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Lessons Learned from Large Scale Hydrogen Production Project
Sep 2023
Publication
In August 2022 Shell started construction of Holland Hydrogen I (HH I) a 200 MW electrolyser plant in the port of Rotterdam’s industrial zone on Maasvlakte II in the Netherlands. HH I will produce up to 60000 kg of renewable hydrogen per day. The development and demonstration of a safe layout and plant design had been challenging due to ambitious HH I project premises many technical novelties common uncertainties in hydrogen leak effect prediction a lack of large-scale water electrolyzer operating history and limited standardization in this industry sector. This paper provides an industry perspective of the major challenges in commercial electrolyzer plant HSSE risk assessment and risk mitigation work processes required to develop and demonstrate a safe design and it describes lessons learned in this area during the HH I project. Furthermore the paper lists major common gaps in relevant knowledge engineering tools standards and OEM deliverables that need closure to enable future commercial electrolyzer plant projects to develop an economically viable and plant design and layout more efficiently and cost-effectively.
Investigation of Different Load Characteristics, Component Dimensioning, and System Scaling for the Optimized Design of a Hybrid Hydrogen-Based PV Energy System
Jul 2023
Publication
The realization of a carbon-neutral civilization which has been set as a goal for the coming decades goes directly hand-in-hand with the need for an energy system based on renewable energies (REs). Due to the strong weather-related daily and seasonal fluctuations in supply of REs suitable energy storage devices must be included for such energy systems. For this purpose an energy system model featuring hybrid energy storage consisting of a hydrogen unit (for long-term storage) and a lithium-ion storage device (for short-term storage) was developed. With a proper design such a system can ensure a year-round energy supply by using electricity generated by photovoltaics (PVs). In the energy system that was investigated hydrogen (H2) was produced by using an electrolyser (ELY) with a PV surplus during the summer months and then stored in an H2 tank. During the winter due to the lack of PV power the H2 is converted back into electricity and heat by a fuel cell (FC). While the components of such a system are expensive a resource- and cost-efficient layout is important. For this purpose a Matlab/Simulink model that enabled an energy balance analysis and a component lifetime forecast was developed. With this model the results of extensive parameter studies allowed an optimized system layout to be created for specific applications. The parameter studies covered different focal points. Several ELY and FC layouts different load characteristics different system scales different weather conditions and different load levels—especially in winter with variations in heating demand—were investigated.
Centralized Offshore Hydrogen Production from Wind Farms in the Baltic Sea Area—A Study Case for Poland
Aug 2023
Publication
In Poland hydrogen production should be carried out using renewable energy sources particularly wind energy (as this is the most efficient zero-emission technology available). According to hydrogen demand in Poland and to ensure stability as well as security of energy supply and also the realization of energy policy for the EU it is necessary to use offshore wind energy for direct hydrogen production. In this study a centralized offshore hydrogen production system in the Baltic Sea area was presented. The goal of our research was to explore the possibility of producing hydrogen using offshore wind energy. After analyzing wind conditions and calculating the capacity of the proposed wind farm a 600 MW offshore hydrogen platform was designed along with a pipeline to transport hydrogen to onshore storage facilities. Taking into account Poland’s Baltic Sea area wind conditions with capacity factor between 45 and 50% and having obtained results with highest monthly average output of 3508.85 t of hydrogen it should be assumed that green hydrogen production will reach profitability most quickly with electricity from offshore wind farms.
Hydrogen Fuel Quality from Two Main Production Processes: Steam Methane Reforming and Proton Exchange Membrane Water Electrolysis
Oct 2019
Publication
Thomas Bacquart,
Karine Arrhenius,
Stefan Persijn,
Andrés Rojo,
Fabien Auprêtre,
Bruno Gozlan,
Abigail Morris,
Andreas Fischer,
Arul Murugan,
Sam Bartlett,
Niamh Moore,
Guillaume Doucet,
François Laridant,
Eric Gernot,
Teresa E. Fernandez,
Concepcion Gomez,
Martine Carré,
Guy De Reals and
Frédérique Haloua
The absence of contaminants in the hydrogen delivered at the hydrogen refuelling station is critical to ensure the length life of FCEV. Hydrogen quality has to be ensured according to the two international standards ISO 14687–2:2012 and ISO/DIS 19880-8. Amount fraction of contaminants from the two hydrogen production processes steam methane reforming and PEM water electrolyser is not clearly documented. Twenty five different hydrogen samples were taken and analysed for all contaminants listed in ISO 14687-2. The first results of hydrogen quality from production processes: PEM water electrolysis with TSA and SMR with PSA are presented. The results on more than 16 different plants or occasions demonstrated that in all cases the 13 compounds listed in ISO 14687 were below the threshold of the international standards. Several contaminated hydrogen samples demonstrated the needs for validated and standardised sampling system and procedure. The results validated the probability of contaminants presence proposed in ISO/DIS 19880-8. It will support the implementation of ISO/ DIS 19880-8 and the development of hydrogen quality control monitoring plan. It is recommended to extend the study to other production method (i.e. alkaline electrolysis) the HRS supply chain (i.e. compressor) to support the technology growth.
Circular Economy for the Energy System as a Leverage for Low-carbon Transition: Long-Ter, Analysis of the Case of the South-East Region of France
Mar 2024
Publication
The circular economy is a decisive strategy for reconciling economic development and the environment. In France the CE was introduced into the law in 2015 with the objective of closing the loop. The legislation also delegates energy policy towards the French regions by granting them the jurisdiction to directly plan the energy–climate issues on their territory and to develop local energy resources. Thereby the SUD PACA region has redefined its objectives and targeted carbon neutrality and the transition to a CE by 2050. To study this transition we developed a TIMESPACA optimization model. The results show that following a CE perspective to develop a local energy system could contribute to reducing CO2 emissions by 50% in final energy consumption and reaching almost free electricity production. To obtain greater reductions the development of the regional energy systems should follow a careful policy design favoring the transition to low energy-consuming behavior and the strategical allocation of resources across the different sectors. Biomethane should be allocated to the buildings and industrial sector while hydrogen should be deployed for buses and freight transport vehicles.
Evaluation of Process Simulation and Reactor Technologies of an Integrated Power-to-liquid Plant at a Cement Factory
Mar 2023
Publication
A novel carbon capture and utilization (CCU) process is described in which process-related carbon dioxide is captured from cement plant exhaust gas (10000 tons/year) and converted with green hydrogen in a Fischer Tropsch synthesis to liquid mainly paraffinic hydrocarbons (syncrude approx. 3000 tons/year) which is finally processed to polyolefins. This CCU process chain is simulated with the software package ASPEN Plus V12.1®. In a first step the influence of hydrogen production technology such as PEM and SOEC and reverse water-gas shift reactor (rWGS) technology (electrified and autothermal design) on plant specific efficiencies (Power-to-Liquid PtL carbon conversion) product volumes and investment operating and net production costs (NPC) is investigated. Furthermore process routes reducing the CO2 content in the Fischer Tropsch feed gas are elaborated implementing a CO2 separation unit or recycle streams back to the rWGS reactor. Unexpectedly CO2 capture and recycle streams back to the rWGS show no significant impact on the performance of each process scenario particularly in terms of the product quantity. However lower PtL efficiencies and higher NPC are noticeable for these cases. The techno-economic assessment reveals that the use of a SOEC and an electrified rWGS reactor offers the technologically best and economically most optimized process chain with NPC of 8.40 EUR/kgsyncrude a PtL efficiency of 54% and a carbon conversion of 85%.
Utilization of Food Waste for Hydrogen-based Power Generation: Evidence from Four Cities in Ghana
Mar 2023
Publication
Hydrogen gas will be an essential energy carrier for global energy systems in the future. However non-renewable sources account for 96% of the production. Food wastes have high hydrogen generation potential which can positively influence global production and reduce greenhouse gas (GHG) emissions. The study evaluates the potential of food waste hydrogen-based power generation through biogas steam reforming and its environmental and economic impact in major Ghanaian cities. The results highlight that the annual hydrogen generation in Kumasi had the highest share of 40.73 kt followed by Accra with 31.62 kt while the least potential was in Tamale (3.41 kt). About 2073.38 kt was generated in all the major cities. Hydrogen output is predicted to increase from 54.61 kt in 2007 to 119.80 kt by 2030. Kumasi produced 977.54 kt of hydrogen throughout the 24-year period followed by Accra with 759.76 kt Secondi-Takoradi with 255.23 kt and Tamale with 81.85 kt. According to the current study Kumasi had the largest percentage contribution of hydrogen (47.15%) followed by Accra (36.60%) Secondi-Takoradi (12.31%) and Tamale (3.95%). The annual power generation potential in Kumasi and Accra was 73.24 GWh and 56.85 GWh. Kumasi and Accra could offset 8.19% and 6.36% of Ghana's electricity consumption. The total electricity potential of 3728.35 GWh could displace 17.37% of Ghana's power consumption. This electricity generated had a fossil diesel displacement capacity of 1125.90 ML and could reduce GHG emissions by 3060.20 kt CO2 eq. Based on the findings the total GHG savings could offset 8.13% of Ghana's carbon emissions. The cost of power generation from hydrogen is $ 0.074/kWh with an annual positive net present value of $ 658.80 million and a benefit-to-cost ratio of 3.43. The study lays the foundation and opens policy windows for sustainable hydrogen power generation in Ghana and other African countries.
Assessment of Greenhouse Gas Emissions from Hydrogen Production Processes: Turquoise Hydrogen vs. Steam Methane Reforming
Nov 2022
Publication
Hydrogen has received substantial attention because of its diverse application in the energy sector. Steam methane reforming (SMR) dominates the current hydrogen production and is the least expensive endothermic reaction to produce grey hydrogen. This technology provides the advantages of low cost and high energy efficiency; however it emits an enormous amount of CO2. Carbon capture storage (CCS) technology helps reduce these emissions by 47% to 53% producing blue hydrogen. Methane pyrolysis is an alternative to SMR that produces (ideally) CO2-free turquoise hydrogen. In practice methane pyrolysis reduces CO2 emissions by 71% compared to grey hydrogen and 46% compared to blue hydrogen. While carbon dioxide emissions decrease with CCS fugitive methane emissions (FMEs) for blue and turquoise hydrogen are higher than those for grey hydrogen because of the increased use of natural gas to power carbon capture. We undertake FMEs of 3.6% of natural gas consumption for individual processes. In this study we also explore the utilization of biogas as a feedstock and additional Boudouard reactions for efficient utilization of solid carbon from methane pyrolysis and carbon dioxide from biogas. The present study focuses on possible ways to reduce overall emissions from turquoise hydrogen to provide solutions for a sustainable low-CO2 energy source.
Modelling of Hydrogen-blended Dual-fuel Combustion using Flamelet-generated Manifold and Preferential Diffusion Effects
Oct 2022
Publication
In the present study Reynolds-Averaged Navier-Stokes simulations together with a novel flamelet generated manifold (FGM) hybrid combustion model incorporating preferential diffusion effects is utilised for the investigation of a hydrogen-blended diesel-hydrogen dual-fuel engine combustion process with high hydrogen energy share. The FGM hybrid combustion model was developed by coupling laminar flamelet databases obtained from diffusion flamelets and premixed flamelets. The model employed three control variables namely mixture fraction reaction progress variable and enthalpy. The preferential diffusion effects were included in the laminar flamelet calculations and in the diffusion terms in the transport equations of the control variables. The resulting model is then validated against an experimental diesel-hydrogen dual-fuel combustion engine. The results show that the FGM hybrid combustion model incorporating preferential diffusion effects in the flame chemistry and transport equations yields better predictions with good accuracy for the in-cylinder characteristics. The inclusion of preferential diffusion effects in the flame chemistry and transport equations was found to predict well several characteristics of the diesel-hydrogen dual-fuel combustion process: 1) ignition delay 2) start and end of combustion 3) faster flame propagation and quicker burning rate of hydrogen 4) high temperature combustion due to highly reactive nature of hydrogen radicals 5) peak values of the heat release rate due to high temperature combustion of the partially premixed pilot fuel spray with entrained hydrogen/air and then background hydrogen-air premixed mixture. The comparison between diesel-hydrogen dual-fuel combustion and diesel only combustion shows early start of combustion longer ignition delay time higher flame temperature and NOx emissions for dual-fuel combustion compared to diesel only combustion.
Combustion Characterization of Hybrid Methane-hydrogen Gas in Domestic Swirl Stoves
Oct 2022
Publication
Combustion of hybrid natural gas (methane) and hydrogen mixture in domestic swirl stoves has been characterized using hot-state experiments and numerical analysis. The detailed combustion mechanism of methane and hydrogen (GRI-Mech 3.0) has been simplified to obtain reduced number of chemical reactions involved (82 % reduction). The novel simplified combustion mechanism developed has been used to obtain combustion characteristics of hybrid methane-hydrogen mixture. The difference between the calculations from the detailed and the simplified mechanisms has been found to be Combustion of hybrid natural gas (methane) and hydrogen mixture in domestic swirl stoves has been characterized using hot-state experiments and numerical analysis. The detailed combustion mechanism of methane and hydrogen (GRI-Mech 3.0) has been simplified to obtain reduced number of chemical reactions involved (82 % reduction). The novel simplified combustion mechanism developed has been used to obtain combustion characteristics of hybrid methane-hydrogen mixture. The difference between the calculations from the detailed and the simplified mechanisms has been found to be <1 %. A numerical model based on the simplified combustion model is developed rigorously tested and validated against hot-state tests. The results depict that the maximum difference in combustion zone’s average temperature is <13 %. The investigations have then been extended to hybrid methane-hydrogen mixtures with varying volume fraction of hydrogen. The results show that for a mixture containing 15 % hydrogen the release of CO due to combustion reduces by 25 % while the combustion zone’s average temperature reduces by 6.7 %. The numerical results and hot-state tests both confirm that the temperature remains stable when hybrid methane-hydrogen mixture is used in domestic swirl gas stoves demonstrating its effectiveness in cooking processes.
Life Cycle Assessment of Hydrogen Production from Coal Gasification as an Alternative Transport Fuel
Dec 2022
Publication
The gasification of Polish coal to produce hydrogen could help to make the country independent of oil and gas imports and assist in the rational energy transition from gray to green hydrogen. When taking strategic economic or legislative decisions one should be guided not only by the level of CO2 emissions from the production process but also by other environmental impact factors obtained from comprehensive environmental analyses. This paper presents an analysis of the life cycle of hydrogen by coal gasification and its application in a vehicle powered by FCEV cells. All the main stages of hydrogen fuel production by Shell technology as well as hydrogen compression and transport to the distribution point are included in the analyses. In total two fuel production scenarios were considered: with and without sequestration of the carbon dioxide captured in the process. Life cycle analysis was performed according to the procedures and assumptions proposed in the FC-Hy Guide Guidance Document for performing LCAs on Fuel Cells and H2 Technologies by the CML baseline method. By applying the CO2 sequestration operation the GHG emissions rate for the assumed functional unit can be reduced by approximately 44% from 34.8 kg CO2-eq to 19.5 kg CO2-eq but this involves a concomitant increase in the acidification rate from 3.64·10−2 kg SO2-eq to 3.78·10−2 kg SO2-eq in the eutrophication index from 5.18·10−2 kg PO3− 4-eq to 5.57·10−2 kg PO3− 4-eq and in the abiotic depletion index from 405 MJ to 414 MJ and from 1.54·10−5 kg Sbeq to 1.61·10−5 kg Sbeq.
Frequency Regulation of an Islanded Microgrid Using Hydrogen Energy Storage Systems: A Data-Driven Control Approach
Nov 2022
Publication
Hydrogen energy storage (HES) systems have recently received attention due to their potential to support real-time power balancing in a power grid. This paper proposes a data-driven model predictive control (MPC) strategy for HES systems in coordination with distributed generators (DGs) in an islanded microgrid (MG). In the proposed strategy a data-driven model of the HES system is developed to reflect interactive operations of an electrolyzer hydrogen tank and fuel cell and hence the optimal power sharing with DGs is achieved to support real-time grid frequency regulation (FR). The MG-level controller cooperates with a device-level controller of the HES system that overrides the FR support based on the level of hydrogen. Small-signal analysis is used to evaluate the contribution of FR support. Simulation case studies are also carried out to verify the accuracy of the data-driven model and the proposed strategy is effective for improving the real-time MG frequency regulation compared with the conventional PI-based strategy.
Current State of Technology of Fuel Cell Power Systems for Autonomous Underwater Vehicles
Jul 2014
Publication
Autonomous Underwater Vehicles (AUVs) are vehicles that are primarily used to accomplish oceanographic research data collection and auxiliary offshore tasks. At the present time they are usually powered by lithium-ion secondary batteries which have insufficient specific energies. In order for this technology to achieve a mature state increased endurance is required. Fuel cell power systems have been identified as an effective means to achieve this endurance but no implementation in a commercial device has yet been realized. This paper summarizes the current state of development of the technology in this field of research. First the most adequate type of fuel cell for this application is discussed. The prototypes and design concepts of AUVs powered by fuel cells which have been developed in the last few years are described. Possible commercial and experimental fuel cell stack options are analyzed examining solutions adopted in the analogous aerial vehicle applications as well as the underwater ones to see if integration in an AUV is feasible. Current solutions in oxygen and hydrogen storage systems are overviewed and energy density is objectively compared between battery power systems and fuel cell power systems for AUVs. A couple of system configuration solutions are described including the necessary lithium-ion battery hybrid system. Finally some closing remarks on the future of this technology are given.
Investigation on Green Hydrogen Generation Devices Dedicated for Integrated Renewable Energy Farm: Solar and Wind
Oct 2022
Publication
This study presents a comprehensive methodology to evaluate plants that integrate renewable energy sources and hydrogen generation devices. The paper focuses on presenting the methods for devices’ operation assessment taking into account the annual operation. Multiple effectiveness indices have been presented. On the basis of experimental investigation with the hydrogen generator the methods for assessing its operation during start-up phase and sudden change in the supply current were proposed. The results of the experiments and the provided mathematical models show that dynamics of the hydrogen generator should be taken into account when selecting the suitable device for cooperation with variable renewable energy. It is especially important for multiple start-ups throughout the day due to significant differences in the amount of hydrogen produced by devices characterized by the same efficiency yet various time constants. Methodology for selecting the optimal nominal power for hydrogen generator to cooperate with given renewable sources was developed. It was proven the optimal power depends on the type of the renewable source and minimal load of the hydrogen generator. Several case studies including the integration of wind and solar energy farms to yield a 10 MW renewable energy farm were considered and the minimal load of the hydrogen generator impacts the annual operation of the device has been presented. The paper provides a set of tools to contribute to the development of sustainable energy plants. The methods proposed in this paper are universal and can be used for various renewable energy sources.
Breaking the Hard-to-abate Bottleneck in China’s Path to Carbon Neutrality with Clean Hydrogen
Sep 2022
Publication
Countries such as China are facing a bottleneck in their paths to carbon neutrality: abating emissions in heavy industries and heavy-duty transport. There are few in-depth studies of the prospective role for clean hydrogen in these ‘hard-to-abate’ (HTA) sectors. Here we carry out an integrated dynamic least-cost modelling analysis. Results show that first clean hydrogen can be both a major energy carrier and feedstock that can significantly reduce carbon emissions of heavy industry. It can also fuel up to 50% of China’s heavy-duty truck and bus fleets by 2060 and significant shares of shipping. Second a realistic clean hydrogen scenario that reaches 65.7 Mt of production in 2060 could avoid US$1.72 trillion of new investment compared with a no-hydrogen scenario. This study provides evidence of the value of clean hydrogen in HTA sectors for China and countries facing similar challenges in reducing emissions to achieve net-zero goals.
Climate Change Impacts on Gaseous Hydrogen (H2) Potential Produced by Photovoltaic Electrolysis for Stand-Alone or Grid Applications in Europe
Dec 2022
Publication
The EU’s hydrogen strategy consists of studying the potential for renewable hydrogen to help decarbonize the EU in a cost-effective way. Today hydrogen accounts for less than 2% of Europe’s energy consumption. It is primarily used to produce chemical products. However 96% of this hydrogen production is through natural gas leading to significant amounts of CO2 emissions. In this paper we investigated PV electrolysis H2 gas (noted H2(g)) production for mapping this resource at Europe’s scale. The Cordex/Copernicus RCPs scenarios allow for evaluating the impact of climate changes on the H2 -produced mass and the equivalent energy according to both extreme RCPs scenarios. New linear regressions are investigated to study the great dependence in H2(g) produced masses (kg·yr−1 ) and equivalent energies (MWh·yr−1 ) for European countries. Computational scenarios are investigated from a reference year (2005) to the end of the century (2100) by steps of 5 years. According to RCPs 2.6 (favorable)/8.5 (extreme) 31.7% and 77.4% of Europe’s area presents a decrease of H2(g)-produced masses between 2005 and 2100. For the unfavorable scenario (8.5) only a few regions located in the northeast of France Germany Austria Romania Bulgaria and Greece present a positive balance in H2(g) production for supplying remote houses or smart grids in electricity and heat energy.
Hydrogen Application as a Fuel in Internal Combustion Engines
Mar 2023
Publication
Hydrogen is the energy vector that will lead us toward a more sustainable future. It could be the fuel of both fuel cells and internal combustion engines. Internal combustion engines are today the only motors characterized by high reliability duration and specific power and low cost per power unit. The most immediate solution for the near future could be the application of hydrogen as a fuel in modern internal combustion engines. This solution has advantages and disadvantages: specific physical chemical and operational properties of hydrogen require attention. Hydrogen is the only fuel that could potentially produce no carbon carbon monoxide and carbon dioxide emissions. It also allows high engine efficiency and low nitrogen oxide emissions. Hydrogen has wide flammability limits and a high flame propagation rate which provide a stable combustion process for lean and very lean mixtures. Near the stoichiometric air–fuel ratio hydrogen-fueled engines exhibit abnormal combustions (backfire pre-ignition detonation) the suppression of which has proven to be quite challenging. Pre-ignition due to hot spots in or around the spark plug can be avoided by adopting a cooled or unconventional ignition system (such as corona discharge): the latter also ensures the ignition of highly diluted hydrogen–air mixtures. It is worth noting that to correctly reproduce the hydrogen ignition and combustion processes in an ICE with the risks related to abnormal combustion 3D CFD simulations can be of great help. It is necessary to model the injection process correctly and then the formation of the mixture and therefore the combustion process. It is very complex to model hydrogen gas injection due to the high velocity of the gas in such jets. Experimental tests on hydrogen gas injection are many but never conclusive. It is necessary to have a deep knowledge of the gas injection phenomenon to correctly design the right injector for a specific engine. Furthermore correlations are needed in the CFD code to predict the laminar flame velocity of hydrogen–air mixtures and the autoignition time. In the literature experimental data are scarce on air–hydrogen mixtures particularly for engine-type conditions because they are complicated by flame instability at pressures similar to those of an engine. The flame velocity exhibits a non-monotonous behavior with respect to the equivalence ratio increases with a higher unburnt gas temperature and decreases at high pressures. This makes it difficult to develop the correlation required for robust and predictive CFD models. In this work the authors briefly describe the research path and the main challenges listed above.
Performance Analysis of a Stand-alone Integrated Solar Hydrogen Energy System for Zero Energy Buildings
Oct 2022
Publication
This study analyzes the optimal sizing design of a stand-alone solar hydrogen hybrid energy system for a house in Afyon Turkey. The house is not connected to the grid and the proposed hybrid system meets all its energy demands; therefore it is considered a zero-energy building. The designed system guarantees uninterrupted and reliable power throughout the year. Since the reliability of the power supply is crucial for the house optimal sizing of the components photovoltaic (PV) panels electrolyzer storage tank and fuel cell stack is critical. Determining the sufficient number of PV panels suitable electrolyzer model and size number of fuel cell stacks and the minimum storage tank volume to use in the proposed system can guarantee an uninterrupted energy supply to the house. In this study a stand-alone hybrid energy system is proposed. The system consists of PV panels a proton exchange membrane (PEM) electrolyzer a storage tank and a PEM fuel cell stack. It can meet the continuous energy demand of the house is sized by using 10 min of averaged solar irradiation and temperature data of the site and consumption data of the house. Present results show that the size of each component in a solar hydrogen hybrid energy system in terms of power depends on the size of each other components to meet the efficiency requirement of the whole system. Choosing the nominal electrolyzer power is critical in such energy systems
Numerical Characterization of Under-expanded Cryogenic Hydrogen Gas Jets
Sep 2022
Publication
High-resolution direct numerical simulations are conducted for under-expanded cryogenic hydrogen gas jets to characterize the nearfield flow physics. The basic flow features and jet dynamics are analyzed in detail revealing the existence of four stages during early jet development namely (a) initial penetration (b) establishment of near-nozzle expansion (c) formation of downstream compression and (d) wave propagation. Complex acoustic waves are formed around the under-expanded jets. The jet expansion can also lead to conditions for local liquefaction from the pressurized cryogenic hydrogen gas release. A series of simulations are conducted with systematically varied nozzle pressure ratios and systematically changed exit diameters. The acoustic waves around the jets are found to waken with the decrease in the nozzle pressure ratio. The increase in the nozzle pressure ratio is found to accelerate hydrogen dispersion and widen the regions with hydrogen liquefaction potential. The increase in the nozzle exit diameter also widens the region with hydrogen liquefaction potential but slows down the evolution of the flow structures.
International Experience of Carbon Neutrality and Prospects of Key Technologies: Lessons for China
Feb 2023
Publication
Carbon neutrality (or climate neutrality) has been a global consensus and international experience exchange is essential. Given the differences in the degree of social development resource endowment and technological level each country should build a carbon-neutral plan based on its national conditions. Compared with other major developed countries (e.g. Germany the United States and Japan) China's carbon neutrality has much bigger challenges including a heavy and time-pressured carbon reduction task and the current energy structure that is over-dependent on fossil fuels. Here we provide a comprehensive review of the status and prospects of the key technologies for low-carbon near-zero carbon and negative carbon emissions. Technological innovations associated with coal oil-gas and hydrogen industries and their future potential in reducing carbon emissions are particularly explained and assessed. Based on integrated analysis of international experience from the world's major developed countries in-depth knowledge of the current and future technologies and China's energy and ecological resources potential five lessons for the implementation of China's carbon neutrality are proposed: (1) transformation of energy production pattern from a coal-dominated pattern to a diversified renewable energy pattern; (2) renewable power-to-X and large-scale underground energy storage; (3) integration of green hydrogen production storage transport and utilization; (4) construction of clean energy systems based on smart sector coupling (ENSYSCO); (5) improvement of ecosystem carbon sinks both in nationwide forest land and potential desert in Northwest China. This paper provides an international perspective for a better understanding of the challenges and opportunities of carbon neutrality in China and can serve as a theoretical foundation for medium-long term carbon neutral policy formulation.
Greenhouse Gas Emission Dynamics of Saudi Arabia: Potential of Hydrogen Fuel for Emission Footprint Reduction
Mar 2023
Publication
The growth of population gross domestic product (GDP) and urbanization have led to an increase in greenhouse gas (GHG) emissions in the Kingdom of Saudi Arabia (KSA). The leading GHG-emitting sectors are electricity generation road transportation cement chemicals refinery iron and steel. However the KSA is working to lead the global energy sustainability campaign to reach net zero GHG emissions by 2060. In addition the country is working to establish a framework for the circular carbon economy (CCE) in which hydrogen acts as a transversal facilitator. To cut down on greenhouse gas emissions the Kingdom is also building several facilities such as the NEOM green hydrogen project. The main objective of the article is to critically review the current GHG emission dynamics of the KSA including major GHG emission driving forces and prominent emission sectors. Then the role of hydrogen in GHG emission reduction will be explored. Finally the researchers and decision makers will find the helpful discussions and recommendations in deciding on appropriate mitigation measures and technologies.
Analysis of the Implementation of Functional Hydrogen Assumptions in Poland and Germany
Nov 2022
Publication
The use of hydrogen exists in various sectors in Poland and Germany. Hydrogen can be used in industry transport decarbonisation of the Polish steel industry and as one of the low-emission alternatives to the existing coal applications in this sector. Limiting climate change requires efforts on a global scale from all countries of the world. Significant economic benefits will be realized by stimulating the development of new technologies to deal with climate change. The scenarios show an increasing demand for industrial hydrogen in the future. The key is to replace gray hydrogen with green and to convert industrial processes which will create additional hydrogen demand. The condition for the development of a green hydrogen economy is access to adequate installed capacity in renewable energy. Germany will become the leading market in the era of energy transformation in the coming years. The implementation of the hydrogen assumptions in Poland is possible to a greater extent by the efforts of entrepreneurs
Techno-economic Investigation of Electricity and Hydrogen Production from Wind Energy in Casablanca, Morocco
Dec 2018
Publication
The aim of this study is to investigate the technical and economic potential of electricity and hydrogen production in Casablanca Morocco. For this reason we simulated the performance of a 4.2 MWp wind turbine if installed in Casablanca. The results show that the electricity and hydrogen production varies greatly through the year due to the high fluctuation in wind speed. The annual electricity and hydrogen production is 29.16 GWh and 555 Tons respectively. As for the levelized cost of production the LCOE was found to be 0.24 $/kWh and the H2 LCO were equal to 13.52 $/Kg.
Residential Fuel Transition and Fuel Interchangeability in Current Self-Aspirating Combustion Applications: Historical Development and Future Expectations
May 2022
Publication
To reduce greenhouse gases and air pollutants new technologies are emerging to reduce fossil fuel usage and to adopt more renewable energy sources. As the major aspects of fuel consumption power generation transportation and industrial applications have been given significant attention. The past few decades witnessed astonishing technological advancement in these energy sectors. In contrast the residential sector has had relatively little attention despite its significant utilization of fuels for a much longer period. However almost every energy transition in human history was initiated by the residential sector. For example the transition from fuelwood to cheap coal in the 1700s first took place in residential houses due to urbanization and industrialization. The present review demonstrates the energy transitions in the residential sector during the past two centuries while portending an upcoming energy transition and future energy structure for the residential sector. The feasibility of the 100% electrification of residential buildings is discussed based on current residential appliance adoption and the analysis indicates a hybrid residential energy structure is preferred over depending on a single energy source. Technical considerations and suggestions are given to help incorporate more renewable energy into the residential fuel supply system. Finally it is observed that compared to the numerous regulations on large energy-consumption aspects standards for residential appliances are scarce. Therefore it is concluded that establishing appropriate testing methods is a critical enabling step to facilitate the adoption of renewable fuels in future appliances.
An Eco-technoeconomic Analysis of Hydrogen Production using Solid Oxide Electrolysis Cells that Accounts for Long-term Degradation
Sep 2022
Publication
This paper presents an eco-technoeconomic analysis (eTEA) of hydrogen production via solid oxide electrolysis cells (SOECs) aimed at identifying the economically optimal size and operating trajectories for these cells. Notably degradation effects were accounted by employing a data-driven degradationbased model previously developed by our group for the analysis of SOECs. This model enabled the identification of the optimal trajectories under which SOECs can be economically operated over extended periods of time with reduced degradation rate. The findings indicated that the levelized cost of hydrogen (LCOH) produced by SOECs (ranging from 2.78 to 11.67 $/kg H2) is higher compared to gray hydrogen generated via steam methane reforming (SMR) (varying from 1.03 to 2.16 $ per kg H2) which is currently the dominant commercial process for large-scale hydrogen production. Additionally SOECs generally had lower life cycle CO2 emissions per kilogram of produced hydrogen (from 1.62 to 3.6 kg CO2 per kg H2) compared to SMR (10.72–15.86 kg CO2 per kg H2). However SOEC life cycle CO2 emissions are highly dependent on the CO2 emissions produced by its power source as SOECs powered by high-CO2-emission sources can produce as much as 32.22 kg CO2 per kg H2. Finally the findings of a sensitivity analysis indicated that the price of electricity has a greater influence on the LCOH than the capital cost.
Hybrid Electric Vehicle: Design and Control of a Hybrid System (Fuel Cell/Battery/Ultra-Capacitor) Supplied by Hydrogen
Apr 2019
Publication
Due to its high efficiency and reduced emissions new zero-emission hybrid electric vehicles have been selected as an attractive challenge for future transport applications. New zero -emission hybrid electric on the other hand has some major drawbacks from the complicated charging process. The hybrid electrical fuel cell system is introduced as the main source to intelligently control multi-source activities. An ultra-capacitor system is selected as the energy recovery assistance to monitor the fuel cell’s fast transient and peak power during critical periods. To regulate energy demand and supply an intelligent energy management system is proposed and tested through several constraints. The proposed approach system aims to act quickly against sudden circumstances related to hydrogen depletion in the prediction of the required fuel consumption basis. The proposed strategy tends to define the proper operating system according to energy demand and supply. The obtained results show that the designed system meets the targets set for the energy management unit by referring to an experimental velocity database.
Case Studies of Energy Storage with Fuel Cells and Batteries for Stationary and Mobile Applications
Mar 2017
Publication
In this paper hydrogen coupled with fuel cells and lithium-ion batteries are considered as alternative energy storage methods. Their application on a stationary system (i.e. energy storage for a family house) and a mobile system (i.e. an unmanned aerial vehicle) will be investigated. The stationary systems designed for off-grid applications were sized for photovoltaic energy production in the area of Turin Italy to provide daily energy of 10.25 kWh. The mobile systems to be used for high crane inspection were sized to have a flying range of 120 min one being equipped with a Li-ion battery and the other with a proton-exchange membrane fuel cell. The systems were compared from an economical point of view and a life cycle assessment was performed to identify the main contributors to the environmental impact. From a commercial point of view the fuel cell and the electrolyzer being niche products result in being more expensive with respect to the Li-ion batteries. On the other hand the life cycle assessment (LCA) results show the lower burdens of both technologies.
Investigation of Performance of Anion Exchange Membrane (AEM) Electrolysis with Different Operating Conditions
Mar 2023
Publication
In this work the performance of anion exchange membrane (AEM) electrolysis is evaluated. A parametric study is conducted focusing on the effects of various operating parameters on the AEM efficiency. The following parameters—potassium hydroxide (KOH electrolyte concentration (0.5–2.0 M) electrolyte flow rate (1–9 mL/min) and operating temperature (30–60 ◦C)—were varied to understand their relationship to AEM performance. The performance of the electrolysis unit is measured by its hydrogen production and energy efficiency using the AEM electrolysis unit. Based on the findings the operating parameters greatly influence the performance of AEM electrolysis. The highest hydrogen production was achieved with the operational parameters of 2.0 M electrolyte concentration 60 ◦C operating temperature and 9 mL/min electrolyte flow at 2.38 V applied voltage. Hydrogen production of 61.13 mL/min was achieved with an energy consumption of 48.25 kW·h/kg and an energy efficiency of 69.64%.
Analysis of the Combustion Process in a Hydrogen-Fueled CFR Engine
Mar 2023
Publication
Green hydrogen produced using renewable energy is nowadays one of the most promising alternatives to fossil fuels for reducing pollutant emissions and in turn global warming. In particular the use of hydrogen as fuel for internal combustion engines has been widely analyzed over the past few years. In this paper the authors show the results of some experimental tests performed on a hydrogen-fueled CFR (Cooperative Fuel Research) engine with particular reference to the combustion. Both the air/fuel (A/F) ratio and the engine compression ratio (CR) were varied in order to evaluate the influence of the two parameters on the combustion process. The combustion duration was divided in two parts: the flame front development (characterized by laminar flame speed) and the rapid combustion phase (characterized by turbulent flame speed). The results of the hydrogen-fueled engine have been compared with results obtained with gasoline in a reference operating condition. The increase in engine CR reduces the combustion duration whereas the opposite effect is observed with an increase in the A/F ratio. It is interesting to observe how the two parameters CR and A/F ratio have a different influence on the laminar and turbulent combustion phases. The influence of both A/F ratio and engine CR on heat transfer to the combustion chamber wall was also evaluated and compared with the gasoline operation. The heat transfer resulting from hydrogen combustion was found to be higher than the heat transfer resulting from gasoline combustion and this is probably due to the different quenching distance of the two fuels.
Risk of the Hydrogen Economy for Atmospheric Methane
Dec 2022
Publication
Hydrogen (H2) is expected to play a crucial role in reducing greenhouse gas emissions. However hydrogen losses to the atmosphere impact atmospheric chemistry including positive feedback on methane (CH4) the second most important greenhouse gas. Here we investigate through a minimalist model the response of atmospheric methane to fossil fuel displacement by hydrogen. We find that CH4 concentration may increase or decrease depending on the amount of hydrogen lost to the atmosphere and the methane emissions associated with hydrogen production. Green H2 can mitigate atmospheric methane if hydrogen losses throughout the value chain are below 9 ± 3%. Blue H2 can reduce methane emissions only if methane losses are below 1%. We address and discuss the main uncertainties in our results and the implications for the decarbonization of the energy sector.
Research on the Flexibility Margin of an Electric–Hydrogen Coupling Energy Block Based on Model Predictive Control
Apr 2022
Publication
Hydrogen energy plays an important role in the transformation of low-carbon energy and electric–hydrogen coupling will become a typical energy scenario. Aiming at the operation flexibility of a low-carbon electricity–hydrogen coupling system with high proportion of wind power and photovoltaic this work studies the flexibility margin of an electricity–hydrogen coupling energy block based on model predictive control. By analyzing the power exchange characteristics of heterogeneous energy the homogenization models of various heterogeneous energy sources are established. According to the analysis of power system flexibility margin three dimensions of flexibility margin evaluation indexes are defined from the dimension of system operation and an electricity–hydrogen coupling energy block scheduling model is established. The model predictive control algorithm is used to optimize the power balance operation of the electro–hydrogen coupling energy block and the flexibility margin of the energy block is quantitatively analyzed and calculated. Through the example analysis it is verified that the calculation method proposed in this article can not only realize the online power balance optimization of the electric–hydrogen coupling energy block but also effectively quantify the operation flexibility margin of the electric–hydrogen coupling energy block.
The Interaction between Short- and Long-Term Energy Storage in an nZEB Office Building
Mar 2024
Publication
The establishment of near-autonomous micro-grids in commercial or public building complexes is gaining increasing popularity. Short-term storage capacity is provided by means of large battery installations or more often by the employees’ increasing use of electric vehicle batteries which are allowed to operate in bi-directional charging mode. In addition to the above short-term storage means a long-term storage medium is considered essential to the optimal operation of the building’s micro-grid. The most promising long-term energy storage carrier is hydrogen which is produced by standard electrolyzer units by exploiting the surplus electricity produced by photovoltaic installation due to the seasonal or weekly variation in a building’s electricity consumption. To this end a novel concept is studied in this paper. The details of the proposed concept are described in the context of a nearly Zero Energy Building (nZEB) and the associated micro-grid. The hydrogen produced is stored in a high-pressure tank to be used occasionally as fuel in an advanced technology hydrogen spark ignition engine which moves a synchronous generator. A size optimization study is carried out to determine the genset’s rating the electrolyzer units’ capacity and the tilt angle of the rooftop’s photovoltaic panels which minimize the building’s interaction with the external grid. The hydrogen-fueled genset engine is optimally sized to 40 kW (0.18 kW/kWp PV). The optimal tilt angle of the rooftop PV panels is 39◦ . The maximum capacity of the electrolyzer units is optimized to 72 kW (0.33 kWmax/kWp PV). The resulting system is tacitly assumed to integrate to an external hydrogen network to make up for the expected mismatches between hydrogen production and consumption. The significance of technology in addressing the current challenges in the field of energy storage and micro-grid optimization is discussed with an emphasis on its potential benefits. Moreover areas for further research are highlighted aiming to further advance sustainable energy solutions.
Metal-Hydride-Based Hydrogen Storage as Potential Heat Source for the Cold Start of PEM FC in Hydrogen-Powered Coaches: A Comparative Study of Various Materials and Thermal Management Techniques
Nov 2022
Publication
The successful and fast start-up of proton exchange membrane fuel cells (PEMFCs) at subfreezing temperatures (cold start) is very important for the use of PEMFCs as energy sources for automotive applications. The effective thermal management of PEMFCs is of major importance. When hydrogen is stored in hydride-forming intermetallics significant amounts of heat are released due to the exothermic nature of the reaction. This excess of heat can potentially be used for PEMFC thermal management and to accelerate the cold start. In the current work this possibility is extensively studied. Three hydride-forming intermetallics are introduced and their hydrogenation behavior is evaluated. In addition five thermal management scenarios of the metal hydride beds are studied in order to enhance the kinetics of the hydrogenation. The optimum combination of the intermetallic hydrogenation behavior weight and complexity of the thermal management system was chosen for the study of thermal coupling with the PEMFCs. A 1D GT-SUITE model was built to stimulate the thermal coupling of a 100 kW fuel cell stack with the metal hydride. The results show that the use of the heat from the metal hydride system was able to reduce the cold start by up to 8.2%.
A Review of Recent Advances in Water-gas Shift Catalysis for Hydrogen Production
Aug 2020
Publication
The water-gas shift reaction (WGSR) is an intermediate reaction in hydrocarbon reforming processes considered one of the most important reactions for hydrogen production. Here water and carbon monoxide molecules react to generate hydrogen and carbon dioxide. From the thermodynamics aspect pressure does not have an impact whereas low-temperature conditions are suitable for high hydrogen selectivity because of the exothermic nature of the WGSR reaction. The performance of this reaction can be greatly enhanced in the presence of suitable catalysts. The WGSR has been widely studied due do the industrial significance resulting in a good volume of open literature on reactor design and catalyst development. A number of review articles are also available on the fundamental aspects of the reaction including thermodynamic analysis reaction condition optimization catalyst design and deactivation studies. Over the past few decades there has been an exceptional development of the catalyst characterization techniques such as near-ambient x-ray photoelectron spectroscopy (NA-XPS) and in situ transmission electron microscopy (in situ TEM) providing atomic level information in presence of gases at elevated temperatures. These tools have been crucial in providing nanoscale structural details and the dynamic changes during reaction conditions which were not available before. The present review is an attempt to gather the recent progress particularly in the past decade on the catalysts for low-temperature WGSR and their structural properties leading to new insights that can be used in the future for effective catalyst design. For the ease of reading the article is divided into subsections based on metals (noble and transition metal) oxide supports and carbon-based supports. It also aims at providing a brief overview of the reaction conditions by including a table of catalysts with synthesis methods reaction conditions and key observations for a quick reference. Based on our study of literature on noble metal catalysts atomic Pt substituted Mn3O4 shows almost full CO conversion at 260 °C itself with zero methane formation. In the case of transition metals group the inclusion of Cu in catalytic system seems to influence the CO conversion significantly and in some cases with CO conversion improvement by 65% at 280 °C. Moreover mesoporous ceria as a catalyst support shows great potential with reports of full CO conversion at a low temperature of 175 °C.
Minimizing the Cost of Hydrogen Production through Dynamic Polymer Electrolyte Membrane Electrolyzer Operation
Jun 2022
Publication
Growing imbalances between electricity demand and supply from variable renewable energy sources (VREs) create increasingly large swings in electricity prices. Polymer electrolyte membrane (PEM) electrolyzers can help to buffer against these imbalances and minimize the levelized cost of hydrogen (LCOH) by ramping up production of hydrogen through high-current-density operation when low-cost electricity is abundant and ramping down current density to operate efficiently when electricity prices are high. We introduce a technoeconomic model that optimizes current density profiles for dynamically operated electrolyzers while accounting for the potential of increased degradation rates to minimize LCOH for any given time-of-use (TOU) electricity pricing. This model is used to predict LCOH from different methods of operating a PEM electrolyzer for historical and projected electricity prices in California and Texas which were chosen due to their high penetration of VREs. Results reveal that dynamic operation could enable reductions in LCOH ranging from 2% to 63% for historical 2020 pricing and 1% to 53% for projected 2030 pricing. Moreover high-current-density operation above 2.5 A cm2 is increasingly justified at electricity prices below $0.03 kWh1 . These findings suggest an actionable means of lowering LCOH and guide PEM electrolyzer development toward devices that can operate efficiently at a range of current densities.
Integration of Renewable Hydrogen Production in Steelworks Off-Gases for the Synthesis of Methanol and Methane
May 2021
Publication
The steel industry is among the highest carbon-emitting industrial sectors. Since the steel production process is already exhaustively optimized alternative routes are sought in order to increase carbon efficiency and reduce these emissions. During steel production three main carbon-containing off-gases are generated: blast furnace gas coke oven gas and basic oxygen furnace gas. In the present work the addition of renewable hydrogen by electrolysis to those steelworks off-gases is studied for the production of methane and methanol. Different case scenarios are investigated using AspenPlusTM flowsheet simulations which differ on the end-product the feedstock flowrates and on the production of power. Each case study is evaluated in terms of hydrogen and electrolysis requirements carbon conversion hydrogen consumption and product yields. The findings of this study showed that the electrolysis requirements surpass the energy content of the steelwork’s feedstock. However for the methanol synthesis cases substantial improvements can be achieved if recycling a significant amount of the residual hydrogen.
Opportunities for Production and Utilization of Green Hydrogen in the Philippines
Jun 2021
Publication
The Philippines is exploring different alternative sources of energy to become energy-independent while significantly reducing the country’s greenhouse gas emissions. Green hydrogen from renewable energy is one of the most sustainable alternatives with its application as an energy carrier and as a source of clean and sustainable energy as well as raw material for various industrial processes. As a preliminary study in the country this paper aims to explore different production and utilization routes for a green hydrogen economy in the Philippines. Production from electrolysis includes various available renewable sources consisting of geothermal hydropower wind solar and biomass as well as ocean technology and nuclear energy when they become available in the future. Different utilization routes include the application of green hydrogen in the transportation power generation industry and utility sectors. The results of this study can be incorporated in the development of the pathways for hydrogen economy in the Philippines and can be applied in other emerging economies.
Sustainable Hydrogen Production from Seawater Electrolysis: Through Fundamental Electrochemical Principles to the Most Recent Development
Nov 2022
Publication
Among the many potential future energy sources hydrogen stands out as particularly promising. Because it is a green and renewable chemical process water electrolysis has earned much interest among the different hydrogen production techniques. Seawater is the most abundant source of water and the ideal and cheapest electrolyte. The first part of this review includes the description of the general theoretical concepts: chemical physical and electrochemical that stands on the basis of water electrolysis. Due to the rapid development of new electrode materials and cell technology research has focused on specific seawater electrolysis parameters: the cathodic evolution of hydrogen; the concurrent anodic evolution of oxygen and chlorine; specific seawater catalyst electrodes; and analytical methods to describe their catalytic activity and seawater electrolyzer efficiency. Once the specific objectives of seawater electrolysis have been established through the design and energy performance of the electrolyzer the study further describes the newest challenges that an accessible facility for the electrochemical production of hydrogen as fuel from seawater must respond to for sustainable development: capitalizing on known and emerging technologies; protecting the environment; utilizing green renewable energies as sources of electricity; and above all economic efficiency as a whole.
Carbon-neutral Cement: The Role of Green Hydrogen
Mar 2024
Publication
Business-as-usual (BAU) cement production is associated with a linear model that contributes significantly to global warming and is dependent on volatile energy markets. A novel circular model is proposed by adding three power-to-gas system components to current production systems: a calcium-looping (CaL) CO2 capture unit; water electrolysis for hydrogen and oxygen generation; and a methanation unit for synthetic natural gas (SNG) production. The paper presents the first analysis of the combined industrial-scale operation of these components in a closed loop where the SNG fuels the cement kiln and the CaL unit while the O2 produced feeds it. The circular hybrid and BAU models are compared in three feasibility scenarios. It is concluded that the circular model outperforms the other alternatives environmentally opening a potential pathway for the cement industry to achieve near net-zero CO2 emissions reduce energy dependence and improve economic efficiency.
Synthetic Fuels in the German Industry Sector Depending on Climate Protection Level
Aug 2021
Publication
Especially the electrification of the industry sector is highly complex and challenging mainly due to process-specific requirements. In this context there are several industrial processes where the direct and indirect use of electricity is subject to technical restrictions. In order to achieve the national climate goals the fossil energy consumption remaining after the implementation of efficiency and sufficiency measures as well as direct electrification has to be substituted through hydrogen and synthetic gaseous liquid and solid hydrocarbons. As the main research object the role of synthetic fuels in industrial transformation paths is investigated and analyzed by combining individual greenhouse gas abatement measures within the Sector Model Industry. Sector Model Industry is an energy consumption model that performs discrete deterministic energy and emission dynamic calculations with a time horizon up to 2050 at macroeconomic level. The results indicate that the use of synthetic fuels can be expected with a high level of climate protection. The industrial CO2 target in the model makes it necessary to replace CO2 -intensive fossil with renewable fuels. The model uses a total of 163 TWh of synthetic fuels in the climate protection scenario and thus achieves an 88% decrease in CO2 emissions in 2050 compared to 1990. This means that the GHG abatement achieved in industry is within the range of the targeted CO2 mitigation of the overall system in Germany of between 80 and 95% in 2050 compared to 1990. Due to technical restrictions the model mainly uses synthetic methane instead of hydrogen (134 TWh). The results show that despite high costs synthetic fuels are crucial for defossilization as a fall back option in the industrial scenario considering high climate ambition. The scenario does not include hydrogen technologies for heat supply. Accordingly the climate protection scenario uses hydrogen only in the steel industry for the direct reduction of iron (21 TWh). 8 TWh of synthetic oil substitute the same amount of fossil oil in the climate protection scenario. A further analysis conducted on the basis of the model results shows that transformation in the energy system and the use of smart ideas concepts and technologies are a basic prerequisite for enabling the holistic defossilisation of industry. The findings in the research can contribute to the cost-efficient use of synthetic fuels in industry and thus serve as a basis for political decision making. Moreover the results may have a practical relevance not only serving as a solid comparison base for the outcome of other studies but also as input data for further simulation of energy system transformation paths.
Determination of the Optimal Power Ratio between Electrolysis and Renewable Energy to Investigate the Effects on the Hydrogen Production Costs
Sep 2022
Publication
Green hydrogen via renewable powered electrolysis has a high relevance in decarbonization and supply security. Achieving economically competitive hydrogen production costs is a major challenge in times of an energy price crisis. Our objective is to show the economically optimal installed capacity of electrolysers in relation to wind and solar power so swift and credible statements can be made regarding the system design. The ratio between renewable generation and electrolysis power as well as scaling effects operating behaviour and development of costs are considered. Hydrogen production costs are calculated for four exemplary real PV and wind sites and different ratios of electrolysis to renewable power for the year 2020. The ideal ratio for PV systems is between 14% and 73% and for wind between 3.3% and 143% for low and high full load hours. The lowest hydrogen production costs are identified at 2.53 €/kg for 50 MW wind power and 72 MW electrolysis power. The results provide plant constructors the possibility to create a cost-optimized design via an optimum ratio of electrolysis to renewable capacity. Therefore the procedures for planning and dimensioning of selected systems can be drastically simplified.
A Study on the Prediction of the Temperature and Mass of Hydrogen Gas inside a Tank during Fast Filling Process
Dec 2020
Publication
The hydrogen compression cycle system recycles hydrogen compressed by a compressor at high pressure and stores it in a high-pressure container. Thermal stress is generated due to increase in the pressure and temperature of hydrogen in the hydrogen storage tank during the fast filing process. For the sake of safety it is of great practical significance to predict and control the temperature change in the tank. The hydrogen charging process in the storage tank of the hydrogen charging station was studied by experimentation and simulation. In this paper a Computational Fluid Dynamics (CFD) model for non-adiabatic real filling of a 50 MPa hydrogen cylinder was presented. In addition a shear stress transport (k-ω) model and real gas model were used in order to account for thermo-fluid dynamics during the filling of hydrogen storage tanks (50 MPa 343 L). Compared to the simulation results with the experimental data carried out under the same conditions the temperatures calculated from the simulated non-adiabatic condition results were lower (by 5.3%) than those from the theoretical adiabatic condition calculation. The theoretical calculation was based on the experimentally measured pressure value. The calculated simulation mass was 8.23% higher than the theoretical result. The results of this study will be very useful in future hydrogen energy research and hydrogen charging station developments.
Utilization of Hydrogen in Gas Turbines: A Comprehensive Review
Feb 2022
Publication
The concerns regarding the consumption of traditional fuels such as oil and coal have driven the proposals for several cleaner alternatives in recent years. Hydrogen energy is one of the most attractive alternatives for the currently used fossil fuels with several superiorities such as zero-emission and high energy content. Hydrogen has numerous advantages compared to conventional fuels and as such has been employed in gas turbines (GTs) in recent years. The main benefit of using hydrogen in power generation with the GT is the considerably lower emission of greenhouse gases. The performance of the GTs using hydrogen as a fuel is influenced by several factors including the performance of the components the operating condition ambient condition etc. These factors have been investigated by several scholars and scientists in this field. In this article studies on hydrogen-fired GTs are reviewed and their results are discussed. Furthermore some recommendations are proposed for the upcoming works in this field.
Low-Carbon Transition Pathway Planning of Regional Power Systems with Electricity-Hydrogen Synergy
Nov 2022
Publication
Hydrogen energy leads us in an important direction in the development of clean energy and the comprehensive utilization of hydrogen energy is crucial for the low-carbon transformation of the power sector. In this paper the demand for hydrogen energy in various fields is predicted based on the support vector regression algorithm which can be converted into an equivalent electrical load when it is all produced from water electrolysis. Then the investment costs of power generators and hydrogen energy equipment are forecast considering uncertainty. Furthermore a planning model is established with the forecast data initial installed capacity and targets for carbon emission reduction as inputs and the installed capacity as well as share of various power supply and annual carbon emissions as outputs. Taking Gansu Province of China as an example the changes of power supply structure and carbon emissions under different scenarios are analysed. It can be found that hydrogen production through water electrolysis powered by renewable energy can reduce carbon emissions but will increase the demand for renewable energy generators. Appropriate planning of hydrogen storage can reduce the overall investment cost and promote a low carbon transition of the power system
A Review on CO2 Mitigation in the Iron and Steel Industry through Power to X Processes
Feb 2021
Publication
In this paper we present the first systematic review of Power to X processes applied to the iron and steel industry. These processes convert renewable electricity into valuable chemicals through an electrolysis stage that produces the final product or a necessary intermediate. We have classified them in five categories (Power to Iron Power to Hydrogen Power to Syngas Power to Methane and Power to Methanol) to compare the results of the different studies published so far gathering specific energy consumption electrolysis power capacity CO2 emissions and technology readiness level. We also present for the first time novel concepts that integrate oxy-fuel ironmaking and Power to Gas. Lastly we round the review off with a summary of the most important research projects on the topic including relevant data on the largest pilot facilities (2–6 MW).
Review of Power-to-X Demonstration Projects in Europe
Sep 2020
Publication
At the heart of most Power-to-X (PtX) concepts is the utilization of renewable electricity to produce hydrogen through the electrolysis of water. This hydrogen can be used directly as a final energy carrier or it can be converted into for example methane synthesis gas liquid fuels electricity or chemicals. Technical demonstration and systems integration are of major importance for integrating PtX into energy systems. As of June 2020 a total of 220 PtX research and demonstration projects in Europe have either been realized completed or are currently being planned. The central aim of this review is to identify and assess relevant projects in terms of their year of commissioning location electricity and carbon dioxide sources applied technologies for electrolysis capacity type of hydrogen post-processing and the targeted field of application. The latter aspect has changed over the years. At first the targeted field of application was fuel production for example for hydrogen buses combined heat and power generation and subsequent injection into the natural gas grid. Today alongside fuel production industrial applications are also important. Synthetic gaseous fuels are the focus of fuel production while liquid fuel production is severely under-represented. Solid oxide electrolyzer cells (SOECs) represent a very small proportion of projects compared to polymer electrolyte membranes (PEMs) and alkaline electrolyzers. This is also reflected by the difference in installed capacities. While alkaline electrolyzers are installed with capacities between 50 and 5000 kW (2019/20) and PEM electrolyzers between 100 and 6000 kW SOECs have a capacity of 150 kW. France and Germany are undertaking the biggest efforts to develop PtX technologies compared to other European countries. On the whole however activities have progressed at a considerably faster rate than had been predicted just a couple of years ago.
Comparative Study of Spark-Ignited and Pre-Chamber Hydrogen-Fueled Engine: A Computational Approach
Nov 2022
Publication
Hydrogen is a promising future fuel to enable the transition of transportation sector toward carbon neutrality. The direct utilization of H2 in internal combustion engines (ICEs) faces three major challenges: high NOx emissions severe pressure rise rates and pre-ignition at mid to high loads. In this study the potential of H2 combustion in a truck-size engine operated in spark ignition (SI) and pre-chamber (PC) mode was investigated. To mitigate the high pressure rise rate with the SI configuration the effects of three primary parameters on the engine combustion performance and NOx emissions were evaluated including the compression ratio (CR) the air–fuel ratio and the spark timing. In the simulations the severity of the pressure rise was evaluated based on the maximum pressure rise rate (MPRR). Lower compression ratios were assessed as a means to mitigate the auto-ignition while enabling a wider range of engine operation. The study showed that by lowering CR from 16.5:1 to 12.5:1 an indicated thermal efficiency of 47.5% can be achieved at 9.4 bar indicated mean effective pressure (IMEP) conditions. Aiming to restrain the auto-ignition while maintaining good efficiency growth in λ was examined under different CRs. The simulated data suggested that higher CRs require a higher λ and due to practical limitations of the boosting system λ at 4.0 was set as the limit. At a fixed spark timing using a CR of 13.5 combined with λ at 3.33 resulted in an indicated thermal efficiency of 48.6%. It was found that under such lean conditions the exhaust losses were high. Thus advancing the spark time was assessed as a possible solution. The results demonstrated the advantages of advancing the spark time where an indicated thermal efficiency exceeding 50% was achieved while maintaining a very low NOx level. Finally the optimized case in the SI mode was used to investigate the effect of using the PC. For the current design of the PC the results indicated that even though the mixture is lean the flame speed of H2 is sufficiently high to burn the lean charge without using a PC. In addition the PC design used in the current work induced a high MPRR inside the PC and MC leading to an increased tendency to engine knock. The operation with PC also increased the heat transfer losses in the MC leading to lower thermal efficiency compared to the SI mode. Consequently the PC combustion mode needs further optimizations to be employed in hydrogen engine applications.
Green and Blue Hydrogen Production: An Overview in Colombia
Nov 2022
Publication
Colombia a privileged country in terms of diversity availability of natural resources and geographical location has set a roadmap for hydrogen as part of the energy transition plan proposed in 2021. To reduce its emissions in the mid-term and foster its economy hydrogen production should be green and blue with specific targets set for 2030 for the hydrogen costs and produced quantities. This work compares the state-of-the-art production of blue and green hydrogen and how Colombia is doing in each pathway. A deeper analysis considers the advantages of Colombia’s natural resources the possible paths the government could follow and the feedstock’s geographical location for hydrogen production and transportation. Then one discusses what may be the next steps in terms of policies and developments to succeed in implementing the plan. Overall it is concluded that green hydrogen could be the faster more sustainable and more efficient method to implement in Colombia. However blue hydrogen could play an essential role if oil and gas companies assess the advantages of carbon dioxide utilization and promote its deployment.
Development of a Hydrogen Supplement for use with IGEM/SR/25
Nov 2022
Publication
In response to the UK Government’s commitment to achieve net-zero carbon emissions by 2050 a range of research and demonstration projects are underway to investigate the feasibility of using hydrogen in place of natural gas within the national transmission and distribution system. In order for these projects to achieve their full scope of work a mechanism for performing hazardous area classification for hydrogen installations is required. At present IGEM/SR/25 is used to undertake such assessments for natural gas installations but the standard is not currently applicable to hydrogen or hydrogen/natural gas blends.<br/>This report presents updated data and a summary of the recommended methodologies for hazardous area classification of installations using hydrogen or blends of up to 20% hydrogen in natural gas. The contents of this report are intended to provide a technical commentary and the data for a hydrogen-specific supplement to IGEM/SR/25. The supplement will specifically cover 100% hydrogen and a 20/80% by volume blend of hydrogen/natural gas. Reference to intermediate blends is included in this report where appropriate to cover the anticipated step-wise introduction of hydrogen into the natural gas network.<br/>This report is divided into a series of appendices each of which covers a specific area of the IGEM standard. Each appendix includes a summary of specific recommendations made to enable IGEM/SR/25 to be applied to hydrogen and blends of up to 20% hydrogen in natural gas. The reader is encouraged to review the individual appendices for specific conclusions associated with the topic areas addressed in this report.<br/>In general the existing methodologies and approaches used for area classification in IGEM/SR/25 have been deemed appropriate for installations using either hydrogen or blends of up to 20% hydrogen in natural gas. Where necessary revised versions of the equations and zoning distances used in the standard are presented which account for the influence of material property differences between natural gas and the two alternative fuels considered in this work.
OIES Podcast - Hydrogen Financing
Jan 2023
Publication
In this Podcast David Ledesma discusses with Stephen Craen Visiting Research Fellow OIES the challenges facing the financing of future hydrogen projects as it is expected that a substantial amount of capital will need to be invested in green hydrogen production to meet the 2050 net zero targets. Based around an ‘Archetype’ world scale hydrogen export project where 1 GW solar power is used to make green hydrogen which is converted to 250000 tpa green ammonia for export with a capital cost in the region of USD 2 billion the podcast discusses how ‘efficient financing’ can make an important contribution to minimising cost and making projects cost competitive. Stephen Craen argues that lenders and investors will look to precedents when assessing the nascent green hydrogen sector and the foremost will be LNG and offshore wind which both represent large-scale technically complex projects. Commercial structures of the green hydrogen business are expected to borrow concepts from offshore wind projects particularly in relation to price but also from LNG where this is relevant such as take-or-pay contracts. In this podcast we discuss the key issues that will need to be addressed to make a green hydrogen export project bankable concluding that commercial debt from either commercial banks or project bonds can help create competition.
The podcast can be found on their website.
The podcast can be found on their website.
Investment in Wind-based Hydrogen Production under Economic and Physical Uncertainties
Feb 2023
Publication
This paper evaluates the economic viability of a combined wind-based green-hydrogen facility from an investor’s viewpoint. The paper introduces a theoretical model and demonstrates it by example. The valuation model assumes that both the spot price of electricity and wind capacity factor evolve stochastically over time; these state variables can in principle be correlated. Besides it explicitly considers the possibility to use curtailed wind energy for producing hydrogen. The model derives the investment project’s net present value (NPV) as a function of hydrogen price and conversion capacity. Thus the NPV is computed for a given price and a range of capacities. The one that leads to the maximum NPV is the ‘optimal’ capacity (for the given price). Next the authors estimate the parameters underlying the two stochastic processes from Spanish hourly data. These numerical estimates allow simulate hourly paths of both variables over the facility’s expected useful lifetime (30 years). According to the results green hydrogen production starts becoming economically viable above 3 €/kg. Besides it takes a hydrogen price of 4.7 €/kg to reach an optimal conversion capacity half the capacity of the wind park. The authors develop sensitivity analyses with respect to wind capacity factor curtailment rate and discount rate.
An Improved State Machine-based Energy Management Strategy for Renewable Energy Microgrid with Hydrogen Storage System
Oct 2022
Publication
Renewable energy (solar and wind) sources have evolved dramatically in recent years around the globe primarily because they have the potential to generate environmentally friendly energy. However operating systems with high renewable energy penetration remain challenging due to the stochastic nature of these energy sources. To tackle these problems the authors propose a state machine-based energy management strategy combined with a hysteresis band control strategy for renewable energy hybrid microgrids that integrates hydrogen storage systems. By considering the power difference between the renewable energy source and the demand the battery’s state of charge and the hydrogen storage level the proposed energy management strategy can control the power of fuel cells electrolyzers and batteries in a microgrid and the power imported into/exported from the main grid. The results showed that the energy management strategy provides the following advantages: (1) the power supply and demand balance in the microgrid was balanced (2) the lifespans of the electrolyzer and fuel cell were extended and (3) the state of charge of the battery and the stored level of the hydrogen were appropriately ensured.
Optimal Incorporation of Intermittent Renewable Energy Storage Units and Green Hydrogen Production in the Electrical Sector
Mar 2023
Publication
This paper presents a mathematical programming approach for the strategic planning of hydrogen production from renewable energies and its use in electric power generation in conventional technologies. The proposed approach aims to determine the optimal selection of the different types of technologies electrolyzers and storage units (energy and hydrogen). The approach considers the implementation of an optimization methodology to select a representative data set that characterizes the total annual demand. The economic objective aims to determine the minimum cost which is composed of the capital costs in the acquisition of units operating costs of such units costs of production and transmission of energy as well as the cost associated with the emissions generated which is related to an environmental tax. A specific case study is presented in the Mexican peninsula and the results show that it is possible to produce hydrogen at a minimum sale price of 4200 $/tonH2 with a total cost of $5.1687 × 106 and 2.5243 × 105 tonCO2eq. In addition the financial break-even point corresponds to a sale price of 6600 $/tonH2 . The proposed model determines the trade-offs between the cost and the emissions generated.
Global Hydrogen Flows
Oct 2022
Publication
Authored by the Hydrogen Council in collaboration with McKinsey and Company Global Hydrogen Flows addresses the midstream challenge of aligning and optimizing global supply and demand. It finds that trade can reduce overall system costs.
In doing so it provides a perspective on how the global trade of hydrogen and derivatives including hydrogen carriers ammonia methanol synthetic kerosene and green steel (which uses hydrogen in its production) can develop as well as the investments needed to unlock the full potential of global hydrogen and derivatives trade.
Our hope is that this report offers stakeholders – suppliers buyers original equipment manufacturers (OEMs) investors and governments – a thorough and quantitative perspective that will help them make the decisions required to accelerate the uptake of hydrogen.
Key messages from the report:
Hydrogen and its derivatives will become heavily traded: 400 out of the 660 million tons (MT) of hydrogen needed for carbon neutrality by 2050 will be transported over long distances with 190 MT crossing international borders.
In a cost-optimal world around 50% of trade uses pipelines while synthetic fuels ammonia and sponge iron transported on ships account for approximately 45%. Europe and countries in the Far East will rely on imports while North America and China are mostly self-reliant.
Trade has huge benefits: It can lower the cost of hydrogen supply by 25% or as much as US$6 trillion of investments from now until 2050. This will accelerate the hydrogen transition which can abate 80 gigatons of CO2 until 2050.
The paper can be found on their website.
In doing so it provides a perspective on how the global trade of hydrogen and derivatives including hydrogen carriers ammonia methanol synthetic kerosene and green steel (which uses hydrogen in its production) can develop as well as the investments needed to unlock the full potential of global hydrogen and derivatives trade.
Our hope is that this report offers stakeholders – suppliers buyers original equipment manufacturers (OEMs) investors and governments – a thorough and quantitative perspective that will help them make the decisions required to accelerate the uptake of hydrogen.
Key messages from the report:
Hydrogen and its derivatives will become heavily traded: 400 out of the 660 million tons (MT) of hydrogen needed for carbon neutrality by 2050 will be transported over long distances with 190 MT crossing international borders.
In a cost-optimal world around 50% of trade uses pipelines while synthetic fuels ammonia and sponge iron transported on ships account for approximately 45%. Europe and countries in the Far East will rely on imports while North America and China are mostly self-reliant.
Trade has huge benefits: It can lower the cost of hydrogen supply by 25% or as much as US$6 trillion of investments from now until 2050. This will accelerate the hydrogen transition which can abate 80 gigatons of CO2 until 2050.
The paper can be found on their website.
Location Optimization of Hydrogen Refueling Stations in Hydrogen Expressway Based on Hydrogen Supply Chain Cost
Jan 2021
Publication
Hydrogen energy is regarded as an important way to achieve carbon emission reduction. This paper focuses on the combination of the design of the hydrogen supply chain network and the location of hydrogen refueling stations on the expressway. Based on the cost analysis of the hydrogen supply chain a multi-objective model is developed to determine the optimal scale and location of hydrogen refueling stations on the hydrogen expressway. The proposed model considers the hydrogen demand forecast hydrogen source selection hydrogen production and storage and transportation hydrogen station refueling mode etc. Taking Dalian City China as an example with offshore wind power as a reliable green hydrogen supply to select the location and capacity of hydrogen refueling stations for the hydrogen energy demonstration section of a certain expressway under multiple scenarios. The results of the case show that 4 and 5 stations are optimized on the expressway section respectively and the unit hydrogen cost is $14.3 /kg H2 and $11.8 /kg H2 respectively which are equal to the average hydrogen price in the international range. The optimization results verify the feasibility and effectiveness of the model.
Numerical Study on Hydrogen–Gasoline Dual-Fuel Spark Ignition Engine
Nov 2022
Publication
Hydrogen as a suitable and clean energy carrier has been long considered a primary fuel or in combination with other conventional fuels such as gasoline and diesel. Since the density of hydrogen is very low in port fuel-injection configuration the engine’s volumetric efficiency reduces due to the replacement of hydrogen by intake air. Therefore hydrogen direct in-cylinder injection (injection after the intake valve closes) can be a suitable solution for hydrogen utilization in spark ignition (SI) engines. In this study the effects of hydrogen direct injection with different hydrogen energy shares (HES) on the performance and emissions characteristics of a gasoline port-injection SI engine are investigated based on reactive computational fluid dynamics. Three different injection timings of hydrogen together with five different HES are applied at low and full load on a hydrogen– gasoline dual-fuel SI engine. The results show that retarded hydrogen injection timing increases the concentration of hydrogen near the spark plug resulting in areas with higher average temperatures which led to NOX emission deterioration at −120 Crank angle degree After Top Dead Center (CAD aTDC) start of injection (SOI) compared to the other modes. At −120 CAD aTDC SOI for 50% HES the amount of NOX was 26% higher than −140 CAD aTDC SOI. In the meanwhile an advanced hydrogen injection timing formed a homogeneous mixture of hydrogen which decreased the HC and soot concentration so that −140 CAD aTDC SOI implied the lowest amount of HC and soot. Moreover with the increase in the amount of HES the concentrations of CO CO2 and soot were reduced. Having the HES by 50% at −140 CAD aTDC SOI the concentrations of particulate matter (PM) CO and CO2 were reduced by 96.3% 90% and 46% respectively. However due to more complete combustion and an elevated combustion average temperature the amount of NOX emission increased drastically.
Opportunities for Flexible Electricity Loads such as Hydrogen Production from Curtailed Generation
Jun 2021
Publication
Variable low-cost low-carbon electricity that would otherwise be curtailed may provide a substantial economic opportunity for entities that can flexibly adapt their electricity consumption. We used historical hourly weather data over the contiguous U.S. to model the characteristics of least-cost electricity systems dominated by variable renewable generation that powered firm and flexible electricity demands (loads). Scenarios evaluated included variable wind and solar power battery storage and dispatchable natural gas with carbon capture and storage with electrolytic hydrogen representing a prototypical flexible load. When flexible loads were small excess generation capacity was available during most hours allowing flexible loads to operate at high capacity factors. Expanding the flexible loads allowed the least-cost systems to more fully utilize the generation capacity built to supply firm loads and thus reduced the average cost of delivered electricity. The macro-scale energy model indicated that variable renewable electricity systems optimized to supply firm loads at current costs could supply 25% or more additional flexible load with minimal capacity expansion while resulting in reduced average electricity costs (10% or less capacity expansion and 10% to 20% reduction in costs in our modeled scenarios). These results indicate that adding flexible loads to electricity systems will likely allow more full utilization of generation assets across a wide range of system architectures thus providing new energy services with infrastructure that is already needed to supply firm electricity loads.
Favorable Start-Up Behavior of Polymer Electrolyte Membrane Water Electrolyzers
Nov 2022
Publication
Dynamically-operated water electrolyzers enable the production of green hydrogen for cross-sector applications while simultaneously stabilizing power grids. In this study the start-up phase of polymer electrolyte membrane (PEM) water electrolyzers is investigated in the context of intermittent renewable energy sources. During the start-up of the electrolysis system the temperature increases which directly influences hydrogen production efficiency. Experiments on a 100 kWel electrolyzer combined with simulations of electrolyzers with up to 1 MWel were used to analyze the start-up phase and assess its implications for operators and system designers. It is shown that part-load start-up at intermediate cell voltages of 1.80 V yields the highest efficiencies of 74.0 %LHV compared to heat-up using resistive electrical heating elements which reaches maximum efficiencies of 60.9 %LHV. The results further indicate that large-scale electrolyzers with electrical heaters may serve as flexible sinks in electrical grids for durations of up to 15 min.
Effect of Heat Transfer through the Release of Pipe on Simulations of Cryogenic Hydrogen Jet Fires and Hazard Distances
Sep 2021
Publication
Jet flames originated by cryo-compressed ignited hydrogen releases can cause life-threatening conditions in their surroundings. Validated models are needed to accurately predict thermal hazards from a jet fire. Numerical simulations of cryogenic hydrogen flow in the release pipe are performed to assess the effect of heat transfer through the pipe walls on jet parameters. Notional nozzle exit diameter is calculated based on the simulated real nozzle parameters and used in CFD simulations as a boundary condition to model jet fires. The CFD model was previously validated against experiments with vertical cryogenic hydrogen jet fires with release pressures up to 0.5 MPa (abs) release diameter 1.25 mm and temperatures as low as 50 K. This study validates the CFD model in a wider domain of experimental release conditions - horizontal cryogenic jets at exhaust pipe temperature 80 K pressure up to 2 MPa abs and release diameters up to 4 mm. Simulation results are compared against experimentally measured parameters as hydrogen mass flow rate flame length and radiative heat flux at several locations from the jet fire. The CFD model reproduces well experiments with reasonable engineering accuracy. Jet fire hazard distances established using three different criteria - temperature thermal radiation and thermal dose - are compared and discussed based on CFD simulation results.
Development Concept of Integrated Energy Network and Hydrogen Energy Industry Based on Hydrogen Production Using Surplus Hydropower
Apr 2020
Publication
The development of hydropower industry is progressing rapidly in China and the installed capacity and power generation are increasing year by year. However due to factors such as transmission channels and power grid peaking capacity hydropower consumption in some areas is facing greater pressure. As an excellent medium for energy interconnection hydrogen energy can play an important role in promoting hydropower consumption. This paper introduces the current status and trends of hydrogen energy development in major developed countries and China and analyzes the current status of China’s hydropower abandoned water. Based on the production of hydrogen using surplus hydropower in the Dadu River Basin in Sichuan an integrated energy network research plan including hydropower electrolytic hydrogen production storage and transportation hydrogen refueling and hydrogen-powered vehicles is proposed. At the same time the development concept of hydrogen energy industry including hydrogen energy source economy hydrogen energy industry ecosphere and hydrogen energy sky road in western Sichuan is also proposed.
Everything About Hydrogen Podcast: Using the Law and Regulation to Facilitate Hydrogen Development
Jun 2022
Publication
Burges Salmon’s energy lawyers are known for ground-breaking work in the energy power and utilities sector. They understand the opportunities the technologies and the challenges which the sector presents. Their reputation has been built upon first-of-a-kind projects and deals and an intimate knowledge of energy regulation. Burges Salmon specialists provide expert advice throughout the project/plant life cycle. Over the years this has in turn led to investors and funders requesting their services in the knowledge that they understand the key issues technologies face. They have a team of over 80 lawyers who focus on helping developers investors and funders achieve their aims in the sector. The team has won or been shortlisted for all the key industry awards in energy over the last decade.
The podcast can be found on their website
The podcast can be found on their website
Comparing e-Fuels and Electrification for Decarbonization of Heavy-Duty Transports
Oct 2022
Publication
The freight sector is expected to keep or even increase its fundamental role for the major modern economies and therefore actions to limit the growing pressure on the environment are urgent. The use of electricity is a major option for the decarbonization of transports; in the heavy-duty segment it can be implemented in different ways: besides full electric-battery powertrains electricity can be used to supply catenary roads or can be chemically stored in liquid or gaseous fuels (e-fuels). While the current EU legislation adopts a tailpipe Tank-To-Wheels approach which results in zero emissions for all direct uses of electricity a Well-To-Wheels (WTW) method would allow accounting for the potential benefits of using sustainable fuels such as e-fuels. In this article we have performed a WTW-based comparison and modelling of the options for using electricity to supply heavy-duty vehicles: e-fuels eLNG eDiesel and liquid Hydrogen. Results showed that the direct use of electricity can provide high Greenhouse Gas (GHG) savings and also in the case of the e-fuels when low-carbonintensity electricity is used for their production. While most studies exclusively focus on absolute GHG savings potential considerations of the need for new infrastructures and the technological maturity of some options are fundamental to compare the different technologies. In this paper an assessment of such technological and non-technological barriers has been conducted in order to compare alternative pathways for the heavy-duty sector. Among the available options the flexibility of using drop-in energy-dense liquid fuels represents a clear and substantial immediate advantage for decarbonization. Additionally the novel approach adopted in this paper allows us to quantify the potential benefits of using e-fuels as chemical storage able to accumulate electricity from the production peaks of variable renewable energies which would otherwise be wasted due to grid limitations.
Hybrid Renewable Hydrogen Energy Solution for Application in Remote Mines
Dec 2020
Publication
Mining operations in remote locations rely heavily on diesel fuel for the electricity haulage and heating demands. Such significant diesel dependency imposes large carbon footprints to these mines. Consequently mining companies are looking for better energy strategies to lower their carbon footprints. Renewable energies can relieve this over-reliance on fossil fuels. Yet in spite of their many advantages renewable systems deployment on a large scale has been very limited mainly due to the high battery storage system. Using hydrogen for energy storage purposes due to its relatively cheaper technology can facilitate the application of renewable energies in the mining industry. Such cost-prohibitive issues prevent achieving 100% penetration rate of renewables in mining applications. This paper offers a novel integrated renewable–multi-storage (wind turbine/battery/fuel cell/thermal storage) solution with six different configurations to secure 100% off-grid mining power supply as a stand-alone system. A detailed comparison between the proposed configurations is presented with recommendations for implementation. A parametric study is also performed identifying the effect of different parameters (i.e. wind speed battery market price and fuel cell market price) on economics of the system. The result of the present study reveals that standalone renewable energy deployment in mine settings is technically and economically feasible with the current market prices depending on the average wind speed at the mine location.
How a Grid Company Could Enter the Hydrogen Industry through a New Business Model: A Case Study in China
Mar 2023
Publication
The increasing penetration of renewable and distributed resources signals a global boom in energy transition but traditional grid utilities have yet to share in much of the triumph at the current stage. Higher grid management costs lower electricity prices fewer customers and other challenges have emerged along the path toward renewable energy but many more opportunities await to be seized. Most importantly there are insufficient studies on how grid utilities can thrive within the hydrogen economy. Through a case study on the State Grid Corporation of China we identify the strengths weaknesses opportunities and threats (SWOT) of grid utilities within the hydrogen economy. Based on these factors we recommend that grids integrate hydrogen into the energy-as-a-service model and deliver it to industrial customers who are under decarbonization pressure. We also recommend that grid utilities fund a joint venture with pipeline companies to optimize electricity and hydrogen transmissions simultaneously.
A Review on the Kinetics of Iron Ore Reduction by Hydrogen
Dec 2021
Publication
A clean energy revolution is occurring across the world. As iron and steelmaking have a tremendous impact on the amount of CO2 emissions there is an increasing attraction towards improving the green footprint of iron and steel production. Among reducing agents hydrogen has shown a great potential to be replaced with fossil fuels and to decarbonize the steelmaking processes. Although hydrogen is in great supply on earth extracting pure H2 from its compound is costly. Therefore it is crucial to calculate the partial pressure of H2 with the aid of reduction reaction kinetics to limit the costs. This review summarizes the studies of critical parameters to determine the kinetics of reduction. The variables considered were temperature iron ore type (magnetite hematite goethite) H2/CO ratio porosity flow rate the concentration of diluent (He Ar N2 ) gas utility annealing before reduction and pressure. In fact increasing temperature H2/CO ratio hydrogen flow rate and hematite percentage in feed leads to a higher reduction rate. In addition the controlling kinetics models and the impact of the mentioned parameters on them investigated and compared concluding chemical reaction at the interfaces and diffusion of hydrogen through the iron oxide particle are the most common kinetics controlling models.
Simulation and Study of PEMFC System Directly Fueled by Ammonia Decomposition Gas
Mar 2022
Publication
Ammonia can be stored as a liquid under relatively easy conditions (Ambient temperature by applying 10 bar or Ambient pressure with the temperature of 239 K). At the same time liquid ammonia has a high hydrogen storage density and is therefore a particularly promising carrier for hydrogen storage. At the same time the current large-scale industrial synthesis of ammonia has long been mature and in the future it will be possible to achieve a zero-emission ammonia regeneration cycle system by replacing existing energy sources with renewable ones. Ammonia does not contain carbon and its use in fuel cells can avoid NOx production during energy release. high temperature solid oxide fuel cells can be directly fueled by ammonia and obtain good output characteristics but the challenges inherent in high temperature solid oxide fuel cells greatly limit the implementation of this option. Whereas PEMFC has gained initial commercial use however for PEMFC ammonia is a toxic gas so the general practice is to convert ammonia to pure hydrogen. Ammonia to hydrogen requires decomposition under high temperature and purification which increases the complexity of the fuel system. In contrast PEMFC that can use ammonia decomposition gas directly can simplify the fuel system and this option has already obtained preliminary experimental validation studies. The energy efficiency of the system obtained from the preliminary validation experiments is only 34–36% which is much lower than expected. Therefore this paper establishes a simulation model of PEMFC directly using ammonia decomposition gas as fuel to study the maximum efficiency of the system and the effect of the change of system parameters on the efficiency and the results show that the system efficiency can reach up to 45% under the condition of considering certain heat loss. Increasing the ammonia decomposition reaction temperature decreases the system efficiency but the effect is small and the system efficiency can reach 44% even at a temperature of 850°C. The results of the study can provide a reference for a more scientific and quantitative assessment of the potential value of direct ammonia decomposition gas-fueled PEMFC.
Toward to Hydrogen Energy of Electric Power: Characteristics and Main Case Studies in Shenzhen
Feb 2023
Publication
China has pledged that it will strive to achieve peak carbon emission by 2030 and realize carbon neutrality by 2060 which has spurred renewed interest in hydrogen for widespread decarbonization of the economy. Hydrogen energy is an important secondary clean energy with the advantage of high density high calorific value rich reserves extensive sources and high conversion efficiency that can be widely used in power generation transportation fuel and other fields. In recent years with the guidance of policies and the progress of technology China’s hydrogen energy industry has developed rapidly. About 42% of China’s carbon emissions comes from the power system and Shenzhen has the largest urban power grid in China. Bringing the utilization of hydrogen energy into Shenzhen’s power system is an important method to achieve industry transformation achieve the “double carbon” goal and promote sustainable development. This paper outlines the domestic and international development status of hydrogen energy introduces the characteristics of Shenzhen new power system the industrial utilization of hydrogen energy and the challenges of further integrating hydrogen energy into Shenzhen new power system and finally suggests on the integration of hydrogen energy into Shenzhen new power system in different dimensions.
Numerical Study on Tri-fuel Combustion: Ignition Properties of Hydrogen-enriched Methane-diesel and Methanol-diesel Mixtures
Jan 2020
Publication
Simultaneous and interactive combustion of three fuels with differing reactivities is investigated by numerical simulations. In the present study conventional dual-fuel (DF) ignition phenomena relevant to DF compression ignition (CI) engines are extended and explored in tri-fuel (TF) context. In the present TF setup a low reactivity fuel (LRF) methane or methanol is perfectly mixed with hydrogen and air to form the primary fuel blend at the lean equivalence ratio of 0.5. Further such primary fuel blends are ignited by a high-reactivity fuel (HRF) here n-dodecane under conditions similar to HRF spray assisted ignition. Here ignition is relevant to the HRF containing parts of the tri-fuel mixtures while flame propagation is assumed to occur in the premixed LRF/ containing end gas regions. The role of hydrogen as TF mixture reactivity modulator is explored. Mixing is characterized by n-dodecane mixture fraction ξ and molar ratio . When x < 0.6 minor changes are observed for the first- and second-stage ignition delay time (IDT) of tri-fuel compared to dual-fuel blends (x = 0). For methane when x > 0.6 first- and second-stage IDT increase by factor 1.4–2. For methanol a respective decrease by factor 1.2–2 is reported. Such contrasting trends for the two LRFs are explained by reaction sensitivity analysis indicating the importance of OH radical production/consumption in the ignition process. Observations on LRF/ end gas laminar flame speed () indicate that increases with x due to the highly diffusive features of . For methane increase with x is more significant than for methanol.
Hydrogen Insights 2022
Sep 2022
Publication
Authored by the Hydrogen Council in collaboration with McKinsey and Company Hydrogen Insights 2022 presents an updated perspective on hydrogen market development and actions required to unlock hydrogen at scale.
The pipeline of hydrogen projects is continuing to grow but actual deployment is lagging.
680 large-scale project proposals worth USD 240 billion have been put forward but only about 10% (USD 22 billion) have reached final investment decision (FID). While Europe leads in proposed investments (~30%) China is slightly ahead on actual deployment of electrolyzers (200 MW) while Japan and South Korea are leading in fuel cells (more than half of the world’s 11 GW manufacturing capacity).
The urgency to invest in mature hydrogen projects today is greater than ever.
For the world to be on track for net zero emissions by 2050 investments of some USD 700 billion in hydrogen are needed through 2030 – only 3% of this capital is committed today. Ambition and proposals by themselves do not translate into positive impact on climate change; investments and implementation on the ground is needed.
Joint action by the public and private sectors is urgently required to move from project proposals to FIDs.
Both governments and industry need to act to implement immediate actions for 2022 to 2023 – policymakers need to enable demand visibility roll out funding support and ensure international coordination; industry needs to increase supply chain capability and capacity advance projects towards final investment decision (FID) and develop infrastructure for cross-border trade.
The paper can be found on their website.
The pipeline of hydrogen projects is continuing to grow but actual deployment is lagging.
680 large-scale project proposals worth USD 240 billion have been put forward but only about 10% (USD 22 billion) have reached final investment decision (FID). While Europe leads in proposed investments (~30%) China is slightly ahead on actual deployment of electrolyzers (200 MW) while Japan and South Korea are leading in fuel cells (more than half of the world’s 11 GW manufacturing capacity).
The urgency to invest in mature hydrogen projects today is greater than ever.
For the world to be on track for net zero emissions by 2050 investments of some USD 700 billion in hydrogen are needed through 2030 – only 3% of this capital is committed today. Ambition and proposals by themselves do not translate into positive impact on climate change; investments and implementation on the ground is needed.
Joint action by the public and private sectors is urgently required to move from project proposals to FIDs.
Both governments and industry need to act to implement immediate actions for 2022 to 2023 – policymakers need to enable demand visibility roll out funding support and ensure international coordination; industry needs to increase supply chain capability and capacity advance projects towards final investment decision (FID) and develop infrastructure for cross-border trade.
The paper can be found on their website.
HydroGenerally - Episode 5: Hydrogen for Glass Production
May 2022
Publication
In this fifth episode Steffan Eldred and Neelam Mughal from Innovate UK KTN discuss how the glass industry is driving new hydrogen developments and research and explore the hydrogen transition opportunities and challenges in this sector alongside their special guest Rob Ireson Innovation and Partnerships Manager at Glass Futures Ltd.
The podcast can be found on their website
The podcast can be found on their website
Design of a Hydrogen Production System Considering Energy Consumption, Water Consumption, CO2 Emissions and Cost
Oct 2022
Publication
CO2 emissions associated with hydrogen production can be reduced replacing steam methane reforming with electrolysis using renewable electricity with a trade-off of increasing energy consumption water consumption and cost. In this research a linear programming optimization model of a hydrogen production system that considers simultaneously energy consumption water consumption CO2 emissions and cost on a cradle-to-gate basis was developed. The model was used to evaluate the impact of CO2 intensity on the optimum design of a hydrogen production system for Japan considering different stakeholders’ priorities. Hydrogen is produced using steam methane reforming and electrolysis. Electricity sources include grid wind solar photovoltaic geothermal and hydro. Independent of the stakeholders’ priorities steam methane reforming dominates hydrogen production for cradle-to-gate CO2 intensities larger than 9 kg CO2/kg H2 while electrolysis using renewable electricity dominates for lower cradle-to-gate CO2 intensities. Reducing the cradle-to-gate CO2 intensity increases energy consumption water consumption and specific cost of hydrogen production. For a cradle-to-gate CO2 intensity of 0 kg CO2/kg H2 the specific cost of hydrogen production varies between 8.81 and 13.6 USD/kg H2; higher than the specific cost of hydrogen production targeted by the Japanese government in 2030 of 30 JPY/Nm3 3.19 USD/kg H2.
Open-source Project Feasibility Tools for Supporting Development of the Green Ammonia Value Chain
Nov 2022
Publication
Ammonia plays a vital role in feeding the world through fertilizer production as well as having other industrial uses. However current ammonia production processes rely heavily on fossil fuels mostly natural gas to generate hydrogen as a feedstock. There is an urgent need to re-design and decarbonise the production process to reduce greenhouse emissions and avoid dependence on volatile gas markets and a depleting resource base. Renewable energy driven electrolysis to generate hydrogen provides a viable pathway for producing carbon-free or green ammonia. However a key challenge associated with producing green ammonia is managing low cost but highly variable wind and solar renewable energy generation for hydrogen electrolysis while maintaining reliable operation of the less flexible ammonia synthesis unit. To date green ammonia production has only been demonstrated at pilot scale and optimising plant configurations and scaling up production facilities is an urgent task. Existing feasibility studies have demonstrated the ability to model and cost green ammonia production pathways that can overcome the technical and economic challenges. However these existing approaches are context specific demonstrating the ability to model and cost green ammonia production for defined locations with set configurations. In this paper we present a modelling framework that consolidates the array of configurations previously studied into a single framework that can be tailored to the location of interest. Our open-source green ammonia modelling and costing tool dynamically simulates the integration of renewable energy with a wide range of balancing power and storage options to meet the flexible demands of the green ammonia production process at hourly time resolution over a year or more. Unlike existing models the open-source implementation of our tool allows it to be used by a potentially wide range of stakeholders to explore their own projects and help guide the upscaling of green ammonia as a pathway for decarbonisation. Using Gladstone in Australia as a case study a 1 million tonne per annum (MMTPA) green ammonia plant is modelled and costed using price assumptions for major equipment in 2030 provided by the Australian Energy Market Operator (AEMO). Using a hybrid (solar PV and wind) renewable energy source and Battery Energy Storage System as balancing technology we estimate a levelized cost of ammonia (LCOA) between 0.69 and 0.92 USD kgNH3 -1 . While greater than historical ammonia production costs from natural gas falling renewables costs and emission reduction imperatives suggest a major future role for green ammonia.
Putting Bioenergy With Carbon Capture and Storage in a Spatial Context: What Should Go Where?
Mar 2022
Publication
This paper explores the implications of siting a bioenergy with carbon capture and storage (BECCS) facility to carbon emission performances for three case-study supply chains using the Carbon Navigation System (CNS) model. The three case-study supply chains are a wheat straw derived BECCS-power a municipal solid waste derived BECCS-waste-to-energy and a sawmill residue derived BECCS-hydrogen. A BECCS facility needs to be carefully sited taking into consideration its local low carbon infrastructure available biomass and geography for successful deployment and achieving a favorable net-negative carbon balance. On average across the three supply chains a 10 km shift in the siting of the BECCS facility results in an 8.6–13.1% increase in spatially explicit supply chain emissions. BECCS facilities producing low purity CO2 at high yields have lower spatial emissions when located within the industrial clusters while those producing high purity CO2 at low yields perform better outside the clusters. A map is also generated identifying which of the three modeled supply chains delivers the lowest spatially explicit supply chain emission options for any given area of the UK at a 1 MtCO2/yr capture scale.
Industrial Status, Technological Progress, Challenges, and Prospects of Hydrogen Energy
Apr 2022
Publication
Under the requirements of China's strategic goal of "carbon peaking and carbon neutrality" as a renewable clean and efficient secondary energy source hydrogen benefits from abundant resources a wide variety of sources a high combustion calorific value clean and non-polluting various forms of utilization energy storage mediums and good security etc. It will become a realistic way to help energy transportation petrochemical and other fields to achieve deep decarbonization and will turn into an important replacement energy source for China to build a modern clean energy system. It is clear that accelerating the development of hydrogen energy has become a global consensus. In order to provide a theoretical support for the accelerated transformation of hydrogen-related industries and energy companies and provide a basis and reference for the construction of "Hydrogen Energy China" this paper describes main key technological progresses in the hydrogen industry chain such as hydrogen production storage transportation and application. The status and development trends of hydrogen industrialization are analyzed and then the challenges faced by the development of the hydrogen industry are discussed. At last the development and future of the hydrogen industry are prospected. The following conclusions are achieved. (1) Hydrogen technologies of our country will become mature and enter the road of industrialization. The whole industry chain system of the hydrogen industry is gradually being formed and will realize the leap-forward development from gray hydrogen blue hydrogen to green hydrogen. (2) The overall development of the entire hydrogen industry chain such as hydrogen production storage and transportation fuel cells hydrogen refueling stations and other scenarios should be accelerated. Besides in-depth integration and coordination with the oil and gas industry needs more attention which will rapidly promote the high-quality development of the hydrogen industry system. (3) The promotion and implementation of major projects such as "north-east hydrogen transmission" "west-east hydrogen transmission" "sea hydrogen landing" and utilization of infrastructures such as gas filling stations can give full play to the innate advantages of oil and gas companies in industrial chain nodes such as hydrogen production and refueling etc. which can help to achieve the application of "oil gas hydrogen and electricity" four-station joint construction form a nationwide hydrogen resource guarantee system and accelerate the planning and promotion of the "Hydrogen Energy China" strategy.
Renewable Electricity for Decarbonisation of Road Transport: Batteries or E-Fuels?
Feb 2023
Publication
Road transport is one of the most energy-consuming and greenhouse gas (GHG) emitting sectors. Progressive decarbonisation of electricity generation could support the ambitious target of road vehicle climate neutrality in two different ways: direct electrification with onboard electro-chemical storage or a change of energy vector with e-fuels. The most promising state-of-the-art electrochemical storages for road transport have been analysed considering current and future technologies (the most promising ones) whose use is assumed to occur within the next 10–15 years. Different e-fuels (e-hydrogen e-methanol e-diesel e-ammonia E-DME and e-methane) and their production pathways have been reviewed and compared in terms of energy density synthesis efficiency and technology readiness level. A final energetic comparison between electrochemical storages and e-fuels has been carried out considering different powertrain architectures highlighting the huge difference in efficiency for these competing solutions. E-fuels require 3–5 times more input energy and cause 3–5 times higher equivalent vehicle CO2 emissions if the electricity is not entirely decarbonised.
Multilevel Governance, PV Solar Energy, and Entrepreneurship: The Generation of Green Hydrogen as a Fuel of Renewable Origin
Sep 2022
Publication
In Spain the institutional framework for photovoltaic energy production has experienced distinct stages. From 2007 to 2012 the feed-in-tariff system led to high annual growth rates of this renewable energy but after the suppression of the policy of public subsidies the sector stagnated. In recent years green hydrogen an innocuous gas in the atmosphere has become a driving force that stimulates photovoltaic energy production. Since 2020 encouraged by the European energy strategies and corresponding funds Spain has established a regulation to promote green hydrogen as a form of energy resource. Adopting the new institutional economics (NIE) approach this article investigates the process of changing incentives for the energy business sector and its impact on photovoltaic energy production. The results show an increase in the number of both projects approved or on approval and companies involved in green hydrogen that are planning to use photovoltaic energy in Spain thus engendering the creation of a new photovoltaic business environment based on innovation and sustainability.
Time‐Decoupling Layered Optimization for Energy and Transportation Systems under Dynamic Hydrogen Pricing
Jul 2022
Publication
The growing popularity of renewable energy and hydrogen‐powered vehicles (HVs) will facilitate the coordinated optimization of energy and transportation systems for economic and en‐ vironmental benefits. However little research attention has been paid to dynamic hydrogen pricing and its impact on the optimal performance of energy and transportation systems. To reduce the dependency on centralized controllers and protect information privacy a time‐decoupling layered optimization strategy is put forward to realize the low‐carbon and economic operation of energy and transportation systems under dynamic hydrogen pricing. First a dynamic hydrogen pricing mechanism was formulated on the basis of the share of renewable power in the energy supply and introduced into the optimization of distributed energy stations (DESs) which will promote hydro‐ gen production using renewable power and minimize the DES construction and operation cost. On the basis of the dynamic hydrogen price optimized by DESs and the traffic conditions on roads the raised user‐centric routing optimization method can select a minimum cost route for HVs to purchase fuels from a DES with low‐cost and/or low‐carbon hydrogen. Finally the effectiveness of the proposed optimization strategy was verified by simulations.
Green Hydrogen in Developing Countries
Aug 2020
Publication
In the future green hydrogen—hydrogen produced with renewable energy resources—could provide developing countries with a zero-carbon energy carrier to support national sustainable energy objectives and it needs further consideration by policy makers and investors. Developing countries with good renewable energy resources could produce green hydrogen locally generating economic opportunities and increasing energy security by reducing exposure to oil price volatility and supply disruptions. Support from development finance institutions and concessional funds could play an important role in deploying first-of-a-kind green hydrogen projects accelerating the uptake of green hydrogen in developing countries and increasing capacity and creating the necessary policy and regulatory enabling environment.
Development of Risk Mitigation Guidance for Hydrogen Sensor Placement Indoors and Outdoors
Sep 2021
Publication
Guidance on Sensor Placement remains one of the top priorities for the safe deployment of hydrogen and fuel cell equipment in the commercial marketplace. Building on the success of Phase l work reported at TCHS20l9 and published in TJHE this paper discusses the consecutive steps to further develop and validate such guidance for mechanically ventilated enclosures. The key step included a more in-depth analysis of sensitivity to variation of physical parameters in a small enclosure. and finally expansion of the developed approach to confined spaces in an outdoor environment.
On the Bulk Transport of Green Hydrogen at Sea: Comparison Between Submarine Pipeline and Compressed and Liquefied Transport by Ship
Jan 2023
Publication
This paper compares six (6) alternatives for green hydrogen transport at sea. Two (2) alternatives of liquid hydrogen (LH2) by ship two (2) alternatives of compressed hydrogen (cH2) by ship and two (2) alternatives of hydrogen by pipeline. The ship alternatives study having hydrogen storage media at both end terminals to reduce the ships’ time at port or prescinding of them and reduce the immobilized capital. In the case of the pipeline new models are proposed by considering pressure costs. One scenario considers that there are compression stations every 500 km and the other one considers that there are none along the way. These alternatives are assessed under nine different scenarios that combine three distances: 100 km 2500 km and 5000 km; and three export rates of hydrogen 100 kt/y 1 Mt/y and 10 Mt/y. The results show including uncertainty bands that for the 100 km of distance the best alternative is the pipeline. For 2500 km and 100 kt/y the top alternative is cH2 shipping without storage facilities at the port terminals. For 2500 km and 1 Mt/y and for 5000 km and 100 kt/y the best alternatives are cH2 or LH2 shipping. For the remaining scenarios the best alternative is LH2 shipping.
A Technical Evaluation to Analyse of Potential Repurposing of Submarine Pipelines for Hydrogen and CCS Using Survival Analysis
Oct 2022
Publication
The UK oil and gas sector is mature and a combination of a dwindling resource base and a move towards decarbonisation has led to lower investments and an increasing decommissioning bill. Many existing offshore assets are in the vicinity of potential renewable energy developments or low-carbon facilities. We propose a technical evaluation process to understand whether pipelines might be repurposed to reduce the costs of low-carbon energy investment and oil decommissioning. We identify survival analysis as an effective method to investigate the potential of pipelines repurposing based on historical failure records as it deals with acceptable levels of data gaps and does not require associated field costs for detailed inspection. It provides a close estimate of the anticipated remaining life when compared to feasibility studies. We use survival analysis to examine several repurposing case studies for low-carbon investments. It also demonstrates that several pipeline systems have the potential to operate safely beyond their design life. Detailed records of failure will allow for further development of this methodology in the future.
Navigating the Implementation of Tax Credits for Natural-Gas-Based Low-Carbon-Intensity Hydrogen Projects
Mar 2024
Publication
This paper delves into the critical role of tax credits specifically Sections 45Q and 45V in the financing and economic feasibility of low-carbon-intensity hydrogen projects with a focus on natural-gas-based hydrogen production plants integrated with carbon capture and storage (CCS). This study covers the current clean energy landscape underscoring the importance of low-carbon hydrogen as a key component in the transition to a sustainable energy future and then explicates the mechanics of the 45Q and 45V tax credits illustrating their direct impact on enhancing the economic attractiveness of such projects through a detailed net present value (NPV) model analysis. Our analysis reveals that the application of 45Q and 45V tax credits significantly reduces the levelized cost of hydrogen production with scenarios indicating a reduction in cost ranging from USD 0.41/kg to USD 0.81/kg of hydrogen. Specifically the 45Q tax credit demonstrates a slightly more advantageous impact on reducing costs compared to the 45V tax credit underpinning the critical role of these fiscal measures in enhancing project returns and feasibility. Furthermore this paper addresses the inherent limitations of utilizing tax credits primarily the challenge posed by the mismatch between the scale of tax credits and the tax liability of the project developers. The concept and role of tax equity investments are discussed in response to this challenge. These findings contribute to the broader dialogue on the financing of sustainable energy projects providing valuable insights for policymakers investors and developers in the hydrogen energy sector. By quantifying the economic benefits of tax credits and elucidating the role of tax equity investments our research supports informed decision-making and strategic planning in the pursuit of a sustainable energy future.
Novel Ways for Hydrogen Production Based on Methane Steam and Dry Reforming Integrated with Carbon Capture
Sep 2022
Publication
The combination of methane steam reforming technology and CCS (Carbon Capture and Storage) technology has great potential to reduce carbon emissions in the process of hydrogen production. Different from the traditional idea of capturing CO2 (Carbon Dioxide) in the exhaust gas with high work consumption this study simultaneously focuses on CO2 separation from fuel gas and recycling. A new hydrogen production system is developed by methane steam reforming coupled with carbon capture. Separated and captured high-purity carbon dioxide could be recycled for methane dry reforming; on this basis a new methane-dry-reforming-driven hydrogen production system with a carbon dioxide reinjection unit is innovatively proposed. In this study the energy flow and irreversible loss in the two newly developed systems are analyzed in detail through energy and exergy balance analysis. The advantages are explored from the perspective of hydrogen production rate natural gas consumption and work consumption. In addition in consideration of the integrated performance an optimal design analysis was conducted. In terms of hydrogen production the new system based on dry reforming is better with an advantage of 2.41%; however it is worth noting that the comprehensive thermal performance of the new steam reforming system is better reaching 10.95%. This study provides new ideas for hydrogen production from a low carbon emission perspective and also offers a new direction for future distributed energy system integration.
Improved Engine Performance and Significantly Reduced Greenhouse Gas Emissions by Fumigating Hydrogen in a Diesel Engine
Oct 2022
Publication
A thermodynamic model was developed for combustion performance and emissions with a reference diesel fuel a 10 vol% methanol blend with 90 vol% diesel a 10 vol% ethanol with 90 vol% diesel and a 4% hydrogen fumigating in the inlet port along with diesel direct injection. The diesel and two alcohol blends (10% methanol–90% diesel and 10% ethanol–90% diesel) was directly injected into the cylinder while hydrogen was fumigated at the inlet port. The model was developed by commercial GT-Suite software. Besides engine performance exergy and energy rates were estimated for the four fuels. Among the four fuels/fuel blends hydrogen fuel (4% fumigated hydrogen) shows the best performance in terms of exergy energy rates specific fuel consumption power and greenhouse gas emissions. Regarding greenhouse gases carbon dioxide was only considered in this investigation as it contributes to a significant detrimental effect on environmental pollution.
What Is the Policy Effect of Coupling the Green Hydrogen Market, National Carbon Trading Market and Electricity Market?
Oct 2022
Publication
Green hydrogen has become the key to social low-carbon transformation and is fully linked to zero carbon emissions. The carbon emissions trading market is a policy tool used to control carbon emissions using a market-oriented mechanism. Building a modular carbon trading center for the hydrogen energy industry would greatly promote the meeting of climate targets. Based on this a “green hydrogen market—national carbon trading market–electricity market” coupling mechanism is designed. Then the “green hydrogen market—national carbon trading market–electricity market” mechanism is modeled and simulated using system dynamics. The results are as follows: First coupling between the green hydrogen market carbon trading market and electricity market can be realized through green hydrogen certification and carbon quota trading. It is found that the coupling model is feasible through simulation. Second simulation of the basic scenario finds that multiple-market coupling can stimulate an increase in carbon price the control of thermal power generation and an increase in green hydrogen production. Finally the proportion of the green hydrogen certification the elimination mechanism of outdated units and the quota auction mechanism will help to form a carbon pricing mechanism. This study enriches the green hydrogen trading model and establishes a multiple-market linkage mechanism.
The Dawn of Hydrogen - Fuel of the Future
Aug 2021
Publication
This is a time of enormous change for the gas industry as the UK and the world at large attempts to meet the challenges of decarbonisation in the face of climate change. Hydrogen is expected to play a vital role in achieving the government’s commitment of eliminating the UK’s contribution to climate change by 2050 with the industry creating up to 8000 jobs by 2030 and potentially unlocking up to 100000 jobs by the middle of the century. But despite the UK government’s huge ambitions hydrogen is just one piece of the puzzle and it will be necessary to seek solutions that bring the whole energy system together – including not just heat for buildings but hard-to decarbonise areas such as manufacturing road transport aviation and shipping. Here we bring you just a taste of some of the amazing work taking place across the energy sector to understand this fuel more clearly to comprehend its strengths and limitations and to integrate it into our current energy infrastructure. We hope you enjoy this special publication.
Numerical Simulations of Suppression Effect of Water Mist on Hydrogen Deflagration in Confined Spaces
Sep 2021
Publication
Hydrogen safety issues attract focuses increasingly as more and more hydrogen powered vehicles are going to be operated in traffic infrastructures of different kinds like tunnels. Due to the confinement feature of traffic tunnels hydrogen deflagration may pose a risk when a hydrogen leak event occurs in a tunnel e.g. failure of the hydrogen storage system caused by a car accident in a tunnel. A water injection system can be designed in tunnels as a mitigation measure to suppress the pressure and thermal loads of hydrogen combustion in accident scenarios. The COM3D is a fully verified three-dimensional finite-difference turbulent flow combustion code which models gas mixing hydrogen combustion and detonation in nuclear containment with mitigation device or other confined facilities like vacuum vessel of fusion and semi-confined hydrogen facilities in industry such as traffic tunnels hydrogen refueling station etc. Therefore by supporting of the European HyTunnel-CS project the COM3D is applied to simulate numerically the hydrogen deflagration accident in a tunnel model being suppressed by water mist injection. The suppression effect of water mist and the suppression mechanism is elaborated and discussed in the study.
Differentiating Gas Leaks from Normal Appliance Use
Jun 2021
Publication
DNV has carried out an investigation into potential uses for smart gas meter data as part of Phase 1 of the Modernising Energy Data Applications competition as funded by UK Research & Innovation. In particular a series of calculations have been carried out to investigate the possibility of differentiating accidental gas leaks from normal appliance use in domestic properties. This is primarily with the aim of preventing explosions but the detection of leaks also has environmental and financial benefits.
Three gases have been considered in this study:
An examination of detailed historical incident information suggests that the explosions that lead to fatalities or significant damage to houses are typically of the type that would be more likely to be detected and prevented. It is estimated that between 25% and 75% of the more severe explosions could be prevented depending on which potential improvements are implemented.
Based on the conservative estimates of explosion prevention a cost benefit analysis suggests that it is justifiable to spend between around £1 and £10 per meter installed to implement the proposed technology. This is based purely on lives saved and does not take account of other benefits.
Three gases have been considered in this study:
- A representative UK natural gas composition.
- A blend of 80% natural gas and 20% hydrogen.
- Pure hydrogen.
- Small holes of up to 1 mm rarely reach flammable gas/air concentrations for any gas except under the most unfavourable conditions such as small volumes combined with low ventilation rates. These releases would likely be detected within 6 to 12 hours.
- Medium holes between 1 mm and 6 mm give outflow rates equivalent to a moderate to high level of gas use by appliances. The ability to detect these leaks is highly dependent on the hole size the time at which the leak begins and the normal gas use profile in the building. The larger leaks in this category would be detected within 30 to 60 minutes while the smaller leaks could take several hours to be clearly differentiated from appliance use. This is quick enough to prevent some explosions.
- Large holes of over 6 mm give leak rates greater than any gas use by appliances. These releases rapidly reach a flammable gas/air mixture in most cases but would typically be detected within the first 30-minute meter output period. Again some explosions could be prevented in this timescale.
An examination of detailed historical incident information suggests that the explosions that lead to fatalities or significant damage to houses are typically of the type that would be more likely to be detected and prevented. It is estimated that between 25% and 75% of the more severe explosions could be prevented depending on which potential improvements are implemented.
Based on the conservative estimates of explosion prevention a cost benefit analysis suggests that it is justifiable to spend between around £1 and £10 per meter installed to implement the proposed technology. This is based purely on lives saved and does not take account of other benefits.
Environmental Impact Assessment of Hydrogen Production via Steam Methane Reforming Based on Emissions Data
Oct 2022
Publication
Steam methane reforming (SMR) using natural gas is the most commonly used technology for hydrogen production. Industrial hydrogen production contributes to pollutant emissions which may differ from the theoretical estimates due to process conditions type and state of installed pollution control equipment. The aim of this study was to estimate the impacts of hydrogen production using facilitylevel real emissions data collected from multiple US EPA databases. The study applied the ReCiPe2016 impact assessment method and considered 12 midpoint and 14 endpoint impacts for 33 US SMR hydrogen production facilities. Global warming impacts were mostly driven by CO2 emissions and contributed to 94.6% of the endpoint impacts on human health while global warming impact on terrestrial ecosystems contributed to 98.3% of the total endpoint impacts on ecosystems. The impacts estimated by direct emissions from the 33 facilities were 9.35 kg CO2e/kg H2 which increased to 11.2 kg CO2e/kg H2 when the full life cycle of hydrogen production including upstream emissions was included. The average global warming impact could be reduced by 5.9% and 11.1% with increases in hydrogen production efficiency by 5% and 10% respectively. Potential impact reductions are also found when natural gas hydrogen production feedstock is replaced by renewable sources with the greatest reduction of 78.1% found in hydrogen production via biomass gasification followed by 68.2% reduction in landfill gas and 53.7% reduction in biomethane-derived hydrogen production.
The Maritime Sector and Its Problematic Decarbonization: A Systematic Review of the Contribution of Alternative Fuels
May 2022
Publication
The present study seeks to select the most important articles and reviews from the Web of Science database that approached alternative fuels towards the decarbonization of the maritime sector. Through a systematic review methodology a combination of keywords and manual refining found a contribution of 103 works worldwide the European continent accounting for 57% of all publications. Twenty-two types of fuels were cited by the authors liquefied natural gas (LNG) hydrogen and biodiesel contributing to 49% of the mentions. Greenhouse gases sulfur oxide nitrogen oxide and particulate matter reductions are some of the main advantages of cleaner sources if used by the vessels. Nevertheless there is a lack of practical research on new standards engine performance cost and regulations from the academy to direct more stakeholders towards low carbon intensity in the shipping sector.
East Coast Hydrogen Feasibility Report
Nov 2021
Publication
The highlights of the report include:
- East Coast Hydrogen has the potential to connect up to 7GW of hydrogen production by 2030 alone exceeding the UK Government’s 5GW by 2030 target in a single project. It represents an unmissable opportunity for government and the private sector to work together in delivering on our ambitious decarbonisation targets.
- East Coast Hydrogen can use the natural assets of the North of England including existing and potential hydrogen storage facilities and build on the hydrogen production in two of the UK’s largest industrial clusters in the North East and North West in turn ensuring significant private sector investment in the UK’s industrial heartlands.
- This would be the first step in the conversion of our national gas grid to hydrogen and will act as a blueprint for subsequent conversions across the UK.
- The project will also demonstrate the innovation engineering capabilities and economic opportunity in the North and create tens of thousands of highly skilled Green jobs in the future hydrogen economy."
Shock Tube Experiments on Flame Propagation Regimes and Critical Conditions for Flame Acceleration and Detonation Transition for Hydrogen-air Mixtures at Cryogenic Temperatures
Sep 2021
Publication
A series of more than 100 experiments with hydrogen-air mixtures at cryogenic temperatures have been performed in a shock tube in the frame of the PRESLHY project. A wide range of hydrogen concentrations from 8 to 60%H2 in the shock tube of the length of 5 m and 50 mm id was tested at cryogenic temperatures from 80 to 130K at ambient pressure. Flame propagation regimes were investigated for all hydrogen compositions in the shock tube at three different blockage ratios (BR) 0 0.3 and 0.6 as a function of initial temperature. Pressure sensors and InGaAs-photodiodes have been applied to monitor the flame and shock propagation velocity of the process. The experiments at ambient pressure and temperature were conducted as the reference data for cryogenic experiments. A critical expansion ratio for an effective flame acceleration to the speed of sound was experimentally found at cryogenic temperatures. The detonability criterion for smooth and obstructed channels was used to evaluate the detonation cell sizes at cryogenic temperatures as well. The main peculiarities of cryogenic combustion with respect to the safety assessment were that the maximum combustion pressure was several times higher compared to ambient temperature and the run-up-distance to detonation was several times shorter independent of lower chemical reactivity at cryogenic conditions.
Is Blue Hydrogen a Bridging Technology? - The Limits of a CO2 Price and the Role of State-induced Price Components for Green Hydrogen Production in Germany
Jun 2022
Publication
The European Commission aims to establish green hydrogen produced through electrolysis using renewable electricity and in a transition phase hydrogen produced in a low-carbon process or blue hydrogen. In an extensive cost analysis for Germany up to 2050 based on scenario data and a component-based learning rate approach we find that blue hydrogen is likely to establish itself as the most cost-effective option and not only as a medium-term low-carbon alternative. We find that expected CO2 prices below €480/tCO2 have a limited impact on the economic feasibility of electrolysis and show that substantial increases in excise tax on natural gas could lead blue hydrogen to reach a sufficient cost level for electrolysed hydrogen. Unless alternatives for green hydrogen supply through infrastructure and imports become available at lower cost electrolysed hydrogen may require long-term subsidies. As blue hydrogen comprises fugitive methane emissions and financing needs for green hydrogen support have implications for society and competition in the internal market we suggest that policymakers rely on hydrogen for decarbonising only essential energy applications. We recommend further investigations into the cost of hydrogen infrastructure and import options as well as efficient subsidy frameworks.
Super Short Term Combined Power Prediction for Wind Power Hydrogen Production
Sep 2022
Publication
A combined ultra-short-term wind power prediction strategy with high robustness based on least squares support vector machine (LSSVM) has been proposed in order to solve the wind abandonment caused by wind power randomness and realize efficient hydrogen production under wide power fluctuation. Firstly the original wind power data is decomposed into sub-modes with different bandwidth by variational modal decomposition (VMD) which reduces the influence of random noise and mode mixing significantly. Then dragonfly algorithm (DA) is introduced to optimize LSSVM kernel function and the combined ultra-short-term wind power prediction strategy which meets the time resolution and accuracy requirements of electrolytic cell control has been established finally. This model is validated by a wind power hydrogen production demonstration project output in the middle east of China. The superior prediction accuracy for high volatility wind power data is verified and the algorithm provides theoretical basis to improve the control of wind power hydrogen production system
The Role of Offshore Wind Power in Renewable Hydrogen Production
Jan 2023
Publication
We investigate the role of offshore wind in a hybrid system comprising solar PV offshore wind electrical storage (pumped hydro energy storage or battery) and an electrolyser in an off-grid hydrogen production system. Further we capture a wide range of future cost reduction scenarios for offshore wind power and solar PV generation in addition to accounting for future projected falls in electrolyser costs allowing future hydrogen costs to be estimated with a variety of different assumptions. The empirical setting of Australia and incorporation of solar PV as an additional potential source of electricity enables us to examine the contribution of offshore wind to renewable hydrogen production when an low-cost renewable alternative is available. This study complements a small number of studies on opportunities for offshore wind power in the Australian setting (Briggs et al. 2021; Golestani et al. 2021; Aryai et al. 2021) and contributes to research on the potential for offshore wind to contribute to green hydrogen production focused on the crucial Asia-Pacific region (Kim and Kim 2017; Song et al. 2021).<br/>In the following sections we describe the optimization model and the process used for selecting sites used in the study. We then summarize the modelling scenarios and assumptions before outlining the modelling results. We conclude by discussing the implications of the findings.
Green Hydrogen Production and Use in Low- and Middle-income Countries: A Least-cost Geospatial Modelling Approach Applied to Kenya
May 2023
Publication
With the rising threat of climate change green hydrogen is increasingly seen as the high-capacity energy storage and transport medium of the future. This creates an opportunity for low- and middle-income countries to leverage their high renewable energy potential to produce use and export low-cost green hydrogen creating environmental and economic development benefits. While identifying ideal locations for green hydrogen production is critical for countries when defining their green hydrogen strategies there has been a paucity of adequate geospatial planning approaches suitable to low- and middle-income countries. It is essential for these countries to identify green hydrogen production sites which match demand to expected use cases such that their strategies are economically sustainable. This paper therefore develops a novel geospatial cost modelling method to optimize the location of green hydrogen production across different use cases with a focus on suitability to low- and middle-income countries. This method is applied in Kenya to investigate the potential hydrogen supply chain for three use cases: ammonia-based fertilizer freight transport and export. We find hydrogen production costs of e3.7–9.9/kgH2 are currently achievable across Kenya depending on the production location chosen. The cheapest production locations are identified to the south and south-east of Lake Turkana. We show that ammonia produced in Kenya can be cost-competitive given the current energy crisis and that Kenya could export hydrogen to Rotterdam with costs of e7/kgH2 undercutting current market prices regardless of the carrier medium. With expected techno-economic improvements hydrogen production costs across Kenya could drop to e1.8–3.0/kgH2 by 2030.
A Study into Proton Exchange Membrane Fuel Cell Power and Voltage Prediction using Artificial Neural Network
Sep 2022
Publication
Polymer Electrolyte Membrane fuel cell (PEMFC) uses hydrogen as fuel to generate electricity and by-product water at relatively low operating temperatures which is environmentally friendly. Since PEMFC performance characteristics are inherently nonlinear and related predicting the best performance for the different operating conditions is essential to improve the system’s efficiency. Thus modeling using artificial neural networks (ANN) to predict its performance can significantly improve the capabilities of handling multi-variable nonlinear performance of the PEMFC. This paper predicts the electrical performance of a PEMFC stack under various operating conditions. The four input terms for the 5 W PEMFC include anode and cathode pressures and flow rates. The model performances are based on ANN using two different learning algorithms to estimate the stack voltage and power. The models have shown consistently to be comparable to the experimental data. All models with at least five hidden neurons have coefficients of determination of 0.95 or higher. Meanwhile the PEMFC voltage and power models have mean squared errors of less than 1 × 10−3 V and 1 × 10−3 W respectively. Therefore the model results demonstrate the potential use of ANN into the implementation of such models to predict the steady state behavior of the PEMFC system (not limited to polarization curves) for different operating conditions and help in the optimization process for achieving the best performance of the system.
Experimental Study on the Effects of Hydrogen Injection Strategy on the Combustion and Emissions of a Hydrogen/Gasoline Dual Fuel SI Engine under Lean Burn Condition
Oct 2022
Publication
Hydrogen addition can improve the performance and extend the lean burn limit of gasoline engines. Different hydrogen injection strategies lead to different types of hydrogen mixture distribution (HMD) which affects the engine performance. Therefore the present study experimentally investigated the effects of hydrogen injection strategy on the combustion and emissions of a hydrogen/gasoline dual-fuel port-injection engine under lean-burn conditions. Four different hydrogen injection strategies were explored: hydrogen direct injection (HDI) forming a stratified hydrogen mixture distribution (SHMD); hydrogen intake port injection forming a premixed hydrogen mixture distribution (PHMD); split hydrogen direct injection (SHDI) forming a partially premixed hydrogen mixture distribution (PPHMD); and no hydrogen addition (NHMD). The results showed that 20% hydrogen addition could extend the lean burn limit from 1.5 to 2.8. With the increase in the excess air ratio the optimum HMD changed from PPHMD to SHMD. The maximum brake thermal efficiency was obtained with an excess air ratio of 1.5 with PPHMD. The coefficient of variation (COV) with NHMD was higher than that with hydrogen addition since the hydrogen enhanced the stability of ignition and combustion. The engine presented the lowest emissions with PHMD. There were almost no carbon monoxide (CO) and nitrogen oxides (NOx) emissions when the excess air ratio was respectively more than 1.4 and 2.0.
Feasibility and Impact of a Swedish Fuel Cell-powered Rescue Boat
Jun 2021
Publication
With the increasing interest for zero-emission vehicles electric boats represent a growing area. Weight is a limiting factor for battery-powered boats therefore the use of fuel cell/battery systems is investigated. The present study examines the power requirements the energy-storage solutions and the sustainability assessment of a light and fast rescue boat operating in the Swedish lake Barken. A weight-optimized hybrid fuel cell/battery system is presented. The results show that if the hydrogen storage is wisely selected the weight of the hybrid system is significantly less than that of a battery system and can compete with an internal combustion engine system. The sustainability assessment highlights and compares the impact in terms of cost and emissions of the different energy storage solutions. The quantification of the emissions for the different energy systems under several scenarios shows a clear advantage for the electric solutions.
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