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Notes on the Development of the Hydrogen Supplement to IGEM/TD13 > 7 bar
Nov 2021
Publication
IGEM/TD/13 Standard applies to the safe design construction inspection testing operation and maintenance of pressure regulating installations (PRIs) in accordance with current knowledge and operational experience.
This Supplement provides additional requirements for new PRIs to be used for the transmission of Hydrogen including Natural Gas/Hydrogen blended mixtures (subsequently referred to as NG/H blends) and for the repurposing of Natural Gas (NG) PRIs for Hydrogen service.
NG/H blends are considered to be equivalent to 100 mol % Hydrogen with respect to limits on design stresses the potential effect on the material properties and damage and defect categories and acceptance levels unless an additional technical evaluation is carried out to qualify the materials.
NG/H blends containing in excess of 10 mol % Hydrogen are considered to be equivalent to 100 mol.% Hydrogen with respect to all other requirements except for hazardous areas.
This Supplement gives additional recommendations for PRIs and installations:
This Supplement provides additional requirements for new PRIs to be used for the transmission of Hydrogen including Natural Gas/Hydrogen blended mixtures (subsequently referred to as NG/H blends) and for the repurposing of Natural Gas (NG) PRIs for Hydrogen service.
NG/H blends are considered to be equivalent to 100 mol % Hydrogen with respect to limits on design stresses the potential effect on the material properties and damage and defect categories and acceptance levels unless an additional technical evaluation is carried out to qualify the materials.
NG/H blends containing in excess of 10 mol % Hydrogen are considered to be equivalent to 100 mol.% Hydrogen with respect to all other requirements except for hazardous areas.
This Supplement gives additional recommendations for PRIs and installations:
- with an upstream maximum operating pressure (MOP) not greater than 100 bar
- with an outlet pressure greater than or equal to 7 bar
- for use with Hydrogen or NG/H blends with a Hydrogen content greater than 10 %
- operating with a temperature range between -20°C and 120°C.
Optimization and Sustainability of Gasohol/hydrogen Blends for Operative Spark Ignition Engine Utilization and Green Environment
Aug 2022
Publication
One of the many technical benefits of green diesel (GD) is its ability to be oxygenated lubricated and adopted in diesel engines without requiring hardware modifications. The inability of GD to reduce exhaust tail emissions and its poor performance in endurance tests have spurred researchers to look for new clean fuels. Improving gasohol/hydrogen blend (GHB) spark ignition is critical to its long-term viability and accurate demand forecasting. This study employed the Response Surface Methodology (RSM) to identify the appropriate GHB and engine speed (ES) for efficient performance and lower emissions in a GHB engine. The RSM model output variables included brake specific fuel consumption (BSFC) brake thermal efficiency (BTE) hydrocarbon (HC) carbon dioxide (CO2) and carbon monoxide (CO) while the input variables included ES and GHB. The Analysis of Variance-assisted RSM revealed that the most affected responses are BSFC and BTE. Based on the desirability criteria the best values for the GHB and the ES were determined to be 20% and 1500 rpm respectively while the validation between experimental and numerical results was calculated to be 4.82. As a result the RSM is a useful tool for predicting the optimal GHB and ES for optimizing spark-ignition engine characteristics and ensuring benign environment.
Hydrogen Research: Technology First, Society Second?
Jul 2021
Publication
Hydrogen futures are in the making right in front of our eyes and will determine socio-ecological path dependencies for decades to come. However expertise on the societal effects of the hydrogen transition is in its infancy. Future energy research needs to include the social sciences humanities and interdisciplinary studies: energy cultures have to be examined as well as power relations and anticipation processes since the need for (green) hydrogen is likely to require a massive expansion of renewable energy plants.
Studies Concerning Electrical Repowering of a Training Airplane Using Hydrogen Fuel Cells
Mar 2024
Publication
The increase in greenhouse gas emissions as well as the risk of fossil fuel depletion has prompted a transition to electric transportation. The European Union aims to substantially reduce pollutant emissions by 2035 through the use of renewable energies. In aviation this transition is particularly challenging mainly due to the weight of onboard equipment. Traditional electric motors with radial magnetic flux have been replaced by axial magnetic flux motors with reduced weight and volume high efficiency power and torque. These motors were initially developed for electric vehicles with in-wheel motors but have been adapted for aviation without modifications. Worldwide there are already companies developing propulsion systems for various aircraft categories using such electric motors. One category of aircraft that could benefit from this electric motor development is traditionally constructed training aircraft with significant remaining flight resource. Electric repowering would allow their continued use for pilot training preparing them for future electrically powered aircraft. This article presents a study on the feasibility of repowering a classic training aircraft with an electric propulsion system. The possibilities of using either a battery or a hybrid source composed of a battery and a fuel cell as an energy source are explored. The goal is to utilize components already in production to eliminate the research phase for specific aircraft components.
Multi-Model Assessment for Secondary Smelting Decarbonisation: The Role of Hydrogen in the Clean Energy Transition
Jan 2023
Publication
Extensive decarbonisation efforts result in major changes in energy demand for the extractive industry. In 2021 the extraction and primary processing of metals and minerals accounted for 4.5 Gt of CO2 eq. per year. The aluminium industry was responsible for 1.1 Gt CO2 eq. direct and indirect emissions. To reach the European milestone of zero emissions by 2050 a reduction of 3% annually is essential. To this end the industry needs to take a turn towards less impactful production practices coupling secondary production with green energy sources. The present work aims to comprehensively compare the lifecycle energy consumption and environmental performance of a secondary aluminium smelter employing alternative thermal and electricity sources. In this frame a comparative analysis of the environmental impact of different thermal energy sources namely natural gas light fuel oil liquified petroleum gas hydrogen and electricity for a secondary aluminium smelter is presented. The results show that H2 produced by renewables (green H2 ) is the most environmentally beneficial option accounting for −84.156 kg CO2 eq. By producing thermal energy as well as electricity on site H2 technologies also serve as a decentralized power station for green energy production. These technologies account for a reduction of 118% compared to conventionally used natural gas. The results offer a comprehensive overview to aid decision-makers in comparing environmental impacts caused by different energy sources.
The Influence of the First Filling Period Length and Reservoir Level Depth on the Operation of Underground Hydrogen Storage in a Deep Aquifer
Sep 2022
Publication
Underground storage is a method of storing large amounts of renewable energy that can be converted into hydrogen. One of the fundamental problems associated with this process concerns determining the timing and amount of injected gas in the first filling period for the operation of an underground storage facility. Ascertaining the hydrogen flow rate is essential to ensure that the capillary and fracturing pressures are not exceeded. The value of the flow rate was assessed by modelling the injection of hydrogen into a deep aquifer. The best initial H2 injection period was found to be five months. The volume of the cushion gas and the total storage capacity expanded with the extension of the first filling period length. The working capacity grew as the depth increased reaching maximum values at depths of approximately 1200e1400 m. This depth was considered optimal for storing hydrogen in the analysed structure.
Storage Batteries in Photovoltaic-electrochemical Device for Solar Hydrogen Production
Aug 2021
Publication
Hydrogen produced by water electrolysis and electrochemical batteries are widely considered as primary routes for the long- and short-term storage of photovoltaic (PV) energy. At the same time fast power ramps and idle periods in PV power generation may cause degradation of water splitting electrochemical (EC) cells. Implementation of batteries in PV-EC systems is a viable option for smoothening out intermittence of PV power. Notably the spreading of PV energy over the diurnal cycle reduces power of the EC cell and thus its overpotential loss. We study these potential advantages theoretically and experimentally for a simple parallel connected combination of PV EC and battery cells (PV-EC-B) operated without power management electronics. We show feasibility of the unaided operation of PV-EC-B device in a relevant duty cycle and explore how PV-EC-B system can operate at higher solar-to-hydrogen efficiency than the equivalent reference PV-EC system despite the losses caused by the battery.
Dynamic Electric Simulation Model of a Proton Exchange Membrane Electrolyzer System for Hydrogen Production
Sep 2022
Publication
An energy storage system based on a Proton Exchange Membrane (PEM) electrolyzer system which could be managed by a nanoGrid for Home Applications (nGfHA) is able to convert the surplus of electric energy produced by renewable sources into hydrogen which can be stored in pressurized tanks. The PEM electrolyzer system must be able to operate at variable feeding power for converting all the surplus of renewable electric energy into hydrogen in reasonable time. In this article the dynamic electric simulation model of a PEM electrolyzer system with its pressurized hydrogen tanks is developed in a proper calculation environment. Through the calculation code the stack voltage and current peaks to a supply power variation from the minimum value (about 56 W) to the maximum value (about 440 W) are controlled and zeroed to preserve the stack the best range of the operating stack current is evaluated and hydrogen production is monitored.
First Hydrogen Fuel Sampling from a Fuel Cell Hydrogen Electrical Vehicle–Validation of Hydrogen Fuel Sampling System to Investigate FCEV Performance
Aug 2022
Publication
Fuel cell electric vehicles (FCEV) are developing quickly from passenger vehicles to trucks or fork-lifts. Policymakers are supporting an ambitious strategy to deploy fuel cell electrical vehicles with infrastructure as hydrogen refueling stations (HRS) as the European Green deal for Europe. The hydrogen fuel quality according to international standard as ISO 14687 is critical to ensure the FCEV performance and that poor hydrogen quality may not cause FCEV loss of performance. However the sampling system is only available for nozzle sampling at HRS. If a FCEV may show a lack of performance there is currently no methodology to sample hydrogen fuel from a FCEV itself. It would support the investigation to determine if hydrogen fuel may have caused any performance loss. This article presents the first FCEV sampling system and its comparison with the hydrogen fuel sampling from the HRS nozzle (as requested by international standard ISO 14687). The results showed good agreement with the hydrogen fuel sample. The results demonstrate that the prototype developed provides representative samples from the FCEV and can be an alternative to determine hydrogen fuel quality. The prototype will require improvements and a larger sampling campaign.
Potential Renewable Hydrogen from Curtailed Electricity to Decarbonize ASEAN’s Emissions: Policy Implications
Dec 2020
Publication
The power generation mix of the Association of Southeast Asian Nations (ASEAN) is dominated by fossil fuels which accounted for almost 80% in 2017 and are expected to account for 82% in 2050 if the region does not transition to cleaner energy systems. Solar and wind power are the most abundant energy resources but contribute negligibly to the power mix. Investors in solar or wind farms face high risks from electricity curtailment if surplus electricity is not used. Employing the policy scenario analysis of the energy outlook modelling results this paper examines the potential scalability of renewable hydrogen production from curtailed electricity in scenarios of high share of variable renewable energy in the power generation mix. The study found that ASEAN has high potential in developing renewable hydrogen production from curtailed electricity. The study further found that the falling cost of renewable hydrogen production could be a game changer to upscaling the large-scale hydrogen production in ASEAN through policy support. The results implied a future role of renewable hydrogen in energy transition to decarbonize ASEAN’s emissions.
The Role of Hydrogen in a Greenhouse Gas-neutral Energy Supply System in Germany
Sep 2022
Publication
Hydrogen is widely considered to play a pivotal role in successfully transforming the German energy system but the German government’s current “National Hydrogen Strategy” does not specify how hydrogen utilization production storage or distribution will be implemented. Addressing key uncertainties for the German energy system’s path to greenhouse gas-neutrality this paper examines hydrogen in different scenarios. This analysis aims to support the concretization of the German hydrogen strategy. Applying a European energy supply model with strong interactions between the conversion sector and the hydrogen system the analysis focuses on the requirements for geological hydrogen storages and their utilization over the course of a year the positioning of electrolyzers within Germany and the contributions of hydrogen transport networks to balancing supply and demand. Regarding seasonal hydrogen storages the results show that hydrogen storage facilities in the range of 42 TWhH2 to 104 TWhH2 are beneficial to shift high electricity generation volumes from onshore wind in spring and fall to winter periods with lower renewable supply and increased electricity and heat demands. In 2050 the scenario results show electrolyzer capacities between 41 GWel and 75 GWel in Germany. Electrolyzer sites were found to follow the low-cost renewable energy potential and are concentrated on the North Sea and Baltic Sea coasts with their high wind yields. With respect to a hydrogen transport infrastructure there were two robust findings: One a domestic German hydrogen transport network connecting electrolytic hydrogen production sites in northern Germany with hydrogen demand hubs in western and southern Germany is economically efficient. Two connecting Germany to a European hydrogen transport network with interconnection capacities between 18 GWH2 and 58 GWH2 is cost-efficient to meet Germany’s substantial hydrogen demand.
Development of Hydrogen Storage Tank Systems Based on Complex Metal Hydrides
Sep 2015
Publication
This review describes recent research in the development of tank systems based on complex metal hydrides for thermolysis and hydrolysis. Commercial applications using complex metal hydrides are limited especially for thermolysis-based systems where so far only demonstration projects have been performed. Hydrolysis-based systems find their way in space naval military and defense applications due to their compatibility with proton exchange membrane (PEM) fuel cells. Tank design modeling and development for thermolysis and hydrolysis systems as well as commercial applications of hydrolysis systems are described in more detail in this review. For thermolysis mostly sodium aluminum hydride containing tanks were developed and only a few examples with nitrides ammonia borane and alane. For hydrolysis sodium borohydride was the preferred material whereas ammonia borane found less popularity. Recycling of the sodium borohydride spent fuel remains an important part for their commercial viability.
Economic Conditions for Developing Hydrogen Production Based on Coal Gasification with Carbon Capture and Storage in Poland
Sep 2020
Publication
This study documents the results of economic assessment concerning four variants of coal gasification to hydrogen in a shell reactor. That assessment has been made using discounting methods (NPV: net present value IRR: internal rate of return) as well as indicators based on a free cash flow to firm (FCFF) approach. Additionally sensitivity analysis has been carried out along with scenario analysis in current market conditions concerning prices of hard coal lignite hydrogen and CO2 allowances as well as capital expenditures and costs related to carbon capture and storage (CCS) systems. Based on NPV results a negative economic assessment has been obtained for all the analyzed variants varying within the range of EUR −903 to −142 million although the variants based on hard coal achieved a positive IRR (5.1–5.7%) but lower than the assumed discount rates. In Polish conditions the gasification of lignite seems to be unprofitable in the assumed scale of total investment outlays and the current price of coal feedstock. The sensitivity analyses indicate that at least a 20% increase of hydrogen price would be required or a similar reduction of capital expenditures (CAPEX) and costs of operation for the best variant to make NPV positive. Analyses have also indicated that on the economic basis only the prices of CO2 allowances exceeding EUR 40/Mg (EUR 52/Mg for lignite) would generate savings due to the availability of CCS systems.
Economic Analysis of a Hydrogen Power Plant in the Portuguese Electricity Market
Feb 2023
Publication
Hydrogen is regarded as a flexible energy carrier with multiple applications across several sectors. For instance it can be used in industrial processes transports heating and electrical power generation. Green hydrogen produced from renewable sources can have a crucial role in the pathway towards global decarbonization. However the success of green hydrogen production ultimately depends on its economic sustainability. In this context this work evaluates the economic performance of a hydrogen power plant participating in the electricity market and supplying multiple hydrogen consumers. The analysis includes technical and economical details of the main components of the hydrogen power plant. Its operation is simulated using six different scenarios which admit the production of either grey or green hydrogen. The scenarios used for the analysis include data from the Iberian electricity market for the Portuguese hub. An important conclusion is that the combination of multiple services in a hydrogen power plant has a positive effect on its economic performance. However as of today consumers who would wish to acquire green hydrogen would have to be willing to pay higher prices to compensate for the shorter periods of operation of hydrogen power plants and for their intrinsic losses. Nonetheless an increase in green hydrogen demand based on a greater environmental awareness can lead to the need to not only build more of these facilities but also to integrate more services into them. This could promote the investment in hydrogen-related technologies and result in changes in capital and operating costs of key components of these plants which are necessary to bring down production costs.
The Use of Metal Hydrides in Fuel Cell Applications
Feb 2017
Publication
This paper reviews state-of-the-art developments in hydrogen energy systems which integrate fuel cells with metal hydride-based hydrogen storage. The 187 reference papers included in this review provide an overview of all major publications in the field as well as recent work by several of the authors of the review. The review contains four parts. The first part gives an overview of the existing types of fuel cells and outlines the potential of using metal hydride stores as a source of hydrogen fuel. The second part of the review considers the suitability and optimisation of different metal hydrides based on their energy efficient thermal integration with fuel cells. The performances of metal hydrides are considered from the viewpoint of the reversible heat driven interaction of the metal hydrides with gaseous H2. Efficiencies of hydrogen and heat exchange in hydrogen stores to control H2 charge/discharge flow rates are the focus of the third section of the review and are considered together with metal hydride – fuel cell system integration issues and the corresponding engineering solutions. Finally the last section of the review describes specific hydrogen-fuelled systems presented in the available reference data.
The New Model of Energy Cluster Management and Functioning
Sep 2022
Publication
This article was aimed to answer the question of whether local energy communities have a sufficient energy surplus for storage purposes including hydrogen production. The article presents an innovative approach to current research and a discussion of the concepts of the collective prosumer and virtual prosumer that have been implemented in the legal order and further amended in the law. From this perspective it was of utmost importance to analyze the model of functioning of an energy cluster consisting of energy consumers energy producers and hydrogen storage whose goal is to maximize the obtained benefits assuming the co-operative nature of the relationship. The announced and clear perspective of the planned benefits will provide the cluster members a measurable basis for participation in such an energy community. However the catalogue of benefits will be conditioned by the fulfillment of several requirements related to both the scale of covering energy demand from own sources and the need to store surplus energy. As part of the article the results of analyses together with a functional model based on real data of the local energy community are presented.
Economic Analysis on Hydrogen Pipeline Infrastructure Establishment Scenarios: Case Study of South Korea
Sep 2022
Publication
South Korea has a plan to realize a hydrogen economy and it is essential to establish a main hydrogen pipeline for hydrogen transport. This study develops a cost estimation model applicable to the construction of hydrogen pipelines and conducts an economic analysis to evaluate various scenarios for hydrogen pipeline construction. As a result the cost of modifying an existing natural gas to a hydrogen pipeline is the lowest however there are issues with the safety of the modified hydrogen pipes from natural gas and the necessity of the existing natural gas pipelines. In the case of a short-distance hydrogen pipeline the cost is about 1.8 times that of the existing natural gas pipeline modification but it is considered a transitional scenario before the construction of the main hydrogen pipeline nationwide. Lastly in the case of long-distance main hydrogen pipeline construction it takes about 3.7 times as much cost as natural gas pipeline modification however it has the advantage of being the ultimate hydrogen pipeline network. In this study various hydrogen pipeline establishment scenarios ware compared. These results are expected to be utilized to establish plans for building hydrogen pipelines and to evaluate their economic feasibility.
Hydrogen Fuel Cell Aircraft for the Nordic Market
Mar 2024
Publication
A model for a fuel cell propelled 50 PAX hydrogen aircraft is developed. In terms of year 2045 Nordic air travel demand this aircraft is expected to cover 97% of travel distances and 58% of daily passenger volume. Using an ATR 42 as a baseline cryogenic tanks and fuel cell stacks are sized and propulsion system masses updated. Fuselage and wing resizing are required which increases mass and wetted area. Sizing methods for the multi-stack fuel cell and the cryogenic tanks are implemented. The dynamic aircraft model is updated with models for hydrogen consumption and tank pressure control. For the Multi-layer insulation (MLI) tank a trade study is performed. A ventilation pressure of 1.76 bar and 15 MLI layers are found to be optimal for the design mission. A return-without-refuel mission is explored where for a 10-hour ground hold 38.4% of the design range is retained out of the theoretically achievable 50%.
A Review of the Integrated Renewable Energy Systems for Sustainable Urban Mobility
Aug 2022
Publication
Several challenges have emerged due to the increasing deterioration of urban mobility and its severe impacts on the environment and human health. Primary dependence on internal combustion engines that use petrol or diesel has led to poor air quality time losses noise traffic jams and further environmental pollution. Hence the transitions to using rail and or seaway-based public transportation cleaner fuels and electric vehicles are some of the ultimate goals of urban and national decision-makers. However battery natural gas hybrid and fuel cell vehicles require charging stations to be readily available with a sustainable energy supply within urban regions in different residential and business neighborhoods. This study aims to provide an updated and critical review of the concept and recent examples of urban mobility and transportation modes. It also highlights the adverse impacts of several air pollutants emitted from internal combustion engine vehicles. It also aims to shed light on several possible systems that integrate the electric vehicle stations with renewable energy sources. It was found that using certain components within the integrated system and connecting the charging stations with a grid can possibly provide an uninterrupted power supply to electric vehicles leading to less pollution which would encourage users to use more clean vehicles. In addition the environmental impact assessments as well as several implementation challenges are discussed. To this end the main implementation issues related to consumer incentives infrastructure and recommendations are also reported.
Strategies to Accelerate the Production and Diffusion of Fuel Cell Electric Vehicles: Experiences from California
Sep 2020
Publication
Fuel cell electric vehicles (FCEVs) can play a key role in accelerating the electrification of road transport. Specifically they offer longer driving ranges and shorter refuelling times relative to Battery Electric Vehicles (BEVs) while reducing needs for space-intensive public charging infrastructure. Although the maturity and market penetration of hydrogen is currently trailing batteries transport planners in several countries are looking to both technologies to reduce carbon emissions and air pollution. Home to the world’s largest on-road fleet of FCEVs California is one such jurisdiction. Experiences in California provide an ideal opportunity to address a gap in literature whereby barriers to FCEV diffusion are well understood but knowledge on actual strategies to overcome these has lacked. This study thus examines governance strategies in California to accelerate the production and diffusion of FCEVs key outcomes lessons learned and unresolved challenges. Evidence is sourced from 19 expert interviews and an examination of diverse documents. Strategies are examined from four perspectives: (i) supply-side (i.e. stimulation of vehicle production) (ii) infrastructure (i.e. construction of refuelling stations and hydrogen production) (iii) demand-side (i.e. stimulation of vehicle adoption) and (iv) institutional (i.e. cross-cutting measures to facilitate collaboration innovation and cost-reduction). Findings reveal a comprehensive mix of stringent regulation market and consumer incentives and public–private collaboration. However significant challenges remain for spurring the development of fuel cell transport in line with initial ambitions. Highlighting these provides important cues for public policy to accelerate the deployment of FCEVs and hydrogen in California and elsewhere.
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