Production & Supply Chain
A New Integrated System for Carbon Capture and Clean Hydrogen Production for Sustainable Societal Utilization
Oct 2024
Publication
Hydrogen production and carbon dioxide removal are considered two of the critical pieces to achieve ultimate sustainability target. This study proposes and investigates a new variation of potassium hydroxide thermochemical cycle in order to combine hydrogen production and carbon dioxide removal synergistically. An alkali metal redox thermochemical cycle developed where the potassium hydroxide is considered by using a nonequilibrium reaction. Also the multigeneration options are explored by using two stage steam Rankine cycle multi-effect distillation desalination Li-Br absorption chiller which are integrated with potassium hydroxide thermochemical cycle for hydrogen production carbon capture power generation water desalination and cooling purposes. A comparative assessment under different scenarios is carried out. The energy and exergy efficiencies of the hydrogen production thermochemical cycle are 44.2% and 67.66% when the hydrogen generation reaction is carried out at 180°C and the separation reactor temperature set at 400°C. Among the multigeneration scenarios a trigeneration option of hydrogen power and water indicates the highest energy efficiency as 66.02%.
Conceptual Design of an Offshore Hydrogen Platform
Feb 2024
Publication
Offshore green hydrogen emerges as a guiding light in the global pursuit of environmental sustainability and net-zero objectives. The burgeoning expansion of offshore wind power faces significant challenges in grid integration. This avenue towards generating offshore green hydrogen capitalises on its ecological advantages and substantial energy potential to efficiently channel offshore wind power for onshore energy demands. However a substantial research void exists in efficiently integrating offshore wind electricity and green hydrogen. Innovative designs of offshore hydrogen platforms present a promising solution to bridge the gap between offshore wind and hydrogen integration. Surprisingly there is a lack of commercially established offshore platforms dedicated to the hydrogen industry. However the wealth of knowledge from oil and gas platforms contributes valuable insights to hydrogen platform design. Diverging from the conventional decentralised hydrogen units catering to individual turbines this study firstly introduces a pioneering centralised Offshore Green Hydrogen Platform (OGHP) which seamlessly integrates modular production storage and offloading modulars. The modular design of facilitates scalability as wind capacity increases. Through a detailed case study centred around a 100-Megawatt floating wind farm the design process of offshore green hydrogen modulars and its floating sub-structure is elucidated. Stability analysis and hydrodynamic analysis are performed to ensure the safety of the OGHP under the operation conditions. The case study will enhance our understanding OGHP and its modularised components. The conceptual design of modular OGHP offers an alternative solution to ‘‘Power-to-X’’ for offshore renewable energy sector.
A Comprehensive Review on the Power Supply System of Hydrogen Production Electrolyzers for Future Integrated Energy Systems
Feb 2024
Publication
Hydrogen energy is regarded as an ideal solution for addressing climate change issues and an indispensable part of future integrated energy systems. The most environmentally friendly hydrogen production method remains water electrolysis where the electrolyzer constructs the physical interface between electrical energy and hydrogen energy. However few articles have reviewed the electrolyzer from the perspective of power supply topology and control. This review is the first to discuss the positioning of the electrolyzer power supply in the future integrated energy system. The electrolyzer is reviewed from the perspective of the electrolysis method the market and the electrical interface modelling reflecting the requirement of the electrolyzer for power supply. Various electrolyzer power supply topologies are studied and reviewed. Although the most widely used topology in the current hydrogen production industry is still single-stage AC/DC the interleaved parallel LLC topology constructed by wideband gap power semiconductors and controlled by the zero-voltage switching algorithm has broad application prospects because of its advantages of high power density high efficiency fault tolerance and low current ripple. Taking into account the development trend of the EL power supply a hierarchical control framework is proposed as it can manage the operation performance of the power supply itself the electrolyzer the hydrogen energy domain and the entire integrated energy system.
The Recent Progresses of Electrodes and Electrolysers for Seawater Electrolysis
Jan 2024
Publication
The utilization of renewable energy for hydrogen production presents a promising pathway towards achieving carbon neutrality in energy consumption. Water electrolysis utilizing pure water has proven to be a robust technology for clean hydrogen production. Recently seawater electrolysis has emerged as an attractive alternative due to the limitations of deep-sea regions imposed by the transmission capacity of long-distance undersea cables. However seawater electrolysis faces several challenges including the slow kinetics of the oxygen evolution reaction (OER) the competing chlorine evolution reaction (CER) processes electrode degradation caused by chloride ions and the formation of precipitates on the cathode. The electrode and catalyst materials are corroded by the Cl− under long-term operations. Numerous efforts have been made to address these issues arising from impurities in the seawater. This review focuses on recent progress in developing high-performance electrodes and electrolyser designs for efficient seawater electrolysis. Its aim is to provide a systematic and insightful introduction and discussion on seawater electrolysers and electrodes with the hope of promoting the utilization of offshore renewable energy sources through seawater electrolysis.
In-situ Direct Seawater Electrolysis Using Floating Platform in Ocean with Uncontrollable Wave Motion
Jun 2024
Publication
Direct hydrogen production from inexhaustible seawater using abundant offshore wind power offers a promising pathway for achieving a sustainable energy industry and fuel economy. Various direct seawater electrolysis methods have been demonstrated to be effective at the laboratory scale. However larger-scale in situ demonstrations that are completely free of corrosion and side reactions in fluctuating oceans are lacking. Here fluctuating conditions of the ocean were considered for the first time and seawater electrolysis in wave motion environment was achieved. We present the successful scaling of a floating seawater electrolysis system that employed wind power in Xinghua Bay and the integration of a 1.2 Nm3 h−1 -scale pilot system. Stable electrolysis operation was achieved for over 240 h with an electrolytic energy consumption of 5 kWh Nm−3 H2 and a high purity (>99.9%) of hydrogen under fluctuating ocean conditions (0~0.9 m wave height 0~15 m s−1 wind speed) which is comparable to that during onshore water electrolysis. The concentration of impurity ions in the electrolyte was low and stable over a long period of time under complex and changing scenarios. We identified the technological challenges and performances of the key system components and examined the future outlook for this emerging technology.
Marine Renewable-Driven Green Hydrogen Production Toward a Sustainable Solution and a Low-carbon Future in Morocco
May 2024
Publication
Oceanic energy sources notably offshore wind and wave power present a significant opportunity to generate green hydrogen through water electrolysis. This approach allows for offshore hydrogen production which can be efficiently transported through existing pipelines and stored in various forms offering a versatile solution to tackle the intermittency of renewable energy sources and potentially revolutionize the entire electrical grid infrastructure. This research focusses on assessing the technical and economic feasibility of this method in six strategic coastal regions in Morocco: Laayoune Agadir Essaouira Eljadida Casablanca and Larache. Our proposed system integrates offshore wind turbines oscillating water column wave energy converters and PEM electrolyzers to meet energy demands while aligning with global sustainability objectives. Significant electricity production estimates are observed across these regions ranging from 14 MW to 20 MW. Additionally encouraging annual estimates of hydrogen production varying between 20 and 40 tonnes for specific locations showcase the potential of this approach. The system’s performance demonstrates promising efficiency rates ranging from 13% to 18% while maintaining competitive production costs. These findings underscore the ability of oceanic energy-driven green hydrogen to diversify Morocco’s energy portfolio bolster water resilience and foster sustainable development. Ultimately this research lays the groundwork for comprehensive energy policies and substantial infrastructure investments positioning Morocco on a trajectory towards a decarbonized future powered by innovative and clean technologies.
Green Hydrogen Production by Water Electrolysis: Current Status and Challenges
Apr 2024
Publication
The scientific and industrial communities worldwide have recently achieved impressive technical advances in developing innovative electrocatalysts and electrolysers for water and seawater splitting. The viability of water electrolysis for commercial applications however remains elusive and the key barriers are durability cost performance materials manufacturing and system simplicity especially with regard to running on practical water sources like seawater. This paper therefore primarily aims to provide a concise overview of the most recent disruptive water-splitting technologies and materials that could reshape the future of green hydrogen production. Starting from water electrolysis fundamentals the recent advances in developing durable and efficient electrocatalysts for modern types of electrolysers such as decoupled electrolysers seawater electrolysers and unconventional hybrid electrolysers have been represented and precisely annotated in this report. Outlining the most recent advances in water and seawater splitting the paper can help as a quick guide in identifying the gap in knowledge for modern water electrolysers while pointing out recent solutions for cost-effective and efficient hydrogen production to meet zero-carbon targets in the short to near term.
Model-based Analysis and Optimization of Pressurised Alkaline Water Electrolysis Powered by Renewable Energy
Jul 2023
Publication
Alkaline water electrolysis is a key technology for large-scale hydrogen production. In this process safety and efficiency are among the most essential requirements. Hence optimization strategies must consider both aspects. While experimental optimization studies are the most accurate solution model-based approaches are more cost and time-efficient. However validated process models are needed which consider all important influences and effects of complete alkaline water electrolysis systems. This study presents a dynamic process model for a pressurized alkaline water electrolyzer consisting of four submodels to describe the system behavior regarding gas contamination electrolyte concentration cell potential and temperature. Experimental data from a lab-scale alkaline water electrolysis system was used to validate the model which could then be used to analyze and optimize pressurized alkaline water electrolysis. While steady-state and dynamic solutions were analyzed for typical operating conditions to determine the influence of the process variables a dynamic optimization study was carried out to optimize an electrolyte flow mode switching pattern. Moreover the simulation results could help to understand the impact of each process variable and to develop intelligent concepts for process optimization
Critical Challenges in Biohydrogen Production Processes from the Organic Feedstocks
Aug 2020
Publication
The ever-increasing world energy demand drives the need for new and sustainable renewable fuel to mitigate problems associated with greenhouse gas emissions such as climate change. This helps in the development toward decarbonisation. Thus in recent years hydrogen has been seen as a promising candidate in global renewable energy agendas where the production of biohydrogen gains more attention compared with fossil-based hydrogen. In this review biohydrogen production using organic waste materials through fermentation biophotolysis microbial electrolysis cell and gasification are discussed and analysed from a technological perspective. The main focus herein is to summarise and criticise through bibliometric analysis and put forward the guidelines for the potential future routes of biohydrogen production from biomass and especially organic waste materials. This research review claims that substantial efforts currently and in the future should focus on biohydrogen production from integrated technology of processes of (i) dark and photofermentation (ii) microbial electrolysis cell (MEC) and (iii) gasification of combined different biowastes. Furthermore bibliometric mapping shows that hydrogen production from biomethanol and the modelling process are growing areas in the biohydrogen research that lead to zero-carbon energy soon.
Recent Progress on Rational Design of Catalysts for Fermentative Hydrogen Production
May 2022
Publication
The increasingly severe energy crisis has strengthened the determination todevelop environmentally friendly energy. And hydrogen has emerged as a candi-date for clean energy. Among many hydrogen generation methods biohydrogenstands out due to its environmental sustainability simple operating environ-ment and cost advantages. This review focuses on the rational design of catalystsfor fermentative hydrogen production. The principles of microbial dark fermen-tation and photo-fermentation are elucidated exhaustively. Various strategiesto increase the efficiency of fermentative hydrogen production are summa-rized and some recent representative works from microbial dark fermentationand photo-fermentation are described. Meanwhile perspectives and discussionson the rational design of catalysts for fermentative hydrogen production areprovided.
Life Cycle Net Energy Assessment of Sustainable H2 Production and Hydrogenation of Chemicals in a Coupled Photoelectrochemical Device
Feb 2023
Publication
Green hydrogen has been identified as a critical enabler in the global transition to sustainable energy and decarbonized society but it is still not economically competitive compared to fossil-fuel-based hydrogen. To overcome this limitation we propose to couple photoelectrochemical (PEC) water splitting with the hydrogenation of chemicals. Here we evaluate the potential of coproducing hydrogen and methyl succinic acid (MSA) by coupling the hydrogenation of itaconic acid (IA) inside a PEC water splitting device. A negative net energy balance is predicted to be achieved when the device generates only hydrogen but energy breakeven can already be achieved when a small ratio (~2%) of the generated hydrogen is used in situ for IA-to-MSA conversion. Moreover the simulated coupled device produces MSA with much lower cumulative energy demand than conventional hydrogenation. Overall the coupled hydrogenation concept offers an attractive approach to increase the viability of PEC water splitting while at the same time decarbonizing valuable chemical production.
Green Hydrogen Generation in Alkaline Solution Using Electrodeposited Ni-Co-nano-graphene Thin Film Cathode
Apr 2024
Publication
Green hydrogen generation technologies are currently the most pressing worldwide issues ofering promising alternatives to existing fossil fuels that endanger the globe with growing global warming. The current research focuses on the creation of green hydrogen in alkaline electrolytes utilizing a Ni-Co-nano-graphene thin flm cathode with a low overvoltage. The recommended conditions for creating the target cathode were studied by electrodepositing a thin Ni-Co-nano-graphene flm in a glycinate bath over an iron surface coated with a thin copper interlayer. Using a scanning electron microscope (SEM) and energy-dispersive X-ray (EDX) mapping analysis the obtained electrode is physically and chemically characterized. These tests confrm that Ni Co and nano-graphene are homogeneously dispersed resulting in a lower electrolysis voltage in green hydrogen generation. Tafel plots obtained to analyze electrode stability revealed that the Ni-Co-nano-graphene cathode was directed to the noble direction with the lowest corrosion rate. The Ni-Co-nano-graphene generated was used to generate green hydrogen in a 25% KOH solution. For the production of 1 kg of green hydrogen utilizing Ni-Co-nano-graphene electrode the electrolysis efciency was 95.6% with a power consumption of 52 kwt h−1 whereas it was 56.212. kwt h−1 for pure nickel thin flm cathode and 54. kwt h−1 for nickel cobalt thin flm cathode respectively.
Techno-economic Analysis of the Effect of a Novel Price-based Control System on the Hydrogen Production of an Offshore 1.5 GW Wind-hydrogen System
Feb 2024
Publication
The cost of green hydrogen production is very dependent on the price of electricity. A control system that can schedule hydrogen production based on forecast wind speed and electricity price should therefore be advantageous for large-scale wind-hydrogen systems. This work presents a novel price-based control system integrated in a techno-economic analysis of hydrogen production from offshore wind. A polynomial regression model that predicts wind power production from wind speed input was developed and tested with real-world datasets from a 2.3 MW floating offshore wind turbine. This was combined with a mathematical model of a PEM electrolyzer and used to simulate hydrogen production. A novel price-based control system was developed to decide when the system should produce hydrogen and when it should sell electricity to the grid. The model and control system can be used in real-world wind-hydrogen systems and require only the forecast wind speed electricity price and selling price of hydrogen as inputs. 11 test scenarios based on 10 years of real-world wind speed and electricity price data are proposed and used to evaluate the effect the price-based control system has on the levelized cost of hydrogen (LCOH). Both current and future (2050) costs and technologies are used and the results show that the novel control system lowered the LCOH in all scenarios by 10–46%. The lowest LCOH achieved with current technology and costs was 6.04 $/kg H2. Using the most optimistic forecasts for technology improvements and cost reductions in 2050 the model estimated a LCOH of 0.96 $/kg H2 for a grid-connected offshore wind farm and onshore hydrogen production 0.82 $/kg H2 using grid electricity (onshore) and 4.96 $/kg H2 with an offgrid offshore wind-hydrogen system. When the electricity price from the period 2013–2022 was used on the 2050 scenarios the resulting LCOH was approximately twice as high.
Off-grid Hydrogen Production: Analysing Hydrogen Producton and Supply Costs Considering Country-specifics and Transport to Europe
Jul 2024
Publication
Hydrogen plays a pivotal role in transitioning to CO2-free energy systems yet challenges regarding costs and sourcing persist in supplying Europe with renewable hydrogen. Our paper proposes a simulation-based approach to determine cost-optimal combinations of electrolyser power and renewable peak power for off-grid hydrogen production considering location and energy source dependencies. Key findings include easy estimation of Levelized Costs of Hydrogen (LCOH) and optimal plant sizing based on the regional energy yield and source. Regional investment risks influence the LCOH by 7.9 % per 1 % change of the Weighted Average Cost of Capital. In Central Europe (Austria) hydrogen production costs range from 7.4 €/kg to 8.6 €/kg whereas regions like Chile exhibit cheaper costs at 5.1 €/kg to 6.8 €/kg. Despite the favourable energy yields in regions like Chile or the UAE domestically produced hydrogen can be cost-competitive when location-specific risks and transport costs are taken into account. This underlines the critical role of domestic hydrogen production and cost-effective hydrogen transport for Europe’s future hydrogen supply.
Thermodynamic Evaluation of Solar Energy-based Methanol and Hydrogen Production and Power Generation Pathways: A Comparative Study
Sep 2024
Publication
This work presents a comparative novel evaluation of two distinct fuels methanol and hydrogen production and power generation routes via fuel cells. The first route includes the methanol production from direct partial oxidation of methane to methanol where the methanol is condensed stored and sent to a direct methanol fuel cell. The second route is hydrogen production from solar methane cracking (named as turquoise hydrogen) where heat is supplied from concentrated solar power and hydrogen is stored and directed to a hydrogen fuel cell. This study aims to provide insights into these fuel's production conditions storage methods energy and exergy efficiencies. The proposed system is simulated using the Engineering Equation Solver software and a thermodynamic analysis of the entire system including all the equipment and process streams is performed. The methanol and hydrogen route's overall energy and exergy efficiencies are 39.75% 38.35% 35.84% and 34.58% respectively. The highest exergy destruction rate of 1605 kW is observed for the partial oxidation of methane to methanol. The methanol and hydrogen routes generate 32.087 MWh and 11.582 MWh of electricity for 16-hour of fuel cell operation respectively. Sensitivity analysis has been performed to observe the effects of different parameters such as operating temperature and mass flow rate of fuels on the electricity production and energy efficiencies of the systems.
Renewable Hydrogen Production Steps Up Wastewater Treatment under Low-carbon Electricity Sources - A Call Forth Approach
Sep 2024
Publication
Switching to renewable resources for hydrogen production is essential. Present hydrogen resources such as coal oil and natural gas are depleted and rapidly moving to a dead state and they possess a high carbon footprint. Wastewater is a promising avenue in searching for a renewable hydrogen production resource. Profuse techniques are preferred for hydrogen production. Among them electrolysis is great with wastewater against biological processes by hydrogen purity. Present obstacles behind the process are conversion efficiency intensive energy and cost. This review starts with hydrogen demand wastewater availability and their H2 potential then illustrates the three main types of electrolysis. The main section highlights renewable energy-assisted electrolysis because of its low carbon footprint and zero emission potential for various water electrolysis. High-temperature steam solid oxide electrolysis is a viable option for future scaling due to the versatile adoption of photo electric and thermal energy. A glance at some effective aspirations to large-scale H2 economics such as co-generation biomass utilization Microbial electrolysis waste to low-cost green electrode Carbon dioxide hydrogenation and minerals recovery. This study gives a broader view of facing challenges via versatile future perspectives to eliminate the obstacles above. renewable green H2 along with a low carbon footprint and cost potential to forward the large-scale wastewater electrolysis H2 production in addition to preserving the environment from wastewater and fossil fuel. Geographical and seasonal availability constraints are unavoidable; therefore energy storage and coupling of power sources is essential to attain consistent supply. The lack of regulations and policies supporting the development and adoption of these technologies did not reduce the gap between research and implementation. Life cycle assessment of this electrolysis process is rarely available so we need to focus on the natural effect of this process on the environment.
Technical Failures in Green Hydrogen Production and Reliability Engineering Responses: Insights from Database Analysis and a Literature Review
Nov 2024
Publication
Green hydrogen represents a promising solution for renewable energy application and carbon footprint reduc tion. However its production through renewable energy powered water electrolysis is hindered by significant cost arising from repair maintenance and economic losses due to unexpected downtimes. Although reliability engineering is highly effective in addressing such issues there is limited research on its application in the hydrogen field. To present the state-of-the-art research this study aims to explore the potential of reducing these events through reliability engineering a widely adopted approach in various industries. For this purpose it examines past accidents occurred in water electrolysis plants from the hydrogen incident and accident database (HIAD 2.1). Besides a literature review is performed to analyze the state-of-the-art application of reliability engineering techniques such as failure analysis reliability assessment and reliability-centered maintenance in the hydrogen sector and similar industries. The study highlights the contributions and potentials of reliability engineering for efficient and stable green hydrogen production while also discussing the gaps in applying this approach. The unique challenges posed by hydrogen’s physical properties and innovative technologies in water electrolysis plants necessitate advancement and specialized approaches for reliability engineering.
Energy-saving Hydrogen Production by Seawater Electrolysis Coupling Tip-enhanced Electric Field Promoted Electrocatalytic Sulfion Oxidation
Jul 2024
Publication
Hydrogen production by seawater electrolysis is significantly hindered by high energy costs and undesirable detrimental chlorine chemistry in seawater. In this work energy-saving hydrogen production is reported by chlorine-free seawater splitting coupling tip-enhanced electric field promoted electrocatalytic sulfion oxidation reaction. We present a bifunctional needle-like Co3S4 catalyst grown on nickel foam with a unique tip structure that enhances the kinetic rate by improving the current density in the tip region. The assembled hybrid seawater electrolyzer combines thermodynamically favorable sulfion oxidation and cathodic seawater reduction can enable sustainable hydrogen production at a current density of 100 mA cm−2 for up to 504 h. The hybrid seawater electrolyzer has the potential for scale-up industrial implementation of hydrogen production by seawater electrolysis which is promising to achieve high economic efficiency and environmental remediation.
Elevating Sustainability with a Multi-Renewable Hydrogen Generation System Empowered by Machine Learning and Multi-objective Optimisation
Apr 2024
Publication
The global energy landscape is rapidly shifting toward cleaner lower-carbon electricity generation necessitating a transition to alternate energy sources. Hydrogen particularly green hydrogen looks to be a significant solution for facilitating this transformation as it is produced by water electrolysis with renewable energy sources such as solar irradiations wind speed and biomass residuals. Traditional energy systems are costly and produce energy slowly due to unpredictability in resource supply. To address this challenge this work provides a novel technique that integrates a multi-renewable energy system using multi objective optimization algorithm to meets the machine learning-based forecasted load model. Several forecasting models including Autoregressive Integrated Moving Average(ARIMA) Random Forest and Long Short-Term Memory Recurrent Neural Network (LSTMRNN) are assessed for develop the statistical metrics values such as RMSE MAE and MAPE. The selected Non-Sorting Moth Flame Optimization (NSMFO) algorithm demonstrates technological prowess in efficiently achieving global optimization particularly when handling multiple objective functions. This integrated method shows enormous promise in technological economic and environmental terms emphasizing its ability to promote energy sustainability targets.
Probabilistic Analysis of Green Hydrogen Production from a Mix of Solar and Wind Energy
Sep 2024
Publication
This article describes an example of using the measurement data from photovoltaic systems and wind turbines to perform practical probabilistic calculations around green hydrogen generation. First the power generated in one month by a ground-mounted photovoltaic system with a peak power of 3 MWp is described. Using the Metalog family of probability distributions the probability of generating selected power levels corresponding to the amount of green hydrogen produced is calculated. Identical calculations are performed for the simulation data allowing us to determine the power produced by a wind turbine with a maximum power of 3.45 MW. After interpolating both time series of the power generated by the renewable energy sources to a common sampling time they are summed. For the sum of the power produced by the photovoltaic system and the wind turbine the probability of generating selected power levels corresponding to the amount of green hydrogen produced is again calculated. The presented calculations allow us to determine with probability distribution accuracy the amount of hydrogen generated from the energy sources constituting a mix of photovoltaics and wind. The green hydrogen production model includes the hardware and the geographic context. It can be used to determine the preliminary assumptions related to the production of large amounts of green hydrogen in selected locations. The calculations presented in this article are a practical example of Business Intelligence.
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