Applications & Pathways
The Use of Hydrogen as Alternative Fuel for Ship Propulsion: A Case Study of Full and Partial Retrofitting of Roll-on/Roll-off Vessels for Short Distance Routes
Oct 2023
Publication
Roll-on/Roll-Off (Ro-Ro) vessels including those without and with passenger accommodation Roll-on/roll-off passenger (Ro-Pax) can be totally or partially retrofitted to reduce the greenhouse gas (GHG) emissions in maritime transport not only during hoteling operation at the dock but also during service. This study is based on data of the vessel routes connecting the Port of Piombino to the Elba Island in Italy. Three retrofitting scenarios have been considered: replacement of the main and auxiliary engines with fuel cells (FC) (full retrofitting) replacement of the auxiliary engines with FCs (partial retrofitting) and replacement of the auxiliary engines with FCs and hoteling only with auxiliary engines for one specific vessel. The amount of hydrogen the filling time and the energy needed for production compression and pre-cooling of hydrogen have been calculated for the different scenarios.
Multi-Objective Robust Optimization of Integrated Energy System with Hydrogen Energy Storage
Feb 2024
Publication
A novel multi-objective robust optimization model of an integrated energy system with hydrogen storage (HIES) considering source–load uncertainty is proposed to promote the low-carbon economy operation of the integrated energy system of a park. Firstly the lowest total system cost and carbon emissions are selected as the multi-objective optimization functions. The Pareto front solution set of the objective function is applied by compromise planning and the optimal solution among them is obtained by the maximum–minimum fuzzy method. Furthermore the robust optimization (RO) approach is introduced to cope with the source–load uncertainty effectively. Finally it is demonstrated that the illustrated HIES can significantly reduce the total system cost carbon emissions and abandoned wind and solar power. Meanwhile the effectiveness of the proposed model and solution method is verified by analyzing the influence of multi-objective solutions and a robust coefficient on the Chongli Demonstration Project in Hebei Province.
Techno-economic Analysis of Direct Air Carbon Capture and Hydrogen Production Integrated with a Small Modular Reactor
Dec 2023
Publication
This study aims to explore the techno-economic potential of harnessing waste heat from a Small Modular Reactor (SMR) to fuel Direct Air Carbon Capture (DACC) and High Temperature Steam Electrolysis (HTSE) technologies. The proposed system’s material flows and energy demands are modelled via the ASPEN Plus v12.1 where results are utilised to provide estimates of the Levelised Cost of DACC (LCOD) and Levelised Cost of Hydrogen (LCOH). The majority of thermal energy and electrical utilities are assumed to be supplied directly by the SMR. A sensitivity analysis is then performed to investigate the effects of core operational parameters of the system. Key results indicate levelised costs of 4.66 $/kgH2 at energy demands of 34.37 kWh/kgH2 and 0.02 kWh/kgH2 thermal for HTSE hydrogen production and 124.15 $/tCO2 at energy demands of 31.67 kWh/tCO2 and 126.33 kWh/tCO2 thermal for carbon capture; parameters with most impact on levelised costs are air intake and steam feed for LCOD and LCOH respectively. Both levelised costs i.e. LCOD and LCOH would decrease with the production scale. The study implies that an integrated system of DACC and HTSE provided the best cost-benefit results however the cost-benefit analysis is heavily subjective to geography politics and grid demand.
Carbon-Free Heat Production for High-Temperature Heating Systems
Oct 2023
Publication
The article presents a new carbon-free heat production technology for district heating which consists of a combined heat and power generation fuel cell (FC CHP) with CO2 capture and a two-stage cascade high-temperature heat pump (TCHHP). The FC generates heat and electricity the latter being used to drive the compressors of the TCHHP. During the winter period the water temperature achieved can occasionally be too low so it would be heated up with hydrogen gas boilers. The hydrogen would be produced by reforming natural gas synthetic methane or biogas. The results are presented with natural gas utilization—the ratio between the obtained heat flow transferred directly to the water for district heating and the input heat flow of natural gas. In the case of a return water temperature of 60 ◦C and district heating temperature of 85 ◦C the TCHHP whose heat source is groundwater achieves plant efficiency of 270.04% in relation to the higher heating value (HHV) and 241.74% in relation to the lower heating value (LHV) of natural gas. A case with a TCHHP whose heat source is low-temperature geothermal water achieves a plant efficiency of 361.36% in relation to the HHV and 323.49% in relation to the LHV
Management of Hybrid Wind and Photovoltaic System Electrolyzer for Green Hydrogen Production and Storage in the Presence of a Small Fleet of Hydrogen Vehicles— An Economic Assessment
Dec 2023
Publication
Nowadays with the need for clean and sustainable energy at its historical peak new equipment strategies and methods have to be developed to reduce environmental pollution. Drastic steps and measures have already been taken on a global scale. Renewable energy sources (RESs) are being installed with a growing rhythm in the power grids. Such installations and operations in power systems must also be economically viable over time to attract more investors thus creating a cycle where green energy e.g. green hydrogen production will be both environmentally friendly and economically beneficial. This work presents a management method for assessing wind–solar– hydrogen (H2 ) energy systems. To optimize component sizing and calculate the cost of the produced H2 the basic procedure of the whole management method includes chronological simulations and economic calculations. The proposed system consists of a wind turbine (WT) a photovoltaic (PV) unit an electrolyzer a compressor a storage tank a fuel cell (FC) and various power converters. The paper presents a case study of green hydrogen production on Sifnos Island in Greece through RES together with a scenario where hydrogen vehicle consumption and RES production are higher during the summer months. Hydrogen stations represent H2 demand. The proposed system is connected to the main power grid of the island to cover the load demand if the RES cannot do this. This study also includes a cost analysis due to the high investment costs. The levelized cost of energy (LCOE) and the cost of the produced H2 are calculated and some future simulations correlated with the main costs of the components of the proposed system are pointed out. The MATLAB language is used for all simulations.
A Review of the Research Progress and Application of Key Components in the Hydrogen Fuel Cell System
Jan 2024
Publication
The hydrogen cycle system one of the main systems used for hydrogen fuel cells has many advantages. It can improve the efficiency the water capacity and the management of thermal fuel cells. It can also enhance the safety of the system. Therefore it is widely used in hydrogen fuel cell vehicles. We introduce the structure and principles of hydrogen cycle pumps ejectors and steam separators and analyze and summarize the advantages of the components as well as reviewing the latest research progress and industrialization status of hydrogen cycle pumps and ejectors. The technical challenges in hydrogen circulation systems and the development direction of key technologies in the future are discussed. This paper aims to provide a reference for research concerning hydrogen energy storage application technology in hydrogen fuel cell systems.
Numerical Simulation of the Transport and the Thermodynamic Properties of Imported Natural Gas Inected with Hydrogen in the Manifold
Nov 2023
Publication
Blending hydrogen with natural gas (NG) is an efficient method for transporting hydrogen on a large scale at a low cost. The manifold at the NG initial station is an important piece of equipment that enables the blending of hydrogen with NG. However there are differences in the components and component contents of imported NG from different countries. The components of hydrogen-blended NG can affect the safety and efficiency of transportation through pipeline systems. Therefore numerical simulations were performed to investigate the blending process and changes in the thermodynamic properties of four imported NGs and hydrogen in the manifold. The higher the heavy hydrocarbon content in the imported NG the longer the distance required for the gas to mix uniformly with hydrogen in the pipeline. Hydrogen blending reduces the temperature and density of NG. The gas composition is the main factor affecting the molar calorific value of a gas mixture and hydrogen blending reduces the molar calorific value of NG. The larger the content of high-molar calorific components in the imported NG the higher the molar calorific value of the gas after hydrogen blending. Increasing both the temperature and hydrogen mixing ratio reduces the Joule-Thomson coefficient of the hydrogen-blended NG. The results of this study provide technical references for the transport of hydrogen-blended NG.
Quantitative Risk Assessment of Hydrogen Refueling Station in Cheonan City of South Korea
Oct 2023
Publication
The average temperature of the Earth has risen due to the accumulation of greenhouse gases emitted from the usage of fossil fuels. The consequential climate changes have caused various problems fueling the growing demand for environmentally friendly energy sources that can replace fossil fuels. Batteries and hydrogen have thus been utilized as substitute energy sources for automobiles to reduce fossil fuel consumption. Consequently the number of hydrogen refueling stations is increasing due to an increase in the number of hydrogen-powered vehicles. However several incidents have been reported in the United States of America and Japan where hydrogen refueling stations have been operating for a long time. A risk assessment of hydrogen refueling stations operating in urban areas was performed in this study by calculating the risk effect range using a process hazard analysis tool (PHAST) v8.7 from DNV-GL and a hydrogen risk assessment model (HyRAM) from Sandia National Laboratories (SNL). The societal risk was assessed through a probit model based on the calculation results. The assessment results showed that the risk caused by jet fire and overpressure in an incident is lower than the ‘as low as reasonably practicable’ (ALARP) level.
Optimal Expansion of a Multi-domain Virtual Power Plant for Green Hydrogen Production to Decarbonise Seaborne Passenger Transportation
Nov 2023
Publication
Many industrialised nations recently concentrated their focus on hydrogen as a viable option for the decarbonisation of fossil-intensive sectors including maritime transportation. A sustainable alternative to the conventional production of hydrogen based on fossil hydrocarbons is water electrolysis powered by renewable energy sources. This paper presents a detailed techno-economic optimisation model for sizing an electrolyser and a hydrogen storage embedded in a multi-domain virtual power plant to produce green hydrogen for seaborne passenger transportation. We base our numerical analysis on three years of historical data from a renewable-dominated 60/10 kV substation on the Danish island of Bornholm and on data for ferries to the mainland of Sweden. Our analysis shows that an electrolyser system serves as a valuable flexibility asset on the electrical demand side while supporting the thermal management of the district heating system and contributing to meeting the ferries hydrogen demand. With a sized electrolyser of 9.63 MW and a hydrogen storage of 1.45 t the hydrogen assets are able to take up a large share of the local excess electricity generation. The waste heat of the electrolyser delivers a significant share of 21.4% of the annual district heating demand. Moreover the substation can supply 26% of the hydrogen demand of the ferries from local resources. We further examine the sensitivity of the asset sizing towards investment costs electrolyser efficiency and hydrogen market prices.
Profitability of Hydrogen-Based Microgrids: A Novel Economic Analysis in Terms of Electricity Price and Equipment Costs
Oct 2023
Publication
The current need to reduce carbon emissions makes hydrogen use essential for selfconsumption in microgrids. To make a profitability analysis of a microgrid the influence of equipment costs and the electricity price must be known. This paper studies the cost-effective electricity price (EUR/kWh) for a microgrid located at ‘’La Rábida Campus” (University of Huelva south of Spain) for two different energy-management systems (EMSs): hydrogen-priority strategy and batterypriority strategy. The profitability analysis is based on one hand on the hydrogen-systems’ cost reduction (%) and on the other hand considering renewable energy sources (RESs) and energy storage systems (ESSs) on cost reduction (%). Due to technological advances microgrid-element costs are expected to decrease over time; therefore future profitable electricity prices will be even lower. Results show a cost-effective electricity price ranging from 0.61 EUR/kWh to 0.16 EUR/kWh for hydrogen-priority EMSs and from 0.4 EUR/kWh to 0.17 EUR/kWh for battery-priority EMSs (0 and 100% hydrogen-system cost reduction respectively). These figures still decrease sharply if RES and ESS cost reductions are considered. In the current scenario of uncertainty in electricity prices the microgrid studied may become economically competitive in the near future
Hydrogen Storage as a Key Energy Vector for Car Transportation: A Tutorial Review
Oct 2023
Publication
Hydrogen storage is a key enabling technology for the extensive use of hydrogen as energy carrier. This is particularly true in the widespread introduction of hydrogen in car transportation. Indeed one of the greatest technological barriers for such development is an efficient and safe storage method. So in this tutorial review the existing hydrogen storage technologies are described with a special emphasis on hydrogen storage in hydrogen cars: the current and the ongoing solutions. A particular focus is given on solid storage and some of the recent advances on plasma hydrogen ion implantation which should allow not only the preparation of metal hydrides but also the imagination of a new refluing circuit. From hydrogen discovery to its use as an energy vector in cars this review wants to be as exhaustive as possible introducing the basics of hydrogen storage and discussing the experimental practicalities of car hydrogen fuel. It wants to serve as a guide for anyone wanting to undertake such a technology and to equip the reader with an advanced knowledge on hydrogen storage and hydrogen storage in hydrogen cars to stimulate further researches and yet more innovative applications for this highly interesting field.
Fuelling the Future: An In-depth Review of Recent Trends, Challenges and Opportunities of Hydrogen Fuel Cell for a Sustainable Hydrogen Economy
Sep 2023
Publication
Hydrogen has gained tremendous momentum worldwide as an energy carrier to transit to a net zero emission energy sector. It has been widely adopted as a promising large-scale renewable energy (RE) storage solution to overcome RE resources’ variability and intermittency nature. The fuel cell (FC) technology became in focus within the hydrogen energy landscape as a cost-effective pathway to utilize hydrogen for power generation. Therefore FC technologies’ research and development (R&D) expanded into many pathways such as cost reduction efficiency improvement fixed and mobile applications lifetime safety and regulations etc. Many publications and industrial reports about FC technologies and applications are available. This raised the necessity for a holistic review study to summarize the state-of-the-art range of FC stacks such as manufacturing the balance of plant types technologies applications and R&D opportunities. At the beginning the principal technologies to compare the well known types followed by the FC operating parameters are presented. Then the FC balance of the plant i.e. building components and materials with its functionality and purpose types and applications are critically reviewed with their limitations and improvement opportunities. Subsequently the electrical properties of FCs with their key features including advantages and disadvantages were investigated. Applications of FCs in different sectors are elaborated with their key characteristics current status and future R&D opportunities. Economic attributes of fuel cells with a pathway towards low cost are also presented. Finally this study identifies the research gaps and future avenues to guide researchers and the hydrogen industry.
Grid Ancillary Services using Electrolyzer-based Power-to-Gas Systems with Increasing Renewable Penetration
Nov 2023
Publication
Increasing penetrations of renewable-based generation have led to a decrease in the bulk power system inertia and an increase in intermittency and uncertainty in generation. Energy storage is considered to be an important factor to help manage renewable energy generation at greater penetrations. Hydrogen is a viable long-term storage alternative. This paper analyzes and presents use cases for leveraging electrolyzer-based power-to-gas systems for electric grid support. The paper also discusses some grid services that may favor the use of hydrogenbased storage over other forms such as battery energy storage. Real-time controls are developed implemented and demonstrated using a power-hardware-in-the-loop(PHIL) setup with a 225-kW proton-exchange-membrane electrolyzer stack. These controls demonstrate frequency and voltage support for the grid for different levels of renewable penetration (0% 25% and 50%). A comparison of the results shows the changes in respective frequencies and voltages as seen as different buses as a result of support from the electrolyzers and notes the impact on hydrogen production as a result of grid support. Finally the paper discusses the practical nuances of implementing the tests with physical hardware such as inverter/electrolyzer efficiency as well as the related constraints and opportunities.
A New Generation of Hydrogen-Fueled Hybrid Propulsion Systems for the Urban Mobility of the Future
Dec 2023
Publication
The H2-ICE project aims at developing through numerical simulation a new generation of hybrid powertrains featuring a hydrogen-fueled Internal Combustion Engine (ICE) suitable for 12 m urban buses in order to provide a reliable and cost-effective solution for the abatement of both CO2 and criteria pollutant emissions. The full exploitation of the potential of such a traction system requires a substantial enhancement of the state of the art since several issues have to be addressed. In particular the choice of a more suitable fuel injection system and the control of the combustion process are extremely challenging. Firstly a high-fidelity 3D-CFD model will be exploited to analyze the in-cylinder H2 fuel injection through supersonic flows. Then after the optimization of the injection and combustion process a 1D model of the whole engine system will be built and calibrated allowing the identification of a “sweet spot” in the ultra-lean combustion region characterized by extremely low NOx emissions and at the same time high combustion efficiencies. Moreover to further enhance the engine efficiency well above 40% different Waste Heat Recovery (WHR) systems will be carefully scrutinized including both Organic Rankine Cycle (ORC)-based recovery units as well as electric turbo-compounding. A Selective Catalytic Reduction (SCR) aftertreatment system will be developed to further reduce NOx emissions to near-zero levels. Finally a dedicated torque-based control strategy for the ICE coupled with the Energy Management Systems (EMSs) of the hybrid powertrain both optimized by exploiting Vehicle-To-Everything (V2X) connection allows targeting H2 consumption of 0.1 kg/km. Technologies developed in the H2-ICE project will enhance the know-how necessary to design and build engines and aftertreatment systems for the efficient exploitation of H2 as a fuel as well as for their integration into hybrid powertrains.
Carbon Footprint Enhancement of an Agricultural Telehandler through the Application of a Fuel Cell Powertrain
Mar 2024
Publication
The growing awareness about climate change and environmental pollution is pushing the industrial and academic world to investigate more sustainable solutions to reduce the impact of anthropic activities. As a consequence a process of electrification is involving all kind of vehicles with a view to gradually substitute traditional powertrains that emit several pollutants in the exhaust due to the combustion process. In this context fuel cell powertrains are a more promising strategy with respect to battery electric alternatives where productivity and endurance are crucial. It is important to replace internal combustion engines in those vehicles such as the those in the sector of NonRoad Mobile Machinery. In the present paper a preliminary analysis of a fuel cell powertrain for a telehandler is proposed. The analysis focused on performance fuel economy durability applicability and environmental impact of the vehicle. Numerical models were built in MATLAB/Simulink and a simple power follower strategy was developed with the aim of reducing components degradation and to guarantee a charge sustaining operation. Simulations were carried out regarding both peak power conditions and a typical real work scenario. The simulations’ results showed that the fuel cell powertrain was able to achieve almost the same performances without excessive stress on its components. Indeed a degradation analysis was conducted showing that the fuel cell system can achieve satisfactory durability. Moreover a Well-to-Wheel approach was adopted to evaluate the benefits in terms of greenhouse gases of adopting the fuel cell system. The results of the analysis demonstrated that even if considering grey hydrogen to feed the fuel cell system the proposed powertrain can reduce the equivalent CO2 emissions of 69%. This reduction can be further enhanced using hydrogen from cleaner production processes. The proposed preliminary analysis demonstrated that fuel cell powertrains can be a feasible solution to substitute traditional systems on off-road vehicles even if a higher investment cost might be required.
Sustainable Power Generation Expansion in Island Systems with Extensive RES and Energy Storage
Oct 2023
Publication
Insular networks constitute ideal fields for investment in renewables and storage due to their excellent wind and solar potential as well the high generation cost of thermal generators in such networks. Nevertheless in order to ensure the stability of insular networks network operators impose strict restrictions on the expansion of renewables. Storage systems render ideal solutions for overcoming the aforementioned restrictions unlocking additional renewable capacity. Among storage technologies hybrid battery-hydrogen demonstrates beneficial characteristics thanks to the complementary features that battery and hydrogen exhibit regarding efficiency self-discharge cost etc. This paper investigates the economic feasibility of a private investment in renewables and hybrid hydrogen-battery storage realized on the interconnected island of Crete Greece. Specifically an optimization formulation is proposed to optimize the capacity of renewables and hybrid batteryhydrogen storage in order to maximize the profit of investment while simultaneously reaching a minimum renewable penetration of 80% in accordance with Greek decarbonization goals. The numerical results presented in this study demonstrate that hybrid hydrogen-battery storage can significantly reduce electricity production costs in Crete potentially reaching as low as 64 EUR/MWh. From an investor’s perspective even with moderate compensation tariffs the energy transition remains profitable due to Crete’s abundant wind and solar resources. For instance with a 40% subsidy and an 80 EUR/MWh compensation tariff the net present value can reach EUR 400 million. Furthermore the projected cost reductions for electrolyzers and fuel cells by 2030 are expected to enhance the profitability of hybrid renewable-battery-hydrogen projects. In summary this research underscores the sustainable and economically favorable prospects of hybrid hydrogen-battery storage systems in facilitating Crete’s energy transition with promising implications for investors and the wider renewable energy sector.
Model-based Economic Analysis of Off-grid Wind/Hydrogen Systems
Sep 2023
Publication
Hydrogen has emerged in the context of large-scale renewable uptake and deep decarbonization. However the high cost of splitting water into hydrogen using renewable energy hinders the development of green hydrogen. Here we provide a cost analysis of hydrogen from off-grid wind. It is found that the current cost evaluation can be improved by examining the operational details of electrolysis. Instead of using low-resolution wind-speed data and linear electrolysis models we generate 5-min resolution wind data and utilize detailed electrolysis models that can describe the safe working range startup time and efficiency variation. Economic assessments are performed over 112 locations in seven countries to demonstrate the influence of operational models. It is shown that over-simplified models lead to less reliable results and the relative error can be 63.65% at most. Further studies have shown the global picture of producing green hydrogen. Based on the improved model we find that the levelized cost of hydrogen ranges from 1.66$/kg to 13.61$/kg. The wind-based hydrogen is cost-competitive in areas with abundant resources and lower investment cost such as China and Denmark. However it is still costly in most of the studied cases. An optimal sizing strategy or involving a battery as electricity storage can further reduce the hydrogen cost the effectiveness of which is location-specific. The sizing strategies of electrolyzers differ by country and rely on the specific wind resource. In contrast the sizing of batteries presents similar trends. Smaller batteries are preferred in almost all the investigated cases.
Comparison of Battery Electric Vehicles and Fuel Cell Vehicles
Sep 2023
Publication
In the current context of the ban on fossil fuel vehicles (diesel and petrol) adopted by several European cities the question arises of the development of the infrastructure for the distribution of alternative energies namely hydrogen (for fuel cell electric vehicles) and electricity (for battery electric vehicles). First we compare the main advantages/constraints of the two alternative propulsion modes for the user. The main advantages of hydrogen vehicles are autonomy and fast recharging. The main advantages of battery-powered vehicles are the lower price and the wide availability of the electricity grid. We then review the existing studies on the deployment of new hydrogen distribution networks and compare the deployment costs of hydrogen and electricity distribution networks. Finally we conclude with some personal conclusions on the benefits of developing both modes and ideas for future studies on the subject.
Research on Energy Management Method of Fuel Cell/Supercapacitor Hybrid Trams Based on Optimal Hydrogen Consumption
Jul 2023
Publication
In this paper based on the operating states and characteristics of fuel cell/supercapacitor hybrid trams an optimal hydrogen energy management method is proposed. This method divides the operating states into two parts: traction state and non-traction state. In the traction state the real-time loss function of the hybrid power system which is used to obtain the fuel cell optimal output power under the different demand powers and supercapacitor voltage is established. In the non-traction state the constant-power charging method which is obtained by solving the power-voltage charging model is used to ensure the supercapacitor voltage of the beginning-state and the end-state in an entire operation cycle are the same. The RT-LAB simulation platform is used to verify that the proposed method has the ability to control the hybrid real-time system. Using the comparative experiment between the proposed method and power-follow method the results show that the proposed method offers a significant improvement in both fuel cell output stability and hydrogen consumption in a full operation cycle.
Optimal Decarbonization Strategies for an Industrial Port Area by Using Hydrogen as Energy Carrier
Jul 2023
Publication
This article discusses possible strategies for decarbonizing the energy systems of an existing port. The approach consists in creating a complete superstructure that includes the use of renewable and fossil energy sources the import or local production of hydrogen vehicles and other equipment powered by Diesel electricity or hydrogen and the associated refuelling and storage units. Two substructures are then identified one including all these options the other considering also the addition of the energy demand of an adjacent steel industry. The goal is to select from each of these two substructures the most cost-effective configurations for 2030 and 2050 that meet the emission targets for those years under different cost scenarios for the energy sources and conversion/storage units obtained from the most reliable forecasts found in the literature. To this end the minimum total cost of all the energy conversion and storage units plus the associated infrastructures is sought by setting up a Mixed Integer Linear Programming optimization problem where integer variables handle the inclusion of the different generation and storage units and their activation in the operational phases. The comprehensive picture of possible solutions set allows identifying which options can most realistically be realized in the years to come in relation to the different assumed cost scenarios. Optimization results related to the scenario projected to 2030 indicate the key role played by Diesel hybrid and electric systems while considering the most stringent or much more stringent scenarios for emissions in 2050 almost all vehicles energy demand and industry hydrogen demand is met by hydrogen imported as ammonia by ship.
No more items...