- Home
- A-Z Publications
- Publications
Publications
Cogeneration of Green Hydrogen in a Cascade Hydropower Plant
Apr 2021
Publication
Hydrogen is today an indispensable feedstock in various process industries but the method of its production is mostly not in line with accepted environmental guidelines. With emerging electro-energetic systems with a large share of renewable sources hydrogen is also becoming an important energy carrier which with the possibility of storing surplus energy ensures greater stability of power system operation and energy supply. Therefore the use of electricity from renewable sources is important for the production of green hydrogen using electrolysis. The first part of the article describes the possibilities for hydrogen cogeneration in one of the run-of-river hydropower plants in Slovenia. The implementation costs of the necessary equipment for hydrogen production in the case-study power plant its production costs and the profitability of hydrogen production compared to the sale of electricity are estimated. The criteria according to which the production of hydrogen is more profitable than the sale of electricity at current prices and guaranteed sales is also defined. In the second part of the article a scenario for the use of hydrogen for heating and mobility needs in the nearby local community is presented. For the regular supply of hydrogen in the range of up to 30 kg/h the necessary investment costs for the installation of the appropriate equipment in the hydropower plant are calculated along with an estimation of the payback period of the investment.
Steel Manufacturing Clusters in a Hydrogen Economy – Simulation of Changes in Location and Vertical Integration of Steel Production in Northwestern Europe
Feb 2022
Publication
With the move to a hydrogen-based primary steel production envisioned for the near future in Europe existing regional industrial clusters loose major assets. Such a restructuring of industries may result in a new geographical distribution of the steel industry and also to another quality of vertical integration at sites. Both implications could turn out as drivers or barriers to invest in new technologies and are thus important in respect to vertical integration of sites and to regional policy. This paper describes an approach to model production stock invest for the steel industries in North-Western Europe. Current spatial structures are reproduced with capacity technical and energy efficiency data on the level of single facilities like blast furnaces. With the model developed both investments in specific technologies and at specific production sites can be modelled. The model is used to simulate different possible future scenarios. The case with a clear move to hydrogen-based production is compared to a reference scenario without technological shift. The scenarios show that existing trends like movement of production to the coast may be accelerated by the new technology but that sites in the hinterland can also adapt to a hydrogen economy. Possible effects of business cycles or a circular economy on regional value chains are explored with a Monte-Carlo analysis.
Evaluation of Conceptual Electrolysis-based Energy Storage Systems Using Gas Expanders
Feb 2020
Publication
In this study four energy storage systems (Power-to-Gas-to-Power) were analysed that allow electrolysis products to be fully utilized immediately after they are produced. For each option the electrolysis process was supplied with electricity from a wind farm during the off-peak demand periods. In the first two variants the produced hydrogen was directed to a natural gas pipeline while the third and fourth options assumed the use of hydrogen for synthetic natural gas production. All four variants assumed the use of a gas expander powered by high-temperature exhaust gases generated during gas combustion. In the first two options gas was supplied from a natural gas network while synthetic natural gas produced during methanation was used in the other two options. A characteristic feature of all systems was the combustion of gaseous fuels within a ballast-free oxidant atmosphere without nitrogen which is the fundamental component of air in conventional systems. The fifth variant was a reference for the systems equipped with gas expanders and assumed the use of fuel cells for power generation. To evaluate the individual variants the energy storage efficiency was defined and determined and the calculated overall efficiency ranged from 17.08 to 23.79% which may be comparable to fuel cells.
Sustainable Hydrogen Production by Plasmonic Thermophotocatalysis
Feb 2021
Publication
A vision of hydrogen based economy and clean sustainable fossil fuels-free world inspires the scientific community to put much effort into the development of visible-light-driven photochemistry and efficient solar energy harvesting. The unique features of plasmonic nanomaterials such as capability of significant electric field amplification an extreme local heating generation of high energy charge carriers and broad tunability of optical properties coupled to catalytically active surfaces provide an exciting opportunity for hydrogen production with solar photochemistry. This review sums up recent progress in the development of plasmonic thermophotocatalysis paying particular attention to sustainable production of hydrogen. We approach the subject from a broad bottom-up perspective beginning with the brief description of plasmon-related phenomena and plasmon-assisted photochemistry through the demonstration of various plasmonic nanostructures their synthesis and hydrogen production efficiency ending with the idea of continuous-flow reactors and their future implementation in hydrogen production by plasmonic thermophotocatalysis. Finally we summarize the review and highlight the remaining challenges that have to be faced before the widespread commercialization of this technology.
Micro and Macro Mechanical Analysis of Gas Pipeline Steels
Sep 2017
Publication
The actual safety margins of gas pipelines depend on a number of factors that include the mechanical characteristics of the material. The evolution with time of the metal properties can be evaluated by mechanical tests performed at different scales seeking for the best compromise between the simplicity of the experimental setup to be potentially employed in situ and the reliability of the results. Possible alternatives are comparatively assessed on pipeline steels of different compositions and in different states.
Velocity Measurements of Hydrogen Jets Using the Optical Flow Method
Sep 2021
Publication
Concentration and velocity measurements are crucial for developing and validating hydrogen jet models which provide scientific bases for hydrogen safety analyses. The concentration fields have been visualized and accurately measured using laser diagnostic methods based on lase Rayleigh and Raman scattering techniques. However the velocity measurements are more challenging. Particle image velocimetry (PIV) has been commonly used for measuring velocities in turbulent flows by seeding tracer particles into the flow and assuming the particles intimately following the flow. However sometimes the particle seeding is difficult or disturbs the flow. Moreover simultaneously concentration and velocity measurements are very difficult when using PIV systems to measure the velocities. Therefore the optical flow velocimetry (OFV) method was used to resolve the velocity fields from the scalar fields or particle images of hydrogen jets. In the present work the velocity field and particle images of hydrogen jets were simulated using FLUENT with the large eddy simulation (LES) model and the particle images were then used to resolve the velocity field by the OFV method. The OFV results were compared with the CFD simulations to verify their accuracy. The results show that the OFC method was an efficient low-cost way to extract the velocity fields from particle images. The OFV method accurately located the large vortices in the flow and the velocity distribution of the high-velocity gradients regions was consistent with the CFD results. The present study lays a foundation for using the OFV method to directly resolve the velocity fields from the concentration fields of hydrogen jets measured by laser diagnostics.
Scaling Factors for Channel Width Variations in Tree-like Flow Field Patterns for Polymer Electrolyte Membrane Fuel Cells - An Experimental Study
Apr 2021
Publication
To have a uniform distribution of reactants is an advantage to a fuel cell. We report results for such a distributor with tree-like flow field plates (FFP). Numerical simulations have shown that the width scaling parameters of tree-like patterns in FFPs used in polymer electrolyte membrane fuel cells (PEMFC) reduces the viscous dissipation in the channels. In this study experimental investigations were conducted on a 2-layer FF plate possessing a tree-like FF pattern which was CNC milled on high-quality graphite. Three FF designs of different width scaling parameters were employed. I–V curves power curves and impedance spectra were generated at 70% 60% and 50% relative humidity (25 cm2 active area) and compared to those obtained from a conventional 1-channel serpentine FF. It was found that the FF design with a width scaling factor of 0.917 in the inlet and 0.925 in the outlet pattern exhibited the best peak power out of the three designs (only 11% - 0.08 W/cm2 lower than reference serpentine FF). Results showed that a reduction of the viscous dissipation in the flow pattern was not directly linked to a PEMFC performance increase. It was found that water accumulation together with a slight increase in single PEMFC resistance were the main reasons for the reduced power density. As further improvements a reduction of the number of branching generation levels and width scaling factor were recommended.
Detecting Hydrogen Concentrations During Admixing Hydrogen in Natural Gas Grids
Aug 2021
Publication
The first applications of hydrogen in a natural gas grid will be the admixing of low concentrations in an existing distribution grid. For easy quality and process control it is essential to monitor the hydrogen concentration in real time preferably using cost effective monitoring solutions. In this paper we introduce the use of a platinum based hydrogen sensor that can accurately (at 0.1 vol%) and reversibly monitor the concentration of hydrogen in a carrier gas. This carrier gas that can be nitrogen methane or natural gas has no influence on the accuracy of the hydrogen detection. The hydrogen sensor consists of an interdigitated electrode on a chip coated with a platinum nanocomposite layer that interacts with the gas. This chip can be easily added to a gas sensor for natural gas and biogas that was already developed in previous research. Just by the addition of an extra chip we extended the applicability of the natural gas sensor to hydrogen admixing. The feasibility of the sensor was demonstrated in our own (TNO) laboratory and at a field test location of the HyDeploy program at Keele University in the U.K
Electrochemical Fracture Analysis of In-service Natural Gas Pipeline Steels
Dec 2018
Publication
Long-term operation of natural gas transit pipelines implies aging hydrogen-induced and stress corrosion cracking and it causes hydrogen embrittlement of steels degradation of mechanical properties associated to a safe serviceability of pipelines and failure risk increase. The implementation of effective diagnostic measures of pipelines steels degradation would allow planning actions in order to reduce a risk of fracture. In this paper a new scientific and methodical approach based on the electrochemical analysis of fracture surface for evaluation of in-service degradation of operated pipeline steels was developed. It was suggested that carbon diffusion to grain boundaries and to defects inside grains intensified by hydrogen under long-term operation led to formation of nanoparticles of carbides which resulted in intergranular cracking of operated pipeline steels under service and their transgranular cracking under impact toughness testing. Therefore fracture surface was enriched by carbon compounds and electrochemical characteristics were sensitive to this. In-service degradation of ferrite-pearlite pipeline steels was accompanied by a sharp shift in open-circuit potential of the fracture surface (brittle fracture) of specimens after impact toughness tests compared with that of polished steel surfaces. A significant difference between potentials of the fracture surface and the polished steel surface (over 60 mV in 0.3% NaCl solution) of specimens made of ferrite-pearlite pipeline steels observed after their long-term operation was evidently due to the increased content of carbon compounds on the fracture surface. Mechanism of ferrite-pearlite pipeline steels embrittlement under operation consisted in carbides enrichment not only grain boundaries but also intragranular defects has been revealed as it is indicated by an increase of carbon content on transgranular fracture surfaces determined electrochemically.
A Modeling Study of Lifetime and Performance Improvements of Solid Oxide Fuel Cell by Reversed Pulse Operation
Jan 2022
Publication
Chromium poisoning of the air electrode is a primary degradation mechanism for solid oxide cells (SOCs) operating under fuel cell mode. Recent experimental findings show that reversed pulse operation for SOCs operated as electrolyser cells can reverse this degradation and extend the lifetime. Here we use a multiphysics model of an SOC to investigate the effects of reversed pulse operation for alleviating chromium poisoning of the air electrode. We study the effects of time fraction of the operation under fuel cell and electrolysis modes cyclic operation starting after a certain duration and fuel cell and electrolysis current densities on the cell lifetime total power and hydrogen production. Our modeling shows that reversed pulse operation enhances cell lifetime and total power for all different cases considered in this study. Moreover results suggest that the cell lifetime total power and hydrogen production can be increased by reversed pulse operation at longer operation times under electrolysis mode cyclic operation starting from the beginning and lower electrolysis current densities. All in all this paper documents and establishes a computational framework that can serve as a platform to assess and quantify the increased profitability of SOCs operating under a co-production operation through reversed pulse operation.
Analysis of Hydrogen Filling of 175 Liter Tank for Large-Sized Hydrogen Vehicle
May 2022
Publication
Due to the low density of hydrogen gas under ambient temperature and atmospheric pressure conditions the high-pressure gaseous hydrogen storage method is widely employed. With high-pressure characteristics of hydrogen storage rigorous safety precautions are required such as filling of compressed gas in a hydrogen tank to achieve reliable operational solutions. Especially for the large-sized tanks (above 150 L) safety operation of hydrogen storage should be considered. In the present study the compressed hydrogen gas behavior in a large hydrogen tank of 175 L is investigated for its filling. To validate the numerical approach used in this study numerical models for the adaptation of the gas and turbulence models are examined. Numerical parametric studies on hydrogen filling for the large hydrogen tank of 175 L are conducted to estimate the hydrogen gas behavior in the hydrogen tank under various conditions of state of charge of pressure and ambient temperature. From the parametric studies the relationship between the initial SOC pressure condition and the maximum temperature rise of hydrogen gas was shown. That is the maximum temperature rise increases as the ambient temperature decreases and the rise increases as the SOC decreases.
Making the Hydrogen Economy Possible: Accelerating Clean Hydrogen in an Electrified Economy
Apr 2021
Publication
In its new report Making the Hydrogen Economy Possible: Accelerating clean hydrogen in an electrified economy the ETC outlines the role of clean hydrogen in achieving a highly electrified net-zero economy. The report sets out how a combination of private-sector collaboration and policy support can drive the initial ramp up of clean hydrogen production and use to reach 50 million tonnes by 2030.<br/>Clean hydrogen will play a complementary role to decarbonise sectors where direct electrification is likely to be technologically very challenging or prohibitively expensive such as in steel production and long-distance shipping. The report highlights how critical rapid ramp-up of production and use in the 2020s is to unlock cost reductions and to make mid-century growth targets achievable.<br/>This report is part of the ETC’s wider Making Mission Possible Series – a series of reports outlining how to scale up clean energy provision within the next 30 years to meet the needs of a net-zero greenhouse gas emissions (GHG) economy by mid-century. The reports in the series analyse and set out specific actions required in the next decade to put this net-zero by 2050 target within reach.
Optimization of Component Sizing for a Fuel Cell-Powered Truck to Minimize Ownership Cost
Mar 2019
Publication
In this study we consider fuel cell-powered electric trucks (FCETs) as an alternative to conventional medium- and heavy-duty vehicles. FCETs use a battery combined with onboard hydrogen storage for energy storage. The additional battery provides regenerative braking and better fuel economy but it will also increase the initial cost of the vehicle. Heavier reliance on stored hydrogen might be cheaper initially but operational costs will be higher because hydrogen is more expensive than electricity. Achieving the right tradeoff between these power and energy choices is necessary to reduce the ownership cost of the vehicle. This paper develops an optimum component sizing algorithm for FCETs. The truck vehicle model was developed in Autonomie a platform for modelling vehicle energy consumption and performance. The algorithm optimizes component sizes to minimize overall ownership cost while ensuring that the FCET matches or exceeds the performance and cargo capacity of a conventional vehicle. Class 4 delivery truck and class 8 linehaul trucks are shown as examples. We estimate the ownership cost for various hydrogen costs powertrain components ownership periods and annual vehicle miles travelled.
Controlled Biosynthesis of ZnCdS Quantum Dots with Visible-Light-Driven Photocatalytic Hydrogen Production Activity
May 2021
Publication
The development of visible-light-responsive photocatalysts with high efficiency stability and eco-friendly nature is beneficial to the large-scale application of solar hydrogen production. In this work the production of biosynthetic ternary ZnCdS photocatalysts (Eg = 2.35–2.72 eV) by sulfate-reducing bacteria (SRB) under mild conditions was carried out for the first time. The huge amount of biogenic S2− and inherent extracellular proteins (EPs) secreted by SRB are important components of rapid extracellular biosynthesis. The ternary ZnCdS QDs at different molar ratios of Zn2+and Cd2+ from 15:1 to 1:1 were monodisperse spheres with good crystallinity and average crystallite size of 6.12 nm independent of the molar ratio of Cd2+ to Zn2+. All the ZnCdS QDs had remarkable photocatalytic activity and stability for hydrogen evolution under visible light without noble metal cocatalysts. Especially ZnCdS QDs at Zn/Cd = 3:1 showed the highest H2 production activity of 3.752 mmol·h−1·g−1. This excellent performance was due to the high absorption of visible light the high specific surface area and the lower recombination rate between photoexcited electrons and holes. The adhered inherent EPs on the ZnCdS QDs slowed down the photocorrosion and improved the stability in photocatalytic hydrogen evolution. This study provides a new direction for solar hydrogen production.
Mapping Geological Hydrogen Storage Capacity and Regional Heating Demands: An Applied UK Case Study
Feb 2021
Publication
Hydrogen is considered as a low-carbon substitute for natural gas in the otherwise difficult to decarbonise domestic heating sector. This study presents for the first time a globally applicable source to sink methodology and analysis that matches geological storage capacity with energy demand. As a case study it is applied to the domestic heating system in the UK with a focus on maintaining the existing gas distribution network. To balance the significant annual cyclicity in energy demand for heating hydrogen could be stored in gas fields offshore and transported via offshore pipelines to the existing gas terminals into the gas network. The hydrogen energy storage demand in the UK is estimated to be ~77.9 terawatt-hour (TWh) which is approximately 25 % of the total energy from natural gas used for domestic heating. The total estimated storage capacity of the gas fields included in this study is 2661.9 TWh. The study reveals that only a few offshore gas fields are required to store enough energy as hydrogen to balance the entire seasonal demand for UK domestic heating. It also demonstrates that as so few fields are required hydrogen storage will not compete for the subsurface space required for other low-carbon subsurface applications such as carbon storage or compressed air energy storage.
Optimal Scheduling of a Hydrogen-Based Energy Hub Considering a Stochastic Multi-Attribute Decision-Making Approach
Jan 2023
Publication
Nowadays the integration of multi-energy carriers is one of the most critical matters in smart energy systems with the aim of meeting sustainable energy development indicators. Hydrogen is referred to as one of the main energy carriers in the future energy industry but its integration into the energy system faces different open challenges which have not yet been comprehensively studied. In this paper a novel day-ahead scheduling is presented to reach the optimal operation of a hydrogen-based energy hub based on a stochastic multi-attribute decision-making approach. In this way the energy hub model is first developed by providing a detailed model of Power-to-Hydrogen (P2H) facilities. Then a new multi-objective problem is given by considering the prosumer’s role in the proposed energy hub model as well as the integrated demand response program (IDRP). The proposed model introduces a comprehensive approach from the analysis of the historical data to the final decision-making with the aim of minimizing the system operation cost and carbon emission. Moreover to deal with system uncertainty the scenario-based method is applied to model the renewable energy resources fluctuation. The proposed problem is defined as mixed-integer non-linear programming (MINLP) and to solve this problem a simple augmented e-constrained (SAUGMECON) method is employed. Finally the simulation of the proposed model is performed on a case study and the obtained results show the effectiveness and benefits of the proposed scheme.
Modelling of Ventilated Hydrogen Dispersion in Presence of Co-flow and Counter-flow
Sep 2021
Publication
In the framework of the EU-funded project HyTunnel-CS an inter-comparison among partners CFD simulations has been carried out. The simulations are based on experiments conducted within the project by Pro-Science and involve hydrogen release inside a safety vessel testing different ventilation configurations. The different ventilation configurations that were tested are co-flow counter-flow and cross-flow. In the current study co-flow and counter-flow tests along with the no ventilation test (m' = S g/s d = 4 mm ) are simulated with the aim to validate available and well-known CFD codes against such applications and to provide recommendations on modeling strategies. Special focus is given on modeling the velocity field produced by the fan during the experiments. The computational results are compared with the experimental results and a discussion follows regarding the efficiency of each ventilation configuration.
How Green is Blue Hydrogen?
Jul 2021
Publication
Hydrogen is often viewed as an important energy carrier in a future decarbonized world. Currently most hydrogen is produced by steam reforming of methane in natural gas (“gray hydrogen”) with high carbon dioxide emissions. Increasingly many propose using carbon capture and storage to reduce these emissions producing so-called “blue hydrogen” frequently promoted as low emissions. We undertake the first effort in a peer-reviewed paper to examine the lifecycle greenhouse gas emissions of blue hydrogen accounting for emissions of both carbon dioxide and unburned fugitive methane. Far from being low carbon greenhouse gas emissions from the production of blue hydrogen are quite high particularly due to the release of fugitive methane. For our default assumptions (3.5% emission rate of methane from natural gas and a 20-year global warming potential) total carbon dioxide equivalent emissions for blue hydrogen are only 9%-12% less than for gray hydrogen. While carbon dioxide emissions are lower fugitive methane emissions for blue hydrogen are higher than for gray hydrogen because of an increased use of natural gas to power the carbon capture. Perhaps surprisingly the greenhouse gas footprint of blue hydrogen is more than 20% greater than burning natural gas or coal for heat and some 60% greater than burning diesel oil for heat again with our default assumptions. In a sensitivity analysis in which the methane emission rate from natural gas is reduced to a low value of 1.54% greenhouse gas emissions from blue hydrogen are still greater than from simply burning natural gas and are only 18%-25% less than for gray hydrogen. Our analysis assumes that captured carbon dioxide can be stored indefinitely an optimistic and unproven assumption. Even if true though the use of blue hydrogen appears difficult to justify on climate ground
Carbon Capture from Biogas by Deep Eutectic Solvents A COSMO Study to Evaluate the Effect of Impurities on Solubility and Selectivity
Jun 2021
Publication
Deep eutectic solvents (DES) are compounds of a hydrogen bond donor (HBD) and a hydrogen bond acceptor (HBA) that contain a depressed melting point compared to their individual constituents. DES have been studied for their use as carbon capture media and biogas upgrading. However contaminants’ presence in biogas might affect the carbon capture by DES. In this study conductor-like screening model for real solvents (COSMO-RS) was used to determine the effect of temperature pressure and selective contaminants on five DES’ namely choline chloride-urea choline chloride-ethylene glycol tetra butyl ammonium chloride-ethylene glycol tetra butyl ammonium bromide-decanoic acid and tetra octyl ammonium chloride-decanoic acid. Impurities studied in this paper are hydrogen sulfide ammonia water nitrogen octamethyltrisiloxane and decamethylcyclopentasiloxane. At infinite dilution CO2 solubility dependence upon temperature in each DES was examined by means of Henry’s Law constants. Next the systems were modeled from infinite dilution to equilibrium using the modified Raoults’ Law where CO2 solubility dependence upon pressure was examined. Finally solubility of CO2 and CH4 in the various DES were explored with the presence of varying mole percent of selective contaminants. Among the parameters studied it was found that the HBD of the solvent is the most determinant factor for the effectiveness of CO2 solubility. Other factors affecting the solubility are alkyl chain length of the HBA the associated halogen and the resulting polarity of the DES. It was also found that choline chloride-urea is the most selective to CO2 but has the lowest CO2 solubility and is the most polar among other solvents. On the other hand tetraoctylammonium chloride-decanoic acid is the least selective has the highest maximum CO2 solubility is the least polar and is the least affected by its environment.
Integrating System and Operator Perspectives for the Evaluation of Power-to-Gas Plants in the Future German Energy System
Feb 2022
Publication
In which way and in which sectors will renewable energy be integrated in the German Energy System by 2030 2040 and 2050? How can the resulting energy system be characterised following a −95% greenhouse gas emission reduction scenario? Which role will hydrogen play? To address these research questions techno-economic energy system modelling was performed. Evaluation of the resulting operation of energy technologies was carried out from a system and a business point of view. Special consideration of gas technologies such as hydrogen production transport and storage was taken as a large-scale and long-term energy storage option and key enabler for the decarbonisation of the non-electric sectors. The broad set of results gives insight into the entangled interactions of the future energy technology portfolio and its operation within a coupled energy system. Amongst other energy demands CO2 emissions hydrogen production and future power plant capacities are presented. One main conclusion is that integrating the first elements of a large-scale hydrogen infrastructure into the German energy system already by 2030 is necessary for ensuring the supply of upscaling demands across all sectors. Within the regulatory regime of 2020 it seems that this decision may come too late which jeopardises the achievement of transition targets within the horizon 2050.
No more items...