Germany
Scale-up of Milling in a 100 L Device for Processing of TiFeMn Alloy for Hydrogen Storage Applications: Procedure and characterization
Feb 2019
Publication
In this work the mechanical milling of a FeTiMn alloy for hydrogen storage purposes was performed in an industrial milling device. The TiFe hydride is interesting from the technological standpoint because of the abundance and the low cost of its constituent elements Ti and Fe as well as its high volumetric hydrogen capacity. However TiFe is difficult to activate usually requiring a thermal treatment above 400 °C. A TiFeMn alloy milled for just 10 min in a 100 L industrial milling device showed excellent hydrogen storage properties without any thermal treatment. The as-milled TiFeMn alloy did not need any activation procedure and showed fast kinetic behavior and good cycling stability. Microstructural and morphological characterization of the as-received and as-milled TiFeMn alloys revealed that the material presents reduced particle and crystallite sizes even after such short time of milling. The refined microstructure of the as-milled TiFeMn is deemed to account for the improved hydrogen absorption-desorption properties.
Study on Hydrogen from Renewable Resources in the EU
Feb 2016
Publication
Hydrogen can be produced from a broad range of renewable energy sources acting as a unique energy hub providing low or zero emission energy to all energy consuming sectors. Technically and efficiently producing hydrogen from renewable sources is a key enabler for these developments.<br/>Traditionally hydrogen has been produced from fossil sources by steam methane reforming of natural gas. At present the technology of choice to produce renewable ‘green’ hydrogen is water electrolysis using renewable electricity. The FCH JU has been supporting research and development of electrolyser technology and application projects aiming to increase the energy efficiency of electrolytic hydrogen production from renewable sources and to reduce costs.<br/>This study complements these activities by focusing on renewable hydrogen generation other than electrolysis. In this report these alternative hydrogen generation technologies are described characterized by their technical capabilities maturity and economic performance and assessed for their future potential.<br/>A methodology has been devised to first identify and structure a set of relevant green hydrogen pathways (eleven pathways depicted in the figure below) analyse them at a level of detail allowing a selection of those technologies which fit into and promise early commercialization in the framework of FCH 2 JU’s funding program.<br/>These originally proposed eleven pathways use solar thermal energy sunlight or biomass as major energy input.
A Novel Emergency Gas-to-Power System Based on an Efficient and Long-Lasting Solid-State Hydride Storage System: Modeling and Experimental Validation
Jan 2022
Publication
In this paper a gas-to-power (GtoP) system for power outages is digitally modeled and experimentally developed. The design includes a solid-state hydrogen storage system composed of TiFeMn as a hydride forming alloy (6.7 kg of alloy in five tanks) and an air-cooled fuel cell (maximum power: 1.6 kW). The hydrogen storage system is charged under room temperature and 40 bar of hydrogen pressure reaching about 110 g of hydrogen capacity. In an emergency use case of the system hydrogen is supplied to the fuel cell and the waste heat coming from the exhaust air of the fuel cell is used for the endothermic dehydrogenation reaction of the metal hydride. This GtoP system demonstrates fast stable and reliable responses providing from 149 W to 596 W under different constant as well as dynamic conditions. A comprehensive and novel simulation approach based on a network model is also applied. The developed model is validated under static and dynamic power load scenarios demonstrating excellent agreement with the experimental results.
Enabling Large-scale Hydrogen Storage in Porous Media – The Scientific Challenges
Jan 2021
Publication
Niklas Heinemann,
Juan Alcalde,
Johannes M. Miocic,
Suzanne J. T. Hangx,
Jens Kallmeyer,
Christian Ostertag-Henning,
Aliakbar Hassanpouryouzband,
Eike M. Thaysen,
Gion J. Strobel,
Cornelia Schmidt-Hattenberger,
Katriona Edlmann,
Mark Wilkinson,
Michelle Bentham,
Stuart Haszeldine,
Ramon Carbonell and
Alexander Rudloff
Expectations for energy storage are high but large-scale underground hydrogen storage in porous media (UHSP) remains largely untested. This article identifies and discusses the scientific challenges of hydrogen storage in porous media for safe and efficient large-scale energy storage to enable a global hydrogen economy. To facilitate hydrogen supply on the scales required for a zero-carbon future it must be stored in porous geological formations such as saline aquifers and depleted hydrocarbon reservoirs. Large-scale UHSP offers the much-needed capacity to balance inter-seasonal discrepancies between demand and supply decouple energy generation from demand and decarbonise heating and transport supporting decarbonisation of the entire energy system. Despite the vast opportunity provided by UHSP the maturity is considered low and as such UHSP is associated with several uncertainties and challenges. Here the safety and economic impacts triggered by poorly understood key processes are identified such as the formation of corrosive hydrogen sulfide gas hydrogen loss due to the activity of microbes or permeability changes due to geochemical interactions impacting on the predictability of hydrogen flow through porous media. The wide range of scientific challenges facing UHSP are outlined to improve procedures and workflows for the hydrogen storage cycle from site selection to storage site operation. Multidisciplinary research including reservoir engineering chemistry geology and microbiology more complex than required for CH4 or CO2 storage is required in order to implement the safe efficient and much needed large-scale commercial deployment of UHSP.
Response Time Measurement of Hydrogen Sensors
Sep 2017
Publication
The efficiency of gas sensor application for facilitating the safe use of hydrogen depends considerably on the sensor response to a change in hydrogen concentration. Therefore the response time has been measured for five different-type commercially available hydrogen sensors. Experiments showed that all these sensors surpass the ISO 26142 standard; for the response times t90 values of 2 s to 16 s were estimated. Results can be fitted with an exponential or sigmoidal function. It can be demonstrated that the results on transient behaviour depend on both the operating parameters of sensors and investigation methods as well as on the experimental conditions: gas change rate and concentration jump.
Radiation Damage of Reactor Pressure Vessel Steels Studied by Positron Annihilation Spectroscopy—A Review
Oct 2020
Publication
Safe and long term operation of nuclear reactors is one of the most discussed challenges in nuclear power engineering. The radiation degradation of nuclear design materials limits the operational lifetime of all nuclear installations or at least decreases its safety margin. This paper is a review of experimental PALS/PLEPS studies of different nuclear reactor pressure vessel (RPV) steels investigated over last twenty years in our laboratories. Positron annihilation lifetime spectroscopy (PALS) via its characteristics (lifetimes of positrons and their intensities) provides useful information about type and density of radiation induced defects. The new results obtained on neutron-irradiated and hydrogen ions implanted German steels were compared to those from the previous studies with the aim to evaluate different processes (neutron flux/fluence thermal treatment or content of selected alloying elements) to the microstructural changes of neutron irradiated RPV steel specimens. The possibility of substitution of neutron treatment (connected to new defects creation) via hydrogen ions implantation was analyzed as well. The same materials exposed to comparable displacement damage (dpa) introduced by neutrons and accelerated hydrogen ions shown that in the results interpretation the effect of hydrogen as a vacancy-stabilizing gas must be considered too. This approach could contribute to future studies of nuclear fission/fusion design steels treated by high levels of neutron irradiation.
Irreproducibility in Hydrogen Storage Material Research
Sep 2016
Publication
The storage of hydrogen in materials has received a significant amount of attention in recent years because this approach is widely thought to be one of the most promising solutions to the problem of storing hydrogen for use as an alternative energy carrier in a safe compact and affordable form. However there have been a number of high profile cases in which erroneous or irreproducible data have been published. Meanwhile the irreproducibility of research results in a wide range of disciplines has been the subject of an increasing amount of attention due to problems with some of the data in the literature. In this Perspective we provide a summary of the problems that have affected hydrogen storage material research. We also discuss the reasons behind them and possible ways of reducing the likelihood of further problems occurring in the future.
Anchoring of Turbulent Premixed Hydrogen/Air Flames at Externally Heated Walls
Oct 2020
Publication
A joint experimental and numerical investigation of turbulent flame anchoring at externally heated walls is presented. The phenomenon has primarily been studied for laminar flames and micro-combustion while this study focuses on large-scale applications and elevated Reynolds number flows. Therefore a novel burner design is developed and examined for a diverse set of operating conditions. Hydroxyl radical chemiluminescence measurements are employed to validate the numerical method. The numerical investigation evaluates the performance of various hydrogen/air kinetics Reynolds-averaged turbulence models and the eddy dissipation concept (EDC) as a turbulence-chemistry interaction model. Simulation results show minor differences between detailed chemical mechanisms but pronounced deviations for a reduced kinetic. The baseline k-ω turbulence model is assessed to most accurately predict flame front position and shape. Universal applicability of EDC modelling constants is contradicted. Conclusively the flame anchoring concept is considered a promising approach for pilot flames in continuous combustion devices.
Hydrogen Storage Using a Hot Pressure Swing Reactor
Jun 2017
Publication
Our contribution demonstrates that hydrogen storage in stationary Liquid Organic Hydrogen Carrier (LOHC) systems becomes much simpler and significantly more efficient if both the LOHC hydrogenation and the LOHC dehydrogenation reaction are carried out in the same reactor using the same catalyst. The finding that the typical dehydrogenation catalyst for hydrogen release from perhydro dibenzyltoluene (H18-DBT) Pt on alumina turns into a highly active and very selective dibenzyltoluene hydrogenation catalyst at temperatures above 220 °C paves the way for our new hydrogen storage concept. Herein hydrogenation of H0-DBT and dehydrogenation of H18-DBT is carried out at the same elevated temperature between 290 and 310 °C with hydrogen pressure being the only variable for shifting the equilibrium between hydrogen loading and release. We demonstrate that the heat of hydrogenation can be provided at a temperature level suitable for effective dehydrogenation catalysis. Combined with a heat storage device of appropriate capacity or a high pressure steam system this heat could be used for dehydrogenation.
Numerical study of the release and dispersion of a light gas using 3D CFD code GASFLOW-MPI
Sep 2017
Publication
With the development of the hydrogen economy it requires a better understanding of the potential for fires and explosions associated with the unintended release of hydrogen within a partially confined space. In order to mitigate the hydrogen fire and explosion risks effectively accurate predictions of the hydrogen transport and mixing processes are crucial. It is well known that turbulence modelling is one of the key elements for a successful simulation of gas mixing and transport. GASFLOW-MPI is a scalable CFD software solution used to predict fluid dynamics conjugate heat and mass transfer chemical kinetics aerosol transportation and other related phenomena. In order to capture more turbulence information the Large Eddy Simulation (LES) model and LES/RANS hybrid model Detached Eddy Simulation (DES) have been implemented and validated in 3-D CFD code GASFLOW-MPI. The standard Smagorisky SGS model is utilized in LES turbulence model. And the k-epsilon based DES model is employed. This paper assesses the capability of algebraic k-epsilon DES and LES turbulence model to simulate the mixing and transport behavior of highly buoyant gases in a partially confined geometry. Simulation results agree well with the overall trend measured in experiments conducted in a reduced scale enclosure with idealized leaks which shows that all these four turbulent models are validated and suitable for the simulation of light gas behavior. Furthermore the numerical results also indicate that the LES and DES model could be used to analysis the turbulence behavior in the hydrogen safety problems.
Hydrogen and Hydrogen-derived Fuels through Methane Decomposition of Natural Gas – GHG Emissions and Costs
May 2020
Publication
Hydrogen can be produced from the decomposition of methane (also called pyrolysis). Many studies assume that this process emits few greenhouse gas (GHG) because the reaction from methane to hydrogen yields only solid carbon and no CO2. This paper assesses the life-cycle GHG emissions and the levelized costs for hydrogen provision from methane decomposition in three configurations (plasma molten metal and thermal gas). The results of these configurations are then compared to electrolysis and steam methane reforming (SMR) with and without CO2capture and storage (CCS). Under the global natural gas supply chain conditions hydrogen from methane decomposition still causes significant GHG emissions between 43 and 97 g CO2-eq./MJ. The bandwidth is predominately determined by the energy source providing the process heat i.e. the lowest emissions are caused by the plasma system using renewable electricity. This configuration shows lower GHG emissions compared to the “classical” SMR (99 g CO2-eq./MJ) but similar emissions to the SMR with CCS (46 g CO2-eq./MJ). However only electrolysis powered with renewable electricity leads to very low GHG emissions (3 g CO2-eq./MJ). Overall the natural gas supply is a decisive factor in determining GHG emissions. A natural gas supply with below-global average GHG emissions can lead to lower GHG emissions of all methane decomposition configurations compared to SMR. Methane decomposition systems (1.6 to 2.2 €/kg H2) produce hydrogen at costs substantially higher compared to SMR (1.0 to 1.2 €/kg) but lower than electrolyser (2.5 to 3.0 €/kg). SMR with CCS has the lowest CO2abatement costs (24 €/t CO2-eq. other > 141 €/t CO2-eq.). Finally fuels derived from different hydrogen supply options are assessed. Substantially lower GHG emissions compared to the fossil reference (natural gas and diesel/gasoline) are only possible if hydrogen from electrolysis powered by renewable energy is used (>90% less). The other hydrogen pathways cause only slightly lower or even higher GHG emissions.
Production of H2-rich Syngas from Excavated Landfill Waste through Steam Co-gasification with Biochar
Jun 2020
Publication
Gasification of excavated landfill waste is one of the promising options to improve the added-value chain during remediation of problematic old landfill sites. Steam gasification is considered as a favorable route to convert landfill waste into H2-rich syngas. Co-gasification of such a poor quality landfill waste with biochar or biomass would be beneficial to enhance the H2 concentration in the syngas as well as to improve the gasification performance. In this work steam co-gasification of landfill waste with biochar or biomass was carried out in a lab-scale reactor. The effect of the fuel blending ratio was investigated by varying the auxiliary fuel content in the range of 15e35 wt%. Moreover co-gasification tests were carried out at temperatures between 800 and 1000°C. The results indicate that adding either biomass or biochar enhances the H2 yield where the latter accounts for the syngas with the highest H2 concentration. At 800°C the addition of 35 wt% biochar can enhance the H2 concentration from 38 to 54 vol% and lowering the tar yield from 0.050 to 0.014 g/g-fuel-daf. No apparent synergetic effect was observed in the case of biomass co-gasification which might cause by the high Si content of landfill waste. In contrast the H2 production increases non-linearly with the biochar share in the fuel which indicates that a significant synergetic effect occurs during co-gasification due to the reforming of tar over biochar. Increasing the temperature of biochar co-gasification from 800 to 1000°C elevates the H2 concentration but decreases the H2/CO ratio and increases the tar yield. Furthermore the addition of biochar also enhances the gasification efficiency as indicated by increased values of the energy yield ratio.
Using the Jet Stream for Sustainable Airship and Balloon Transportation of Cargo and Hydrogen
Jul 2019
Publication
The maritime shipping sector is a major contributor to CO2 emissions and this figure is expected to rise in coming decades. With the intent of reducing emissions from this sector this research proposes the utilization of the jet stream to transport a combination of cargo and hydrogen using airships or balloons at altitudes of 10–20 km. The jet streams flow in the mid-latitudes predominantly in a west–east direction reaching an average wind speed of 165 km/h. Using this combination of high wind speeds and reliable direction hydrogen-filled airships or balloons could carry hydrogen with a lower fuel requirement and shorter travel time compared to conventional shipping. Jet streams at different altitudes in the atmosphere were used to identify the most appropriate circular routes for global airship travel. Round-the-world trips would take 16 days in the Northern Hemisphere and 14 in the Southern Hemisphere. Hydrogen transport via the jet stream due to its lower energy consumption and shorter cargo delivery time access to cities far from the coast could be a competitive alternative to maritime shipping and liquefied hydrogen tankers in the development of a sustainable future hydrogen economy.
Atomistic Modelling of Light-element Co-segregation at Structural Defects in Iron
Dec 2018
Publication
Studying the behaviour of hydrogen in the vicinity of extended defects such as grain boundaries dislocations nanovoids and phase boundaries is critical in understanding the phenomenon of hydrogen embrittlement. A key complication in this context is the interplay between hydrogen and other segregating elements. Modelling the competition of H with other light elements requires an efficient description of the interactions of compositionally complex systems with the system sizes needed to appropriately describe extended defects often precluding the use of direct ab initio approaches. In this regard we have developed novel electronic structure approaches to understand the energetics and mutual interactions of light elements at representative structural features in high-strength ferritic steels. Using this approach we examine the co-segregation of hydrogen with carbon at chosen grain boundaries in α-iron. We find that the strain introduced by segregated carbon atoms at tilt grain boundaries increases the solubility of hydrogen close to the boundary plane giving a higher H concentration in the vicinity of the boundary than in a carbon-free case. Via simulated tensile tests we find that the simultaneous presence of carbon and hydrogen at grain boundaries leads to a significant decrease in the elongation to fracture compared with the carbon-free case.
Towards an Understanding of Hydrogen Supply Chains: A Structured Literature Review Regarding Sustainability Evaluation
Oct 2021
Publication
Hydrogen technologies have received increased attention in research and development to foster the shift towards carbon-neutral energy systems. Depending on the specific production techniques transportation concepts and application areas hydrogen supply chains (HSCs) can be anything from part of the energy transition problem to part of the solution: Even more than battery-driven electric mobility hydrogen is a polyvalent technology and can be used in very different contexts with specific positive or negative sustainability impacts. Thus a detailed sustainability evaluation is crucial for decision making in the context of hydrogen technology and its diverse application fields. This article provides a comprehensive structured literature review in the context of HSCs along the triple bottom line dimensions of environmental economic and social sustainability analyzing a total of 288 research papers. As a result we identify research gaps mostly regarding social sustainability and the supply chain stages of hydrogen distribution and usage. We suggest further research to concentrate on these gaps thus strengthening our understanding of comprehensive sustainability evaluations for HSCs especially in social sustainability evaluation. In addition we provide an additional approach for discussion by adding literature review results from neighboring fields highlighting the joint challenges and insights regarding sustainability evaluation.
Origin of the Catalytic Activity at Graphite Electrodes in Vanadium Flow Batteries
Jun 2021
Publication
For many electrochemical devices that use carbon-based materials such as electrolyzers supercapacitors and batteries oxygen functional groups (OFGs) are considered essential to facilitate electron transfer. Researchers implement surface-active OFGs to improve the electrocatalytic properties of graphite felt electrodes in vanadium flow batteries. Herein we show that graphitic defects and not OFGs are responsible for lowering the activation energy barrier and thus enhance the charge transfer properties. This is proven by a thermal deoxygenation procedure in which specific OFGs are removed before electrochemical cycling. The electronic and microstructural changes associated with deoxygenation are studied by quasi in situ X-ray photoelectron and Raman spectroscopy. The removal of oxygen groups at basal and edge planes improves the activity by introducing new active edge sites and carbon vacancies. OFGs hinder the charge transfer at the graphite–electrolyte interface. This is further proven by modifying the sp2 plane of graphite felt electrodes with oxygen-containing pyrene derivatives. The electrochemical evolution of OFGs and graphitic defects are studied during polarization and long-term cycling conditions. The hypothesis of increased activity caused by OFGs was refuted and hydrogenated graphitic edge sites were identified as the true reason for this increase.
Energetics of LOHC: Structure-Property Relationships from Network of Thermochemical Experiments and in Silico Methods
Feb 2021
Publication
The storage of hydrogen is the key technology for a sustainable future. We developed an in silico procedure which is based on the combination of experimental and quantum-chemical methods. This method was used to evaluate energetic parameters for hydrogenation/dehydrogenation reactions of various pyrazine derivatives as a seminal liquid organic hydrogen carriers (LOHC) that are involved in the hydrogen storage technologies. With this in silico tool the tempo of the reliable search for suitable LOHC candidates will accelerate dramatically leading to the design and development of efficient materials for various niche applications.
Decarbonizing Copper Production by Power-to-Hydrogen A Techno-Economic Analysis
Apr 2021
Publication
Electrifying energy-intensive processes is currently intensively explored to cut greenhouse gas (GHG) emissions through renewable electricity. Electrification is particularly challenging if fossil resources are not only used for energy supply but also as feedstock. Copper production is such an energy-intensive process consuming large quantities of fossil fuels both as reducing agent and as energy supply.
Here we explore the techno-economic potential of Power-to-Hydrogen to decarbonize copper production. To determine the minimal cost of an on-site retrofit with Power-to-Hydrogen technology we formulate and solve a mixed-integer linear program for the integrated system. Under current techno-economic parameters for Germany the resulting direct CO2 abatement cost is 201 EUR/t CO2-eq for Power-to-Hydrogen in copper production. On-site utilization of the electrolysis by-product oxygen has a substantial economic benefit. While the abatement cost vastly exceeds current European emission certificate prices a sensitivity analysis shows that projected future developments in Power-to-Hydrogen technologies can greatly reduce the direct CO2 abatement cost to 54 EUR/t CO2-eq. An analysis of the total GHG emissions shows that decarbonization through Power-to-Hydrogen reduces the global GHG emissions only if the emission factor of the electricity supply lies below 160 g CO2-eq/kWhel.
The results suggest that decarbonization of copper production by Power-to-Hydrogen could become economically and environmentally beneficial over the next decades due to cheaper and more efficient Power-to-Hydrogen technology rising GHG emission certificate prices and further decarbonization of the electricity supply.
Here we explore the techno-economic potential of Power-to-Hydrogen to decarbonize copper production. To determine the minimal cost of an on-site retrofit with Power-to-Hydrogen technology we formulate and solve a mixed-integer linear program for the integrated system. Under current techno-economic parameters for Germany the resulting direct CO2 abatement cost is 201 EUR/t CO2-eq for Power-to-Hydrogen in copper production. On-site utilization of the electrolysis by-product oxygen has a substantial economic benefit. While the abatement cost vastly exceeds current European emission certificate prices a sensitivity analysis shows that projected future developments in Power-to-Hydrogen technologies can greatly reduce the direct CO2 abatement cost to 54 EUR/t CO2-eq. An analysis of the total GHG emissions shows that decarbonization through Power-to-Hydrogen reduces the global GHG emissions only if the emission factor of the electricity supply lies below 160 g CO2-eq/kWhel.
The results suggest that decarbonization of copper production by Power-to-Hydrogen could become economically and environmentally beneficial over the next decades due to cheaper and more efficient Power-to-Hydrogen technology rising GHG emission certificate prices and further decarbonization of the electricity supply.
Techno-economic Analysis of Hydrogen Enhanced Methanol to Gasoline Process from Biomass-derived Synthesis Gas
Mar 2021
Publication
In this paper the implications of the use of hydrogen on product yield and conversion efficiency as well as on economic performance of a hydrogen enhanced Biomass-to-Liquid (BtL) process are analyzed. A process concept for the synthesis of fuel (gasoline and LPG) from biomass-derived synthesis gas via Methanol-to-Gasoline (MtG) route with utilization of carbon dioxide from gasification by feeding additional hydrogen is developed and modeled in Aspen Plus. The modeled process produces 0.36 kg fuel per kg dry straw. Additionally 99 MW electrical power are recovered from purge and off gases from fuel synthesis in CCGT process covering the electricity consumption of fuel synthesis and synthesis gas generation. The hydrogen enhanced BtL procces reaches a combined chemical and electrical efficiency of 48.2% and overall carbon efficiency of 69.5%. The total product costs (TPC) sum up to 3.24 €/kg fuel. Raw materials (hydrogen and straw) make up the largest fraction of TPC with a total share of 75%. The hydrogen enhanced BtL process shows increased chemical energy and carbon efficiencies and thus higher product yields. However economic analysis shows that the process is unprofitable under current conditions due to high costs for hydrogen provision.
Effect of Corrosion-induced Hydrogen Embrittlement and its Degradation Impact on Tensile Properties and Fracture Toughness of (Al-Cu-Mg) 2024 Alloy
Jul 2016
Publication
In the present work the effect of artificial ageing of AA2024-T3 on the tensile mechanical properties and fracture toughness degradation due to corrosion exposure will be investigated. Tensile and fracture toughness specimens were artificially aged to tempers that correspond to Under-Ageing (UA) Peak-Ageing (PA) and Over-Ageing (OA) conditions and then were subsequently exposed to exfoliation corrosion environment. The corrosion exposure time was selected to be the least possible according to the experimental work of Alexopoulos et al. (2016) so as to avoid the formation of large surface pits trying to simulate the hydrogen embrittlement degradation only. The mechanical test results show that minimum corrosion-induced decrease in elongation at fracture was achieved for the peak-ageing condition while maximum was noticed at the under-ageing and over-ageing conditions. Yield stress decrease due to corrosion is less sensitive to tempering; fracture toughness decrease was sensitive to ageing heat treatment thus proving that the S΄ particles play a significant role on the corrosion-induced degradation.
Alkaline Water Electrolysis Powered by Renewable Energy: A Review
Feb 2020
Publication
Alkaline water electrolysis is a key technology for large-scale hydrogen production powered by renewable energy. As conventional electrolyzers are designed for operation at fixed process conditions the implementation of fluctuating and highly intermittent renewable energy is challenging. This contribution shows the recent state of system descriptions for alkaline water electrolysis and renewable energies such as solar and wind power. Each component of a hydrogen energy system needs to be optimized to increase the operation time and system efficiency. Only in this way can hydrogen produced by electrolysis processes be competitive with the conventional path based on fossil energy sources. Conventional alkaline water electrolyzers show a limited part-load range due to an increased gas impurity at low power availability. As explosive mixtures of hydrogen and oxygen must be prevented a safety shutdown is performed when reaching specific gas contamination. Furthermore the cell voltage should be optimized to maintain a high efficiency. While photovoltaic panels can be directly coupled to alkaline water electrolyzers wind turbines require suitable converters with additional losses. By combining alkaline water electrolysis with hydrogen storage tanks and fuel cells power grid stabilization can be performed. As a consequence the conventional spinning reserve can be reduced which additionally lowers the carbon dioxide emissions.
Cost Benefits of Optimizing Hydrogen Storage and Methanation Capacities for Power-to-Gas Plants in Dynamic Operation
Oct 2019
Publication
Power-to-Gas technologies offer a promising approach for converting renewable electricity into a molecular form (fuel) to serve the energy demands of non-electric energy applications in all end-use sectors. The technologies have been broadly developed and are at the edge of a mass roll-out. The barriers that Power-to-Gas faces are no longer technical but are foremost regulatory and economic. This study focuses on a Power-to-Gas pathway where electricity is first converted in a water electrolyzer into hydrogen which is then synthetized with carbon dioxide to produce synthetic natural gas. A key aspect of this pathway is that an intermittent electricity supply could be used which could reduce the amount of electricity curtailment from renewable energy generation. Interim storages would then be necessary to decouple the synthesized part from hydrogen production to enable (I) longer continuous operation cycles for the methanation reactor and (II) increased annual full-load hours leading to an overall reduction in gas production costs. This work optimizes a Power-to-Gas plant configuration with respect to the cost benefits using a Monte Carlo-based simulation tool. The results indicate potential cost reductions of up to 17% in synthetic natural gas production by implementing well-balanced components and interim storages. This study also evaluates three different power sources which differ greatly in their optimal system configuration. Results from time-resolved simulations and sensitivity analyses for different plant designs and electricity sources are discussed with respect to technical and economic implications so as to facilitate a plant design process for decision makers.
Decarbonizing China’s Energy System – Modeling the Transformation of the Electricity, Transportation, Heat, and Industrial Sectors
Nov 2019
Publication
Growing prosperity among its population and an inherent increasing demand for energy complicate China’s target of combating climate change while maintaining its economic growth. This paper therefore describes three potential decarbonization pathways to analyze different effects for the electricity transport heating and industrial sectors until 2050. Using an enhanced version of the multi-sectoral open-source Global Energy System Model enables us to assess the impact of different CO2 budgets on the upcoming energy system transformation. A detailed provincial resolution allows for the implementation of regional characteristics and disparities within China. Conclusively we complement the model-based analysis with a quantitative assessment of current barriers for the needed transformation. Results indicate that overall energy system CO2 emissions and in particular coal usage have to be reduced drastically to meet (inter-) national climate targets. Specifically coal consumption has to decrease by around 60% in 2050 compared to 2015. The current Nationally Determined Contributions proposed by the Chinese government of peaking emissions in 2030 are therefore not sufficient to comply with a global CO2 budget in line with the Paris Agreement. Renewable energies in particular photovoltaics and onshore wind profit from decreasing costs and can provide a more sustainable and cheaper energy source. Furthermore increased stakeholder interactions and incentives are needed to mitigate the resistance of local actors against a low-carbon transformation.
Seasonal Storage and Alternative Carriers: A Flexible Hydrogen Supply Chain Model
May 2017
Publication
A viable hydrogen infrastructure is one of the main challenges for fuel cells in mobile applications. Several studies have investigated the most cost-efficient hydrogen supply chain structure with a focus on hydrogen transportation. However supply chain models based on hydrogen produced by electrolysis require additional seasonal hydrogen storage capacity to close the gap between fluctuation in renewable generation from surplus electricity and fuelling station demand. To address this issue we developed a model that draws on and extends approaches in the literature with respect to long-term storage. Thus we analyse Liquid Organic Hydrogen Carriers (LOHC) and show their potential impact on future hydrogen mobility. We demonstrate that LOHC-based pathways are highly promising especially for smaller-scale hydrogen demand and if storage in salt caverns remains uncompetitive but emit more greenhouse gases (GHG) than other gaseous or hydrogen ones. Liquid hydrogen as a seasonal storage medium offers no advantage compared to LOHC or cavern storage since lower electricity prices for flexible operation cannot balance the investment costs of liquefaction plants. A well-to-wheel analysis indicates that all investigated pathways have less than 30% GHG-emissions compared to conventional fossil fuel pathways within a European framework.
A Novel Framework for Development and Optimisation of Future Electricity Scenarios with High Penetration of Renewables and Storage
May 2019
Publication
Although electricity supply is still dominated by fossil fuels it is expected that renewable sources will have a much larger contribution in the future due to the need to mitigate climate change. Therefore this paper presents a new framework for developing Future Electricity Scenarios (FuturES) with high penetration of renewables. A multi-period linear programming model has been created for power-system expansion planning. This has been coupled with an economic dispatch model PowerGAMA to evaluate the technical and economic feasibility of the developed scenarios while matching supply and demand. Application of FuturES is demonstrated through the case of Chile which has ambitious plans to supply electricity using only renewable sources. Four cost-optimal scenarios have been developed for the year 2050 using FuturES: two Business as usual (BAU) and two Renewable electricity (RE) scenarios. The BAU scenarios are unconstrained in terms of the technology type and can include all 11 options considered. The RE scenarios aim to have only renewables in the mix including storage. The results show that both BAU scenarios have a levelised cost of electricity (LCOE) lower than or equal to today’s costs ($72.7–77.3 vs $77.6/MWh) and include 81–90% of renewables. The RE scenarios are slightly more expensive than today’s costs ($81–87/MWh). The cumulative investment for the BAU scenarios is $123-$145 bn compared to $147-$157 bn for the RE. The annual investment across the scenarios is estimated at $4.0 ± 0.4 bn. Both RE scenarios show sufficient flexibility in matching supply and demand despite solar photovoltaics and wind power contributing around half of the total supply. Therefore the FuturES framework is a powerful tool for aiding the design of cost-efficient power systems with high penetration of renewables.
Liquid Organic Hydrogen Carriers - A Technology to Overcome Common Risks of Hydrogen Storage
Sep 2021
Publication
In transport and storage of hydrogen the risks are mainly seen in its volatile nature its ability to form explosive mixtures with air and the harsh conditions (high pressure or low temperature) for efficient storage. The concept of Liquid Organic Hydrogen Carriers (LOHC) offers a technology to overcome the above mentioned threats. The present submission describes the basics of the LOHC technology. It contains a comparison of a selection of common LOHC materials with a view on physical properties. The advantages of a low viscosity at low temperatures and a high flash point are expressed. LOHCs are also discussed as a concept to import large amounts of energy/hydrogen. A closer look is taken on the environmental and safety aspects of hydrogen storage in LOHCs since here the main differences to pressurized and cryo-storage of hydrogen can be found. The aim of this paper is to provide an overview of the principles of the LOHC technology the different LOHC materials and their risks and opportunities and an impression of a large scale scenario on the basis of the LOHC technology.
Storage System of Renewable Energy Generated Hydrogen for Chemical Industry
Nov 2012
Publication
Chemical industry is the base of the value chains and has strong influence on the competitiveness of almost all branches in economics. To develop the technologies for sustainability and climate protection and at the same time to guarantee the supply of raw material is a big challenge for chemical industry. In the project CO2RRECT (CO2 - Reaction using Regenerative Energies and Catalytic Technologies) funded by the German federal ministry of Education and Research carbon dioxide is used as the source of carbon for chemical products with certain chemical processes. Hydrogen that is needed in these processes is produced by electrolyzing water with renewable energy. To store a large amount of hydrogen different storage systems are studied in this project including liquid hydrogen tanks/cryo tanks high pressure tanks pipelines and salt cavities. These systems are analyzed and compared considering their storage capacity system costs advantages and disadvantages. To analyze capital and operational expenditure of the hydrogen storage systems a calculation methodology is also developed in this work.
Mg-based Materials for Hydrogen Storage
Aug 2021
Publication
Over the last decade’s magnesium and magnesium based compounds have been intensively investigated as potential hydrogen storage as well as thermal energy storage materials due to their abundance and availability as well as their extraordinary high gravimetric and volumetric storage densities. This review work provides a broad overview of the most appealing systems and of their hydrogenation/dehydrogenation properties. Special emphasis is placed on reviewing the efforts made by the scientific community in improving the material’s thermodynamic and kinetic properties while maintaining a high hydrogen storage capacity.
Planning, Optimisation and Evaluation of Small Power-to-Gas-to-Power Systems: Case Study of a German Dairy
May 2022
Publication
In the course of the energy transition distributed hybrid energy systems such as the combination of photovoltaic (PV) and battery storages is increasingly being used for economic and ecological reasons. However renewable electricity generation is highly volatile and storage capacity is usually limited. Nowadays a new storage component is emerging: the power-to-gas-to-power (PtGtP) technology which is able to store electricity in the form of hydrogen even over longer periods of time. Although this technology is technically well understood and developed there are hardly any evaluations and feasibility studies of its widespread integration into current distributed energy systems under realistic legal and economic market conditions. In order to be able to give such an assessment we develop a methodology and model that optimises the sizing and operation of a PtGtP system as part of a hybrid energy system under current German market conditions. The evaluation is based on a multi-criteria approach optimising for both costs and CO2 emissions. For this purpose a brute-force-based optimal design approach is used to determine optimal system sizes combined with the energy system simulation tool oemof.solph. In order to gain further insights into this technology and its future prospects a sensitivity analysis is carried out. The methodology is used to examine the case study of a German dairy and shows that PtGtP is not yet profitable but promising.
Hydrogen Supply Chain Scenarios for the Decarbonisation of a German Multi-modal Energy System
Sep 2021
Publication
Analysing hydrogen supply chains is of utmost importance to adequately understand future energy systems with a high degree of sector coupling. Here a multi-modal energy system model is set up as linear programme incorporating electricity natural gas as well as hydrogen transportation options for Germany in 2050. Further different hydrogen import routes and optimised inland electrolysis are included. In a sensitivity analysis hydrogen demands are varied to cover uncertainties and to provide scenarios for future requirements of a hydrogen supply and transportation infrastructure. 80% of the overall hydrogen demand of 150 TWh/a emerge in Northern Germany due to optimised electrolyser locations and imports which subsequently need to be transported southwards. Therefore a central hydrogen pipeline connection from Schleswig-Holstein to the region of Darmstadt evolves already for moderate demands and appears to be a no-regret investment. Furthermore a natural gas pipeline reassignment potential of 46% is identified.
Transient Reversible Solid Oxide Cell Reactor Operation – Experimentally Validated Modeling and Analysis
Oct 2018
Publication
A reversible solid oxide cell (rSOC) reactor can operate efficiently in both electrolysis mode and in fuel cell mode. The bidirectional operability enables rSOC reactors to play a central role as an efficient energy conversion system for energy storage and sector coupling for a renewable energy driven society. A combined system for electrolysis and fuel cell operation can result in complex system configurations that should be able to switch between the two modes as quickly as possible. This can lead to temperature profiles within the reactor that can potentially lead to the failure of the reactor and eventually the system. Hence the behavior of the reactor during the mode switch should be analyzed and optimal transition strategies should be taken into account during the process system design stage. In this paper a one dimensional transient reversible solid oxide cell model was built and experimentally validated using a commercially available reactor. A simple hydrogen based system model was built employing the validated reactor model to study reactor behavior during the mode switch. The simple design leads to a system efficiency of 49% in fuel cell operation and 87% in electrolysis operation where the electrolysis process is slightly endothermic. Three transient operation strategies were studied. It is shown that the voltage response to transient operation is very fast provided the reactant flows are changed equally fast. A possible solution to ensure a safe mode switch by controlling the reactant inlet temperatures is presented. By keeping the rate of change of reactant inlet temperatures five to ten times slower than the mode switch a safe transition can be ensured.
Demand Side Management Based Power-to-Heat and Power-to-Gas Optimization Strategies for PV and Wind Self-Consumption in a Residential Building Cluster
Oct 2021
Publication
The volatility of renewable energy sources (RES) poses a growing problem for operation of electricity grids. In contrary the necessary decarbonisation of sectors such as heat supply and transport requires a rapid expansion of RES. Load management in the context of power-to-heat systems can help to simultaneously couple the electricity and heat sectors and stabilise the electricity grid thus enabling a higher share of RES. In addition power-to-hydrogen offers the possibility of long-term energy storage options. Within this work we present a novel optimization approach for heat pump operation with the aim to counteract the volatility and enable a higher usage of RES. For this purpose a detailed simulation model of buildings and their energy supply systems is created calibrated and validated based on a plus energy settlement. Subsequently the potential of optimized operation is determined with regard to PV and small wind turbine self-consumption. In addition the potential of seasonal hydrogen storage is examined. The results show that on a daily basis a 33% reduction of electricity demand from grid is possible. However the average optimization potential is reduced significantly by prediction inaccuracy. The addition of a hydrogen system for seasonal energy storage basically eliminates the carbon dioxide emissions of the cluster. However this comes at high carbon dioxide prevention costs of 1.76 e kg−1 .
Technologies and Policies to Decarbonize Global Industry: Review and Assessment of Mitigation Drivers Through 2070
Mar 2020
Publication
Jeffrey Rissman,
Chris Bataille,
Eric Masanet,
Nate Aden,
William R. Morrow III,
Nan Zhou,
Neal Elliott,
Rebecca Dell,
Niko Heeren,
Brigitta Huckestein,
Joe Cresko,
Sabbie A. Miller,
Joyashree Roy,
Paul Fennell,
Betty Cremmins,
Thomas Koch Blank,
David Hone,
Ellen D. Williams,
Stephane de la Rue du Can,
Bill Sisson,
Mike Williams,
John Katzenberger,
Dallas Burtraw,
Girish Sethi,
He Ping,
David Danielson,
Hongyou Lu,
Tom Lorber,
Jens Dinkel and
Jonas Helseth
Fully decarbonizing global industry is essential to achieving climate stabilization and reaching net zero greenhouse gas emissions by 2050–2070 is necessary to limit global warming to 2 °C. This paper assembles and evaluates technical and policy interventions both on the supply side and on the demand side. It identifies measures that employed together can achieve net zero industrial emissions in the required timeframe. Key supply-side technologies include energy efficiency (especially at the system level) carbon capture electrification and zero-carbon hydrogen as a heat source and chemical feedstock. There are also promising technologies specific to each of the three top-emitting industries: cement iron & steel and chemicals & plastics. These include cement admixtures and alternative chemistries several technological routes for zero-carbon steelmaking and novel chemical catalysts and separation technologies. Crucial demand-side approaches include material-efficient design reductions in material waste substituting low-carbon for high-carbon materials and circular economy interventions (such as improving product longevity reusability ease of refurbishment and recyclability). Strategic well-designed policy can accelerate innovation and provide incentives for technology deployment. High-value policies include carbon pricing with border adjustments or other price signals; robust government support for research development and deployment; and energy efficiency or emissions standards. These core policies should be supported by labeling and government procurement of low-carbon products data collection and disclosure requirements and recycling incentives. In implementing these policies care must be taken to ensure a just transition for displaced workers and affected communities. Similarly decarbonization must complement the human and economic development of low- and middle-income countries.
Thermodynamic and Ecological Preselection of Synthetic Fuel Intermediates from Biogas at Farm Sites
Jan 2020
Publication
Background: Synthetic fuels based on renewable hydrogen and CO2 are a currently highly discussed piece of the puzzle to defossilize the transport sector. In this regard CO2 can play a positive role in shaping a sustainable future. Large potentials are available as a product of biogas production however occurring in small scales and in thin spatial distributions. This work aims to evaluate suitable synthetic fuel products to be produced at farm sites.<br/>Methods: A thermodynamic analysis to assess the energetic efficiency of synthesis pathways and a qualitative assessment of product handling issues is carried out.<br/>Results: Regarding the technical and safety-related advantages in storage liquid products are the superior option for fuel production at decentralized sites. Due to the economy of scale multi-stage synthesis processes lose economic performance with rising complexity. A method was shown which covers a principle sketch of all necessary reaction separation steps and all compression and heat exchanger units. The figures showed that methanol and butanol are the most suitable candidates in contrast to OME3-5 for implementation in existing transportation and fuel systems. These results were underpin by a Gibbs energy analysis.<br/>Conclusions: As long as safety regulations are met and the farm can guarantee safe storage and transport farm-site production for all intermediates can be realized technically. Ultimately this work points out that the process must be kept as simple as possible favoring methanol production at farm site and its further processing to more complicated fuels in large units for several fuel pathways.
How Flexible Electricity Demand Stabilizes Wind and Solar Market Values: The Case of Hydrogen Electrolyzers
Nov 2021
Publication
Wind and solar energy are often expected to fall victim to their own success: the higher their share in electricity generation the more their revenue in electricity markets (their “market value”) declines. While market values may converge to zero in conventional power systems this study argues that “green” hydrogen production can effectively and permanently halt the decline by adding flexible electricity demand in low-price hours. To support this argument this article further develops the merit order model and uses price duration curves to include flexible hydrogen electrolysis and to derive an analytical formula for the minimum market value of renewables in the long-term market equilibrium. This hydrogen-induced minimum market value is quantified for a wide range of parameters using Monte Carlo simulations and complemented with results from a more detailed numerical electricity market model. It is shown that—due to flexible hydrogen production alone—market values across Europe will likely stabilize above €19 ± 9 MWh− 1 for solar energy and above €27 ± 8 MWh− 1 for wind energy in 2050 (annual mean estimate ± standard deviation). This is in the range of the projected levelized cost of renewables and other types of flexible electricity demand may further increase renewable market values. Market-based renewables may hence be within reach.
Monte-Carlo-Analysis of Minimum Burst Requirements for Composite Cylinders for Hydrogen Service
Sep 2021
Publication
For achieving Net Zero-aims hydrogen is an indispensable component probably the main component. For the usage of hydrogen a wide acceptance is necessary which requires trust in hydrogen based on absence of major incidents resulting from a high safety level. Burst tests stand for a type of testing that is used in every test standard and regulation as one of the key issues for ensuring safety in use. The central role of burst and proof test is grown to historical reasons for steam engines and steel vessels but - with respect for composite pressure vessels (CPVs) - not due an extraordinary depth of outcomes. Its importance results from the relatively simple test process with relatively low costs and gets its importance by running of the different test variations in parallel. In relevant test und production standards (as e. g. ECE R134) the burst test is used in at least 4 different meanings. There is the burst test on a) new CPVs and some others b) for determining the residual strength subsequent to various simulations of ageing effects. Both are performed during the approval process on a pre-series. Then there is c) the batch testing during the CPVs production and finally d) the 100% proof testing which means to stop the burst test at a certain pressure level. These different aspects of burst tests are analysed and compared with respect to its importance for the resulting safety of the populations of CPVs in service based on experienced test results and Monte-Carlo simulations. As main criterial for this the expected failure rate in a probabilistic meaning is used. This finally ends up with recommendations for relevant RC&S especially with respect to GTR 13."
Power-to-Gas and Power-to-X—The History and Results of Developing a New Storage Concept
Oct 2021
Publication
Germany’s energy transition known as ‘Energiewende’ was always very progressive. However it came technically to a halt at the question of large-scale seasonal energy storage for wind and solar which was not available. At the end of the 2000s we combined our knowledge of both electrical and process engineering imitated nature by copying photosynthesis and developed Power-to-Gas by combining water electrolysis with CO2 -methanation to convert water and CO2 together with wind and solar power to synthetic natural gas. Storing green energy by coupling the electricity with the gas sector using its vast TWh-scale storage facility was the solution for the biggest energy problem of our time. This was the first concept that created the term ‘sector coupling’ or ‘sectoral integration’. We first implemented demo sites presented our work in research industry and ministries and applied it in many macroeconomic studies. It was an initial idea that inspired others to rethink electricity as well as eFuels as an energy source and energy carrier. We developed the concept further to include Power-to-Liquid Power-to-Chemicals and other ways to ‘convert’ electricity into molecules and climate-neutral feedstocks and named it ‘Power-to-X’ at the beginning of the 2010s.
Linking the Power and Transport Sectors—Part 2: Modelling a Sector Coupling Scenario for Germany
Jul 2017
Publication
“Linking the power and transport sectors—Part 1” describes the general principle of “sector coupling” (SC) develops a working definition intended of the concept to be of utility to the international scientific community contains a literature review that provides an overview of relevant scientific papers on this topic and conducts a rudimentary analysis of the linking of the power and transport sectors on a worldwide EU and German level. The aim of this follow-on paper is to outline an approach to the modelling of SC. Therefore a study of Germany as a case study was conducted. This study assumes a high share of renewable energy sources (RES) contributing to the grid and significant proportion of fuel cell vehicles (FCVs) in the year 2050 along with a dedicated hydrogen pipeline grid to meet hydrogen demand. To construct a model of this nature the model environment “METIS” (models for energy transformation and integration systems) we developed will be described in more detail in this paper. Within this framework a detailed model of the power and transport sector in Germany will be presented in this paper and the rationale behind its assumptions described. Furthermore an intensive result analysis for the power surplus utilization of electrolysis hydrogen pipeline and economic considerations has been conducted to show the potential outcomes of modelling SC. It is hoped that this will serve as a basis for researchers to apply this framework in future to models and analysis with an international focus.
Production Costs for Synthetic Methane in 2030 and 2050 of an Optimized Power-to-Gas Plant with Intermediate Hydrogen Storage
Aug 2019
Publication
The publication gives an overview of the production costs of synthetic methane in a Power-to-Gas process. The production costs depend in particularly on the electricity price and the full load hours of the plant sub-systems electrolysis and methanation. The full-load hours of electrolysis are given by the electricity supply concept. In order to increase the full-load hours of methanation the size of the intermediate hydrogen storage tank and the size of the methanation are optimised on the basis of the availability of hydrogen. The calculation of the production costs for synthetic methane are done with economics for 2030 and 2050 and the expenditures are calculated for one year of operation. The sources of volume of purchased electricity are the short-term market long-term contracts direct-coupled renewable energy sources or seasonal use of surpluses. Gas sales are either traded on the short-term market or guaranteed by long-term contracts. The calculations show that an intermediate storage tank for hydrogen adjustment of the methanation size and operating electrolysis and methanation separately increase the workload of the sub-system methanation. The gas production costs can be significantly reduced. With the future expected development of capital expenditures operational expenditure electricity prices gas costs and efficiencies an economic production of synthetic natural gas for the years 2030 especially for 2050 is feasible. The results show that Power-to-Gas is an option for long-term large-scale seasonal storage of renewable energy. Especially the cases with high operating hours for the sub-system methanation and low electricity prices show gas production costs below the expected market prices for synthetic gas and biogas.
Economic Optima for Buffers in Direct Reduction Steelmaking Under Increasing Shares of Renewable Hydrogen
Oct 2021
Publication
While current climate targets demand substantial reductions in greenhouse gas (GHG) emissions the potentials to further reduce carbon dioxide emissions in traditional primary steel-making are limited. One possible solution that is receiving increasing attention is the direct reduction (DR) technology operated either with renewable hydrogen (H2) from electrolysis or with conventional natural gas (NG). DR technology makes it possible to decouple steel and hydrogen production by temporarily using overcapacities to produce and store intermediary products during periods of low renewable electricity prices or by switching between H2 and NG. This paper aims to explore the impact of this decoupling on overall costs and the corresponding dimensioning of production and storage capacities. An optimization model is developed to determine the least-cost operation based on perfect-foresight. This model can determine the minimum costs for optimal production and storage capacities under various assumptions considering fluctuating H2 and NG prices and increasing H2 shares. The model is applied to a case study for Germany and covers the current situation the medium term until 2030 and the long term until 2050. Under the assumptions made the role of using direct reduced iron (DRI) storage as a buffer seems less relevant. DRI mainly serves as long-term storage for several weeks similar to usual balancing storage capacities. Storing H2 on the contrary is used for short-term fluctuations and could balance H2 demand in the hourly range until 2050. From an economic perspective DRI production using NG tends to be cheaper than using H2 in the short term and potential savings from the flexible operation with storages are small at first. However in the long term until 2050 NG and H2 could achieve similar total costs if buffers are used. Otherwise temporarily occurring electricity price spikes imply substantial increases in total costs if high shares of H2 need to be achieved.
Life Cycle Assessments on Battery Electric Vehicles and Electrolytic Hydrogen: The Need for Calculation Rules and Better Databases on Electricity
May 2021
Publication
LCAs of electric cars and electrolytic hydrogen production are governed by the consumption of electricity. Therefore LCA benchmarking is prone to choices on electricity data. There are four issues: (1) leading Life Cycle Impact (LCI) databases suffer from inconvenient uncertainties and inaccuracies (2) electricity mix in countries is rapidly changing year after year (3) the electricity mix is strongly fluctuating on an hourly and daily basis which requires time-based allocation approaches and (4) how to deal with nuclear power in benchmarking. This analysis shows that: (a) the differences of the GHG emissions of the country production mix in leading databases are rather high (30%) (b) in LCA a distinction must be made between bundled and unbundled registered electricity certificates (RECs) and guarantees of origin (GOs); the residual mix should not be applied in LCA because of its huge inaccuracy (c) time-based allocation rules for renewables are required to cope with periods of overproduction (d) benchmarking of electricity is highly affected by the choice of midpoints and/or endpoint systems and (e) there is an urgent need for a new LCI database based on measured emission data continuously kept up-to-date transparent and open access.
Interaction of Hydrogen Infrastructures with other Sector Coupling Options Towards a Zero-emission Energy System in Germany
Aug 2021
Publication
The flexible coupling of sectors in the energy system for example via battery electric vehicles electric heating or electric fuel production can contribute significantly to the integration of variable renewable electricity generation. For the implementation of the energy system transformation however there are numerous options for the design of sector coupling each of which is accompanied by different infrastructure requirements. This paper presents the extension of the REMix energy system modelling framework to include the gas sector and its application for investigating the cost-optimal design of sector coupling in Germany's energy system. Considering an integrated optimisation of all relevant technologies in their capacities and hourly use a path to a climate-neutral system in 2050 is analysed. We show that the different options for flexible sector coupling are all needed and perform different functions. Even though flexible electrolytic production of hydrogen takes on a very dominant role in 2050 it does not displace other technologies. Hydrogen also plays a central role in the seasonal balancing of generation and demand. Thus large-scale underground storage is part of the optimal system in addition to a hydrogen transport network. These results provide valuable guidance for the implementation of the energy system transformation in Germany.
Renewable Power-to-Gas: A Technological and Economic Review
Aug 2015
Publication
The Power-to-Gas (PtG) process chain could play a significant role in the future energy system. Renewable electric energy can be transformed into storable methane via electrolysis and subsequent methanation. This article compares the available electrolysis and methanation technologies with respect to the stringent requirements of the PtG chain such as low CAPEX high efficiency and high flexibility. Three water electrolysis technologies are considered: alkaline electrolysis PEM electrolysis and solid oxide electrolysis. Alkaline electrolysis is currently the cheapest technology; however in the future PEM electrolysis could be better suited for the PtG process chain. Solid oxide electrolysis could also be an option in future especially if heat sources are available. Several different reactor concepts can be used for the methanation reaction. For catalytic methanation typically fixed-bed reactors are used; however novel reactor concepts such as three-phase methanation and micro reactors are currently under development. Another approach is the biochemical conversion. The bioprocess takes place in aqueous solutions and close to ambient temperatures. Finally the whole process chain is discussed. Critical aspects of the PtG process are the availability of CO2 sources the dynamic behaviour of the individual process steps and especially the economics as well as the efficiency.
Synergies between Renewable Energy and Flexibility Investments: A Case of a Medium-Sized Industry
Nov 2021
Publication
Climate and energy policies are tools used to steer the development of a sustainable economy supplied by equally sustainable energy systems. End-users should plan their investments accounting for future policies such as incentives for system-oriented consumption emission prices and hydrogen economy to ensure long-term competitiveness. In this work the utilization of variable renewable energy and flexibility potentials in a case study of an an aggregate industry is investigated. An energy concept considering PV and battery expansion flexible production fuel cell electric trucks (FCEV) and hydrogen production is proposed and analysed under expected techno-economic conditions and policies of 2030 using an energy system optimization model. Under this concept total costs and emissions are reduced by 14% and 70% respectively compared to the business-as-usual system. The main benefit of PV investment is the lowered electricity procurement. Flexibility from schedule manufacturing and hydrogen production increases not only the self-consumption of PV generation from 51% to 80% but also the optimal PV capacity by 41%. Despite the expected cost reduction and efficiency improvement FCEV is still not competitive to diesel trucks due to higher investment and fuel prices i.e. its adoption increases the costs by 8%. However this is resolved when hydrogen can be produced from own surplus electricity generation. Our findings reveal synergistic effects between different potentials and the importance of enabling local business models e.g. regional hydrogen production and storage services. The SWOT analysis of the proposed concept shows that the pursuit of sustainability via new technologies entails new opportunities and risks. Lastly end-users and policymakers are advised to plan their investments and supports towards integration of multiple application consumption sectors and infrastructure.
Optimization of Hydrogen Cost and Transport Technology in France and Germany for Various Production and Demand Scenarios
Jan 2021
Publication
Green hydrogen for mobility represents an alternative to conventional fuel to decarbonize the transportation sector. Nevertheless the thermodynamic properties make the transport and the storage of this energy carrier at standard conditions inefficient. Therefore this study deploys a georeferenced optimal transport infrastructure for four base case scenarios in France and Germany that differs by production distribution based on wind power potential and demand capacities for the mobility sector at different penetration shares for 2030 and 2050. The restrained transport network to the road infrastructure allows focusing on the optimum combination of trucks operating at different states of aggregations and storage technologies and its impact on the annual cost and hydrogen flow using linear programming. Furthermore four other scenarios with production cost investigate the impact of upstream supply chain cost and eight scenarios with daily transport and storage optimization analyse the modeling method sensitivity. The results show that compressed hydrogen gas at a high presser level around 500 bar was on average a better option. However at an early stage of hydrogen fuel penetration substituting compressed gas at low to medium pressure levels by liquid organic hydrogen carrier minimizes the transport and storage costs. Finally in France hydrogen production matches population distribution in contrast to Germany which suffers from supply and demand disparity.
Power-to-Gas: Electrolysis and Methanation Status Review
Jun 2019
Publication
This review gives a worldwide overview on Power-to-Gas projects producing hydrogen or renewable substitute natural gas focusing projects in central Europe. It deepens and completes the content of previous reviews by including hitherto unreviewed projects and by combining project names with details such as plant location. It is based on data from 153 completed recent and planned projects since 1988 which were evaluated with regards to plant allocation installed power development plant size shares and amounts of hydrogen or substitute natural gas producing examinations and product utilization phases. Cost development for electrolysis and carbon dioxide methanation was analyzed and a projection until 2030 is given with an outlook to 2050.<br/>The results show substantial cost reductions for electrolysis as well as for methanation during the recent years and a further price decline to less than 500 euro per kilowatt electric power input for both technologies until 2050 is estimated if cost projection follows the current trend. Most of the projects examined are located in Germany Denmark the United States of America and Canada. Following an exponential global trend to increase installed power today's Power-to-Gas applications are operated at about 39 megawatt. Hydrogen and substitute natural gas were investigated on equal terms concerning the number of projects.
The Role of κ-Carbides as Hydrogen Traps in High-Mn Steels
Jul 2017
Publication
Since the addition of Al to high-Mn steels is known to reduce their sensitivity to hydrogen-induced delayed fracture we investigate possible trapping effects connected to the presence of Al in the grain interior employing density-functional theory (DFT). The role of Al-based precipitates is also investigated to understand the relevance of short-range ordering effects. So-called E21-Fe3AlC κ-carbides are frequently observed in Fe-Mn-Al-C alloys. Since H tends to occupy the same positions as C in these precipitates the interaction and competition between both interstitials is also investigated via DFT-based simulations. While the individual H–H/C–H chemical interactions are generally repulsive the tendency of interstitials to increase the lattice parameter can yield a net increase of the trapping capability. An increased Mn content is shown to enhance H trapping due to attractive short-range interactions. Favorable short-range ordering is expected to occur at the interface between an Fe matrix and the E21-Fe3AlC κ-carbides which is identified as a particularly attractive trapping site for H. At the same time accumulation of H at sites of this type is observed to yield decohesion of this interface thereby promoting fracture formation. The interplay of these effects evident in the trapping energies at various locations and dependent on the H concentration can be expressed mathematically resulting in a term that describes the hydrogen embrittlement
Multiscale Modelling of Hydrogen Transport and Segregation in Polycrystalline Steels
Jun 2018
Publication
A key issue in understanding and effectively managing hydrogen embrittlement in complex alloys is identifying and exploiting the critical role of the various defects involved. A chemo-mechanical model for hydrogen diffusion is developed taking into account stress gradients in the material as well as microstructural trapping sites such as grain boundaries and dislocations. In particular the energetic parameters used in this coupled approach are determined from ab initio calculations. Complementary experimental investigations that are presented show that a numerical approach capable of massive scale-bridging up to the macroscale is required. Due to the wide range of length scales accounted for we apply homogenisation schemes for the hydrogen concentration to reach simulation dimensions comparable to metallurgical process scales. Via a representative volume element approach an ab initio based scale bridging description of dislocation-induced hydrogen aggregation is easily accessible. When we extend the representative volume approach to also include an analytical approximation for the ab initio based description of grain boundaries we find conceptual limitations that hinder a quantitative comparison to experimental data in the current stage. Based on this understanding the development of improved strategies for further efficient scale bridging approaches is foreseen.
The Impact of Hydrogen on Mechanical Properties; A New In Situ Nanoindentation Testing Method
Feb 2019
Publication
We have designed a new method for electrochemical hydrogen charging which allows us to charge very thin coarse-grained specimens from the bottom and perform nanomechanical testing on the top. As the average grain diameter is larger than the thickness of the sample this setup allows us to efficiently evaluate the mechanical properties of multiple single crystals with similar electrochemical conditions. Another important advantage is that the top surface is not affected by corrosion by the electrolyte. The nanoindentation results show that hydrogen reduces the activation energy for homogenous dislocation nucleation by approximately 15–20% in a (001) grain. The elastic modulus also was observed to be reduced by the same amount. The hardness increased by approximately 4% as determined by load-displacement curves and residual imprint analysis.
A Study on Electrofuels in Aviation
Feb 2018
Publication
With the growth of aviation traffic and the demand for emission reduction alternative fuels like the so-called electrofuels could comprise a sustainable solution. Electrofuels are understood as those that use renewable energy for fuel synthesis and that are carbon-neutral with respect to greenhouse gas emission. In this study five potential electrofuels are discussed with respect to the potential application as aviation fuels being n-octane methanol methane hydrogen and ammonia and compared to conventional Jet A-1 fuel. Three important aspects are illuminated. Firstly the synthesis process of the electrofuel is described with its technological paths its energy efficiency and the maturity or research need of the production. Secondly the physico-chemical properties are compared with respect to specific energy energy density as well as those properties relevant to the combustion of the fuels i.e. autoignition delay time adiabatic flame temperature laminar flame speed and extinction strain rate. Results show that the physical and combustion properties significantly differ from jet fuel except for n-octane. The results describe how the different electrofuels perform with respect to important aspects such as fuel and air mass flow rates. In addition the results help determine mixture properties of the exhaust gas for each electrofuel. Thirdly a turbine configuration is investigated at a constant operating point to further analyze the drop-in potential of electrofuels in aircraft engines. It is found that electrofuels can generally substitute conventional kerosene-based fuels but have some downsides in the form of higher structural loads and potentially lower efficiencies. Finally a preliminary comparative evaluation matrix is developed. It contains specifically those fields for the different proposed electrofuels where special challenges and problematic points are seen that need more research for potential application. Synthetically-produced n-octane is seen as a potential candidate for a future electrofuel where even a drop-in capability is given. For the other fuels more issues need further research to allow the application as electrofuels in aviation. Specifically interesting could be the combination of hydrogen with ammonia in the far future; however the research is just at the beginning stage.
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