,
Bishal Parajuli,
Elizabeth Press,
Paul Durrant,
Seungwoo Kang,
Martina Lyons,
Carlos Ruiz,
Trish Mkutchwa,
Emanuele Taibi,
Herib Blanco,
Francisco Boshell,
Arina Anise,
Elena Ocenic,
Roland Roesch,
Gabriel Castellanos,
Gayathri Nair,
Barbara Jinks,
Asami Miketa,
Michael Taylor,
Costanza Strinati,
Michael Renner and
Deger Saygin
The World Energy Transitions Outlook preview outlines a pathway for the world to achieve the Paris Agreement goals and halt the pace of climate change by transforming the global energy landscape. This preview presents options to limit global temperature rise to 1.5°C and bring CO2 emissions closer to net zero by mid-century offering high-level insights on technology choices investment needs and the socio-economic contexts of achieving a sustainable resilient and inclusive energy future.
Meeting CO2 reduction targets by 2050 will require a combination of: technology and innovation to advance the energy transition and improve carbon management; supportive and proactive policies; associated job creation and socio-economic improvements; and international co-operation to guarantee energy availability and access.
Among key findings:
This preview identifies opportunities to support informed policy and decision making to establish a new global energy system. Following this preview and aligned with the UN High-Level Dialogue process the International Renewable Energy Agency (IRENA) will release the full report which will provide a comprehensive vision and accompanying policy measures for the transition.
Meeting CO2 reduction targets by 2050 will require a combination of: technology and innovation to advance the energy transition and improve carbon management; supportive and proactive policies; associated job creation and socio-economic improvements; and international co-operation to guarantee energy availability and access.
Among key findings:
- Proven technologies for a net-zero energy system already largely exist today. Renewable power green hydrogen and modern bioenergy will dominate the world of energy of the future.
- A combination of technologies is needed to keep us on a 1.5°C climate pathway. These include increasingly efficient energy production to ensure economic growth; decarbonised power systems that are dominated by renewables; increased use of electricity in buildings industry and transport to support decarbonisation; expanded production and use of green hydrogen synthetic fuels and feedstocks; and targeted use of sustainably sourced biomass.
- In anticipation of the coming energy transition financial markets and investors are already directing capital away from fossil fuels and towards other energy technologies including renewables.
- Energy transition investment will have to increase by 30% over planned investment to a total of USD 131 trillion between now and 2050 corresponding to USD 4.4 trillion on average every year.
- National social and economic policies will play fundamental roles in delivering the energy transition at the speed required to restrict global warming to 1.5°C.
This preview identifies opportunities to support informed policy and decision making to establish a new global energy system. Following this preview and aligned with the UN High-Level Dialogue process the International Renewable Energy Agency (IRENA) will release the full report which will provide a comprehensive vision and accompanying policy measures for the transition.
A Comprehensive Comparison of State-of-the-art Manufacturing Methods for Fuel Cell Bipolar Plates Including Anticipated Future Industry Trends
Nov 2020
Publication
This article explains and evaluates contemporary methods for manufacturing bipolar plates (BPPs) for lowtemperature polymer electrolyte membrane fuel cells (LT-PEMFC) and highlights the potential of new improved approaches. BPPs are an essential component of fuel cells responsible for distributing reaction gases to facilitate efficient conversion of gaseous electrochemical energy to electricity. BPPs must balance technical properties such as electrical and thermal conductivities structural strength and corrosion resistance. Graphitic and metallic materials can meet the required specifications with each material offering distinct advantages and disadvantages. Each materials’ performance is complimented by a comparison of its manufacturability including: the material costs production rates and required capital investment. These results are contextualised with respect to the target applications to identify the challenges and advantages of manufacturing methods of choice for BPPs. This analysis shows that the optimal choice of BPP manufacturing method depends entirely on the needs of the target application in particular the relative importance of manufacturing rate cost and the expected operational life of the bipolar plate to the fuel cell designer.
Hydrogen in the Gas Distribution Networks: A Kickstart Project as an Input into the Development of a National Hydrogen Strategy for Australia
Nov 2019
Publication
The report investigates a kickstart project that allows up to 10% hydrogen into gas distribution networks. It reviews the technical impacts and standards to identify barriers and develop recommendations.
You can see the full report on the Australian Government website here
This report is developed in support of Australia's National Hydrogen Strategy
You can see the full report on the Australian Government website here
This report is developed in support of Australia's National Hydrogen Strategy
Hydrogen for Transport
Oct 2019
Publication
The Australian transport sector is under increasing pressure to reduce carbon emissions whilst also managing a fuel supply chain that relies heavily on foreign import partners.
Transport in Australia equates to a significant proportion (approximately 18%) of the country’s total greenhouse gas emissions. Due to ongoing population growth these emissions have been steadily rising with the increase of cars on our roads and freight trucks in transit. Coupled with this the transport fuel supply chain is highly reliant on overseas partners – Australia currently imports 90% of its liquid fuel. These two challenges present an interesting dichotomy for the industry incentivising research and development into new technologies that can address one or both of these issues.
Hydrogen is one technology that has the potential to provide a reduction in greenhouse gas emissions as well as a more reliable domestic fuel supply. Hydrogen fuel cell electric vehicles (FCEVs) are an emerging zero-emission alternative for the transport sector which offer a variety of benefits.
Available from the Energy Ministers Website link here
Transport in Australia equates to a significant proportion (approximately 18%) of the country’s total greenhouse gas emissions. Due to ongoing population growth these emissions have been steadily rising with the increase of cars on our roads and freight trucks in transit. Coupled with this the transport fuel supply chain is highly reliant on overseas partners – Australia currently imports 90% of its liquid fuel. These two challenges present an interesting dichotomy for the industry incentivising research and development into new technologies that can address one or both of these issues.
Hydrogen is one technology that has the potential to provide a reduction in greenhouse gas emissions as well as a more reliable domestic fuel supply. Hydrogen fuel cell electric vehicles (FCEVs) are an emerging zero-emission alternative for the transport sector which offer a variety of benefits.
Available from the Energy Ministers Website link here
Numerical Analysis for Hydrogen Flame Acceleration during a Severe Accident in the APR1400 Containment Using a Multi-Dimensional Hydrogen Analysis System
Nov 2020
Publication
Korea Atomic Energy Research Institute (KAERI) established a multi-dimensional hydrogen analysis system to evaluate hydrogen release distribution and combustion in the containment of a Nuclear Power Plant (NPP) using MAAP GASFLOW and COM3D. In particular KAERI developed an analysis methodology for a hydrogen flame acceleration on the basis of the COM3D validation results against measured data of the hydrogen combustion tests in the ENACCEF and THAI facilities. The proposed analysis methodology accurately predicted the peak overpressure with an error range of approximately ±10% using the Kawanabe model used for a turbulent flame speed in the COM3D. KAERI performed a hydrogen flame acceleration analysis using the multi-dimensional hydrogen analysis system for a severe accident initiated by a station blackout (SBO) under the assumption of 100% metal–water reaction in the Reactor Pressure Vessel (RPV) to evaluate an overpressure buildup in the containment of the Advanced Power Reactor 1400 MWe (APR1400). The magnitude of the overpressure buildup in the APR1400 containment might be used as a criterion to judge whether the containment integrity is maintained or not when the hydrogen combustion occurs during a severe accident. The COM3D calculation results using the established analysis methodology showed that the calculated peak pressure in the containment was lower than the fracture pressure of the APR1400 containment. This calculation result might have resulted from a large air volume of the containment a reduced hydrogen concentration owing to passive auto-catalytic recombiners installed in the containment during the hydrogen release from the RPV and a lot of stem presence during the hydrogen combustion period in the containment. Therefore we found that the current design of the APR1400 containment maintained its integrity when the flame acceleration occurred during the severe accident initiated by the SBO accident.
What is Needed to Deliver Carbon-neutral Heat Using Hydrogen and CCS?
Sep 2020
Publication
In comparison with the power sector large scale decarbonisation of heat has received relatively little attention at the infrastructural scale despite its importance in the global CO2 emissions landscape. In this study we focus on the regional transition of a heating sector from natural gas-based infrastructure to H2 using mathematical optimisation. A discrete spatio-temporal description of the geographical region of Great Britain was used in addition to a detailed description of all network elements for illustrating the key factors in the design of nation-wide H2 and CO2 infrastructure. We have found that the synergistic deployment of H2 production technologies such as autothermal reforming of methane and biomass gasification with CO2 abatement technologies such as carbon capture and storage (CCS) are critical in achieving cost-effective decarbonisation. We show that both large scale underground H2 storage and water electrolysis provide resilience and flexibility to the heating system competing on cost and deployment rates. The optimal regions for siting H2 production infrastructure are characterised by proximity to: (1) underground H2 storage (2) high demands for H2 (3) geological storage for CO2. Furthermore cost-effective transitions based on a methane reforming pathway may necessitate regional expansions in the supply of natural gas with profound implications for security of supply in nations that are already highly reliant potentially creating an infrastructure lock-in during the near term. We found that the total system cost comprising both investment and operational elements is mostly influenced by the natural gas price followed by biomass price and CapEx of underground caverns. Under a hybrid Regulated Asset Base (RAB) commercial framework with private enterprises delivering production infrastructure the total cost of heat supply over the infrastructure lifetime is estimated as 5.2–8.6 pence per kW h. Due to the higher cost relative to natural gas a Contract for Difference payment between d20 per MW h and d53 per MW h will be necessary for H2-derived heat to be competitive in the market.
Modelling and Numerical Simulation of Hydrogen Jet Fires for Industrial Safety Analyses – Comparison with Large-scale Experiments
Sep 2019
Publication
Reliable predictive tools for hydrogen safety engineering are needed to meet increased and more widespread use of hydrogen in the society. Industrial models and methods used to establish thermal radiation hazard safety distances from hydrogen jet fires are often based on models previously developed for hydrocarbon jet fires. Their capability of predicting radiative heat fluxes from hydrogen jet fires has often only been validated against small-scale or medium-scale jet flame experiments. However large-scale hydrogen jet fire experiments have shown that thermal radiation levels can be significantly higher than one might expect from extrapolation of experience on smaller hydrogen flames. Here two large-scale horizontal hydrogen jet fires (from a 20.9 mm and a 52.5 mm diameter release respectively) have been modelled and simulated with the advanced industrial CFD code KAMELEON FIREEX KFX® based on the Eddy Dissipation Concept by Magnussen for turbulent combustion modelling. The modelling of the high-pressure hydrogen gas releases is based on a pseudo-source concept using real-gas thermodynamic data for hydrogen. The discrete transport method of Lockwood and Shah is used to calculate the radiative heat transfer and radiative properties of water vapour are modelled according to Leckner. The predicted thermal radiation is compared to data from large-scale hydrogen jet fire experiments and discussed. This work was conducted as part of a KFX-H2 R&D project supported by the Research Council of Norway.
Numerical Assessment of Hydrogen Explosion Consequences in Mine Tunnel
Sep 2019
Publication
The aim of the work is a numerical estimation of the conditional probability of damage to the mine personnel during an accidental explosion of a hydrogen-air mixture. The methodology for determining the parameters of the gas-dynamic process of the explosion of a hydrogen-air cloud in an open and closed space taking into account chemical interaction and space clutter is presented. A computational method based on a probit analysis for determining the damage probability fields of a person exposed to the explosion shock wave has been developed. To automate the computational process the tabular dependence “probit-function-damage probability” is replaced by a piecewise cubic spline. Numerical studies of the influence of the drift working space clutter by an electric locomotive on the distribution of the overpressure of the gaseous medium and the conditional probability of the eardrums rupture and lethal damage to personnel in the accidental zone of the coal mine have been carried out. It was obtained that the closed nature of the working space and its blockage significantly changes the shape and size of the danger zone and requires consideration by an expert at the stage of deciding on the safety level at the mine. The scientific novelty of the method proposed in the work is in taking into account in the mathematical model of the movement of a multi-component chemically reacting gas mixture the effect of compressibility of flow complex terrain (space clutter with equipment) three-dimensional nature of the gas-air mixture dispersion process. The model allows obtaining the space-time distributions of the shock-impulse load of the blast wave that is necessary for determining the non-stationary three-dimensional fields of the conditional probability of damage to the staff on the basis of probit analysis. The developed computational method allows analyzing and forecasting in time and space the conditional probability of damage of varying degrees of severity of personnel who are exposed to an explosive shock wave as an indicator of the safety level of a coal mine.
Life Cycle Assessment of Substitute Natural Gas Production from Biomass and Electrolytic Hydrogen
Feb 2021
Publication
The synthesis of a Substitute Natural Gas (SNG) that is compatible with the gas grid composition requirements by using surplus electricity from renewable energy sources looks a favourable solution to store large quantities of electricity and to decarbonise the gas grid network while maintaining the same infrastructure. The most promising layouts for SNG production and the conditions under which SNG synthesis reduces the environmental impacts if compared to its fossil alternative is still largely untapped. In this work six different layouts for the production of SNG and electricity from biomass and fluctuating electricity are compared from the environmental point of view by means of Life Cycle Assessment (LCA) methodology. Global Warming Potential (GWP) Cumulative Energy Demand (CED) and Acidification Potential (AP) are selected as impact indicators for this analysis. The influence of key LCA methodological aspects on the conclusions is also explored. In particular two different functional units are chosen: 1 kg of SNG produced and 1 MJ of output energy (SNG and electricity). Furthermore different approaches dealing with co-production of electricity are also applied. The results show that the layout based on hydrogasification has the lowest impacts on all the considered cases apart from the GWP and the CED with SNG mass as the functional unit and the avoided burden approach. Finally the selection of the multifunctionality approach is found to have a significant influence on technology ranking.
Spatially Resolved Optimization for Studying the Role of Hydrogen for Heat Decarbonization Pathways
Apr 2018
Publication
This paper studies the economic feasibility of installing hydrogen networks for decarbonizing heat in urban areas. The study uses the Heat Infrastructure and Technology (HIT) spatially resolved optimization model to trade-off energy supply infrastructure and end-use technology costs for the most important heat-related energy vectors: gas heat electricity and hydrogen. Two model formulations are applied to a UK urban area: one with an independent hydrogen network and one that allows for retrofitting the gas network into hydrogen. Results show that for average hydrogen price projections cost-effective pathways for heat decarbonization toward 2050 include heat networks supplied by a combination of district-level heat pumps and gas boilers in the domestic and commercial sectors and hydrogen boilers in the domestic sector. For a low hydrogen price scenario when retrofitting the gas network into hydrogen a cost-effective pathway is replacing gas by hydrogen boilers in the commercial sector and a mixture of hydrogen boilers and heat networks supplied by district-level heat pumps gas and hydrogen boilers for the domestic sector. Compared to the first modelled year CO2 emission reductions of 88% are achieved by 2050. These results build on previous research on the role of hydrogen in cost-effective heat decarbonization pathways.
The Fuel Cell Industry Review 2020
Jan 2020
Publication
The Fuel Cell Industry Review 2020 offers data analysis and commentary on key events in the industry in 2020. Now in its seventh year the Review has been compiled by a team led by E4tech - a specialist energy strategy consultancy with deep expertise in the hydrogen and fuel cell sector (see www.e4tech.com).
Despite the title of this publication we’ve said before that the fuel cell ‘industry’ is not a single industry at all. As those inside it know it is divided by different materials stages of maturity applications and regions – all contributors to the fact it has taken time to get going. But it does seem to be getting traction. Part of that is down to decades of hard work and investment in R&D technology improvement and demonstrations. Thankfully part of it is also down to changes in external conditions. Improving air quality is increasingly non-negotiable. Reducing greenhouse gas emissions likewise. And all while maintaining economic development and opportunity.
The growth spurt of the battery industry allied with some of the drivers above has catalysed thinking in where and how fuel cells can fit. Countries and regions which did not support batteries early on are scrambling to catch up and wish not to risk a repeat of their errors with fuel cells. So support is being targeted at industrial development and competitiveness as well as solving societal problems. Which in turn is helping industry to decide on and take investment steps: Weichai’s 20000 unit per annum PEM factory in China; Daimler and Volvo setting up their fuel cell truck JV; CHEM Energy building a factory for remote systems in S Africa."
Despite the title of this publication we’ve said before that the fuel cell ‘industry’ is not a single industry at all. As those inside it know it is divided by different materials stages of maturity applications and regions – all contributors to the fact it has taken time to get going. But it does seem to be getting traction. Part of that is down to decades of hard work and investment in R&D technology improvement and demonstrations. Thankfully part of it is also down to changes in external conditions. Improving air quality is increasingly non-negotiable. Reducing greenhouse gas emissions likewise. And all while maintaining economic development and opportunity.
The growth spurt of the battery industry allied with some of the drivers above has catalysed thinking in where and how fuel cells can fit. Countries and regions which did not support batteries early on are scrambling to catch up and wish not to risk a repeat of their errors with fuel cells. So support is being targeted at industrial development and competitiveness as well as solving societal problems. Which in turn is helping industry to decide on and take investment steps: Weichai’s 20000 unit per annum PEM factory in China; Daimler and Volvo setting up their fuel cell truck JV; CHEM Energy building a factory for remote systems in S Africa."
The Future Role of Gas in Transport
Mar 2021
Publication
This is a Network Innovation Allowance funded project overseen by a steering group comprising the UK and Ireland gas network operators (Cadent Gas Networks Ireland National Grid Northern Gas Networks SGN Wales and West). The project follows on from previous studies that modelled the role of green gases in decarbonising the GB economy. The role of this study is to understand the transition from the GB economy today to a decarbonised economy in 2050 focusing on how the transition is achieved and the competing and complementary nature of different low and zero emission fuels and technologies over time.
While the project covers the whole economy it focuses on transport especially trucks as an early adopter of green gases and as a key enabler of the transition. The study and resulting report are aimed at the gas industry and government and tries to build a green gas decarbonisation narrative supported by a wide range of stakeholders in order clarify the path ahead and thereby focus future efforts on delivering decarbonisation through green gases as quickly as possible.
The objectives of the study are:
Green gases
This report discusses the future role of ‘green gases’ which are biomethane and hydrogen produced from low- and zero-carbon sources each produced via two main methods:
Biomethane from Anaerobic Digestion (AD): A mature technology for turning biological material into a non-fossil form of natural gas (methane). AD plants produce biogas which must then be upgraded to biomethane.
Biomethane from Bio-Substitute Natural Gas (Bio-SNG): This technology is at an earlier stage of development than AD but has the potential to unlock other feedstocks for biomethane production such as waste wood and residual household waste.
Blue Hydrogen: Hydrogen from reformation of natural gas which produces hydrogen and carbon monoxide. 90-95% of the carbon is captured and stored making this a low-carbon form of hydrogen.
Green Hydrogen: Water is split into hydrogen and oxygen via electrolysis using electricity generated by renewables. No carbon emissions are produced so this is zero-carbon hydrogen."
While the project covers the whole economy it focuses on transport especially trucks as an early adopter of green gases and as a key enabler of the transition. The study and resulting report are aimed at the gas industry and government and tries to build a green gas decarbonisation narrative supported by a wide range of stakeholders in order clarify the path ahead and thereby focus future efforts on delivering decarbonisation through green gases as quickly as possible.
The objectives of the study are:
- Analyse the complete supply chain production distribution and use of electricity biomethane bio-SNG and hydrogen to understand the role of each fuel and the timeline for scaling up of their use.
- Develop a narrative based on these findings to show how the use of these fuels scales up over time and how they compete and complement one another.
Green gases
This report discusses the future role of ‘green gases’ which are biomethane and hydrogen produced from low- and zero-carbon sources each produced via two main methods:
Biomethane from Anaerobic Digestion (AD): A mature technology for turning biological material into a non-fossil form of natural gas (methane). AD plants produce biogas which must then be upgraded to biomethane.
Biomethane from Bio-Substitute Natural Gas (Bio-SNG): This technology is at an earlier stage of development than AD but has the potential to unlock other feedstocks for biomethane production such as waste wood and residual household waste.
Blue Hydrogen: Hydrogen from reformation of natural gas which produces hydrogen and carbon monoxide. 90-95% of the carbon is captured and stored making this a low-carbon form of hydrogen.
Green Hydrogen: Water is split into hydrogen and oxygen via electrolysis using electricity generated by renewables. No carbon emissions are produced so this is zero-carbon hydrogen."
Investigation of the Multi-Point Injection of Green Hydrogen from Curtailed Renewable Power into a Gas Network
Nov 2020
Publication
Renewable electricity can be converted into hydrogen via electrolysis also known as power-to-H2 (P2H) which when injected in the gas network pipelines provides a potential solution for the storage and transport of this green energy. Because of the variable renewable electricity production the electricity end-user’s demand for “power when required” distribution and transmission power grid constrains the availability of renewable energy for P2H can be difficult to predict. The evaluation of any potential P2H investment while taking into account this consideration should also examine the effects of incorporating the produced green hydrogen in the gas network. Parameters including pipeline pressure drop flowrate velocity and most importantly composition and calorific content are crucial for gas network management. A simplified representation of the Irish gas transmission network is created and used as a case study to investigate the impact on gas network operation of hydrogen generated from curtailed wind power. The variability in wind speed and gas network demands that occur over a 24 h period and with network location are all incorporated into a case study to determine how the inclusion of green hydrogen will affect gas network parameters. This work demonstrates that when using only curtailed renewable electricity during a period with excess renewable power generation despite using multiple injection points significant variation in gas quality can occur in the gas network. Hydrogen concentrations of up to 15.8% occur which exceed the recommended permitted limits for the blending of hydrogen in a natural gas network. These results highlight the importance of modelling both the gas and electricity systems when investigating any potential P2H installation. It is concluded that for gas networks that decarbonise through the inclusion of blended hydrogen active management of gas quality is required for all but the smallest of installations.
IPHE Regulations Codes and Standards Working Group-type IV COPV Round Robin Testing
Oct 2015
Publication
This manuscript presents the results of a multi-lateral international activity intended to understand how to execute a cycle stress test as specified in a chosen standard (GTR SAE ISO EIHP …). The purpose of this work was to establish a harmonized test method protocol to ensure that the same results would be achieved regardless of the testing facility. It was found that accurate temperature measurement of the working fluid is necessary to ensure the test conditions remain within the tolerances specified. Continuous operation is possible with adequate cooling of the working fluid but this becomes more demanding if the cycle frequency increases. Recommendations for future test system design and operation are presented.
Energy Technology Perspectives 2020- Special Report on Carbon Capture Utilisation and Storage
Sep 2020
Publication
Energy Technology Perspectives 2020 is a major new IEA publication focused on the technology needs and opportunities for reaching international climate and sustainable energy goals. This flagship report offers vital analysis and advice on the clean energy technologies the world needs to meet net-zero emissions objectives.
The report’s comprehensive analysis maps out the technologies needed to tackle emissions in all parts of the energy sector including areas where technology progress is still lacking such as long-distance transport and heavy industries. It shows the amount of emissions reductions that are required from electrification hydrogen bioenergy and carbon capture utilisation and storage. It also provides an assessment of emissions from existing infrastructure and what can be done to address them.
Link to Document on IEA website
The report’s comprehensive analysis maps out the technologies needed to tackle emissions in all parts of the energy sector including areas where technology progress is still lacking such as long-distance transport and heavy industries. It shows the amount of emissions reductions that are required from electrification hydrogen bioenergy and carbon capture utilisation and storage. It also provides an assessment of emissions from existing infrastructure and what can be done to address them.
Link to Document on IEA website
Fuelling the Hydrogen Economy: Scale-up of an Integrated Formic Acid-to-power System
Feb 2019
Publication
Transitioning from fossil fuels to sustainable and green energy sources in mobile applications is a difficult challenge and demands sustained and highly multidisciplinary efforts in R&D. Liquid organic hydrogen carriers (LOHC) offer several advantages over more conventional energy storage solutions but have not been yet demonstrated at scale. Herein we describe the development of an integrated and compact 25 kW formic acid-to-power system by a team of BSc and MSc students. We highlight a number of key engineering challenges encountered during scale-up of the technology and discuss several aspects commonly overlooked by academic researchers. Conclusively we provide a critical outlook and suggest a number of developmental areas currently inhibiting further implementation of the technology.
Energy Essentials: A Guide to Hydrogen
Jan 2020
Publication
Climate change and air quality concerns have pushed clean energy up the global agenda. As we switch over to new cleaner technologies and fuels our experience of using power heat and transport are going to change transforming the way we live work and get from A to B. Explore this guide to find out what hydrogen is how it is made transported and used what the experience would be like in the home for transport and for businesses and discover what the future of hydrogen might be.
Visit the Energy Institute website for more information
Visit the Energy Institute website for more information
Fundamental Study on Hydrogen Low-NOx Combustion Using Exhaust Gas Self-Recirculation
Jan 2022
Publication
Hydrogen is expected to be a next-generation energy source that does not emit carbon dioxide but when used as a fuel the issue is the increase in the amount of NOx that is caused by the increase in flame temperature. In this study we experimentally investigated NOx emissions rate when hydrogen was burned in a hydrocarbon gas burner which is used in a wide temperature range. As a result of the experiments the amount of NOx when burning hydrogen in a nozzle mixed burner was twice as high as when burning city gas. However by increasing the flow velocity of the combustion air the amount of NOx could be reduced. In addition by reducing the number of combustion air nozzles rather than decreasing the diameter of the air nozzles a larger recirculation flow could be formed into the furnace and the amount of NOx could be reduced by up to 51%. Furthermore the amount of exhaust gas recirculation was estimated from the reduction rate of NOx and the validity was confirmed by the relationship between adiabatic flame temperature and NOx calculated from the equilibrium calculation by chemical kinetics simulator software.
Large-Scale Hydrogen Deflagrations and Detonations
Sep 2005
Publication
Large-scale deflagration and detonation experiments of hydrogen and air mixtures provide fundamental data needed to address accident scenarios and to help in the evaluation and validation of numerical models. Several different experiments of this type were performed. Measurements included flame front time of arrival (TOA) using ionization probes blast pressure heat flux high-speed video standard video and infrared video. The large-scale open-space tests used a hemispherical 300-m3 facility that confined the mixture within a thin plastic tent that was cut prior to initiating a deflagration. Initial homogeneous hydrogen concentrations varied from 15% to 30%. An array of large cylindrical obstacles was placed within the mixture for some experiments to explore turbulent enhancement of the combustion. All tests were ignited at the bottom center of the facility using either a spark or in one case a small quantity of high explosive to generate a detonation. Spark-initiated deflagration tests were performed within the tunnel using homogeneous hydrogen mixtures. Several experiments were performed in which 0.1 kg and 2.2 kg of hydrogen were released into the tunnel with and without ventilation. For some tunnel tests obstacles representing vehicles were used to investigate turbulent enhancement. A test was performed to investigate any enhancement of the deflagration due to partial confinement produced by a narrow gap between aluminium plates. The attenuation of a blast wave was investigated using a 4-m-tall protective blast wall. Finally a large-scale hydrogen jet experiment was performed in which 27 kg of hydrogen was released vertically into the open atmosphere in a period of about 30 seconds. The hydrogen plume spontaneously ignited early in the release.
Gas Future Scenarios Project- Final Report: A Report on a Study for the Energy Networks Association Gas Futures Group
Nov 2010
Publication
When looking out to 2050 there is huge uncertainty surrounding how gas will be consumed transported and sourced in Great Britain (GB). The extent of the climate change challenge is now widely accepted and the UK Government has introduced a legislative requirement for aggressive reductions in carbon dioxide (CO2) emissions out to 2050. In addition at European Union (EU) level a package of measures has been implemented to reduce greenhouse gas emissions improve energy efficiency and significantly increase the share of energy produced from renewable sources by 2020. These policy developments naturally raise the question of what role gas has to play in the future energy mix.
To help inform this debate the Energy Networks Association Gas Futures Group (ENA GFG) commissioned Redpoint and Trilemma to undertake a long-range scenario-based modelling study of the future utilisation of gas out to 2050 and the consequential impacts of this for gas networks. Our modelling assumptions draw heavily on the Department of Energy and Climate Change (DECC) 2050 Pathways analysis and we consider that our conclusions are fully compatible with both DECC‟s work and current EU policy objectives.
Link to document
To help inform this debate the Energy Networks Association Gas Futures Group (ENA GFG) commissioned Redpoint and Trilemma to undertake a long-range scenario-based modelling study of the future utilisation of gas out to 2050 and the consequential impacts of this for gas networks. Our modelling assumptions draw heavily on the Department of Energy and Climate Change (DECC) 2050 Pathways analysis and we consider that our conclusions are fully compatible with both DECC‟s work and current EU policy objectives.
Link to document
A Hydrogen-Air Explosion in a Process Plant: A Case History
Sep 2005
Publication
In the summer of 1985 a severe hydrogen-air explosion occurred in an ammonia plant in Norway. The accident resulted in two fatalities and the destruction of the building where the explosion took place. This paper presents the main findings from an investigation in 1985 and 1986 of the gas explosion and its consequences. The event started when a gasket in a water pump was blown out. The water pump was situated inside a 100 m long 10 m wide and 7 m high building. The pump was feeding water to a vessel containing hydrogen gas at pressure of 30 bars. This pressure caused a back flow of water flow through the pump and out through the failed gasket. The hydrogen reached the leakage point after about 3 minutes. The discharge of gas lasted some 20 to 30 seconds before the explosion occurred. The total mass of the hydrogen discharge was estimated at 10 to 20 kg hydrogen. The main explosion was very violent and it is likely that the gas cloud detonated. The ignition source was almost certainly a hot bearing. Several damage indicators were used to estimate the amount of hydrogen that exploded. The indicators include deflection of pipes and panels distances traveled by fragments and the distribution of glass breakage. We found that 3.5 to 7 kg of hydrogen must have been burning violently in the explosion. Window glass was broken up to 700 m from the centre of the explosion. Concrete blocks originally part of the north wall of the building and weighing 1.2 metric tons were thrown up to 16 meters. The roof of the building was lifted by an estimated 1.5 meters before resettling. The displacement of the roof caused a guillotine break of a 350 mm diameter pipe connected to the vessel that was the source of the original gas discharge. The gas composition in the vessel was 65 - 95 % hydrogen. This resulted in a large horizontal jet fire lasting about 30 seconds. Minor explosions occurred in the plant culvert system.<br/><br/>To our knowledge this gas explosion is one of the largest industrial hydrogen explosions reported. We believe this case history is a valuable reference for those who are investigating the nature of accidental<br/>hydrogen explosions.
Hydrogen Embrittlement at Cleavage Planes and Grain Boundaries in Bcc Iron—Revisiting the First-Principles Cohesive Zone Model
Dec 2020
Publication
Hydrogen embrittlement which severely affects structural materials such as steel comprises several mechanisms at the atomic level. One of them is hydrogen enhanced decohesion (HEDE) the phenomenon of H accumulation between cleavage planes where it reduces the interplanar cohesion. Grain boundaries are expected to play a significant role for HEDE since they act as trapping sites for hydrogen. To elucidate this mechanism we present the results of first-principles studies of the H effect on the cohesive strength of α-Fe single crystal (001) and (111) cleavage planes as well as on the Σ5(310)[001] and Σ3(112)[11¯0] symmetrical tilt grain boundaries. The calculated results show that within the studied range of concentrations the single crystal cleavage planes are much more sensitive to a change in H concentration than the grain boundaries. Since there are two main types of procedures to perform ab initio tensile tests different in whether or not to allow the relaxation of atomic positions which can affect the quantitative and qualitative results these methods are revisited to determine their effect on the predicted cohesive strength of segregated interfaces
Validation of Flacs-Hydrogen CFD Consequence Prediction Model Against Large Scale H2 Explosion Experiments in the Flame Facility
Sep 2005
Publication
The FLACS CFD-tool for consequence prediction has been developed continuously since 1980. The initial focus was explosion safety on offshore oil platforms in recent years the tool is also applied to study dispersion hydrogen safety dust explosions and more. A development project sponsored by Norsk Hydro Statoil and Ishikawajima Heavy Industries (IHI) was carried out to improve the modelling and validation of hydrogen dispersion and explosions. In this project GexCon carried out 200 small-scale experiments on dispersion and explosion with H2 and mixtures with H2 and CO or N2. Experiments with varying confinement congestion concentration and ignition location were performed. Since the main purpose of the tests was to produce good validation data all tests were simulated with the FLACS-HYDROGEN tool. The simulations confirmed the ability to predict explosions effects for the wide range of scenarios studied. A few examples of comparisons will be shown. To build confidence in a consequence prediction model it is important that the scales used for validation are as close as possible to reality. Since the hazard to people and facilities and the risk will generally increase with scale validation against large-scale experiments is important. In the 1980s a series of large-scale explosion experiments with H2 was carried out in the Sandia FLAME facility and sponsored by the US Nuclear Regulatory Commission. The FLAME facility is a 30.5m x 1.83m x 2.44m channel tests were performed with H2 concentrations from 7% to 30% with varying degree of top venting (0% 13% and 50%) and congestion (with or without baffles blocking 33% of the channel cross-section). A wide range of flame speeds and overpressures were observed. Comparisons are made between FLACS simulations and FLAME tests. The main conclusion from this validation study is that the precision when predicting H2 explosion consequences with FLACS has been improved to a very acceptable level
Hydrogen Safety- From Policies to Plans to Practices
Sep 2005
Publication
Safety is an essential element for realizing the “hydrogen economy” – safe operation in all of its aspects from hydrogen production through storage distribution and use; from research development and demonstration to commercialization. As such safety is given paramount importance in all facets of the research development and demonstration of the U.S Department of Energy’s (DOE) Hydrogen Fuel Cells and Infrastructure Technologies (HFCIT) Program Office. The diversity of the DOE project portfolio is self-evident. Projects are performed by large companies small businesses DOE National Laboratories academic institutions and numerous partnerships involving the same. Projects range from research exploring advances in novel hydrogen storage materials to demonstrations of hydrogen refuelling stations and vehicles. Recognizing the nature of its program and the importance of safety planning DOE has undertaken a number of initiatives to encourage and shape safety awareness. The DOE Hydrogen Safety Review Panel was formed to bring a broad cross-section of expertise from the industrial government and academic sectors to help ensure the success of the program as a whole. The Panel provides guidance on safety-related issues and needs reviews individual DOE-supported projects and their safety plans and explores ways to bring learnings to broadly benefit the DOE program. This paper explores the approaches used for providing safety planning guidance to contractors in the context of their own (and varied) policies procedures and practices. The essential elements that should be included in safety plans are described as well as the process for reviewing project safety plans. Discussion of safety planning during the conduct of safety review site visits is also shared. Safety planning-related learnings gathered from project safety reviews and the Panel’s experience in reviewing safety plans are discussed.
Numerical Study of a Highly Under-Expanded Hydrogen Jet
Sep 2005
Publication
Numerical simulations are carried out for a highly under-expanded hydrogen jet resulting from an accidental release of high-pressure hydrogen into the atmospheric environment. The predictions are made using two independent CFD codes namely CFX and KIVA. The KIVA code has been substantially modified by the present authors to enable large eddy simulation (LES). It employs a oneequation sub-grid scale (SGS) turbulence model which solves the SGS kinetic energy equation to allow for more relaxed equilibrium requirement and to facilitate high fidelity LES calculations with relatively coarser grids. Instead of using the widely accepted pseudo-source approach the complex shock structures resulting from the high under-expansion is numerically resolved in a small computational domain above the jet exit. The computed results are used as initial conditions for the subsequent hydrogen jet simulation. The predictions provide insight into the shock structure and the subsequent jet development. Such knowledge is valuable for studying the ignition characteristics of high-pressure hydrogen jets in the safety context.
Sensitivity to Detonation and Detonation Cellular Structure of H2-O2-AIr-H2O2 Gas Mixtures
Sep 2005
Publication
Today it is not known – neither qualitatively not quantitatively - how large the impact can be of the promoters on sensitivity to hydrogen-air detonation in hypothetical accidents at hydrogen-containing installations transport or storage facilities. Report goal is to estimate theoretically an effect of hydrogen-peroxide (as representative promoter) on sensitivity to detonation of the stoichiometric hydrogen-oxygen gas mixtures. The classical H2-O2-Ar (2:1:7) gas mixture was chosen as reference system with the well established and unambiguously interpreted experimental data. In kinetic simulations it was found that the ignition delay time is sensitive to H2O2addition for small initial H2O2concentrations and is nearly constant for the large ones. Parametric reactive CFD studies of two dimensional cellular structure of 2H2-O2-7Ar-H2O2 detonations with variable hydrogen peroxide concentration (up to 10 vol.%) were also performed. Two un-expected results were obtained. First result: detonation cell size is practically independent upon variation of initial hydrogen peroxide concentration. For practical applications it means that presence of hydrogen-peroxide did not change drastically sensitivity of the stoichiometric hydrogen-oxygen gas mixtures. These theoretical speculations require an experimental verification. Second result: for large enough initial H2O2concentrations (> 1 vol.% at least) a new element of cellular structure of steady detonation wave was revealed. It is a system of multiple secondary longitudinal shock waves (SLSW) which propagates in the direction opposite to that of the leading shock wave. Detailed mechanism of SLSW formation is proposed.
Pool Spreading and Vaporization of Liquid Hydrogen
Sep 2005
Publication
An essential part of a safety analysis to evaluate the risks of a liquid hydrogen (LH2) containing system is the understanding of cryogenic pool spreading and its vaporization. It represents the initial step in an accident sequence with the inadvertent spillage of LH2 e.g. after failure of a transport container tank or the rupture of a pipeline. This stage of an accident scenario provides pertinent information as a source term for the subsequent analysis steps of atmospheric dispersion and at presence of an ignition source the combustion of the hydrogen-air vapor cloud. A computer model LAUV has been developed at the Research Center Juelich which is able to simulate the spreading and vaporization of a cryogenic liquid under various conditions such as different grounds (solid water). It is based on the so-called shallow-layer differential equations taking into account physical phenomena such as ice formation if the cryogen is spilled on a water surface. The presentation will give a description of the computer model and its validation against existing experimental data. Furthermore calculational results will be analyzed describing the prediction and quantification of the consequences of an LH2 spill for different cases. They also include the comparison of an LH2 spillage versus the corresponding release of other cryogens such as liquid natural gas liquid oxygen and liquid nitrogen.
CFD Simulation on Diffusion of Leaked Hydrogen Caused by Vehicle Accident in Tunnels
Sep 2005
Publication
Hydrogen fuel cell vehicles are expected to come into widespread use in the near future. Accordingly many hydrogen carrying vehicles will begin to pass through tunnels. It is therefore important to predict whether risk from leaked hydrogen accidents in tunnels can be avoided. CFD simulation was carried out on diffusion of leaked hydrogen in tunnels. Three areas of tunnels were chosen for study. One is the typical longitudinal and lateral areas of tunnels and the others are underground ventilation facilities and electrostatic dust collectors which were simulated with an actual tunnel. The amount of hydrogen leaked was 60m3 (approximately 5.08 kg) which corresponds to the amount necessary for future fuel cell vehicles to achieve their desired running distance. Analytical periods were the time after leaks began until regions of hydrogen above the low flammability limit had almost disappeared or thirty minutes. We found that leaked hydrogen is immediately carried away from leaking area under existing ventilation conditions. We also obtained basic data on behaviour of leaked hydrogen.
Combustion Analysis of Hydrogen-diesel Dual Fuel Engine with Water Injection Technique
Dec 2018
Publication
In this paper the effect of direct diesel injection timing and engine speed on the performance and emissions of CI engine operating on RCCI (H2/diesel mixture) coupled with water injection have been numerically investigated and validated. The simulation have been carried out using GT-Power professional software. A single cylinder dual fuel compression ignition model has been built. The diesel fuel was injected directly to the cylinder. The hydrogen and water were injected to the engine intake manifold and engine port with constant mass flow rate and constant temperature for all engine speed. During the simulation the engine speed was varied from 1000 to 5000 rpm and the diesel injection timing was varied from (−5° to −25° CAD). In addition the optimized diesel injection timing for specific engine operation parameters has also been performed. The results show that for specific injection timing and constant hydrogen and water mass flow rate the increase of engine speed results in an increase in the cylinder temperature engine brake power brake specific fuel consumption and NO emissions; but decreases brake thermal efficiency. Moreover the analysis performed shows that the advanced injection timing decreases the engine power brake thermal efficiency and CO emissions; but increases NO emissions.
A field explosion test of hydrogen-air mixtures
Sep 2005
Publication
This paper shows the experimental results and findings of field explosion tests conducted to obtain fundamental data concerning the explosion of hydrogen-air mixtures. A tent covered with thin plastic sheets was filled with hydrogen/air mixed gas and subsequently ignited by an electric-spark or explosives to induce deflagration and/or detonation. Several experiments with different concentrations and/or volumes of mixture were carried out. The static overpressure of blast waves was measured using piezoelectric pressure sensors. The recorded data show that the shape of the pressure-time histories of the resulting blast waves depends on the difference in the ignition method used. The pictures of the explosion phenomenon (deflagration and/or detonation) were taken by high-speed cameras.
A Temperature Controlled Mechanical Test Facility to Ensure Safe Materials Performance in Hydrogen at 1000 Bar
Sep 2007
Publication
Increasingly car manufacturers are turning to high pressure hydrogen storage for on-board power applications. Many prototypes use costly materials and fabrication methods such as Type 316L austenitic stainless steel and processes such as TIG (GTA) welding. There is a need to move to less expensive options without compromising safety to assist in developing economic vehicles. It is important that the behaviour of new/modified materials and joints (including those fabricated by new technologies) is understood at anticipated service temperatures and hydrogen pressure as the consequences of poor material choice could be severe. The greatest detrimental effect of gaseous hydrogen on the mechanical properties of metallic materials is commonly observed under conditions of dynamic plastic strain. Under such conditions an atomically clean surface is produced where hydrogen molecules will dissociate and penetrate the material. Thus static load test methods with hydrogen charging are not reliable for engineering data generation. To meet the need for dynamically straining material in a pressurised hydrogen environment TWI has developed a facility to load specimens in a high pressure environment for tensile toughness and fatigue testing. The design of this has involved a number of innovative steps. This paper outlines the requirements and the design and construction issues that were encountered when installing a facility which can not only perform tests at up to 1000bar (100MPa) but also for temperatures between –150°C to +85°C.
Simulation of Flame Acceleration and DDT in H2-air Mixture with a Flux Limiter Centred Method
Sep 2005
Publication
Flame acceleration and deflagration to detonation transition (DDT) is simulated with a numerical code based on a flux limiter centred method for hyperbolic differential equations. The energy source term is calculated by a Riemann solver for the in homogeneous Euler equations for the turbulent combustion and a two-step reaction model for hydrogen-air. The transport equations are filtered for large eddy simulation (LES) and the sub filter turbulence is modelled by a transport equation for the the turbulent kinetic energy. The flame tracking is handled by the G-equation for turbulent flames. Numerical results are compared to pressure histories from physical experiments. These experiments are performed in a closed circular 4m long tube with inner diameter of 0.107m. The tube is filled with hydrogen-air mixture at 1atm which is at rest when ignited. The ignition is located at one end of the tube. The tube is fitted with an obstruction with circular opening 1m down the tube from the ignition point. The obstruction has a blockage ratio of 0.92 and a thickness of 0.01m. The obstruction creates high pressures in the ignition end of the tube and very high gas velocities in and behind the obstruction opening. The flame experiences a detonation to deflagration transition (DDT) in the super sonic jet created by the obstruction. Pressure build-up in the ignition end of the tube is simulated with some discrepancies. The DDT in the supersonic jet is simulated but the position of the DDT is strongly dependent on the simulated pressure in the ignition end.
Risk Assessment for Hydrogen Codes and Standards
Sep 2005
Publication
The development and promulgation of codes and standards are essential to establish a market-receptive environment for commercial hydrogen-based products and systems. The focus of the U.S. Department of Energy (DOE) is to conduct the research and development (R&D) needed to strengthen the scientific basis for technical requirements incorporated in national and international standards codes and regulations. In the U.S. the DOE and its industry partners have formed a Codes and Standards Tech Team (CSTT) to help guide the R&D. The CSTT has adopted an R&D Roadmap to achieve a substantial and verified database of the properties and behaviour of hydrogen and the performance characteristics of emerging hydrogen technology applications sufficient to enable the development of effective codes and standards for these applications. However to develop a more structured approach to the R&D described above the CSTT conducted a workshop on Risk Assessment for Hydrogen Codes and Standards in March 2005. The purpose of the workshop was to attain a consensus among invited experts on the protocols and data needed to address the development of risk-informed standards codes and regulations for hydrogen used as an energy carrier by consumers. Participants at the workshop identified and assessed requirements methodologies and applicability of risk assessment (RA) tools to develop a framework to conduct RA activities to address for example hydrogen fuel distribution delivery on-site storage and dispensing and hydrogen vehicle servicing and parking. The CSTT was particularly interested in obtaining the advice of RA experts and representatives of standards and model code developing organizations and industry on how data generated by R&D can be turned into information that is suitable for hydrogen codes and standards development. The paper reports on the results of the workshop and the RA activities that the DOE’s program on hydrogen safety codes and standards will undertake. These RA activities will help structure a comprehensive R&D effort that the DOE and its industry partners are undertaking to obtain the data and conduct the analysis and testing needed to establish a scientific and technical basis for hydrogen standards codes and regulations.
A Microstructure Informed and Mixed-mode Cohesive Zone Approach to Simulating Hydrogen Embrittlement
Mar 2022
Publication
Hydrogen induced failure under uniaxial tension is simulated in a duplex stainless steel considering microstructural feature of the material. There are three key ingredients in the modelling approach: image processing and finite element representation of the experimentally observed microstructure stress driven hydrogen diffusion and diffusion coupled cohesive zone modelling of fracture considering mixed failure mode. The microstructure used as basis for the modelling work is obtained from specimens cut in the transverse and longitudinal directions. It is found that the microstructure significantly influences hydrogen diffusion and fracture. The austenite phase is polygonal and randomly distributed in the transverse direction where a larger effective hydrogen diffusion coefficient and a lower hydrogen fracture resistance is found compared to the specimen in the longitudinal direction where the austenite phase is slender and laminated. This indicates that the proper design and control of the austenite phase help improve hydrogen resistance of duplex stainless steel. The strength of the interface in the shear direction is found to dominate the fracture mode and initiation site which reveals the importance of considering mixed failure mode and calibrating the hydrogen induced strength reduction in shear.
Safety Distances- Definition and Values
Sep 2005
Publication
In order to facilitate the introduction of a new technology as it is the utilization of hydrogen as an energy carrier development of safety codes and standards besides the conduction of demonstrative projects becomes a very important action to be realized. Useful tools of work could be the existing gaseous fuel codes (natural gas and propane) regulating the stationary and automotive applications. Some safety codes have been updated to include hydrogen but they have been based on criteria and/or data applicable for large industrial facilities making the realization of public hydrogen infrastructures prohibitive in terms of space. In order to solve the above mentioned problems others questions come out: how these safety distances have been defined? Which hazard events have been taken as reference for calculation? Is it possible to reduce the safety distances through an appropriate design of systems and components or through the predisposition of adequate mitigation measures? This paper presents an analysis of the definitions of “safety distances” and “hazardous locations” as well as a synoptic analysis of the different values in force in several States for hydrogen and natural gas. The above mentioned synoptic table will highlight the lacks and so some fields that need to be investigated in order to produce a suitable hydrogen standard.
Canadian Hydrogen Safety Program.
Sep 2005
Publication
This paper discusses the rationale structure and contents of the Canadian Hydrogen Safety Program developed by the Codes & Standards Working Group of the Canadian Transportation Fuel Cell Alliance consisting of representatives from industry academia government and regulators. The overall program objective is to facilitate acceptance of the products services and systems of the Canadian Hydrogen Industry by the Canadian Hydrogen Stakeholder Community to facilitate trade ensure fair insurance policies and rates ensure effective and efficient regulatory approval procedures and to ensure that the interests of the general public are accommodated. The Program consists of four projects including Comparative Quantitative Risk Assessment of Hydrogen and Compressed Natural Gas (CNG) Refuelling Stations; Computational Fluid Dynamics (CFD) Modelling Validation Calibration and Enhancement; Enhancement of Frequency and Probability Analysis and Consequence Analysis of Key Component Failures of Hydrogen Systems; and Fuel Cell Oxidant Outlet Hydrogen Sensor Project. The Program projects are tightly linked with the content of the IEA Task 19 Hydrogen Safety. The Program also includes extensive (destructive and non-destructive) testing of hydrogen components.
Evaluation of Metal Materials for Hydrogen Fuel Stations
Sep 2005
Publication
Under government funded project: "Development for Safe Utilization and Infrastructure of Hydrogen" entrusted by New Energy and Industrial Technology Development Organization (NEDO) special material testing equipment with heavy walled pressure vessel under 45MPa gaseous hydrogen is facilitated. Tensile properties strain controlled low-cycle and high-cycle fatigue and fatigue crack growth tests on CrMo steel (SCM435 (JIS G 4105)) which will be applied for the storage gas cylinders in Japanese hydrogen fuel stations are investigated. The results of the tensile tests under 45MPa ultra high purity hydrogen gas (O2<1ppm) at room temperature shows that there are no difference in yield and maximum tensile strength with those tested in air. However the reduced ductilities with brittle fracture surface were observed which indicates the occurrence of hydrogen environment embrittlement. It was also found by tensile tests that the embrittling origin is not only caused by machined traces on surface but also by the non-metallic inclusions dispersed on surface. Further discussions on surface treatment effects will be presented. In low cycle fatigue tests considerable reductions in cycles to failure in 45MPa ultra high purity hydrogen gas were observed. However there are tendencies that the effect of hydrogen environment embrittlement becomes not so significant as the plastic strain range decreases. It was demonstrated that there was no effect of hydrogen on fatigue limit and this implies that CrMo gas cylinders can be operated in limited fatigue safe condition. Another series of hydrogen test results temperature effect fatigue crack growth rate delayed fracture test using wedge opening loaded specimens and fatigue test of CrMo gas cylinders under repeated internal pressure with artificial crack will be presented.
Phenomena of Dispersion and Explosion of High Pressurized Hydrogen
Sep 2005
Publication
To make “Hydrogen vehicles and refuelling station systems” fit for public use research on hydrogen safety and designing mitigative measures are significant. For compact storage it is planned to store under high pressure (40MPa) at the refuelling stations so that the safety for the handling of high-pressurized hydrogen is essential. This paper describes the experimental investigation on the hypothetical dispersion and explosion of high-pressurized hydrogen gas which leaks through a large scale break in piping and blows down to atmosphere. At first we investigated time history of distribution of gas concentration in order to comprehend the behaviour of the dispersion of high-pressurized hydrogen gas before explosion experiments. The explosion experiments were carried out with changing the time of ignition after the start of dispersion. Hydrogen gas with the initial pressure of 40MPa was released through a nozzle of 10mm diameter. Through these experiments it was clarified that the explosion power depends not only on the concentration and volume of hydrogen/air pre-mixture but also on the turbulence characteristics before ignition. To clarify the explosion mechanism the numerical computer simulation about the same experimental conditions was performed. The initial conditions such as hydrogen distribution and turbulent characteristics were given by the results of the atmospheric diffusion simulation. By the verification of these experiments the results of CFD were fully improved.
Quantitative Risk Analysis Of Gaseous Hydrogen Storage Unit
Sep 2005
Publication
A quantitative risk analysis to a central pressurized storage tank for gaseous hydrogen has been performed to attend requirements of licensing procedures established by the State Environment Agency of São Paulo State Brazil. Gaseous hydrogen is used to feed the reactor to promote hydrogenation at the surfactant unit. HAZOP was the hazard identification technique selected. System components failures were defined by event and fault tree analysis. Quantitative risk analysis was complied to define the acceptability concepts on societal and individual risks required by the State Environmental Agency to approve the installation operation license. Acceptable levels to public society from the analysis were reached. Safety recommendations to the gaseous hydrogen central were proposed to assure minimization of risk to the near-by community operators environment and property.
Testing of Hydrogen Safety Sensors in Service Simulated Conditions
Sep 2005
Publication
Reliable and effective sensors for the accurate detection of hydrogen concentrations in air are essential for the safe operation of fuel cells hydrogen fuelled systems (e.g. vehicles) and hydrogen production distribution and storage facilities. The present paper describes the activity on-going at JRC for the establishment of a facility that can be used for testing and validating the performance of hydrogen sensors under a range of conditions representative of those to be encountered in service. Potential aspects to be investigated in relation to the sensors performances are the influence of temperature humidity and pressure (simulating variations in altitude) the sensitivity to target gas and the cross sensitivity to other gases/vapours the reaction and recovery time and the sensors’ lifetime. The facility set up at JRC for the execution of these tests is described including the program for its commissioning. The results of a preliminary test are presented and discussed as an example.
Innovative Passive Protection Systems For Hydrogen Production Plants
Sep 2005
Publication
As a part of a broader project on hydrogen production by reforming of methane in a membrane catalytic reactor this paper outlines the research activity performed at the University of Pisa Department of Chemical Engineering aimed at developing and testing composite panels that can operate as thermal protective shields against hydrogen jet fires. The shield design criterion that appears to give a more practical and convenient solution for the type of installation to be protected is the one that suggest to realize composite panels. Composite material are made of two elements fiber and matrix. In this study composite panels will be realized with basalt fabric as fiber and epoxy-phenolic resins as matrix. Therefore following the indications given by norms as UNI 9174 and ASTM E 1321-93 a test method has been studied to obtain temperature data from a specimen impinged by an hydrogen flame. Thanks to thermocouples applied on backside of the sample and an infrared video camera to realize thermal images of specimen surface impinged by flame this type of test try to characterize the behaviour of composite materials under the action of hydrogen flame simulating in a simple way the action of hydrogen jet fires.
Hydrogen Detection- Visualisation of Hydrogen Using Non Invasive Optical Schlieren Technique BOS
Sep 2005
Publication
The detection of hydrogen after its accidental release is not only important for research purposes but will be much more important under safety aspects for future applications when hydrogen should be a standard energy resource. At Fraunhofer ICT two principally different approaches were made: first the new optical background-oriented schlieren method (BOS) is used for the visualization of hydrogen distribution and mixing processes at a rate of up to 1000 frames per second. The results from experiments with small scale injection of hydrogen/air–mixtures into air flows and free jets of hydrogen and hydrogen/air–mixtures emerging from 1” hoses simulating exhaust pipes will be discussed and interpreted with support from selected high speed videos. Finally mixing zones and safety distances can be determined by this powerful method.
Methodology of CFD Safety Analysis for Large-Scale Industrial Structures
Sep 2005
Publication
The current work is devoted to problems connected with application of CFD tools for safety analysis of large-scale industrial structures. With the aim to preserve conservatism of overall process of multistage procedure of such analysis special efforts are required. A strategy which has to lead to obtaining of reliable results in CFD analysis is discussed. Different aspects of proposed strategy including: adequate choice of physical and numerical models procedure of validation simulations and problem of ‘under-resolved’ simulations are considered. For physical phenomena which could cause significant uncertainties in the course of scenario simulation an approach which complements CFD simulations by application of auxiliary criteria is presented. Physical basis and applicability of strong flame acceleration and detonation-to-deflagration transition criteria are discussed. In concluding part two examples of application of presented approach for nuclear power plant and workshop cell for hydrogen driven vehicles are presented.
Design of Catalytic Recombiners for Safe Removal of Hydrogen from Flammable Gas Mixtures
Sep 2007
Publication
Several today’s and future applications in energy technology bear the risk of the formation of flammable hydrogen/air mixtures either due to the direct use of hydrogen or due to hydrogen appearing as a by-product. If there’s the possibility of hydrogen being released accidentally into closed areas countermeasures have to be implemented in order to mitigate the threat of an explosion. In the field of nuclear safety passive auto-catalytic recombiners (PAR) are well-known devices for reducing the risk of a hydrogen detonation in a nuclear power plant in the course of a severe accident. Hydrogen and oxygen react on catalyst materials like platinum or palladium already far below conventional flammability limits. The most important concern with regard to the utilization of hydrogen recombiners is the adequate removal of the reaction heat. Already low hydrogen concentrations may increase the system temperature beyond the self-ignition limit of hydrogen/air mixtures and may lead to an unintended ignition on hot parts of the PAR.<br/>Starting from the nuclear application since several years IEF-6 and LRST perform joint research in the field of passive auto-catalytic recombiners including experimental studies modelling and development of new design concepts. Recently approaches on specifically designed catalysts and on passive cooling devices have been successfully tested. In a design study both approaches are combined in order to provide means for efficient and safe removal of hydrogen. The paper summarizes results achieved so far and possible designs for future applications.
Novel Safe Method Of Manufacturing Hydrogen Metallic Hydrides
Sep 2005
Publication
The present work proposes a novel safe method for obtaining metallic hydrides. The method is called SHS (Self-Propagating High temperature synthesis). A novel high pressure gas reactor governed by an electromechanical control device has been designed and built up in order to synthesise metallic hydrides. This system is provided with a control system that allows calculating the amount of gas coming into the reaction vessel at every stage of the process. The main feature of this method is that metallic hydrides can be safely synthesised using low gas reaction pressures. In order to validate the assessing system the main kinetic regularities of SHS in Ti-H2 system were studied. In addition phase analysis (by means of X ray diffraction) as well as chemical analysis have been performed.
Defining Hazardous Zones – Electrical Classification Distances
Sep 2005
Publication
This paper presents an analysis of computational fluid dynamic models of compressed hydrogen gas leaks into the air under different conditions to determine the volume of the hydrogen/air mixture and the extents of the lower flammable limit. The necessary hole size was calculated to determine a reasonably expected hydrogen leak rate from a valve or a fitting of 5 and 20 cfm under 400 bars resulting in a 0.1 and 0.2 mm effective diameter hole respectively. The results were compared to calculated hypothetical volumes from IEC 60079-10 for the same mass flowrate and in most cases the CFD results produced significantly smaller hydrogen/air volumes than the IEC standard. Prescriptive electrical classification distances in existing standards for hydrogen and compressed natural gas were examined but they do not consider storage pressure and there appears to be no scientific basis for the distance determination. A proposed table of electrical classification distances incorporating hydrogen storage volume and pressure was produced based on the hydrogen LFL extents from a 0.2 mm diameter hole and the requirements of existing standards. The PHOENICS CFD software package was used to solve the continuity momentum and concentration equations with the appropriate boundary conditions buoyancy model and turbulence models. Numerical results on hydrogen concentration predictions were obtained in the real industrial environment typical for a hydrogen refuelling or energy station.<br/><br/>
Effect of Carbon Dioxide, Argon and Hydrocarbon Fuels on the Stability of Hydrogen Jet Flames
Sep 2005
Publication
Experimental studies were carried out to examine the lift-off and blow-out stability of H2/CO2 H2/Ar H2/C3H8 and H2/CH4 jet flames. The experiments were carried out using a burner with a 2mm inner diameter. The flame structures were recorded by direct filming and also by a schlieren apparatus. The experiments showed that the four gases affected the lift-off and blow-out stability of the hydrogen differently. The experiments showed that propane addition to an initially attached flame always produced lifted flame and the flame was blown out at higher jet velocity. The blow-out velocity decreased as the increasing in propane concentration. Direct blow-off of hydrogen/propane was never observed. Methane addition resulted in a relatively stable flame comparing with the carbon dioxide and propane addition. Comparisons of the stability of H2/C3H8 H2/CH4 and H2/CO2 flames showed that H2/C3H8 produced the highest lift-off height. Propane is much more effective in lift-off and blow out hydrogen flames. The study carried out a chemical kinetic analysis of H2/CO2 H2/Ar H2/C3H8 and H2/CH4 flames for a comparison of effect of chemical kinetics on flame stability.
Characterization of Materials in Pressurized Hydrogen Under Cyclic Loading at Service Conditions in Hydrogen Powered Engines
Sep 2005
Publication
A new testing device for cyclic loading of specimens with a novel shape design is presented. The device was applied for investigations of fatigue of metallic specimens under pressurized hydrogen up to 300 bar at temperatures up to 200 °C. Main advantage of the specimen design is the very small amount of medium here hydrogen used for testing. This allows experiments with hazardous substances at lower safety level. Additionally no gasket for the load transmission is required. Woehler curves which show the influence of hydrogen on the fatigue behaviour of austenitic steel specimens at relevant service conditions in hydrogen powered engines are presented. Material and test conditions are in agreement with the cooperating industry.
Analysis of Buoyancy-driven Ventilation of Hydrogen from Buildings
Sep 2007
Publication
When hydrogen gas is used or stored within a building as with a hydrogen-powered vehicle parked in a residential garage any leakage of unignited H2 will mix with indoor air and may form a flammable mixture. One approach to safety engineering relies on buoyancy-driven passive ventilation of H2 from the building through vents to the outside. To discover relationships between design variables we combine two types of analysis: (1) a simplified 1-D steady-state analysis of buoyancy-driven ventilation and (2) CFD modelling using FLUENT 6.3. The simplified model yields a closed-form expression relating the H2 concentration to vent area height and discharge coefficient; leakage rate; and a stratification factor. The CFD modelling includes 3-D geometry; H2 cloud formation; diffusion momentum convection and thermal effects; and transient response. We modelled a typical residential two-car garage with 5 kg of H2 stored in a fuel tank; leakage rates of 5.9 to 82 L/min (tank discharge times of 12 hours to 1 week); a variety of vent sizes and heights; and both isothermal and nonisothermal conditions. This modelling indicates a range of the stratification factor needed to apply the simplified model for vent sizing as well as a more complete understanding of the dynamics of H2 movement within the building. A significant thermal effect occurs when outdoor temperature is higher than indoor temperature so that thermocirculation opposes the buoyancy-driven ventilation of H2. This circumstance leads to higher concentrations of H2 in the building relative to an isothermal case. In an unconditioned space such as a residential garage this effect depends on the thermal coupling of indoor air to outdoor air the ground (under a concrete slab floor) and an adjacent conditioned space in addition to temperatures. We use CFD modelling to explore the magnitude of this effect under rather extreme conditions.
An Inter-Comparison Exercise on the Capabilities of CFD Models to Predict the Short and Long Term Distribution and Mixing of Hydrogen in a Garage
Sep 2007
Publication
Alexandros G. Venetsanos,
E. Papanikolaou,
J. García,
Olav Roald Hansen,
Matthias Heitsch,
Asmund Huser,
Wilfried Jahn,
Jean-Marc Lacome,
Thomas Jordan,
H. S. Ledin,
Dmitry Makarov,
Prankul Middha,
Etienne Studer,
Andrei V. Tchouvelev,
Franck Verbecke,
M. M. Voort,
Andrzej Teodorczyk and
M. A. Delichatsios
The paper presents the results of the CFD inter-comparison exercise SBEP-V3 performed within the activity InsHyde internal project of the HYSAFE network of excellence in the framework of evaluating the capability of various CFD tools and modelling approaches in predicting the physical phenomena associated to the short and long term mixing and distribution of hydrogen releases in confined spaces. The experiment simulated was INERIS-TEST-6C performed within the InsHyde project by INERIS consisting of a 1 g/s vertical hydrogen release for 240 s from an orifice of 20 mm diameter into a rectangular room (garage) of dimensions 3.78x7.2x2.88 m in width length and height respectively. Two small openings at the front and bottom side of the room assured constant pressure conditions. During the test hydrogen concentration time histories were measured at 12 positions in the room for a period up to 5160 s after the end of release covering both the release and the subsequent diffusion phases. The benchmark was organized in two phases. The first phase consisted of blind simulations performed prior to the execution of the tests. The second phase consisted of post calculations performed after the tests were concluded and the experimental results made available. The participation in the benchmark was high: 12 different organizations (2 non-HYSAFE partners) 10 different CFD codes and 8 different turbulence models. Large variation in predicted results was found in the first phase of the benchmark between the various modelling approaches. This was attributed mainly to differences in turbulence models and numerical accuracy options (time/space resolution and discretization schemes). During the second phase of the benchmark the variation between predicted results was reduced.
Gaseous Hydrogen Refueling Stations: Selection Of Materials For High Pressure Hydrogen Fueling Connectors
Sep 2005
Publication
Design of hydrogen fueling components is critical for safety and reliability. Intensive usage of such components in urban public environment is expected in the near future. Any leakage of gas or failure of equipment will create potential hazards. Materials for such category of equipment must have specific mechanical characteristics including hardness (influence on the durability of the equipment and on the resistance to hydrogen) and be easy to machine. Air Liquide has developed a test program for qualifying equipment representing the present state of the art. Studies on the susceptibility of various steels to hydrogen embrittlement have been done. Test specimens were exposed to static and cyclic loads with hydrogen and an inert gas the inert gas representing a reference. Various tests are described here. As a result the importance of further development in the design and selection of appropriate materials for critical hydrogen components is required. Various options are presented and discussed.
Analysis of Jet Flames and Unignited Jets from Unintended Releases of Hydrogen
Sep 2007
Publication
A combined experimental and modeling program is being carried out at Sandia National Laboratories to characterize and predict the behavior of unintended hydrogen releases. In the case where the hydrogen leak remains unignited knowledge of the concentration field and flammability envelope is an issue of importance in determining consequence distances for the safe use of hydrogen. In the case where a high-pressure leak of hydrogen is ignited a classic turbulent jet flame forms. Knowledge of the flame length and thermal radiation heat flux distribution is important to safety. Depending on the effective diameter of the leak and the tank source pressure free jet flames can be extensive in length and pose significant radiation and impingement hazard resulting in consequence distances that are unacceptably large. One possible mitigation strategy to potentially reduce the exposure to jet flames is to incorporate barriers around hydrogen storage equipment. The reasoning is that walls will reduce the extent of unacceptable consequences due to jet releases resulting from accidents involving high-pressure equipment. While reducing the jet extent the walls may introduce other hazards if not configured properly. The goal of this work is to provide guidance on configuration and placement of these walls to minimize overall hazards using a quantitative risk assessment approach. Detailed Navier-Stokes calculations of jet flames and unignited jets are used to understand how hydrogen leaks and jet-flames interact with barriers. The effort is complemented by an experimental program that considers the interaction of jet flames and unignited jets with barriers.
Hydrogen Refueling Stations: Safe Filling Procedures
Sep 2005
Publication
Safety is a high priority for a hydrogen refueling station. Here we propose a method to safely refuel a vehicle at optimised speed of filling with minimum information about it. Actually we identify two major risks during a vehicle refuelling: over filling and overheating. These two risks depend on the temperature increase in the tank during refuelling. But the inside temperature is a difficult information to get from the station point of view. It assumes a temperature sensor in a representative place of the tank and an additional connection between the vehicle and the station for data exchange. The refuelling control may not depend on this parameter only. Therefore out objective was to effectively control the filling particularly to avoid the two identified risks independently of optional and safety redundant information from the vehicle. For that purpose we defined a maximum filling pressure which corresponds to the most severe following conditions: if the maximum temperature is reached in the tank or if the maximum capacity is reached in the tank. This maximum pressure depends on a few filling parameters which are easily available. The method and its practical applications are depicted.
Collaborative Activities On Hydrogen Safety under the International Energy Agency’s Hydrogen Implementing
Sep 2005
Publication
In October 2004 the International Energy Agency Hydrogen Implementing Agreement (www.ieahia.org) approved the initiation of a collaborative task on hydrogen safety. During the past twelve months a work plan has been established and several member countries have committed to participate. Because of the nature of the International Energy Agency which is an international agreement between governments it is hoped that such collaboration will complement other cooperative efforts to help build the technology base around which codes and standards can be developed. In this way the new task on hydrogen safety will further the IEA Hydrogen Agreement in fulfilling its mission to accelerate the commercial introduction of hydrogen energy. This paper describes the specific scope and work plan for the collaboration that has been developed to date.
An Intercomparison Exercise on the Capabilities of CFD Models to Predict Distribution and Mixing of H2 in a Closed Vessel.
Sep 2005
Publication
This paper presents a compilation and discussion of the results supplied by HySafe partners participating in the Standard Benchmark Exercise Problem (SBEP) V1 which is based on an experiment on hydrogen release mixing and distribution inside a vessel. Each partner has his own point of view of the problem and uses a different approach to the solution. The main characteristics of the models employed for the calculations are compared. The comparison between results together with the experimental data when available is made. Relative deviations of each model from the experimental values are also included. Explanations and interpretations of the results are presented together with some useful conclusions for future work.
Potential Models For Stand-Alone And Multi-Fuel Gaseous Hydrogen Refuelling Stations- Assessment Of Associated Risk
Sep 2005
Publication
Air pollution and traffic congestion are two of the major issues affecting public authorities policy makers and citizens not only in Italy and European Union but worldwide; this is nowadays witnessed by always more frequent limitations to the traffic in most of Italian cities for instance. Hydrogen use in automotive appears to offer a viable solution in medium-long term; this new perspective involves the need to carry out adequate infrastructures for distribution and refuelling and consequently the need to improve knowledge on hydrogen technologies from a safety point of view. In the present work possible different configurations for gaseous hydrogen refuelling station has been compared: “stand-alone” and “multi-fuel”. These two alternative scenarios has been taken into consideration each of one with specific hypotheses: “stand-alone” configuration based on the hypothesis of a potential model consisting of a hydrogen refuelling station composed by on-site hydrogen production via electrolysis a trailer of compressed gas for back-up compressor unit intermediate storage unit and dispenser. In this model it is assumed that no other refuelling equipment and/or dispenser of traditional fuel is present in the same site. “multi-fuel” configuration where it is assumed that the same components for hydrogen refuelling station are placed in the same site beside one or more refuelling equipment and/or dispenser of traditional fuel. Comparisons have been carried out from the point of view of specific risk assessment which have been conducted on both the two alternative scenarios.
Optimal Operation of a Microgrid with Hydrogen Storage Based on Deep Reinforcement Learning
Jan 2022
Publication
Microgrid with hydrogen storage is an effective way to integrate renewable energy and reduce carbon emissions. This paper proposes an optimal operation method for a microgrid with hydrogen storage. The electrolyzer efficiency characteristic model is established based on the linear interpolation method. The optimal operation model of microgrid is incorporated with the electrolyzer efficiency characteristic model. The sequential decision-making problem of the optimal operation of microgrid is solved by a deep deterministic policy gradient algorithm. Simulation results show that the proposed method can reduce about 5% of the operation cost of the microgrid compared with traditional algorithms and has a certain generalization capability.
CFD Modeling of Hydrogen Dispersion Experiments for SAE J2578 Test Methods Development
Sep 2007
Publication
This paper discusses the results of validation of Computational Fluid Dynamics (CFD) modelling of hydrogen releases and dispersion inside a metal container imitating a single car garage based on experimental results. The said experiments and modelling were conducted as part of activities to predict fuel cell vehicles discharge flammability and potential build-up of hydrogen for the development of test procedures for the Recommended Practice for General Fuel Cell Vehicle Safety SAE J2578. The experimental setup included 9 hydrogen detectors located in each corner and in the middle of the roof of the container and a fan to ensure uniform mixing of the released hydrogen. The PHOENICS CFD software package was used to solve the continuity momentum and concentration equations with the appropriate boundary conditions buoyancy effect and turbulence models. Obtained modelling results matched experimental data of a high-rate injection of hydrogen with fan-forced dispersion used to create near-uniform mixtures with a high degree of accuracy. This supports the conclusion that CFD modelling will be able to predict potential accumulation of hydrogen beyond the experimental conditions. CFD modelling of hydrogen concentrations has proven to be reliable effective and relatively inexpensive tool to evaluate the effects of hydrogen discharge from hydrogen powered vehicles or other hydrogen containing equipment.
Determination Of Hazardous Zones For A Generic Hydrogen Station – A Case Study
Sep 2007
Publication
A method for determination of hazardous zones for hydrogen installations has been studied. This work has been carried out within the NoE HySafe. The method is based on the Italian Method outlined in Guide 31-30(2004) Guide 31–35(2001) Guide 31-35/A(2001) and Guide 31-35/A; V1(2003). Hazardous zones for a “generic hydrogen refuelling station”(HRS) are assessed based on this method. The method is consistent with the EU directive 1999/92/EC “Safety and Health Protection of Workers potentially at risk from explosive atmospheres” which is the basis for determination of hazardous zones in Europe. This regulation is focused on protection of workers and is relevant for hydrogen installations such as hydrogen refuelling stations repair shops and other stationary installations where some type of work operations will be involved. The method is also based on the IEC standard and European norm IEC/EN60079-10 “Electrical apparatus for explosive gas atmospheres. Part 10 Classification of hazardous areas”. This is a widely acknowledged international standard/norm and it is accepted/approved by Fire and Safety Authorities in Europe and also internationally. Results from the HySafe work and other studies relevant for hydrogen and hydrogen installations have been included in the case study. Sensitivity studies have been carried out to examine the effect of varying equipment failure frequencies and leak sizes as well as environmental condition (ventilation obstacles etc.). The discharge and gas dispersion calculations in the Italian Method are based on simple mathematical formulas. However in this work also CFD (Computational Fluid Dynamics) and other simpler numerical tools have been used to quantitatively estimate the effect of ventilation and of different release locations on the size of the flammable gas cloud. Concentration limits for hydrogen to be used as basis for the extent of the hazardous zones in different situations are discussed.
Safety Aspects of Land-Use Planning Scenarios for a Future Infrastructure with Hydrogen Re-Fuelling Stations
Sep 2005
Publication
Hydrogen is currently gaining much attention as a possible future substitute for oil in the transport sector. Hydrogen is not a primary energy source but can be produced from other sources of energy. A future hydrogen economy will need the establishment of new infrastructures for producing storing distributing dispensing and using hydrogen. Hydrogen can be produced in large-scale centralized facilities or in smaller scale on-site systems. Large-scale production requires distribution in pipelines or trucks. A major challenge is to plan the new infrastructures to approach an even safer society regarding safe use of hydrogen. The paper will on the basis of some scenarios for hydrogen deployment highlight and evaluate safety aspects related to future hydrogen economy infrastructures.
Evaluation of Safety Distances Related to Unconfined Hydrogen Explosions
Sep 2005
Publication
A simple approximate method for evaluation of blast effects and safety distances for unconfined hydrogen explosions is presented. The method includes models for flame speeds hydrogen distribution blast parameters and blast damage criteria. An example of the application of this methodology for hydrogen releases in three hypothetical obstructed areas with different levels of congestion is presented. The severity of the blast effect of unconfined hydrogen explosions is shown to depend strongly on the level of congestion for relatively small releases. Extremely large releases of hydrogen are predicted to be less sensitive to the congestion level.
HySafe European Network of Excellence on Hydrogen Safety
Sep 2005
Publication
Introduction and commercialisation of hydrogen as an energy carrier of the future make great demands on all aspects of safety. Safety is a critical issue for innovations as it influences the economic attractiveness and public acceptance of any new idea or product. However research and safety expertise related to hydrogen is quite fragmented in Europe. The vision of a significant increased use of hydrogen as an energy carrier in Europe could not go ahead without strengthening and merging this expertise. This was the reason for the European Commission to support the launch on the first of March 2004 of a so-called Network of Excellence (NoE) on hydrogen safety: HySafe.
Development of Hydrogen Sensors and Recombiners
Sep 2005
Publication
Hydrogen energy is very promising as it ensures a high efficiency and ecological cleanliness of energy conversion. The goal of the present work is to provide the analysis of hydrogen safety aspects and to prescribe methods of safety operation with hydrogen. The authors conducted a hazard analysis of hydrogen operation and storage in comparison with other fuels. Good ventilation is the main hydrogen operation requirement. Besides an effective way of protection against propagation of hazards (for instance leaks) is neutralization of dangerous hydrogen-air mixtures by a method of controlled catalytic combustion inside special devices so-called recombiners [1-3]. The basis of these devices is a high porosity cell material (HPCM) activated by platinum deposition. Apart from recombiners HPCM was also applied for development of hydrogen detectors intended for measurement and analysis of hydrogen concentration for hydrogen-driven transport and objects of hydrogen infrastructure (including vapor-air media at high pressure and temperatures). A system of hydrogen safety based on hydrogen detectors and hydrogen catalytic recombiners was developed. Experimental and theoretical studies of hydrogen combustion processes heat- and mass transfer and also gas flows in catalytic-activated HPCM allowed for a design optimization of recombiners and their location. Pilot hydrogen detectors and hydrogen catalytic recombiners were fabricated and their laboratory tests were successfully performed. Thus it was indicated that on condition of following the appropriate passive and active safety measures hydrogen is just as safe as the other fuels. This conclusion represents another incentive for a transition to the hydrogen energy.
Development of Tools for Risk Assessment and Risk Communication for Hydrogen Applications
Sep 2005
Publication
For decades risk assessment has been an important tool in risk management of activities in several industries world wide. It provides among others authorities and stakeholders with a sound basis for creating awareness about existing and potential hazards and risks and making decisions related to how they can prioritise and plan expenditures on risk reduction. The overall goal of the ongoing HySafe project is to contribute to the safe transition to a more sustainable development in Europe by facilitating the safe introduction of hydrogen technologies and applications. An essential element in this is the demonstration of safety: that all safety aspects related to production transportation and public use are controlled to avoid that introducing hydrogen as energy carrier should pose unacceptable risk to the society.<br/>History has proven that introducing risk analysis to new industries is beneficial e.g. in transportation and power production and distribution. However this will require existing methods and standards to be adapted to the specific applications. Furthermore when trying to quantify risk it is of utmost importance to have access to relevant accident and incident information. Such data may in many cases not be readily available and the utilisation of them will then require specific and long lasting data collection initiatives.<br/>In this paper we will present the work that has been undertaken in the HySafe project in developing methodologies and collecting data for risk management of hydrogen infrastructure. Focus is laid on the development of risk acceptance criteria and on the demonstration of safety and benefits to the public. A trustworthy demonstration of safety will have to be based on facts especially on facts widely known and emphasis will thus be put on the efforts taken to establish and operate a database containing hydrogen accident and incident information which can be utilised in risk assessment of hydrogen applications. A demonstration of safety will also have to include a demonstration of risk control measures and the paper will also present work carried out on safety distances and ignition source control.
Impact of Hydrogen Injection on Natural Gas Measurement
Dec 2021
Publication
Hydrogen is increasingly receiving a primary role as an energy vector in ensuring the achievement of the European decarbonization goals by 2050. In fact Hydrogen could be produced also by electrolysis of water using renewable sources such as photovoltaic and wind power being able to perform the energy storage function as well as through injection into natural gas infrastructures. However hydrogen injection directly impacts thermodynamic properties of the gas itself such as density calorific value Wobbe index sound speed etc. Consequently this practice leads to changes in metrological behavior especially in terms of volume and gas quality measurements. In this paper the authors present an overview on the impact of hydrogen injection in natural gas measurements. In particular the changes in thermodynamic properties of the gas mixtures with different H2 contents have been evaluated and the effects on the accuracy of volume conversion at standard conditions have been investigated both on the theoretical point of view and experimentally. To this end the authors present and discuss the effect of H2 injection in gas networks on static ultrasonic domestic gas meters both from a theoretical and an experimental point of view. Experimental tests demonstrated that ultrasonic gas meters are not significantly affected by H2 injection up to about 10%.
Hydrogen Transport Safety: Case of Compressed Gaseous Tube Trailer
Sep 2005
Publication
The following paper describes researches to evaluate the behaviour under various accidental conditions of systems of transport compressed hydrogen. Particularly have been considered gaseous tube trailer and the packages cylinders employed for the road transport which have an internal gas pressures up to 200 barg.<br/>Further to a verification of the actual safety conditions this analysis intends to propose a theme that in the next future if confirmed projects around the employment of hydrogen as possible source energetic alternative could become quite important. The general increase of the consumptions of hydrogen and the consequently probable increase of the transports of gaseous hydrogen in pressure they will make the problem of the safety of the gaseous tube trail particularly important. Gaseous tube trailers will also use as components of plant. for versatility easy availability' and inexpensiveness.<br/>The first part of the memory is related to the analysis of the accidents happened in the last year in Italy with compressed hydrogen transports and particularly an accurate study has been made on the behaviour of a gaseous tube trailer involved in fire following a motorway accident in March 2003. In the central part of the job has been done a safety analysis of the described events trying to make to also emerge the most critical elements towards the activities developed by the teams of help intervened.<br/>Finally in the last part you are been listed on the base of the picked data a series of proposals and indications of the possible structural and procedural changes that could be suggested with the purpose to guarantee more elevated safety levels.
A Reappraisal of Containment Safety Under Hydrogen Detonation
Sep 2005
Publication
The response of a typical steel-lined reinforced concrete nuclear reactor containment to postulated internal hydrogen detonations is investigated by detailed axisymetric non-linear dynamic finite element analysis. The wall pressure histories are calculated for hydrogen detonations using a technique that reproduces the sharp discontinuity at the shock front. The pressure results can be applied to geometrically similar vessels. The analysis indicates that the response is more sensitive to the point of initiation than to the strength of the detonation. Approximate solutions based on a pure impulse assumption where the containment is modelled as a single-degree-of freedom (SDOF) system may be seriously unconservative. This work becomes relevant because new nuclear reactors are foreseen as a primary of source of hydrogen supply.<br/><br/>
Guidelines for Fire Corps Standard Operating Procedures in the Event of Hydrogen Releases
Sep 2007
Publication
This paper presents a study on the Standard Operating Procedures (P.O.S.s) for the operation of the Fire Corps squads in the event of accidents with a hydrogen release fire or explosion. This study has been carried out by the Italian Working Group on the fire prevention safety issues as one of its main objectives. The Standard Operating Procedures proved to be a basic tool in order to improve the effectiveness of the Fire Corps rescue activity. The unique physical and chemical properties of the hydrogen its use without odorization and its almost invisible flame require a review of the already codified approaches to the rescue operations where conventional gases are involved. However this is only the first step; a Standard Operating Procedure puts together both the theoretical and practical experience achieved on the management of the rescue operations; therefore its arrangement is a cyclic process by nature always under continuous revision updating and improvement.
Simulator Development of Virtual Experience and Accident Scenarios of Hydrogen Stations for Safety
Sep 2007
Publication
Nowadays 4 type hydrogen stations have been demonstrated in Korea for preparing hydrogen economy. This simulator is consists of virtual experience modules and virtual accident scenarios of 4 type hydrogen stations. Virtual experience modules show the performance properties through a movie or a virtual reality technology. Also they provide an explanation of hydrogen station equipment and a guide for operators immediately after the accident. Virtual accident scenario modules show accident simulations based on modelling equations as 3D virtual reality. These modules could choose the sham accident for every kind of a station after categorizing all possible accidents in a station A Commercialized CFD program based on hydrogen dispersion model theory shows a movie of accident simulations. The result of a simulator has been developed as web applications. And will be applied to training materials and public relations for a user concerned about hydrogen stations.
Gas Build-up in a Domestic Property Following Releases of Methane/Hydrogen Mixtures
Sep 2007
Publication
The EC funded Naturalhy project is investigating the possibility of promoting the swift introduction of hydrogen as a fuel by mixing hydrogen with natural gas and transporting this mixture by means of the existing natural gas pipeline system to end-users. Hydrogen may then be extracted for use in hydrogen fuel cell applications or the mixture may be used directly in conventional gas-fired equipment. This means that domestic customers would receive a natural gas (methane)/hydrogen mixture delivered to the home. As the characteristics of hydrogen are different from natural gas there may be an increased risk to end-users in the event of an accidental release of gas from internal pipe work or appliances. Consequently part of the Naturalhy project is aimed at assessing the potential implications on the safety of the public which includes end-users in their homes. In order to understand the nature of any gas accumulation which may form and identify the controlling parameters a series of large scale experiments have been performed to study gas accumulations within a 3 m by 3 m by 2.3 m ventilated enclosure representing a domestic room. Gas was released vertically upwards at a pressure typical of that experienced in a domestic environment from hole sizes representative of leaks and breaks in pipe work. The released gas composition was varied and included methane and a range of methane/hydrogen mixtures containing up to 50% hydrogen. During the experiments gas concentrations throughout the enclosure and the external wind conditions were monitored with time. The experimental data is presented. Analysis of the data and predictions using a model developed to interpret the experimental data show that both buoyancy and wind driven ventilation are important.
Influence of Temperature on the Fatigue Strength of Compressed Hydrogen Tanks for Vehicles
Sep 2009
Publication
The influence of environmental temperatures on the fatigue strength of compressed-hydrogen tanks for vehicles was investigated. The fatigue strength of Type-3 tanks was found to decrease in a low temperature environment and increase in a high-temperature environment. The Type-3 tank has been subjected to autofrettage to improve fatigue strength. The investigation clarified that the effect of autofrettage changes according to the environmental temperature due to the difference between the coefficients of thermal expansion of carbon fiber reinforced plastic (CFRP) and aluminum alloy. This causes life strength to change with changes in temperature. These results indicate that the service life of the Type-3 tank is influenced by the environmental temperature. The Type-4 tank has a very long fatigue life and did not break after 45000 cycles in a room-temperature or low-temperature environment. In a high-temperature environment however the tank broke in fewer than 45000 cycles. The fatigue of CFRP was promoted in the high-temperature environment resulting in breakage of the tank.
Addressing Hydrogen Embrittlement of Metals in the Sae J2579 Fuel Cell Vehicle Tank Standard
Sep 2013
Publication
The SAE Technical Information Report (TIR) J2579 (Technical Information Report for Fuel Systems in Fuel Cell and Other Hydrogen Vehicles) has been created to address the safety performance of hydrogen storage and handling systems on vehicles. Safety qualification of the compressed hydrogen storage system is demonstrated through performance testing on prototype containment vessels. The two performance tests currently included in the SAE J2579 for evaluating unacceptable leakage and burst do not account for the potential effects of hydrogen embrittlement on structural integrity. This report describes efforts to address hydrogen embrittlement of structural metals in the framework of performance-based safety qualification. New safety qualification pathways that account for hydrogen embrittlement in the SAE J2579 include an additional pneumatic performance test using hydrogen gas or materials tests that demonstrate acceptable hydrogen embrittlement resistance of candidate structural metals.
Study of Hydrogen Diffusion and Deflagration in a Closed System
Sep 2007
Publication
A total of 12 ventilation experiments with various combinations of hydrogen release rates and ventilation speeds were performed in order to study how ventilation speed and release rate effect the hydrogen concentration in a closed system. The experiential facility was constructed out of steel plates and beams in the shape of a rectangular enclosure. The volume of the test facility was about 60m3. The front face of the enclosure was covered by a plastic film in order to allow visible and infrared cameras to capture images of the flame. The inlet and outlet vents were located on the lower front face and the upper backside panel respectively. Hydrogen gas was released toward the ceiling from the center of the floor. The hydrogen gas was released at constant rate in each test. The hydrogen release rate ranged from 0.002 m3/s to 0.02 m3/s. Ventilation speeds were 0.1 0.2 and 0.4 m3/s respectively. Ignition was attempted at the end of the hydrogen release by using multiple continuous spark ignition modules on the ceiling and next to the release point. Time evolution of hydrogen concentration was measured using evacuated sample bottles. Overpressure and impulse inside and outside the facility were also measured. The mixture was ignited by a spark ignition module mounted on the ceiling in eight of eleven tests. In the other three tests the mixture was ignited by spark ignition modules mounted next to the nozzle. Overpressures generated by the hydrogen deflagration in most of these tests were low and represented a small risk to people or property. The primary risk associated with the hydrogen deflagrations studied in these tests was from the fire. The maximum concentration is proportional to the ratio of the hydrogen release rate to the ventilation speed within the range of parameters tested. Therefore a required ventilation speed can be estimated from the assumed hydrogen leak rate within the experimental conditions described in this paper.
Hydrogen Related Risks Within a Private Garage: Concentration Measurements in a Realistic Full Scale Experimental Facility
Sep 2007
Publication
Next generation of hydrogen energy based vehicles is expected to come into widespread use in the near future. Various topics related to hydrogen including production storage and application of hydrogen as an energy carrier have become subjects of discussion in the framework of various European and International projects. Safety information is vital to support the successful introduction into mainstream and public acceptance of hydrogen as an energy carrier. One of such issues which is seeking major attention is related to hydrogen powered vehicles parked inside a confined area (such as in a private garage). It is of utmost importance to predict if uncontrolled release of hydrogen from a vehicle parked inside a confined area can create an explosive atmosphere. Subsequently how the preventive measures can be implied to control these explosive atmospheres if present inside a confined area? There is a little guidance currently developed for confined areas accommodating hydrogen fuelled vehicles. It is essential that mitigation measures for such conditions become established.<br/>Characterization of different scenarios those may arise in a real situation from hydrogen fuelled vehicle parked inside a garage and furthermore the investigation of an optimal ventilation rate for hydrogen risk mitigation are some of the main objectives described in the framework of the present study. This work is an effort to provide detail experimental information’s in view of establishing guidelines for hydrogen powered vehicles parked inside a private garage. The present work is developed in the framework of a European Network of Excellence HySafe and French project DRIVE. Present paper describes a purpose built realistic Garage test facility at CEA to study the dispersion of hydrogen leakage. The studied test cases evaluate the influence of injected volumes of hydrogen and the initial conditions at the leakage source on the dispersion and mixing characteristics inside the free volume of the unventilated garage. The mixing process and build-up of hydrogen concentration is measured for the duration of 24 hours. Due to safety reasons helium gas is used to simulate the hydrogen dispersion characteristics.
A Numerical Simulation on the Leakage Event of a High-Pressure Hydrogen Dispenser
Dec 2021
Publication
For the sake of the increasing demand of hydrogen fuel cell vehicles there are more concerns on the safety of hydrogen refueling stations. As one of the key pieces of equipment the hydrogen dispenser has drawn attention on this aspect since it involves massive manual operations and may be bothered by a high probability of failure. In this paper a numerical study is conducted to simulate the possible leakage events of the hydrogen dispenser based on a prototype in China whose working pressure is 70 MPa. The leakage accident is analyzed with respect to leakage sizes leak directions and the time to stop the leakage. It is found that due to the large mass flow rate under such high pressure the leak direction and the layout of the components inside the dispenser become insignificant and the ignitable clouds will form inside the dispenser in less than 1 s if there is a leakage of 1% size of the main tube. The ignitable clouds will form near the vent holes outside the dispenser which may dissipate quickly if the leakage is stopped. On the other hand the gas inside the dispenser will remain ignitable for a long time which asks for a design with no possible ignition source inside. The results can be useful in optimizing the design of the dispenser regarding the reaction time and sensitivity requirements of the leakage detector the size and amount of vent holes etc.
Quantification of the Uncertainty of the Peak Pressure Value in the Vented Deflagrations of Air-Hydrogen Mixtures
Sep 2007
Publication
In the problem of the protection by the consequences of an explosion is actual for many industrial application involving storage of gas like methane or hydrogen refuelling stations and so on. A simple and economic way to reduce the peak pressure associated to a deflagration is to supply to the confined environment an opportune surface substantially less resistant then the protected structure typically in stoichiometric conditions the peak pressure reduction is around the 8 bars for a generic hydrocarbon combustion in an adiabatic system lacking of whichever mitigation system. In general the problem is the forecast of the peak pressure value (PMAX) of the explosion. This problem is faced using CFD codes modelling the structure in which the explosion is located and setting the main parameters like concentration of the gas in the mixture the volume available the size of vent area and obstacles (if included) and so on. In this work the idea is to start from empirical data to train a Neural Network (NN) in order to find the correlation among the parameters regulating the phenomenon. Associated to this prediction a fuzzy model will provide to quantify the uncertainty of the predicted value.
Facilitating the Safest Possible Transition from Fossil to Hydrogen Fuels- Hydrogen Executive Leadership Panel
Sep 2005
Publication
In recent years federal and state safety authorities have worked to bring emergency planners and responders together with industry the scientific community and consumers to ensure high levels of safety with gas and liquid pipelines and more recently with liquefied natural gas terminals. The U.S. Department of Transportation (DOT) is the federal authority on the safe transportation of energy and the National Association of State Fire Marshals (NASFM) represents state-level safety authorities. Together they have produced firefighter safety training materials technical guidance and information for use in communities considering new energy infrastructure and conducted research to support these activities. In 2004 the DOT-NASFM partnership established the Hydrogen Executive Leadership Panel (HELP) to ensure a safe transition from fossil fuels to hydrogen fuel cells. HELP brings together senior policy-level experts from all sectors to understand and recommend mitigation strategies for the risks associated with the transportation and use of hydrogen in motor vehicles. The initial group includes experts from the United States Canada and Europe. HELP will be supported by an advisory committee of emergency planners and responders—individuals well-equipped to describe real-world scenarios of greatest concern—and by a second advisory committee of engineers and scientists who will help translate the real-world scenarios into useful technical solutions. By September 2005 HELP expects to define the initial real-world scenarios of greatest concern and bring together teams of experts to collaborate with automakers energy producers government authorities consumers and public safety officials. Much work lies ahead including creating guidance for hydrogen powered automobiles emergency response safety training establishing test methods to reflect real-world incident scenarios and modifying state and local building and fire codes. The HELP leadership will present its strategic plan and first report at the International Conference on Hydrogen Safety in September 2005.
Green Hydrogen Value Chain in the Sustainability for Port Operations: Case Study in the Region of Valparaiso, Chile
Dec 2021
Publication
The paper presents a complete value chain for the use of green hydrogen in a port facility. The main objective was to propose the sizing of the main components that make up green hydrogen to ensure the supply of 1 MWe in replacing the diesel generator. The energy demand required for the port was determined by establishing the leading small and large-scale conventional energyconsuming equipment. Hence 60 kgH2 was required to ensure the power supply. The total electrical energy to produce all the hydrogen was generated from photovoltaic solar energy considering threegeneration scenarios (minimum maximum and the annual average). In all cases the energy supply in the electrolyzer was 3.08 MWe. In addition the effect of generating in the port facility using a diesel generator and a fuel cell was compared. The cost of 1 kgH2 could be 4.09 times higher than the cost of 1 L of diesel meaning that the output kWh of each system is economically similar. In addition the value of electrical energy through a Power Purchase Agreement (PPA) was a maximum of 79.79 times the value of a liter of diesel. Finally the Levelized Cost of Energy (LCOE) was calculated for two conditions in which the MWe was obtained from the fuel cell without and with the photovoltaic solar plant.
Safety of Laboratories for New Hydrogen Techniques
Sep 2007
Publication
In this paper a case of hydrogen release in a typical research laboratory for the characterisation of hydrogen solid-state storage materials has been considered. The laboratory is equipped with various testing equipments for the assessment of hydrogen capacity in materials typically in the 1 to 200 bar pressure range and temperatures up to 500°C. Hydrogen is delivered at 200 bar by a 50 l gas bottle and a compressor located outside the laboratory. The safety measures directly related to hydrogen hazard consist in a distributed ventilation of the laboratory and air extraction fume hoods located on top of each instrument. Goal of this work is the modelling of hydrogen accidental release in a real laboratory case in order to provide a more fundamental basis for the laboratory safety design and assist the decision on the number and position of the safety sensors. The computational fluid dynamics code (CFD) ANSYS-CFX has been selected in order to perform the numerical investigations. Two basic accidental release scenarios have been assumed both at 200 bar: a major leak corresponding to a guillotine breaking of the hydrogen distribution line and a smaller leak typical for a not properly tight junction.
Overview of the New Combined Gasoline/Hydrogen Supply Station and Relevant Regulations in Japan
Sep 2007
Publication
When a hydrogen supply station is to be installed in Japan three fundamental laws must be taken into consideration: the High Pressure Gas Safety Law the Building Standards Law and the Fire Service Law. The High Pressure Gas Safety Law in particular regulates procedures for safety concerning hydrogen supply stations. This law came under review accompanying consideration of the potential utilization of fuel cell vehicles and hydrogen stations. At that time the Japan Petroleum Energy Center (JPEC) investigated safety technology for hydrogen supply stations and prepared a draft of the law. Since then a new combined gasoline/hydrogen supply station compliant with the revised law was established on December 2006. There are a large number of safety precautions incorporated into this station model which conform to the law. As a result of these modifications it was possible to reduce the safe setback distance. In this paper we present an overview of the new hydrogen supply station model the safety precautions and the regulations the station is based on.
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