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Investigation of Emission Characteristics and Lubrication Oil Properties in a Dual Diesel–Hydrogen Internal Combustion Engine
Apr 2022
Publication
Hydrogen is considered one of the main gaseous fuels due to its ability to improve thermal performance in diesel engines. However its influence on the characteristics of lubricating oil is generally ignored. Thus in the present investigation an analysis of the effect on the physical and chemical properties of lubricating oil with mixtures of diesel fuel–hydrogen was carried out and the environmental impacts of this type of mixture were assessed. The development of the research was carried out using a diesel engine under four torque conditions (80 Nm 120 Nm 160 Nm and 200 Nm) and three hydrogen gas flow conditions (0.75 lpm 1.00 lpm and 1.25 lpm). From the results it was possible to demonstrate that the presence of hydrogen caused decreases of 3.50% 6.79% and 4.42% in the emissions of CO HC and smoke opacity respectively. However hydrogen further decreased the viscosity of the lubricating oil by 26%. Additionally hydrogen gas produced increases of 17.7% 29.27% 21.95% and 27.41% in metallic components such as Fe Cu Al and Cr respectively. In general hydrogen favors the contamination and oxidation of lubricating oil which implies a greater wear of the engine components. Due to the significantly negative impact of hydrogen on the lubrication system it should be considered due to its influence on the economic and environmental cost during the engine’s life cycle.
Transient Modeling and Performance Analysis of Hydrogen-Fueled Aero Engines
Jan 2023
Publication
With the combustor burning hydrogen as well as the strongly coupled fuel and cooling system the configuration of a hydrogen-fueled aero engine is more complex than that of a conventional aero engine. The performance and especially the dynamic behavior of a hydrogen-fueled aero engine need to be fully understood for engine system design and optimization. In this paper both the transient modeling and performance analysis of hydrogen-fueled engines are presented. Firstly the models specific to the hydrogen-fueled engine components and systems including the hydrogen-fueled combustor the steam injection system a simplified model for a quick NOx emission assessment and the heat exchangers are developed and then integrated to a conventional engine models. The simulations with both Simulink and Speedgoat-based hardware in the loop system are carried out. Secondly the performance analysis is performed for a typical turbofan engine configuration CF6 and for the two hydrogen-fueled engine configurations ENABLEH2 and HySIITE which are currently under research and development by the European Union and Pratt & Whitney respectively. At last the simulation results demonstrate that the developed transient models can effectively reflect the characteristics of hydrogen burning heat exchanging and NOx emission for hydrogen-fueled engines. In most cases the hydrogen-fueled engines show lower specific fuel consumption lower turbine entry temperature and less NOx emissions compared with conventional engines. For example at max thrust state the advanced hydrogen-fueled engine can reduce the parameters mentioned above by about 68.5% 3.7% and 12.7% respectively (a mean value of two configurations).
Batteries and Hydrogen Storage: Technical Analysis and Commercial Revision to Select the Best Option
Aug 2022
Publication
This paper aims to analyse two energy storage methods—batteries and hydrogen storage technologies—that in some cases are treated as complementary technologies but in other ones they are considered opposed technologies. A detailed technical description of each technology will allow to understand the evolution of batteries and hydrogen storage technologies: batteries looking for higher energy capacity and lower maintenance while hydrogen storage technologies pursuing better volumetric and gravimetric densities. Additionally as energy storage systems a mathematical model is required to know the state of charge of the system. For this purpose a mathematical model is proposed for conventional batteries for compressed hydrogen tanks for liquid hydrogen storage and for metal hydride tanks which makes it possible to integrate energy storage systems into management strategies that aim to solve the energy balance in plants based on hybrid energy storage systems. From the technical point of view most batteries are easier to operate and do not require special operating conditions while hydrogen storage methods are currently functioning at the two extremes (high temperatures for metal and complex hydrides and low temperatures for liquid hydrogen or physisorption). Additionally the technical comparison made in this paper also includes research trends and future possibilities in an attempt to help plan future policies.
Green-hydrogen Research: What Have We Achieved, and Where Are We Going? Bibliometrics Analysis
Jul 2022
Publication
In response to the global challenge of climate change 136 countries accounting for 90% of global GDP and 85% of the population have now set net-zero targets. A transition to net-zero will require the decarbonization of all sectors of the economy. Green-hydrogen produced from renewable energy sources poses little to no threat to the environment and increasing its production will support net-zero targets Our study examined the evolution of green-hydrogen research themes since the UN Sustainable Development Goals were adopted in 2015 by utilizing bibliographic couplings keyword co-occurrence and keyphrase analysis of 642 articles from 2016 to 2021 in the Scopus database. We studied bibliometrics indicators and temporal evolution of publications and citations patterns of open access the effect of author collaboration influential publications and top contributing countries. We also consider new indicators like publication views keyphrases topics with prominence and field weighted citation impact and Altmetrics to understand the research direction further. We find four major thematic distributions of green-hydrogen research based on keyword co-occurrence networks: hydrogen storage hydrogen production electrolysis and the hydrogen economy. We also find networks of four research clusters that provide new information on the journal’s contributions to green-hydrogen research. These are materials chemistry hydrogen energy and cleaner production applied energy and fuel cells. Most green-hydrogen research aligns with Affordable and Clean Energy (SDG 7) and Climate Action (SDG 13). The outcomes of policy decisions in the United States Europe India and China will profoundly impact green-hydrogen production and storage over the next five years. If these policies are implemented these countries will account for two-thirds of this growth. Asia will account for the most significant part and become the second-largest producer globally.
From Biogas to Hydrogen: A Techno-Economic Study on the Production of Turquoise Hydrogen and Solid Carbons
Sep 2022
Publication
Biogas is a renewable feedstock that can be used to produce hydrogen through the decomposition of biomethane. However the economics of the process are not well studied and understood especially in cases where solid carbons are also produced and which have a detrimental effect on the performance of the catalysts. The scale as well as product diversification of a biogas plant to produce hydrogen and other value-added carbons plays a crucial role in determining the feasibility of biogasto-hydrogen projects. Through a techno-economic study using the discounted cash flow method it has been shown that there are no feasible sizes of plants that can produce hydrogen at the target price of USD 3/kg or lower. However for self-funded anaerobic digestor plants retrofitting modular units for hydrogen production would only make financial sense at biogas production capacities of more than 412 m3/h. A sensitivity analysis has also shown that the cost competitiveness is dependent on the type of carbon formed and low-grade carbon black has a negative effect on economic feasibility. Hydrogen produced from biogas would thus not be able to compete with grey hydrogen production but rather with current green hydrogen production costs.
Technical Evaluation of the Flexibility of Water Electrolysis Systems to Increase Energy Flexibility: A Review
Jan 2023
Publication
The goal of achieving water electrolysis on a gigawatt scale faces numerous challenges regarding technological feasibility and market application. Here the flexibility of operation scenarios such as load changes and capacity of electrolysis plays a key role. This raises the question of how flexible electrolysis systems currently are and what possibilities there are to increase flexibility. In order to be able to answer this question in the following a systematic literature research was carried out with the aim to show the current technical possibilities to adapt load and capacity of electrolysis technologies and to determine limits. The result of the systematic literature research is an overview matrix of the electrolysis types AEL PEMEL HTEL and AEMEL already applied in the market. Technical data on the operation of the respective electrolysis stacks as well as details and materials for the respective stack structure (cathode anode electrolyte) were summarized. The flexibility of the individual technologies is addressed by expressing it in values such as load flexibility and startup-times. The overview matrix contains values from various sour1ces in order to make electrolysis comparable at the stack level and to be able to make statements about flexibility. The result of the overview article shows the still open need for research and development to make electrolysis more flexible.
Design of Fuel Cell Systems for Aviation: Representative Mission Profiles and Sensitivity Analyses
Apr 2019
Publication
The global transition to a clean and sustainable energy infrastructure does not stop at aviation. The European Commission defined a set of environmental goals for the “Flight Path 2050”: 75% CO2 reduction 90% NOx reduction and 65% perceived noise reduction. Hydrogen as an energy carrier fulfills these needs while it would also offer a tenable and flexible solution for intermittent large-scale energy storage for renewable energy networks. If hydrogen is used as an energy carrier there is no better device than a fuel cell to convert its stored chemical energy. In order to design fuel cell systems for passenger aircraft it is necessary to specify the requirements that the system has to fulfill. In this paper a statistical approach to analyze these requirements is presented which accounts for variations in the flight mission profile. Starting from a subset of flight data within the desired class (e.g. mid-range inter-European flights) a stochastic model of the random mission profile is inferred. This model allows for subsequent predictions under uncertainty as part of the aircraft design process. By using Monte Carlo-based sampling of flight mission profiles the range of necessary component sizes as well as optimal degrees of hybridization with a battery is explored and design options are evaluated. Furthermore Monte Carlo-based sensitivity analysis of performance parameters explores the potential of future technological developments. Results suggest that the improvement of the specific power of the fuel cell is the deciding factor for lowering the energy system mass. The specific energy of the battery has a low influence but acts in conjunction with the specific power of the fuel cell.
Smart Energy Management System: Design of a Smart Grid Test Bench for Educational Purposes
Apr 2022
Publication
The presented article aims to design an educational test bench setup for smart grids and renewable energies with multiple features and techniques used in a microgrid. The test bench is designed for students laboratory engineers and researchers which enables electrical microgrid system studies and testing of new advanced control algorithms to optimize the energy efficiency. The idea behind this work is to design hybrid energy sources such as wind power solar photovoltaic power hydroelectric power hydrogen energy and different types of energy storage systems such as batteries pumped storage and flywheel integrating different electrical loads. The user can visualize the state of the components of each emulated scenario through an open-source software that interacts and communicates using OPC Unified Architecture protocol. The researchers can test and validate new solutions to manage the energy behavior in the grid using machine learning and optimization algorithms integrated in the software in form of blocks that can be modified and improved and then simulate the results. A model-based system of engineering is provided which describes the different requirements and case studies of the designed test bench respecting the open-source software and the frugal innovation features in which there is use of low-cost hardware and open-source software. The users obtain the opportunity to add new sources and new loads change software platforms and communicate with other simulators and equipment. The students can understand the different features of smart grids such as defect classification energy forecasting energy optimization and basics of production transmission and consumption.
The Route from Green H2 Production through Bioethanol Reforming to CO2 Catalytic Conversion: A Review
Mar 2022
Publication
Currently a progressively different approach to the generation of power and the production of fuels for the automotive sector as well as for domestic applications is being taken. As a result research on the feasibility of applying renewable energy sources to the present energy scenario has been progressively growing aiming to reduce greenhouse gas emissions. Following more than one approach the integration of renewables mainly involves the utilization of biomass-derived raw material and the combination of power generated via clean sources with conventional power generation systems. The aim of this review article is to provide a satisfactory overview of the most recent progress in the catalysis of hydrogen production through sustainable reforming and CO2 utilization. In particular attention is focused on the route that starting from bioethanol reforming for H2 production leads to the use of the produced CO2 for different purposes and by means of different catalytic processes passing through the water–gas shift stage. The newest approaches reported in the literature are reviewed showing that it is possible to successfully produce “green” and sustainable hydrogen which can represent a power storage technology and its utilization is a strategy for the integration of renewables into the power generation scenario. Moreover this hydrogen may be used for CO2 catalytic conversion to hydrocarbons thus giving CO2 added value.
Quantitative Risk Analysis of Scaled-up Hydrogen Facilities
Sep 2021
Publication
Development of hydrogen facilities such as hydrogen refuelling stations (HRS) at scale is a fine balance between economy and safety where an optimal solution would both prevent showstoppers due to cost of increased safety measures and prevent showstoppers due to hydrogen accidents. A detailed Quantitative Risk Analysis (QRA) methodology is presented where the aim is to establish the total risk of the facility and use it to find the right level of safety features such as blast walls and layout. With upscaled hydrogen facilities comes larger area footprints and more potential leak points. These effects will cause increased possible consequence in terms of vapour cloud explosions and increased leak frequencies. Both effects contributing negative to the total risk of the hydrogen facility. At the same time as the number of such facilities is increasing rapidly the frequency of incidents can also increase. A risk-based approach is employed where inherently safe solutions is investigated and cost efficient and acceptable solutions can be established. The present QRA uses well established tools such as SAFETI FLACS and Express which are fitted for hydrogen risks. By using the established Explosion Risk Analysis tool Express the explosion risk inside the station can be found. By using CFD tools actively one can point at physical risk drivers such as equipment layout that can minimize gas cloud build-up on the station. The explosion simulations are further used to find the effects of e.g. blast wall on the pressures affecting on people on the other side of the wall. This is used together with the results from the SAFETI analysis to develop risk contours around the facility. Current standardized safety distances are discussed by considering the effects of scaling and risk drivers on the safety distances. The methodology can be used to develop certain requirement for how hydrogen facilities should be built inherently safe and in cost-efficient ways.
Aluminium Redox Cycle in Comparison to Pressurized Hydrogen for the Energy Supply of Multi-family Houses
Nov 2022
Publication
Power-to-X technologies that convert renewable electricity to chemically stored energy in “X” may provide a gaseous liquid or solid fuel that can be used in winter to provide both heat and electricity and thus replace fossil fuels that are currently used in many countries with cold winters. This contribution compares two options for power-to-X technologies for providing heat and electricity supply of buildings with high solar photovoltaic coverage at times of low solar availability. The option “compressed hydrogen” is based on water electrolysis that produces hydrogen on-site. This hydrogen is subsequently compressed and stored at high pressure (350 bar) for use in winter by a fuel cell. The option “aluminium redox-cycle” includes an inert electrode high temperature electrolysis process that is carried out at industrial scale. Produced aluminium is subseqeuntly transported to the site of use and converted to hydrogen and heat – and finally to electricity and heat - by aluminium-water reaction in combination with a fuel cell. Results of cost and LCA analysis show that the overall energetic efficiency of the compressed hydrogen process is slightly higher than for the aluminium redox cycle. However the aluminium redox-cycles needs far less on-site storage volume and is likely to become available at lower investment cost for the end user. Total annual cost of ownership and global warming potential of the two options are quite similar.
Effect of TPRD Diameter and Direction of Release on Hydrogen Dispersion in Underground Parking
Sep 2021
Publication
Unignited hydrogen release in underground parking could be considered inherently safer if the safety strategy to avoid the formation of the flammable hydrogen-air mixture under a ceiling is followed. This strategy excludes destructive deflagrative combustion and associated pressure and thermal effects in the case of ignition. This paper aims at understanding the effects of the thermally activated pressure relieve device (TPRD) diameter and direction of release on the build-up of hydrogen flammable concentration under the ceiling in the presence of mechanical ventilation required for underground parking. The study employs the similarity law for hydrogen jet concentration decay in a free under-expanded jet to find the lower limit of TPRD diameter that excludes the formation of a flammable mixture under the ceiling during upward release. This approach is conservative and does not include the effect of mechanical ventilation providing flow velocity around a few meters per second which is significantly below velocities in hydrogen momentum-dominated under-expanded jets. Hydrogen releases downwards under a vehicle at different angles and with different air velocities due to mechanical ventilation were investigated using computational fluid dynamics (CFD). The joint effect of TPRD diameter release direction and mechanical ventilation is studied. TPRD diameters for the release of hydrogen upwards and downwards preventing the creation of flammable hydrogen-air mixture under the parking ceiling are defined for different ceiling heights and locations of TPRD above the floor. Recommendations to the design of TPRD devices to underpin the safe introduction of hydrogen fuelled vehicles in currently existing underground parking and infrastructure are formulated."
Interchangeability of Hydrogen Injection in Zhejiang Natural Gas Pipelines as a Means to Achieve Carbon Neutrality
Sep 2022
Publication
The blending of hydrogen gas into natural gas pipelines is an effective way of achieving the goal of carbon neutrality. Due to the large differences in the calorific values of natural gas from different sources the calorific value of natural gas after mixing with hydrogen may not meet the quality requirements of natural gas and the quality of natural gas entering long-distance natural gas and urban gas pipelines also has different requirements. Therefore it is necessary to study the effect of multiple gas sources and different pipe network types on the differences in the calorific values of natural gas following hydrogen admixing. In this regard this study aimed to determine the quality requirements and proportions of hydrogen-mixed gas in natural gas pipelines at home and abroad and systematically determined the quality requirements for natural gas entering both long-distance natural gas and urban gas pipelines in combination with national standards. Taking the real calorific values of the gas supply cycle of seven atmospheric sources as an example the calorific and Wobbe Index values for different hydrogen admixture ratios in a one-year cycle were calculated. The results showed that under the requirement of natural gas interchangeability there were great differences in the proportions of natural gas mixed with hydrogen from different gas sources. When determining the proportion of hydrogen mixed with natural gas both the factors of different gas sources and the factors of the gas supply cycle should be considered.
Progress in Electrical Energy Storage System: A Critical Review
Jan 2009
Publication
Electrical energy storage technologies for stationary applications are reviewed. Particular attention is paid to pumped hydroelectric storage compressed air energy storage battery flow battery fuel cell solar fuel superconducting magnetic energy storage flywheel capacitor/supercapacitor and thermal energy storage. Comparison is made among these technologies in terms of technical characteristics applications and deployment status.
Two-stage Model Predictive Control for a Hydrogen-based Storage System Paired to a Wind Farm Towards Green Hydrogen Production for Fuel Cell Electric Vehicles
Jul 2022
Publication
This study proposes a multi-level model predictive control (MPC) for a grid-connected wind farm paired to a hydrogen-based storage system (HESS) to produce hydrogen as a fuel for commercial road vehicles while meeting electric and contractual loads at the same time. In particular the integrated system (wind farm + HESS) should comply with the “fuel production” use case as per the IEA-HIA report where the hydrogen production for fuel cell electric vehicles (FCEVs) has the highest unconditional priority among all the objectives. Based on models adopting mixed-integer constraints and dynamics the problem of external hydrogen consumer requests optimal load demand tracking and electricity market participation is solved at different timescales to achieve a long-term plan based on forecasts that then are adjusted at real-time. The developed controller will be deployed onto the management platform of the HESS which is paired to a wind farm established in North Norway within the EU funded project HAEOLUS. Numerical analysis shows that the proposed controller efficiently manages the integrated system and commits the equipment so as to comply with the requirements of the addressed scenario. The operating costs of the devices are reduced by 5% which corresponds to roughly 300 commutations saved per year for devices.
Permeability Modeling and Estimation of Hydrogen Loss through Polymer Sealing Liners in Underground Hydrogen Storage
Apr 2022
Publication
Fluctuations in renewable energy production especially from solar and wind plants can be solved by large‐scale energy storage. One of the possibilities is storing energy in the form of hydrogen or methane–hydrogen blends. A viable alternative for storing hydrogen in salt caverns is Lined Rock Cavern (LRC) underground energy storage. One of the most significant challenges in LRC for hydrogen storage is sealing liners which need to have satisfactory sealing and mechanical properties. An experimental study of hydrogen permeability of different kinds of polymers was conducted followed by modeling of hydrogen permeability of these materials with different additives (graphite halloysite and fly ash). Fillers in polymers can have an impact on the hydrogen permeability ratio and reduce the amount of polymer required to make a sealing liner in the reservoir. Results of this study show that hydrogen permeability coefficients of polymers and estimated hydrogen leakage through these materials are similar to the results of salt rock after the salt creep process. During 60 days of hydrogen storage in a tank of 1000 m2 inner surface 1 cm thick sealing liner and gas pressure of 1.0 MPa only approx. 1 m3STP of hydrogen will diffuse from the reservoir. The study also carries out the modeling of the hydrogen permeability of materials using the Max‐ well model. The difference between experimental and model results is up to 17% compared to the differences exceeding 30% in some other studies.
Tactical Depressurization of Hydrogen and CNG Tanks Using Rifles and Other Projectiles
Sep 2021
Publication
After a tank has been exposed to crash violence or an external fire it might in some situations be judged dangerous to move the vessel due to the risk of a sudden tank rupture. Therefore Swedish rescue services have a long history of using rifles to penetrate and therefore depressurize the vessels. In this paper some first steps on providing guidance on the selection of ammunition and required stand back distance are presented. The results indicate that a stand back distance on the order of 100 m is required and that the standard 7.62 Ball should only be used for composite CNG-tanks while stronger ammunitions are needed for steel and composite hydrogen tanks. However more research is required to provide a more solid scientific underpinning of the tactic guidance.
Policy and Pricing Barriers to Steel Industry Decarbonisation: A UK Case Study
Aug 2022
Publication
Global climate targets have highlighted the need for a whole-systems approach to decarbonisation one that includes targeted national policy and industry specific change. Situated within this context this research examines policy and pricing barriers to decarbonisation of the UK steel industry. Here the techno-economic modelling of UK green steelmaking provides a technical contribution to analysis of pricing barriers and policy solutions to these barriers in the UK specifically but also to the broader industrial decarbonisation literature. Estimated costs and associated emissions projections reveal relevant opportunities for UK steel in contributing to national climate and emissions targets. Modelling demonstrates that green steelmaking options have been put at price disadvantages compared to emissions-intensive incumbents and that fossil-free hydrogen-based steel-making has lower emissions and lower levelised costs than carbon capture and storage options including top gas recycling blast furnace (TGR-BF) with CCS and HIsarna smelter with CCS. Two primary policy recommendations are made: the removal of carbon pricing discrepancies and reductions in industrial electricity prices that would level the playing field for green steel producers in the UK. The research also provides relevant policy considerations for the international community in other industrial decarbonisation efforts and the policies that must accompany these decarbonisation choices.
Cost, Footprint, and Reliability Implications of Deploying Hydrogen in Off-grid Electric Vehicle Charging Stations: A GIS-assisted Study for Riyadh, Saudi Arabia
Jul 2022
Publication
For the first time we quantify cost footprint and reliability implications of deploying hydrogen-based generation in off-grid electric vehicle charging stations (CS) using an optimization model coupled with a geographic information system (GIS) analysis for the city of Riyadh Saudi Arabia. We also account for the challenges associated with wind energy deployment as a candidate generation technology within city centers. The analysis was restricted to carbon-free technologies: photovoltaics (PV) wind battery and hydrogen fuel-cells. At current prevailing technology costs hydrogen can reduce the required footprint of off-grid CSs by 25% at a small incremental cost increase without impacting the charging reliability. By 2030 however hydrogen will simultaneously provide the footprint and cost advantages. If we allow as little as 5% of the annual load to be unmet the required footprint of the CS decreases by 60%. The levelized cost of energy values for the CS by 2030 can range between 0.13 and 0.20 $/kWh depending on learning-curve assumptions. The footprints calculated are then mapped to five land parcel categories in Riyadh: gas station hospital mall school and university. Incorporating hydrogen in CS design increases the number of parcels that could accommodate CSs by 15e45% via reducing the required PV array (i.e. footprint).
Spontaneous Ignition of Cryo-Compressed Hydrogen in a T-Shaped Channel System
Aug 2022
Publication
Sudden releases of pressurised hydrogen may spontaneously ignite by the so-called “diffusion ignition” mechanism. Several experimental and numerical studies have been performed on spontaneous ignition for compressed hydrogen at ambient temperature. However there is no knowledge of the phenomenon for compressed hydrogen at cryogenic temperatures. The study aims to close this knowledge gap by performing numerical experiments using a computational fluid dynamics model validated previously against experiments at atmospheric temperatures to assess the effect of temperature decrease from ambient 300 K to cryogenic 80 K. The ignition dynamics is analysed for a T-shaped channel system. The cryo-compressed hydrogen is initially separated from the air in the T-shaped channel system by a burst disk (diaphragm). The inertia of the burst disk is accounted for in the simulations. The numerical experiments were carried out to determine the hydrogen storage pressure limit leading to spontaneous ignition in the configuration under investigation. It is found that the pressure limit for spontaneous ignition of the cryo-compressed hydrogen at temperature 80 K is 9.4 MPa. This is more than 3 times larger than pressure limit for spontaneous ignition of 2.9 MPa in the same setup at ambient temperature of 300 K.
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