Production & Supply Chain
Performance Assessment of a 25 kW Solid Oxide Cell Module for Hydrogen Production and Power Generation
Jan 2024
Publication
Hydrogen produced via water electrolysis from renewable electricity is considered a key energy carrier to defossilize hard-to-electrify sectors. Solid oxide cells (SOC) based reactors can supply hydrogen not only in electrolysis but also in fuel cell mode when operating with (synthetic) natural gas or biogas at low conversion (polygeneration mode). However the scale-up of SOC reactors to the multi-MW scale is still a research topic. Strategies for transient operation depending on electricity intermittency still need to be developed. In this work a unique testing environment for SOC reactors allows reversible operation demonstrating the successful switching between electrolysis (− 75 kW) and polygeneration (25 kW) modes. Transient and steady state experiments show promising performance with a net hydrogen production of 53 kg day− 1 in SOEL operation with ca. − 75 kW power input. The experimental results validate the scaling approach since the reactor shows homogenous temperature profiles.
Towards a Multi-color Hydrogen Production Network? Competing Imaginaries of Development in Northern Patagonia, Argentina
Feb 2024
Publication
Green hydrogen has recently gained importance as a key element in the transition to a low-carbon energy future sparking a boom in possible production regions. This article aims at situating incipient hydrogen production in the Argentine province of Río Negro within a global production network (GPN). The early configuration of the hydrogen-GPN includes several stakeholders and is contested in many ways. To explore the possible materialization of the hydrogen economy in Argentina this article links GPN literature to the concept of sociotechnical imaginaries. In so doing this study finds three energy imaginaries linked to hydrogen development: First advocates of green hydrogen (GH2) project a sociotechnical imaginary in which GH2 is expected to promote scientific and technological progress. Second proponents of blue hydrogen point to Vaca Muerta and the role of natural gas for energy autonomy. Third opponents of the GH2 project question the underlying growth and export model emphasizing conservation and domestic energy sovereignty. The competition between different capital fractions i.e. green and fossil currently poses the risk of pro-fossil path decisions and lock-in effects. Current power constellations have led to the replacement of green with low-emission resulting in the promotion of multi-colored hydrogen. This is particularly evident in the draft for the new national hydrogen law and the actors involved in defining the national hydrogen strategy. The conceptual combination of actors and their interests their current power relations and the sociotechnical imaginaries they deploy illustrates how Argentina's energy future is already being shaped today.
Large-Scale Hydrogen Production Systems Using Marine Renewable Energies: State-of-the-Art
Dec 2023
Publication
To achieve a more ecologically friendly energy transition by the year 2050 under the European “green” accord hydrogen has recently gained significant scientific interest due to its efficiency as an energy carrier. This paper focuses on large-scale hydrogen production systems based on marine renewable-energy-based wind turbines and tidal turbines. The paper reviews the different technologies of hydrogen production using water electrolyzers energy storage unit base hydrogen vectors and fuel cells (FC). The focus is on large-scale hydrogen production systems using marine renewable energies. This study compares electrolyzers energy storage units and FC technologies with the main factors considered being cost sustainability and efficiency. Furthermore a review of aging models of electrolyzers and FCs based on electrical circuit models is drawn from the literature and presented including characterization methods of the model components and the parameters extraction methods using a dynamic current profile. In addition industrial projects for producing hydrogen from renewable energies that have already been completed or are now in progress are examined. The paper is concluded through a summary of recent hydrogen production and energy storage advances as well as some applications. Perspectives on enhancing the sustainability and efficiency of hydrogen production systems are also proposed and discussed. This paper provides a review of behavioral aging models of electrolyzers and FCs when integrated into hydrogen production systems as this is crucial for their successful deployment in an ever-changing energy context. We also review the EU’s potential for renewable energy analysis. In summary this study provides valuable information for research and industry stakeholders aiming to promote a sustainable and environmentally friendly energy transition.
Optimization of Hydrogen Production System Performance Using Photovoltaic/Thermal-Coupled PEM
Oct 2024
Publication
A proton exchange membrane electrolyzer can effectively utilize the electricity generated by intermittent solar power. Different methods of generating electricity may have different efficiencies and hydrogen production rates. Two coupled systems namely PV/T- and CPV/T-coupling PEMEC respectively are presented and compared in this study. A maximum power point tracking algorithm for the photovoltaic system is employed and simulations are conducted based on the solar irradiation intensity and ambient temperature of a specific location on a particular day. The simulation results indicate that the hydrogen production is relatively high between 11:00 and 16:00 with a peak between 12:00 and 13:00. The maximum hydrogen production rate is 99.11 g/s and 29.02 g/s for the CPV/T-PEM and PV/T-PEM systems. The maximum energy efficiency of hydrogen production in CPV/T-PEM and PV/T-PEM systems is 66.7% and 70.6%. Under conditions of high solar irradiation intensity and ambient temperature the system demonstrates higher total efficiency and greater hydrogen production. The CPV/T-PEM system achieves a maximum hydrogen production rate of 2240.41 kg/d with a standard coal saving rate of 15.5 tons/day and a CO2 reduction rate of 38.0 tons/day. Compared to the PV/T-PEM system the CPV/T-PEM system exhibits a higher hydrogen production rate. These findings provide valuable insights into the engineering application of photovoltaic/thermal-coupled hydrogen production technology and contribute to the advancement of this field.
Energy-exergy Evaluation of Liquefied Hydrogen Production System Based on Steam Methane Reforming and LNG Revaporization
Jul 2023
Publication
The research motivation of this paper is to utilize the large amount of energy wasted during the LNG (liquefied natural gas) gasification process and proposes a synergistic liquefied hydrogen (LH2) production and storage process scheme for LNG receiving station and methane reforming hydrogen production process - SMR-LNG combined liquefied hydrogen production system which uses the cold energy from LNG to pre-cool the hydrogen and subsequently uses an expander to complete the liquefaction of hydrogen. The proposed process is modeled and simulated by Aspen HYSYS software and its efficiency is evaluated and sensitivity analysis is carried out. The simulation results show that the system can produce liquefied hydrogen with a flow rate of 5.89t/h with 99.99% purity when the LNG supply rate is 50t/h. The power consumption of liquefied hydrogen is 46.6kWh/kg LH2; meanwhile the energy consumption of the HL subsystem is 15.9kWh/kg LH2 lower than traditional value of 17~19kWh/kg LH2. The efficiency of the hydrogen production subsystem was 16.9%; the efficiency of the hydrogen liquefaction (HL) subsystem was 29.61% which was significantly higher than the conventional industrial value of 21%; the overall energy efficiency (EE1) of the system was 56.52% with the exergy efficiency (EE2) of 22.2% reflecting a relatively good thermodynamic perfection. The energy consumption of liquefied hydrogen per unit product is 98.71 GJ/kg LH2.
Exergy Analysis in Intensification of Sorption-enhanced Steam Methane Reforming for Clean Hydrogen Production: Comparative Study and Efficiency Optimisation
Feb 2024
Publication
Hydrogen has a key role to play in decarbonising industry and other sectors of society. It is important to develop low-carbon hydrogen production technologies that are cost-effective and energy-efficient. Sorption-enhanced steam methane reforming (SE-SMR) is a developing low-carbon (blue) hydrogen production process which enables combined hydrogen production and carbon capture. Despite a number of key benefits the process is yet to be fully realised in terms of efficiency. In this work a sorption-enhanced steam methane reforming process has been intensified via exergy analysis. Assessing the exergy efficiency of these processes is key to ensuring the effective deployment of low-carbon hydrogen production technologies. An exergy analysis was performed on an SE-SMR process and was then subsequently used to incorporate process improvements developing a process that has theoretically an extremely high CO2 capture rate of nearly 100 % whilst simultaneously demonstrating a high exergy efficiency (77.58 %) showcasing the potential of blue hydrogen as an effective tool to ensure decarbonisation in an energy-efficient manner.
Optimal Operation Strategy for Wind–Photovoltaic Power-Based Hydrogen Production Systems Considering Electrolyzer Start-Up Characteristics
Aug 2024
Publication
Combining electrolytic hydrogen production with wind–photovoltaic power can effectively smooth the fluctuation of power and enhance the schedulable wind–photovoltaic power which provides an effective solution to solve the problem of wind–photovoltaic power accommodation. In this paper the optimization operation strategy is studied for the wind–photovoltaic power-based hydrogen production system. Firstly to make up for the deficiency of the existing research on the multi-state and nonlinear characteristics of electrolyzers the three-state and power-current nonlinear characteristics of the electrolyzer cell are modeled. The model reflects the difference between the cold and hot starting time of the electrolyzer and the linear decoupling model is easy to apply in the optimization model. On this basis considering the operation constraints of the electrolyzer hydrogen storage tank battery and other equipment the optimization operation model of the wind–photovoltaic power-based hydrogen production system is developed based on the typical scenario approach. It also considers the cold and hot starting time of the electrolyzer with the daily operation cost as the goal. The results show that the operational benefits of the system can be improved through the proposed strategy. The hydrogen storage tank capacity will have an impact on the operation income of the wind–solar hydrogen coupling system and the daily operation income will increase by 0.32% for every 10% (300 kg) increase in the hydrogen storage tank capacity.
Green with Envy? Hydrogen Production in a Carbon-constrained World
Jan 2024
Publication
Hydrogen is widely recognized as a key component of a decarbonized global energy system serving as both a fuel source and an energy storage medium. While current hydrogen production relies almost entirely on emissionsintensive processes two low-emissions production pathways – natural-gas-derived production combined with carbon capture and storage and electrolysis using carbon-free electricity – are poised to change the global supply mix. Our study assesses the financial conditions under which natural-gas-based hydrogen production combined with carbon capture and storage would be available at a cost lower than hydrogen produced through electrolysis and the degree to which these conditions are likely to arise in a transition to a net-zero world. We also assess the degree to which emissions reduction policies namely carbon pricing and carbon capture and storage tax credits affect the relative costs of hydrogen production derived from different pathways. We show that while carbon pricing can improve the relative cost of both green and blue hydrogen production compared with unabated grey hydrogen targeted tax credits favouring either blue or green hydrogen explicitly may increase emissions and/or increase the costs of the energy transition.
Green Hydrogen Energy Production: Current Status and Potential
Jan 2024
Publication
The technique of producing hydrogen by utilizing green and renewable energy sources is called green hydrogen production. Therefore by implementing this technique hydrogen will become a sustainable and clean energy source by lowering greenhouse gas emissions and reducing our reliance on fossil fuels. The key beneft of producing green hydrogen by utilizing green energy is that no harmful pollutants or greenhouse gases are directly released throughout the process. Hence to guarantee all of the environmental advantages it is crucial to consider the entire hydrogen supply chain involving storage transportation and end users. Hydrogen is a promising clean energy source and targets plan pathways towards decarbonization and net-zero emissions by 2050. This paper has highlighted the techniques for generating green hydrogen that are needed for a clean environment and sustainable energy solutions. Moreover it summarizes an overview outlook and energy transient of green hydrogen production. Consequently its perspective provides new insights and research directions in order to accelerate the development and identify the potential of green hydrogen production.
Hydrogen Production from Low-quality Water: Challenges and Perspectives
Sep 2022
Publication
The Next Generation EU plan fosters the development of a large capacity for hydrogen generation. However water and energy resources are strictly connected to an indissoluble nexus. For that water electrolysis may counteract the coexistence of two primary UNO Sustainable Development Goals humankind must face to achieve a prosperous and equal society namely SDG 7 (Affordable access to renewable energy sources) and SDG 6 (clean water). To design innovative energy systems implementing hydrogen as an efficient and sustainable vector water resources need careful management and energy use ought not to compete with freshwater delivery. Therefore the present study reviews the technologies available for hydrogen production and their fitness to water quality standards. Among the feeding possibilities to be scrutinized wastewaters and saline waters are worth attention. Each source of water asks for a specific design and management of the water treatment pre-process. Since these steps are energydemanding in some applications the direct use of low-quality water to produce hydrogen may be envisaged. An example is the direct feeding of seawater to Solid Oxide Electrolysers (SOE). SOEs appear more promising than commercial low-temperature electrolysis systems since water steam production integrates the function of preliminary water treatment.
An Overview of the Photocatalytic Water Splitting over Suspended Particles
Jan 2021
Publication
The conversion of solar to chemical energy is one of the central processes considered in the emerging renewable energy economy. Hydrogen production from water splitting over particulate semiconductor catalysts has often been proposed as a simple and a cost-effective method for largescale production. In this review we summarize the basic concepts of the overall water splitting (in the absence of sacrificial agents) using particulate photocatalysts with a focus on their synthetic methods and the role of the so-called “co-catalysts”. Then a focus is then given on improving light absorption in which the Z-scheme concept and the overall system efficiency are discussed. A section on reactor design and cost of the overall technology is given where the possibility of the different technologies to be deployed at a commercial scale and the considerable challenges ahead are discussed. To date the highest reported efficiency of any of these systems is at least one order of magnitude lower than that deserving consideration for practical applications.
A Review of Water Electrolysis-based Systems for Hydrogen Production using Hybrid/Solar/Wind Energy Systems
Oct 2022
Publication
Hydrogen energy as clean and efcient energy is considered signifcant support for the construction of a sustainable society in the face of global climate change and the looming energy revolution. Hydrogen is one of the most important chemical substances on earth and can be obtained through various techniques using renewable and nonrenewable energy sources. However the necessity for a gradual transition to renewable energy sources signifcantly hampers eforts to identify and implement green hydrogen production paths. Therefore this paper’s objective is to provide a technological review of the systems of hydrogen production from solar and wind energy utilizing several types of water electrolyzers. The current paper starts with a short brief about the diferent production techniques. A detailed comparison between water electrolyzer types and a complete illustration of hydrogen production techniques using solar and wind are presented with examples after which an economic assessment of green hydrogen production by comparing the costs of the discussed renewable sources with other production methods. Finally the challenges that face the mentioned production methods are illuminated in the current review.
Comprehensive Investigation of Solar-based Hydrogen and Electricity Production in Iran
Jun 2021
Publication
Hydrogen is a clean and environmentally friendly energy vector that can play an important role in meeting the world’s futureenergy needs. Therefore a comprehensive study of the potential for hydrogen production from solar energy could greatlyfacilitate the transition to a hydrogen economy. Because by knowing the exact amount of potential for solar hydrogenproduction the cost-effectiveness of its production can be compared with other methods of hydrogen production. Consideringthe above it can be seen that so far no comprehensive study has been done on finding the exact potential of solar hydrogenproduction in different stations of Iran and finding the most suitable station. Therefore in the present work for the first timeusing the HOMER and ArcGIS softwares the technical-economic study of solar hydrogen production at home-scale was done.The results showed that Jask station with a levelized cost of energy equal to $ 0.172 and annual production of 83.8 kg ofhydrogen is the best station and Darab station with a levelized cost of energy equal to $ 0.286 and annual production of 50.4 kgof hydrogen is the worst station. According to the results other suitable stations were Bushehr and Deyr and other unsuitablestations were Anzali and Khalkhal. Also in 102 under study stations 380 MW of solar electricity equivalent to 70.2 tons ofhydrogen was produced annually. Based on the geographic information system map it is clear that the southern half of Iranespecially the coasts of the Persian Gulf and the sea of Oman is suitable for hydrogen production and the northernnortheastern northwestern and one region in southern of Iran are unsuitable for hydrogen production. The authors of thisarticle hope that the results of the present work will help the energy policymakers to create strategic frameworks and a roadmapfor the production of solar hydrogen in Iran.
Secure Hydrogen Production Analysis and Prediction Based on Blockchain Service Framework for Intelligent Power Management System
Nov 2023
Publication
The rapid adoption of hydrogen as an eco-friendly energy source has necessitated the development of intelligent power management systems capable of efficiently utilizing hydrogen resources. However guaranteeing the security and integrity of hydrogen-related data has become a significant challenge. This paper proposes a pioneering approach to ensure secure hydrogen data analysis by integrating blockchain technology enhancing trust transparency and privacy in handling hydrogen-related information. Combining blockchain with intelligent power management systems makes the efficient utilization of hydrogen resources feasible. Using smart contracts and distributed ledger technology facilitates secure data analysis (SDA) real-time monitoring prediction and optimization of hydrogen-based power systems. The effectiveness and performance of the proposed approach are demonstrated through comprehensive case studies and simulations. Notably our prediction models including ABiLSTM ALSTM and ARNN consistently delivered high accuracy with MAE values of approximately 0.154 0.151 and 0.151 respectively enhancing the security and efficiency of hydrogen consumption forecasts. The blockchain-based solution offers enhanced security integrity and privacy for hydrogen data analysis thus advancing clean and sustainable energy systems. Additionally the research identifies existing challenges and outlines future directions for further enhancing the proposed system. This study adds to the growing body of research on blockchain applications in the energy sector specifically on secure hydrogen data analysis and intelligent power management systems.
Hydrogen Generation from a Small-Scale Solar Photovoltaic Thermal (PV/T) Electrolyzer System: Numerical Model and Experimental Verification
Jun 2020
Publication
In this study the electrical electrochemical and thermodynamic performance of a PV/T electrolyzer system was investigated and the experimental results were verified with a numerical model. The annual amounts of electrical and thermal energy from the PV/T electrolyzer system were calculated as 556.8 kWh and 1912 kWh respectively. In addition the hydrogen production performance for the PV/T electrolyzer was compared with that of a PV electrolyzer system. The amount of hydrogen was calculated as 3.96 kg annually for the PV system while this value was calculated as 4.49 kg for the PV/T system. Furthermore the amount of hydrogen production was calculated as 4.59 kg for a 65 ◦C operation temperature. The electrical thermal and total energy efficiencies of the PV/T system which were obtained hourly on a daily basis were calculated and varied between 12–13.8% 36.1–45.2% and 49.1–58.4% respectively. The hourly exergy analyses were also carried out on a daily basis and the results showed that the exergy efficiencies changed between 13.8–14.32%. The change in the electrolysis voltage was investigated by changing the current and temperature in the ranges of 200–1600 mA/cm2 A and 30–65 ◦C respectively. While the current and the water temperature varied in the ranges of 400–2350 mA/cm2 and 28.1–45.8 ◦C respectively energy efficiency and exergy efficiency were in the ranges of 57.85–69.45% and 71.1–79.7% respectively.
Highly Efficient Solar Hydrogen Production through the Use of Bifacial Photovoltaics and Membrane Electrolysis
Jul 2020
Publication
T The large-scale implementation of solar hydrogen production requires an optimal combination of photovoltaic systems with suitably-designed electrochemical cells possibly avoiding power electronics for DC-DC conversion to decrease costs. Here a stable solar-driven water splitting system is presented obtained through the direct connection of a state-of-the-art proton exchange membrane (PEM) electrolyzer to a bifacial silicon hetero junction (SHJ) solar module of three cells in series with total area of 730 cm2 . The bifaciality of the solar module has been optimized through modeling in terms of the number of cells module height and inclination. During outdoor operation in the standard monofacial configuration the system is able to produce 3.7 gr of H2 h 1 m 2 with an irradiation of 1000 W m 2 and a solar-to-hydrogen efficiency (STH) of 11.55%. The same system operating in bifacial mode gives rise to a higher H2 flux and STH efficiency reaching values of 4.2 gr of H2 h 1 m 2 and STH of 13.5%. Such a noticeable difference is achieved through the collection of albedo radiation from the ground by the bifacial PV system. The system has been tested outdoors for more than 55 h exhibiting very good endurance with no appreciable change in production and eff
Model for Hydrogen Production Scheduling Optimisation
Feb 2024
Publication
This scientific article presents a developed model for optimising the scheduling of hydrogen production processes addressing the growing demand for efficient and sustainable energy sources. The study focuses on the integration of advanced scheduling techniques to improve the overall performance of the hydrogen electrolyser. The proposed model leverages constraint programming and satisfiability (CP-SAT) techniques to systematically analyse complex production schedules considering factors such as production unit capacities resource availability and energy costs. By incorporating real-world constraints such as fluctuating energy prices and the availability of renewable energy the optimisation model aims to improve overall operational efficiency and reduce production costs. The CP-SAT was applied to achieve more efficient control of the electrolysis process. The optimisation of the scheduling task was set for a 24 h time period with time resolutions of 1 h and 15 min. The performance of the proposed CP-SAT model in this study was then compared with the Monte Carlo Tree Search (MCTS)-based model (developed in our previous work). The CP-SAT was proven to perform better but has several limitations. The model response to the input parameter change has been analysed.
Optimizing Sustainable Energy Systems: A Comparative Study of Geothermal-powered Desalination for Green Hydrogen Production
Oct 2024
Publication
The synergy between hydrogen and water is crucial in moving towards a sustainable energy future. This study explores the integration of geothermal energy with desalination and hydrogen production systems to address water and clean energy demands. Two configurations one using multi-effect distillation (MED) and the other reverse osmosis (RO) were designed and compared. Both configurations utilized geothermal energy with MED directly using geothermal heat and RO converting geothermal energy into electricity to power desalination. The systems are evaluated based on various performance indicators including net power output desalinated water production hydrogen production exergy efficiency and levelized costs. Multi-objective optimization using an artificial neural network (ANN) and genetic algorithm (GA) was conducted to identify optimal operational conditions. Results highlighted that the RO-based system demonstrated higher water production efficiency achieving a broader range of optimal solutions and lower levelized costs of water (LCOW) and hydrogen production while the MED-based system offered economic advantages under specific conditions. A case study focused on Canada illustrated the potential benefits of these systems in supporting hydrogen-powered vehicles and residential water needs emphasizing the significant impact of using high-quality desalinated water to enhance the longevity and efficiency of proton exchange membrane electrolyzers (PEME). This research provides valuable insights into the optimal use of geothermal energy for sustainable water and hydrogen production.
Hydrogen from Waste Gasification
Feb 2024
Publication
Hydrogen is a versatile energy vector for a plethora of applications; nevertheless its production from waste/residues is often overlooked. Gasification and subsequent conversion of the raw synthesis gas to hydrogen are an attractive alternative to produce renewable hydrogen. In this paper recent developments in R&D on waste gasification (municipal solid waste tires plastic waste) are summarised and an overview about suitable gasification processes is given. A literature survey indicated that a broad span of hydrogen relates to productivity depending on the feedstock ranging from 15 to 300 g H2/kg of feedstock. Suitable gas treatment (upgrading and separation) is also covered presenting both direct and indirect (chemical looping) concepts. Hydrogen production via gasification offers a high productivity potential. However regulations like frame conditions or subsidies are necessary to bring the technology into the market.
Profitability of Hydrogen Production: Assessment of Investments in Electrolyser Under Various Market Circumstances
Aug 2024
Publication
Although hydrogen is increasingly seen as a crucial energy carrier in future zero-carbon energy system a profitable exploitation of electrolysers requires still high amounts of subsidies. To analyze the profitability of electrolysers attention has to be paid not only to the costs but also to the interaction between electricity and hydrogen markets. Using a model of internationally integrated electricity and hydrogen markets this paper analyses the profitability of electrolysers plants in various future market circumstances. We find that in particular the future supply of renewable electricity the demand for electricity as well as the prices of natural gas and carbon strongly affect the profitability of electrolysis. In order to make massive investments in electrolysers profitable with significantly lower subsidy requirements the amount of renewable electricity generation needs to grow strongly and the carbon prices should be higher while the demand for electricity should not increase accordingly. This research underscores the critical role of market conditions in shaping the viability of hydrogen electrolysis providing valuable insights for policymakers and stakeholders in the transition to a zero-carbon energy system.
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