Publications

This article explains and evaluates contemporary methods for manufacturing bipolar plates (BPPs) for lowtemperature polymer electrolyte membrane fuel cells (LT-PEMFC) and highlights the potential of new improved approaches. BPPs are an essential component of fuel cells responsible for distributing reaction gases to facilitate efficient conversion of gaseous electrochemical energy to electricity. BPPs must balance technical properties such as electrical and thermal conductivities structural strength and corrosion resistance. Graphitic and metallic materials can meet the required specifications with each material offering distinct advantages and disadvantages. Each materials’ performance is complimented by a comparison of its manufacturability including: the material costs production rates and required capital investment. These results are contextualised with respect to the target applications to identify the challenges and advantages of manufacturing methods of choice for BPPs. This analysis shows that the optimal choice of BPP manufacturing method depends entirely on the needs of the target application in particular the relative importance of manufacturing rate cost and the expected operational life of the bipolar plate to the fuel cell designer.

The Australian transport sector is under increasing pressure to reduce carbon emissions whilst also managing a fuel supply chain that relies heavily on foreign import partners.



Transport in Australia equates to a significant proportion (approximately 18%) of the country’s total greenhouse gas emissions. Due to ongoing population growth these emissions have been steadily rising with the increase of cars on our roads and freight trucks in transit. Coupled with this the transport fuel supply chain is highly reliant on overseas partners – Australia currently imports 90% of its liquid fuel. These two challenges present an interesting dichotomy for the industry incentivising research and development into new technologies that can address one or both of these issues.



Hydrogen is one technology that has the potential to provide a reduction in greenhouse gas emissions as well as a more reliable domestic fuel supply. Hydrogen fuel cell electric vehicles (FCEVs) are an emerging zero-emission alternative for the transport sector which offer a variety of benefits.



Available from the Energy Ministers Website link here

In comparison with the power sector large scale decarbonisation of heat has received relatively little attention at the infrastructural scale despite its importance in the global CO2 emissions landscape. In this study we focus on the regional transition of a heating sector from natural gas-based infrastructure to H2 using mathematical optimisation. A discrete spatio-temporal description of the geographical region of Great Britain was used in addition to a detailed description of all network elements for illustrating the key factors in the design of nation-wide H2 and CO2 infrastructure. We have found that the synergistic deployment of H2 production technologies such as autothermal reforming of methane and biomass gasification with CO2 abatement technologies such as carbon capture and storage (CCS) are critical in achieving cost-effective decarbonisation. We show that both large scale underground H2 storage and water electrolysis provide resilience and flexibility to the heating system competing on cost and deployment rates. The optimal regions for siting H2 production infrastructure are characterised by proximity to: (1) underground H2 storage (2) high demands for H2 (3) geological storage for CO2. Furthermore cost-effective transitions based on a methane reforming pathway may necessitate regional expansions in the supply of natural gas with profound implications for security of supply in nations that are already highly reliant potentially creating an infrastructure lock-in during the near term. We found that the total system cost comprising both investment and operational elements is mostly influenced by the natural gas price followed by biomass price and CapEx of underground caverns. Under a hybrid Regulated Asset Base (RAB) commercial framework with private enterprises delivering production infrastructure the total cost of heat supply over the infrastructure lifetime is estimated as 5.2–8.6 pence per kW h. Due to the higher cost relative to natural gas a Contract for Difference payment between d20 per MW h and d53 per MW h will be necessary for H2-derived heat to be competitive in the market.

The aim of the work is a numerical estimation of the conditional probability of damage to the mine personnel during an accidental explosion of a hydrogen-air mixture. The methodology for determining the parameters of the gas-dynamic process of the explosion of a hydrogen-air cloud in an open and closed space taking into account chemical interaction and space clutter is presented. A computational method based on a probit analysis for determining the damage probability fields of a person exposed to the explosion shock wave has been developed. To automate the computational process the tabular dependence “probit-function-damage probability” is replaced by a piecewise cubic spline. Numerical studies of the influence of the drift working space clutter by an electric locomotive on the distribution of the overpressure of the gaseous medium and the conditional probability of the eardrums rupture and lethal damage to personnel in the accidental zone of the coal mine have been carried out. It was obtained that the closed nature of the working space and its blockage significantly changes the shape and size of the danger zone and requires consideration by an expert at the stage of deciding on the safety level at the mine. The scientific novelty of the method proposed in the work is in taking into account in the mathematical model of the movement of a multi-component chemically reacting gas mixture the effect of compressibility of flow complex terrain (space clutter with equipment) three-dimensional nature of the gas-air mixture dispersion process. The model allows obtaining the space-time distributions of the shock-impulse load of the blast wave that is necessary for determining the non-stationary three-dimensional fields of the conditional probability of damage to the staff on the basis of probit analysis. The developed computational method allows analyzing and forecasting in time and space the conditional probability of damage of varying degrees of severity of personnel who are exposed to an explosive shock wave as an indicator of the safety level of a coal mine.

This paper studies the economic feasibility of installing hydrogen networks for decarbonizing heat in urban areas. The study uses the Heat Infrastructure and Technology (HIT) spatially resolved optimization model to trade-off energy supply infrastructure and end-use technology costs for the most important heat-related energy vectors: gas heat electricity and hydrogen. Two model formulations are applied to a UK urban area: one with an independent hydrogen network and one that allows for retrofitting the gas network into hydrogen. Results show that for average hydrogen price projections cost-effective pathways for heat decarbonization toward 2050 include heat networks supplied by a combination of district-level heat pumps and gas boilers in the domestic and commercial sectors and hydrogen boilers in the domestic sector. For a low hydrogen price scenario when retrofitting the gas network into hydrogen a cost-effective pathway is replacing gas by hydrogen boilers in the commercial sector and a mixture of hydrogen boilers and heat networks supplied by district-level heat pumps gas and hydrogen boilers for the domestic sector. Compared to the first modelled year CO₂ emission reductions of 88% are achieved by 2050. These results build on previous research on the role of hydrogen in cost-effective heat decarbonization pathways.

This is a Network Innovation Allowance funded project overseen by a steering group comprising the UK and Ireland gas network operators (Cadent Gas Networks Ireland National Grid Northern Gas Networks SGN Wales and West). The project follows on from previous studies that modelled the role of green gases in decarbonising the GB economy. The role of this study is to understand the transition from the GB economy today to a decarbonised economy in 2050 focusing on how the transition is achieved and the competing and complementary nature of different low and zero emission fuels and technologies over time.

While the project covers the whole economy it focuses on  transport especially trucks as an early adopter of green gases and as a key enabler of the transition. The study and resulting report are aimed at the gas industry and government and tries to build a green gas decarbonisation narrative supported by a wide range of stakeholders in order clarify the path ahead and thereby focus future efforts on delivering decarbonisation through green gases as quickly as possible.

The objectives of the study are:

• Analyse the complete supply chain production distribution and use of electricity biomethane bio-SNG and hydrogen to understand the role of each fuel and the timeline for scaling up of their use.
• Develop a narrative based on these findings to show how the use of these fuels scales up over time and how they compete and complement one another.

Once a clear narrative to 2050 was developed put togethera series of policy asks and stakeholder actions to show what is required to achieve the narrative. The study included analysis of two scenarios a High Green Gas scenario and a Low Green Gas scenario. The narrative presented here focuses on the High Green Gas scenario with commentary on the Low Green Gas scenario covered in Chapter 6.

Green gases

This report discusses the future role of ‘green gases’ which are biomethane and hydrogen produced from low- and zero-carbon sources each produced via two main methods:

Biomethane from Anaerobic Digestion (AD): A mature technology for turning biological material into a non-fossil form of natural gas (methane). AD plants produce biogas which must then be upgraded to biomethane.

Biomethane from Bio-Substitute Natural Gas (Bio-SNG): This technology is at an earlier stage of development than AD but has the potential to unlock other feedstocks for biomethane production such as waste wood and residual household waste.

Blue Hydrogen: Hydrogen from reformation of natural gas which produces hydrogen and carbon monoxide. 90-95% of the carbon is captured and stored making this a low-carbon form of hydrogen.

Green Hydrogen: Water is split into hydrogen and oxygen via electrolysis using electricity generated by renewables. No carbon emissions are produced so this is zero-carbon hydrogen."

This manuscript presents the results of a multi-lateral international activity intended to understand how to execute a cycle stress test as specified in a chosen standard (GTR SAE ISO EIHP …). The purpose of this work was to establish a harmonized test method protocol to ensure that the same results would be achieved regardless of the testing facility. It was found that accurate temperature measurement of the working fluid is necessary to ensure the test conditions remain within the tolerances specified. Continuous operation is possible with adequate cooling of the working fluid but this becomes more demanding if the cycle frequency increases. Recommendations for future test system design and operation are presented.

Transitioning from fossil fuels to sustainable and green energy sources in mobile applications is a difficult challenge and demands sustained and highly multidisciplinary efforts in R&D. Liquid organic hydrogen carriers (LOHC) offer several advantages over more conventional energy storage solutions but have not been yet demonstrated at scale. Herein we describe the development of an integrated and compact 25 kW formic acid-to-power system by a team of BSc and MSc students. We highlight a number of key engineering challenges encountered during scale-up of the technology and discuss several aspects commonly overlooked by academic researchers. Conclusively we provide a critical outlook and suggest a number of developmental areas currently inhibiting further implementation of the technology.

Hydrogen is expected to be a next-generation energy source that does not emit carbon dioxide but when used as a fuel the issue is the increase in the amount of NOx that is caused by the increase in flame temperature. In this study we experimentally investigated NOx emissions rate when hydrogen was burned in a hydrocarbon gas burner which is used in a wide temperature range. As a result of the experiments the amount of NOx when burning hydrogen in a nozzle mixed burner was twice as high as when burning city gas. However by increasing the flow velocity of the combustion air the amount of NOx could be reduced. In addition by reducing the number of combustion air nozzles rather than decreasing the diameter of the air nozzles a larger recirculation flow could be formed into the furnace and the amount of NOx could be reduced by up to 51%. Furthermore the amount of exhaust gas recirculation was estimated from the reduction rate of NOx and the validity was confirmed by the relationship between adiabatic flame temperature and NOx calculated from the equilibrium calculation by chemical kinetics simulator software.

When looking out to 2050 there is huge uncertainty surrounding how gas will be consumed transported and sourced in Great Britain (GB). The extent of the climate change challenge is now widely accepted and the UK Government has introduced a legislative requirement for aggressive reductions in carbon dioxide (CO2) emissions out to 2050. In addition at European Union (EU) level a package of measures has been implemented to reduce greenhouse gas emissions improve energy efficiency and significantly increase the share of energy produced from renewable sources by 2020. These policy developments naturally raise the question of what role gas has to play in the future energy mix.



To help inform this debate the Energy Networks Association Gas Futures Group (ENA GFG) commissioned Redpoint and Trilemma to undertake a long-range scenario-based modelling study of the future utilisation of gas out to 2050 and the consequential impacts of this for gas networks. Our modelling assumptions draw heavily on the Department of Energy and Climate Change (DECC) 2050 Pathways analysis and we consider that our conclusions are fully compatible with both DECC‟s work and current EU policy objectives.



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