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Experimental Study on the Ignition of Hydrogen Containing Atmospheres by Mechanical Impacts
Sep 2023
Publication
In international regulations on explosion protection mechanical friction impact or abrasion is usually named as one of 13 ignition sources that must be avoided in hazardous zones with explosive atmospheres. In different studies it is even identified as one of the most frequent ignition sources in practice. The effectiveness of mechanical impacts as ignition source is dependent from several parameters including the minimum ignition energy of the explosive atmosphere the properties of the material pairing the kinetic impact energy or the impact velocity. By now there is no standard procedure to determine the effectiveness of mechanical impacts as ignition source. In some previous works test procedures with poor reproducibility or undefined kinetic impact energy were applied for this purpose. In other works only homogeneous material pairings were considered. In this work the effectiveness of mechanical impacts with defined and reproducible kinetic impact energy as ignition source for hydrogen containing atmospheres was studied systematically in dependence from the inhomogeneous material pairing considering materials with practical relevance like stainless steel low alloy steel concrete and non-iron-metals. It was found that ignition can be avoided if non-iron metals are used in combination with different metallic materials but in combination with concrete even the impact of non-iron-metals can be an effective ignition source if the kinetic impact energy is not further limited. Moreover the consequence of hydrogen admixture to natural gas on the effectiveness of mechanical impacts as ignition source was studied. In many cases ignition of atmospheres containing natural gas by mechanical impacts is rather unlikely. No influence could be observed for admixtures up to 25% hydrogen and even more. The results are mainly relevant in the context of repurposing the natural gas grid or adding hydrogen to the natural gas grid. Based on the test results it can be evaluated under which circumstances the use of tools made of non-iron-metals or other non-sparking materials can be an effective measure to avoid ignition sources in hazardous zones containing hydrogen for example during maintenance work.
Review of the Hydrogen Supply Chain and Use in Africa
Oct 2024
Publication
The high potential in renewable energy sources (RES) and the availability of strategic minerals for green hydrogen technologies place Africa in a promising position for the development of a climate-compatible economy leveraging on hydrogen. This study reviews the potential hydrogen value chain in Africa considering production and final uses while addressing perspectives on policies possible infrastructures and facilities for hydrogen logistics. Through scientific studies research and searching in relevant repositories this review features the collection analysis of technical data and georeferenced information about key aspects of the hydrogen value chain. Detailed maps and technical data for gas transport infrastructure and liquefaction terminals in the continent are reported to inform and elaborate findings about readiness for hydrogen trading and domestic use in Africa. Specific maps and technical data have been also collected for the identification of potential hydrogen offtakers focusing on individual industrial installations to produce iron and steel chemicals and oil refineries. Finally georeferenced data are presented for main road and railway corridors as well as for most important African ports as further end-use and logistic platforms. Beyond technical information this study collects and discusses more recent perspectives about policies and implementation initiatives specifically addressing hydrogen production logistics and final use also introducing potential criticalities associated with environmental and social impacts.
Investments in Green Hydrogen as a Flexibility Source for the European Power System by 2050: Does it Pay Off?
Oct 2024
Publication
The European Union aims to deploy a high share of renewable energy sources in Europe’s power system by 2050. Large-scale intermittent wind and solar power production requires flexibility to ensure an adequate supply–demand balance. Green hydrogen (GH) can increase power systems’ flexibility and decrease renewable energy production’s curtailment. However investing in GH is costly and dependent on electricity prices which are important for operational costs in electrolysis. Moreover the use of GH for power system flexibility might not be economically viable if there is no hydrogen demand from the hydrogen market. If so questions would arise as to what would be the incentives to introduce GH as a source of flexibility in the power system and how would electrolyzer costs hydrogen demand and other factors affect the economic viability of GH usage for power system flexibility. The paper implements a European power system model formulated as a stochastic program to address these questions. The authors use the model to compare various instances with hydrogen in the power system to a no-hydrogen instance. The results indicate that by 2050 deployment of approximately 140 GW of GH will pay off investments and make the technology economically viable. We find that the price of hydrogen is estimated to be around €30/MWh.
Energy-saving Hydrogen Production by Seawater Electrolysis Coupling Tip-enhanced Electric Field Promoted Electrocatalytic Sulfion Oxidation
Jul 2024
Publication
Hydrogen production by seawater electrolysis is significantly hindered by high energy costs and undesirable detrimental chlorine chemistry in seawater. In this work energy-saving hydrogen production is reported by chlorine-free seawater splitting coupling tip-enhanced electric field promoted electrocatalytic sulfion oxidation reaction. We present a bifunctional needle-like Co3S4 catalyst grown on nickel foam with a unique tip structure that enhances the kinetic rate by improving the current density in the tip region. The assembled hybrid seawater electrolyzer combines thermodynamically favorable sulfion oxidation and cathodic seawater reduction can enable sustainable hydrogen production at a current density of 100 mA cm−2 for up to 504 h. The hybrid seawater electrolyzer has the potential for scale-up industrial implementation of hydrogen production by seawater electrolysis which is promising to achieve high economic efficiency and environmental remediation.
Elevating Sustainability with a Multi-Renewable Hydrogen Generation System Empowered by Machine Learning and Multi-objective Optimisation
Apr 2024
Publication
The global energy landscape is rapidly shifting toward cleaner lower-carbon electricity generation necessitating a transition to alternate energy sources. Hydrogen particularly green hydrogen looks to be a significant solution for facilitating this transformation as it is produced by water electrolysis with renewable energy sources such as solar irradiations wind speed and biomass residuals. Traditional energy systems are costly and produce energy slowly due to unpredictability in resource supply. To address this challenge this work provides a novel technique that integrates a multi-renewable energy system using multi objective optimization algorithm to meets the machine learning-based forecasted load model. Several forecasting models including Autoregressive Integrated Moving Average(ARIMA) Random Forest and Long Short-Term Memory Recurrent Neural Network (LSTMRNN) are assessed for develop the statistical metrics values such as RMSE MAE and MAPE. The selected Non-Sorting Moth Flame Optimization (NSMFO) algorithm demonstrates technological prowess in efficiently achieving global optimization particularly when handling multiple objective functions. This integrated method shows enormous promise in technological economic and environmental terms emphasizing its ability to promote energy sustainability targets.
Probabilistic Analysis of Green Hydrogen Production from a Mix of Solar and Wind Energy
Sep 2024
Publication
This article describes an example of using the measurement data from photovoltaic systems and wind turbines to perform practical probabilistic calculations around green hydrogen generation. First the power generated in one month by a ground-mounted photovoltaic system with a peak power of 3 MWp is described. Using the Metalog family of probability distributions the probability of generating selected power levels corresponding to the amount of green hydrogen produced is calculated. Identical calculations are performed for the simulation data allowing us to determine the power produced by a wind turbine with a maximum power of 3.45 MW. After interpolating both time series of the power generated by the renewable energy sources to a common sampling time they are summed. For the sum of the power produced by the photovoltaic system and the wind turbine the probability of generating selected power levels corresponding to the amount of green hydrogen produced is again calculated. The presented calculations allow us to determine with probability distribution accuracy the amount of hydrogen generated from the energy sources constituting a mix of photovoltaics and wind. The green hydrogen production model includes the hardware and the geographic context. It can be used to determine the preliminary assumptions related to the production of large amounts of green hydrogen in selected locations. The calculations presented in this article are a practical example of Business Intelligence.
Hydrogen Refueling Station Cost Model Applied to Five Real Case Studies for Fuel Cell buses
Oct 2021
Publication
Hydrogen Refueling Stations (HRS) are a key infrastructure to the successful deployment of hydrogen mobility. Their cost-effectiveness will represent an increasingly crucial issue considering the foreseen growth of vehicle fleets from few captive fleets to large-scale penetration of hydrogen vehicles. In this context a detailed component-oriented cost model is important to assess HRS costs for different design concepts layout schemes and possible customizations respect to aggregate tools which are mostly available in literature. In this work an improved version of a previously developed component-oriented scale-sensitive HRS cost model is applied to 5 different European HRS developed within the 3Emotion project with different refueling capacities (kgH2/day) hydrogen supply schemes (in-situ production or delivery) storage volumes and pressures and operational strategies. The model output allows to assess the upfront investment cost (CAPEX) the annual operational cost (OPEX) and the Levelized Cost of Hydrogen (LCOH) at the dispenser and identify the most crucial cost components. The results for the five analyzed HRS sites show an LCOH at the nozzle of around 8-9 €/kg for delivery based HRSs which are mainly dominated by the H2 retail price and transport service price and around 11-12 €/kg for on-site producing HRS for which the electrolyzer CAPEX and electricity price plays a key role in the cost structure. The compression storage and dispensing sections account for between 1-3 €/kg according to the specific design & performance requirements of the HRS. The total LCOH values are comparable with literature standard market prices for similar scale HRSs and with the 3Emotion project targets.
Integrated Battery and Hydrogen Energy Storage for Enhanced Grid Power Savings and Green Hydrogen Utilization
Aug 2024
Publication
This study explores the integration and optimization of battery energy storage systems (BESSs) and hydrogen energy storage systems (HESSs) within an energy management system (EMS) using Kangwon National University’s Samcheok campus as a case study. This research focuses on designing BESSs and HESSs with specific technical specifications such as energy capacities and power ratings and their integration into the EMS. By employing MATLAB-based simulations this study analyzes energy dynamics grid interactions and load management strategies under various operational scenarios. Real-time data from the campus are utilized to examine energy consumption renewable energy generation grid power fluctuations and pricing dynamics providing key insights for system optimization. This study finds that a BESS manages energy fluctuations between 0.5 kWh and 3.7 kWh over a 24 h period with battery power remaining close to 4 W for extended periods. Grid power fluctuates between −5 kW and 75 kW while grid prices range from 75 to 120 USD/kWh peaking at 111 USD/kWh. Hydrogen energy storage varies from 1 kWh to 8 kWh with hydrogen power ranging from −40 kW to 40 kW. Load management keeps power stable at around 35 kW and PV power integration peaks at 48 kW by the 10th h. The findings highlight that BESSs and HESSs effectively manage energy distribution and storage improving system efficiency reducing energy costs by approximately 15% and enhancing grid stability by 20%. This study underscores the potential of BESSs and HESSs in stabilizing grid operations and integrating renewable energy. Future directions include advancements in storage technologies enhanced EMS capabilities through artificial intelligence and machine learning and the development of smart grid infrastructures. Policy recommendations stress the importance of regulatory support and stakeholder collaboration to drive innovation and scale deployment ensuring a sustainable energy future.
China and Italy’s Energy Development Trajectories: Current Landscapes and Future Cooperation Potential
Feb 2024
Publication
In order to achieve the ambitious goal of “carbon neutrality” countries around the world are striving to develop clean energy. Against this background this paper takes China and Italy as representatives of developing and developed countries to summarize the energy structure composition and development overview of the two countries. The paper analyzes the serious challenges facing the future energy development of both countries and investigates the possibilities of energy cooperation between the two countries taking into account their respective advantages in energy development. By comparing the policies issued by the two governments to encourage clean energy development this paper analyzes the severe challenges faced by the two countries’ energy development in the future and combines their respective energy development advantages to look forward to the possibility of energy cooperation between the two countries in the future. This lays the foundation for China and Italy to build an “Energy Road” after the “Silk Road”.
Strategic Raw Material Requirements for Large-scale Hydrogen Production in Portugal and European Union
Nov 2024
Publication
Global attention is being given to hydrogen as it is seen as a versatile energy carrier and a flexible energy vector in transitioning to a low-carbon economy. Hydrogen production/storage/conveyance is metal intensive and it is crucial to understand if there is material availability to fulfil the committed plans. Using the material intensity of electrolysers pipelines and desalinators along with the projected Portuguese and European Union roadmaps we are able to identify possible bottlenecks in the supply chains. The availability of the vast majority of raw materials does not represent a threat to hydrogen technologies implementation with electrolysers requiring almost up to 3 Mt of raw materials and pipelines up to 2.5 Mt. The evident exception is iridium although representing less than 0.001 % of the material requirements it may hinder the widespread implementation of proton exchange membrane electrolysers. Desalinators have the least material footprint of the studied infrastructure.
Levelised Cost of Hydrogen Production in Northern Africa and Europe in 2050: A Monte Carlo Simulation for Germany, Norway, Spain, Algeria, Morocco, and Egypt
May 2024
Publication
The production of green hydrogen through electrolysis utilizing renewable energies is recognized as a pivotal element in the pursuit of decarbonization. In order to attain cost competitiveness for green hydrogen reasonable generation costs are imperative. To identify cost-effective import partners for Germany given its limited green hydrogen production capabilities this study undertakes an exhaustive techno-economic analysis to determine the potential Levelized Cost of Hydrogen in Germany Norway Spain Algeria Morocco and Egypt for the year 2050 which represents a critical milestone in European decarbonization efforts. Employing a stochastic approach with Monte Carlo simulations the paper marks a significant contribution for projecting future cost ranges acknowledging the multitude of uncertainties inherent in related cost parameters and emphasizing the importance of randomness in these assessments. Country-specific Weighted Average Cost of Capital are calculated in order to create a refined understanding of political and economic influences on cost formation rather than using a uniform value across all investigated nations. Key findings reveal that among the evaluated nations PV-based hydrogen emerges as the most cost-efficient alternative in all countries except Norway with Spain presenting the lowest Levelized Cost of Hydrogen at 1.66 €/kg to 3.12 €/kg followed by Algeria (1.72 €/kg to 3.23 €/kg) and Morocco (1.73 €/kg to 3.28 €/kg). Consequently for economically favorable import options Germany is advised to prioritize PV-based hydrogen imports from these countries. Additionally hydrogen derived from onshore wind in Norway (2.24 €/kg to 3.73 €/kg) offers a feasible import alternative. To ensure supply chain diversity and reduce dependency on a single source a mixed import strategy is advisable. Despite having the lowest electricity cost Egypt shows the highest Levelized Cost of Hydrogen primarily due to a significant Weighted Average Cost of Capital.
Techno-economic Assessment of Liquid Carrier Methods for Intercontinental Shipping of Hydrogen: A Case Study
Nov 2024
Publication
As global economies seek to transition to low-carbon energy systems to achieve net zero targets hydrogen has potential to play a key role to decarbonise sectors that are unsuited to electrification or where long-term energy storage is required. Hydrogen can also assist in enabling decentralized renewable power generation to satisfy higher electricity demand to match the scale-up of electrified technologies. In this context suitable transport storage and distribution networks will be essential to connect hydrogen generation and utilisation sites. This paper presents a techno-economic impact evaluation of international marine hydrogen transportation between Canada and the Netherlands comparing liquid hydrogen ammonia and a dibenzyl toluene liquid organic hydrogen carrier (LOHC) as potential transport vectors. Economic costs energy consumption and losses in each phase of the transportation system were analysed for each vector. Based on the devised scenarios our model suggests levelised costs of hydrogen of 6.35–9.49 $2022/kgH2 and pathway efficiencies of 55.6–71.9%. While liquid hydrogen was identified as the most cost-competitive carrier sensitivity analysis revealed a merit order for system optimisation strategies based upon which LOHC could outperform both liquid hydrogen and ammonia in the future.
Technical–Economic Analysis of Renewable Hydrogen Production from Solar Photovoltaic and Hydro Synergy in a Pilot Plant in Brazil
Sep 2024
Publication
Renewable hydrogen obtained from renewable energy sources especially when produced through water electrolysis is gaining attention as a promising energy vector to deal with the challenges of climate change and the intermittent nature of renewable energy sources. In this context this work analyzes a pilot plant that uses this technology installed in the Itumbiara Hydropower Plant located between the states of Goiás and Minas Gerais Brazil from technical and economic perspectives. The plant utilizes an alkaline electrolyzer synergistically powered by solar photovoltaic and hydro sources. Cost data for 2019 when the equipment was purchased and 2020–2023 when the plant began continuous operation are considered. The economic analysis includes annualized capital maintenance and variable costs which determines the levelized cost of hydrogen (LCOH). The results obtained for the pilot plant’s LCOH were USD 13.00 per kilogram of H2 with an efficiency loss of 2.65% for the two-year period. Sensitivity analysis identified the capacity factor (CF) as the main determinant of the LCOH. Even though the analysis specifically applies to the Itumbiara Hydropower Plant the CF can be extrapolated to larger plants as it directly influences hydrogen production regardless of plant size or capacity
Optimal Integration of Hybrid Renewable Energy Systems for Decarbonized Urban Electrification and Hydrogen Mobility
Aug 2024
Publication
This study addresses cost-optimal sizing and energy management of a grid-integrated solar photovoltaic wind turbine hybrid renewable energy system integrated with electrolyzer and hydrogen storage tank to simultaneously meet electricity and hydrogen demands considering the case study of Dijon France. Mixed Integer Linear Programming optimization problem is formulated to evaluate two objective case scenarios: single objective and multi-objective minimizing total annual costs and grid carbon emission footprint. The study incorporates various technical economic and environmental indicators focusing on the impact of sensitivity lying on various grid electricity purchase rates within the French electricity market prices. The results highlight that rising grid prices drive increased integration of renewable sources while lower prices favor ultimate grid dependency. Constant hydrogen demand necessitates the installation of two electrolyzers. Notably grid electricity prices above 60 e/MWh result increase in the size of the hydrogen tank and electrolyzer operation to prevent renewable energy losses. Grid prices above 140 e/MWh depict 70% of electrical and 80% of electrolyzer demand provided by the renewable generation resulting in a carbon emission below 0.0416 Mt of CO2 and 0.643 kgCO2 /kgH2 . Conversely grid prices below 20 e/MWh lead ultimately to 100% grid dependency with a higher carbon emission of approximately 0.14 Mt of CO2 and 4.13 kgCO2 /kgH2 reducing the total annual cost to 41.63 Million e. Increase in grid prices from 20e/MWh to 180 e/MWh resulted in increase of hydrogen specific costs from 1.23 to 3.58 e/kgH2 . Finally the Pareto front diagram is employed to illustrate the trade-off between total annual cost and carbon emission due to grid imports aiding in informed decision-making.
Solar-driven, Highly Sustained Splitting of Seawater into Hydrogen and Oxygen Fuels
Mar 2019
Publication
Electrolysis of water to generate hydrogen fuel is an attractiverenewable energy storage technology. However grid-scale fresh-water electrolysis would put a heavy strain on vital water re-sources. Developing cheap electrocatalysts and electrodes that cansustain seawater splitting without chloride corrosion could ad-dress the water scarcity issue. Here we present a multilayer anodeconsisting of a nickel–iron hydroxide (NiFe) electrocatalyst layeruniformly coated on a nickel sulfide (NiSx) layer formed on porousNi foam (NiFe/NiSx-Ni) affording superior catalytic activity andcorrosion resistance in solar-driven alkaline seawater electrolysisoperating at industrially required current densities (0.4 to 1 A/cm2)over 1000 h. A continuous highly oxygen evolution reaction-active NiFe electrocatalyst layer drawing anodic currents towardwater oxidation and an in situ-generated polyatomic sulfate andcarbonate-rich passivating layers formed in the anode are respon-sible for chloride repelling and superior corrosion resistance of thesalty-water-splitting anode.
Advancing the Affordable and Clean Energy in Large Energy-consuming Economies: The Role of Green Transition, Complexity-based, and Geostrategy Policy
Aug 2023
Publication
With decreasing costs of the clean technologies the balanced scales of the Sustainable Development Goal 7 targets e.g. energy equity (EE) energy security (ES) and environmental sustainability (EVS) are quickly changing. This fundamental balancing process is a key requirement for a net-zero future. Accordingly this research analyzes the regime-switching effect of Hydrogen economy as the green transition sharing economy and economic complexity as the complexity-based and geopolitical risks and energy prices as the geostrategy policies on the Goal 7 targets. To this end a Markov-switching panel vector autoregressive method with regime-heteroskedasticity is applied to study advancing the Goal 7 in the world's twenty-five large energy consumers during 2004–2020. Concerning the parameters and statistics of the model the results refer to the existence of two regimes associated with the Goal 7 corners called “upward and downward” regimes for EE and “slightly upward and sharply upward” regimes for ES and EVS. It is revealed that the vulnerability of EE and ES targets is considerably reduced when the regime switches to the dominant regime that is “downward” and “slightly upward” regimes respectively and that of the EVS target remains unaffected. Through the impulse-response analysis the findings denote that the first hypothesis of the efficiency of the Hydrogen economy in promoting the Goal 7 targets is insignificant. However the significant short-term and dynamic shock effects of the complexity-based and geostrategy policies on the Hydrogen economy are detected which will be a feasible alternative assessment in advancing the Goal 7. Further the complexity-based policies support the Goal 7 targets under different regimes especially in the short- and medium-term. Hence the second hypothesis regarding the effectiveness of the complexity-based policies in promoting Goal 7 targets is confirmed. The third hypothesis concerning the complexity of the impact of geostrategy policies on the Goal 7 targets is verified. Particularly the switching process towards the Goal 7 may not necessarily be restricted by the geopolitical risks. Moreover EE is supported through energy prices in the short-term under both regimes while they are non-conductive to promote ES and EVS through time. Accordingly the decision-makers should acknowledge adopting a regime-switching path forward for ensuring the time-varying balanced growth of the Goal 7 targets as the impact of the suggested policy instruments is asymmetric.
Research on the Optimal Scheduling Strategy of the Integrated Energy System of Electricity to Hydrogen under the Stepped Carbon Trading Mechanism
Sep 2024
Publication
Under the guidance of energy-saving and emission reduction goals a lowcarbon economic operation method for integrated energy systems (IES) has been proposed. This strategy aims to enhance energy utilization efficiency bolster equipment operational flexibility and significantly cut down on carbon emissions from the IES. Firstly a thorough exploration of the two-stage operational framework of Power-to-Gas (P2G) technology is conducted. Electrolyzers methane reactors and hydrogen fuel cells (HFCs) are introduced as replacements for traditional P2G equipment with the objective of harnessing the multiple benefits of hydrogen energy. Secondly a cogeneration and HFC operational strategy with adjustable heat-to-electricity ratio is introduced to further enhance the IES’s low-carbon and economic performance. Finally a step-by-step carbon trading mechanism is introduced to effectively steer the IES towards carbon emission control.
Power Converters for Green Hydrogen: State of the Art and Perspectives
Nov 2024
Publication
This paper provides a comprehensive review and outlook on power converters devised for supplying polymer electrolyte membrane (PEM) electrolyzers from photovoltaic sources. The produced hydrogen known as green hydrogen is a promising solution to mitigate the dependence on fossil fuels. The main topologies of power conversion systems are discussed and classified; a loss analysis emphasizes the issues concerning the electrolyzer supply. The attention is focused on power converters of rated power up to a tenth of a kW since it is a promising field for a short-term solution implementing green hydrogen production as a decentralized. It is also encouraged by the proliferation of relatively cheap photovoltaic low-power plants. The main converters proposed by the literature in the last few years and realized for practical applications are analyzed highlighting their key characteristics and focusing on the parameters useful for designers. Future perspectives are addressed concerning the availability of new wide-bandgap devices and hard-to-abate sectors with reference to the whole conversion chain.
The Impact of Impurity Gases on the Hydrogen Embrittlement Behavior of Pipeline Steel in High-Pressure H2 Environments
May 2024
Publication
The use of hydrogen-blended natural gas presents an efficacious pathway toward the rapid large-scale implementation of hydrogen energy with pipeline transportation being the principal method of conveyance. However pipeline materials are susceptible to hydrogen embrittlement in high-pressure hydrogen environments. Natural gas contains various impurity gases that can either exacerbate or mitigate sensitivity to hydrogen embrittlement. In this study we analyzed the mechanisms through which multiple impurity gases could affect the hydrogen embrittlement behavior of pipeline steel. We examined the effects of O2 and CO2 on the hydrogen embrittlement behavior of L360 pipeline steel through a series of fatigue crack growth tests conducted in various environments. We analyzed the fracture surfaces and assessed the fracture mechanisms involved. We discovered that CO2 promoted the hydrogen embrittlement of the material whereas O2 inhibited it. O2 mitigated the enhancing effect of CO2 when both gases were mixed with hydrogen. As the fatigue crack growth rate increased the influence of impurity gases on the hydrogen embrittlement of the material diminished.
Modelling and Simulation of an Integrated Coupled Reactor for Hydrogen Production and Carbon Dioxide Utilisation in an Integrated Fuel Cell Power System
Dec 2024
Publication
In today’s world the need for sustainable energy solutions is paramount to address the ongoing crisis of increasing greenhouse gas emissions and global warming. Industries heavily reliant on fossil fuels must explore alternative energy sources. Hydrogen with its high heating value and zero direct emissions has emerged as a promising fuel for the future. Electrolytic hydrogen production has gained significance as it enables demand-side response grid stabilization using excess energy and the mitigation of curtailment from intermittent renewable energy sources (RES) such as solar and wind. Advanced combined heat and power (CHP) systems comprise of Solid oxide fuel cell (SOFC) module and a coupled reforming reactor to capture energy contained in the SOFC exhaust gases from SOFC. In present work 3D CFD model of an experimental coupled reactor used for onsite hydrogen production is developed and implemented into ANSYS Fluent® software. The study is aimed at opti mizing the reactor performance by identifying appropriate kinetic models for reforming and combustion re actions. SOFC anode off-gas (AOG) comprising mainly of unconverted hydrogen is combined with methane combustion to enhance thermal efficiency of the reactor and hence the CHP system. Kinetic models for catalytic reforming and combustion are implemented into ANSYS Fluent® through custom-built user defined functions (UDFs) written in C programming language. Simulation results are validated with experimental data and found in good agreement. AOG assisted combustion of methane shows a substantial improvement in thermal efficiency of the system. Improvement in thermal efficiency and reduction in carbon-based fuel demand AOG utilization contributes to sustainable hydrogen production and curtailment of greenhouse gas emissions.
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