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Feasibility Investigation of Hydrogen Refuelling Infrastructure for Heavy‐Duty Vehicles in Canada
Apr 2022
Publication
A potentially viable solution to the problem of greenhouse gas emissions by vehicles in the transportation sector is the deployment of hydrogen as alternative fuel. A limitation to the diffusion of the hydrogen‐fuelled vehicles option is the intricate refuelling stations that vehicles will require. This study examines the practical use of hydrogen fuel within the internal combustion engine (ICE)‐powered long‐haul heavy‐duty trucking vehicles. Specifically it appraises the techno‐ economic feasibility of constructing a network of long‐haul truck refuelling stations using hydrogen fuel across Canada. Hydrogen fuel is chosen as an option for this study due to its low carbon emissions rate compared to diesel. This study also explores various operational methods including variable technology integration levels and truck traffic flows truck and pipeline delivery of hydrogen to stations and the possibility of producing hydrogen onsite. The proposed models created for this work suggest important parameters for economic development such as capital costs for station construction the selling price of fuel and the total investment cost for the infrastructure of a nation‐ wide refuelling station. Results showed that the selling price of hydrogen gas pipeline delivery op‐ tion is more economically stable. Specifically it was found that at 100% technology integration the range in selling prices was between 8.3 and 25.1 CAD$/kg. Alternatively at 10% technology integration the range was from 12.7 to 34.1 CAD$/kg. Moreover liquid hydrogen which is delivered by trucks generally had the highest selling price due to its very prohibitive storage costs. However truck‐delivered hydrogen stations provided the lowest total investment cost; the highest is shown by pipe‐delivered hydrogen and onsite hydrogen production processes using high technology integration methods. It is worth mentioning that once hydrogen technology is more developed and deployed the refuelling infrastructure cost is likely to decrease considerably. It is expected that the techno‐economic model developed in this work will be useful to design and optimize new and more efficient hydrogen refuelling stations for any ICE vehicles or fuel cell vehicles.
Challenges and Important Considerations When Benchmarking Single-cell Alkaline Electrolyzers
Nov 2021
Publication
This study outlines an approach to identifying the difficulties associated with the bench-marking of alkaline single cells under real electrolyzer conditions. A challenging task in the testing and comparison of different catalysts is obtaining reliable and meaningful benchmarks for these conditions. Negative effects on reproducibility were observed due to the reduction in conditioning time. On the anode side a stable passivation layer of NiO can be formed by annealing of the Ni foams which is even stable during long-term operation. Electrical contact resistance and impedance measurements showed that most of the contact resistance derived from the annealed Ni foam. Additionally analysis of various overvoltages indicated that most of the total overvoltage comes from the anode and cathode activation overpotential. Different morphologies of the substrate material exhibited an influence on the performance of the alkaline single cell based on an increase in the ohmic resistance.
Decentral Hydrogen
Apr 2022
Publication
This concept study extends the power-to-gas approach to small combined heat and power devices in buildings that alternately operate fuel cells and electrolysis. While the heat is used to replace existing fossil heaters on-site the power is either fed into the grid or consumed via heatcoupled electrolysis to balance the grid power at the nearest grid node. In detail the power demand of Germany is simulated as a snapshot for 2030 with 100% renewable sourcing. The standard load profile is supplemented with additional loads from 100% electric heat pumps 100% electric cars and a fully electrified industry. The renewable power is then scaled up to match this demand with historic hourly yield data from 2018/2019. An optimal mix of photovoltaics wind biomass and hydropower is calculated in respect to estimated costs in 2030. Hydrogen has recently entered a large number of national energy roadmaps worldwide. However most of them address the demands of heavy industry and heavy transport which are more difficult to electrify. Hydrogen is understood to be a substitute for fossil fuels which would be continuously imported from non-industrialized countries. This paper focuses on hydrogen as a storage technology in an all-electric system. The target is to model the most cost-effective end-to-end use of local renewable energies including excess hydrogen for the industry. The on-site heat coupling will be the principal argument for decentralisation. Essentially it flattens the future peak from massive usage of electric heat pumps during cold periods. However transition speed will either push the industry or the prosumer approach in front. Batteries are tried out as supplementary components for short-term storage due to their higher round trip efficiencies. Switching the gas net to hydrogen is considered as an alternative to overcome the slow power grid expansions. Further decentral measures are examined in respect to system costs.
Local Degradation Effects in Automotive Size Membrane Electrode Assemblies Under Realistic Operating Conditions
Dec 2019
Publication
In automotive applications the operational parameters for fuel cell (FC) systems can vary over a wide range. To analyze their impact on fuel cell degradation an automotive size single cell was operated under realistic working conditions. The parameter sets were extracted from the FC system modelling based on on-road customer data. The parameter variation included simultaneous variation of the FC load gas pressures cell temperature stoichiometries and relative humidity. Current density distributions and the overall cell voltage were recorded in real time during the tests. The current densities were low at the geometric anode gas outlet and high at the anode gas inlet. After electrochemical tests post mortem analysis was conducted on the membrane electrode assemblies using scanning electron microscopy. The ex-situ analysis showed significant cathode carbon corrosion in areas associated with low current densities. This suggests that fuel starvation close to the anode outlet is the origin of the cathode electrode degradation. The results of the numerical simulations reveal high relative humidity at that region and therefore water flooding is assumed to cause local anode fuel starvation. Even though the hydrogen oxidation reaction has low kinetic overpotentials “local availability” of H2 plays a significant role in maintaining a homogeneous current density distribution and thereby in local degradation of the cathode catalyst layer. The described phenomena occurred while the overall cell voltage remained above 0.3 V. This indicates that only voltage monitoring of fuel cell systems does not contain straightforward information about this type of degradation.
Explosion Characteristics of Hydrogen Gas in Varying Ship Ventilation Tunnel Geometries: An Experimental Study
Apr 2022
Publication
Hydrogen is widely regarded as a key element of prospective energy solutions for alleviating environmental emission problems. However hydrogen is classified as a high-risk gas because of its wide explosive range high overpressure low ignition energy and fast flame propagation speed compared with those of hydrocarbon-based gases. In addition deflagration can develop into detonation in ventilation or explosion guide tunnels if explosion overpressure occurs leading to the explosion of all combustible gases. However quantitative evidence of an increase in the explosion overpressure of ventilation tunnels is unavailable because the explosive characteristics of hydrogen gas are insufficiently understood. Therefore this study investigated an explosion chamber with the shape of a ventilation pipe in a ship compartment. The effect of tunnel length on explosion overpressure was examined experimentally. For quantitative verification the size of the hydrogen gas explosion overpressure was analyzed and compared with experimental values of hydrocarbon-based combustible gases (butane and LPG (propane 98%)). The experimental database can be used for explosion risk analyses of ships when designing ventilation holes and piping systems and developing new safety guidelines for hydrogen carriers and hydrogen-fueled ships.
Optimized Operation Plan for Hydrogen Refueling Station with On-Site Electrolytic Production
Dec 2022
Publication
The cost reduction of hydrogen refueling stations (HRSs) is very important for the popularization of hydrogen vehicles. This paper proposes an optimized operation algorithm based on hydrogen energy demand estimation for on-site hydrogen refueling stations. Firstly the user’s hydrogen demand was estimated based on the simulation of their hydrogenation behavior. Secondly mixed integer linear programming method was used to optimize the operation of the hydrogen refueling station to minimize the unit hydrogen energy cost by using the peak–valley difference of the electricity price. We then used three typical scenario cases to evaluate the optimized operation method. The results show that the optimized operation method proposed in this paper can effectively reduce the rated configuration of electrolyzer and storage tank for HRS and can significantly reduce the unit hydrogen energy cost considering the construction cost compared with the traditional method. Therefore the optimization operation method of a local hydrogen production and hydrogen refueling station proposed in this paper can reduce the cost of a hydrogen refueling station and accelerate the popularization of hydrogen energy vehicles. Finally the scope of application of the proposed optimization method and the influence of the variation of the electricity price curve and the unit cost of the electrolyzer are discussed.
Sustainable Hydrogen Society - Vision, Findings and Development of a Hydrogen Economy Using the Example of Austria
Oct 2021
Publication
Based on technical environmental economic and social facts and recent findings the feasibility of the transition from our current fossil age to the new green age is analyzed in detail at both global and local level. To avert the threats of health problems environmental pollution and climate change to our quality and standard of life a twofold radical paradigm shift is outlined: Green Energy Revolution means the complete change from fossil-based to green primary energy sources such as sun wind water environmental heat and biomass; Green Hydrogen Society means the complete change from fossil-based final energy to green electricity and green hydrogen in all areas of mobility industries households and energy services. Renewable energies offer a green future and are in combination with electrochemical machines such as electrolysers batteries and fuel cells able to achieve higher efficiencies and zero emissions.
Global Energy Review 2020- The Impacts of the Covid-19 Crisis on Global Energy Demand and CO2 Emissions
Apr 2020
Publication
In response to the exceptional circumstances stemming from the coronavirus pandemic the annual IEA Global Energy Review has expanded its coverage to include real-time analysis of developments to date in 2020 and possible directions for the rest of the year. In addition to reviewing 2019 energy and CO2 emissions data by fuel and country for this section of the Global Energy Review we have tracked energy use by country and fuel over the past three months and in some cases – such as electricity – in real time. Some tracking will continue on a weekly basis. The uncertainty surrounding public health the economy and hence energy over the rest of 2020 is unprecedented. This analysis therefore not only charts a possible path for energy use and CO2 emissions in 2020 but also highlights the many factors that could lead to differing outcomes. We draw key lessons on how to navigate this once-in-a-century crisis.
Link to Document on IEA websitte
Link to Document on IEA websitte
Statistics, Lessons Learned and Recommendations from Analysis of HIAD 2.0 Database
Mar 2022
Publication
The manuscript firstly describes the data collection and validation process for the European Hydrogen Incidents and Accidents Database (HIAD 2.0) a public repository tool collecting systematic data on hydrogen-related incidents and near-misses. This is followed by an overview of HIAD 2.0 which currently contains 706 events. Subsequently the approaches and procedures followed by the authors to derive lessons learned and formulate recommendations from the events are described. The lessons learned have been divided into four categories including system design; system manufacturing installation and modification; human factors and emergency response. An overarching lesson learned is that minor events which occurred simultaneously could still result in serious consequences echoing James Reason's Swiss Cheese theory. Recommendations were formulated in relation to the established safety principles adapted for hydrogen by the European Hydrogen Safety Panel considering operational modes industrial sectors and human factors. This work provide an important contribution to the safety of systems involving hydrogen benefitting technical safety engineers emergency responders and emergency services. The lesson learned and the discussion derived from the statistics can also be used in training and risk assessment studies being of equal importance to promote and assist the development of sound safety culture in organisations.
Effect of Hydrogen-diesel Fuel Co-combustion on Exhaust Emissions with Verification Using an Inecylinder Gas Sampling Technique
Aug 2014
Publication
The paper presents an experimental investigation of hydrogen-diesel fuel co-combustion carried out on a naturally aspirated direct injection diesel engine. The engine was supplied with a range of hydrogen-diesel fuel mixture proportions to study the effect of hydrogen addition (aspirated with the intake air) on combustion and exhaust emissions. The tests were performed at fixed diesel injection periods with hydrogen added to vary the engine load between 0 and 6 bar IMEP. In addition a novel inecylinder gas sampling technique was employed to measure species concentrations in the engine cylinder at two inecylinder locations and at various instants during the combustion process. The results showed a decrease in the particulates CO and THC emissions and a slight increase in CO2 emissions with the addition of hydrogen with fixed diesel fuel injection periods. NOx emissions increased steeply with hydrogen addition but only when the combined diesel and hydrogen co-combustion temperatures exceeded the threshold temperature for NOx formation. The inecylinder gas sampling results showed higher NOx levels between adjacent spray cones in comparison to sampling within an individual spray cone.
Vertical Turbulent Buoyant Helium Jet - CFD Modelling and Validation
Sep 2005
Publication
In this paper a vertical turbulent round jet of helium was studied numerically using the PHOENICS software package. The flow was assumed to be steady incompressible and turbulent. The jet discharge Froude number was 14000 and the turbulent Schmidt number was 0.7. The incompressible Reynolds average Navier-Stokes equations and helium transport equation expressed in 2-D axisymmetric domain were applied to model the underlying helium release. The k-e RNG turbulence model was used for the calculations of the corresponding turbulent viscosity diffusivity velocity and concentration fields in the domain. The simulation results are compared with the experimental measurements from the earlier published studies on helium jets in non-buoyant jet region (NBJ) intermediate region (I) and buoyant plume region (BP). The numerical results show that the radial profiles of mean velocity and mean concentration are consistent with the empirical data scaled by the effective diameter and density-ratio dependence. The mean velocity and concentration fields along the axis of the jet agree with the decay laws correlated from the previous experiments. The discrepancy between the numerical and experimental data is within 10% proving that the current CFD model for gas release and dispersion is robust accurate and reliable and that the CFD technique can be used as an alternative to the experiments with similar helium jets. The authors believe that the current CFD model is well validated through this study and can be further extended to predict similar hydrogen releases and dispersion if the model is properly applied with hydrogen properties.
Decarbonizing Vehicle Transportation with Hydrogen from Biomass Gasification: An Assessment in the Nigerian Urban Environment
Apr 2022
Publication
Tailpipe emissions from vehicles consist of CO2 and other greenhouse gases which con‐ tribute immensely to the rise in global temperatures. Green hydrogen produced from the gasification of biomass can reduce the amount of CO2 emissions to zero. This study aims to provide a modelling framework to optimize the production of hydrogen from biomass waste obtained from different cities for use in the road transport sector in Nigeria. A gasification model with post‐treatment shift conversion and CO2 removal by adsorption is proposed. In this study six cities are simulated based on technical and environmental considerations using the Aspen Plus software package. The results revealed that Kaduna has the highest hydrogen generation potential of 0.148 million metric tons per year which could reduce CO2 emissions to 1.60 and 1.524 million metric tons by the dis‐ placement of an equivalent volume of gasoline and diesel. This amounts to cost savings of NGN 116 and 161.8 billion for gasoline and diesel respectively. In addition the results of the sensitivity analysis revealed that the steam‐to‐biomass ratio and the temperature of gasification are positively correlated with the amount of avoided CO2 emissions while the equivalence ratio shows a negative correlation.
Everything About Hydrogen Podcast: Is This the End of the Diesel Train?
Jan 2020
Publication
For this show the team are taking a dive into the world of hydrogen trains and who better to speak to this space than Mike Muldoon Head of Business Development and Marketing for Alstom UK&I. Alstom have been the pioneers of hydrogen powered rail and in addition to two operating trains in Germany have secured over Eur500 million of orders for hydrogen trains. On the show we talk to Mike about why Alstom see hydrogen as a key part of the evolution of the rail industry towards zero emissions and why hydrogen today is such a compelling proposition for operators and investors.
The podcast can be found on their website
The podcast can be found on their website
Optimal Scheduling of Electricity-Hydrogen Coupling Virtual Power Plant Considering Hydrogen Load Response
Mar 2024
Publication
With the rapid development of hydrogen production by water electrolysis the coupling between the electricity-hydrogen system has become closer providing an effective way to consume surplus new energy generation. As a form of centralized management of distributed energy resources virtual power plants can aggregate the integrated energy production and consumption segments in a certain region and participate in electricity market transactions as a single entity to enhance overall revenue. Based on this this paper proposes an optimal scheduling model of an electricity-hydrogen coupling virtual power plant (EHC-VPP) considering hydrogen load response relying on hydrogen to ammonia as a flexibly adjustable load-side resource in the EHC-VPP to enable the VPP to participate in the day-ahead energy market to maximize benefits. In addition this paper also considers the impact of the carbon emission penalty to practice the green development concept of energy saving and emission reduction. To validate the economy of the proposed optimization scheduling method in this paper the optimization scheduling results under three different operation scenarios are compared and analyzed. The results show that considering the hydrogen load response and fully exploiting the flexibility resources of the EHC-VPP can further reduce the system operating cost and improve the overall operating efficiency.
A Coupled Transient Gas Flow Calculation with a Simultaneous Calorific-value-gradient Improved Hydrogen Tracking
Apr 2022
Publication
Gas systems can provide considerable flexibility in integrated energy systems to accommodate hydrogen produced from Power-to-Hydrogen units using excess volatile renewable energy generation. To use the flexibility in integrated energy systems while ensuring a secure and reliable system operation gas system operators need to accurately and easily analyze the effects of varying hydrogen levels on the dynamic gas behavior and vice versa. Existing methods for hydrogen tracking however either solve the hydrogen propagation and dynamic gas behavior separately or must cope with a large inaccuracy. Hence existing methods do not allow an accurate and coupled analysis of gas systems in integrated energy systems considering varying hydrogen levels. This paper proposes a calorific-value-gradient method which can accurately track the propagation of varying hydrogen levels in a gas system even with large simulation time increments of up to one hour. The new method is joined and simultaneously solved with an implicit finite difference scheme describing the transient gas behavior in a single equation system in a coupled Newton–Raphson gas flow calculation. As larger simulation time increments can be chosen without reducing the accuracy the computation time can be strongly reduced compared to existing Euler-based methods. With its high accuracy and its coupled approach this paper provides gas system operators a method to accurately analyze how the propagation of hydrogen affects the entire gas system. With its coupled approach the presented method can enhance the investigation of integrated energy systems as the transient gas behavior and varying hydrogen propagation of the gas system can be easily included in such analyses.
Net Zero – Technical Report
May 2019
Publication
This technical report accompanies the ‘Net Zero’ advice report which is the Committee’s recommendation to the UK Government and Devolved Administrations on the date for a net-zero emissions target in the UK and revised long-term targets in Scotland and Wales.<br/>The conclusions in our advice report are supported by detailed analysis that has been carried out for each sector of the economy plus consideration of F-gas emissions and greenhouse gas removals. The purpose of this technical report is to lay out that analysis.
Addressing H-Material Interaction in Fast Diffusion Materials—A Feasibility Study on a Complex Phase Steel
Oct 2020
Publication
Hydrogen embrittlement (HE) is one of the main limitations in the use of advanced high-strength steels in the automotive industry. To have a better understanding of the interaction between hydrogen (H) and a complex phase steel an in-situ method with plasma charging was applied in order to provide continuous H supply during mechanical testing in order to avoid H outgassing. For such fast-H diffusion materials only direct observation during in-situ charging allows for addressing H effects on materials. Different plasma charging conditions were analysed yet there was not a pronounced effect on the mechanical properties. The H concentration was calculated while using a simple analytical model as well as a simulation approach resulting in consistent low H values below the critical concentration to produce embrittlement. However the dimple size decreased in the presence of H and with increasing charging time the crack propagation rate increased. The rate dependence of flow properties of the material was also investigated proving that the material has no strain rate sensitivity which confirmed that the crack propagation rate increased due to H effects. Even though the H concentration was low in the experiments that are presented here different technological alternatives can be implemented in order to increase the maximum solute concentration.
Modelling of H2 Dispersion and Combustion Phenomena Using CFD Codes
Sep 2005
Publication
Computational Fluid Dynamics codes are increasingly being considered for safety assessment demonstrations in many industrial fields as tools to model accidental phenomena and to design mitigation (risk reducing) systems. Thus they naturally complement experimental programmes which may be expensive to run or difficult to set up. However to trust numerical simulations the validity of the codes must be firmly established and a certain number of error sources (user effect modelling errors discretization errors etc) reduced to the minimum. Code validation and establishment of “best practice guidelines” in the application of simulation tools to hydrogen safety assessment are some of the objectives pursued by the HYSAFE Network of Excellence. This paper will contribute to these goals by describing some of the validation efforts that CEA is making in the areas of release dispersion combustion and mitigation thereby proposing the outline of a validation matrix for hydrogen safety problems.
Vented Explosion Overpressures From Combustion of Hydrogen and Hydrocarbon Mixtures
Sep 2009
Publication
Experimental data obtained for hydrogen mixtures in a room-size enclosure are presented and compared with data for propane and methane mixtures. This set of data was also used to develop a three-dimensional gas dynamic model for the simulation of gaseous combustion in vented enclosures. The experiments were performed in a 64 m3 chamber with dimensions of 4.6 × 4.6 × 3.0 m and a vent opening on one side and vent areas of either 2.7 or 5.4 m2 were used. Tests were performed for three ignition locations at the wall opposite the vent at the center of the chamber or at the center of the wall containing the vent. Hydrogen–air mixtures with concentrations close 18% vol. were compared with stoichiometric propane–air and methane–air mixtures. Pressure data as function of time and flame time-of-arrival data were obtained both inside and outside the chamber near the vent. Modelling was based on a Large Eddy Simulation (LES) solver created using the OpenFOAM CFD toolbox using sub-grid turbulence and flame wrinkling models. A comparison of these simulations with experimental data is discussed.
Prediction of Third Party Damage Failure Frequency for Pipelines Transporting Mixtures of Natural Gas and Hydrogen
Sep 2009
Publication
As Europe is gradually moving towards a hydrogen based society it has been acknowledged that adding certain amount of hydrogen as a clean energy carrier to the existing natural gas pipeline will help reduce the CO2 emissions which contribute to the greenhouse effect. On the other hand hydrogen has been demonstrated to be able to change the behaviour of the pipeline steel such as lower toughness and faster crack growth due to hydrogen embrittlement. Therefore it is necessary that the risks associated with the failure of the pipeline carrying mixtures of natural gas and hydrogen be assessed.<br/>The study reported in this paper is part of European NATURALHY project whose aim is to investigate the possibility of using the existing natural gas transmission pipelines to convey natural gas/hydrogen mixtures. According to the EGIG database the most common cause of failure for the existing natural gas pipelines is third party damage which mainly refers to a gouge a dent/gouge combination of known geometry. Among third party damage failures 90% are the result of immediate failure i.e. leakage or rupture of the pipeline and only 10% of them are the result of delayed failure. While its not expected that hydrogen will impact the immediate failure it could increase the vulnerability of the pipe to delayed failure through the initiation or activation of crack like defects.<br/>This paper will present a methodology to predict the probability of increased failures and describe a software tool that has been developed to perform the calculations.
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