Japan
Quantitative Evaluations of Hydrogen Diffusivity in V-X (X = Cr, Al, Pd) Alloy Membranes Based on Hydrogen Chemical Potential
Jan 2021
Publication
Vanadium (V) has higher hydrogen permeability than Pd-based alloy membranes but exhibits poor resistance to hydrogen-induced embrittlement. The alloy elements are added to reduce hydrogen solubility and prevent hydrogen-induced embrittlement. To enhance hydrogen permeability the alloy elements which improve hydrogen diffusivity in V are more suitable. In the present study hydrogen diffusivity in V-Cr V-Al and V-Pd alloy membranes was investigated in view of the hydrogen chemical potential and compared with the previously reported results of V-Fe alloy membranes. The additions of Cr and Fe to V improved the mobility of hydrogen atoms. In contrast those of Al and Pd decreased hydrogen diffusivity. The first principle calculations revealed that the hydrogen atoms cannot occupy the first-nearest neighbour T sites (T1 sites) of Al and Pd in the V crystal lattice. These blocking effects will be a dominant contributor to decreasing hydrogen diffusivity by the additions of Al and Pd. For V-based alloy membranes Fe and Cr are more suitable alloy elements compared with Al and Pd in view of hydrogen diffusivity.
The New Facility for Hydrogen and Fuel Cell Vehicle Safety Evaluation
Sep 2005
Publication
For the evaluation of hydrogen and fuel cell vehicle safety a new comprehensive facility was constructed in our institute. The new facility includes an explosion resistant indoor vehicle fire test building and high pressure hydrogen tank safety evaluation equipment. The indoor vehicle fire test building has sufficient strength to withstand even an explosion of a high pressure hydrogen tank of 260 liter capacity and 70 MPa pressure. It also has enough space to observe vehicle fire flames of not only hydrogen but also other conventional fuels such as gasoline or compressed natural gas. The inside dimensions of the building are a 16 meter height and 18 meter diameter. The walls are made of 1.2 meter thick reinforced concrete covered at the insides with steel plate. This paper shows examples of hydrogen vehicle fires compared with other fuel fires and hydrogen high pressure tank fire tests utilizing several kinds of fire sources. Another facility for evaluation of high pressure hydrogen tank safety includes a 110 MPa hydrogen compressor with a capacity of 200 Nm3/h a 300 MPa hydraulic compressor for burst tests of 70 MPa and higher pressure tanks and so on. This facility will be used for not only the safety evaluation of hydrogen and fuel cell vehicles but also the establishment of domestic/international regulations codes and standards.
Experimental Study on Hydrogen Explosions in a Full-scale Hydrogen Filling Station Model
Sep 2005
Publication
In order for fuel cell vehicles to develop a widespread role in society it is essential that hydrogen refuelling stations become established. For this to happen there is a need to demonstrate the safety of the refuelling stations. The work described in this paper was carried out to provide experimental information on hydrogen outflow dispersion and explosion behaviour. In the first phase homogeneous hydrogen-air-mixtures of a known concentration were introduced into an explosion chamber and the resulting flame speed and overpressures were measured. Hydrogen concentration was the dominant factor influencing the flame speed and overpressure. Secondly high-pressure hydrogen releases were initiated in a storage room to study the accumulation of hydrogen. For a steady release with a constant driving pressure the hydrogen concentration varied as the inlet airflow changed depending on the ventilation area of the room the external wind conditions and also the buoyancy induced flows generated by the accumulating hydrogen. Having obtained this basic data the realistic dispersion and explosion experiments were executed at full-scale in the hydrogen station model. High-pressure hydrogen was released from 0.8-8.0mm nozzle at the dispenser position and inside the storage room in the full-scale model of the refuelling station. Also the hydrogen releases were ignited to study the overpressures that can be generated by such releases. The results showed that overpressures that were generated following releases at the dispenser location had a clear correlation with the time of ignition distance from ignition point.
Large-Scale Hydrogen Deflagrations and Detonations
Sep 2005
Publication
Large-scale deflagration and detonation experiments of hydrogen and air mixtures provide fundamental data needed to address accident scenarios and to help in the evaluation and validation of numerical models. Several different experiments of this type were performed. Measurements included flame front time of arrival (TOA) using ionization probes blast pressure heat flux high-speed video standard video and infrared video. The large-scale open-space tests used a hemispherical 300-m3 facility that confined the mixture within a thin plastic tent that was cut prior to initiating a deflagration. Initial homogeneous hydrogen concentrations varied from 15% to 30%. An array of large cylindrical obstacles was placed within the mixture for some experiments to explore turbulent enhancement of the combustion. All tests were ignited at the bottom center of the facility using either a spark or in one case a small quantity of high explosive to generate a detonation. Spark-initiated deflagration tests were performed within the tunnel using homogeneous hydrogen mixtures. Several experiments were performed in which 0.1 kg and 2.2 kg of hydrogen were released into the tunnel with and without ventilation. For some tunnel tests obstacles representing vehicles were used to investigate turbulent enhancement. A test was performed to investigate any enhancement of the deflagration due to partial confinement produced by a narrow gap between aluminium plates. The attenuation of a blast wave was investigated using a 4-m-tall protective blast wall. Finally a large-scale hydrogen jet experiment was performed in which 27 kg of hydrogen was released vertically into the open atmosphere in a period of about 30 seconds. The hydrogen plume spontaneously ignited early in the release.
A Safety Assessment of Hydrogen Supply Piping System by Use of FDS
Sep 2017
Publication
At least once air filling a piping from main hydrogen pipe line to an individual home end should be replaced with hydrogen gas to use the gas in the home. Special attention is required to complete the replacing operation safely because air and supplied hydrogen may generate flammable/explosive gas mixture in the piping. The most probable method to fulfill the task is that at first an inert gas is used to purge air from the piping and then hydrogen will be supplied into the piping. It is easily understood that the amount of the inert gas consumed by this method is much to purge whole air especially in long piping system. Hence to achieve more economical efficiency an alternative method was considered. In this method previously injected nitrogen between air and hydrogen prevents them from mixing. The key point is that how much nitrogen is required to prevent the dangerous mixing and keep the condition in the piping safe. The authors investigated to find the minimum amount of nitrogen required to keep the replacing operation safe. The main objective of this study is to assess the effect of nitrogen and estimate a pipe length that the safety is maintained under various conditions by using computational fluid dynamic (CFD). The effects of the amount of injected nitrogen hydrogen-supply conditions and the structure of piping system are discussed.
Complex Metal Hydrides for Hydrogen, Thermal and Electrochemical Energy Storage
Oct 2017
Publication
Hydrogen has a very diverse chemistry and reacts with most other elements to form compounds which have fascinating structures compositions and properties. Complex metal hydrides are a rapidly expanding class of materials approaching multi-functionality in particular within the energy storage field. This review illustrates that complex metal hydrides may store hydrogen in the solid state act as novel battery materials both as electrolytes and electrode materials or store solar heat in a more efficient manner as compared to traditional heat storage materials. Furthermore it is highlighted how complex metal hydrides may act in an integrated setup with a fuel cell. This review focuses on the unique properties of light element complex metal hydrides mainly based on boron nitrogen and aluminum e.g. metal borohydrides and metal alanates. Our hope is that this review can provide new inspiration to solve the great challenge of our time: efficient conversion and large-scale storage of renewable energy.
Mechanism of High Pressure Hydrogen Auto-Ignition When Spouting Into Air
Sep 2009
Publication
High pressure hydrogen leak is one of the top safety issues presently. This study elucidates the physics and mechanism of high pressure hydrogen jet ignition when the hydrogen suddenly spouts into the air. The experimental work was done elsewhere while we did the numerical work on this high pressure hydrogen leak problem. The direct numerical simulation based on the compressible fluid dynamics considering viscous effect was carried out with the two-dimensional axisymmetric coordinate system A detailed model of hydrogen reaction is applied and a narrow tube attached to a high pressure reservoir is assumed in the numerical simulation. The exit of the tube is opened in the atmosphere. When high pressure hydrogen is passing through the tube filled by atmospheric air a strong shock wave is formed and heats up hydrogen behind the shock wave by compression effect. The leading shock wave is expanded widely after the exit hydrogen then mixed with air by several vortices generated around the exit of the tube. As a result a couple of auto-ignitions of hydrogen occur. It is found that there is a certain relationship between the auto-ignition and tube length. When the tube becomes longer the tendency of auto-ignition is increased. Additionally other type of auto-ignitions is predicted. An explosion is also occurred in the tube under a certain condition. Vortex is generated behind the shock wave in the long tube. There is a possibility of an auto-ignition induced by vortices.
Dependency of Equivalence Ratio on Hydrogen Cylindrical Detonation Induced by Direct Initiation
Sep 2011
Publication
A hydrogen fuel is expected to expand its demand in the future. However hydrogen has to be treated with enough caution because of wide combustible conditions and easiness to ignite. Detonation accidents are caused in hydrogen gas such as the explosion accident in Fukushima first nuclear plant (2011). Therefore it is necessary to comprehend initiation conditions of detonation to prevent its detonation explosion. In the present study cylindrical detonation induced by direct initiation is simulated to understand the dependency of equivalence ratios in hydrogen-oxygen mixture. The several detailed kinetic models are compared to select the most appropriate model for detonation in a wide range of equivalence ratios. The Petersen-Hanson model is used in the present study due to the best agreement among the other models. In the numerical results of cylindrical detonation induced by direct initiation a cellular structure which is similar to the experimental smoked foil record is observed. The local pressure is up to 12 MPa under the condition at the standard state. The ignition process of cylindrical detonation has two stages. At the first stage the normalized cell width /L1/2 at each equivalence ratio increases linearly. At the second stage cell bifurcations appear due to a generation of new transverse waves. It is observed that a transverse wave transforms to a transverse detonation at the end of the first stage and after that some disturbance is developed to be a new transverse wave at the beginning of the second stage.
Mach 4 Simulating Experiment of Pre-Cooled Turbojet Engine Using Liquid Hydrogen
Jan 2022
Publication
This study investigated a pre-cooled turbojet engine for a Mach 5 class hypersonic transport aircraft. The engine was demonstrated under takeoff and Mach 2 flight conditions and a Mach 5 propulsion wind tunnel test is planned. The engine is composed of a pre-cooler a core engine and an afterburner. The engine was tested under simulated Mach 4 conditions using an air supply facility. High-temperature air under high pressure was supplied to the engine components through an airflow control valve and an orifice flow meter and liquid hydrogen was supplied to the pre-cooler and the core engine. The results confirmed that the starting sequence of the engine components was effective under simulated Mach 4 conditions using liquid hydrogen fuel. The pre-cooling effect caused no damage to the rotating parts of the core engine in the experiment.
Blast Wave from Bursting Enclosure with Internal Hydrogen-air Deflagration
Oct 2015
Publication
Most studies on blast waves generated by gas explosions have focused on gas explosions occurring in open spaces. However accidental gas explosions often occur in confined spaces and the blast wave generates from a bursting vessel as a result of an increase in pressure caused by the gas explosion. In this study blast waves from bursting plastic vessels in which gas explosions occurred are investigated. The flammable mixtures used in the experiments were hydrogen-air mixtures at several equivalence ratios and a stoichiometric methane-air mixture. The overpressures of the blast waves were generated by venting high-pressure gas in the enclosure and volumetric expansion with a combustion reaction. The measured intensities of the blast waves were greater than the calculated values resulting from high-pressure bursting without a combustion reaction. The intensities of the blast waves resulting from the explosions of hydrogen-air mixtures were much greater than those of the methane-air mixture.
Safety Requirements for Liquefied Hydrogen Tankers
Oct 2015
Publication
R&D projects for establishing hydrogen supply chain have already been started in Japan in collaboration among the industry government and universities. One of the important subjects of the project is development of liquefied hydrogen tankers i.e. ships carrying liquefied hydrogen in bulk. In general basic safety requirements should be determined to design ships. However the existing regulations do not specify the requirements for hydrogen tankers while requirements for ships carrying many kinds of liquefied gases are specified in “International Code for the Construction and Equipment of Ships Carrying Liquefied Gases in Bulk” (IGC Code) issued by the International Maritime Organization i.e. a special organization under the United Nations. Therefore the basic safety requirements for hydrogen tankers should be developed. We conducted bibliographic survey on the IGC Code ISO/TR 15916:2004 “Basic considerations for the safety of hydrogen systems” and so on; in order to provide safety requirements taking into account the properties of liquid and gaseous hydrogen. In this paper we provide safety requirements for liquefied hydrogen tankers as the basis for further consideration by relevant governments.
Numerical Simulation on Low-speed Hydrogen Jet Diffusion
Oct 2015
Publication
The numerical simulation for the hydrogen jet experiments performed by Schefer et al. is conducted using the compressible multicomponent Navier-Stokes equations with the preconditioning method. The simulated results for the hydrogen jet agree with the theoretical results of Tollmien. As far as comparing with the experiments by Schefer et al. the concentration profiles along the radial direction agree with the present numerical results and that along the centerline also agree well with the experimental results after the data are normalized by the equivalent nozzle diameter. It is confirmed that the spread of the jet width from the jet exit to downstream is affected by the Kelvin-Helmholtz instability. It is also confirmed that the jet flow field is formed alternately by the high pressure region and the low pressure one to cause the jet flow fluctuation.
Hydrogen: A Reviewable Energy Perspective
Sep 2019
Publication
Hydrogen has emerged as an important part of the clean energy mix needed to ensure a sustainable future. Falling costs for hydrogen produced with renewable energy combined with the urgency of cutting greenhouse-gas emissions has given clean hydrogen unprecedented political and business momentum.
This paper from the International Renewable Energy Agency (IRENA) examines the potential of hydrogen fuel for hard-to-decarbonise energy uses including energy-intensive industries trucks aviation shipping and heating applications. But the decarbonisation impact depends on how hydrogen is produced. Current and future sourcing options can be divided into grey (fossil fuel-based) blue (fossil fuel-based production with carbon capture utilisation and storage) and green (renewables-based) hydrogen. Green hydrogen produced through renewable-powered electrolysis is projected to grow rapidly in the coming years.
Among other findings:
Important synergies exist between hydrogen and renewable energy. Hydrogen can boost renewable electricity market growth and broaden the reach of renewable solutions.
Trade of energy-intensive commodities produced with hydrogen including “e-fuels” could spur faster uptake or renewables and bring wider economic benefits.
This paper from the International Renewable Energy Agency (IRENA) examines the potential of hydrogen fuel for hard-to-decarbonise energy uses including energy-intensive industries trucks aviation shipping and heating applications. But the decarbonisation impact depends on how hydrogen is produced. Current and future sourcing options can be divided into grey (fossil fuel-based) blue (fossil fuel-based production with carbon capture utilisation and storage) and green (renewables-based) hydrogen. Green hydrogen produced through renewable-powered electrolysis is projected to grow rapidly in the coming years.
Among other findings:
Important synergies exist between hydrogen and renewable energy. Hydrogen can boost renewable electricity market growth and broaden the reach of renewable solutions.
- Electrolysers can add demand-side flexibility. In advanced European energy markets electrolysers are growing from megawatt to gigawatt scale.
- Blue hydrogen is not inherently carbon free. This type of production requires carbon-dioxide (CO2) monitoring verification and certification.
- Synergies may exist between green and blue hydrogen deployment given the chance for economies of scale in hydrogen use or logistics.
- A hydrogen-based energy transition will not happen overnight. Hydrogen use is likely to catch on for specific target applications. The need for new supply infrastructure could limit hydrogen use to countries adopting this strategy.
- Dedicated hydrogen pipelines have existed for decades and could be refurbished along with existing gas pipelines. The implications of replacing gas abruptly or changing mixtures gradually should be further explored.
Trade of energy-intensive commodities produced with hydrogen including “e-fuels” could spur faster uptake or renewables and bring wider economic benefits.
Comparative Technical and Economic Analyses of Hydrogen-Based Steel and Power Sectors
Mar 2024
Publication
Decarbonizing the current steel and power sectors through the development of the hydrogen direct-reduction iron ore–electric arc furnace route and the 100% hydrogen-fired gas turbine cycle is crucial. The current study focuses on three clusters of research works. The first cluster covers the investigation of the mass and energy balance of the route and the subsequent application of these values in experiments to optimize the reduction yield of iron ore. In the second cluster the existing gas turbine unit was selected for the complete replacement of natural gas with hydrogen and for finding the most optimal mass and energy balance in the cycle through an Aspen HYSYS model. In addition the chemical kinetics in the hydrogen combustion process were simulated using Ansys Chemkin Pro to research the emissions. In the last cluster a comparative economic analysis was conducted to identify the levelized cost of production of the route and the levelized cost of electricity of the cycle. The findings in the economic analysis provided good insight into the details of the capital and operational expenditures of each industrial sector in understanding the impact of each kg of hydrogen consumed in the plants. These findings provide a good basis for future research on reducing the cost of hydrogen-based steel and power sectors. Moreover the outcomes of this study can also assist ongoing large-scale hydrogen and ammonia projects in Uzbekistan in terms of designing novel hydrogen-based industries with cost-effective solutions.
Observation of the Hydrogen Dispersion by Using Raman Scattering Measurement and Increase of Measurable Distance
Sep 2017
Publication
Preparing for the arrival of the hydrogen society it is necessary to develop suitable sensors to use hydrogen safely. There are many methods to know the hydrogen concentration by using conventional sensors but it is difficult to know the behavior of hydrogen gas from long distance. This study measured hydrogen dispersion by using Raman scattering light. Generally some delays occur when using conventional sensors but there are almost no delays by using the new Raman sensor. In the experiments 6mm & 1mm diameter holes are used as a spout nozzle to change initial velocities. To ensure the result a special sheets are used which turns transparent when it detected hydrogen and visualized the hydrogen behaviour. As a result the behaviour of the hydrogen gas in the small container was observed. In addition measurable distance is increased by the improvement of the device.
Overview of the New Combined Gasoline/Hydrogen Supply Station and Relevant Regulations in Japan
Sep 2007
Publication
When a hydrogen supply station is to be installed in Japan three fundamental laws must be taken into consideration: the High Pressure Gas Safety Law the Building Standards Law and the Fire Service Law. The High Pressure Gas Safety Law in particular regulates procedures for safety concerning hydrogen supply stations. This law came under review accompanying consideration of the potential utilization of fuel cell vehicles and hydrogen stations. At that time the Japan Petroleum Energy Center (JPEC) investigated safety technology for hydrogen supply stations and prepared a draft of the law. Since then a new combined gasoline/hydrogen supply station compliant with the revised law was established on December 2006. There are a large number of safety precautions incorporated into this station model which conform to the law. As a result of these modifications it was possible to reduce the safe setback distance. In this paper we present an overview of the new hydrogen supply station model the safety precautions and the regulations the station is based on.
A GIS-based Risk Assessment for Hydrogen Transport: A Case Study in Yokohama City
Sep 2019
Publication
Risk assessment of hazardous material transport by road is critical in considering the spatial features of the transport route. However previous studies that focused on hydrogen transport were unable to reflect the spatial features in their risk assessments. Hence this study aims to assess the risk of hydrogen transport by road considering the spatial features of the transport route based on a geographic information system (GIS). This risk assessment method is conducted through a case study in Yokohama which is an advanced city for hydrogen economy in Japan. In our assessment the risk determined by multiplying the frequency of accidents with the consequence was estimated by road segments that constitute the entire transport route. The effects of the road structure and traffic volumes were reflected in the estimation of the frequency and consequence for each road segment. All estimations of frequency consequence and risk were conducted on a GIS compiled with the information regarding the road network and population. In the case study in Yokohama the route for the transport of compressed hydrogen was virtually set from the near-term perspectives. Based on the case study results the risks of the target transport route were assessed at an acceptable level under the previous risk criteria. The results indicated that the risks fluctuated according to the road segments. This implies that the spatial features of the transport route significantly affect the corresponding risks. This finding corroborates the importance of considering spatial features in the risk assessment of hydrogen transport by road. Furthermore the discussion of this importance leads to the capability of introducing hydrogen energy careers with high transport efficiency and transport routing to avoid high risk road segments as risk countermeasures.
Numerical Investigation of Detonation in Stratified Combustible Mixture and Oxidizer with Concentration Gradients
Sep 2019
Publication
Hydrogen leakage in a closed space is one of the causes of serious accidents because of its high detonability. Assuming the situation that hydrogen is accumulated in a closed space two-dimensional numerical simulation for hydrogen oxygen detonation which propagates in stratified fuel and oxidizer with concentration gradient is conducted by using detailed chemical reaction model. The concentration gradient between fuel and oxidizer is expressed by changing the number of hydrogen moles by using sigmoid function. Strength of discontinuity at the boundary is controlled by changing the gain of the function. The maximum pressure history shows that the behaviour of triple points is different depending on the strength of discontinuity between the two kind of gas. In without concentration gradient case the transverse waves are reflected at the boundary because of the sudden change of acoustic impedance ratio between two kind of gas. In contrast in with concentration gradient case the transverse wavs are not reflected in the buffer zone and they are flowed into the oxidizer as its structures are kept. As a result the confined effect declines as the strength of discontinuity between the two kind of gas is weakened and the propagating distance of detonation changes
Localized Plasticity and Associated Cracking in Stable and Metastable High-Entropy Alloys Pre-Charged with Hydrogen
Dec 2018
Publication
We investigated hydrogen embrittlement in Fe20Mn20Ni20Cr20Co and Fe30Mn10Cr10Co (at.%) alloys pre-charged with 100 MPa hydrogen gas by tensile testing at three initial strain rates of 10−4 10−3 and 10−2 s−1 at ambient temperature. The alloys are classified as stable and metastable austenite-based high-entropy alloys (HEAs) respectively. Both HEAs showed the characteristic hydrogen-induced degradation of tensile ductility. Electron backscatter diffraction analysis indicated that the reduction in ductility by hydrogen pre-charging was associated with localized plasticity-assisted intergranular crack initiation. It should be noted as an important finding that hydrogen-assisted cracking of the metastable HEA occurred not through a brittle mechanism but through localized plastic deformation in both the austenite and ε-martensite phases.
Prediction of Pressure Reduction Rate in 30 m3 Liquid Hydrogen Tank Based on Experimental and Numerical Analysis
Sep 2019
Publication
Liquid hydrogen (LH2) compared to compressed gaseous hydrogen offers advantages for large scale transport and storage of hydrogen with higher densities and potentially better safety performance. Although the gas industry has good experience with LH2 only little experience is available for the new applications of LH2 as an energy carrier. Therefore the European FCH JU funded project PRESLHY conducts pre-normative research for the safe use of cryogenic LH2 in non-industrial settings. The work program consists of a preparatory phase where the state of the art before the project has been summarized and where the experimental planning was adjusted to the outcome of a research priorities workshop. The central part of the project consists of 3 phenomena oriented work packages addressing Release Ignition and Combustion with analytical approaches experiments and simulations. The results shall improve the general understanding of the behaviour of LH2 in accidents and thereby enhance the state-of-the-art what will be reflected in appropriate recommendations for development or revision of specific international standards. The paper presents the status of the project at the middle of its terms.
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