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A Systematic Review of the Techno-economic Assessment of Various Hydrogen Production Methods of Power Generation
Oct 2022
Publication
Hydrogen is a low or zero-carbon energy source that is considered the most promising and potential energy carrier of the future. In this study the energy sources feedstocks and various methods of hydrogen production from power generation are comparatively investigated in detail. In addition this study presents an economic assessment to evaluate cost-effectiveness based on different economic indicators including sensitivity analysis and uncertainty analysis. Proton exchange membrane fuel cell (PEMFCs) technology has the most potential to be developed compared to several other technologies. PEMFCs have been widely used in various fields and have advantages (i.e. start-up zero-emissions high power density). Among the various sources of uncertainty in the sensitivity analysis the cost estimation method shows inflationary deviations from the proposed cost of capital. This is due to the selection process and untested technology. In addition the cost of electricity and raw materials as the main factors that are unpredictable.
The Spatio-Temporal Evolution of China’s Hydrogen Fuel Cell Vehicle Innovation Network: Evidence From Patent Citation at Provincial Level
Oct 2021
Publication
Hydrogen fuel cell vehicle industry is in a rapid development stage. Studying the domestic spatial distribution of hydrogen fuel cell vehicle industry across a country especially the spatio-temporal evolution of the innovation level and position of each region in innovation network will help to understand the industry’s development trends and characteristics and avoid repeated construction. This article uses social network analysis and patent citation information of 2971 hydrogen fuel cell vehicle related invention patents owned by 218 micro-innovators across 25 provinces of China from 2001 to 2020 to construct China’s hydrogen fuel cell vehicle innovation network. Based on the dimensions of knowledge production knowledge consumption and network broker the network positions of sample provinces in three periods divided by four main national policies are classified. The main findings are as follows. 1) In China the total sales of hydrogen fuel cell vehicle and the development of supporting infrastructure are balanced and a series of national and local industrial development polices have been issued. 2) China’s hydrogen fuel cell vehicle innovation network density the proportion of universities and research institutes among the innovators and the active degree of the eastern provinces are all becoming higher. 3) The provinces in optimal network position are all from the eastern region. Shanghai and Liaoning are gradually replaced by Beijing and Jiangsu. 4) Sichuan in the western region is the only network broker based on knowledge consumption. 5) Although Zhejiang Tianjin Hebei Guangdong and Hubei are not yet in the optimal position they are outstanding knowledge producers. Specifically Guangdong is likely to climb to the optimal network position in the next period. The conclusions will help China’s provinces to formulate relevant development policies to optimize industry layout and enhance collaborative innovation in the hydrogen fuel cell vehicle industry.
Design Strategies for Large Current Density Hydrogen Evolution Reaction
Apr 2022
Publication
Hydrogen energy is considered one of the cleanest and most promising alternatives to fossil fuel because the only combustion product is water. The development of water splitting electrocatalysts with Earth abundance cost-efficiency and high performance for large current density industrial applications is vital for H2 production. However most of the reported catalysts are usually tested within relatively small current densities (< 100 mA cm−2 ) which is far from satisfactory for industrial applications. In this minireview we summarize the latest progress of effective non-noble electrocatalysts for large current density hydrogen evolution reaction (HER) whose performance is comparable to that of noble metal-based catalysts. Then the design strategy of intrinsic activities and architecture design are discussed including self-supporting electrodes to avoid the detachment of active materials the superaerophobicity and superhydrophilicity to release H2 bubble in time and the mechanical properties to resist destructive stress. Finally some views on the further development of high current density HER electrocatalysts are proposed such as scale up of the synthesis process in situ characterization to reveal the micro mechanism and the implementation of catalysts into practical electrolyzers for the commercial application of as-developed catalysts. This review aimed to guide HER catalyst design and make large-scale hydrogen production one step further.
Economic Evaluation of Low-carbon Steelmaking via Coupling of Electrolysis and Direct Reduction
Oct 2021
Publication
The transition from fossil-based primary steel production to a low-emission alternative has gained increasing attention in recent years. Various schemes including Carbon Capture and Utilization (CCU) and Carbon Direct Avoidance (CDA) via hydrogen-based as well as electrochemical routes have been proposed. With multiple technical analyses being available and technical feasibility being proven by first pilot plants pathways towards commercial market entry are of increasing interest. While multiple publications on the economic feasibility of CCU are available data on CDA approaches is scarce. In this work an economic model for the quantification of production cost as well as CO2 emission mitigation cost is presented. The approach is characterized by a seamless integration with a flowsheet-based process model of a direct reduction-based crude steel production plant detailed in a previous work and allows for the investigation of multiple economic aspects. Firstly the gradual transition from the natural gas-based state-of-the-art direct reduction towards a fossil-free hydrogen-based reduction is analyzed. Furthermore a comparison between the more mature technology of low-temperature electrolysis and a potentially more efficient solid oxide electrolysis (SOEL) is given highlighting the potential of SOEL technology. The conducted forecast to 2050 shows that SOEL-based CDA offers lower production cost when technological maturity is reached. Based on the results of the economic assessment possible legislative support mechanisms are studied showing that legislative actions are necessary to allow for market entry as well as for sustainable and economically feasible operation of fossil-free direct reduction plants.
Impact of Hydrogen in the Road Transport Sector for Portugal 2010-2050
Nov 2014
Publication
This paper presents an analysis of the potential economic-wide energy and CO2 emissions implications of hydrogen vehicle penetration into the Portuguese road transport over the time-horizon 2010-2050. The energy and emissions implications are obtained using PATTS (Projections for Alternative Transportation Technologies Simulation) an excel spreadsheet model based on forecast scenarios. Historical data and trends of gasoline versus diesel share fleet scrappadge representative light-duty vehicle technologies life cycle energy and emission factors are used to estimate on a yearly basis the total fleet life cycle energy consumption CO2 emissions and air quality related impact. The macroeconomic effects are assessed with a Computable General Equilibrium model that is solved as a non-linear optimization problem formulated in GAMS software capable of dealing with substitution between labour capital stock electric energy and non-electric energy factors of production. It integrates parameter inputs obtained from PATTS tool where the transportation sector becomes hydrogen driven and a wide hydrogen refuelling infrastructure is deployed. The simulation experiments show that "hydrogen technologies" are likely to become economically viable. Household consumption real GDP and investment increase from baseline. The positive impact upon the economic variables is supplemented by energy costs reductions of just -0.1 to -0.3 percent per annum in both high-price and low-price cases. The economy grows faster in the low-price case where the reductions in energy costs are also more pronounced. CO2 avoided emissions due to hydrogen economy reach a maximum of 2 kton/km in 2050 if the natural gas steam reforming production method is adopted.
Reduction of Iron Oxides with Hydrogen - A Review
Aug 2019
Publication
This review focuses on the reduction of iron oxides using hydrogen as a reducing agent. Due to increasing requirements from environmental issues a change of process concepts in the iron and steel industry is necessary within the next few years. Currently crude steel production is mainly based on fossil fuels and emitting of the climate-relevant gas carbon dioxide is integral. One opportunity to avoid or reduce greenhouse gas emissions is substituting hydrogen for carbon as an energy source and reducing agent. Hydrogen produced via renewable energies allows carbon-free reduction and avoids forming harmful greenhouse gases during the reduction process. The thermodynamic and kinetic behaviors of reduction with hydrogen are summarized and discussed in this review. The effects of influencing parameters such as temperature type of iron oxide grain size etc. are shown and compared with the reduction behavior of iron oxides with carbon monoxide. Different methods to describe the kinetics of the reduction progress and the role of the apparent activation energy are shown and proofed regarding their plausibility.
Hydrogen Production by Solar Thermochemical Water-Splitting Cycle via a Beam Down Concentrator
May 2021
Publication
About 95% of the hydrogen presently produced is from natural gas and coal and the remaining 5% is generated as a by-product from the production of chlorine through electrolysis1 . In the hydrogen economy (Crabtree et al. 2004; Penner 2006; Marbán and Valdés-Solís 2007) hydrogen is produced entirely from renewable energy. The easiest approach to advance renewable energy production is through solar photovoltaic and electrolysis a pathway of high technology readiness level (TRL) suffering however from two downfalls. First of all electricity is already an energy carrier and transformation with a penalty into another energy carrier hydrogen is in principle flawed. The second problem is that the efficiency of commercial solar panels is relatively low. The cadmium telluride (CdTe) thin-film solar cells have a solar energy conversion efficiency of 17%. Production of hydrogen using the current best processes for water electrolysis has an efficiency of ∼70%. As here explained the concentrated solar energy may be used to produce hydrogen using thermochemical water-splitting cycles at much global higher efficiency (fuel energy to incident sun energy). This research and development (R&D) effort is therefore undertaken to increase the TRL of this approach as a viable and economical option.
Exploring the Possibility of Using Molten Carbonate Fuel Cell for the Flexible Coproduction of Hydrogen and Power
Sep 2021
Publication
Fuel cells are electrochemical devices that are conventionally used to convert the chemical energy of fuels into electricity while producing heat as a byproduct. High temperature fuel cells such as molten carbonate fuel cells and solid oxide fuel cells produce significant amounts of heat that can be used for internal reforming of fuels such as natural gas to produce gas mixtures which are rich in hydrogen while also producing electricity. This opens up the possibility of using high temperature fuel cells in systems designed for flexible coproduction of hydrogen and power at very high system efficiency. In a previous study the flowsheet software Cycle-Tempo has been used to determine the technical feasibility of a solid oxide fuel cell system for flexible coproduction of hydrogen and power by running the system at different fuel utilization factors (between 60 and 95%). Lower utilization factors correspond to higher hydrogen production while at a higher fuel utilization standard fuel cell operation is achieved. This study uses the same basis to investigate how a system with molten carbonate fuel cells performs in identical conditions also using Cycle-Tempo. A comparison is made with the results from the solid oxide fuel cell study.
Data-driven Scheme for Optimal Day-ahead Operation of a Wind/hydrogen System Under Multiple Uncertainties
Nov 2022
Publication
Hydrogen is believed as a promising energy carrier that contributes to deep decarbonization especially for the sectors hard to be directly electrified. A grid-connected wind/hydrogen system is a typical configuration for hydrogen production. For such a system a critical barrier lies in the poor cost-competitiveness of the produced hydrogen. Researchers have found that flexible operation of a wind/hydrogen system is possible thanks to the excellent dynamic properties of electrolysis. This finding implies the system owner can strategically participate in day-ahead power markets to reduce the hydrogen production cost. However the uncertainties from imperfect prediction of the fluctuating market price and wind power reduce the effectiveness of the offering strategy in the market. In this paper we proposed a decision-making framework which is based on data-driven robust chance constrained programming (DRCCP). This framework also includes multi-layer perception neural network (MLPNN) for wind power and spot electricity price prediction. Such a DRCCP-based decision framework (DDF) is then applied to make the day-ahead decision for a wind/hydrogen system. It can effectively handle the uncertainties manage the risks and reduce the operation cost. The results show that for the daily operation in the selected 30 days offering strategy based on the framework reduces the overall operation cost by 24.36% compared to the strategy based on imperfect prediction. Besides we elaborate the parameter selections of the DRCCP to reveal the best parameter combination to obtain better optimization performance. The efficacy of the DRCCP method is also highlighted by the comparison with the chance-constrained programming method.
Options for Methane Fuel Processing in PEMFC System with Potential Maritime Applications
Nov 2022
Publication
Proton-exchange membrane fuel cells (PEMFCs) are low-temperature fuel cells that have excellent starting performance due to their low operating temperature can respond quickly to frequent load fluctuations and can be manufactured in small packages. Unlike existing studies that mainly used hydrogen as fuel for PEMFCs in this study methane is used as fuel for PEMFCs to investigate its performance and economy. Methane is a major component of natural gas which is more economically competitive than hydrogen. In this study methane gas is reformed by the steam reforming method and is applied to the following five gas post-treatment systems: (a) Case 1—water– gas shift only (WGS) (b) Case 2—partial oxidation reforming only (PROX) (c) Case 3—methanation only (d) Case 4—WGS + methanation (e) Case 5—WGS + PROX. In the evaluation the carbon monoxide concentration in the gas did not exceed 10 ppm and the methane component which has a very large greenhouse effect was not regenerated in the post-treated exhaust gas. As a result Case 5 (WGS and PROX) is the only case that satisfied both criteria. Therefore we propose Case 5 as an optimized post-treatment system for methane reforming gas in ship PEMFCs.
A Novel Scheme to Allocate the Green Energy Transportation Costs—Application to Carbon Captured and Hydrogen
Mar 2023
Publication
Carbon dioxide (CO2 ) and hydrogen (H2 ) are essential energy vectors in the green energy transition. H2 is a fuel produced by electrolysis and is applied in heavy transportation where electrification is not feasible yet. The pollutant substance CO2 is starting to be captured and stored in different European locations. In Denmark the energy vision aims to use this CO2 to be reacted with H2 producing green methanol. Typically the production units are not co-located with consumers and thus the required transportation infrastructure is essential for meeting supply and demand. This work presents a novel scheme to allocate the transportation costs of CO2 and H2 in pipeline networks which can be applied to any network topology and with any allocation method. During the tariff formation process coordinated adjustments are made by the novel scheme on the original tariffs produced by the allocation method employed considering the location of each customer connected to pipeline network. Locational tariffs are provided as result and the total revenue recovery is guaranteed to the network owner. Considering active customers the novel scheme will lead to a decrease of distant pipeline flows thereby contributing to the prevention of bottlenecks in the transportation network. Thus structural reinforcements can be avoided reducing the total transportation cost paid by all customers in the long-term.
Hydrogen Champion Report: Recommendations to Government and Industry to Accelerate the Development of the UK Hydrogen Economy
Mar 2023
Publication
The UK Hydrogen Champion engaged with stakeholders across the hydrogen value chain between July and December 2022.<br/>This report summarises their findings and makes recommendations for government and industry to accelerate the growth of the hydrogen sector.
The Perspectives for the Use of Hydrogen for Electricity Storage Considering the Foreign Experience
Mar 2017
Publication
Over the last years the European Union has seen a rapid increase in installed capacity of generating units based on renewable energy sources (RES). The most significant increase in installed capacity was recorded in 2015 in wind farms and solar PV installations. One of the most serious is the volatile character of RES on a time basis. Therefore for a further expected increase in the use of RES and their effectiveness improvements investments are needed allowing for electricity to be stored. One of the electricity storage options is to use excess electricity in order to produce hydrogen by electrolysis of water. Although this process plays a marginal role in obtaining hydrogen on a worldwide basis due to high costs experience in recent years has shown that periodically low (negative) electricity prices developing on the power exchanges in the situation where there is surplus electricity available affect economic requirements for hydrogen production technologies. The paper shows activities undertaken by European countries (mainly Germany) aiming at making it possible for hydrogen to be stored in the natural gas grids. A particular attention is given to material resource issues and possible operational problems that might arise while blending natural gas with hydrogen into the grid. The experiences of selected European countries are of particular interest from the Polish perspective having regard to significant increase of RES in electricity generation during the last few years and adopted objectives for the growing importance of RES in the Poland’s energy balance.
Feasibility Study of Vacuum Pressure Swing Adsorption for CO2 Capture From an SMR Hydrogen Plant: Comparison Between Synthesis Gas Capture and Tail Gas Capture
Dec 2021
Publication
In this paper a feasibility study was carried out to evaluate cyclic adsorption processes for capturing CO2 from either shifted synthesis gas or H2 PSA tail gas of an industrial-scale SMR-based hydrogen plant. It is expected that hydrogen is to be widely used in place of natural gas in various industrial sectors where electrification would be rather challenging. A SMR-based hydrogen plant is currently dominant in the market as it can produce hydrogen at scale in the most economical way. Its CO2 emission must be curtailed significantly by its integration with CCUS. Two Vacuum Pressure Swing Adsorption (VPSA) systems including a rinse step were designed to capture CO2 from an industrial-scale SMR-based hydrogen plant: one for the shifted synthesis gas and the other for the H2 PSA tail gas. Given the shapes of adsorption isotherms zeolite 13X and activated carbon were selected for tail gas and syngas capture options respectively. A simple Equilibrium Theory model developed for the limiting case of complete regeneration was taken to analyse the VPSA systems in this feasibility study. The process performances were compared to each other with respect to product recovery bed productivity and power consumption. It was found that CO2 could be captured more cost-effectively from the syngas than the tail gas unless the desorption pressure was too low. The energy consumption of the VPSA was comparable to those of the conventional MDEA processes.
Integrated Energy System Optimal Operation in Coal District With Hydrogen Heavy Trucks
Sep 2021
Publication
The coal industry contributes significantly to the social economy but the emission of greenhouse gases puts huge pressure on the environment in the process of mining transportation and power generation. In the integrated energy system (IES) the current research about the power-to-gas (P2G) technology mainly focuses on the injection of hydrogen generated from renewable energy electrolyzed water into natural gas pipelines which may cause hydrogen embrittlement of the pipeline and cannot be repaired. In this paper sufficient hydrogen energy can be produced through P2G technology and coal-to-hydrogen (C2H) of coal gasification considering the typical scenario of coal district is rich in coal and renewable energy. In order to transport the mined coal to the destination hydrogen heavy trucks have a broad space for development which can absorb hydrogen energy in time and avoid potentially dangerous hydrogen injection into pipelines and relatively expensive hydrogen storage. An optimized scheduling model of electric-gas IES is proposed based on second-order cone programming (SOCP). In the model proposed above the closed industrial loop (including coal mining hydrogen production truck transportation of coal and integrated energy systems) has been innovatively studied to consume renewable energy and coordinate multi-energy. Finally an electric-gas IES study case constructed by IEEE 30-node power system and Belgium 24-node natural gas network was used to analyze. The results show that by introducing the proposed hydrogen production technology typical daily operating costs are effectively reduced by 7.7%. Under China’s carbon emissions trading system the operating costs of hydrogen heavy trucks have been reduced by 0.95 and 4.68% respectively compared with electric vehicles and diesel trucks. Under Europe’s stricter carbon emissions trading system the percentages of cost reduction are 2.56 and 9.12% respectively. The above technical results verify the feasibility economy low carbon and effectiveness of the proposed mechanism.
Decarbonization of the Steel Industry: A Techno-economic Analysis
Jan 2022
Publication
A substantial CO2-emmissions abatement from the steel sector seems to be a challenging task without support of so-called “breakthrough technologies” such as the hydrogen-based direct reduction process. The scope of this work is to evaluate both the potential for the implementation of green hydrogen generated via electrolysis in the direct reduction process as well as the constraints. The results for this process route are compared with both the well-established blast furnace route as well as the natural gas-based direct reduction which is considered as a bridge technology towards decarbonization as it already operates with H2 and CO as main reducing agents. The outcomes obtained from the operation of a 6-MW PEM electrolysis system installed as part of the H2FUTURE project provide a basis for this analysis. The CO2 reduction potential for the various routes together with an economic study are the main results of this analysis. Additionally the corresponding hydrogen- and electricity demands for large-scale adoption across Europe are presented in order to rate possible scenarios for the future of steelmaking towards a carbon-lean industry.
Can Methane Pyrolysis Based Hydrogen Production Lead to the Decarbonisation of Iron and Steel Industry?
Mar 2021
Publication
Decarbonisation of the iron and steel industry would require the use of innovative low-carbon production technologies. Use of 100% hydrogen in a shaft furnace (SF) to reduce iron ore has the potential to reduce emissions from iron and steel production significantly. In this work results from the techno-economic assessment of a H2-SF connected to an electric arc furnace(EAF) for steel production are presented under two scenarios. In the first scenario H2 is produced from molten metal methane pyrolysis in an electrically heated liquid metal bubble column reactor. Grid connected low-temperature alkaline electrolyser was considered for H2 production in the second scenario. In both cases 59.25 kgH2 was required for the production of one ton of liquid steel (tls). The specific energy consumption (SEC) for the methane pyrolysis based system was found to be 5.16 MWh/tls. The system used 1.51 MWh/tls of electricity and required 263 kg/tls of methane corresponding to an energy consumption of 3.65 MWh/tls. The water electrolysis based system consumed 3.96 MWh/tls of electricity at an electrolyser efficiency of 50 KWh/kgH2. Both systems have direct emissions of 129.4 kgCO2/tls. The indirect emissions are dependent on the source of natural gas pellet making process and the grid-emission factor. Indirect emissions for the electrolysis based system could be negligible if the electricity is generated from renewable energy sources. The levellized cost of production(LCOP) was found to be $631 and $669 respectively at a discount rate of 8% for a plant-life of 20 years. The LCOP of a natural gas reforming based direct reduction steelmaking plant of operating under similar conditions was found to be $414. Uncertainty analysis was conducted for the NPV and IRR values.
Fuel Cell Hybrid Model for Predicting Hydrogen Inflow through Energy Demand
Nov 2019
Publication
Hydrogen-based energy storage and generation is an increasingly used technology especially in renewable systems because they are non-polluting devices. Fuel cells are complex nonlinear systems so a good model is required to establish efficient control strategies. This paper presents a hybrid model to predict the variation of H2 flow of a hydrogen fuel cell. This model combining clusters’ techniques to get multiple Artificial Neural Networks models whose results are merged by Polynomial Regression algorithms to obtain a more accurate estimate. The model proposed in this article use the power generated by the fuel cell the hydrogen inlet flow and the desired power variation to predict the necessary variation of the hydrogen flow that allows the stack to reach the desired working point. The proposed algorithm has been tested on a real proton exchange membrane fuel cell and the results show a great precision of the model so that it can be very useful to improve the efficiency of the fuel cell system.
Transition Analysis of Budgetary Allocation for Projects on Hydrogen-Related Technologies in Japan
Oct 2020
Publication
Hydrogen technologies are promising candidates of new energy technologies for electric power load smoothing. However regardless of long-term public investment hydrogen economy has not been realized. In Japan the National Research and Development Institute of New Energy and Industrial Technology Development Organization (NEDO) a public research-funding agency has invested more than 200 billion yen in the technical development of hydrogen-related technologies. However hydrogen technologies such as fuel cell vehicles (FCVs) have not been disseminated yet. Continuous and strategic research and development (R&D) are needed but there is a lack of expertise in this field. In this study the transition of the budgetary allocations by NEDO were analyzed by classifying NEDO projects along the hydrogen supply chain and research stage. We found a different R&D focus in different periods. From 2004 to 2007 empirical research on fuel cells increased with the majority of research focusing on standardization. From 2008 to 2011 investment in basic research of fuel cells increased again the research for verification of fuel cells continued and no allocation for research on hydrogen production was confirmed. Thereafter the investment trend did not change until around 2013 when practical application of household fuel cells (ENE-FARM) started selling in 2009 in terms of hydrogen supply chain. Hydrogen economy requires a different hydrogen supply infrastructure that is an existing infrastructure of city gas for ENE-FARM and a dedicated infrastructure for FCVs (e.g. hydrogen stations). We discussed the possibility that structural inertia could prevent the transition to investing more in hydrogen infrastructure from hydrogen utilization technology. This work has significant implications for designing national research projects to realize hydrogen economy.
Solar Water Splitting by Photovoltaic-electrolysis with a Solar-to-hydrogen Efficiency over 30%
Oct 2016
Publication
Hydrogen production via electrochemical water splitting is a promising approach for storing solar energy. For this technology to be economically competitive it is critical to develop water splitting systems with high solar-to-hydrogen (STH) efficiencies. Here we report a photovoltaic-electrolysis system with the highest STH efficiency for any water splitting technology to date to the best of our knowledge. Our system consists of two polymer electrolyte membrane electrolysers in series with one InGaP/GaAs/GaInNAsSb triple-junction solar cell which produces a large-enough voltage to drive both electrolysers with no additional energy input. The solar concentration is adjusted such that the maximum power point of the photovoltaic is well matched to the operating capacity of the electrolysers to optimize the system efficiency. The system achieves a 48-h average STH efficiency of 30%. These results demonstrate the potential of photovoltaic-electrolysis systems for cost-effective solar energy storage.
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