Canada
The Global Shift to Hydrogen and Lessons from Outside Industry
Sep 2023
Publication
The recognition of hydrogen as a technically viable combustion fuel and as an alternative to more carbon intensive technologies for all forms of industrial applications has resulted in significant global interest leading to both public and private investment. As with most shifts in technology public acceptance and its safe production and handling will be key to its growth as a widespread energy vector. Specific properties of hydrogen that may prompt concern from the public and that need to be considered in terms of its use and safe handling include the following:<br/>• Hydrogen in its natural state is a colourless odourless and tasteless gas that is combustible with very low ignition energy burns nearly invisibly and is explosive at a very wide range of concentrations with an oxidate.<br/>• Hydrogen as any other gas except oxygen is an asphyxiant in a confined space.<br/>• Hydrogen is an extremely small molecule and interacts with many materials which over time can alter the physical properties and can lead to embrittlement and failure. Additionally due to the small molecular size its permeation and diffusion characteristics make it more difficult to contain compared to other gases.<br/>As hydrogen production use and storage increases these properties will come under greater scrutiny and may raise questions surrounding the cost/benefit of the technology. Understanding how the public sees this technology in relation to their safety and daily lives is important in hydrogen’s adoption as a low carbon alternative. A review of deployable experience relevant to the handling of hydrogen in other industries will help us to understand the technology and experience necessary for ensuring the success of the scaling up of a hydrogen economy. The social considerations of the impacts should also be examined to consider acceptance of the technology as it moves into the mainstream.
Application of Passive Autocatalytic Recombiners for Hydrogen Mitigation: 2D Numerical Modeling and Experimental Validation
Sep 2023
Publication
The widespread production and use of hydrogen (H2) requires safe handling due to its wide range of flammability and low ignition energy. In confined and semi-confined areas such as garages and tunnels a hydrogen leak will create a potential accumulation of flammable gases. Hence forced ventilation is required in such confined spaces to prevent hydrogen hazards. However this practice may incur higher operating costs and could become ineffective during a power outage. Passive Autocatalytic Recombiners (PARs) are defined as safety devices for preventing hydrogen accumulation in confined spaces. PARs have been widely adopted for hydrogen mitigation in nuclear containment buildings in worst case accident scenarios where forced ventilation is not feasible. PARs are equipped with catalyst plates that self-start due to hydrogen reacting with oxygen at relatively low concentrations (<2 vol. % H2 in air). The heat generated from the reaction creates a self-sustained flow continuously supplying the catalyst surface with fresh hydrogen and oxygen. In this study a 2D transient numerical model has been developed in COMSOL Multiphysics to simulate the operation of PARs. The model was used to analyze the effect of surface reactions on the catalyst temperature flow dynamics self-start behaviour forced versus natural convective flow and steady-state hydrogen recombination rates. The model was also used to simulate carbon monoxide poisoning and its influence on the catalyst performance. Experimental data were used for model calibration and validation showing good agreement for different conditions. Overall the model provides novel insights into PARs operation such as radiation and poisoning effects on the catalyst plate. As a next step assessment of the effectiveness of PARs is underway to mitigate hydrogen hazards in selected confined and semi-confined areas including nuclear and non-nuclear applications.
Accidental Releases of Hydrogen in Maintenance Garages: Modelling and Assessment
Sep 2023
Publication
This study investigates the light gas dispersion behaviour in a maintenance garage with natural or forced ventilation. A scaled-down garage model (0.71 m high 3.07 m long and 3.36 m wide) equipped with gas and velocity sensors was used in the experiments. The enclosure had four rectangular vents at the ceiling and four at the bottom on two opposing side walls. The experiments were performed by injecting helium continuously through a 1-mm downward-facing nozzle until a steady state was reached. The sensitivity parameters included helium injection rate the elevation of the injection nozzle and forced flow speeds. Exhaust fans were placed at one or all of the top vent(s) to mimic forced ventilation. Numerical simulations conducted using GOTHIC a general-purpose thermal-hydraulic code and calculations with engineering models were compared with experimental measurements to determine the relative suitability of each approach to predict the light gas transport behaviour. The GOTHIC simulations captured the trends of the helium distribution gas movement in the enclosure and the passive vent flows reasonably well. Lowesmith’s model predictions for the helium transients in the upper uniform layer were also in good agreement with the natural venting experiments.
Quantitative Risk Assessment for Hydrogen Systems: Model Development and Validation
Sep 2023
Publication
Quantitative Risk Assessment (QRA) is a risk-informed approach that considers past performances and the likelihood of events and distinguishes must-haves from nice-to-haves. Following the approach applied for the HyRAM code developed by the Sandia National Laboratories a QRA toolkit for hydrogen systems was developed using MATLAB by Canadian Nuclear Laboratories (CNL). Based on user inputs for system components and their operating parameters the toolkit calculates the consequence of a hydrogen leak from the system. The fatality likelihood can be estimated from the severity of a person’s exposure to radiant heat flux (from a jet fire) and overpressure (from an explosion). This paper presents a verification and validation exercise by comparing the CNL model predictions with the HyRAM code and available experimental data including a QRA case study for a locomotive. The analysis produces risk contours recommending personnel (employees/public) numbers time spent and safe separation distances near the incident (during maintenance or an accident). The case study demonstrated the importance of hydrogen leak sensors’ reliability for leak detection and isolation. The QRA toolkit calculates a more practical value of the safe separation distance for hydrogen installations and provides evidence to support communication with authorities and other stakeholders for decision-making.
Examining the Nature of Two-dimensional Transverse Waves in Marginal Hydrogen Detonations using Boundary Layer Loss Modeling with Detailed Chemistry
Sep 2023
Publication
Historically it has been a challenge to simulate the experimentally observed cellular structures and marginal behavior of multidimensional hydrogen-oxygen detonations in the presence of losses even with detailed chemistry models. Very recently a quasi-two-dimensional inviscid approach was pursued where losses due to viscous boundary layers were modeled by the inclusion of an equivalent mass divergence in the lateral direction using Fay’s source term formulation with Mirels’ compressible boundary layer solutions. The same approach was used for this study along with the inclusion of thermally perfect detailed chemistry in order to capture the correct ignition sensitivity of the gas to dynamic changes in the thermodynamic state behind the detonation front. In addition the strength of transverse waves and their impact on the detonation front was investigated. Here the detailed San Diego mechanism was applied and it has been found that the detonation cell sizes can be accurately predicted without the need to prescribe specific parameters for the combustion model. For marginal cases where the detonation waves approach their failure limit quasi-stable mode behavior was observed where the number of transverse waves monotonically decreased to a single strong wave over a long enough distance. The strong transverse waves were also found to be slightly weaker than the detonation front indicating that they are not overdriven in agreement with recent studies.
Overview of International Activities in Hydrogen System Safety in IEA Hydrogen TCP Task 43
Sep 2023
Publication
Safety and reliability have long been recognized as key issues for the development commercialization and implementation of new technologies and infrastructure and hydrogen systems are no exception to this rule. Reliability engineering quantitative risk assessment (QRA) and knowledge exchange each play a key role in proactive addressing safety – before problems happen – and help us learn from problems if they happen. Many international research activities are focusing on both reliability and risk assessment for hydrogen systems. However the element of knowledge exchange is sometimes less visible. To support international collaboration and knowledge exchange the International Energy Agency (IEA) convened a new Technology Collaboration Program “Task 43: Safety and Regulatory Aspects of Emerging Large Scale Hydrogen Energy Applications” started in June 2022. Within Task 43 Subtask E focuses on Hydrogen Systems Safety. This paper discusses the structure of the Hydrogen Systems Safety subtask and the aligned activities and introduces opportunities for future work.
Case Study: Quantitative Risk Assessment of Hydrogen Blended Natural Gas for an Existing Distribution Network and End-use Equipment in Fort Saskatchewan, Alberta
Sep 2023
Publication
In a first-of-its-kind project for Alberta ATCO Gas and Pipelines Ltd. (ATCO) began delivering a 5% blend of hydrogen (H2) in natural gas into a subsection of the existing Fort Saskatchewan natural gas distribution system (approximately 2100 customers). The project was commissioned in October 2022 with the intention of increasing the blend to 20% H₂ in 2023. As part of project due diligence ATCO in partnership with DNV undertook Quantitative Risk Assessments (QRAs) to understand any risks associated with the introduction of blended gas into its existing distribution system and to its customers. This paper describes key findings from the QRAs through the comparison of risks associated with H2 blended natural gas at concentrations of 5% and 20% H₂ and the current natural gas configuration. The impact of operating pressure and hydrogen blend composition formed a sensitivity study completed as part of this work. To provide context and to help interpret the results an individual risk (IR) level of 1 × 10-6 per year was utilised as a reference threshold for the limit of the ‘broadly acceptable’ risk level and juxtaposed against comparable risk scenarios. Although adding hydrogen increases the IR of ignited releases from mains services meters regulators and end user appliances the ignited release IR was always well below the broadly acceptable reference criterion for all operating pressures and blend cases considered as part of the project. The IR associated with carbon monoxide poisoning dominates the overall IR and the results demonstrate that the reduction in carbon monoxide poisoning associated with the introduction of H₂ blended natural gas negates any incremental risk associated with ignited releases due to H₂ blended gas. The paper also explains how the results of the QRA were incorporated into Engineering Assessments as per the requirements of CSA Z662:19 [1] to justify the conversion of existing natural gas infrastructure to H₂ blended gas infrastructure.
Role of Flame-expansion Wave Interactions on Burning Rate Enhancement and Flame Acceleration in Hydrogen-air Mixtures
Sep 2023
Publication
Hydrogen flames are much thinner than hydrocarbon flames. They have a higher propensity to wrinkle and are subject to thermo-diffusive instabilities in lean conditions. The large scale experiments of Sherman under partially vented conditions have shown that the transition to detonation is possible with only modest flame acceleration to approximately 200 m/s which is much lower than the commonly accepted limits corresponding to choked flames. At present the reason for this transition is not known. Vented H2-air explosions have also demonstrated the role played by expansion/flame interactions in deforming the flame. The state of the art on flame burning rate enhancement by expansion waves will be provided along with the recent experimental and numerical results of head on interaction of flames with an expansion wave conducted in our group. We show that the expansion wave interaction can generate local burning rate increases by more than an order of magnitude. The role of thermo-diffusive instability is also assessed. The mechanism of flame deformation is via the vorticity generation by the misaligned pressure gradient controlled by the expansion wave and the density gradient of the flame. Expansion waves originating from the unburned gas severely elongate the cells until the flame folds burn out. Expansion waves originating from the burned gas side first invert the flames then elongate them by the same mechanism. The rate of elongation is controlled by the volumetric expansion of the gas and the curvature-enhanced growth.
Hydrogen Recombiners for Non-nuclear Hydrogen Safety Applications
Sep 2023
Publication
Hydrogen recombiners are catalyst-based hydrogen mitigation systems that have been successfully implemented in the nuclear industry but have not yet received serious interest from the hydrogen industry. Recombiners have been installed in the containment buildings of many nuclear power plants to prevent the accumulation of hydrogen in potential accidents. The attractiveness of hydrogen recombiners for the nuclear industry is due to the confined state of the containment building where hydrogen cannot be vented easily and its passive design where no power or actions are needed for the unit to operate. Alternatively in the hydrogen industry most applications utilize ventilation to mitigate potential hydrogen accumulation in confined areas and passive safety is not essential. However many applications in the hydrogen industry may utilize hydrogen recombiners from a different approach. For instance recombiners could be utilized in emerging hydrogen areas to minimize the costs of ventilation upgrades or built into hydrogen appliances to avoid vent connections. The potential applications for recombiners in the hydrogen industry have different atmospheric conditions than the nuclear industry which may impact the catalyst in the units and render them less effective. Thus experiments have been performed to investigate the limits of the recombiner catalyst and if modifications to the catalyst can extend their use to the hydrogen industry. This paper will present and discuss the applications of interest conditions that may affect the catalyst and results from experiments investigating the catalyst behaviour at temperatures less than 0 °C and carbon monoxide concentrations up to 1000 ppm.
Public Facing Safety and Education for Hydrogen Fueling Infrastructure
Sep 2023
Publication
Building safe and convenient fuelling stations is key to deploying the arrival of commercial/public-use fuel cell electric vehicles (FCEVs). As the most public-facing hydrogen applications second only to the FCEVs hydrogen stations are an efficient tool to educate the public about hydrogen safety and normalize its use to fill up our vehicles. However as an emerging technology it is the industry’s responsibility to ensure that fuelling infrastructures are designed and maintained in accordance with established safety standards and thus that the fuelling process is inherently safe for all users. On the other end it is essential that consumers have all the necessary information at reach to help them feel safe while fuelling their zero-emission vehicles.<br/>This paper will provide a snapshot of the safety systems used to help protect members of the public using hydrogen fueling stations as well as the information used to educate people using this equipment. This will cover the different processes involved in hydrogen fueling stations the dangers that are present to customers and members of the public at these sites and the engineering design choices and equipment used to mitigate these dangers or prevent them from happening. Finally this paper will discuss the crucial role of understanding the dangers of hydrogen at a public level and showing the importance of educating the public about hydrogen infrastructure so that people will feel comfortable using it in their everyday lives.
Pressure Evolution from Head-on Reflection of High-speed Deflagration in Hydrogen Mixtures
Sep 2023
Publication
Our previous reported experiments revealed that the reflection of high-speed deflagrations in hydrogenair and hydrogen-oxygen mixtures produces higher mechanical loading and reflected pressures than reflecting detonations. This surprising result was shown to correlate with the onset of detonation in the gases behind the reflected shock. We revisit these experiments with the aim of developing a closed-form model for the pressure evolution due to the shock-induced ignition and rapid transition to detonation. We find that the reflection condition of fast deflagrations corresponds to the chain-branching crossover regime of hydrogen ignition in which the reduced activation energy is very large and the reaction characteristic time is very short compared to the induction time. We formulate a closed-form model in the limit of fast reaction times as compared to the induction time which is used to predict a square wave pressure profile generated by self-similar propagation of internal Chapman-Jouguet detonation waves followed by Taylor expansion waves. The model predictions are compared with Navier-Stokes numerical simulations with full chemistry as well as simple Euler calculations using calibrated one-step or twostep chain-branching models. Both simplified numerical models were found to be in good agreement with the full chemistry model. We thus demonstrate that the end pressure evolution due to the reflection of high-speed deflagrations can be well predicted analytically and numerically using relatively simple models in this ignition regime of main interest for safety analysis and explosion mitigations. The slight departures from the square wave model are investigated based on the physical wave processes occurring in the shocked gases controlling the shock-to-detonation transition. Using the two-step model we study how the variations of the rate of energy release control the pressure evolution in the end gas extending the analysis of Sharpe to very large rates of energy release.
Fuel Cell Vehicle Hydrogen Emissions Testing
Sep 2023
Publication
The NREL Hydrogen Sensor Laboratory is comprised of researchers dedicated to furthering hydrogen sensor technology and detection methodology. NREL has teamed up with researchers at Environment and Climate Change Canada (ECCC) and Transport Canada (TC) to conduct research to quantify hydrogen emissions from Fuel Cell Electric Vehicles (FCEV). Test protocols will have a large effect on monitoring and regulating the hydrogen emissions from FCEVs. How emissions are tested will play an important role when understanding the safety and environmental implications of using FCEVs. NREL Sensor Laboratory personnel have partnered with other entities to conduct multiple variations of emissions testing for FCEVs. This experimentation includes testing different models of FCEVs under various driving conditions while monitoring the hydrogen concentration of the exhaust using several different test methods and apparatus. Researchers look to support regulatory bodies by providing useful data that can support more consistent and relevant safety and environmental standards. We plan to present on the current test methods and results from recent emissions measurements at ECCC.
Improvement of MC Method in SAE J2601 Hydrogen Refuelling Protocol Using Dual-zone Dual-Temperature Model
Sep 2023
Publication
The MC method refuelling protocol in SAE J2601 has been published by the Society of Automotive Engineers (SAE) in order to safely and quickly refuel hydrogen vehicles. For the calculation method of the pressure target to control the refuelling stop we introduced a dual-zone dual-temperature model that distinguishes the hydrogen temperature in the tank from the wall temperature to replace the dual-zone single-temperature model of the original MC method. The total amount of heat transferred by convection between hydrogen and the inner tank wall during the filling process was expressed as an equation of final hydrogen temperature final wall temperature final refuelling time tank inner surface area and the correction factor. The correction factor equations were determined by fitting simulation data from the 0D1D model where hydrogen inside the tank is lumped parameter model (0D) and the tank wall is a one-dimensional model (1D). For the correction factor of the linear equation its first-order coefficient and constant term have a linear relationship with the initial pressure of the storage tank and their R2 values obtained from the fitting are greater than 0.99. Finally we derived a new equation to calculate the final hydrogen temperature which can be combined with the 100% SOC inside the vehicle tank to determine the pressure target. The simulation results show that the final SOC obtained are all greater than 96% using the modified pressure target and the correction factor of the linear equation.
Recent Developments on Carbon Neutrality through Carbon Dioxide Capture and Utilization with Clean Hydrogen for Production of Alternative Fuels for Smart Cities
Jul 2024
Publication
This review comprehensively evaluates the integration of solar-powered electrolytic hydrogen (H2) production and captured carbon dioxide (CO2) management for clean fuel production considering all potential steps from H2 production methods to CO2 capture and separation processes. It is expected that the near future will cover CO2-capturing technologies integrated with solar-based H2 production at a commercially viable level and over 5 billion tons of CO2 are expected to be utilized potentially for clean fuel production worldwide in 2050 to achieve carbon-neutral levels. The H2 production out of hydrocarbon-based processes using fossil fuels emits greenhouse gas emissions of 17-38 kg CO2/kg H2. On the other hand . renewable energy based green hydrogen production emits less than 2 kg CO2/kg H2 which makes it really clean and appealing for implementation. In addition capturing CO2 and using for synthesizing alternative fuels with green hydrogen will help generate clean fuels for smart cities. In this regard the most sustainable and promising CO2 capturing method is post-combustion with an adsorption-separation-desorption processes using monoethanolamine adsorbent with high CO2 removal efficiencies from flue gases. Consequently this review article provides perspectives on the potential of integrating CO2-capturing technologies and renewable energy-based H2 production systems for clean production to create sustainable cities and communities.
Strategic Analysis of Hydrogen Market Dynamics Across Collaboration Models
Oct 2024
Publication
The global energy landscape is experiencing a transformative shift with an increasing emphasis on sustainable and clean energy sources. Hydrogen remains a promising candidate for decarbonization energy storage and as an alternative fuel. This study explores the landscape of hydrogen pricing and demand dynamics by evaluating three collaboration scenarios: market-based pricing cooperative integration and coordinated decision-making. It incorporates price-sensitive demand environmentally friendly production methods and market penetration effects to provide insights into maximizing market share profitability and sustainability within the hydrogen industry. This study contributes to understanding the complexities of collaboration by analyzing those structures and their role in a fast transition to clean hydrogen production by balancing economic viability and environmental goals. The findings reveal that the cooperative integration strategy is the most effective for sustainable growth increasing green hydrogen’s market share to 19.06 % and highlighting the potential for environmentally conscious hydrogen production. They also suggest that the coordinated decision-making approach enhances profitability through collaborative tariff contracts while balancing economic viability and environmental goals. This study also underscores the importance of strategic pricing mechanisms policy alignment and the role of hydrogen hubs in achieving sustainable growth in the hydrogen sector. By highlighting the uncertainties and potential barriers this research offers actionable guidance for policymakers and industry players in shaping a competitive and sustainable energy marketplace.
Component and System Levels Limitations in Power-Hydrogen Systems: Analytical Review
Jun 2024
Publication
This study identifies limitations and research and development (R&D) gaps at both the component and system levels for hydrogen energy systems (HESs) and specifies how these limitations impact HES adoption within the electric power system (EPS) decarbonization roadmap. To trace these limitations and potential solutions an analytical review is conducted in electrification and integration of HESs renewable energy sources (RESs) and multi-carrier energy systems (MCESs) in sequence. The study also innovatively categorizes HES integration challenges into component and system levels. At the component level technological aspects of hydrogen generation storage transportation and refueling are explored. At the system level HES coordination hydrogen market frameworks and adoption challenges are evaluated. Findings highlight R&D gaps including misalignment between HES operational targets and techno-economic development integration insufficiency model deficiencies and challenges in operational complexity. This study provides insights for sustainable energy integration by supporting the transition to a decarbonized energy system.
Innovations in Hydrogen Storage Materials: Synthesis, Applications, and Prospects
Jul 2024
Publication
Hydrogen globally recognized as the most efficient and clean energy carrier holds the potential to transform future energy systems through its use as a fuel and chemical resource. Although progress has been made in reversible hydrogen adsorption and release challenges in storage continue to impede widespread adoption. This review explores recent advancements in hydrogen storage materials and synthesis methods emphasizing the role of nanotechnology and innovative synthesis techniques in enhancing storage performance and addressing these challenges to drive progress in the field. The review provides a comprehensive overview of various material classes including metal hydrides complex hydrides carbon materials metal-organic frameworks (MOFs) and porous materials. Over 60 % of reviewed studies focused on metal hydrides and alloys for hydrogen storage. Additionally the impact of nanotechnology on storage performance and the importance of optimizing synthesis parameters to tailor material properties for specific applications are summarized. Various synthesis methods are evaluated with a special emphasis on the role of nanotechnology in improving storage performance. Mechanical milling emerges as a commonly used and cost-effective method for fabricating intermetallic hydrides capable of adjusting hydrogen storage properties. The review also explores hydrogen storage tank embrittlement mechanisms particularly subcritical crack growth and examines the advantages and limitations of different materials for various applications supported by case studies showcasing real-world implementations. The challenges underscore current limitations in hydrogen storage materials highlighting the need for improved storage capacity and kinetics. The review also explores prospects for developing materials with enhanced performance and safety providing a roadmap for ongoing advancements in the field. Key findings and directions for future research in hydrogen storage materials emphasize their critical role in shaping future energy systems.
Investigation of a Community-based Clean Energy System Holistically with Renewable and Hydrogen Energy Options for Better Sustainable Development
Jan 2024
Publication
This study develops a novel community-based integrated energy system where hydrogen and a combination of renewable energy sources are considered uniquely for implementation. In this regard three different communities situated in Kenya the United States and Australia are studied for hydrogen production and meeting the energy demands. To provide a variety of energy demands this study combines a multigenerational geothermal plant with a hybrid concentrated solar power and photovoltaic solar plant. Innovations in hydrogen production and renewable energy are essential for reducing carbon emissions. By combining the production of hydrogen with renewable energy sources this system seeks to move away from the reliance on fossil fuels and toward sustainability. The study investigates various research subjects using a variety of methods. The performance of the geothermal source is considered through energetic and exergetic thermodynamic analysis. The software System Advisor Model (SAM) and RETscreen software packages are used to analyze the other sub-systems including Concentrate Solar PV solar and Combined Heat and Power Plant. Australian American and Kenyan communities considered for this study were found to have promising potential for producing hydrogen and electricity from renewable sources. The geothermal output is expected to be 35.83 MW 122.8 MW for space heating 151.9 MW for industrial heating and 64.25 MW for hot water. The overall geothermal energy and exergy efficiencies are reported as 65.15% and 63.54% respectively. The locations considered are expected to have annual solar power generation and hydrogen production capacities of 158MW 237MW 186MW 235 tons 216 tons and 313 tons respectively.
Recent Advances in Power-to-X Technology for the Production of Fuels and Chemicals
Jun 2019
Publication
Environmental issues related to greenhouse gas emissions are progressively pushing the transition toward fossil-free energy scenario in which renewable energies such as solar and wind power will unavoidably play a key role. However for this transition to succeed significant issues related to renewable energy storage have to be addressed. Power-to-X (PtX) technologies have gained increased attention since they actually convert renewable electricity to chemicals and fuels that can be more easily stored and transported. H2 production through water electrolysis is a promising approach since it leads to the production of a sustainable fuel that can be used directly in hydrogen fuel cells or to reduce carbon dioxide (CO2) in chemicals and fuels compatible with the existing infrastructure for production and transportation. CO2 electrochemical reduction is also an interesting approach allowing the direct conversion of CO2 into value-added products using renewable electricity. In this review attention will be given to technologies for sustainable H2 production focusing on water electrolysis using renewable energy as well as on its remaining challenges for large scale production and integration with other technologies. Furthermore recent advances on PtX technologies for the production of key chemicals (formic acid formaldehyde methanol and methane) and fuels (gasoline diesel and jet fuel) will also be discussed with focus on two main pathways: CO2 hydrogenation and CO2 electrochemical reduction.
Green Hydrogen Production Plants: A Techno-economic Review
Aug 2024
Publication
Green hydrogen stands as a promising clean energy carrier with potential net-zero greenhouse gas emissions. However different system-level configurations for green hydrogen production yield different levels of efficiency cost and maturity necessitating a comprehensive assessment. This review evaluates the components of hydrogen production plants from technical and economic perspectives. The study examines six renewable energy sources—solar photovoltaics solar thermal wind biomass hydro and geothermal—alongside three types of electrolyzers (alkaline proton exchange membrane and solid oxide electrolyzer cells) and five hydrogen storage methods (compressed hydrogen liquid hydrogen metal hydrides ammonia and liquid organic hydrogen carriers). A comprehensive assessment of 90 potential system configurations is conducted across five key performance indicators: the overall system cost efficiency emissions production scale and technological maturity. The most cost-effective configurations involve solar photovoltaics or wind turbines combined with alkaline electrolyzers and compressed hydrogen storage. For enhanced system efficiency geothermal sources or biomass paired with solid oxide electrolyzer cells utilizing waste heat show significant promise. The top technologically mature systems feature combinations of solar photovoltaics wind turbines geothermal or hydroelectric power with alkaline electrolyzers using compressed hydrogen or ammonia storage. The highest hydrogen production scales are observed in systems with solar PV wind or hydro power paired with alkaline or PEM electrolyzers and ammonia storage. Configurations using hydro geothermal wind or solar thermal energy sources paired with alkaline electrolyzers and compressed hydrogen or liquid organic hydrogen carriers yield the lowest life cycle GHG emissions. These insights provide valuable decision-making tools for researchers business developers and policymakers guiding the optimization of system efficiency and the reduction of system costs.
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