Japan
A Fully Renewable and Efficient Backup Power System with a Hydrogen-biodiesel-fueled IC Engine
Jan 2019
Publication
Renewable energy is free abundant clean and could contribute towards a significant reduction of the global warming emissions. It is massively introduced as a source of electricity production across the globe and is expected to become the primary source of energy within the following decades. However despite the naturally replenished energy the supply is not always available. For this reason it is necessary at times of excess energy any surplus quantity to be sufficiently captured stored and later used when a deficit occurs. In this paper an overview of a backup power system operating with a hydrogen-biodiesel dual-fuel internal combustion engine is provided. The system is utilizing the organic chemical hydride method for safe hydrogen storage and transportation. The high energy content of hydrogen stored in the form of an organic hydride under ambient conditions makes it an ideal energy backup medium for large-scale and long-term applications. The research work focusses on the operation and emissions output of the dual-fuel internal combustion engine running on fully renewable fuels and the results are compared with the conventional petroleum-derived diesel engine. Biodiesel-hydrogen operation shows significant benefits in the reduction of carbon and soot emissions but deteriorates the NOx formation compared to the conventional diesel-powered engines. The operation of the engine at high loads can provide high exhaust thermal energy while alternative combustion strategies are necessary to be implemented at low load conditions for the optimum operation of the backup power system.
Self-acceleration of a Spherically Expanding Hydrogen-air Flame at Elevated Pressure
Sep 2019
Publication
Self-acceleration of a spherically expanding hydrogen-air flame was experimentally investigated in a closed dual-chamber apparatus with the quartz windows enabled to a flame diameter with up to 240 mm. The flame radius and flame speed in lean hydrogen-air mixtures at elevated pressure were evaluated using a high speed Schlieren photography. The experimental results from hydrogen-air explosion at elevated pressure validated the prediction model for self-similar propagation. The flame radius and its speed calculated by the prediction models agree well with the experimental results of hydrogen-air explosions at elevated pressure. Furthermore the acceleration exponent α is evaluated by plotting the flame radius with time. The results show the α value increase with the dimensionless flame radius r/rcl. It is indicated that the self-acceleration and the transition regime to self-similar propagation exist in the spherically expanding hydrogen-air flame.
The Residual Strength of Automotive Hydrogen Cylinders After Exposure to Flames
Sep 2017
Publication
Fuel cell vehicles and some compressed natural gas vehicles are equipped with carbon fiber reinforced plastic (CFRP) composite cylinders. Each of the cylinders has a pressure relief device designed to detect heat and release the internal gas to prevent the cylinder from bursting in a vehicle fire accident. Yet in some accident situations the fire may be extinguished before the pressure relief device is activated leaving the high-pressure fuel gas inside the fire-damaged cylinder. To handle such a cylinder safely after an accident it is necessary that the cylinder keeps a sufficient post-fire strength against its internal gas pressure but in most cases it is difficult to accurately determine cylinder strength at the accident site. One way of solving this problem is to predetermine the post-fire burst strengths of cylinders by experiments. In this study automotive CFRP cylinders having no pressure relief device were exposed to a fire to the verge of bursting; then after the fire was extinguished the residual burst strengths and the overall physical state of the test cylinders were examined. The results indicated that the test cylinders all recorded a residual burst strength at least twice greater than their internal gas pressure for tested cylinders with new cylinder burst to nominal working pressure in the range 2.67–4.92 above the regulated ratio of 2.25.
Performance Evaluation of the Miniaturized Catalytic Combustion Type Hydrogen Sensor
Oct 2015
Publication
Fast response and high durability hydrogen sensor is required in the safety management of hydrogen station and fuel cell vehicle. We had developed the catalytic combustion type hydrogen sensor in the shape of the miniature beads. It is using the optimized Pd-Pt/Al2O3 catalyst and the Pt micro-heater coil. Both warm-up time and response time of this sensor achieved less than 1 second by downsizing the element to 200μm diameter. Furthermore we improved the resistance of sensor poisoning to silicone vapor and confirmed long term stability within +/-10% of output error up to 8 years. Therefore we assume that our sensor technology contribute to hydrogen safety.
Public Perception on Hydrogen Infrastructure in Japan
Oct 2015
Publication
A public survey was conducted in March 2015 in Japan asking public awareness knowledge perception and acceptance regarding hydrogen hydrogen infrastructure and fuel cell vehicle adopting the same key questions contained in the public surveys conducted six and seven years ago. Changes in answers between two different times of survey implementation were analyzed by comparing results of current survey to those of the previous surveys. Regression analyses were conducted and revealed influence of respondents’ awareness knowledge and perception about hydrogen hydrogen infrastructure and fuel cell vehicle on their acceptance on hydrogen station. We found a large increase in the awareness and relatively a small improvement on knowledge on hydrogen energy hydrogen infrastructure and fuel cell vehicle from the previous surveys. In contrast we did not find much changes in perception of risk and benefit perception on hydrogen society and hydrogen station and public acceptance of hydrogen infrastructure. Through the regression analyses we found large influences of negative risk perception of hydrogen itself and technology of hydrogen station and perception of necessity of hydrogen station on public acceptance of hydrogen station and the small influence of time background on the acceptance. Through the results of analyses implications to public communication in building public infrastructure are presented.
Mechanism of High Pressure Hydrogen Auto-Ignition When Spouting Into Air
Sep 2009
Publication
High pressure hydrogen leak is one of the top safety issues presently. This study elucidates the physics and mechanism of high pressure hydrogen jet ignition when the hydrogen suddenly spouts into the air. The experimental work was done elsewhere while we did the numerical work on this high pressure hydrogen leak problem. The direct numerical simulation based on the compressible fluid dynamics considering viscous effect was carried out with the two-dimensional axisymmetric coordinate system A detailed model of hydrogen reaction is applied and a narrow tube attached to a high pressure reservoir is assumed in the numerical simulation. The exit of the tube is opened in the atmosphere. When high pressure hydrogen is passing through the tube filled by atmospheric air a strong shock wave is formed and heats up hydrogen behind the shock wave by compression effect. The leading shock wave is expanded widely after the exit hydrogen then mixed with air by several vortices generated around the exit of the tube. As a result a couple of auto-ignitions of hydrogen occur. It is found that there is a certain relationship between the auto-ignition and tube length. When the tube becomes longer the tendency of auto-ignition is increased. Additionally other type of auto-ignitions is predicted. An explosion is also occurred in the tube under a certain condition. Vortex is generated behind the shock wave in the long tube. There is a possibility of an auto-ignition induced by vortices.
Freeze of Nozzle & Receptacle During Hydrogen Fueling
Oct 2015
Publication
We conducted a fuelling test with hydrogen gas for a safety evaluation of the nozzle/receptacle at a controlled temperature and humidity. Test results confirmed that the nozzle/receptacle froze under specific conditions. However freezing did not cause apparatus damage nor hydrogen leakage. The nozzle/receptacle is thus able to fuel safely even if the nozzle/receptacle is stuck due to ice. In addition we quantified the water volume that causes freezing.
TPR-XAFS Study for Hydrogen Recombination Reaction of Platinum Metal Nanoparticle Catalysts
Sep 2017
Publication
Proper management of hydrogen gas is very important for safety of nuclear power plants. Hydrogen removal system by hydrogen recombination reaction (water formation reaction) on a catalyst is one of the candidates for avoiding hydrogen explosion. We have observed in situ and time-resolved structure change of platinum metal nanoparticle catalyst during hydrogen recombination reaction by using simultaneous measurement of temperature-programmed reaction and X-ray absorption fine structure (TPR-XAFS). A poisoning effect by carbon monoxide on catalytic activity was focused. It was found that the start of hydrogen recombination reaction is closely connected with the occurrence of the decomposition of adsorbed carbon monoxide molecules and creation of surface oxide layer on platinum metal nanoparticles.
Steam Condensation Effect in Hydrogen Venting from a BWR Reactor Building
Oct 2015
Publication
In the accident of Fukushima Daiichi nuclear power plants hydrogen was accumulated in the reactor buildings and exploded. To prevent such explosions hydrogen venting from reactor buildings is considered. When the gas mixture is released to a reactor building through a reactor containment together with the hydrogen some amount of steam might also be released. The steam condenses if the building atmosphere is below the saturation temperature and it affects the hydrogen behaviour. In this study the condensation effect to the hydrogen venting is evaluated using CFD analyses by comparing the case where a hydrogen-nitrogen mixture is released and the case where a hydrogen-steam mixture is released.
The Possibility of an Accidental Scenario for Marine Transportation of Fuel Cell Vehicle-Hydrogen Releases from TPRD by Radiant Heat From Lower Deck
Oct 2015
Publication
In case fires break out on the lower deck of a car carrier ship or a ferry the fuel cell vehicles (FCVs) parked on the upper deck may be exposed to radiant heat from the lower deck. Assuming that the thermal pressure relief device (TPRD) of an FCV hydrogen cylinder is activated by the radiant heat without the presence of flames hydrogen gas will be released by TPRD to form combustible air-fuel mixtures in the vicinity. To investigate the possibility of this accident scenario the present study investigated the relationship between radiant heat and TPRD activation time and evaluated the possibility of radiant heat causing hydrogen releases by TPRD activation under the condition of deck temperature reaching the spontaneous ignition level of the tires and other automotive parts. It was found: a) the tires as well as polypropylene and other plastic parts underwent spontaneous ignition before TPRD was activated by radiant heat and b) when finally TPRD was activated the hydrogen releases were rapidly burned by the flames of the tires and plastic parts on fire. Consequently it was concluded that the explosion of air-fuel mixtures assumed in the accident scenario does not occur in the real world.
Outward Propagation Velocity and Acceleration Characteristics in Hydrogen-air Deflagration
Oct 2015
Publication
Propagation characteristics of hydrogen-air deflagration need to be understood for an accurate risk assessment. Especially flame propagation velocity is one of the most important factors. Propagation velocity of outwardly propagating flame has been estimated from burning velocity of a flat flame considering influence of thermal expansion at a flame front; however this conventional method is not enough to estimate an actual propagation velocity because flame propagation is accelerated owing to cellular flame front caused by intrinsic instability in hydrogen-air deflagration. Therefore it is important to understand the dynamic propagation characteristics of hydrogen-air deflagration. We performed explosion tests in a closed chamber which has 300 mm diameter windows and observed flame propagation phenomena by using Schlieren photography. In the explosion experiments hydrogen-air mixtures were ignited at atmospheric pressure and room temperature and in the range of equivalence ratio from 0.2 to 1.0. Analyzing the obtained Schlieren images flame radius and flame propagation velocity were measured. As the result cellular flame fronts formed and flame propagations of hydrogen–air mixture were accelerated at the all equivalence ratios. In the case of equivalent ratio φ = 0.2 a flame floated up and could not propagate downward because the influence of buoyancy exceeded a laminar burning velocity. Based upon these propagation characteristics a favorable estimation method of flame propagation velocity including influence of flame acceleration was proposed. Moreover the influence of intrinsic instability on propagation characteristics was elucidated.
Combined Dehydrogenation and Hydrogen-based Power Generation
Jan 2018
Publication
An energy production from the combination of dehydrogenation and combined cycle power generation is proposed. The delivered system is established from three main modules: dehydrogenation combustion and combined cycle. The heat in the system is circulated thoroughly to enhance the energy efficiency due to optimum energy recovery. The Pt/Al2O3 catalyst is applied in the dehydrogenation module due to superior activity to accelerate the dehydrogenation of MCH. The toluene emitted from the MCH is recirculated to the hydrogenation plant while the hydrogen is further utilized as the fuel in the combustion. Although the high-temperature condition is necessary to perform high yield dehydrogenation the proposed system is capable of carrying out self-heating mechanism with no external heat. With the optimum configuration the delivered system can produce 100.0 MW of electricity from 100 t/h of MCH with 50.19% of energy efficiency.
Effects of Alloying Elements Addition on Delayed Fracture Properties of Ultra High-Strength TRIP-Aided Martensitic Steels
Dec 2019
Publication
To develop ultra high-strength cold stamping steels for automobile frame parts the effects of alloying elements on hydrogen embrittlement properties of ultra high-strength low alloy transformation induced plasticity (TRIP)-aided steels with a martensite matrix (TM steels) were investigated using the four-point bending test and conventional strain rate tensile test (CSRT). Hydrogen embrittlement properties of the TM steels were improved by the alloying addition. Particularly 1.0 mass% chromium added TM steel indicated excellent hydrogen embrittlement resistance. This effect was attributed to (1) the decrease in the diffusible hydrogen concentration at the uniform and fine prior austenite grain and packet block and lath boundaries; (2) the suppression of hydrogen trapping at martensite matrix/cementite interfaces owing to the suppression of precipitation of cementite at the coarse martensite lath matrix; and (3) the suppression of the hydrogen diffusion to the crack initiation sites owing to the high stability of retained austenite because of the existence of retained austenite in a large amount of the martensite–austenite constituent (M–A) phase in the TM steels containing 1.0 mass% chromium
Update on Regulation Review for HRS Construction and Operations in Japan
Oct 2015
Publication
In 2005 the Japanese High-pressure Gas Safety Act the Fire Service Act and the Building Standards Act were revised to establish the requirements for 35 MPa hydrogen stations. And in 2012-2014 revisions were made to the High-pressure Gas Safety Act and the Fire Service Act to provide the regulatory requirements for 70 MPa hydrogen stations. We conducted a study on materials that may contribute to prepare technical standards concerning the major 4 items 12 additional items and 13 new items which may affect the costs from the point of view of promoting the hydrogen infrastructure.
A Study on Dispersion Resulting From Liquefied Hydrogen Spilling
Oct 2015
Publication
For massive utilization of hydrogen energy it is necessary to transport a large quantity of hydrogen by liquefied hydrogen carriers. However the current rule on ships carrying liquefied hydrogen in bulks do not address the maritime transport of liquefied hydrogen and the safety assessment of liquefied hydrogen carriage is thus very important. In the present study we spilled liquefied hydrogen and LNG (Liquefied Natural Gas) on the surface of various materials and compared the difference of their spread and dispersion. Liquefied hydrogen immediately dispersed upward compared to LNG. Furthermore we also measured the flammability limit of low temperature hydrogen gas. Its range at low temperature was narrower than the range at normal temperature.
Monitoring H2 Bubbles by Real Time H2 Sensor
Sep 2017
Publication
Portable H2 sensor was made by using mass spectrometer for the outside monitoring experiment: the leak test the replacement test of gas pipe line the combustion test the explosion experiment the H2 diffusion experiment and the recent issue of the exhaust gas of Fuel Cell Vehicle. In order to check the real time concentration of H2 in various conditions even in the highly humid condition the system volume of the sampling route was minimized with attaching the humidifier. Also to calibrate H2 concentration automatically the specific concentration H2 small cylinder was mounted in the system. In the experiment when H2 gas was introduced in the N2 flow or air in the tube or the high-pressure bottle highly concentrated H2 phases were observed by this sensor without diffusion. This H2 sensor can provide the real time information of the hydrogen molecules and the clouds. The basic characterization of this sensor showed 0-100% H2 concentrations within 2ms. Our observation showed the size of the high concentration phase of H2 and the low concentration phase after mixing process. The mixed and unmixed H2 unintended concentration of cloud gas the high speed small cluster of hydrogen molecules in purged gas were explored by this real time monitoring system.
Experimental Study on High Pressure Hydrogen Jets Coming Out of Tubes of 0.1–4.2 m in Length
Sep 2011
Publication
Wide use of hydrogen faces significant studies to resolve hydrogen safety issues in industries worldwide. However widely acceptable safety level standards are not achieved in the present situation yet. The present paper deals with hydrogen leaks from a tube to ignite and explode in atmosphere. The experiments using a shock tube are performed to clarify the auto-ignition property of high pressure hydrogen jet spouting from a tube. In order to improve experimental repeatability and reliability the shock tube with a plunger system is applied where the PET diaphragm is ruptured by a needle in order to control a diaphragm burst pressure (hydrogen pressure). As a result it becomes possible to control the diaphragm burst pressure to obtain a local minimum value. The most important result obtained in the preset study is that the minimum diaphragm burst pressure for auto-ignition is found between 1.0 and 1.2 m of tube length using a longer tube than the one used in the previous study. This minimum tube size is not found elsewhere to suggest that the tube length has a limit size for auto-ignition. Furthermore auto-ignition and Mach disk at the tube exit are observed using a high speed camera which is set at the frame speed of 1x105 fps when the ignited hydrogen jet is spouted out the tube.
Study of a Post-fire Verification Method for the Activation Status of Hydrogen Cylinder Pressure Relief Devices
Oct 2015
Publication
To safely remove from its fire accident site a hydrogen fuel cell vehicle equipped with a carbon fiber reinforced plastic composite cylinder for compressed hydrogen (CFRP cylinder) and to safely keep the burnt vehicle in a storage facility it is necessary to verify whether the thermally-activated pressure relief device (TPRD) of the CFRP cylinder has already been activated releasing the hydrogen gas from the cylinder. To develop a simple post-fire verification method on TPRD activation the present study was conducted on the using hydrogen densitometer and Type III and Type IV CFRP cylinders having different linings. As the results TPRD activation status can be determined by measuring hydrogen concentrations with a catalytic combustion hydrogen densitometer at the cylinder's TPRD gas release port.
Characteristics of Hydrogen Leakage Sound from a Fuel-cell Vehicle by Hearing
Oct 2015
Publication
Fuel-cell vehicle run on hydrogen is known that it has better energy efficiency than existing gasoline cars. The vehicles are designed so that hydrogen leaks from the tank are stopped automatically upon detection of hydrogen leakage or detection of impact in a collision. However we investigated the characteristics of hydrogen leakage sound from a hydrogen-leaking vehicle and the threshold of discrimination of hydrogen leakage from noise at a crossing with much traffic to examine a method to rescue people safely depending on the sense of hearing in the event of a continuous hydrogen leak. Here in the discrimination threshold test we conducted the test by using helium which is alternative gas of hydrogen leakage sound. We clarified that hydrogen leakage sound from vehicles has directivity height dependence and distance dependence. Furthermore we confirmed the threshold flow rate for distinguishing hydrogen gas when hydrogen leakage is heard at a distance of 5–10 m from the center of the hydrogen leaking vehicle in a 74 dB traffic noise environment.
Numerical Simulation on Low-speed Hydrogen Jet Diffusion
Oct 2015
Publication
The numerical simulation for the hydrogen jet experiments performed by Schefer et al. is conducted using the compressible multicomponent Navier-Stokes equations with the preconditioning method. The simulated results for the hydrogen jet agree with the theoretical results of Tollmien. As far as comparing with the experiments by Schefer et al. the concentration profiles along the radial direction agree with the present numerical results and that along the centerline also agree well with the experimental results after the data are normalized by the equivalent nozzle diameter. It is confirmed that the spread of the jet width from the jet exit to downstream is affected by the Kelvin-Helmholtz instability. It is also confirmed that the jet flow field is formed alternately by the high pressure region and the low pressure one to cause the jet flow fluctuation.
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